Genie GS-2668 RT, GS-3268 RT User Manual

Page 1
Operator’s Manual
with Maintenance Information
Second Edition
Third Printing
Part No. 82233
Page 2
Operator's Manual Second Edition · Third Printing
Important
Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, please call Genie Industries.
Contents
Page
Safety ........................................................................ 1
Legend ...................................................................... 7
Controls ..................................................................... 8
Pre-operation Inspection ........................................... 11
Maintenance ............................................................. 13
Function Tests .......................................................... 16
Work Place Inspection .............................................. 19
Operating Instructions ............................................... 20
Transport Instructions ............................................... 23
Decals ...................................................................... 24
Specifications ........................................................... 26
Contact us:
Internet: http://www.genielift.com e-mail: techpub@genieind.com
Copyright © 1998 by Genie Industries
Second Edition: Third Printing, January 2003
"Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countries. "GS" is a trademark of Genie Industries.
These machines comply with ANSI/SIA 92.6-1999.
Printed on recycled paper
Printed in U.S.A.
Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Second Edition · Third Printing
Operator's Manual
Safety Rules
Danger
Failure to obey the instructions and safety rules in this manual will result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's manual.
1 Avoid hazardous situations. Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace. 5 Only use the machine as it was intended.
You read, understand and obey: Manufacturer's instructions and safety
rules—safety and operator's manuals and machine decals
employer's safety rules and worksite
regulations
applicable governmental regulations
You are properly trained to safely operate the
machine.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 1
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Operator's Manual Second Edition · Third Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.
Voltage Minimum Safe Phase to Phase Approach Distance
Feet Meters
0 to 300V Avoid Contact
Tip-over Hazards
Occupants, equipment and materials shall not exceed the maximum platform capacity or the maximum capacity of the platform extension.
Maximum capacity - GS-2668RT
Platform retracted 1250 lbs 567 kg
Platform extended - Platform only 950 lbs 431 kg Platform extended - Extension only 300 lbs 136 kg
Maximum occupants - ANSI and CSA 4
Maximum occupants - CE Outdoor use 4 Indoor use only 4
1250 lbs / 567 kg Platform only
Extension only 300 lbs / 136 kg
950 lbs / 431 kg
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Do not operate the machine during lightning or storms.
Do not use the machine as a ground for welding.
Maximum capacity - GS-3268RT
Platform retracted 1000 lbs 454 kg
Platform extended - Platform only 700 lbs 318 kg Platform extended - Extension only 300 lbs 136 kg
Maximum occupants - ANSI and CSA 4
Maximum occupants - CE Outdoor use 2 Indoor use only 4
1000 lbs / 454 kg Platform only
Extension only 300 lbs / 136 kg
700 lbs / 318 kg
2 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Operator's Manual
SAFETY RULES
Do not alter or disable the limit switches.
Do not drive over 0.5 mph / 0.8 km/h with the platform raised.
Models without outriggers: Do not raise the platform unless the machine is on a firm, level surface.
Models with outriggers: Do not lower the outriggers unless the machine is on a firm surface. Avoid drop-offs, holes, unstable or slippery surfaces and other possible hazardous conditions.
Models with outriggers: Do not raise the platform unless the machine is level. Do not set the machine up on a surface where it cannot be leveled using only the outriggers.
Models with outriggers: Use common sense and planning when lowering the outriggers on a slope. The steer end outriggers must be lowered first.
Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from the platform before attempting to free the platform using the ground controls.
Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis and in the platform when the machine is on a severe slope.
If the tilt alarm sounds: Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.
Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.
Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.
Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 3
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Operator's Manual Second Edition · Third Printing
SAFETY RULES
Do not push off or pull toward any object outside of the platform.
GS-2668 RT
ANSI & CSA - 4 person 200 lbs / 890 N CE - Indoor use only - 4 person 90 lbs / 400 N CE - Outdoor use - 4 person 90 lbs / 400 N Australia - Indoor use only - 4 person 90 lbs / 400 N Australia - Outdoor use - 4 person 90 lbs / 400 N
GS-3268 RT
ANSI & CSA - 4 person 200 lbs / 890 N CE - Indoor use only - 4 person 90 lbs / 400 N CE - Outdoor use - 2 person 90 lbs / 400 N Australia - Indoor use only - 4 person 90 lbs / 400 N Australia - Outdoor use - 2 person 90 lbs / 400 N
Do not place or attach fixed or overhanging loads to any part of this machine.
Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform.
Do not place ladders or scaffolds in the platform or against any part of this machine.
Do not use the machine on a moving or mobile surface or vehicle.
Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.
Do not alter or disable machine components that in
Do not use the machine as a crane.
any way affect safety and stability.
Do not push the machine or other objects with the
Do not replace items critical to machine stability
platform.
with items of different weight or specification.
Do not contact adjacent structures with the
Do not modify or alter an aerial work platform
platform. without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
platform and the surface area of the platform or the load.
4 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Operator's Manual
SAFETY RULES
Fall Hazards
The guardrail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance with the PFPE manufacturer’s instructions and applicable governmental requirements.
Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.
Do not climb down from the platform when raised.
Collision Hazards
Be aware of limited sight distance and blind spots when driving or operating.
Be aware of extended platform position when
moving the machine.
Machine must be on level surface or secured
before releasing the brakes.
Operators must comply with employer, job site and
governmental rules regarding use of personal
protective equipment.
Check work area for overhead obstructions or other
possible hazards.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 5
Be aware of crushing hazard when grasping the
platform guard rail.
Observe and use color-coded direction arrows on
the platform controls and platform decal plate for
drive and steer functions.
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Operator's Manual Second Edition · Third Printing
SAFETY RULES
Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.
No stunt driving or horseplay while operating a machine.
Do not lower the platform unless the area below is clear of personnel and obstructions.
Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel and any other factors which may cause collision.
Explosion and Fire Hazards
Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.
Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks,
flames and lighted tobacco.
Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate Genie
service manual.
Component Damage Hazards
Do not use any battery or charger greater than 12V to jump-start the engine.
Do not use the machine as a ground for welding.
Machines equipped with hydraulic shutoff valves: Be sure the valves (located by the hydraulic tank) are open before starting the engine.
6 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
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Operator's Manual
SAFETY RULES
Crushing Hazards
Keep hands and limbs out of scissors.
Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.
Maintain a firm grasp on the platform rail when pulling the snap pin. Do not allow the platform guard rails to fall.
Bodily Injury Hazard
Always operate the machine in a well-ventilated area to avoid carbon monoxide poisoning.
Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Red—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Orange—used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Yellow with safety alert symbol— used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.
Yellow without safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.
Green—used to indicate operation or maintenance information.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 7
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Operator's Manual Second Edition · Third Printing
Legend
1 Platform entry gate 2 Platform guard rails 3 Manual storage container 4 Lanyard anchorage point 5 Platform extension lock
handle 6 Platform controls 7 Platform extension 8 Outrigger housing (if equipped
with outriggers) 9 Outrigger footpad (if equipped
with outriggers)
8 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
10 LPG tank 11 Steer tire 12 Engine side cover 13 Fuel tank 14 Non-steer tire 15 Tilt alarm (under cover) 16 Entry ladder/transport
tie-down
17 Ground controls with manual
lowering valve and LED diagnostic readout
18 Ground controls side cover
19 Hydraulic oil level indicator
(under cover)
20 Brake release pump knob and
brake release knob (hidden
from view in this picture) 21 LPG tank (optional) 22 Safety arm 23 GFCI outlet
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Controls
Diesel models Gasoline/LPG models
Operator's Manual
Platform Controls (models without outriggers)
1 Engine stop button 2 Engine start button 3 Glow plug button
(Diesel models)
4 High idle button with indicator
light 5 Horn button 6 Machine on incline button:
Low speed operation for
inclines 7 Generator select switch with
indicator light
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 9
8 Platform extend/retract
enable button (option)
9 Headlight/taillight
button (option) 10 Red Emergency Stop button 11 Function enable switch 12 Proportional control handle for
drive functions and optional
platform extend/retract
function 13 Thumb rocker switch for steer
function 14 Error indicator light
15 Power light 16 Function enable/high speed
select button for up/down function
17 Function enable/low speed
select button for up/down function
18 Platform up/down select
switch
19 Choke button (Gasoline/LPG
models)
20 LPG operation button with
indicator light (Gasoline/LPG models)
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Operator's Manual Second Edition · Third Printing
CONTROLS
Ground Control Panel
1 Red Emergency Stop button 2 Engine start button 3 Choke button (Gasoline/LPG models)
Glow plug button (option - Diesel models) 4 Fuel select switch (Gasoline/LPG models) 5 LED diagnostic readout 6 20 amp circuit breaker for controls circuit
10 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
7 Engine idle select switch 8 Platform down button 9 Key switch for platform/off/ground control
selection 10 Function enable button 11 Platform up button 12 Hour meter
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Second Edition · Third Printing
Diesel models Gasoline/LPG models
Operator's Manual
CONTROLS
Platform Controls (if equipped with auto level outriggers)
1 Engine stop button 2 Engine start button 3 Glow plug button
(Diesel models)
4 High idle button with
indicator light
5 Outrigger and horn
button 6 Outrigger button 7 Outrigger and
machine on incline
button: Low speed
operation for
inclines
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 11
8 Outrigger and
generator select button with indicator light
9 Outrigger function
enable button
10 Outrigger auto level
button
11 Red Emergency
Stop button
12 Function enable
switch
13 Proportional control
handle for drive functions and optional platform extend/retract function
14 Thumb rocker
switch for steer function
15 Lift error indicator
light 16 Error indicator light 17 Power light 18 Function enable/high
speed select button
for up/down function
19 Function enable/low
speed select button for platform up/down function
20 Platform up/down
and outrigger up/down toggle switch
21 Choke button
(Gasoline/LPG models)
22 Outrigger and LPG
operation button with indicator light (Gasoline/LPG models)
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Operator's Manual Second Edition · Third Printing
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection performed by the operator prior to each work shift.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next section.
3 Always perform function tests prior to use. 4 Inspect the workplace.
The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.
The pre-operation inspection also serves to determine if routine maintenance procedures are required. Only routine maintenance items specified in this manual may be performed by the operator.
Refer to the list on the next page and check each of the items and locations for modifications, damage or loose or missing parts.
A damaged or modified machine must never be used. If damage or any variation from factory delivered condition is discovered, the machine must be tagged and removed from service.
5 Only use the machine as it was intended.
Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications. After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests.
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual.
12 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Pre-operation Inspection
o
Be sure that the operator’s, safety and
responsibilities manuals are complete, legible and in the storage container located in the platform.
o
Be sure that all decals are legible and in place.
See Decals section.
o
Check for engine oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
o
Check for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
o
Check for engine coolant leaks and proper level
of coolant. Add coolant if needed. See Maintenance section.
o
Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See Maintenance section.
Check the following components or areas for damage, modifications and improperly installed or missing parts:
o
Electrical components, wiring and electrical cables
Operator's Manual
PRE-OPERATION INSPECTION
o
Platform entry gate
o
Beacon and alarms (if equipped)
o
Brake release components
o
Safety arm
o
Platform extension
o
Scissor pins and retaining fasteners
o
Platform control joystick
o
Generator (if equipped)
o
Outrigger housing and footpads (if equipped)
Check entire machine for:
o
Cracks in welds or structural components
o
Dents or damage to machine
o
Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened
o
Side rails are installed and snap pins and bolts
are fastened
o
Hydraulic hoses, fittings, cylinders and manifolds
o
Fuel and hydraulic tanks
o
Drive motors
o
Wear pads
o
Tires and wheels
o
Engine and related components
o
Limit switches, alarms and horn
o
Nuts, bolts and other fasteners
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 13
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Operator's Manual Second Edition · Third Printing
Maintenance
Check the Engine Oil Level
Maintaining the proper engine oil level is essential to good engine performance and service life.
Observe and Obey:
Only routine maintenance items specified in this
manual shall be performed by the operator.
Scheduled maintenance inspections shall be
completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual.
Operating the machine with an improper oil level can damage engine components.
Check the oil level with the engine off.
1 Check the oil level dipstick.
Result: The oil level should be at the FULL mark
on the dipstick. Add oil as needed.
Kubota DF-752 Engine Oil viscosity requirements
Maintenance Symbols Legend
The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.
Indicates that tools will be required to perform this procedure.
Indicates that new parts will be required to perform this procedure.
Indicates that a cold engine is required before performing this procedure.
Use oils meeting API classification SF (labeled SF/CC or SF/CD) for improved wear protection. Units ship with 10W-40 SG/CC
Kubota D-905 Engine Oil viscosity requirements
Engine oil should have properties of API classification CC/SE, CD/SE, CC/SF or CD/SF grades. Units ship with 10W-40 SG/CC.
14 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Second Edition · Third Printing
Operator's Manual
MAINTENANCE
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems.
Perform this procedure with the platform in the stowed position and the engine off.
1 Visually inspect the sight gauge located on the
side of the hydraulic oil tank.
Result: The hydraulic oil level should be within
the top 2 inches / 5 cm of the sight gauge.
2 Add oil if necessary. Do not overfill.
Hydraulic oil specifications
Hydraulic oil type See machine decal
Check the Batteries
Proper battery condition is essential to good engine performance and operational safety. Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions.
This procedure does not need to be performed on machines with sealed or maintenance-free batteries.
Electrocution hazard. Contact with hot or live circuits may result in death or serious injury. Remove all rings, watches and other jewelry.
Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda
and water. 1 Put on protective clothing and eye wear. 2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold down bars are in
place and secure. 4 Remove the battery vent caps. 5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of the
battery fill tube. Do not overfill. 6 Install the vent caps.
Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 15
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Operator's Manual Second Edition · Third Printing
MAINTENANCE
Check the Engine Coolant Level
Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components. Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems.
1 Check the fluid level in the coolant recovery
tank. Add fluid as needed.
Result: The fluid level should be in the
NORMAL range.
Bodily injury hazard. Fluids in the radiator are under pressure and extremely hot. Use caution when removing cap and adding fluids.
Scheduled Maintenance
Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine.
Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.
16 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Second Edition · Third Printing
Operator's Manual
Function Tests
1 Select a test area that is firm, level and free of
obstruction.
At the Ground Controls
2 Pull out the platform and ground red Emergency
Stop button to the on position.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace. 5 Only use the machine as it was intended.
Fundamentals
The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions.
A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service. Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications.
3 Turn the key switch to ground control. 4 Observe the diagnostic
LED readout.
Result: LED should look
like picture at right.
5 Start the engine. See
Operating Instructions section.
Test Emergency Stop
6 Push in the ground red Emergency Stop button
to the off position.
Result: The engine should turn off and no
functions should operate.
7 Pull out the red Emergency Stop button to
the on position and restart the engine.
Test the Up/Down Functions
The audible warnings on this machine and the standard horn all come from the same central alarm. The horn is a constant tone. The descent alarm sounds at 60 beeps per minute. The alarm that goes off when the machine is not level sounds at 180 beeps per minute.
8 Do not push and hold the function enable button
and activate the platform up function.
Result: No function should operate.
After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 17
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Operator's Manual Second Edition · Third Printing
FUNCTION TESTS
9 Push and hold the function enable button and
activate the platform up function. Result: The platform should raise.
10 Push and hold the function enable button and
activate the platform down function. Result: The platform should lower. The descent
alarm should sound while the platform is
lowering.
Test the Manual Lowering
11 Push and hold the function enable button and
raise the platform approximately 2 feet / 60 cm.
12 Push in the red Emergency Stop button to shut
off the engine.
13 Pull out the red Emergency Stop button to the
on position.
14 Push and hold the function enable button.
Activate the down function. Result: The platform should lower. The descent
alarm will not sound.
15 Turn the key switch to platform control and
restart the engine.
At the Platform Controls
Test Emergency Stop
16 Push in the platform red Emergency Stop button
to the off position. Result: No functions should operate.
17 Pull the red Emergency Stop button out to the
on position.
Test the Horn
18 Push the horn button.
Result: The horn should sound.
Test the Up/Down Functions and the Function Enable Switches
19 Start the engine. 20 Activate the platform up function.
Result: The platform should not raise.
21 Push and hold a function enable/speed select
button.
22 Activate the platform up function.
Result: The platform should raise.
23 Release the function enable button.
Result: The platform should stop raising.
24 Push and hold a function enable/speed select
button. Activate the platform down function.
Result: The platform should lower. The descent
alarm should sound while the platform is lowering.
Test the Steering
Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine.
25 Press and hold the function enable switch. 26 Depress the thumb rocker switch on top of the
control handle in the direction identified by the blue triangle on the control panel.
Result: The green power light should come on.
18 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
Result: The steer wheels should turn in the
direction that the blue triangle points on the control panel.
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Operator's Manual
FUNCTION TESTS
27 Depress the thumb rocker switch in the direction
identified by the yellow triangle on control panel. Result: The steer wheels should turn in the
direction that the yellow triangle points on the
control panel.
Test Drive and Braking
28 Press and hold the function enable switch. 29 Slowly move the control handle in the direction
indicated by the blue arrow on the control panel
until the machine begins to move, then return
the handle to the center position. Result: The machine should move in the
direction that the blue arrow points on the
control panel, then come to an abrupt stop.
30 Press and hold the function enable switch. 31 Slowly move the control handle in the direction
indicated by the yellow arrow on the control
panel until the machine begins to move, then
return the handle to the center position. Result: The machine should move in the
direction that the yellow arrow points on the
control panel, then come to an abrupt stop.
If the drive speed with the platform raised exceeds
0.73 feet / 0.22 meters per second, immediately tag and remove the machine from service.
Test the Tilt Sensor Operation
Note: Perform this test from the ground with the platform controller. Do not stand in the platform.
35 Fully lower the platform. 36 Drive both wheels on one side onto a 4 inch /
10 cm block or onto a curb.
37 Raise the platform at least 6 ft / 1.83 m.
Result: The platform should stop and the tilt
alarm will sound at 180 beeps per minute.
38 Move the drive control handle in the direction
indicated by the blue arrow, then move the drive control handle in the direction indicated by the yellow arrow.
Result: The drive function should not work in
either direction.
39 Lower the platform and drive the machine off the
block.
Note: The drive brakes must be able to hold the machine on any slope it is able to climb.
Test Limited Drive Speed
32 Move and hold a function enable/speed select
switch. Raise the platform approximately
6 feet / 1.83 m from the ground.
33 Press and hold the function enable switch. 34 Slowly move the control handle to the full drive
position. Result: The maximum achievable drive speed
with the platform raised should not exceed
0.73 feet / 0.22 meters per second.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 19
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Operator's Manual Second Edition · Third Printing
Workplace Inspection
Workplace Inspection
Be aware of and avoid the following hazardous situations:
· drop-offs or holes
· bumps, floor obstructions or debris
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace. Know and understand the workplace
inspection before going on to the next
section.
· slopes that exceed the machine’s leveling capability
· unstable or slippery surfaces
· overhead obstructions and high voltage conductors
· hazardous locations
· inadequate surface support to withstand all load forces imposed by the machine
· wind and weather conditions
· the presence of unauthorized personnel
· other possible unsafe conditions
5 Only use the machine as it was intended.
Fundamentals
The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.
It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine.
20 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Second Edition · Third Printing
Operating Instructions
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation
inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace.
5 Only use the machine as it was
intended.
Fundamentals
The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals.
Using the machine for anything other than lifting personnel, along with their tools and materials, to an aerial work site is unsafe and dangerous.
Only trained and authorized personnel should be permitted to operate a machine. If more than one operator is expected to use a machine at different times in the same work shift, they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator's, safety and responsibilities manuals. That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine.
Operator's Manual
Emergency Stop
Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions and turn the engine off.
Repair any function that operates when either Emergency Stop button is pushed in.
Starting the Engine
1 At the ground controls, turn the key switch to
the desired position.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the on position.
3 Gasoline/LPG models: Choose the fuel source.
Ground control panel: Move the fuel select toggle switch to the desired position. Platform
control panel: Push the fuel select button. 4 Push the engine start button. If the engine fails to start after 15 seconds of
cranking, determine the cause and repair any malfunction. Wait 60 seconds before trying to start again.
All models: In extreme cold conditions, 20°F / -6°C and below, warm the engine for 5 minutes before operating to prevent hydraulic system damage.
Gasoline/LPG models: In extreme cold conditions, 20°F / -6°C and below, the machine should be started on gasoline, then switched to LPG.
When operating the machine in gasoline mode, use the choke as necessary.
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Operator's Manual Second Edition · Third Printing
OPERATING INSTRUCTIONS
Operation From Ground
1 Turn the key switch to ground control. 2 Pull out both ground and platform red
Emergency Stop buttons to the on position.
3 Start the engine.
To Position Platform
1 Push and hold the function enable button. 2 Activate the up function or the down function. Drive and steer functions are not available from the
ground controls.
Engine Idle Select Switch
Low idle High idle
Operation From Platform
1 Turn the key switch to platform control. 2 Pull out the ground and platform red Emergency
Stop buttons to the position. 3 Start the engine.
To Position Platform
1 Move and hold a function enable/speed select
switch. 2 Activate the platform up/down function toggle
switch in the desired direction of travel.
To Steer
1 Press and hold the function enable switch. 2 Turn the steer wheels with the thumb rocker
switch located on the top of the control handle.
To Drive
1 Press and hold the function enable switch. 2 Increase speed: Slowly move the control handle
off center.
Decrease speed: Slowly move the control
handle toward center.
Stop: Return the control handle to center or
release the function enable switch. Use the color-coded direction arrows on the
platform controls and on the platform to identify the direction the machine will travel.
Machine travel speed is restricted when the platform is raised.
Drive Select Button
Machine on incline symbol: Low range operation for inclines
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Operator's Manual
OPERATING INSTRUCTIONS
To Extend and Retract Platform (Manual Platform Extension)
1 Lift the platform extension lock handle to the
horizontal position.
2 Push the platform extension lock handle to
extend the platform to the desired position.
Do not stand on the platform extension while trying to extend it.
3 Lower the platform extension lock handle.
Operation From Ground with Controller
Maintain safe distances between the operator, the machine and fixed objects.
Be aware of the direction the machine will travel when using the controller.
Engine Stop Button
Press the engine stop button to turn off the engine. The down function and the horn will still operate.
After Each Use
1 Select a safe parking location—firm level
surface, clear of obstructions and traffic. 2 Lower the platform. 3 Turn the key switch to the off position and
remove the key to secure from unauthorized
use. 4 Chock the wheels.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 23
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Operator's Manual Second Edition · Third Printing
OPERATING INSTRUCTIONS
Auto Level Outriggers (if equipped)
These instructions apply to machines with the black auto level outrigger control box.
1 Position the machine below the desired work
area.
2 Pull out the red Emergency Stop
buttons at the ground and platform
controls. 3 Push and hold the auto level button. 4 Activate the outrigger up/down toggle switch in
the down direction.
Result: The outriggers will extend and level the
machine. A beep will sound when the machine
is level. The red indicator light above the lift symbol on the
outrigger control panel comes on when one but not all outriggers are down. All drive and lift functions are disabled.
Fall Protection
Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply:
All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s instructions.
The light turns off when all outriggers are in firm contact with the ground. The drive function is disabled while the outriggers are down.
To control individual outriggers
1 Push and hold the outrigger function
enable button. 2 Push and hold an outrigger
button. 3 Activate the outrigger up/down
toggle switch in the desired
direction to level the machine.
Positioning machine on a slope
When setting the machine up on a slope, the steer­end outriggers must be lowered first.
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Second Edition · Third Printing
Observe and Obey:
Common sense and planning must be applied to
control the movement of the machine when
lifting it with a crane.
The transport vehicle must be parked on a level
surface.
The transport vehicle must be secured to
prevent rolling while the machine is being
loaded.
Operator's Manual
Transport Instructions
Brake Release Operation
1 Chock the wheels to prevent the machine from
rolling.
2 Be sure the winch line is properly secured to the
drive chassis tie points and the path is clear of all obstructions.
3 Turn the brake release knob counterclockwise
to open the brake valve. 4 Pump the brake release pump knob. After the machine is loaded: 1 Chock the wheels to prevent machine from
rolling. 2 Turn the brake release knob clockwise to reset
the brakes.
Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand the machine weight. See the serial plate for the machine weight.
The machine must be on a level surface or
secured before releasing brakes.
Securing to Truck or Trailer for Transit
Always chock the machine wheels in preparation for transport.
Use the tie-down points on the chassis for anchoring down to the transport surface.
Use chains or straps of ample load capacity.
Turn the key switch to the off position and remove the key before transporting.
Inspect the entire machine for loose or unsecured items.
Towing the Genie GS-2668 RT or the GS-3268 RT is not recommended. If the machine must be towed, do not exceed 2 mph / 3.2 km/h.
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Operator's Manual Second Edition · Third Printing
Decals
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
Part No. Description Quantity
25994 Caution - Component Damage 1 28157 Label - Dexron 1 28158 Label - Unleaded (Gasoline/LPG models) 1 28159 Label - Diesel (Diesel models) 1 28160 Label - LPG (Gasoline/LPG models) 1
(1 additional with extra LPG tank option) 28164 Notice - Hazardous Materials 1 28171 Label - No Smoking 1 28174 Power to Platform, 230V 3 28175 Caution - Compartment Access 1 28176 Notice - Missing Manuals 1 28235 Power to Platform, 115V 3 28236 Warning - Failure To Read . . . 1 31060 Danger - Do Not Alter Limit Switch 2 40434 Label - Lanyard Anchorage 2 43091 Danger - General Safety Rules 2 43618 Label - Directional arrows 1 43619 Label - Safety Arm 1 43696 Danger - Electrocution Hazard 2 44220 Danger/Notice - Brake Release Safety &
Operating Instructions 1 44255 Danger - Crushing Hazard 4 44736 Danger - Tilt Alarm 1 48694 Platform Control Panel, Gas/LPG models 1 48695 Platform Control Panel, Diesel models 1 49911 Notice - Max Capacity 1250 lbs / 590 kg -
GS-2668 RT & DC 1 52070 Notice - Tire Specifications 4 52071 Notice - Kubota Gas Engine Specs 1
Part No. Description Quantity
52072 Notice - Kubota Diesel Engine Specs 1 52073 Notice - Operating Instructions, Platform 1 52324 Label - Up/Down & Function Enable 1 52431 Label, Ground Control Panel 1 52475 Label - Transport Tie-down 4 52494 Caution - Crushing Hazard, Rails 1 52673 Notice - Max Side Force, ANSI & CSA,
GS-2668 RT & DC 1
52674 Notice - Max Side Force, CE,
GS-2668 RT & DC 1
52682 Notice - Max Capacity 1000 lbs / 454 kg,
GS-3268 RT & DC 1
52802 Notice - Max Side Force, ANSI & CSA,
GS-3268 RT & DC 1
52803 Notice - Max Side Force, CE,
GS-3268 RT & DC 1 52967 Cosmetic - 4x4 2 62059 Cosmetic - Genie GS-2668 RT 2 62060 Cosmetic - Genie GS-3268 RT 2 65053 Label - Fault Codes 1 71245 Platform Control Panel, Gas/LPG models,
Automatic Outriggers 1 71246 Platform Control Panel, Diesel models,
Automatic Outriggers 1 72186 Caution - Crushing Hazard 4 72197 Danger - Safety and Instructions,
Outriggers 1 72989 Ground Control Panel 1 82236 Notice - Operating Instructions - Ground 1 82239 Label - Latch 2 82366 Label - Chevron Rykon 1
26 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Second Edition · Third Printing
Operator's Manual
DECALS
Additional decals
for models with
outriggers
Ground Controls
Side
Engine
Side
Shading indicates decal is hidden from view, i.e. under covers
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 27
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Operator's Manual Second Edition · Third Printing
Specifications
Model GS-2668 RT
Height, working maximum 32 ft 9.8 m
Height, platform maximum 26 ft 7.9 m
Height, stowed maximum 911/2 in 2.3 m Rails up
Height, stowed maximum 67 in 1.7 m Rails lowered
Height, stowed maximum 47 in 1.2 m Rails off
Height, guard rails 40 in 1.02 m
Width 68 in 1.73 m
Length, platform retracted 105 in 2.67 m
Length, platform retracted 130 in 3.3 m Models with outriggers
Length, platform extended 165 in 4.2 m
Maximum load capacity 1250 lbs 567 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 145 in 3.7 m
Turning radius (inside) 60 in 1.5 m
Ground clearance 81/4 in 21 cm
Power source Kubota 23 Hp Dual Fuel OR
Kubota 20 Hp Diesel
Controls Proportional
AC outlet in platform standard
Maximum hydraulic pressure 3500 psi 241.3 bar (functions)
Tires size 26 x 12 x 380
Platform dimensions
Platform length x width 99 in x 61 in 2.5 x 1.5 m
Platform extension length 60 in 1.5 m
Drive speeds
Stowed, maximum 3.8 mph 6.1 km/h
Platform raised, maximum 0.5 mph 0.8 km/h
40 ft/54.6 sec 12.2 m/54.6 sec
Floor Loading Information
GVW+Rated Load 7800 lbs 3538 kg
Axle load, maximum 4105 lbs 1862 kg
Wheel load, maximum 2053 lbs 931 kg
Localized pressure per tire 86 psi 6.04 kg/cm
592 kPa
2
Weight See Serial Plate (Machine weights vary with option configurations)
Airborne noise emissions >80 dB Maximum sound level at normal operating workstations (A-weighted)
Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
Occupied pressure 157 psf 7.53 kPa
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
28 Genie GS-2668 RT & Genie GS-3268 RT Part No. 82233
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Operator's Manual
SPECIFICATIONS
Model GS-3268 RT
Height, working maximum 38 ft 11.8 m
Height, platform maximum 32 ft 9.8 m
Height, stowed maximum 971/2 in 2.5 m Rails up
Height, stowed maximum 72 in 1.8 m Rails lowered
Height, stowed maximum 52 in 1.3 m Rails off
Height, guard rails 40 in 1.02 m
Width 68 in 1.73 m
Length, platform retracted 105 in 2.67 m
Length, platform retracted 130 in 3.3 m Models with outriggers
Length, platform extended 165 in 4.2 m
Maximum load capacity 1000 lbs 454 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 145 in 3.7 m
Turning radius (inside) 60 in 1.5 m
Ground clearance 81/4 in 21 cm
Power source Kubota 23 Hp Dual Fuel OR
Kubota 20 Hp Diesel
Controls Proportional
AC outlet in platform standard
Maximum hydraulic pressure 3500 psi 241.3 bar (functions)
Tires size 26 x 12 x 380
Platform dimensions
Platform length x width 99 in x 61 in 2.5 x 1.5 m
Platform extension length 60 in 1.5 m
Drive speeds
Stowed, maximum 3.8 mph 6.1 km/h
Platform raised, maximum 0.5 mph 0.8 km/h
40 ft/54.6 sec 12.2 m/54.6 sec
Floor Loading Information
GVW+Rated Load 9090 lbs 4080 kg
Axle load, maximum 5180 lbs 2350 kg
Wheel load, maximum 2590 lbs 1175 kg
Localized pressure per tire 108 psi 7.59 kg/cm
745 kPa
2
Weight See Serial Plate (Machine weights vary with option configurations)
Airborne noise emissions >80 dB Maximum sound level at normal operating workstations (A-weighted)
Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
Occupied pressure 193 psf 9.24 kPa
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
Part No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 29
Page 32
California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
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