Read, understand and obey these safety rules and
operating instructions before operating this
machine. Only trained and authorized pers onn el
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.genielift.com
E-mail: awp.techpub@tere x .c om
the U.S.A. and many other countries. “GS” is a trademark of
Terex South Dakota, Inc.
These machines comply with
ANSI/SIA A92.6
CAN B.354.2
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 3
First Edition • Fourth Printing Operator's Manual
Introduction
Introducti on
Owners, Users and Operators:
Thank you for choosing our machine for your
application. Our number one priority is user safety,
which is best achieved by our joint efforts. We feel
that you make a major contribution to safety if you,
as the equipment users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the instructions
in this and other manuals supplied with this
machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained/certified operators,
directed by informed and knowledgeable
supervision, running the machine.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section .
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
Part No. 826570GT GS
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructi ons and saf ety
rules—safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
™
-2669BE • GS™-3369BE • GS™-4069BE 1
Page 4
Operator's Manual First Edition • Fourth Printing
Decals on this machine use symbols, color coding,
and s
Safety alert symbol—used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
which, if not avoid
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates
message.
Introduction
Hazard Classification
ignal words to identify the following:
a property damage
ed, will result in
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools, and materials to
an aerial work site.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
2 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Use a piece of
cardboard or paper to
search for leaks
Page 6
Operator's Manual First Edition • Fourth Printing
Symbol and Hazard Pictorials Definitions
Chock the wheels Release brakes Tiedown Lanyard anchorage
Wheel load Transport diagram Side force Wind speed Outrigger load
points
No smoking
Voltage rating for
power to platform
Pressure rating for air
line to platform
Maximum capacity Crushing hazard
Hold rail while lowering Fall hazard 100% Restraint
™
4 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
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First Edition • Fourth Printing Operator's Manual
Personal Safety
Personal Safe ty
Personal Fall Protecti on
Personal fall protection equipment (PFPE) is not
required when operating this machine provided the
operator remains inside the perimeter of the
platform guardrail system. If PFPE is required by
job site or employer rules, the following shall apply:
All PFPE must comply with applicable
governmental regulations and must be inspected
and used in accordance with the manufacturer’s
instructions.
Requirements for Exiting an Elevated Work
Platform
Operators must use personal fall protection
equipment when exiting and entering an elevated
platform through the side gate. When exiting or
entering an elevated platform, the platform must be
positioned as close as possible to the surface of
the exit or entry point, but not more than 12 inches /
30 cm away from the surface of the exit or entry
point.
Operators are required to wear approved PFPE at
all times when exiting and entering an elevated
platform through the side gate, and must use a
lanyard designed to allow 100% tie-off when exiting
and entering an elevated platform throu gh the side
gate.
Exiting an Elevated Platform Through the
Side Gate
1 Attach primary lanyard to a platfor m anchor
point.
2 Attach secondary lanyard t o an approved
adjacent anchor point.
3 Detach the primary lanyard from the platform
anchor point.
The primary lanyard can not remain attached to the
platform anchor point after attaching the secondary
lanyard to the adjacent anchor point.
Do not operate the machine while the secondary
lanyard is attached to the adjacent anchor point.
Entering an Elevated Platform Through the
Side Gate
1 Attach primary lanyard to a platfor m anchor
point.
2 Detach secondary lanyard from the adjacent
anchor point.
3 Detach the primary lanyard from the platform
anchor point.
Do not exit or enter an elevated platform through
the rear gate.
™
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 5
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Operator's Manual First Edition • Fourth Printing
Obey all local and
governmental
regulations regarding
required clearance from
electrical power lines. At
a mi
clearance contained in
the chart below must be
followed.
Line Voltage Required Clearance
0
t
m
5
t
m
20
t
m
35
t
m
50
t
m
75
t
m
Keep away from the
machine if it contacts
energized power lines.
Personnel on the ground
or in the platform must
not touch or operate the
mac
power lines are shut off.
Maximum capacity
Platform retracted
lbs
kg
Platform extended
Platform extended
lbs
lbs
kg
kg
Maximum occupants
4
Maximum capacity
Platform retracted
lbs
kg
Platform extended
Platform extended
lbs
lbs
kg
kg
Maximum occupants
4
Work Area Safety
Work Area S afety
Electrocution Hazards
Tip-over Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
nimum, the required
to 50KV 10 f
0 to 200KV 15 f
0 to 350KV 20 f
0 to 500KV 25 f
0 to 750KV 35 f
0 to 1000KV 45 f
3.05
4.60
6.10
7.62
10.67
13.72
Allow for platform movement, electrical line sway or
sag, and beware of strong or gusty winds.
Occupants, equipment and materials shall not
exceed the maximum platform capacity or the
maximum platform capacity of the platform
extension.
– GS-2669BE
1500
– Platform only
– Extension only
1200
300
680
544
136
1500 lbs / 680 kg 300 lbs / 136 kg 1200 lbs / 544 kg
– GS-3369BE
1000
– Platform only
– Extension only
700
300
454
318
136
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
6 GS
1000 lbs / 454 kg 300 lbs / 136 kg 700 lbs / 318 kg
hine until energized
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 9
First Edition • Fourth Printing Operator's Manual
Maximum capacity
Platform retracted
lbs
kg
Platform extended
Platform extended
lbs
lbs
kg
kg
Maximum occupants
3
Do not raise the platform
unless the machine is on a
firm, level surface.
Do not operate the
machine in strong or gusty
winds. Do not increase the
surface area of the
platform or the load.
Increasing the area
exposed to the wind will
decrease machine
stability.
Use extreme care and
slow speeds while
driving the machine in
the stowed position
across
debris, unstable or
slippery surfaces and
near holes and
drop
Work Area Safety
– GS-4069BE
800
– Platform only
– Extension only
500
300
363
227
136
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower the
platform.
Do not alter or disable the limit switches.
Do not drive over 0.3 mph / 0.48 km/h with the
platform raised.
800 lbs / 363 kg 300 lbs / 136 kg 500 lbs / 227 kg
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis only when the
machine is on a severe slope.
Do not raise the platform when wind speeds may
exceed 28 mph / 12.5 m/s. If wind speeds exceed
28 mph / 12.5 m/s when the platform is raised,
lower the platform and do not continue to operate
the machine.
uneven terrain,
-offs.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 7
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Operator's Manual First Edition • Fourth Printing
Do not push off or pull
toward any object outside
of the platform.
Maximum allowable
side force
GS
GS
GS-4069BE
N
N
N
Do not place or attach
fixed or overhanging loads
to any part of this machine.
Do not plac
scaffolds in the platform or
against any part of this
machine.
Work Area Safety
Do not use the platform controls to free a platform
that is caught, snagged, or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be rem ov e d from the pl atform
before attempting to free the platform using the
ground controls.
Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the platform raised.
Do not use the machine as a crane.
Do not push the machine or other objects with the
platform.
Do not contact adjacent structures with the
platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter .
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform,
toeboards, or guard rail system can increase the
weight in the platform and the surface area of the
platform or the load.
-2669BE
-3369BE
ANSI & CSA
–
– 4 person
– 4 person
– 3 person
e ladders or
225 lbs / 1000
200 lbs / 890
150 lbs / 667
8 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 11
First Edition • Fourth Printing Operator's Manual
Maximum slope rating, stowed position
Extension deck uphill
35% (19°)
Extension deck downhill
15% (9°)
Side slope
35% (19°)
Work Area Safety
Do not transport tools and materials unless they
are evenly distributed and can be safely handled by
person(s) in the platform.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, castle nuts
are properly tightened and cotter pins are properly
installed.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
For GS-2669 and GS-3369 machines with
standard battery option, each battery must weigh
63 lbs / 29 kg. For GS-4069 machines and
machines with high capacity battery option, each
battery must weigh 72 lbs / 32.7 kg.
Operation on Slopes Hazar ds
Do not drive the machine on a slope that exceeds
the maximum uphill, downhill or side slope rating of
the machine. Slope rating applies only to machines
in the stowed position.
Note: Slope rating is subject to ground conditions
and adequate traction.
Crushing Hazard
Keep hands and limbs out of scissors.
Keep hands clear when folding rails.
Do not work under the platform or in the scissor
links without the safety arm in place.
Use common sense and planning when operating
the machine with the controller from the ground.
Maintain safe distances between the operator, the
machine and fixed objects.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 9
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Operator's Manual First Edition • Fourth Printing
Do not sit, stand, or climb
on the platform guard
rails. Maintain a firm
footing on the platform
floor at all times.
Do not climb down from
the platform when raised.
Be aware of limited sight
distance and blind spots
when driving or operating.
Check the work area for
overhead obstructions or
other possible hazards.
Be aware of crushing
hazards when grasping the
platform guard rail.
Work Area Safety
Fall Hazards
The guard rail system pr ovi des fall protec ti on. If
occupant(s) of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE and its use shall
be in accordance with the PFPE manufacturer’s
instructions and applicable governmental
requirements. Use approved lanyard attachment
point provided.
Collision Hazards
Be aware of extended platform position when
moving the machine.
The machine must be on a level surface or secured
before releasing the brakes.
Operators must comply with employer, job site, and
governmental rules regarding use of personal
protective equipment.
Keep the platform floor clear of debris.
Do not enter or exit the platform unless the
machine is in the stowed position.
Attach the platform entry chain or close the entry
gate before operating.
Do not operate the machine unless the guard rails
are properly installed and the entry is secured for
operation.
10 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 13
First Edition • Fourth Printing Operator's Manual
Do not lower the platform
unless the area below is
clear of personnel and
obstr
Limit travel speed
according to the condition
of the ground surface,
congestion, slope,
location of personnel, and
any other factors which
may cause collision.
Work Area Safety
Observe and use color-coded direction arrows on
the platform controls and the platform decal plate
for drive and steer functions.
uctions.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.
When the engine is running, operate the machine
in a well-ventilated area to avoid carb on mon ox ide
poisoning.
Do not operate a machine in the path of any crane
or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potential collision.
No stunt driving or horseplay while operating a
machine.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 11
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Operator's Manual First Edition • Fourth Printing
Work Area Safety
Explosion and Fire Hazar ds
Do not start the engine if you smell or detect diesel
fuel or other explosive substances.
Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks,
flames and lighted tobacco.
Do not operate the machine or charge the battery
in hazardous locations or locations where
potentially flammable or explosive gases or
particles may be present.
Do not spray ether into engine.
Damaged Machine Hazards
Do not use a damaged or malfunctioning mach ine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Component Damage Hazards
Do not use the machine as a ground for welding.
Do not use any battery or charger greater than 12V
to jump-start the engine.
Do not operate the machine in locations where
extremely high magnetic fields may be present.
Lockout After Each Use
1 Select a safe parking location—firm lev el
surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
4 Charge the batteries.
Be sure all maintenance has been performed as
specified in this manual and the appropriate Genie
service manual.
Be sure all decals are in place and legible.
Be sure the operator's, safety, and responsibilities
manuals are complete, legible, and in the storage
container located on the machine.
12 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 15
First Edition • Fourth Printing Operator's Manual
Batteries contain acid.
Alw
clothing and eye wear when
working with batteries.
Avoid spilling or contacting
battery acid. Neutralize
battery acid spills with baking
soda and water.
Keep sparks, flames, and
lighted tobacco away from
batteries. Batteries emit
explosive gas.
The battery tray should
remain open during the
entire charging cycle.
Do not contact the battery
terminals or the cable clamps
with tools t
sparks.
Connect the battery charger to a
grounded, AC 3
outlet only.
Inspect daily for damaged c
cables and wires. Replace
damaged items before operating.
Work Area Safety
Battery Safety
Electrocution/Burn Hazards
Burn Hazards
ays wear protective
Do not expose the batteries or the charger to water
or rain during charging.
Explosion Hazards
-wire electrical
ords,
Avoid electrical shock from contact with battery
terminals. Remove all rings, watches and other
jewelry.
Do not operate when generator is submerged in
water.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
For GS-2669 and GS-3369 machines with
standard battery option, each battery must weigh
63 lbs / 29 kg. For GS-4069 machines and
machines with high capacity battery option, each
battery must weigh 72 lbs / 32.7 kg.
Lifting Hazard
Component Damage Hazard
Do not use any battery charger greater than 48V to
charge the batteries.
lowering
2 Emergency lowering toggl e switch
3 Menu enter button
4 Key switch for platform/off/ground selection
Turn the key switch to the platform position and
the platform controls will operate. Turn the key
switch to the off position and the machine will be
off. Turn the key switch to the ground position and
the ground controls will operate.
5 Red Emergency Stop button
Push in the red Emergency Stop button to the off
position to stop all functions. Pull out the red
Emergency Stop button to the on position to
operate the machine.
6 Menu down button
7 Alarm
8 7A breaker for controls circuit
9 15A breaker for controls circuit
10 Engine start button
11 Platform down button
12 Lift function enable button
Press and hold this button to activate the lift
function.
13 Platform up button
14 Menu escape button
15 Menu up button
16 LCD diagnostic readout
Part No. 826570GT GS
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-2669BE • GS™-3369BE • GS™-4069BE 15
Page 18
Operator's Manual First Edition • Fourth Printing
and the horn
will sound. Release the horn button
ressed.
Controls
Platform Control Panel
1 Red Emergency Stop butto n
Push in the red Emergency Stop button to the
off position to stop all functions. Pull out the red
Emergency Stop button to the on position to
operate the machine.
2 Lift function button
Push this button to activate the lift
function.
3 Horn button
Press the horn button
and the horn will not sound.
4 Engine start/stop button with indicator light
Press the engine start button to
start the engine. The engine start
button indicator light will be on
when the button is being p
Light on indicates engine restart
system is on.
Press the engine start button to
stop the engine.
16 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 19
First Edition • Fourth Printing Operator's Manual
indicating
Controls
5 Proportional control handle and function
enable switch for drive, steer, lift and outrigger
functions
Lift function: Press and hold the function
enable switch to enable the lift function on the
platform control handle. Move the control
handle in the direction indicated by the blue
arrow and the platform will raise. Move the
control handle in the direction indicated by the
yellow arrow and the platform will lower. The
descent alarm should sound while the platform
is lowering.
Drive function: Press and hold the function
enable switch to enable the drive function on
the platform control handle. Move the control
handle in the direction indicated by the blue
arrow on the control panel and the machine will
move in the direction that the blue arrow points.
Move the control handle in the direction
indicated by the yellow arrow on the control
panel and the machine will move in the
direction that the yellow arrow points.
Outrigger function: Press and hold the function
enable switch to enable the outrigger function
on the platform control handle. Move the
control handle in the direction indicated by the
blue arrow and the outriggers will retract. Move
the control handle in the direction indicated by
the yellow arrow and the outriggers will extend.
6 Thumb rocker switch for steer function
7 LED diagnostic readout / battery charge
indicator
8 Drive function button
Push this button to activate the
drive function.
9 Outrigger indicator lights
During outrigger extension,
lights flash green. As each
outrigger contacts the ground,
lights turn solid green. Any
time the outrigger extension
procedure is interrupted, the
lights will flash green
the outriggers are not
contacting the ground or the
outriggers are not fully
deployed. During outrigger
retraction lights turn solid
green. As each outrigger fully
retracts, lights turn off. Lights
will turn solid red, indicating
the corresponding outrigger is
at end of stroke.
10 Outrigger function button
Press this button to activate the
outrigger function.
Press the left side of the thumb
rocker and the machine will turn in
the direction the blue triangle
points on the platform control
panel.
Press the right side of the thumb
rocker and the machine will turn in
the direction the yellow triangle
points on the platform control
panel.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 17
Page 20
Operator's Manual First Edition • Fourth Printing
Inspections
Inspections
Pre-operation Inspection
Fundamentals
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything is
apparently wrong with a machine before the
operator performs the function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.
Refer to the list on the next page and check each of
the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer’s specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
18 GS
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer’s specifications and
the requirements listed in the responsibilities
manual.
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 21
First Edition • Fourth Printing Operator's Manual
Inspections
Pre-operation Inspection
Be sure that the operator’s, safety and
responsibilities manuals are complete, legible
and in the storage container located in the
platform.
Be sure that all decals are legible and in place.
See Inspections section.
Check for engine oil leaks and proper fluid level.
Add oil if needed. See Maintenance section.
Check for hydraulic oil leaks and proper oil
level. Add oil if needed. See Maintenance
section.
Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenance section.
Check the following components or areas for
damage, improperly installed, or missing parts and
unauthorized modifications:
Electrical components, wiring, and
electrical cables
Hydraulic power unit, reservoir, hoses,
fittings, cylinders and manifolds
Generator and related components
Fuel and hydrau lic tank s
Drive motors
Wear pads
Nuts, bolts and other fasteners
Brake release components
Safety arm
Platform ex tens ion
Scissor pins and retaining fasteners
Platform control joystick
Outrigger housing and footpads (if
equipped)
Battery pack and connections
Ground strap
Platform entry gate
Check entire machine for:
Cracks in welds or structural components
Dents or damage to machine
Excessive rust, corrosion or oxidation
Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
Be sure side rails are installed and bolts are
fastened.
Note: If the platform must be raised to inspect the
machine, make sure the safety arm is in place. See
Operating Instructions section.
Tires and wheels
Engine and related components
Limit switches, alarms and horn
Lanyard anchorage points
Alarms and beacons (if equipped)
Part No. 826570GT GS
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-2669BE • GS™-3369BE • GS™-4069BE 19
Page 22
Operator's Manual First Edition • Fourth Printing
Inspections
Function Test Fundamentals
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests pr ior to
use.
Know and understand the function tests
before going on to the next section .
4 Inspect the workplace.
5 Only use the machine as it was intended.
The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be us ed. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer’s
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
20 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 23
First Edition • Fourth Printing Operator's Manual
Inspections
At the Ground Controls
1 Select a test area that is firm, level and free of
obstruction.
2 Be sure the batteries are connected.
3 Pull out the platform and ground red
Emergency Stop button to the on position.
4 Turn the key switch to ground control.
5 Observe the diagnostic LED readout on the
platform controls.
Result: The LED should look like the picture
below.
6 Observe the diagnostic LCD readout on the
ground controls.
Result: The LCD should display the model and
hour meter.
Test Emergency Stop
7 Start the engine.
8 Push in the red Emergency Stop button to the
off position.
Result: The engine should shut off and no
functions should operate.
9 Pull out the red Emergency Stop button to the
on position and restart the engine.
Test the Up/Down Functions
The audible warnings on this machine and the
standard horn all come from the same central
alarm. The horn is a constant tone. The descent
alarm sounds at 60 beeps per minute. The alarm
sounds at 180 beeps per minute when the machine
is not level.
10 Do not press the lift function enable button.
11 Press the platform up or platform dow n button.
Result: The lift function should not operate.
12 Do not press the platform up or platform down
buttons.
13 Press the lift function enable button.
Result: The lift function should not operate.
14 Press and hold the lift function enable button,
and press the platform up button.
Result: The platform should raise.
15 Press and hold the lift function enable button,
and press the platform down button.
Result: The platform should lower. The descent
alarm should sound while the platform is
lowering.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 21
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Operator's Manual First Edition • Fourth Printing
Inspections
Test Emergency Lowering
16 Activate the up function by pressing the lift
enable button and platform up button, and
raise the platform approximately 2 ft. / 60 cm.
17 Push in the ground red Emergency Stop button
to the off position.
18 Pull out the red Emergency Stop button to the
on position.
19 Move and hold the emergency lowering
function enable toggle switch.
20 Move and hold the emergency lowering toggle
switch.
Result: The platform should lower. The descent
alarm will not sound.
21 Turn the key switch to platform control.
Test the Function Enable Switch and the
Up/Down Functions
27 Do not hold the function enable switch on the
control handle.
28 Slowly move the control handle in the direction
indicated by the blue arrow, then in the
direction indicated by the yellow arrow.
Result: No functions should operate.
29 Press the lift function button.
30 Wait seven seconds for the lift function to time
out.
31 Slowly move the control handle in the direction
indicated by the blue arrow, then in the
direction indicated by the yellow arrow.
Result: The lift function should not operate.
At the Platform Controls
Test Emergency Stop
22 Start the engine .
23 Push in the platform red Emergency Stop
button to the off position.
Result: The engine should shut off and no
functions should operate.
24 Pull out the red Emergency Stop button to the
on position and restart the engine.
Test the Horn
25 Pull out the red Emergency Stop button to the
on position.
26 Press the horn button.
Result: The horn should sound.
32 Press the lift function button.
33 Press and hold the function enable switch on
the control handle. Slowly move the control
handle in the direction indicated by the blue
arrow.
Result: The platform should raise.
34 Release the control handle.
Result: The platform should stop raising.
35 Press and hold the function enable switch on
the control handle. Slowly move the control
handle in the direction indicated by the yel low
arrow.
Result: The platform should lower. The descent
alarm should sound while the platform is
lowering.
22 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
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First Edition • Fourth Printing Operator's Manual
36
39
43
Inspections
Test the Drive Function Button
Test Drive and Braking
Press the drive function button.
37 Wait seven seconds for the drive function to
time out.
38 Slowly move the control handle in the direction
indicated by the blue arrow, then in the
direction indicated by the yellow arrow.
Result: No functions should operate.
Test the Steering
Note: When performing the steer and drive function
tests, stand in the platform facing the steer end of
the machine.
Press the drive function button.
40 Press and hold the function enable switch on
the control handle.
41 Press the thumb rocker switch on top of the
control handle in the direction indicated by the
blue triangle on the control panel.
Result: The steer wheels should turn in the
direction indicated by the blue triangle.
Press the drive function button.
44 Press and hold the function enable switch on
the control handle.
45 Slowly move the control handle in the direction
indicated by the blue arrow on the control panel
until the machine begins to move, then return
the control handle to the center position.
Result: The machine should move in the
direction that the blue arrow points on the
control panel, then come to an abrupt stop
when the control handle is returned to the
center position.
46 Slowly move the control handle in the direction
indicated by the yellow arrow on the control
panel until the machine begins to move, then
return the control handle to the center position.
Result: The machine should move in the
direction that the yellow arrow points on the
control panel, then come to an abrupt stop
when the control handle is returned to the
center position.
Note: The brakes must be able to hold the machine
on any slope it is able to climb.
42 Press the thumb rocker switch on top of the
control handle in the direction indicated by the
yellow triangle, on the control panel.
Result: The steer wheels should turn in the
direction indicated by the yellow triangle.
™
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 23
Test the Tilt Sensor Operation
Note: Perform this test from the ground with the
platform controller. Do not stand in the platform.
47 Fully lower the platform.
48 Place a 2x4 or similar piece of wood under
both wheels on one side and drive the machine
up onto them.
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Operator's Manual First Edition • Fourth Printing
50
54
Inspections
49 Raise the platform approx i mate ly 7 ft / 2.1 m
from the ground.
Result: The platform should stop and the tilt
alarm will sound at 180 beeps per minute. The
platform controls LED readout should display
LL and the ground controls LCD should display
LL: Machine Tilted.
Press the drive function button.
51 Press and hold the function enable switch on
the control handle.
52 Move the control handle in the direction
indicated by the blue arrow, then move the
control handle in the direction indicated by the
yellow arrow.
Result: The drive function should not work in
either direction.
Lower the platform and remove both pieces of
wood.
Test Elevated Drive Speed
53 Raise the platform approx i mate ly 8 ft / 2.4 m
from the ground.
Press the drive function button.
Test Stowed Drive Speed
56 Press and hold the lift function butt on, and
press the platform down button.
Result: The platform should lower.
57 Press and hold the function enable switch on
the control handle. Slowly move the control
handle to full drive position in the direction
indicated by the blue arrow.
Result: The maximum achievable drive speed
with the platform stowed should not exceed
6.6 ft / 2 m per second.
If the drive speed with the platform stowed exceeds
6.6 ft / 2 m per second, immediately tag and
remove the machine from service.
58 Press and hold the drive/steer function enable
switch on the control handle. Slowly move the
control handle to full drive position in the
direction indicated by the yellow arrow.
Result: The maximum achievable drive speed
with the platform stowed should not exceed
4.4 ft / 1.34 m per second.
If the drive speed in reverse with the platform
stowed exceeds 4.4 ft / 1.34 m per second,
immediately tag and remove the machine from
service.
55 Press and hold the function enable switch on
the control handle. Slowly move the control
handle to full drive position.
Result: The maximum achievable drive speed
with the platform raised should not exceed
0.44 ft / 13 cm per second.
If the drive speed with the platform raised exceeds
0.44 ft / 13 cm per second, immediately tag and
remove the machine from service.
™
24 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 27
First Edition • Fourth Printing Operator's Manual
59 Press the outrigger function button.
Inspections
Test the Outrigger System (if equipped)
On the LCD screen, a circle below
the outrigger function symbol will
turn on.
If the control handle is not moved within seven
seconds of pushing the outrigger function button,
the circle below the outrigger function symbol will
turn off and outrigger function will not operate.
Press the outrigger function button again.
60 Press and hold the function enable switch on
the control handle.
61 Move the control handle in the direction
indicated by the yellow arrow.
Result: The outriggers should extend. The
individual outrigger indicator lights will flash
green as the corresponding outrigger extends.
62 Continue holding the control handle in the
direction indicated by the yellow arrow until all
outrigger indicator lights turn solid green and a
long beep is heard from the platform controls
alarm. The machine is now level. At this point,
the drive and steer functions are disabled.
Note: If the control handle is released too soon
during extension, the outrigger indicator lights will
continue to flash green, indicating the outriggers
are not contacting the ground.
Note: If the control handle is released too soon
after the outriggers have contacted the ground, a
long beep will not be heard at the platform controls
and the outrigger indicator lights will be solid green.
If a long beep is not heard and the outrigger
indicator lights are solid green, this condition may
indicate the outriggers are not fully deployed or the
machine is not level.
63 Press the drive function button.
64 Press and hold the function enable switch on
the control handle.
65 Slowly move the control handle in the direction
indicated by the blue arrow, then in the
direction indicated by the yellow arrow.
Result: The machine should not move in the
directions indicated by the blue and yellow
arrows.
66 Press the drive function button.
67 Press and hold the function enable switch on
the control handle.
68 Press the thumb rocker switch on top of the
control handle in the direction indicated by the
blue and yellow triangles on the control panel.
Result: The steer wheels should not turn in the
directions indicated by the blue and yellow
triangles.
69 Raise the platform.
Part No. 826570GT GS
Result: The platform should raise. Raise the
platform to approximately 8 ft / 2.4 m and stop.
™
-2669BE • GS™-3369BE • GS™-4069BE 25
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Operator's Manual First Edition • Fourth Printing
Inspections
70 Fully lower the platform.
71 Press the outrigger function button.
72 Wait seven seconds for the outrigger function
enable to time out.
73 Slowly move the control handle in the direction
indicated by the blue arrow, then in the
direction indicated by the yellow arrow.
Result: The outriggers should not retract.
74 Press the outrigger function button.
75 Move the control handle in the direction
indicated by the blue arrow.
Result: The outriggers should retract. The
individual outrigger indicator lights will turn
solid green as the corresponding outrigger
retracts.
76 Continue holding the control handle until the
outriggers are completely retracted. Release
the control handle when all outrigger indicator
lights turn off. All functions are now restored.
Note: If the control handle is released too soon
during retraction, the outrigger indicator lights will
flash green, indicating the outriggers are not fully
retracted.
26 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 29
First Edition • Fourth Printing Operator's Manual
Inspections
Workplace Inspection Checklist
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
Know and understand the workplace
inspection before going on to the next
section.
5 Only use the machine as it was intended.
Workplace Inspection
Fundamentals
Be aware of and avoid the following hazardous
situations:
drop-offs or holes
bumps, floor obstructions or debris
sloped surfaces
unstable or slippery surfaces
overhead obstructions and high voltage
conductors
hazardous locat ions
inadequate surface support to withstand all
load forces imposed by the machine
wind and weather conditions
the presence of unauthorized personnel
other possible unsafe conditions
deep water
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
It is the operator’s responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up, and
operating the machine.
™
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 27
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Operator's Manual First Edition • Fourth Printing
Part No.
Qty
28174
2
28176 Label – Missing Manuals
1
28235 Label – Power to Platform, 115V
2
28236 Warning – Improper Operation
1
28373 Label – Forklift Pocket
4
31060 Danger – Tip-over Hazard, Limit Switch
1
31508 Danger – Electrocution Hazard
1
31788 Danger – Explosion/Burn Hazard
1
38149 Label – Patents
1
40434 Label – Lanyard Anchorage Point
6
43618 Label – Directional Arrows
1
43658
1
44255 Danger – Crushing Hazard
4
44736 Danger – Tip-over Hazard, Tilt Alarm
1
44980 Label – Power to Charger, 115V
1
44981 Label – Air Line to Platform
2
52475 Label – Transport Tie-down
4
52494 Caution – Crushing Hazard, Rails
1
52865 Warning – Annual Inspection Record
1
72086 Label – Lifting Point
4
72186 Warning – Crushing Hazard, Out rigger s
4
823
1
82557
1
82558 Warning – Skin Injection Hazard
1
82561 Danger – Crushing Hazard
2
Part No.
Qty
97602
1
97719 Label – Safety Arm
1
114202 Label – Transport Diagram
2
114258 Danger – Explosion Hazard
1
114385 Danger – Electrocution Hazard
2
114386 Danger – General Safety Rules
2
133148 Danger – Ele ctr o cut ion haz ard
1
137605
Control
1
137656
Platform Control
1
214725
1
229827 Warning – Hot Surface
2
230804 Instructions – Tire Specifications, Rear
2
237116 Label – Oper ational Indicator Codes
1
237130 Instructions – Tire Specifications, Front
2
824263 Label – Wheel Load, GS-2669BE
4
824264 Label – Wheel Load, GS-3369BE
4
824265 Label – Wheel Load, GS-4069BE
4
824266 Label – Outrigger Load
1
824267 Overlay – Ground Control Panel
1
824268
T145
1
824269
Specifications (KD-350)
1
824270
Diagram, T105 & T145
1
826033 Cosmetic – Genie GS-2669BE
2
826034 Cosmetic – Genie GS-3369BE
2
826035 Cosmetic – Genie GS-4069BE
2
826036 Instructions – Operation, Ground Control
1
826569 Instructions – Battery Charger Operation
1
Inspections
Decals Inspection wit h Words
Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.
Below is a numerical list with quantities and
descriptions.
Decal Description
Warning – Explosion Hazard
Decal Description
Label – Power to Platform, 230V
Label – Power to Charger, 230V
Label – Emergency Stop, Platform
Label – Drive/Steer Direction,
Warning – Fall Hazard
Danger – Tip-over Hazard, Batteries,
Instructions – Kholer Engine
Instructions – Battery Connection
66 Label – Chevron Rando
Label – Platform Controls Location
28 GS
Continued on next page.
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
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First Edition • Fourth Printing Operator's Manual
Inspections
Shading indicates decal is hidden from view, i.e. under covers
™
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 29
Page 32
Operator's Manual First Edition • Fourth Printing
Part No.
Qty
826930
1
1253927 Cosmetic – Bi-Energy Hybrid
2
1256712
(without outriggers)
1
1256714
(with outriggers)
1
1257242
Control
1
1257923 Label – Smartlink
2
1258104
Instructions
1
Part No.
1263543
2
1266712
Specifications 3000 rpm (KD-350)
1
1280819 Label – Warning, Prop 65
1
1280820 Label – Fuel, Diesel Exhaust, Prop 65
1
T114638
1500 lbs / 680 kg, GS-2669
1
T114639
1000 lbs / 454 kg, GS -3369
1
T114640
800 lbs / 363 kg, GS-4069
1
T114641
ANSI & CSA
1
T114642
ANSI & CSA
1
T114643
ANSI & CSA
1
Inspections
Decals Inspection wit h Words
Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 35
First Edition • Fourth Printing Operator's Manual
Inspections
Shading indicates decal is hidden from view, i.e. under covers
™
Part No. 826570GT GS
-2669BE • GS™-3369BE • GS™-4069BE 33
Page 36
Operator's Manual First Edition • Fourth Printing
Operating Instructions
Operating I nstruction s
Fundamentals
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator’s responsibility to follow all the
safety rules and instructions in the operator’s,
safety, and responsibilities manuals.
Using the machine for anything other than lifting
personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.
Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator’s,
safety, and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.
34 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 37
First Edition • Fourth Printing Operator's Manual
Operating Instructions
Emergency Stop
Push in the red Emergency Stop button to the off
position at the ground controls or the platform
controls to stop all functions.
Repair any function that operates when either red
Emergency Stop button is pushed in.
Selecting and operating the ground controls will
override the platform red Emergency Stop button.
Machine Operation
This machine can be operated with or without the
engine running.
1 Turn the key switch to ground or platform
control.
2 Be sure the battery pack is connected before
operating the machine.
3 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the
on position.
Operation from Ground
1 Turn the key switch to ground control.
2 Press and hold the engine start button.
Note: The LCD screen will display a countdown
when glow plugs are on. When the countdown
finishes, the engine will start.
To Position Platform
1 At the control panel, press and hold the lift
function enable button.
2 Press the platform up or down button.
Drive and steer functions are not available from the
ground controls.
Emergency Lowering
1 Turn the key switch to ground control.
2 Pull out both ground and platform red
Emergency Stop buttons to the on position.
3 Move and hold the emergency lowering
function enable toggle switch.
4 Move and hold the emergency lowering toggle
switch.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 35
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Operator's Manual First Edition • Fourth Printing
1
the LCD screen, a circle below the
1 Press the outrigger function button.
Operating Instructions
Operation from Platform
To Position Platform
1 When the engine start button indicator light
flashes, start the engine.
2 Press and hold the engine start button.
Result: After a few seconds, the engine will
start.
Note: The LCD screen will display a countdown
when glow plugs are on. When the countdown
finishes, the engine will start.
3 To stop the engine, press and release the
engine start button.
Result: The engine will stop.
Engine Restart System
When the engine is started, the Engine Restart
system is on.
When the Engine Restart system is on, the engine
will start and stop to keep the batteries charged.
When the engine start button indicator light is on
and the LED screen is animated, the engine may
restart when a function is activated.
To turn the Engine Restart System off, press the
engine start button briefly while the engine is
running. The engine start button indicator light and
LED animation will be off.
Press the lift function button. On
lift function symbol will turn on.
If the control handle is not moved within seven
seconds of pushing the lift function button, the
circle below the lift function symbol will turn off and
lift function will not operate. Press the lift function
button again.
2 Press and hold the function enable switch on
the control handle.
3 Move the control handle according to the
markings on the control panel.
To Extend Outriggers
To Extend Outriggers:
On the LCD screen, a circle below
the outrigger function symbol will
turn on.
2 Press and hold the function enable switch on
the control handle.
When the Engine Restart system is turned off, the
machine will use battery power only.
When the engine start button indicator light flashes,
start the engine.
36 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 39
First Edition • Fourth Printing Operator's Manual
1 Press the outrigger function
Operating Instructions
3 Move the control handle in the direction
indicated by the yellow arrow.
The outriggers will begin to extend. The individual
outrigger indicator light will turn solid green as the
corresponding outrigger makes contact with the
ground. Continue moving the control handle until
the lift enable indicator light turns green and a beep
is heard. The machine is now level. When the lift
error indicator light turns red, the up/down and
drive functions are disabled. The lift error indicator
light will turn red under the following conditions:
• Not all outriggers are in contact with the ground.
• All four outriggers are in contact with the ground
but the machine is not level.
•Error code.
Note: If the outrigger enable and extend buttons
are released too soon during extension, the
outrigger indicator lights will continue to flash green,
indicating the outriggers are not contacting the
ground.
To Retract Outriggers
To Retract Outriggers:
button.
2 Press and hold the function enable switch on
the control handle.
3 Move the control handle in the direction
indicated by the blue arrow.
Release the control handle once the outriggers are
off the ground. The outrigger indicator lights will
turn off. All functions are now restored.
Note: If the outrigger enable and retract buttons are
released too soon during retraction, the outrigger
indicator lights will flash green, indicating the
outriggers are not fully retracted.
Note: If the outrigger lights are solid green, the
machine may not be level or the outriggers may not
be fully deployed if a long beep is not heard at the
platform controls alarm.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 37
Page 40
Operator's Manual First Edition • Fourth Printing
2
Operating Instructions
To Steer
To Drive
1 Press the drive function button. On the LCD
screen, a circle below the drive function symbol
will turn on.
If the control handle is not moved within seven
seconds of pushing the drive function button, the
circle below the drive function symbol will turn off
and drive function will not operate. Press the drive
function button again.
Turn the steer wheels with the
thumb rocker switch located on
the top of the control handle.
1 Press the drive function button. On the LCD
screen, a circle below the drive function symbol
will turn on.
If the control handle is not moved within seven
seconds of pushing the drive function button, the
circle below the drive function symbol will turn off
and drive function will not operate. Press the drive
function button again.
2 Press and hold the function enable switch on
the control handle.
3 Increase speed: Slowly move the control
handle off center.
Decrease speed: Slowly move the control
handle toward center.
Stop: Return the control handle to center or
release the function enable switc h.
Use the color-coded direction arrows on the
platform controls and on the platform to identify the
direction the machine will travel.
Machine travel speed is restricted when the
platform is raised.
Battery condition will affect machine performance.
Machine drive speed and function speed will drop
when the battery level indicator is flashing.
™
38 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 41
First Edition • Fourth Printing Operator's Manual
Maximum slope rating, extension deck
uphill (gradeability): 35% (19°)
Maximum slope rating, extension deck
downhill: 15% (9°)
M
Operating Instructions
Driving on a slope
Determine the uphill, downhill and side slope
ratings for the machine and determine the slope
grade.
To determine the slope grade:
Measure the slope with a digital inclinometer OR
use the following procedure.
You will need:
aximum side slope rating: 35% (19°)
Note: Slope rating is subject to ground conditions
and adequate traction.
• c ar penter’s leve l
• straight piece of wood, at least 3 feet/1 m long
• t ape measure
Lay the piece of wood on the slope.
At the downhill end, lay the level on the top edge of
the piece of wood and lift the end until the piece of
wood is level.
While holding the piece of wood level, measure the
vertical distance from the bottom of the piece of
wood to the ground.
Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by
100.
Example:
Part No. 826570GT GS
Piece of wood = 144 inches (3.6 m)
Run = 144 inches (3.6 m)
Rise = 12 inches (0.3 m)
12 in ÷ 144 in = 0.083 x 100 = 8.3% grade
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade
If the slope exceeds the maximum slope or side
slope rating, then the machine must be winched or
transported up or down the slope. See Transport
and Lifting section.
™
-2669BE • GS™-3369BE • GS™-4069BE 39
Page 42
Operator's Manual First Edition • Fourth Printing
Operational Indicator Codes
Code
Condition
LL Off
OL Platform Overloaded
CH Chassis Mode Operation
Nd No Drive (option)
Ld Lifting Disabled
St Engine Start Delay
F053
DCON RR Thermal Protection
F054
DCON LR Thermal Protection
F055
Traction Motor RR Fault: Motor Temp
F056
Traction Motor LR Fault: Motor Temp
Operating Instructions
Operational indicator codes
If the platform controls LED or ground controls LCD
diagnostic readout displays an operational
indicator code such as LL, the fault condition must
be repaired or removed before resuming machine
operation. Push in and pull out the red Emergency
Stop button to reset the system.
To reset thermal limit cutout
If the platform controls LED readout displays fault
codes F053, F054, F055 or F056, the machine has
overheated. The fault condition must be repaired or
removed before resuming machine operation.
1 Push in the red Emergency Stop button to the
off position.
2 Allow the machine to cool for approximately
5 minutes before resuming machine operation.
3 Pull out the red Emergency Stop button to the
on position.
LED Readout
LCD Readout
-Level
For further information, please consult the
appropriate Genie Service Manual. A code and a
description of a code can also be viewed at the
ground controls LCD display.
Operation from Ground with
Controller
Maintain safe distances between the operator,
machine and fixed objects.
Be aware of the direction the machine will travel
when using the controller.
40 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 43
First Edition • Fourth Printing Operator's Manual
Full Charge
Ha
Low Charge
LO Flashing
Engine
Restart
Operating Instructions
Battery Level Indicator
Use the LED diagnostic readout to determine the
battery level.
Note: When a blinking LO code appears on the
platform controls LED display, the engine must be
started or the machine must be taken out of service
and charged. Otherwise, all machine functions will
be disabled.
lf Charge
Using the Power Outlet
Using power from the generator may slow or stop
battery charging.
Plug power to platform cable into power outlet on
machine to use the generator power.
How to Use the Safety Arm
1 Raise the platform approxi mate ly 8 ft / 2.4 m
from the ground.
2 Rotate the safety arm away from the machine
and let it hang down.
3 Lower the platform until the safety arm rests
securely on the link. Keep clear of the safety
arm when lowering the platform.
To Extend and Retract Platform
1 Lift the platform extension lock handles to the
horizontal position.
2 Push the platform extension lock handles to
extend the platform to the desired position.
Do not stand on the platform extension while trying
to extend it.
3 Lower the platform extension lock handles and
make sure the extension deck is locked.
After Each Use
1 Select a safe parking location—firm level
surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
4 Charge the batteries.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 41
Page 44
Operator's Manual First Edition • Fourth Printing
Operating Instructions
Charging Batteries with External Power
1 Connect the battery charger to a grounded AC
Battery and Charger Instr uc ti ons
circuit.
The charger will automatically shut off when the
charging cycle is complete.
Check the battery acid level when the charging
cycle is complete. Replenish with distilled water to
the bottom of the fill tube. Do not overfill.
Observe and Obey:
Do not use an external charger or booster
battery.
Charge the battery in a well-ventilated area.
Use proper AC input voltage for charging as
indicated on the charger.
Use only a Genie authorized battery and
charger.
To Charge Battery
Use the engine or an external power source to
recharge the batteries.
Be sure the batteries are connected before
charging the batteries.
Check the battery acid level when the charging
cycle is complete. Replenish with distilled water to
the bottom of the fill tube. Do not overfill.
Charging Batteries with Engine
Running the engine will automatically charge the
batteries.
Dry Battery Filling and Char ging
Instructions
1 Remove the battery vent caps and
permanently remove the plastic seal from the
battery vent openings.
2 Fill each cell with battery acid (electrolyte) until
the level is sufficient to cover the plates.
Do not fill to maximum level until the battery charge
cycle is complete. Overfilling can cause the battery
acid to overflow during charging. Neutralize battery
acid spills with baking soda and water.
3 Install the battery vent caps.
4 Charge the battery.
5 Check the battery acid level when the charging
cycle is complete. Replenish with distilled
water to the bottom of the fill tube. Do not
overfill.
The engine will automatically shut off when the
charging cycle is complete.
™
42 GS
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 45
First Edition • Fourth Printing Operator's Manual
All models: Release the
wheel brakes by turning
the two rear torque hub
disconnect caps.
Be sure the winch line is
properly secured to the drive
chassis tie points and the
path is clear of all
obstructions.
Transport and Lifting Instructions
Transport an d Li fti ng Instruct ions
Observe and Obey:
Genie provides this securement information as
a recommendation. Drivers are solely
responsible for making sure machines are
properly secured and the correct trailer is
selected pursuant to US Department of
Transportation regulat ions , other local ized
regulations, and their company policy.
Genie customers needing to containerize any
lift or Genie product should source a qualified
freight forwarder with expertise in preparing,
loading and securing construction and lifting
equipment for international shipment.
Only qualified aerial lift operators should move
the machine on or off the truck.
Do not drive the machine on a slope that
exceeds the uphill, downhill or side slope rating.
See Driving on a Slope in the Operating
Instructions section.
If the slope of the transport vehicle bed
exceeds the maximum slope rating, the
machine must be loaded and unloaded using a
winch as described in the brake release
operation.
Free-wheel Configurati on f or
Winching
Chock the wheels to prevent the machine from
rolling.
over
The transport vehicle must be parked on a
level surface.
The transport vehicle must be secured to
prevent rolling while the machine is being
loaded.
Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand
the machine weight. Genie lifts are very heavy
relative to their size. See the serial label for the
machine weight.
The machine must be on a level surface or
secured before releasing the brakes.
Reverse the procedures described to re-engage
the brakes.
Chock the wheels to prevent the machine from
rolling.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 43
Page 46
Operator's Manual First Edition • Fourth Printing
Transport and Lifting Instructions
Securing to Truck or Trailer for
Transit
Always chock the machine wheels in preparation
for transport.
Retract and secure the extension deck.
Use the tie-down points on the chassis for
anchoring down to the transport surface.
Use a minimum of 2 chains or straps.
Use chains or straps of ample load capacity.
Turn the key switch to the off position and remove
the key before transporting.
Inspect the entire machine for loose or unsecured
items.
If the railings have been folded down, secure them
with straps before transporting.
44 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 47
First Edition • Fourth Printing Operator's Manual
Center of gravity
X Axis
Y Axis
GS
outriggers
n
n
m
m
GS
outriggers
n
n
m
m
GS
outriggers
n
n
m
m
GS
outriggers
n
n
m
m
GS
outriggers
n
n
m
m
GS
outriggers
n
n
m
m
Transport and Lifting Instructions
Observe and Obey:
Only qualified riggers should rig and lift the
machine.
Be sure the crane capacity, loading surfaces
and straps or lines are sufficient to withstand
the machine weight. See the serial label for the
machine weight.
Lifting Instructions
Fully lower the platform. Be sure the extensi on
deck, controls and component trays are secure.
Remove all loose items on the machine.
Determine the center of gravity of your machine
using the table and the picture on this page.
-2669BE without
-3369BE without
-4069BE without
-2669BE with
-3369BE with
-4069BE with
38.1 i
97.3 c
41.8 i
106.9 c
38.5 i
96.8 c
38.7 i
99.3 c
42.1 i
107 c
38.9 i
99 c
30.1 i
76 c
31.82 i
80 c
30.93 i
78 c
29.5 i
75 c
31 i
79 c
30.4 i
77.2 c
Attach the rigging only to the designated lifting
points on the machine.
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
Part No. 826570GT GS
™
-2669BE • GS™-3369BE • GS™-4069BE 45
Page 48
Operator's Manual First Edition • Fourth Printing
Indicates that tools will be required to
perform this procedure.
Indicates that n
perform this procedure.
Kohler KD-350 Engine
Oil type
40
Maintenance
Maintenanc e
Check the Engine Oil Level
Observe and Obey:
Only routine maintenance items specified in
this manual shall be performed by the operator.
Scheduled maintenance inspections shall be
completed by qualified service technicians,
according to the manufacturer’s specifications
and the requirements specified in the
responsibilities manual.
Use only Genie approved replacement parts.
Maintenance Symbols Le gend
The following symbols have been used in this
manual to help communicate the intent of the
instructions. When one or more of the symbols
appear at the beginning of a maintenance
procedure, it conveys the meaning below.
Maintaining the proper engine oil level is essential
to good engine performance and service life.
Operating the machine with an improper oil level
can damage engine components.
Note: Check the oil level with the engine off.
1 Check the oil level dipstick. Add oil as needed.
SAE 15W-
46 GS
ew parts will be required to
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 49
First Edition • Fourth Printing Operator's Manual
Hydraulic oil specifications
Hydraulic oil type
Rando HD equivalent
Maintenance
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.
1 Be sure that the platform in the stowed
position.
2 Visually inspect the sight gauge located on the
side of the hydraulic oil tank.
Result: The hydraulic oil level should be within
the top 2 inches/5 cm of the sight gauge.
3 Add oil as needed. Do not overfill.
Chevron
Check the Batteries
Proper battery condition is essential to good
machine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in component damage and
hazardous conditions.
Electrocution hazard. Contact with hot or live
circuits may result in death or serious injury.
Remove all rings, watches and other jewelry.
Bodily injury hazard. Batteries contain acid.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
Note: Perform this test after fully charging the
batteries.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold-down brac k ets
are in place and secure.
Part No. 826570GT GS
Note: Adding terminal protectors and a corrosion
preventative sealant will help eliminate the
corrosion on the battery terminals and cables.
™
-2669BE • GS™-3369BE • GS™-4069BE 47
Page 50
Operator's Manual First Edition • Fourth Printing
Maintenance
Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on
this machine according to the procedures found in
the service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
48 GS
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 51
First Edition • Fourth Printing Operator's Manual
GS-2669BE
Height, working maximum
32 ft
9.8 m
Height, platform maximum
26 ft
8 m
Height, stowed maximum,
rails
102 in
2.59 m
Height, stowed maximum,
rails
n
m
Height, guard rails
58 in
1.47 m
Width
69in
1.75 m
Length, platform retracted
123 in
3.12 m
Length, platform retracted,
models with outriggers
n
m
Length, platform extended
177.5 in
4.51 m
Length, platform extended,
models with outriggers
189.5 in
4.81 m
Length, outside platform
extended
170 in
4.32 m
Maximum load capacity
bs
g
Maximum wind speed
28 mph
12.5 m/s
Wheelbase
90 in
2.29 m
Turning radius (outside)
181.2 in
4.6 m
Turning radius (inside)
83 in
2.11 m
Ground clearance
9.5 in
24 cm
Power source, T105
8 batteries, 6V 225AH
Power source, T145
8 batteries, 6V 260AH
System voltage
48V
Weight
9,231 lbs
4,187 kg
(Machine weights vary with option configurations. See
serial label for specific machine weight.)
AC outlet in platform
Standard
Platform dimensions
Platform length x width
110 in x 63 in
2.79 x 1.6 m
Platform extension
length
170 in
4.32 m
Drive speeds
Stowed maximum,
forward
ph
ec
m/h
ec
Stowed maximum,
reverse
3 mph
c
4.8 km/h
ec
Platform raised,
maximum
0.3 mph
ec
0.5 km/h
ec
Maximum hydraulic
pressure (functions)
si
ar
Tire size 26 x 12 x 380
Maximum slope rating, stowed position
Extension deck uphill
35% (19°)
Extension deck downhill
15% (9°)
Side slope
35% (19°)
Note: Slope rating is subject to ground conditions and
adequate traction.
Floor loading information
Tire load maximum
3743 lbs
1698 kg
Outrigger load, maximum
bs
g
Tire contact pressure
si
2
Pa
Outrigger contact pressure
43.6 psi
3.07 kg/cm2
Pa
Occupied floor pressure
188 psf
918 kg/m2
Pa
Note: Floor loading information is approximate and does
not incorporate different option configurations. It should
be
Operating temperature
For ambient temperatures consistently below 0°F
(
equivalent.
For ambient temperatures consistently above 0°F
(
equivalent.
For operating temperatures consistently above 205°F
(96°C)
Specifications
Specificati ons
4.5 m
40 ft/6.06 s
7.2 k
12.2 m/6.06 s
up
lowered
75.5 i
1500 l
148 i
1.92
3.76
680 k
40 ft/9.09 se
40 ft/90 s
3500 p
12.2 m/9.09 s
12.2 m/90 s
241 b
3427 l
93.6 p
1554 k
6.59 kg/cm
645 k
301 k
9.01 k
Part No. 826570GT GS
used only with adequate safety factors.
-17°C) - use Chev ron Aviation A Arctic hydraulic fluid or
-17°C) - use Chev ron Rando HD MV hydraulic fluid or
- use Shell Tellus S2 V 46.
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
™
-2669BE • GS™-3369BE • GS™-4069BE 49
Page 52
Operator's Manual First Edition • Fourth Printing
GS
Height, working maximum
39 ft
11.9 m
Height, platform maximum
33 ft
10 m
Height, stowed maximum,
rails
102 in
2.59 m
Height, stowed maximum,
rails
n
m
Height, guard rails
58 in
1.47 m
Width
69 in
1.75 m
Length, platform retracted
123 in
3.12 m
Length, platform retracted,
models with outriggers
n
m
Length, platform extended
177.5 in
4.51 m
Length, platform extended,
models with outriggers
189.5 in
4.81 m
Length, outside platform
extended
170 in
4.32 m
Maximum load capacity
1000 lbs
454 kg
Maximum wind speed
28 mph
12.5 m/s
Wheelbase
90 in
2.29 m
Turning radius (outside)
181.2 in
4.6 m
Turning radius (inside)
83 in
2.11 m
Ground clearance
9.5 in
24 cm
Power source, T105
8 batteries, 6V 225AH
Power source, T145
8 batteries, 6V 260AH
System voltage 48V
Weight
8,970 lbs
4,069 kg
(Machine weights vary with option configurations. See
serial label for specific machine weight.)
AC outlet in platform
Standard
Platform dimensions
Platform length x width
110 in x 63 in
2.79 x 1.6 m
Platform extension
length
170 in
4.32 m
Drive speeds
Stowed maximum,
forward
ph
ec
m/h
ec
Stowed maximum,
reverse
3 mph
ec
4.8 km/h
ec
Platform raised,
maximum
0.3 mph
ec
0.5 km/h
ec
Maximum hydraulic pressure
(functions)
3500 psi
241 bar
Tire size
26 x 12 x 380
Maximum slope rating, stowed position
Extension deck uphill
35% (19°)
Extension deck downhill
15% (9°)
Side slope
35% (19°)
Note: Slope rating is subject to ground conditions and
adequate traction.
Floor loading information
Tire load maximum
3554 lbs
1612 kg
Outrigger load, maximum
3484 lbs
1581 kg
Tire contact pressure
81.4 psi
5.73 kg/cm2
Pa
Outrigger contact pressure
46 psi
3.24 kg/cm
Pa
Occupied floor pressure
175 psf
2
Pa
Note: Floor loading information is approximate and does
not incorporate different option configurations. It should
be used only with adequate safety factors.
Operat
For ambient temperatures consistently
(
equivalent.
For ambient temperatures consistently
(
equivalent.
For operating temperatures consistently above 205°F
(96°C)
Specifications
-3369BE
4.5 m
40 ft/6.06 s
7.2 k
12.2 m/6.06 s
up
lowered
75.5 i
1.92
40 ft/9.09 s
40 ft/90 s
12.2 m/9.09 s
12.2 m/90 s
148 i
3.76
562 k
317 k
854 kg/m
8.37 k
50 GS
ing temperature
below 0°F
-17°C) - use Chev ron Aviation A Arctic hydraulic fluid or
above 0°F
-17°C) - use Chevron Rando HD MV hydraulic fluid or
- use Shell Tellus S2 V 46.
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
™
-2669BE • GS™-3369BE • GS™-4069BE Part No. 826570GT
Page 53
First Edition • Fourth Printing Operator's Manual
GS
Height, working maximum
46 ft
14 m
Height, platform maximum
40 ft
12.3 m
Height, stowed maximum,
rails
108 in
2.74 m
Height, stowed maximum,
rails
n
m
Height, guard rails
65 in
1.65 m
Width
69 in
1.75 m
Length, platform retracted
123 in
3.12 m
Length, plat
models with outriggers
n
m
Length, platform extended
177.5 in
4.51 m
Length, platform extended,
models with outriggers
189.5 in
4.81 m
Length, outside platform
extended
170 in
4.32 m
Maximum load capacity
800 lbs
363 kg
Maximum wind speed
28 mph
12.5 m/s
Wheelbase
90 in
2.29 m
Turning radius (outside)
181.2 in
4.6 m
Turning radius (inside)
83 in
2.11 m
Ground clearance
9.5 in
24 cm
Power source, T145
8 batteries, 6V 260AH
System voltage
48V
Weight
12,016 lbs
5,450 kg
(Machine weights vary with option configurations. See
serial label for specific machine weight.)
AC outlet in platform
Standard
Platform dimensions
Platform length x width
110 in x 63 in
2.79 x 1.6 m
Platform extension
length
170 in
4.32 m
Drive sp
Stowed maximum,
forward
ph
ec
m/h
ec
Stowed maximum,
reverse
3 mph
ec
4.8 km/h
ec
Platform raised,
maximum
0.3 mph
ec
0.5 km/h
ec
Maximum hydraulic
pressure (function
3500 psi
241 bar
Tire size
26 x 12 x 380
Maximum slope rating, stowed position
Extension deck uphill
35% (19°)
Extension deck downhill
15% (9°)
Side slope
35% (19°)
Note: Slope rating is subject to ground conditions and
adequate traction.
Floor loading information
Tire load maximum
3993 lbs
1811 kg
Outrigger load, maximum
3729 lbs
1692 kg
Tire contact pressure
99.8 psi
7.02 kg/cm2
Pa
Outrigger contact pressure
47.5psi
3.34 kg/cm2
Pa
Occupied floor pressure
225 psf
2
Pa
Note: Floor loading information is approximate and does
not incorporate different option configurations. It should
be used only with adequate safety factors.
Operating temperature
For ambient temperatures consistently
(
equivalent.
For ambient temperatures consistently
(
equivalent.
For operating temperatures consistently above 205°F
(96°C)
GS™
Part No. 82 6570GT Operator's M anual
Specifications
-4069BE
eeds
4.5 m
40 ft/6.06 s
7.2 k
12.2 m/6.06 s
up
lowered
form retracted,
82 i
148 i
2.08
3.76
40 ft/9.09 s
40 ft/90 s
12.2 m/9.09 s
12.2 m/90 s
s)
688 k
326 k
1099 kg/m
10.77 k
below 0°F
-17°C) - use Chev ron Aviation A Arctic hydraulic fluid or
above 0°F
-17°C) - use Chevron Rando HD MV hydraulic fluid or
Part No. 826570GT GS
- use Shell Tellus S2 V 46.
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
-2669BE • GS™-3369BE • GS™-4069BE
™
-2669BE • GS™-3369BE • GS™-4069BE 51
First Edition • F ourth Pri nting
Page 54
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