Genie GS-2669BE / GS-3369BE / GS-4069BE Operator's Manual

Page 1
Operator's Manual
Serial Number Range
GS™-2669
from 5000
ANSI/CSA
Asia
GS™-3369
GS™-4069
Bi-Energy Power
with Maintenance Information
First Edition Fourth Printing Part No. 826570GT
North America South America
Page 2
Operator's Manual First Edition • Fourth Printing
Front Matter

Important

Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized pers onn el shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact us.

Contact Us:

Internet: www.genielift.com E-mail: awp.techpub@tere x .c om

Contents

Introduction ............................................................1
Symbol and Hazard Pictorials Definitions ..............3
Personal Safety ......................................................5
Work Area Safety ...................................................6
Legend ................................................................ 14
Controls ............................................................... 15
Inspections .......................................................... 18
Operating Instructions ......................................... 34
Transport and Lifting Instructions ....................... 43
Maintenance ....................................................... 46
Specifications ...................................................... 49
GS
Copyright © 2013 Terex Corporation First Edition: Fourth Printing, March 2018 Genie is registered trademarks of Terex South Dakota, Inc. in
the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.
These machines comply with ANSI/SIA A92.6
CAN B.354.2
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 3
First Edition • Fourth Printing Operator's Manual

Introduction

Introducti on

Owners, Users and Operators:

Thank you for choosing our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the instructions
in this and other manuals supplied with this machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained/certified operators,
directed by informed and knowledgeable supervision, running the machine.

Danger

Failure to obey the instructions and safety rules in this manual will result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator’s manual.
1 Avoid hazardous situations. Know and understand the safety rules
before going on to the next section .
2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Part No. 826570GT GS
4 Inspect the workplace. 5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructi ons and saf ety rules—safety and operator’s manuals and machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
-2669BE • GS™-3369BE • GS™-4069BE 1
Page 4
Operator's Manual First Edition • Fourth Printing
Decals on this machine use symbols, color coding, and s
Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoid death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates message.
Introduction

Hazard Classification

ignal words to identify the following:
a property damage
ed, will result in

Intended Use

This machine is intended to be used only to lift personnel, along with their tools, and materials to an aerial work site.

Safety Sign Maintenance

Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
2 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 5
First Edition • Fourth Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Symbol and H azard Pict orials De finitions
Read the operator’s manual
Read the service manual
Crush hazard Crush hazard Collision hazard
Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard
Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard
Engage safety arm Keep away from
moving parts
Lower the platform. Do not set up where it
cannot be leveled wit h outriggers
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 3
Keep clear of outriggers and tires
Maintain required clearance
Move machine to level ground
Access by trained and authorized personnel only
Close chassis tray
Use a piece of cardboard or paper to search for leaks
Page 6
Operator's Manual First Edition • Fourth Printing
Symbol and Hazard Pictorials Definitions
Chock the wheels Release brakes Tiedown Lanyard anchorage
Wheel load Transport diagram Side force Wind speed Outrigger load
points
No smoking
Voltage rating for power to platform
Pressure rating for air line to platform
Maximum capacity Crushing hazard
Hold rail while lowering Fall hazard 100% Restraint
4 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 7
First Edition • Fourth Printing Operator's Manual

Personal Safety

Personal Safe ty

Personal Fall Protecti on

Personal fall protection equipment (PFPE) is not required when operating this machine provided the operator remains inside the perimeter of the platform guardrail system. If PFPE is required by job site or employer rules, the following shall apply:
All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s instructions.

Requirements for Exiting an Elevated Work Platform

Operators must use personal fall protection equipment when exiting and entering an elevated platform through the side gate. When exiting or entering an elevated platform, the platform must be positioned as close as possible to the surface of the exit or entry point, but not more than 12 inches / 30 cm away from the surface of the exit or entry point.
Operators are required to wear approved PFPE at all times when exiting and entering an elevated platform through the side gate, and must use a lanyard designed to allow 100% tie-off when exiting and entering an elevated platform throu gh the side gate.

Exiting an Elevated Platform Through the Side Gate

1 Attach primary lanyard to a platfor m anchor
point.
2 Attach secondary lanyard t o an approved
adjacent anchor point.
3 Detach the primary lanyard from the platform
anchor point.
The primary lanyard can not remain attached to the platform anchor point after attaching the secondary lanyard to the adjacent anchor point.
Do not operate the machine while the secondary lanyard is attached to the adjacent anchor point.

Entering an Elevated Platform Through the Side Gate

1 Attach primary lanyard to a platfor m anchor
point.
2 Detach secondary lanyard from the adjacent
anchor point.
3 Detach the primary lanyard from the platform
anchor point.
Do not exit or enter an elevated platform through the rear gate.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 5
Page 8
Operator's Manual First Edition • Fourth Printing
Obey all local and governmental regulations regarding required clearance from electrical power lines. At a mi clearance contained in the chart below must be followed.
Line Voltage Required Clearance
0
t
m
5
t
m
20
t
m
35
t
m
50
t
m
75
t
m
Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the mac power lines are shut off.
Maximum capacity
Platform retracted
lbs
kg
Platform extended Platform extended
lbs lbs
kg kg
Maximum occupants
4
Maximum capacity
Platform retracted
lbs
kg
Platform extended Platform extended
lbs lbs
kg kg
Maximum occupants
4

Work Area Safety

Work Area S afety
Electrocution Hazards
Tip-over Hazards
This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
nimum, the required
to 50KV 10 f 0 to 200KV 15 f
0 to 350KV 20 f 0 to 500KV 25 f 0 to 750KV 35 f 0 to 1000KV 45 f
3.05
4.60
6.10
7.62
10.67
13.72
Allow for platform movement, electrical line sway or sag, and beware of strong or gusty winds.
Occupants, equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension.
GS-2669BE
1500
– Platform only – Extension only
1200
300
680 544
136
1500 lbs / 680 kg 300 lbs / 136 kg 1200 lbs / 544 kg
GS-3369BE
1000
– Platform only – Extension only
700 300
454 318
136
Do not operate the machine during lightning or storms.
Do not use the machine as a ground for welding.
6 GS
1000 lbs / 454 kg 300 lbs / 136 kg 700 lbs / 318 kg
hine until energized
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 9
First Edition • Fourth Printing Operator's Manual
Maximum capacity
Platform retracted
lbs
kg
Platform extended Platform extended
lbs lbs
kg kg
Maximum occupants
3
Do not raise the platform unless the machine is on a firm, level surface.
Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.
Use extreme care and slow speeds while driving the machine in the stowed position across debris, unstable or slippery surfaces and near holes and drop
Work Area Safety
– GS-4069BE
800
– Platform only – Extension only
500 300
363 227
136
If the tilt alarm sounds: Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.
Do not alter or disable the limit switches. Do not drive over 0.3 mph / 0.48 km/h with the
platform raised.
800 lbs / 363 kg 300 lbs / 136 kg 500 lbs / 227 kg
Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis only when the machine is on a severe slope.
Do not raise the platform when wind speeds may exceed 28 mph / 12.5 m/s. If wind speeds exceed 28 mph / 12.5 m/s when the platform is raised, lower the platform and do not continue to operate the machine.
uneven terrain,
-offs.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 7
Page 10
Operator's Manual First Edition • Fourth Printing
Do not push off or pull toward any object outside of the platform.
Maximum allowable side force
GS GS GS-4069BE
N N N
Do not place or attach fixed or overhanging loads to any part of this machine.
Do not plac scaffolds in the platform or against any part of this machine.
Work Area Safety
Do not use the platform controls to free a platform that is caught, snagged, or otherwise prevented from normal motion by an adjacent structure. All personnel must be rem ov e d from the pl atform before attempting to free the platform using the ground controls.
Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.
Do not use the machine as a crane. Do not push the machine or other objects with the
platform. Do not contact adjacent structures with the
platform. Do not tie the platform to adjacent structures. Do not place loads outside the platform perimeter .
Do not alter or disable machine components that in any way affect safety and stability.
Do not replace items critical to machine stability with items of different weight or specification.
Do not modify or alter an aerial work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards, or guard rail system can increase the weight in the platform and the surface area of the platform or the load.
-2669BE
-3369BE
ANSI & CSA
– 4 person – 4 person – 3 person
e ladders or
225 lbs / 1000
200 lbs / 890 150 lbs / 667
8 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 11
First Edition • Fourth Printing Operator's Manual
Maximum slope rating, stowed position
Extension deck uphill
35% (19°)
Extension deck downhill
15% (9°)
Side slope
35% (19°)
Work Area Safety
Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.
Do not use the machine on a moving or mobile surface or vehicle.
Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.
Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. For GS-2669 and GS-3369 machines with standard battery option, each battery must weigh 63 lbs / 29 kg. For GS-4069 machines and machines with high capacity battery option, each battery must weigh 72 lbs / 32.7 kg.
Operation on Slopes Hazar ds
Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rating of the machine. Slope rating applies only to machines in the stowed position.
Note: Slope rating is subject to ground conditions and adequate traction.
Crushing Hazard
Keep hands and limbs out of scissors. Keep hands clear when folding rails. Do not work under the platform or in the scissor
links without the safety arm in place. Use common sense and planning when operating
the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 9
Page 12
Operator's Manual First Edition • Fourth Printing
Do not sit, stand, or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.
Do not climb down from the platform when raised.
Be aware of limited sight distance and blind spots when driving or operating.
Check the work area for overhead obstructions or other possible hazards.
Be aware of crushing hazards when grasping the platform guard rail.
Work Area Safety
Fall Hazards
The guard rail system pr ovi des fall protec ti on. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall be in accordance with the PFPE manufacturer’s instructions and applicable governmental requirements. Use approved lanyard attachment point provided.
Collision Hazards
Be aware of extended platform position when moving the machine.
The machine must be on a level surface or secured before releasing the brakes.
Operators must comply with employer, job site, and governmental rules regarding use of personal protective equipment.
Keep the platform floor clear of debris. Do not enter or exit the platform unless the
machine is in the stowed position. Attach the platform entry chain or close the entry
gate before operating. Do not operate the machine unless the guard rails
are properly installed and the entry is secured for operation.
10 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 13
First Edition • Fourth Printing Operator's Manual
Do not lower the platform unless the area below is clear of personnel and obstr
Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.
Work Area Safety
Observe and use color-coded direction arrows on the platform controls and the platform decal plate for drive and steer functions.
uctions.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.
Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation.
When the engine is running, operate the machine in a well-ventilated area to avoid carb on mon ox ide poisoning.
Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.
No stunt driving or horseplay while operating a machine.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 11
Page 14
Operator's Manual First Edition • Fourth Printing
Work Area Safety
Explosion and Fire Hazar ds
Do not start the engine if you smell or detect diesel fuel or other explosive substances.
Do not refuel the machine with the engine running. Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks, flames and lighted tobacco.
Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.
Do not spray ether into engine.
Damaged Machine Hazards
Do not use a damaged or malfunctioning mach ine. Conduct a thorough pre-operation inspection of the
machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.
Component Damage Hazards
Do not use the machine as a ground for welding. Do not use any battery or charger greater than 12V
to jump-start the engine. Do not operate the machine in locations where
extremely high magnetic fields may be present.

Lockout After Each Use

1 Select a safe parking location—firm lev el
surface, clear of obstruction and traffic. 2 Lower the platform. 3 Turn the key switch to the off position and
remove the key to secure from unauthorized
use. 4 Charge the batteries.
Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual.
Be sure all decals are in place and legible. Be sure the operator's, safety, and responsibilities
manuals are complete, legible, and in the storage container located on the machine.
12 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 15
First Edition • Fourth Printing Operator's Manual
Batteries contain acid. Alw clothing and eye wear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.
Keep sparks, flames, and lighted tobacco away from batteries. Batteries emit explosive gas.
The battery tray should remain open during the entire charging cycle.
Do not contact the battery terminals or the cable clamps with tools t sparks.
Connect the battery charger to a grounded, AC 3 outlet only.
Inspect daily for damaged c cables and wires. Replace damaged items before operating.
Work Area Safety
Battery Safety

Electrocution/Burn Hazards

Burn Hazards

ays wear protective
Do not expose the batteries or the charger to water or rain during charging.

Explosion Hazards

-wire electrical
ords,
Avoid electrical shock from contact with battery terminals. Remove all rings, watches and other jewelry.
Do not operate when generator is submerged in water.

Tip-over Hazard

Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. For GS-2669 and GS-3369 machines with standard battery option, each battery must weigh 63 lbs / 29 kg. For GS-4069 machines and machines with high capacity battery option, each battery must weigh 72 lbs / 32.7 kg.

Lifting Hazard

Component Damage Hazard

Do not use any battery charger greater than 48V to charge the batteries.
Part No. 826570GT GS
Use the appropriate number of people and proper
hat may cause
-2669BE • GS™-3369BE • GS™-4069BE 13
lifting techniques when lifting batteries.
Page 16
Operator's Manual First Edition • Fourth Printing

Legend

Legend
1 Platform entry gate 2 Platform guard rails 3 Lanyard anchorage points 4 Platform extension lock handle 5 Manual storage container 6 Platform controls 7 Platform extension 8 Battery charger (behind cover at the ground
controls side) 9 Ground controls side cov er 10 Hydraulic tank (behind cover) 11 Tilt alarm (behind cover)
14 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
12 Hydraulic oil level indicator (behind cover) 13 Ground controls with LCD readout screen 14 Outrigger housing (if equipped with outriggers) 15 Outrigger footpad (if equipped with outriggers) 16 Steer tire 17 Engine (under cover) 18 Battery compartment covers 19 Non-steer tire 20 Entry ladder 21 Transport tie-down 22 Safety arm 23 GFCI outlet
Page 17
First Edition • Fourth Printing Operator's Manual

Controls

Controls

Ground Control Panel

1 Function enable toggle switch for emergency
lowering 2 Emergency lowering toggl e switch 3 Menu enter button 4 Key switch for platform/off/ground selection
Turn the key switch to the platform position and
the platform controls will operate. Turn the key
switch to the off position and the machine will be
off. Turn the key switch to the ground position and
the ground controls will operate. 5 Red Emergency Stop button
Push in the red Emergency Stop button to the off
position to stop all functions. Pull out the red
Emergency Stop button to the on position to
operate the machine.
6 Menu down button 7 Alarm 8 7A breaker for controls circuit 9 15A breaker for controls circuit 10 Engine start button 11 Platform down button 12 Lift function enable button
Press and hold this button to activate the lift
function. 13 Platform up button 14 Menu escape button 15 Menu up button 16 LCD diagnostic readout
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 15
Page 18
Operator's Manual First Edition • Fourth Printing
and the horn
will sound. Release the horn button
ressed.
Controls

Platform Control Panel

1 Red Emergency Stop butto n
Push in the red Emergency Stop button to the off position to stop all functions. Pull out the red Emergency Stop button to the on position to operate the machine.
2 Lift function button
Push this button to activate the lift function.
3 Horn button
Press the horn button and the horn will not sound.
4 Engine start/stop button with indicator light
Press the engine start button to start the engine. The engine start button indicator light will be on when the button is being p Light on indicates engine restart system is on.
Press the engine start button to stop the engine.
16 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 19
First Edition • Fourth Printing Operator's Manual
indicating
Controls
5 Proportional control handle and function
enable switch for drive, steer, lift and outrigger functions
Lift function: Press and hold the function enable switch to enable the lift function on the platform control handle. Move the control handle in the direction indicated by the blue arrow and the platform will raise. Move the control handle in the direction indicated by the yellow arrow and the platform will lower. The descent alarm should sound while the platform is lowering.
Drive function: Press and hold the function enable switch to enable the drive function on the platform control handle. Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points. Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points.
Outrigger function: Press and hold the function enable switch to enable the outrigger function on the platform control handle. Move the control handle in the direction indicated by the blue arrow and the outriggers will retract. Move the control handle in the direction indicated by the yellow arrow and the outriggers will extend.
6 Thumb rocker switch for steer function
7 LED diagnostic readout / battery charge
indicator 8 Drive function button
Push this button to activate the
drive function.
9 Outrigger indicator lights
During outrigger extension,
lights flash green. As each
outrigger contacts the ground,
lights turn solid green. Any
time the outrigger extension
procedure is interrupted, the
lights will flash green
the outriggers are not
contacting the ground or the
outriggers are not fully
deployed. During outrigger
retraction lights turn solid
green. As each outrigger fully
retracts, lights turn off. Lights
will turn solid red, indicating
the corresponding outrigger is
at end of stroke. 10 Outrigger function button
Press this button to activate the
outrigger function.
Press the left side of the thumb rocker and the machine will turn in the direction the blue triangle points on the platform control panel.
Press the right side of the thumb rocker and the machine will turn in the direction the yellow triangle points on the platform control panel.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 17
Page 20
Operator's Manual First Edition • Fourth Printing

Inspections

Inspections

Pre-operation Inspection Fundamentals

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator’s manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation inspection before going on to the next section.
3 Always perform function tests prior to use. 4 Inspect the workplace. 5 Only use the machine as it was intended.
It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.
The pre-operation inspection also serves to determine if routine maintenance procedures are required. Only routine maintenance items specified in this manual may be performed by the operator.
Refer to the list on the next page and check each of the items.
If damage or any unauthorized variation from factory delivered condition is discovered, the machine must be tagged and removed from service.
Repairs to the machine may only be made by a qualified service technician, according to the manufacturer’s specifications. After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests.
18 GS
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual.
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 21
First Edition • Fourth Printing Operator's Manual
Inspections

Pre-operation Inspection

Be sure that the operator’s, safety and
responsibilities manuals are complete, legible and in the storage container located in the platform.
Be sure that all decals are legible and in place.
See Inspections section.
Check for engine oil leaks and proper fluid level.
Add oil if needed. See Maintenance section.
Check for hydraulic oil leaks and proper oil
level. Add oil if needed. See Maintenance section.
Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See Maintenance section.
Check the following components or areas for damage, improperly installed, or missing parts and unauthorized modifications:
Electrical components, wiring, and
electrical cables
Hydraulic power unit, reservoir, hoses,
fittings, cylinders and manifolds
Generator and related components Fuel and hydrau lic tank s Drive motors Wear pads
Nuts, bolts and other fasteners
Brake release components
Safety arm
Platform ex tens ion
Scissor pins and retaining fasteners
Platform control joystick
Outrigger housing and footpads (if
equipped)
Battery pack and connections
Ground strap
Platform entry gate
Check entire machine for:
Cracks in welds or structural components
Dents or damage to machine
Excessive rust, corrosion or oxidation Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened. Be sure side rails are installed and bolts are
fastened. Note: If the platform must be raised to inspect the
machine, make sure the safety arm is in place. See Operating Instructions section.
Tires and wheels Engine and related components Limit switches, alarms and horn Lanyard anchorage points Alarms and beacons (if equipped)
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 19
Page 22
Operator's Manual First Edition • Fourth Printing
Inspections

Function Test Fundamentals

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator’s manual.
1 Avoid hazardous situations. 2 Always perform a pre-operation inspection.
3 Always perform function tests pr ior to
use.
Know and understand the function tests before going on to the next section .
4 Inspect the workplace. 5 Only use the machine as it was intended.
The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions.
A malfunctioning machine must never be us ed. If malfunctions are discovered, the machine must be tagged and removed from service. Repairs to the machine may only be made by a qualified service technician, according to the manufacturer’s specifications.
After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service.
20 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 23
First Edition • Fourth Printing Operator's Manual
Inspections

At the Ground Controls

1 Select a test area that is firm, level and free of
obstruction. 2 Be sure the batteries are connected. 3 Pull out the platform and ground red
Emergency Stop button to the on position. 4 Turn the key switch to ground control. 5 Observe the diagnostic LED readout on the
platform controls.
Result: The LED should look like the picture
below.
6 Observe the diagnostic LCD readout on the
ground controls.
Result: The LCD should display the model and
hour meter.

Test Emergency Stop

7 Start the engine. 8 Push in the red Emergency Stop button to the
off position.
Result: The engine should shut off and no
functions should operate.
9 Pull out the red Emergency Stop button to the
on position and restart the engine.

Test the Up/Down Functions

The audible warnings on this machine and the standard horn all come from the same central alarm. The horn is a constant tone. The descent alarm sounds at 60 beeps per minute. The alarm sounds at 180 beeps per minute when the machine is not level.
10 Do not press the lift function enable button. 11 Press the platform up or platform dow n button.
Result: The lift function should not operate.
12 Do not press the platform up or platform down
buttons.
13 Press the lift function enable button.
Result: The lift function should not operate.
14 Press and hold the lift function enable button,
and press the platform up button.
Result: The platform should raise.
15 Press and hold the lift function enable button,
and press the platform down button.
Result: The platform should lower. The descent
alarm should sound while the platform is lowering.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 21
Page 24
Operator's Manual First Edition • Fourth Printing
Inspections

Test Emergency Lowering

16 Activate the up function by pressing the lift
enable button and platform up button, and raise the platform approximately 2 ft. / 60 cm.
17 Push in the ground red Emergency Stop button
to the off position.
18 Pull out the red Emergency Stop button to the
on position.
19 Move and hold the emergency lowering
function enable toggle switch.
20 Move and hold the emergency lowering toggle
switch.
Result: The platform should lower. The descent
alarm will not sound.
21 Turn the key switch to platform control.

Test the Function Enable Switch and the Up/Down Functions

27 Do not hold the function enable switch on the
control handle.
28 Slowly move the control handle in the direction
indicated by the blue arrow, then in the direction indicated by the yellow arrow.
Result: No functions should operate. 29 Press the lift function button. 30 Wait seven seconds for the lift function to time
out.
31 Slowly move the control handle in the direction
indicated by the blue arrow, then in the direction indicated by the yellow arrow.
Result: The lift function should not operate.

At the Platform Controls

Test Emergency Stop

22 Start the engine . 23 Push in the platform red Emergency Stop
button to the off position.
Result: The engine should shut off and no
functions should operate.
24 Pull out the red Emergency Stop button to the
on position and restart the engine.

Test the Horn

25 Pull out the red Emergency Stop button to the
on position.
26 Press the horn button.
Result: The horn should sound.
32 Press the lift function button. 33 Press and hold the function enable switch on
the control handle. Slowly move the control handle in the direction indicated by the blue arrow.
Result: The platform should raise. 34 Release the control handle.
Result: The platform should stop raising. 35 Press and hold the function enable switch on
the control handle. Slowly move the control handle in the direction indicated by the yel low arrow.
Result: The platform should lower. The descent
alarm should sound while the platform is lowering.
22 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 25
First Edition • Fourth Printing Operator's Manual
36
39
43
Inspections

Test the Drive Function Button

Test Drive and Braking

Press the drive function button.
37 Wait seven seconds for the drive function to
time out.
38 Slowly move the control handle in the direction
indicated by the blue arrow, then in the direction indicated by the yellow arrow.
Result: No functions should operate.

Test the Steering

Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine.
Press the drive function button.
40 Press and hold the function enable switch on
the control handle.
41 Press the thumb rocker switch on top of the
control handle in the direction indicated by the blue triangle on the control panel.
Result: The steer wheels should turn in the
direction indicated by the blue triangle.
Press the drive function button.
44 Press and hold the function enable switch on
the control handle.
45 Slowly move the control handle in the direction
indicated by the blue arrow on the control panel until the machine begins to move, then return the control handle to the center position.
Result: The machine should move in the
direction that the blue arrow points on the control panel, then come to an abrupt stop when the control handle is returned to the center position.
46 Slowly move the control handle in the direction
indicated by the yellow arrow on the control panel until the machine begins to move, then return the control handle to the center position.
Result: The machine should move in the
direction that the yellow arrow points on the control panel, then come to an abrupt stop when the control handle is returned to the center position.
Note: The brakes must be able to hold the machine on any slope it is able to climb.
42 Press the thumb rocker switch on top of the
control handle in the direction indicated by the yellow triangle, on the control panel.
Result: The steer wheels should turn in the
direction indicated by the yellow triangle.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 23

Test the Tilt Sensor Operation

Note: Perform this test from the ground with the platform controller. Do not stand in the platform.
47 Fully lower the platform. 48 Place a 2x4 or similar piece of wood under
both wheels on one side and drive the machine up onto them.
Page 26
Operator's Manual First Edition • Fourth Printing
50
54
Inspections
49 Raise the platform approx i mate ly 7 ft / 2.1 m
from the ground.
Result: The platform should stop and the tilt
alarm will sound at 180 beeps per minute. The platform controls LED readout should display LL and the ground controls LCD should display LL: Machine Tilted.
Press the drive function button.
51 Press and hold the function enable switch on
the control handle.
52 Move the control handle in the direction
indicated by the blue arrow, then move the control handle in the direction indicated by the yellow arrow.
Result: The drive function should not work in
either direction.
Lower the platform and remove both pieces of
wood.

Test Elevated Drive Speed

53 Raise the platform approx i mate ly 8 ft / 2.4 m
from the ground.
Press the drive function button.

Test Stowed Drive Speed

56 Press and hold the lift function butt on, and
press the platform down button.
Result: The platform should lower. 57 Press and hold the function enable switch on
the control handle. Slowly move the control handle to full drive position in the direction indicated by the blue arrow.
Result: The maximum achievable drive speed
with the platform stowed should not exceed
6.6 ft / 2 m per second.
If the drive speed with the platform stowed exceeds
6.6 ft / 2 m per second, immediately tag and remove the machine from service.
58 Press and hold the drive/steer function enable
switch on the control handle. Slowly move the control handle to full drive position in the direction indicated by the yellow arrow.
Result: The maximum achievable drive speed
with the platform stowed should not exceed
4.4 ft / 1.34 m per second.
If the drive speed in reverse with the platform stowed exceeds 4.4 ft / 1.34 m per second, immediately tag and remove the machine from service.
55 Press and hold the function enable switch on
the control handle. Slowly move the control handle to full drive position.
Result: The maximum achievable drive speed
with the platform raised should not exceed
0.44 ft / 13 cm per second.
If the drive speed with the platform raised exceeds
0.44 ft / 13 cm per second, immediately tag and remove the machine from service.
24 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 27
First Edition • Fourth Printing Operator's Manual
59 Press the outrigger function button.
Inspections

Test the Outrigger System (if equipped)

On the LCD screen, a circle below the outrigger function symbol will turn on.
If the control handle is not moved within seven seconds of pushing the outrigger function button, the circle below the outrigger function symbol will turn off and outrigger function will not operate. Press the outrigger function button again.
60 Press and hold the function enable switch on
the control handle.
61 Move the control handle in the direction
indicated by the yellow arrow.
Result: The outriggers should extend. The
individual outrigger indicator lights will flash green as the corresponding outrigger extends.
62 Continue holding the control handle in the
direction indicated by the yellow arrow until all outrigger indicator lights turn solid green and a long beep is heard from the platform controls alarm. The machine is now level. At this point, the drive and steer functions are disabled.
Note: If the control handle is released too soon during extension, the outrigger indicator lights will continue to flash green, indicating the outriggers are not contacting the ground.
Note: If the control handle is released too soon after the outriggers have contacted the ground, a long beep will not be heard at the platform controls and the outrigger indicator lights will be solid green. If a long beep is not heard and the outrigger indicator lights are solid green, this condition may indicate the outriggers are not fully deployed or the machine is not level.
63 Press the drive function button. 64 Press and hold the function enable switch on
the control handle.
65 Slowly move the control handle in the direction
indicated by the blue arrow, then in the direction indicated by the yellow arrow.
Result: The machine should not move in the
directions indicated by the blue and yellow
arrows. 66 Press the drive function button. 67 Press and hold the function enable switch on
the control handle. 68 Press the thumb rocker switch on top of the
control handle in the direction indicated by the
blue and yellow triangles on the control panel.
Result: The steer wheels should not turn in the
directions indicated by the blue and yellow
triangles. 69 Raise the platform.
Part No. 826570GT GS
Result: The platform should raise. Raise the
platform to approximately 8 ft / 2.4 m and stop.
-2669BE • GS™-3369BE • GS™-4069BE 25
Page 28
Operator's Manual First Edition • Fourth Printing
Inspections
70 Fully lower the platform. 71 Press the outrigger function button. 72 Wait seven seconds for the outrigger function
enable to time out.
73 Slowly move the control handle in the direction
indicated by the blue arrow, then in the direction indicated by the yellow arrow.
Result: The outriggers should not retract. 74 Press the outrigger function button. 75 Move the control handle in the direction
indicated by the blue arrow.
Result: The outriggers should retract. The
individual outrigger indicator lights will turn solid green as the corresponding outrigger retracts.
76 Continue holding the control handle until the
outriggers are completely retracted. Release the control handle when all outrigger indicator lights turn off. All functions are now restored.
Note: If the control handle is released too soon during retraction, the outrigger indicator lights will flash green, indicating the outriggers are not fully retracted.
26 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 29
First Edition • Fourth Printing Operator's Manual
Inspections

Workplace Inspection Checklist

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator’s manual.
1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
4 Inspect the workplace. Know and understand the workplace
inspection before going on to the next section.
5 Only use the machine as it was intended.

Workplace Inspection Fundamentals

Be aware of and avoid the following hazardous situations:
drop-offs or holes bumps, floor obstructions or debris sloped surfaces unstable or slippery surfaces overhead obstructions and high voltage
conductors
hazardous locat ions inadequate surface support to withstand all
load forces imposed by the machine
wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions deep water
The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.
It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up, and operating the machine.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 27
Page 30
Operator's Manual First Edition • Fourth Printing
Part No.
Qty
28174
2
28176 Label – Missing Manuals
1
28235 Label – Power to Platform, 115V
2
28236 Warning – Improper Operation
1
28373 Label – Forklift Pocket
4
31060 Danger – Tip-over Hazard, Limit Switch
1
31508 Danger – Electrocution Hazard
1
31788 Danger – Explosion/Burn Hazard
1
38149 Label – Patents
1
40434 Label – Lanyard Anchorage Point
6
43618 Label – Directional Arrows
1
43658
1
44255 Danger – Crushing Hazard
4
44736 Danger – Tip-over Hazard, Tilt Alarm
1
44980 Label – Power to Charger, 115V
1
44981 Label – Air Line to Platform
2
52475 Label – Transport Tie-down
4
52494 Caution – Crushing Hazard, Rails
1
52865 Warning – Annual Inspection Record
1
72086 Label – Lifting Point
4
72186 Warning – Crushing Hazard, Out rigger s
4
823
1
82557
1
82558 Warning – Skin Injection Hazard
1
82561 Danger – Crushing Hazard
2
Part No.
Qty
97602
1
97719 Label – Safety Arm
1
114202 Label – Transport Diagram
2
114258 Danger – Explosion Hazard
1
114385 Danger – Electrocution Hazard
2
114386 Danger – General Safety Rules
2
133148 Danger – Ele ctr o cut ion haz ard
1
137605
Control
1
137656
Platform Control
1
214725
1
229827 Warning – Hot Surface
2
230804 Instructions – Tire Specifications, Rear
2
237116 Label – Oper ational Indicator Codes
1
237130 Instructions – Tire Specifications, Front
2
824263 Label – Wheel Load, GS-2669BE
4
824264 Label – Wheel Load, GS-3369BE
4
824265 Label – Wheel Load, GS-4069BE
4
824266 Label – Outrigger Load
1
824267 Overlay – Ground Control Panel
1
824268
T145
1
824269
Specifications (KD-350)
1
824270
Diagram, T105 & T145
1
826033 Cosmetic – Genie GS-2669BE
2
826034 Cosmetic – Genie GS-3369BE
2
826035 Cosmetic – Genie GS-4069BE
2
826036 Instructions – Operation, Ground Control
1
826569 Instructions – Battery Charger Operation
1
Inspections

Decals Inspection wit h Words

Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
Decal Description
Warning – Explosion Hazard
Decal Description
Label – Power to Platform, 230V
Label – Power to Charger, 230V
Label – Emergency Stop, Platform
Label – Drive/Steer Direction,
Warning – Fall Hazard
Danger – Tip-over Hazard, Batteries,
Instructions – Kholer Engine
Instructions – Battery Connection
66 Label – Chevron Rando
Label – Platform Controls Location
28 GS
Continued on next page.
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 31
First Edition • Fourth Printing Operator's Manual
Inspections
Shading indicates decal is hidden from view, i.e. under covers
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 29
Page 32
Operator's Manual First Edition • Fourth Printing
Part No.
Qty
826930
1
1253927 Cosmetic – Bi-Energy Hybrid
2
1256712
(without outriggers)
1
1256714
(with outriggers)
1
1257242
Control
1
1257923 Label – Smartlink
2
1258104
Instructions
1
Part No.
1263543
2
1266712
Specifications 3000 rpm (KD-350)
1
1280819 Label – Warning, Prop 65
1
1280820 Label – Fuel, Diesel Exhaust, Prop 65
1
T114638
1500 lbs / 680 kg, GS-2669
1
T114639
1000 lbs / 454 kg, GS -3369
1
T114640
800 lbs / 363 kg, GS-4069
1
T114641
ANSI & CSA
1
T114642
ANSI & CSA
1
T114643
ANSI & CSA
1
Inspections

Decals Inspection wit h Words

Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place.
Decal Description Qty
Warning – Compartment Access Instructions – Kholer Engine
Below is a numerical list with quantities and descriptions.
Continued from previous page.
Decal Description
Danger – Tip-over Hazard, Batteries,
T105
Overlay – Platform Control Panel
Overlay – Platform Control Panel
Instructions – Operation, Platform
Danger – Outrigger Safety and
Instructions – Max Capacity,
Instructions – Max Capacity,
Instructions – Max Capacity,
Instructions – Max Side Force
225 lbs / 1000 N, GS-2669RT,
Instructions – Max Side Force
200 lbs / 890 N, GS-3369RT,
Instructions – Max Side Force
150 lbs / 667 N, GS-4069RT,
30 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 33
First Edition • Fourth Printing Operator's Manual
Inspections
Shading indicates decal is hidden from view, i.e. under covers
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 31
Page 34
Operator's Manual First Edition • Fourth Printing
Part No.
Qty
28174
3
28235 Label – Power to Platform, 115V
3
40434 Label – Lanyard Anchorage Point
6
43618 Label – Directional Arrows
1
43658 Label – Power to Charger, 230V
1
44980 Label – Power to Charger, 115V
1
44981 Label – Air Line to Platform
2
52475 Label – Transport Tie-down
4
72086 Label – Lifting Point
4
82474 Label – Use Safety Chock
2
82475 Label – Crushing Hazard, Outriggers
4
82476
2
82481 Label – Battery/Charger Safety
1
82487 Label – Read the Manual
2
82560 Label – Skin Injection Hazard
1
82562 Label – Crushing Hazard
4
82666 Label – Forklift Pocket
4
97719 Label – Safety Arm
1
114202 Label – Transport Diagram
2
114251 Label – Explosion Hazard
1
114334 Label – Electrocution Hazard, Plug
2
114337
1
114338
1
114371 Label – Outrigger Safety
1
Part No.
Qty
133149
1
137605
Control
1
137656
Platform Control
1
133537 Label – Crushing Hazard
1
229828 Warning – Hot Surface
2
230492 Label - Manual Force, GS-2669
1
230493 Label – Man ual Forc e, GS-3369
1
230494 Label – Man ual Forc e, GS-4069
1
230809
1
230810
1
230811 Label – Maximum Capacity, GS-4069
1
237925 Label – Tip-over Hazard, Batteries, T105
1
824263 Label – Wheel Load, GS-2669BE
4
824264 Label – Wheel Load, GS-3369BE
4
824265 Label – Wheel Load, GS-4069BE
4
824266 Label – Outrigger Load
4
824267 Overlay – Ground Control Panel
1
824271 Label – Tip-over Hazard, Batteries, T145
1
826033 Cosmetic – Genie GS-2669BE
2
826034
2
826035 Cosmetic – Genie GS-4069BE
2
1253927 Cosmetic – Bi-Energy Hybrid
1
1255557 Label – Runaway Hazard, Slope
1
1256712
(without outriggers)
1
1256714
outriggers)
1
1257923 Label – Smartlink
2
1263542 Label – Compartment Access
2
1283079
1
Inspections

Decals Inspection with Symbols

Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
Decal Description
Label – Power to Platform, 230V
Decal Description
Label – Electrocution Hazard Label – Emergency Stop, Platform
Label – Drive/Steer Direction,
Label – Maximum Capacity, GS-2669 Label – Maximum Capacity, GS-3369
Label – Electrocution Hazard
Label – Tip-over Hazard, Limit Switch Label – Tip-over Hazard, Tilt Alarm
Cosmetic – Genie GS-3369BE
Overlay – Platform Control Panel
Overlay – Platform Control Panel (with
Label – Fall Hazard
32 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 35
First Edition • Fourth Printing Operator's Manual
Inspections
Shading indicates decal is hidden from view, i.e. under covers
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 33
Page 36
Operator's Manual First Edition • Fourth Printing

Operating Instructions

Operating I nstruction s

Fundamentals

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator’s manual.
1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace.
5 Only use the machine as it was
intended.
The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
Using the machine for anything other than lifting personnel, along with their tools and materials, to an aerial work site is unsafe and dangerous.
Only trained and authorized personnel should be permitted to operate a machine. If more than one operator is expected to use a machine at different times in the same work shift, they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator’s, safety, and responsibilities manuals. That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine.
34 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 37
First Edition • Fourth Printing Operator's Manual
Operating Instructions

Emergency Stop

Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions.
Repair any function that operates when either red Emergency Stop button is pushed in.
Selecting and operating the ground controls will override the platform red Emergency Stop button.

Machine Operation

This machine can be operated with or without the engine running.
1 Turn the key switch to ground or platform
control.
2 Be sure the battery pack is connected before
operating the machine.
3 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the on position.

Operation from Ground

1 Turn the key switch to ground control. 2 Press and hold the engine start button. Note: The LCD screen will display a countdown
when glow plugs are on. When the countdown finishes, the engine will start.

To Position Platform

1 At the control panel, press and hold the lift
function enable button. 2 Press the platform up or down button. Drive and steer functions are not available from the
ground controls.

Emergency Lowering

1 Turn the key switch to ground control. 2 Pull out both ground and platform red
Emergency Stop buttons to the on position.
3 Move and hold the emergency lowering
function enable toggle switch.
4 Move and hold the emergency lowering toggle
switch.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 35
Page 38
Operator's Manual First Edition • Fourth Printing
1
the LCD screen, a circle below the
1 Press the outrigger function button.
Operating Instructions

Operation from Platform

To Position Platform

1 When the engine start button indicator light
flashes, start the engine.
2 Press and hold the engine start button.
Result: After a few seconds, the engine will
start.
Note: The LCD screen will display a countdown when glow plugs are on. When the countdown finishes, the engine will start.
3 To stop the engine, press and release the
engine start button.
Result: The engine will stop.

Engine Restart System

When the engine is started, the Engine Restart system is on.
When the Engine Restart system is on, the engine will start and stop to keep the batteries charged.
When the engine start button indicator light is on and the LED screen is animated, the engine may restart when a function is activated.
To turn the Engine Restart System off, press the engine start button briefly while the engine is running. The engine start button indicator light and LED animation will be off.
Press the lift function button. On
lift function symbol will turn on.
If the control handle is not moved within seven seconds of pushing the lift function button, the circle below the lift function symbol will turn off and lift function will not operate. Press the lift function button again.
2 Press and hold the function enable switch on
the control handle.
3 Move the control handle according to the
markings on the control panel.

To Extend Outriggers

To Extend Outriggers:
On the LCD screen, a circle below the outrigger function symbol will turn on.
2 Press and hold the function enable switch on
the control handle.
When the Engine Restart system is turned off, the machine will use battery power only.
When the engine start button indicator light flashes, start the engine.
36 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 39
First Edition • Fourth Printing Operator's Manual
1 Press the outrigger function
Operating Instructions
3 Move the control handle in the direction
indicated by the yellow arrow.
The outriggers will begin to extend. The individual outrigger indicator light will turn solid green as the corresponding outrigger makes contact with the ground. Continue moving the control handle until the lift enable indicator light turns green and a beep is heard. The machine is now level. When the lift error indicator light turns red, the up/down and drive functions are disabled. The lift error indicator light will turn red under the following conditions:
Not all outriggers are in contact with the ground.
All four outriggers are in contact with the ground
but the machine is not level.
Error code.
Note: If the outrigger enable and extend buttons are released too soon during extension, the outrigger indicator lights will continue to flash green, indicating the outriggers are not contacting the ground.

To Retract Outriggers

To Retract Outriggers:
button.
2 Press and hold the function enable switch on
the control handle. 3 Move the control handle in the direction
indicated by the blue arrow. Release the control handle once the outriggers are
off the ground. The outrigger indicator lights will turn off. All functions are now restored.
Note: If the outrigger enable and retract buttons are released too soon during retraction, the outrigger indicator lights will flash green, indicating the outriggers are not fully retracted.
Note: If the outrigger lights are solid green, the machine may not be level or the outriggers may not be fully deployed if a long beep is not heard at the platform controls alarm.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 37
Page 40
Operator's Manual First Edition • Fourth Printing
2
Operating Instructions

To Steer

To Drive

1 Press the drive function button. On the LCD
screen, a circle below the drive function symbol will turn on.
If the control handle is not moved within seven seconds of pushing the drive function button, the circle below the drive function symbol will turn off and drive function will not operate. Press the drive function button again.
Turn the steer wheels with the
thumb rocker switch located on the top of the control handle.
1 Press the drive function button. On the LCD
screen, a circle below the drive function symbol will turn on.
If the control handle is not moved within seven seconds of pushing the drive function button, the circle below the drive function symbol will turn off and drive function will not operate. Press the drive function button again.
2 Press and hold the function enable switch on
the control handle.
3 Increase speed: Slowly move the control
handle off center. Decrease speed: Slowly move the control
handle toward center. Stop: Return the control handle to center or
release the function enable switc h.
Use the color-coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel.
Machine travel speed is restricted when the platform is raised.
Battery condition will affect machine performance. Machine drive speed and function speed will drop when the battery level indicator is flashing.
38 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 41
First Edition • Fourth Printing Operator's Manual
Maximum slope rating, extension deck uphill (gradeability): 35% (19°)
Maximum slope rating, extension deck downhill: 15% (9°)
M
Operating Instructions
Driving on a slope
Determine the uphill, downhill and side slope ratings for the machine and determine the slope grade.
To determine the slope grade:
Measure the slope with a digital inclinometer OR use the following procedure.
You will need:
aximum side slope rating: 35% (19°)
Note: Slope rating is subject to ground conditions and adequate traction.
c ar penter’s leve l
straight piece of wood, at least 3 feet/1 m long
t ape measure
Lay the piece of wood on the slope. At the downhill end, lay the level on the top edge of
the piece of wood and lift the end until the piece of wood is level.
While holding the piece of wood level, measure the vertical distance from the bottom of the piece of wood to the ground.
Divide the tape measure distance (rise) by the length of the piece of wood (run) and multiply by
100. Example:
Part No. 826570GT GS
Piece of wood = 144 inches (3.6 m) Run = 144 inches (3.6 m) Rise = 12 inches (0.3 m) 12 in ÷ 144 in = 0.083 x 100 = 8.3% grade
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum slope or side
slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section.
-2669BE • GS™-3369BE • GS™-4069BE 39
Page 42
Operator's Manual First Edition • Fourth Printing

Operational Indicator Codes

Code
Condition
LL Off
OL Platform Overloaded
CH Chassis Mode Operation
Nd No Drive (option)
Ld Lifting Disabled
St Engine Start Delay
F053
DCON RR Thermal Protection
F054
DCON LR Thermal Protection
F055
Traction Motor RR Fault: Motor Temp
F056
Traction Motor LR Fault: Motor Temp
Operating Instructions
Operational indicator codes
If the platform controls LED or ground controls LCD diagnostic readout displays an operational indicator code such as LL, the fault condition must be repaired or removed before resuming machine operation. Push in and pull out the red Emergency Stop button to reset the system.
To reset thermal limit cutout
If the platform controls LED readout displays fault codes F053, F054, F055 or F056, the machine has overheated. The fault condition must be repaired or removed before resuming machine operation.
1 Push in the red Emergency Stop button to the
off position.
2 Allow the machine to cool for approximately
5 minutes before resuming machine operation.
3 Pull out the red Emergency Stop button to the
on position.
LED Readout
LCD Readout
-Level
For further information, please consult the appropriate Genie Service Manual. A code and a description of a code can also be viewed at the ground controls LCD display.

Operation from Ground with Controller

Maintain safe distances between the operator, machine and fixed objects.
Be aware of the direction the machine will travel when using the controller.
40 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 43
First Edition • Fourth Printing Operator's Manual
Full Charge
Ha
Low Charge
LO Flashing
Engine Restart
Operating Instructions

Battery Level Indicator

Use the LED diagnostic readout to determine the battery level.
Note: When a blinking LO code appears on the platform controls LED display, the engine must be started or the machine must be taken out of service and charged. Otherwise, all machine functions will be disabled.
lf Charge

Using the Power Outlet

Using power from the generator may slow or stop battery charging.
Plug power to platform cable into power outlet on machine to use the generator power.

How to Use the Safety Arm

1 Raise the platform approxi mate ly 8 ft / 2.4 m
from the ground. 2 Rotate the safety arm away from the machine
and let it hang down. 3 Lower the platform until the safety arm rests
securely on the link. Keep clear of the safety
arm when lowering the platform.

To Extend and Retract Platform

1 Lift the platform extension lock handles to the
horizontal position. 2 Push the platform extension lock handles to
extend the platform to the desired position. Do not stand on the platform extension while trying
to extend it. 3 Lower the platform extension lock handles and
make sure the extension deck is locked.

After Each Use

1 Select a safe parking location—firm level
surface, clear of obstruction and traffic. 2 Lower the platform. 3 Turn the key switch to the off position and
remove the key to secure from unauthorized
use. 4 Charge the batteries.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 41
Page 44
Operator's Manual First Edition • Fourth Printing
Operating Instructions

Charging Batteries with External Power

1 Connect the battery charger to a grounded AC

Battery and Charger Instr uc ti ons

circuit.
The charger will automatically shut off when the charging cycle is complete.
Check the battery acid level when the charging cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.

Observe and Obey:

Do not use an external charger or booster
battery.
Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as
indicated on the charger.
Use only a Genie authorized battery and
charger.

To Charge Battery

Use the engine or an external power source to recharge the batteries.
Be sure the batteries are connected before charging the batteries.
Check the battery acid level when the charging cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.

Charging Batteries with Engine

Running the engine will automatically charge the batteries.

Dry Battery Filling and Char ging Instructions

1 Remove the battery vent caps and
permanently remove the plastic seal from the battery vent openings.
2 Fill each cell with battery acid (electrolyte) until
the level is sufficient to cover the plates.
Do not fill to maximum level until the battery charge cycle is complete. Overfilling can cause the battery acid to overflow during charging. Neutralize battery acid spills with baking soda and water.
3 Install the battery vent caps. 4 Charge the battery. 5 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.
The engine will automatically shut off when the charging cycle is complete.
42 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 45
First Edition • Fourth Printing Operator's Manual
All models: Release the wheel brakes by turning the two rear torque hub disconnect caps.
Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions.
Transport and Lifting Instructions

Transport an d Li fti ng Instruct ions

Observe and Obey:

Genie provides this securement information as
a recommendation. Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulat ions , other local ized regulations, and their company policy.
Genie customers needing to containerize any
lift or Genie product should source a qualified freight forwarder with expertise in preparing, loading and securing construction and lifting equipment for international shipment.
Only qualified aerial lift operators should move
the machine on or off the truck.
Do not drive the machine on a slope that
exceeds the uphill, downhill or side slope rating.
See Driving on a Slope in the Operating
Instructions section.
If the slope of the transport vehicle bed
exceeds the maximum slope rating, the
machine must be loaded and unloaded using a
winch as described in the brake release
operation.

Free-wheel Configurati on f or Winching

Chock the wheels to prevent the machine from rolling.
over
The transport vehicle must be parked on a
level surface.
The transport vehicle must be secured to
prevent rolling while the machine is being loaded.
Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand the machine weight. Genie lifts are very heavy relative to their size. See the serial label for the machine weight.
The machine must be on a level surface or
secured before releasing the brakes.
Reverse the procedures described to re-engage the brakes.
Chock the wheels to prevent the machine from rolling.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 43
Page 46
Operator's Manual First Edition • Fourth Printing
Transport and Lifting Instructions

Securing to Truck or Trailer for Transit

Always chock the machine wheels in preparation for transport.
Retract and secure the extension deck. Use the tie-down points on the chassis for
anchoring down to the transport surface. Use a minimum of 2 chains or straps. Use chains or straps of ample load capacity. Turn the key switch to the off position and remove
the key before transporting. Inspect the entire machine for loose or unsecured
items. If the railings have been folded down, secure them
with straps before transporting.
44 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 47
First Edition • Fourth Printing Operator's Manual
Center of gravity
X Axis
Y Axis
GS outriggers
n
n
m
m
GS outriggers
n
n
m
m
GS outriggers
n
n
m
m
GS outriggers
n
n
m
m
GS outriggers
n
n
m
m
GS outriggers
n
n
m
m
Transport and Lifting Instructions

Observe and Obey:

Only qualified riggers should rig and lift the
machine.
Be sure the crane capacity, loading surfaces
and straps or lines are sufficient to withstand the machine weight. See the serial label for the machine weight.

Lifting Instructions

Fully lower the platform. Be sure the extensi on deck, controls and component trays are secure. Remove all loose items on the machine.
Determine the center of gravity of your machine using the table and the picture on this page.
-2669BE without
-3369BE without
-4069BE without
-2669BE with
-3369BE with
-4069BE with
38.1 i
97.3 c
41.8 i
106.9 c
38.5 i
96.8 c
38.7 i
99.3 c
42.1 i
107 c
38.9 i
99 c
30.1 i
76 c
31.82 i
80 c
30.93 i
78 c
29.5 i
75 c
31 i
79 c
30.4 i
77.2 c
Attach the rigging only to the designated lifting points on the machine.
Adjust the rigging to prevent damage to the machine and to keep the machine level.
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 45
Page 48
Operator's Manual First Edition • Fourth Printing
Indicates that tools will be required to perform this procedure.
Indicates that n perform this procedure.
Kohler KD-350 Engine
Oil type
40

Maintenance

Maintenanc e

Check the Engine Oil Level

Observe and Obey:

Only routine maintenance items specified in
this manual shall be performed by the operator.
Scheduled maintenance inspections shall be
completed by qualified service technicians, according to the manufacturer’s specifications and the requirements specified in the responsibilities manual.
Use only Genie approved replacement parts.

Maintenance Symbols Le gend

The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.
Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components.
Note: Check the oil level with the engine off. 1 Check the oil level dipstick. Add oil as needed.
SAE 15W-
46 GS
ew parts will be required to
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 49
First Edition • Fourth Printing Operator's Manual
Hydraulic oil specifications
Hydraulic oil type
Rando HD equivalent
Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems.
1 Be sure that the platform in the stowed
position.
2 Visually inspect the sight gauge located on the
side of the hydraulic oil tank.
Result: The hydraulic oil level should be within
the top 2 inches/5 cm of the sight gauge.
3 Add oil as needed. Do not overfill.
Chevron

Check the Batteries

Proper battery condition is essential to good machine performance and operational safety. Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions.
Electrocution hazard. Contact with hot or live
circuits may result in death or serious injury.
Remove all rings, watches and other jewelry.
Bodily injury hazard. Batteries contain acid.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water. Note: Perform this test after fully charging the
batteries. 1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion. 3 Be sure that the battery hold-down brac k ets
are in place and secure.
Part No. 826570GT GS
Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables.
-2669BE • GS™-3369BE • GS™-4069BE 47
Page 50
Operator's Manual First Edition • Fourth Printing
Maintenance

Scheduled Maintenance

Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine.
Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.
48 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 51
First Edition • Fourth Printing Operator's Manual
GS-2669BE
Height, working maximum
32 ft
9.8 m
Height, platform maximum
26 ft
8 m
Height, stowed maximum, rails
102 in
2.59 m
Height, stowed maximum, rails
n
m
Height, guard rails
58 in
1.47 m
Width
69in
1.75 m
Length, platform retracted
123 in
3.12 m
Length, platform retracted, models with outriggers
n
m
Length, platform extended
177.5 in
4.51 m
Length, platform extended, models with outriggers
189.5 in
4.81 m
Length, outside platform extended
170 in
4.32 m
Maximum load capacity
bs
g
Maximum wind speed
28 mph
12.5 m/s
Wheelbase
90 in
2.29 m
Turning radius (outside)
181.2 in
4.6 m
Turning radius (inside)
83 in
2.11 m
Ground clearance
9.5 in
24 cm
Power source, T105
8 batteries, 6V 225AH
Power source, T145
8 batteries, 6V 260AH
System voltage
48V
Weight
9,231 lbs
4,187 kg
(Machine weights vary with option configurations. See serial label for specific machine weight.)
AC outlet in platform
Standard
Platform dimensions
Platform length x width
110 in x 63 in
2.79 x 1.6 m
Platform extension length
170 in
4.32 m
Drive speeds
Stowed maximum, forward
ph
ec
m/h
ec
Stowed maximum, reverse
3 mph
c
4.8 km/h ec
Platform raised, maximum
0.3 mph ec
0.5 km/h ec
Maximum hydraulic pressure (functions)
si
ar
Tire size 26 x 12 x 380
Maximum slope rating, stowed position
Extension deck uphill
35% (19°)
Extension deck downhill
15% (9°)
Side slope
35% (19°)
Note: Slope rating is subject to ground conditions and adequate traction.
Floor loading information
Tire load maximum
3743 lbs
1698 kg
Outrigger load, maximum
bs
g
Tire contact pressure
si
2
Pa
Outrigger contact pressure
43.6 psi
3.07 kg/cm2 Pa
Occupied floor pressure
188 psf
918 kg/m2
Pa
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be
Operating temperature
For ambient temperatures consistently below 0°F ( equivalent.
For ambient temperatures consistently above 0°F ( equivalent.
For operating temperatures consistently above 205°F (96°C)

Specifications

Specificati ons
4.5 m
40 ft/6.06 s
7.2 k
12.2 m/6.06 s
up
lowered
75.5 i
1500 l
148 i
1.92
3.76
680 k
40 ft/9.09 se
40 ft/90 s
3500 p
12.2 m/9.09 s
12.2 m/90 s 241 b
3427 l
93.6 p
1554 k
6.59 kg/cm 645 k
301 k
9.01 k
Part No. 826570GT GS
used only with adequate safety factors.
-17°C) - use Chev ron Aviation A Arctic hydraulic fluid or
-17°C) - use Chev ron Rando HD MV hydraulic fluid or
- use Shell Tellus S2 V 46.
Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
-2669BE • GS™-3369BE • GS™-4069BE 49
Page 52
Operator's Manual First Edition • Fourth Printing
GS
Height, working maximum
39 ft
11.9 m
Height, platform maximum
33 ft
10 m
Height, stowed maximum, rails
102 in
2.59 m
Height, stowed maximum, rails
n
m
Height, guard rails
58 in
1.47 m
Width
69 in
1.75 m
Length, platform retracted
123 in
3.12 m
Length, platform retracted, models with outriggers
n
m
Length, platform extended
177.5 in
4.51 m
Length, platform extended, models with outriggers
189.5 in
4.81 m
Length, outside platform extended
170 in
4.32 m
Maximum load capacity
1000 lbs
454 kg
Maximum wind speed
28 mph
12.5 m/s
Wheelbase
90 in
2.29 m
Turning radius (outside)
181.2 in
4.6 m
Turning radius (inside)
83 in
2.11 m
Ground clearance
9.5 in
24 cm
Power source, T105
8 batteries, 6V 225AH
Power source, T145
8 batteries, 6V 260AH
System voltage 48V
Weight
8,970 lbs
4,069 kg
(Machine weights vary with option configurations. See serial label for specific machine weight.)
AC outlet in platform
Standard
Platform dimensions
Platform length x width
110 in x 63 in
2.79 x 1.6 m
Platform extension length
170 in
4.32 m
Drive speeds
Stowed maximum, forward
ph ec
m/h
ec
Stowed maximum, reverse
3 mph
ec
4.8 km/h ec
Platform raised, maximum
0.3 mph ec
0.5 km/h ec
Maximum hydraulic pressure (functions)
3500 psi
241 bar
Tire size
26 x 12 x 380
Maximum slope rating, stowed position
Extension deck uphill
35% (19°)
Extension deck downhill
15% (9°)
Side slope
35% (19°)
Note: Slope rating is subject to ground conditions and adequate traction.
Floor loading information
Tire load maximum
3554 lbs
1612 kg
Outrigger load, maximum
3484 lbs
1581 kg
Tire contact pressure
81.4 psi
5.73 kg/cm2 Pa
Outrigger contact pressure
46 psi
3.24 kg/cm Pa
Occupied floor pressure
175 psf
2
Pa
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
Operat
For ambient temperatures consistently ( equivalent.
For ambient temperatures consistently ( equivalent.
For operating temperatures consistently above 205°F (96°C)
Specifications
-3369BE
4.5 m
40 ft/6.06 s
7.2 k
12.2 m/6.06 s
up
lowered
75.5 i
1.92
40 ft/9.09 s
40 ft/90 s
12.2 m/9.09 s
12.2 m/90 s
148 i
3.76
562 k
317 k
854 kg/m
8.37 k
50 GS
ing temperature
below 0°F
-17°C) - use Chev ron Aviation A Arctic hydraulic fluid or
above 0°F
-17°C) - use Chevron Rando HD MV hydraulic fluid or
- use Shell Tellus S2 V 46.
Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 53
First Edition • Fourth Printing Operator's Manual
GS
Height, working maximum
46 ft
14 m
Height, platform maximum
40 ft
12.3 m
Height, stowed maximum, rails
108 in
2.74 m
Height, stowed maximum, rails
n
m
Height, guard rails
65 in
1.65 m
Width
69 in
1.75 m
Length, platform retracted
123 in
3.12 m
Length, plat models with outriggers
n
m
Length, platform extended
177.5 in
4.51 m
Length, platform extended, models with outriggers
189.5 in
4.81 m
Length, outside platform extended
170 in
4.32 m
Maximum load capacity
800 lbs
363 kg
Maximum wind speed
28 mph
12.5 m/s
Wheelbase
90 in
2.29 m
Turning radius (outside)
181.2 in
4.6 m
Turning radius (inside)
83 in
2.11 m
Ground clearance
9.5 in
24 cm
Power source, T145
8 batteries, 6V 260AH
System voltage
48V
Weight
12,016 lbs
5,450 kg
(Machine weights vary with option configurations. See serial label for specific machine weight.)
AC outlet in platform
Standard
Platform dimensions
Platform length x width
110 in x 63 in
2.79 x 1.6 m
Platform extension length
170 in
4.32 m
Drive sp
Stowed maximum, forward
ph ec
m/h
ec
Stowed maximum, reverse
3 mph
ec
4.8 km/h ec
Platform raised, maximum
0.3 mph ec
0.5 km/h ec
Maximum hydraulic pressure (function
3500 psi
241 bar
Tire size
26 x 12 x 380
Maximum slope rating, stowed position
Extension deck uphill
35% (19°)
Extension deck downhill
15% (9°)
Side slope
35% (19°)
Note: Slope rating is subject to ground conditions and adequate traction.
Floor loading information
Tire load maximum
3993 lbs
1811 kg
Outrigger load, maximum
3729 lbs
1692 kg
Tire contact pressure
99.8 psi
7.02 kg/cm2 Pa
Outrigger contact pressure
47.5psi
3.34 kg/cm2 Pa
Occupied floor pressure
225 psf
2
Pa
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
Operating temperature
For ambient temperatures consistently ( equivalent.
For ambient temperatures consistently ( equivalent.
For operating temperatures consistently above 205°F (96°C)
GS™
Part No. 82 6570GT Operator's M anual
Specifications
-4069BE
eeds
4.5 m
40 ft/6.06 s
7.2 k
12.2 m/6.06 s
up
lowered
form retracted,
82 i
148 i
2.08
3.76
40 ft/9.09 s
40 ft/90 s
12.2 m/9.09 s
12.2 m/90 s
s)
688 k
326 k
1099 kg/m
10.77 k
below 0°F
-17°C) - use Chev ron Aviation A Arctic hydraulic fluid or
above 0°F
-17°C) - use Chevron Rando HD MV hydraulic fluid or
Part No. 826570GT GS
- use Shell Tellus S2 V 46.
Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
-2669BE • GS™-3369BE • GS™-4069BE
-2669BE • GS™-3369BE • GS™-4069BE 51
First Edition • F ourth Pri nting
Page 54
Loading...