Genie GS-2668 DC, GS-3268 User Manual
Operator’s Manual
with Maintenance Information
Third Edition
Third Printing
Part No. 82750
Operator's Manual Third Edition • Third Printing
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, please call Genie
Industries.
Contents
Page
Safety ........................................................................ 1
Legend ....................................................................... 8
Controls ..................................................................... 9
Pre-operation Inspection ........................................... 11
Maintenance ............................................................. 13
Function Tests.......................................................... 15
Workplace Inspection................................................ 20
Operating Instructions............................................... 21
Transport and Lifting Instructions .............................. 25
Decals ...................................................................... 28
Specifications ........................................................... 32
Contact us:
Internet: http://www.genielift.com
e-mail: techpub@genieind.com
Copyright © 1999 by Genie Industries
First Edition: Sixth Printing, January 2002
Second Edition: Second Printing, March 2002
Third Edition: Third Printing, October 2004
"Genie" is a registered trademark of
Genie Industries in the U.S.A. and many other
countries. "GS" is a trademark of Genie
Industries.
These machines comply with
ANSI/SIA 92.6-1999.
Printed on recycled paper
Printed in U.S.A.
Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750
Operator's ManualThird Edition • Third Printing
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 1
Operator's Manual Third Edition • Third Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
Voltage Minimum Safe
Phase to Phase Approach Distance
Feet Meters
0 to 300V Avoid Contact
Tip-over Hazards
Occupants, equipment and materials shall not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum capacity - GS-2668 DC
Platform retracted 1250 lbs 567 kg
Platform extended - Platform only 950 lbs 431 kg
Platform extended - Extension only 300 lbs 136 kg
Maximum occupants - ANSI and CSA 4
Maximum occupants - Australia
Outdoor use 4
Indoor use only 4
1250 lbs / 567 kg Platform only
Extension only
300 lbs / 136 kg
950 lbs / 431kg
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
Maximum capacity - GS-3268 DC
Platform retracted 1000 lbs 454 kg
Platform extended - Platform only 700 lbs 318 kg
Platform extended - Extension only 300 lbs 136 kg
Maximum occupants - ANSI and CSA 4
Maximum occupants - Australia
Outdoor use 2
Indoor use only 4
1000 lbs / 454 kg Platform only
Extension only
300 lbs / 136 kg
700 lbs / 318 kg
2 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750
Operator's ManualThird Edition • Third Printing
SAFETY RULES
Do not alter or disable the limit switches.
Do not drive over 0.5 mph / 0.8 km/h with the
platform raised.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis and in the
platform when the machine is on a severe slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower the
platform.
Do not raise the platform unless the machine is on
a firm, level surface.
Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.
Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the platform raised.
Use extreme care and slow speeds while driving
the machine in the stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
Do not push off or pull
toward any object outside
of the platform.
GS-2668 DC
ANSI & CSA - 4 person 200 lbs / 890 N
Australia - Indoor use only - 4 person 90 lbs / 400 N
Australia - Outdoor use - 4 person 90 lbs / 400 N
GS-3268 DC
ANSI & CSA - 4 person 200 lbs / 890 N
Australia - Indoor use only - 4 person 90 lbs / 400 N
Australia - Outdoor use - 2 person 90 lbs / 400 N
Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 3
Operator's Manual Third Edition • Third Printing
SAFETY RULES
Do not modify or alter an aerial work platform
without written permission from the manufacturer.
Mounting attachments for holding tools or other
materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and
the surface area of the platform or the load.
Do not place or attach fixed or overhanging loads to
any part of this machine.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s) in the platform.
Do not place loads outside the platform perimeter.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 29.5 kg.
Fall Hazards
The guard rail system provides fall protection. If
occupants of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE
manufacturer’s instructions and applicable
governmental requirements.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, castle nuts
are properly tightened and lock plates are properly
installed.
Do not use the machine as a crane.
Do not push the machine or other objects with the
platform.
Do not contact adjacent structures with the
platform.
Do not tie the platform to adjacent structures.
4 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard rails
are properly installed and the entry is secured for
operation.
Operator's ManualThird Edition • Third Printing
SAFETY RULES
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of the extended platform position when
moving the machine.
The machine must be on a level surface or secured
before releasing the brakes.
Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.
Check the work area for overhead obstructions or
other possible hazards.
Be aware of crushing hazards when grasping the
platform guard rail.
Observe and use the color-coded direction arrows
on the platform controls and platform decal plate for
drive and steer functions.
Do not lower the platform unless the area below is
clear of personnel and obstructions.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel and any other factors which may cause
collision.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.
Component Damage Hazards
Do not use the machine as a ground for welding.
Do not operate a machine in the path of any crane
or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potential collision.
No stunt driving or horseplay while operating a
machine.
Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 5
Operator's Manual Third Edition • Third Printing
SAFETY RULES
Explosion and Fire Hazards
Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate service
manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
Crushing Hazards
Keep hands and limbs out of scissors.
Use common sense and planning when operating
the machine with the controller from the ground.
Maintain safe distances between the operator, the
machine and fixed objects.
Maintain a firm grasp on the platform rail when
pulling the snap pin. Do not allow the platform guard
rails to fall.
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
6 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750
Operator's ManualThird Edition • Third Printing
SAFETY RULES
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eye wear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.
Do not expose the batteries or the charger to
water or rain.
Explosion Hazards
Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit an
explosive gas.
Component Damage Hazard
Do not use any battery charger greater than 48V to
charge the batteries.
Electrocution Hazards
Connect the battery charger to a
grounded, AC 3-wire electrical
outlet only.
Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.
Avoid electrical shock from contact with battery
terminals. Remove all rings, watches and other
jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 29.5 kg.
Lifting Hazard
Use the appropriate number of people and proper
lifting techniques when lifting batteries.
The battery tray should
remain open during the
entire charging cycle.
Do not contact the battery terminals or the cable
clamps with tools that may cause sparks.
Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 7
Operator's Manual Third Edition • Third Printing
Legend
1 Platform entry gate
2 Platform guard rails
3 Lanyard anchorage point
4 Platform extension lock
handle
5 Manual storage container
6 Platform controls
7 Platform extension
8 Battery side cover
8 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750
9 Steer tire
1 0 Power to platform pigtail
1 1 Power to charger pigtail and
battery charger (under cover)
12 Non-steer tire
1 3 Tilt alarm (under cover)
14 Entry ladder/transport
tie-down
1 5 Ground controls with manual
lowering and LED diagnostic
readout
1 6 Ground controls side cover
1 7 Hydraulic oil level indicator
(under cover)
1 8 Brake release pump knob and
brake release knob (hidden
from view in this picture)
1 9 Safety arm
2 0 GFCI outlet
Operator's ManualThird Edition • Third Printing
Controls
Platform Controls
1 Horn button
2 Machine on incline button with indicator light:
Low speed operation for inclines
3 Lift function select button with indicator light
4 Drive function select button with indicator light
5 Red Emergency Stop button
6 Function enable switch
Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 9
7 Proportional control handle for lift and drive
functions and thumb rocker for steer function
8 Error indicator light
9 Power light
1 0 Battery level indicator
Loading...