Genie GS-2668 DC, GS-3268 User Manual

Operator’s Manual

with Maintenance Information

Third Edition

Third Printing

Part No. 82750

Operator's Manual Third Edition • Third Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, please call Genie
Industries.

Contents

Page

Safety ........................................................................ 1

Legend ....................................................................... 8

Controls ..................................................................... 9

Pre-operation Inspection ........................................... 11

Maintenance ............................................................. 13

Function Tests.......................................................... 15

Workplace Inspection................................................ 20

Operating Instructions............................................... 21

Transport and Lifting Instructions .............................. 25

Decals ...................................................................... 28

Specifications ........................................................... 32

Contact us:

Internet: http://www.genielift.com
e-mail: [e-mail]

Copyright © 1999 by Genie Industries
First Edition: Sixth Printing, January 2002
Second Edition: Second Printing, March 2002
Third Edition: Third Printing, October 2004
"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other
countries. "GS" is a trademark of Genie
Industries.

These machines comply with
ANSI/SIA 92.6-1999.

Printed on recycled paper

Printed in U.S.A.

Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 1

Operator's Manual Third Edition • Third Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will
not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage Minimum Safe
Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

Tip-over Hazards

Occupants, equipment and materials shall not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.

Maximum capacity - GS-2668 DC

Platform retracted 1250 lbs 567 kg
Platform extended - Platform only 950 lbs 431 kg

Platform extended - Extension only 300 lbs 136 kg
Maximum occupants - ANSI and CSA 4
Maximum occupants - Australia

Outdoor use 4
Indoor use only 4

1250 lbs / 567 kg Platform only

Extension only
300 lbs / 136 kg

950 lbs / 431kg

300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.

Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.

Do not operate the machine during lightning or
storms.

Do not use the machine as a ground for welding.

Maximum capacity - GS-3268 DC

Platform retracted 1000 lbs 454 kg
Platform extended - Platform only 700 lbs 318 kg

Platform extended - Extension only 300 lbs 136 kg
Maximum occupants - ANSI and CSA 4
Maximum occupants - Australia

Outdoor use 2
Indoor use only 4

1000 lbs / 454 kg Platform only

Extension only
300 lbs / 136 kg

700 lbs / 318 kg

2 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

SAFETY RULES

Do not alter or disable the limit switches.
Do not drive over 0.5 mph / 0.8 km/h with the

platform raised.
Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds on the chassis and in the
platform when the machine is on a severe slope.

If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower the
platform.

Do not raise the platform unless the machine is on
a firm, level surface.

Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.

Do not alter or disable machine components that in
any way affect safety and stability.

Do not replace items critical to machine stability
with items of different weight or specification.

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.

Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the platform raised.

Use extreme care and slow speeds while driving
the machine in the stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.

Do not push off or pull
toward any object outside
of the platform.

GS-2668 DC

ANSI & CSA - 4 person 200 lbs / 890 N
Australia - Indoor use only - 4 person 90 lbs / 400 N
Australia - Outdoor use - 4 person 90 lbs / 400 N

GS-3268 DC

ANSI & CSA - 4 person 200 lbs / 890 N
Australia - Indoor use only - 4 person 90 lbs / 400 N
Australia - Outdoor use - 2 person 90 lbs / 400 N

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 3

Operator's Manual Third Edition • Third Printing

SAFETY RULES

Do not modify or alter an aerial work platform
without written permission from the manufacturer.
Mounting attachments for holding tools or other
materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and
the surface area of the platform or the load.

Do not place or attach fixed or overhanging loads to
any part of this machine.

Do not place ladders or scaffolds in the platform or
against any part of this machine.

Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s) in the platform.

Do not place loads outside the platform perimeter.
Do not use batteries that weigh less than the

original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 29.5 kg.

Fall Hazards

The guard rail system provides fall protection. If
occupants of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE
manufacturer’s instructions and applicable
governmental requirements.

Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.

Do not use the machine on a moving or mobile
surface or vehicle.

Be sure all tires are in good condition, castle nuts
are properly tightened and lock plates are properly
installed.

Do not use the machine as a crane.
Do not push the machine or other objects with the

platform.
Do not contact adjacent structures with the

platform.
Do not tie the platform to adjacent structures.

4 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard rails

are properly installed and the entry is secured for
operation.

Operator's ManualThird Edition • Third Printing

SAFETY RULES

Collision Hazards

Be aware of limited sight
distance and blind spots
when driving or operating.

Be aware of the extended platform position when
moving the machine.

The machine must be on a level surface or secured
before releasing the brakes.

Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.

Check the work area for overhead obstructions or
other possible hazards.

Be aware of crushing hazards when grasping the
platform guard rail.

Observe and use the color-coded direction arrows
on the platform controls and platform decal plate for
drive and steer functions.

Do not lower the platform unless the area below is
clear of personnel and obstructions.

Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel and any other factors which may cause
collision.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.

Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.

Component Damage Hazards

Do not use the machine as a ground for welding.

Do not operate a machine in the path of any crane
or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potential collision.

No stunt driving or horseplay while operating a
machine.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 5

Operator's Manual Third Edition • Third Printing

SAFETY RULES

Explosion and Fire Hazards

Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the

machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.

Be sure all maintenance has been performed as
specified in this manual and the appropriate service
manual.

Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage
container located on the platform.

Crushing Hazards

Keep hands and limbs out of scissors.
Use common sense and planning when operating

the machine with the controller from the ground.
Maintain safe distances between the operator, the
machine and fixed objects.

Maintain a firm grasp on the platform rail when
pulling the snap pin. Do not allow the platform guard
rails to fall.

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

Green—used to indicate operation
or maintenance information.

6 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

SAFETY RULES

Battery Safety
Burn Hazards

Batteries contain acid. Always wear protective
clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.

Do not expose the batteries or the charger to
water or rain.

Explosion Hazards

Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit an
explosive gas.

Component Damage Hazard

Do not use any battery charger greater than 48V to
charge the batteries.

Electrocution Hazards

Connect the battery charger to a
grounded, AC 3-wire electrical
outlet only.

Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.

Avoid electrical shock from contact with battery
terminals. Remove all rings, watches and other
jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 29.5 kg.

Lifting Hazard

Use the appropriate number of people and proper
lifting techniques when lifting batteries.

The battery tray should
remain open during the
entire charging cycle.

Do not contact the battery terminals or the cable
clamps with tools that may cause sparks.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 7

Operator's Manual Third Edition • Third Printing

Legend

1 Platform entry gate
2 Platform guard rails
3 Lanyard anchorage point
4 Platform extension lock

handle
5 Manual storage container
6 Platform controls
7 Platform extension
8 Battery side cover

8 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

9 Steer tire
1 0 Power to platform pigtail
1 1 Power to charger pigtail and

battery charger (under cover)
12 Non-steer tire
1 3 Tilt alarm (under cover)
14 Entry ladder/transport

tie-down
1 5 Ground controls with manual

lowering and LED diagnostic

readout

1 6 Ground controls side cover
1 7 Hydraulic oil level indicator

(under cover)

1 8 Brake release pump knob and

brake release knob (hidden

from view in this picture)
1 9 Safety arm
2 0 GFCI outlet

Operator's ManualThird Edition • Third Printing

Controls

Platform Controls

1 Horn button
2 Machine on incline button with indicator light:

Low speed operation for inclines
3 Lift function select button with indicator light
4 Drive function select button with indicator light
5 Red Emergency Stop button
6 Function enable switch

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 9

7 Proportional control handle for lift and drive

functions and thumb rocker for steer function
8 Error indicator light
9 Power light
1 0 Battery level indicator

Operator's Manual Third Edition • Third Printing

CONTROLS

1 2 43

00009.9

9

78

6

STOP

5

Ground Control Panel

1 LED diagnostic readout
2 Hour meter
3 Red Emergency Stop button
4 7 amp circuit breaker for controls circuit
5 Platform down button

6 Function enable button
7 Key switch for platform/off/ground control

selection
8 Platform up button
9 Auxiliary lowering button (if equipped)

10 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

Operator's ManualThird Edition • Third Printing

Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.

Refer to the list on the next page and check each
of the items.

If damage or any variation from factory delivered
condition is discovered, the machine must be
tagged and removed from service.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 11

Operator's Manual Third Edition • Third Printing

PRE-OPERATION INSPECTION

Pre-operation Inspection

o Be sure that the operator's, safety and

responsibilities manuals are complete, legible
and in the storage container located on the
platform.

o Be sure that all decals are legible and in place.

See Decals section.

o Check for hydraulic oil leaks and proper oil level.

Add oil if needed. See Maintenance section.

o Check for battery fluid leaks and proper fluid

level. Add distilled water if needed. See
Maintenance section.

Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:

o Electrical components, wiring and electrical

cables

o Hydraulic power unit, tank, hoses,

fittings, cylinders and manifolds

o Battery pack and connections
o Drive motors

o Platform extension
o Scissor pins and retaining fasteners
o Platform control joystick
o Inverter (if equipped)

Check entire machine for:

o Cracks in welds or structural components
o Dents or damage to machine
o Be sure that all structural and other critical

components are present and all associated
fasteners and pins are in place and properly
tightened.

o Be sure side rails are installed and snap pins

and bolts are fastened

o Be sure that the chassis trays are in place,

latched and properly connected.

o Wear pads
o Tires and wheels
o Limit switches, alarms and horn
o Nuts, bolts and other fasteners
o Platform entry gate
o Beacon and alarms (if equipped)
o Brake release components
o Safety arm

12 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Observe and Obey:

Only routine maintenance items specified in this

manual shall be performed by the operator.

Scheduled maintenance inspections shall be

completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.

Operator's ManualThird Edition • Third Printing

Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.

Perform this procedure with the
platform in the stowed position.

1 Visually inspect the sight gauge located on the

side of the hydraulic tank.

Result: The hydraulic oil level should be within

the top 2 inches / 5 cm of the sight gauge.

Maintenance Symbols Legend

The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be required to
perform this procedure.

2 Add oil if necessary. Do not overfill.

Hydraulic oil specifications

Hydraulic oil type Chevron Rykon

Premium MV equivalent

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 13

Operator's Manual Third Edition • Third Printing

MAINTENANCE

Check the Batteries

Proper battery condition is essential to good
performance and operational safety. Improper fluid
levels or damaged cables and connections can
result in component damage and hazardous
conditions.

This procedure does not need to
be performed on machines with
sealed or maintenance-free
batteries.

Electrocution hazard. Contact with
hot or live circuits may result in
death or serious injury. Remove all
rings, watches and other jewelry.

Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on ths
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Perform this test after fully

charging the batteries.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are

tight and free of corrosion.

3 Be sure that the battery hold-down brackets are

in place and secure.
4 Remove the battery vent caps.
5 Check the battery acid level of each battery. If

needed, replenish with distilled water to the

bottom of the battery fill tube. Do not overfill.
6 Install the vent caps.

Adding terminal protectors and a
corrosion preventative sealant will
help eliminate corrosion on the
battery terminals and cables.

14 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

Function Tests

Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to

use.

Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.
5 Only use the machine as it was intended.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 15

Operator's Manual Third Edition • Third Printing

FUNCTION TESTS

1 Select a test area that is firm, level and free of

obstruction.
2 Be sure the battery pack is connected.

At the Ground Controls

3 Pull out the platform and ground red Emergency

Stop buttons to the on position.
4 Turn the key switch to ground control.
5 Observe the diagnostic LED

readout.

Result: The LED should look like the

picture at right.

Test the Emergency Stop

6 Push in the ground red Emergency Stop button

to the off position.

Result: No functions should operate.

7 Pull out the red Emergency Stop button to

the on position.

Test the Up/Down Functions

The descent alarm and the motion alarm sound at
60 beeps per minute and sound at the chassis. The
alarm that goes off when the machine is not level
sounds at 180 beeps per minute and sounds at the
chassis and in the platform.

8 Do not hold the function enable

button. Activate the platform up

function.

Result: No function should operate.

9 Push and hold the function enable button and

activate the platform up function.

1 0 Push and hold the function enable button and

activate the platform down function.

Result: The platform should lower. The descent

alarm should sound while the platform is
lowering.

Test the Auxiliary Lowering

To test machines equipped with a
separate auxiliary lowering button
next to the ground control panel,
perform steps 11 through 13. For
machines that are not equipped with
a separate button, skip to step 14.

1 1 Push and hold the function enable button and

activate the platform up function. Raise the
platform approximately 2 feet / 60 cm.

1 2 Push and hold the auxiliary lowering button.

Result: The platform should lower. The descent

alarm will not sound.

1 3 Turn the key switch to platform control and go to

step 17.

Machines not equipped with a separate auxiliary
lowering button:

1 4 Push and hold the function enable button and

activate the platform up function. Raise the
platform approximately 2 feet / 60 cm.

1 5 Push and hold the function enable button.

Activate the down function.

Result: The platform should lower. The descent

alarm will not sound.

1 6 Turn the key switch to platform control.

Result: The platform should raise.

16 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

FUNCTION TESTS

At the Platform Controls

Test Emergency Stop

1 7 Push in the platform red Emergency Stop button

to the off position.

Result: No functions should operate.

1 8 Pull the red Emergency Stop button out to the

on position.

Result: The green power light should come on.

Test the Horn

1 9 Push the horn button.

Result: The horn should sound.

Test the Function Enable Switch

2 0 Do not hold the function enable switch on the

control handle.
2 1 Slowly move the control handle in the direction

indicated by the blue arrow, then in the direction

indicated by the yellow arrow.

Result: No functions should operate.

Test the Up/Down Functions

22 Press the lift function select button.
2 3 Press and hold the function enable switch on the

control handle.

2 4 Slowly move the control handle in the direction

indicated by the blue arrow.

Result: The platform should raise.

2 5 Release the control handle.

Result: The platform should stop raising.

2 6 Press and hold the function enable switch.

Slowly move the control handle in the direction
indicated by the yellow arrow.

Result: The platform should lower. The descent

alarm should sound while the platform is
lowering.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 17

Operator's Manual Third Edition • Third Printing

FUNCTION TESTS

Test the Steering

Note: When performing the steer and drive function
tests, stand in the platform facing the steer end of
the machine.

2 7 Press the drive function select button.
2 8 Press and hold the function enable switch on the

control handle.
2 9 Depress the thumb rocker switch on top of the

control handle in the direction identified by the

blue triangle on the control panel.

Result: The steer wheels should turn in the

direction that the blue triangle points on the

control panel.
3 0 Depress the thumb rocker switch in the direction

identified by the yellow triangle on the control

panel.

Result: The steer wheels should turn in the

direction that the yellow triangle points on the

control panel.

Test Drive and Braking

3 1 Press and hold the function enable switch on the

control handle.

3 2 Slowly move the control handle in the direction

indicated by the blue arrow on the control panel
until the machine begins to move, then return
the handle to the center position.

Result: The machine should move in the

direction that the blue arrow points on the

control panel, then come to an abrupt stop.
3 3 Press and hold the function enable switch.
3 4 Slowly move the control handle in the direction

indicated by the yellow arrow on the control

panel until the machine begins to move, then

return the handle to the center position.

Result: The machine should move in the

direction that the yellow arrow points on the

control panel, then come to an abrupt stop.
Note: The brakes must be able to hold the machine

on any slope it is able to climb.

18 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

FUNCTION TESTS

Test Limited Drive Speed

35 Press the lift function select button.
3 6 Press and hold the function enable switch on the

control handle.

3 7 Slowly move the control handle in the direction

indicated by the blue arrow. Raise the platform

approximately 8 feet / 2.4 m from the ground.
3 8 Press the drive function select button.
3 9 Press and hold the function enable switch on the

control handle.
4 0 Slowly move the control handle to the full drive

position.

Result: The maximum achievable drive speed

with the platform raised should not exceed

0.73 feet / 22 cm per second.

If the drive speed with the platform raised exceeds

0.73 feet / 22 cm per second, immediately tag and
remove the machine from service.

Test the Tilt Sensor Operation

Note: Perform this test from the ground with the
platform controller. Do not stand in the platform.

4 1 Fully lower the platform.
4 2 Drive both wheels on one side onto a 4 inch /

10 cm block or onto a curb.

4 3 Raise the platform approximately 8 feet / 2.4 m

from the ground.

Result: The platform should stop and the tilt

alarm will sound at 180 beeps per minute.
4 4 Push the drive select button.
4 5 Move the drive control handle in the direction

indicated by the blue arrow, then move the drive

control handle in the direction indicated by the

yellow arrow.

Result: The drive function should not work in

either direction.
4 6 Lower the platform and drive the machine off the

block.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 19

Operator's Manual Third Edition • Third Printing

Workplace Inspection

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

· drop-offs or holes

· bumps, floor obstructions or debris

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.
Know and understand the workplace

inspection before going on to the next

section.

· sloped surfaces

· unstable or slippery surfaces

· overhead obstructions and high voltage
conductors

· hazardous locations

· inadequate surface support to withstand all load
forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

5 Only use the machine as it was intended.

Fundamentals

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

20 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.

5 Only use the machine as it was intended.

Operator's ManualThird Edition • Third Printing

Operating Instructions

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.

Using the machine for anything other than lifting
personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

Emergency Stop

Push in the red Emergency Stop button to the off
position at the ground controls or the platform
controls to stop all functions.

Repair any function that operates when either red
Emergency Stop button is pushed in.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 21

Operator's Manual Third Edition • Third Printing

OPERATING INSTRUCTIONS

Auxiliary Lowering

Machines equipped with a separate
auxiliary lowering button next to the
ground control panel:

1 Turn the key switch to ground

control.

2 Pull out the ground red Emergency Stop button

to the on position.
3 Push and hold the auxiliary lowering button.
Machines not equipped with a separate auxiliary

lowering button:
1 Turn the key switch to ground control.

2 Pull out the ground red Emergency Stop button

to the on position.
3 Push and hold the function enable

button.
4 Activate the platform down function.

Operation From Ground

Operation From Platform

1 Turn the key switch to platform control.
2 Pull out the ground and platform red Emergency

Stop buttons to the on position.

3 Be sure the battery pack is connected before

operating the machine.

To Position Platform

1 Press the lift function select button.
2 Press and hold the function enable switch on the

control handle.

3 Move the control handle according to the

markings on the control panel.

To Steer

1 Press and hold the function enable switch on the

control handle.

2 Turn the steer wheels with the thumb rocker

switch located on the top of the control handle.

To Drive

1 Turn the key switch to ground control.
2 Pull out both ground and platform red

Emergency Stop buttons to the on position.
3 Be sure the battery pack is connected before

operating the machine.

To Position Platform

1 Push and hold the function enable button.
2 Activate the platform up or the platform down

function.
Drive and steer functions are not available from the

ground controls.

22 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

1 Press and hold the function enable switch.
2 Increase speed: Slowly move the control handle

off center.

Decrease speed: Slowly move the control

handle toward center.

Stop: Return the control handle to center or

release the function enable switch.

Use the color-coded direction arrows on the
platform controls and on the platform to identify the
direction the machine will travel.

Machine travel speed is restricted when the
platform is raised.

Battery condition will affect machine performance.
When the battery charge indicator light flashes, the
machine drive speed is limited and the lift function
is disabled.

Operator's ManualThird Edition • Third Printing

OPERATING INSTRUCTIONS

Drive Select Switch

Machine on incline symbol:
Low range operation for inclines

Error Indicator Light On

If the error indicator light is on, push
in and pull out the red Emergency
Stop button to reset the system.

If the light stays red, tag and
remove the machine from service.

To Extend and Retract Platform
(Manual Platform Extension)

1 Lift the platform extension lock handle to the

horizontal position.
2 Push the platform extension lock handle to

extend the platform to the desired position.
Do not stand on the platform extension while trying

to extend it.
3 Lower the platform extension lock handle.

Fall Protection

Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:

All PFPE must comply with applicable
governmental regulations and must be inspected
and used in accordance with the manufacturer’s
instructions.

After Each Use

1 Select a safe parking location—firm level

surface, clear of obstructions and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and

remove the key to secure from unauthorized

use.
4 Chock the wheels.
5 Charge the batteries.

Operation From Ground with
Controller

Maintain safe distances between the operator, the
machine and fixed objects.

Be aware of the direction the machine will travel
when using the controller.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 23

Operator's Manual Third Edition • Third Printing

OPERATING INSTRUCTIONS

Dry Battery Filling and
Charging Instructions

1 Remove the battery vent caps and permanently

remove the plastic seal from the battery vent

openings.

Battery and Charger Instructions
Observe and Obey:

Do not use an external charger or booster

battery.
Charge the battery in a well-ventilated area.
Use proper AC input voltage for charging as

indicated on the charger.
Use only a Genie authorized battery and

charger.

To Charge Battery

1 Be sure the batteries are connected before

charging the batteries.

2 Open the battery compartment. The

compartment should remain open for the entire

charging cycle.

3 Remove the battery vent caps and check the

battery acid level. If necessary, add only

enough distilled water to cover the plates. Do

not overfill prior to the charge cycle.

2 Fill each cell with battery acid (electrolyte) until

the level is sufficient to cover the plates.

Do not fill to maximum level until the battery charge
cycle is complete. Overfilling can cause the battery
acid to overflow during charging. Neutralize battery
acid spills with baking soda and water.

3 Install the battery vent caps.
4 Charge the battery.
5 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.

4 Replace the battery vent caps.
5 Connect the battery charger to a grounded AC

circuit.

6 The charger will indicate when the battery is fully

charged.

7 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water

to the bottom of the fill tube. Do not overfill.

24 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Transport and Lifting Instructions

Observe and Obey:

Common sense and planning must be applied to

control the movement of the machine when
lifting it with a crane or forklift.

The transport vehicle must be parked on a level

surface.

The transport vehicle must be secured to

prevent rolling while the machine is being
loaded.

Be sure the vehicle capacity, loading surfaces

and chains or straps are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.

The machine must be on a level surface or

secured before releasing the brakes.

Operator's ManualThird Edition • Third Printing

Brake Release
Operation

1 Chock the wheels to prevent the machine from

rolling.

2 Be sure the winch line is properly secured to the

drive chassis tie points and the path is clear of
all obstructions.

3 Before serial number 43180: Turn the brake

release knob counterclockwise to open the
brake valve.

After serial number 43179: Push in the brake

release knob to open the brake valve.
4 Pump the brake release pump knob.
After the machine is loaded:
1 Chock the wheels to prevent the machine from

rolling.
2 Before serial number 43180: Turn the brake

release knob clockwise to reset the brakes.

After serial number 43179: Press and hold the

function enable switch on the control handle.

Move the control handle off center to reset the

brakes.
Towing the Genie GS-2668 DC or the Genie

GS-3268 DC is not recommended. If the machine
must be towed, do not exceed 2 mph / 3.2 km/h.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 25

Operator's Manual Third Edition • Third Printing

TRANSPORT AND LIFTING INSTRUCTIONS

Center of gravity X Axis Y Axis
GS-2668 DC 34.4 in 25.8 in

87.4 cm 65.5 cm

GS-3268 DC 33.3 in 27.3 in

84.6 cm 69.3 cm

Observe and Obey:

Only qualified riggers should rig and lift the

machine.

Be sure the crane capacity, loading surfaces

and straps or lines are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.

Lifting Instructions

Fully lower the platform. Be sure the extension
deck, controls and covers are secure. Remove all
loose items on the machine.

Determine the center of gravity of your machine
using the table and the picture on this page.

Attach the rigging only to the designated lifting
points on the machine. There are two lifting points
on each end of the machine.

Adjust the rigging to prevent damage to the
machine and to keep the machine level.

Y Axis

X Axis

26 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

TRANSPORT AND LIFTING INSTRUCTIONS

Securing to Truck or Trailer for
Transit

Retract and secure the extension deck.
Turn the key switch to the off position and remove

the key before transporting.
Inspect the entire machine for loose or unsecured

items.

Use chains or straps of ample load capacity.
Use a minimum of 2 chains or straps.
Adjust the rigging to prevent damage to the chains.
If the railings have been folded down, secure them

with straps before transporting.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 27

Operator's Manual Third Edition • Third Printing

Decals

Inspection for Decals with Words

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Description Quantity

25994 Caution - Component Damage 1
28164 Notice - Hazardous Materials 1
28171 Label - No Smoking 1
28174 Label - Power to Platform, 230V 3
28175 Caution - Compartment Access 1
28176 Notice - Missing Manuals 1
28235 Label - Power to Platform, 115V 3
28236 Warning - Failure To Read . . . 1
31060 Danger - Do Not Alter Limit Switch 1
31508 Notice - Power to Charger 1
40434 Label - Lanyard Anchorage 2
43091 Danger - General Safety Rules 2
43617 Danger - Tip-over Hazard 1
43618 Label - Directional Arrows 1
43619 Label - Safety Arm 1
43658 Label - Power to Charger - 230V 1
43696 Danger - Electrocution Hazard 2
44220 Danger/Notice - Brake Release Safety &

Operating Instructions 1
44255 Danger - Crushing Hazard 4
44736 Danger - Tilt Alarm 1
44980 Label - Power to Charger - 115V 1
44981 Label - Air Line to Platform 2
48727 Danger - Battery Safety 1
49911 Notice - Max Capacity 1250 lbs / 567 kg -

GS-2668 DC 1
52070 Notice - Tire Specifications 4

Part No. Description Quantity

52431 Label - Ground Control Panel 1
52475 Label - Transport Tie-down 4
52494 Caution - Crushing Hazard, Rails 1
52673 Notice - Max Side Force 200 lbs / 890 N -

GS-2668 DC, ANSI & CSA 1

52674 Notice - Max Side Force 90 lbs / 400 N -

GS-2668 DC, Australia 1

52682 Notice - Max Capacity 1000 lbs / 454 kg -

GS-3268 DC 1

52802 Notice - Max Side Force 200 lbs / 890 N -

GS-3268 DC, ANSI & CSA 1

52803 Notice - Max Side Force 90 lbs / 400 N -

GS-3268 DC, Australia 1
52966 Cosmetic - 4 x 2 2
65052 Label - Fault Codes 1
62061 Cosmetic - Genie GS-2668 DC 2
62062 Cosmetic - Genie GS-3268 DC 2
72970 Notice - Charger Instructions 1
78673 Platform Control Panel 1
82239 Label - Latch 2
82261 Ground Control Panel 1
82263 Notice - Operating Instructions, Ground 1
82270 Notice - Battery Connection Diagram 1
82273 Notice - Operating Instructions, Platform 1
82366 Label - Chevron Rykon 1
82482 Label - Auxiliary Lowering 1
82557 Label - Platform Controls Location 1
82558 Warning - Skin Injection Hazard 1
82559 Notice - Annual Inspection 1
82561 Danger - Crushing Hazard 2
82748 Label - Wheel Load, GS-2668 DC 4
82749 Label - Wheel Load, GS-3268 DC 4
97712 Danger/Notice - Brake Release Safety &

Operating Instructions 1

28 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

DECALS

28176
28236
44736

43618
40434

62061
or 62062

44981

49911
or 52682

43619

44255

82559
82558
25994
43696

31060

82748
or 82749

52475

52070
44220

or 97712

52966

82561

82366

43091

52494

Ground Controls

Side

43091

82239

82263

52431

82273

65052

82557

82482

78673

82261

40434

Serial
Plate

82748
or 82749

Battery Side

52070

52475

Shading indicates decal is
hidden from view, i.e. under
covers

28235 or

28174

62061

or 62062

52673
or 52674
or 52802
or 52803

44255

72970
44255

43696

28175

28164

52966
82748

or 82749

52475
52070
28171

28235

or 28174

44981
82270
82239
43617
48727

82561

43658

or 44980

31508
82748

or 82749

52070
52475

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 29

Operator's Manual Third Edition • Third Printing

DECALS

Inspection for Decals with
Symbols

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Description Quantity

28171 Label - No Smoking 1
28174 Label - Power to Platform, 230V 3
28235 Label - Power to Platform, 115V 3
40434 Label - Lanyard Anchorage 2
43618 Label - Directional Arrows 1
43658 Label - Power to Charger - 230V 1
44980 Label - Power to Charger - 115V 1
44981 Label - Air Line to Platform 2
52475 Label - Transport Tie-down 4
52966 Cosmetic - 4 x 2 2
62061 Cosmetic - Genie GS-2668 DC 2
62062 Cosmetic - Genie GS-3268 DC 2
78673 Platform Control Panel 1
82261 Ground Control Panel 1
82474 Danger - Safety Chock 2

Part No. Description Quantity

82476 Danger - Electrocution Hazard 2
82481 Danger - Battery Safety 1
82482 Label - Auxiliary Lowering 1
82487 Label - Read the Manual 2
82495 Danger - Brake Release Safety &

Operating Instructions 1
82560 Warning - Skin Injection Hazard 1
82562 Danger - Crushing Hazard 4
82751 Danger- Max Capacity, 567 kg -

GS-2668 RT & DC 1
82752 Danger - Max Capacity, 454 kg -

GS-3268 RT & DC 1
82753 Danger - Max Side Force, 890 N 1
82748 Label - Wheel Load, GS-2668 DC 4
82749 Label - Wheel Load, GS-3268 DC 4
82924 Caution - Component Damage 1
97719 Label - Safety Arm 1

30 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

DECALS

43618

40434

62061
or 62062

44981

82751
or 82752

97719

82562

82560
82924

82476

82748
or 82749

52475

82495

52966

82474

82487

Ground Controls

Side

78673

40434

28235 or

28174

62061

or 62062

82753

Battery Side

82562

82476
82474

28171
52966

82748

or 82749

52475

28235

or 28174

44981
82481

43658

or 44980

82748

or 82749

52475

Shading indicates decal is

82482

82487

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 31

82261

Serial
Plate

82748
or 82749

52475

hidden from view, i.e. under
covers

Operator's Manual Third Edition • Third Printing

Specifications

Model GS-2668 DC

Height, working maximum 32 ft 9.9 m
Height, platform maximum 26 ft 7.9 m
Height, stowed maximum 92 in 2.34 m

Rails up
Height, stowed maximum 641/2 in 1.64 m

Rails lowered
Height, stowed maximum 461/2 in 1.18 m

Rails off
Height, guard rails 40 in 1.02 m
Width 68 in 1.73 m
Length, platform retracted 105 in 2.67 m
Length, platform extended 165 in 4.2 m
Maximum load capacity 1250 lbs 567 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 145 in 3.68 m
Turning radius (inside) 60 in 1.52 m

Maximum hydraulic pressure 3500 psi 241 bar
(functions)

System voltage 48V
Tires size 23 x 10.5 x 360

Platform dimensions

Platform length x width 99 in x 61in 2.5 x 1.55 m
Platform extension length 60 in 1.52 m

Drive speeds

Stowed, maximum 3.3 mph 5.3 km/h
Platform raised, maximum 0.5 mph 0.8 km/h

40 ft/54.6 sec 12.2 m/54.6 sec

Floor Loading Information

GVW + Rated Load 8100 lbs 3674 kg
Axle load, maximum 4120 lbs 1868 kg
Wheel load, maximum 2060 lbs 934 kg
Localized pressure per tire 86 psi 6.04 kg/cm

592 kPa

2

Ground clearance 71/2 in 19 cm
Weight See Serial Plate

(Machine weights vary with option configurations)
Gradeability 30%
Airborne noise emissions 80 dB

Maximum sound level at normal operating workstations
(A-weighted)

Power source 8 Batteries, 225AH
Controls Proportional
AC outlet in platform standard

Continuous improvement of our products is a Genie policy.

Product specifications are subject to change without notice or obligation.

Occupied pressure 158 psf 7.56 kPa

Note: Floor loading information is approximate and
does not incorporate different option configurations.
It should be used only with adequate safety factors.

32 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750

Operator's ManualThird Edition • Third Printing

SPECIFICATIONS

Model GS-3268 DC

Height, working maximum 38 ft 11.8 m
Height, platform maximum 32 ft 9.8 m
Height, stowed maximum 97 in 2.46 m

Rails up
Height, stowed maximum 691/2 in 1.77 m

Rails lowered
Height, stowed maximum 511/2 in 1.31 m

Rails off
Height, guard rails 40 in 1.02 m
Width 68 in 1.73 m
Length, platform retracted 105 in 2.67 m
Length, platform extended 165 in 4.19 m
Maximum load capacity 1000 lbs 454 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 145 in 3.68 m
Turning radius (inside) 60 in 1.52 m
Ground clearance 71/2 in 19 cm
Weight See Serial Plate

(Machine weights vary with option configurations)
Gradeability 25%
Airborne noise emissions 80 dB

Maximum sound level at normal operating workstations
(A-weighted)

Maximum hydraulic pressure 3500 psi 241 bar
(functions)

System voltage 48V
Tires size 23 x 10.5 x 360

Platform dimensions

Platform length x width 99 in x 61 in

2.5 x 1.5 m

Platform extension length 60 in 1.5 m

Drive speeds

Stowed, maximum 3.3 mph 5.3 km/h
Platform raised, maximum 0.5 mph 0.8 km/h

40 ft/54.6 sec 12.2 m/54.6 sec

Floor Loading Information

GVW + Rated Load 8580 lbs 3892 kg
Axle load, maximum 3940 lbs 1787 kg
Wheel load, maximum 1970 lbs 893 kg
Localized pressure per tire 82 psi 5.78 kg/cm

566 kPa

Occupied pressure 173 psf 8.29 kPa

Note: Floor loading information is approximate and
does not incorporate different option configurations.
It should be used only with adequate safety factors.

2

Power source 8 Batteries, 225AH
Controls Proportional
AC outlet in platform standard

Continuous improvement of our products is a Genie policy.

Product specifications are subject to change without notice or obligation.

Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 33

Genie North America

Phone [phone]

Toll Free USA and Canada

Genie Australia Pty Ltd.

800.536.1800

Fax [phone]

Phone [phone]

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Phone [phone]

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