Genie GS-2632, CE, GS-2032, 82784 User Manual

Operator’s Manual

with Maintenance Information

CE Models

Second Edition

Second Printing

Part No. 82784

Operator's Manual Second Edition • Second Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you have
any questions, call Genie Industries.

Contents

Page

Safety ........................................................................ 1

Legend ....................................................................... 9

Controls .................................................................... 10

Pre-operation Inspection ........................................... 12

Maintenance ............................................................. 14

Function Tests.......................................................... 16

Workplace Inspection................................................ 21

Operating Instructions............................................... 22

Transport Instructions ............................................... 27

Decals ...................................................................... 28

Specifications ........................................................... 30

Contact us:

Internet: http://www.genielift.com
e-mail: [e-mail]

Copyright © 1997 by Genie Industries
First Edition: Seventeenth Printing, October 2002
Second Edition: Second Printing, March 2004
"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other
countries. "GS" is a trademark of Genie
Industries.

These machines comply with
ANSI/SIA 92.6-1999.

Printed on recycled paper

Printed in U.S.A.

Genie GS-2032 and Genie GS-2632 Part No. 82784

Second Edition • Second Printing

Operator's Manual

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals

You read, understand and obey employer's

safety rules and worksite regulations

You read, understand and obey all applicable

governmental regulations

You are properly trained to safely operate the

machine.

Part No. 82784 Genie GS-2032 and Genie GS-2632 1

Operator's Manual Second Edition • Second Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will
not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage Minimum Safe
Phase to Phase Approach Distance

Meters

0 to 300V Avoid Contact

Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.

Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.

Do not operate the machine during lightning or
storms.

Do not use the machine as a ground for welding.

300V to 50KV 3.05
50KV to 200KV 4.60
200KV to 350KV 6.10
350KV to 500KV 7.62
500KV to 750KV 10.67
750KV to 1000KV 13.72

2 Genie GS-2032 and Genie GS-2632 Part No. 82784

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Operator's Manual

SAFETY RULES

Tip-over Hazards

Occupants, equipment and materials must not
exceed the maximum platform capacity.

The maximum capacity varies with the height of the
platform.

Maximum capacity - GS-2032

Height of Platform Maximum Capacity
6 m 363 kg

4.75 m 520 kg

3.5 m 677 kg

2.25 m 520 kg
1 m 363 kg

Maximum capacity - GS-2632

Height of Platform Maximum Capacity

7.9 m 227 kg

6.2 m 367 kg

Do not raise the platform unless the machine is on
a firm, level surface.

Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis only when the
machine is on a slope.

If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower the
platform.

Do not alter or disable the limit switches.
Do not drive over 0.7 km/h with the platform raised.

4.5 m 508 kg

2.7 m 367 kg
1 m 227 kg

Part No. 82784 Genie GS-2032 and Genie GS-2632 3

Operator's Manual Second Edition • Second Printing

SAFETY RULES

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.

Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the platform raised.

Use extreme care and slow speeds while driving
the machine in a stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.

Do not push off or pull
toward any object outside
of the platform.

Maximum allowable
manual force

Do not alter or disable machine components that in
any way affect safety and stability.

Do not place or attach fixed or overhanging loads to
any part of this machine.

Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s) in the platform.

Do not place ladders or scaffolds in the platform or
against any part of this machine.

Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform, toeboards
or guard rail system can increase the weight in the
platform and the surface area of the platform or the
load.

GS-2032

CE - Indoor use only - 2 person 400 N
CE - Outdoor use - 1 person 200 N

GS-2632

CE - Indoor use only - 2 person 400 N

4 Genie GS-2032 and Genie GS-2632 Part No. 82784

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Operator's Manual

SAFETY RULES

Do not replace items critical to machine stability
with items of different weight or specification.

Do not use the machine on a moving or mobile
surface or vehicle.

Be sure all tires are in good condition, castle nuts
are properly tightened and cotter pins are properly
installed.

Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 30 kg.

Do not use the machine as a crane.
Do not push the machine or other objects with the

platform.
Do not contact adjacent structures with the

platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
Do not operate the machine with the chassis trays

open.

Fall Hazards

The guard rail system provides fall protection. If
occupants of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE
manufacturer’s instructions and applicable
governmental requirements.

Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.

Do not climb down from the platform when raised.
Keep the platform floor clear of debris.

Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.

Part No. 82784 Genie GS-2032 and Genie GS-2632 5

Attach the platform entry chain or close the entry
gate before operating.

Do not operate the machine unless the guard rails
are properly installed and the entry is secured for
operation.

Operator's Manual Second Edition • Second Printing

SAFETY RULES

Collision Hazards

Be aware of limited sight
distance and blind spots
when driving or operating.

Be aware of the extended platform position when
moving the machine.

The machine must be on a level surface or secured
before releasing the brakes.

Operators must comply with employer, job site and
governmental rules regarding use of personal
protective quipment.

No stunt driving or horseplay while operating a
machine.

Do not lower the platform unless the area below is
clear of personnel and obstructions.

Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.

Do not operate a machine in the path of any crane
or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potential collision.

Crushing Hazards

Check the work area for overhead obstructions or
other possible hazards.

Be aware of crushing hazards when grasping the
platform guard rail.

Observe and use the color-coded direction arrows
on the platform controls and platform decal plate for
drive and steer functions.

6 Genie GS-2032 and Genie GS-2632 Part No. 82784

Keep hands and limbs out of scissors.
Use common sense and planning when operating

the machine with the controller from the ground.
Maintain safe distances between the operator, the
machine and fixed objects.

Second Edition • Second Printing

Operator's Manual

SAFETY RULES

Component Damage Hazard

Do not use the machine as a ground for welding.

Explosion and Fire Hazard

Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the

machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.

Be sure all maintenance has been performed as
specified in this manual and the appropriate service
manual.

Be sure all decals are in place and legible.
Be sure the operator’s, safety, and responsibilities

manuals are complete, legible and in the storage
container located on the platform.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.

Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

Green—used to indicate operation
or maintenance information.

Part No. 82784 Genie GS-2032 and Genie GS-2632 7

Operator's Manual Second Edition • Second Printing

SAFETY RULES

Battery Safety
Burn Hazards

Batteries contain acid. Always wear protective
clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.

Do not expose the batteries or the charger to
water or rain during charging.

Explosion Hazards

Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit an
explosive gas.

Component Damage Hazard

Do not use any battery charger greater than 24V to
charge the batteries.

Electrocution Hazards

Connect the battery charger to a
grounded, AC 3-wire electrical
outlet only.

Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.

Avoid electrical shock from contact with battery
terminals. Remove all rings, watches and other
jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 30 kg.

Lifting Hazard

Use the appropriate number of people and proper
lifting techniques when lifting batteries.

The battery tray should
remain open during the
entire charging cycle.

Do not contact the battery terminals or the cable
clamps with tools that may cause sparks.

8 Genie GS-2032 and Genie GS-2632 Part No. 82784

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Operator's Manual

Legend

1 Platform entry chain or entry

gate
2 Platform entry rail
3 Platform guard rails
4 Lanyard anchorage point
5 Manual storage container
6 Platform controls
7 GFCI outlet
8 Platform extension

Part No. 82784 Genie GS-2032 and Genie GS-2632 9

9 Platform extension release

pedal
1 0 Tilt alarm (under cover)
11 Transport tie-down
1 2 Steer tire
13 Ground controls
1 4 Auxiliary lowering knob or

button or switch
1 5 LED diagnostic readout
1 6 Hydraulic oil level indicator

17 Pothole guard
18 Non-steer tire
19 Entry ladder/transport

tie-down
20 Battery charger
21 Brake release pump knob
22 Brake release knob
23 Safety arm

Operator's Manual Second Edition • Second Printing

Controls

3 5 6421

3 5

Ground Control Panel

1 Auxiliary lowering/manual

lowering toggle switch or
knob or button

2 Hour meter

10 Genie GS-2032 and Genie GS-2632 Part No. 82784

3 Red Emergency Stop button
4 Breaker for electrical circuits
5 Platform up/down toggle

switch

421

6 Key switch for platform/off/

ground selection

6

Second Edition • Second Printing

Operator's Manual

CONTROLS

Platform Controls

1 Horn button
2 Machine on incline symbol: Low speed operation

for inclines
3 Lift function select button with indicator light
4 Drive function select button with indicator light
5 Red Emergency Stop button

Part No. 82784 Genie GS-2032 and Genie GS-2632 11

6 Function enable switch
7 Proportional control handle for lift and drive

functions and thumb rocker for steer function
8 Error indicator light
9 Power light
1 0 Battery level indicator

Operator's Manual Second Edition • Second Printing

Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.

Refer to the list on the next page and check each
of the items.

If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

12 Genie GS-2032 and Genie GS-2632 Part No. 82784

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Pre-operation Inspection

Operator's Manual

PRE-OPERATION INSPECTION

o Be sure that the operator's, safety and

responsibilities manuals are complete, legible
and in the storage container located on the
platform.

o Be sure that all decals are legible and in place.

See Decals section.

o Check for hydraulic oil leaks and proper oil level.

Add oil if needed. See Maintenance section.

o Check for battery fluid leaks and proper fluid

level. Add distilled water if needed. See
Maintenance section.

Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:

o Electrical components, wiring and electrical

cables

o Hydraulic power unit, tank, hoses,

fittings, cylinders and manifolds

o Battery pack and connections
o Drive motors

o Platform extension
o Scissor pins and retaining fasteners
o Platform control joystick
o Generator (if equipped)
o Counterweight (if equipped)

Check entire machine for:

o Cracks in welds or structural components
o Dents or damage to machine
o Be sure that all structural and other critical

components are present and all associated

fasteners and pins are in place and properly

tightened.

o Side rails are installed and bolts are fastened
o Be sure that the chassis trays are in place,

latched and properly connected.

o Wear pads
o Tires and wheels
o Limit switches, alarms and horn
o Nuts, bolts and other fasteners
o Platform entry chain (if equipped)
o Platform entry gate (if equipped)
o Beacon and alarms (if equipped)
o Brake release components
o Safety arm
o Pothole guards

Part No. 82784 Genie GS-2032 and Genie GS-2632 13

Operator's Manual Second Edition • Second Printing

Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper levels is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily

Observe and Obey:

Only routine maintenance items specified in this

manual shall be performed by the operator.

Scheduled maintenance inspections shall be

completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.

Maintenance Symbols Legend

checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.

Perform this procedure with the
platform in the stowed position.

1 Visually inspect the oil level in the hydraulic

tank through the sight gauge in the side of the

power unit module.

Result: The hydraulic oil level should be within

the full and add marks.
2 Add oil if necessary. Do not overfill.

The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be required to
perform this procedure.

Hydraulic oil specifications

Hydraulic oil type Chevron Rykon

Premium MV equivalent

14 Genie GS-2032 and Genie GS-2632 Part No. 82784

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Operator's Manual

MAINTENANCE

Check the Batteries

Proper battery condition is essential to good engine
performance and operational safety. Improper fluid
levels or damaged cables and connections can
result in engine component damage and hazardous
conditions.

This procedure does not need to
be performed on machines with
sealed or maintenance-free
batteries.

Electrocution hazard. Contact with
hot or live circuits may result in
death or serious injury. Remove all
rings, watches and other jewelry.

Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Perform this test after fully

charging the batteries.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are

tight and free of corrosion.

3 Be sure that the battery retaining fasteners are

in place and secure.
4 Remove the battery vent caps.
5 Check the battery acid level of each battery. If

needed, replenish with distilled water to the

bottom of the battery fill tube. Do not overfill.
6 Install the vent caps.

Part No. 82784 Genie GS-2032 and Genie GS-2632 15

Operator's Manual Second Edition • Second Printing

Function Tests

Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.

3 Always perform function tests prior to

use.

Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.
5 Only use the machine as it was intended.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.

16 Genie GS-2032 and Genie GS-2632 Part No. 82784

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Operator's Manual

FUNCTION TESTS

1 Select a test area that is firm, level and free of

obstruction.
2 Be sure the battery pack is connected.

At the Ground Controls

3 Pull out the platform and ground red Emergency

Stop buttons to the on position.
4 Turn the key switch to ground control.
5 Observe the diagnostic LED readout.

Result: LED should read 23 or --.

Test Emergency Stop

6 Push in the ground red Emergency Stop button

to the off position.

Result: No functions should operate.

7 Pull out the red Emergency Stop button to

the on position.

Test the Up/Down Functions

The audible warnings on this machine and the
standard horn all come from the same central
alarm. The horn is a constant tone. The descent
alarm sounds at 60 beeps per minute. The alarm
that goes off when the pothole guards have not
deployed sounds at 300 beeps per minute. The
alarm that goes off when the machine is not level
sounds at 600 beeps per minute. An optional
automotive-style horn is also available.

Test Auxiliary Lowering/Manual Lowering

1 0 Activate the up function and raise the platform

approximately 60 cm.

1 1 Activate the auxiliary lowering/manual lowering

function. Move the toggle switch OR pull the
knob OR push the button.

Result: The platform should lower. The descent

alarm will not sound.

1 2 Turn the key switch to platform control.

At the Platform Controls

Test Emergency Stop

1 3 Push in the platform red Emergency Stop button

to the off position.

Result: No functions should operate.

Test the Horn

1 4 Pull the red Emergency Stop button out to the

on position.

1 5 Push the horn button.

Result: The horn should sound.

8 Activate the up function.

Result: The platform should raise.

9 Activate the down function.

Result: The platform should lower. The descent

alarm should sound while the platform is

lowering.

Part No. 82784 Genie GS-2032 and Genie GS-2632 17

Operator's Manual Second Edition • Second Printing

FUNCTION TESTS

Test the Function Enable Switch

1 6 Do not hold the function enable switch on the

control handle.
1 7 Slowly move the control handle in the direction

indicated by the blue arrow, then in the direction

indicated by the yellow arrow.

Result: No functions should operate.

Test the Up/Down Functions

18 Press the lift function select button.
1 9 Press and hold the function enable switch on the

control handle.
2 0 Slowly move the control handle in the direction

indicated by the blue arrow.

Result: The platform should raise. The pothole

guards should deploy.
21 Release the control handle.

Result: The platform should stop raising.

22 Press and hold the function enable switch.

Slowly move the control handle in the direction

indicated by the yellow arrow.

Test the Steering

Note: When performing the steer and drive function
tests, stand in the platform facing the steer end of
the machine.

2 3 Press the drive function select switch.
2 4 Press and hold the function enable switch on the

control handle.

2 5 Depress the thumb rocker switch on top of the

control handle in the direction identified by the
blue triangle on the control panel.

Result: The steer wheels should turn in the

direction that the blue triangle points on the
control panel.

2 6 Depress the thumb rocker switch in the direction

identified by the yellow triangle on the control
panel.

Result: The steer wheels should turn in the

direction that the yellow triangle points on the
control panel.

Result: The platform should lower. The descent

alarm should sound while the platform is

lowering.
When lowering the platform, the platform should

stop when it is 2.1 m from the ground. Be sure the
area below the platform is clear of personnel and
obstructions before continuing. To continue
lowering, release the control handle, wait 5
seconds, then move the control handle again.

18 Genie GS-2032 and Genie GS-2632 Part No. 82784

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Operator's Manual

FUNCTION TESTS

Test Drive and Braking

2 7 Press and hold the function enable switch on the

control handle.
2 8 Slowly move the control handle in the direction

indicated by the blue arrow on the control panel

until the machine begins to move, then return

the handle to the center position.

Result: The machine should move in the

direction that the blue arrow points on the

control panel, then come to an abrupt stop.
2 9 Slowly move the control handle in the direction

indicated by the yellow arrow on the control

panel until the machine begins to move, then

return the handle to the center position.

Result: The machine should move in the

direction that the yellow arrow points on the

control panel, then come to an abrupt stop.
Note: The brakes must be able to hold the machine

on any slope it is able to climb.

Test Limited Drive Speed

30 Press the lift function select button.
3 1 Press and hold the function enable switch on the

control handle. Raise the platform approximately

1.2 m from the ground.

Result: The pothole guards should deploy.

3 2 Press the drive function select switch.
3 3 Press and hold the function enable switch on the

control handle. Slowly move the control handle
to the full drive position.

Result: The maximum achievable drive speed

with the platform raised should not exceed
23 cm per second.

If the drive speed with the platform raised exceeds
23 cm per second, immediately tag and remove the
machine from service.

Test the Tilt Sensor Operation

Note: Perform this test from the ground with the
platform controller. Do not stand in the platform.

3 4 Fully lower the platform.
3 5 Place a 2x4 or similar piece of wood under both

wheels on one side and drive the machine up
onto them.

3 6 Raise the platform approximately 2.1 m from the

ground.

Result: The platform should stop and the tilt

alarm will sound at 600 beeps per minute.

3 7 Move the drive control handle in the direction

indicated by the blue arrow, then move the drive
control handle in the direction indicated by the
yellow arrow.

Result: The drive function should not work in

either direction.

3 8 Lower the platform and remove both pieces of

wood.

Part No. 82784 Genie GS-2032 and Genie GS-2632 19

Operator's Manual Second Edition • Second Printing

FUNCTION TESTS

Test the Pothole Guards

Note: The pothole guards should automatically
deploy when the platform is raised. The pothole
guards activate two limit switches which control the
machine drive speed. If the pothole guards do not
deploy and the platform is raised above 1.8 m, an
alarm sounds and the machine will not drive.

3 9 Raise the platform.

Result: When the platform is raised 1.2 m from

the ground, the pothole guards should deploy.
4 0 Press on the pothole guards on one side, and

then the other.

Result: The pothole guards should not move.

4 1 Lower the platform.

Result: The pothole guards should return to the

stowed position.
4 2 Place a 2x4 or similar piece of wood under a

pothole guard. Raise the platform.

Result: Before the platform is raised 2.1 m from

the ground, an alarm should sound and the drive

function should not work.
4 3 Lower the platform and remove the 2x4.

20 Genie GS-2032 and Genie GS-2632 Part No. 82784

Second Edition • Second Printing

Do Not Operate Unless:

Operator's Manual

Workplace Inspection

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

· drop-offs or holes

· bumps, floor obstructions or debris

· sloped surfaces

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.
Know and understand the workplace

inspection before going on to the next

section.

5 Only use the machine as it was intended.

Fundamentals

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

· unstable or slippery surfaces

· overhead obstructions and high voltage
conductors

· hazardous locations

· inadequate surface support to withstand all load
forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

Part No. 82784 Genie GS-2032 and Genie GS-2632 21

Operator's Manual Second Edition • Second Printing

Operating Instructions

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.

Using the machine for anything other than lifting

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.

5 Only use the machine as it was intended.

personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

22 Genie GS-2032 and Genie GS-2632 Part No. 82784

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Operator's Manual

OPERATING INSTRUCTIONS

Emergency Stop

Push in the red Emergency Stop button to the off
position at the ground controls or the platform
controls to stop all functions.

Repair any function that operates when either red
Emergency Stop button is pushed in.

Auxiliary Lowering/Manual
Lowering

1 Activate the auxiliary lowering/manual lowering

function. Move the toggle switch OR pull the

knob OR push the button.

Operation From Ground

1 Turn the key switch to ground control.
2 Pull out both ground and platform red

Emergency Stop buttons to the on position.

3 Be sure the battery pack is connected before

operating the machine.

To Position Platform

To Position Platform

1 Press the lift function select button.
2 Press and hold the function enable switch on the

control handle.

3 Move the control handle according to the

markings on the control panel.

When lowering the platform, the platform should
stop when it is 2.1 m from the ground. Be sure the
area below the platform is clear of personnel and
obstructions before continuing. To continue
lowering, release the control handle, wait 5
seconds, then move the control handle again.

To Steer

1 Press the drive function select button.
2 Press and hold the function enable switch on the

control handle.

3 Turn the steer wheels with the thumb rocker

switch located on the top of the control handle.

1 Move the up/down toggle switch according to

the markings on the control panel.

Drive and steer functions are not available from
the ground controls.

Operation From Platform

1 Turn the key switch to platform control.
2 Pull out the ground and platform red Emergency

Stop buttons to the on position.

3 Be sure the battery pack is connected before

operating the machine.

Part No. 82784 Genie GS-2032 and Genie GS-2632 23

Operator's Manual Second Edition • Second Printing

OPERATING INSTRUCTIONS

To Drive

1 Press the drive function select button.
2 Press and hold the function enable switch on the

control handle.

3 Increase speed: Slowly move the control handle

off center.
Decrease speed: Slowly move the control

handle toward center.
Stop: Return the control handle to center or

release the function enable switch.

Use the color-coded direction arrows on the
platform controls and on the platform to identify
the direction the machine will travel.

Machine travel speed is restricted when the
platform is raised.

Battery condition will affect machine performance.
Machine drive speed and function speed will drop
when the low battery indicator light is on or when
the last light on the battery level indicator is
flashing.

Error Indicator Light On

If the error indicator light is on, push
in and pull out the red Emergency
Stop button to reset the system.

If the light stays on, tag and remove the machine
from service.

Error Indicator Light Flashing

If the error indicator light is flashing,
the platform is overloaded and no
functions will operate. An alarm will
sound at the platform controls.

Push in and pull out the red Emergency Stop
button. The error indicator light will be off.

Remove weight from the platform. If the platform is
still overloaded, the light will flash again.

Drive Select Switch

Machine on incline symbol:
Low range operation for inclines

24 Genie GS-2032 and Genie GS-2632 Part No. 82784

Second Edition • Second Printing

Operator's Manual

OPERATING INSTRUCTIONS

To Extend and Retract Platform

1 Step on the platform extension release pedal on

the platform toeboard.

2 Grasp the platform guard rails and carefully push

to extend the platform to the mid-position stop.

3 Step on the release pedal again and push to

fully extend the platform.

Do not stand on the platform extension while trying
to extend it.

4 Step on the platform extension release pedal

and pull to retract the platform to the mid-

position stop. Step again to fully retract the

platform.

Operation From Ground with
Controller

Maintain safe distances between the operator,
machine and fixed objects.

Be aware of the direction the machine will travel
when using the controller.

After Each Use

1 Select a safe parking location—firm level

surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and

remove the key to secure from unauthorized

use.
4 Chock the wheels.
5 Charge the batteries.

Part No. 82784 Genie GS-2032 and Genie GS-2632 25

Operator's Manual Second Edition • Second Printing

OPERATING INSTRUCTIONS

Dry Battery Filling and
Charging Instructions

1 Remove the battery vent caps and permanently

remove the plastic seal from the battery vent

openings.

Battery and Charger Instructions
Observe and Obey:

Do not use an external charger or booster

battery.
Charge the battery in a well-ventilated area.
Use proper AC input voltage for charging as

indicated on the charger.

2 Fill each cell with battery acid (electrolyte) until

the level is sufficient to cover the plates.

Do not fill to maximum level until the battery
charge cycle is complete. Overfilling can cause the
battery acid to overflow during charging.
Neutralize battery acid spills with baking soda and
water.

3 Install the battery vent caps.
4 Charge the battery.

Use only Genie authorized battery and charger.

To Charge Battery

1 Be sure the batteries are connected before

charging the batteries.

2 Open the battery compartment. The

compartment should remain open for the entire

charging cycle.

3 Remove the battery vent caps and check the

battery acid level. If necessary, add only

enough distilled water to cover the plates. Do

not overfill prior to the charge cycle.

4 Replace the battery vent caps.
5 Connect the battery charger to a grounded AC

circuit.

6 Turn the battery charger on.
7 The charger will indicate when the battery is

fully charged.

5 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.

8 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water

to the bottom of the fill tube. Do not overfill.

26 Genie GS-2032 and Genie GS-2632 Part No. 82784

Second Edition • Second Printing

Observe and Obey:

Common sense and planning must be applied to

control the movement of the machine when

lifting it with a crane or forklift.
The transport vehicle must be parked on a level

surface.

Operator's Manual

Transport Instructions

Brake Release
Operation

1 Chock the wheels to prevent

the machine from rolling.

2 Be sure the winch line is properly secured to the

drive chassis tie points and the path is clear of
all obstructions.

3 Turn the brake release knob counterclockwise

to open the brake valve.
4 Pump the brake release pump knob.
After the machine is loaded:

The transport vehicle must be secured to

prevent rolling while the machine is being
loaded.

Be sure the vehicle capacity, loading surfaces

and chains or straps are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.

The machine must be on a level surface or

secured before releasing the brakes.

Securing to Truck or Trailer for
Transit

Turn the key switch to the off position and remove
the key before transporting.

Inspect the entire machine for loose or unsecured
items.

Use chains or straps of ample load capacity.
Use a minimum of 2 chains or straps.

1 Chock the wheels to prevent the machine from

rolling.
2 Turn the brake release knob clockwise to reset

the brakes.
Towing the Genie GS-2032 or the GS-2632 is not

recommended. If the machine must be towed, do
not exceed 3.2 km/h.

Adjust the rigging to prevent damage to the chains.

Part No. 82784 Genie GS-2032 and Genie GS-2632 27

Operator's Manual Second Edition • Second Printing

Decals

Decal Inspection

Use the pictures on the next page to verify that all
decals are legible and in place.

Below is a numerical list with quantities and
descriptions.

Part No. Description Quantity

28174 Label - Power to Platform, 230V 2
28235 Label - Power to Platform, 115V 2
40434 Label - Lanyard Anchorage 3
43618 Label - Directional Arrows 2
43658 Label - Power to Charger, 230V 1
44980 Label - Power to Charger, 115V 1
52475 Label - Transport Tie-down 5
62055 Cosmetic - Genie GS-2032 2
65058 Label - Controller Indentification 1
72973 Cosmetic - Genie GS-2632 2
78673 Platform Control Panel 1
82448 Ground Control Panel 1
82472 Warning - Crushing Hazard 1
82474 Warning - Safety Chock 2
82476 Danger - Electrocution Hazard 2
82481 Danger - Battery/Charger Safety 1
82482 Label - Auxiliary Lowering 1

Part No. Description Quantity

82487 Notice - Operating Instructions 2
82488 Notice - Error Indicator Light 1
82495 Danger - Brake Release Safety &

Operating Instructions 1
82497 Danger - Manual Force, GS-2032 1
82502 Label - LED Diagnostic Readout 1
82560 Warning - Skin Injection Hazard 1
82562 Danger - Crushing Hazard 4
82690 Label - Wheel Load, GS-2032 4
82691 Label - Wheel Load, GS-2632 4
82778 Danger - Maximum Capacity, GS-2032 1
82779 Label - Capacity Indicator - GS-2032 1
82786 Danger - Maximum Capacity, GS-2632 1
82956 Label - Capacity Indicator - GS-2632 1
97582 Danger - Manual Force, GS-2632 1

28 Genie GS-2032 and Genie GS-2632 Part No. 82784

Second Edition • Second Printing

Operator's Manual

DECALS

Ground

Controls Side

Battery Side

Part No. 82784 Genie GS-2032 and Genie GS-2632 29

Operator's Manual Second Edition • Second Printing

Specifications

Model GS-2032

Height, working maximum 8.1 m
Height, platform maximum 6.1 m
Height, stowed maximum 2.1 m

Rails up - CE
Height, stowed maximum 1.94 m

Rails lowered
Height, stowed maximum 99 cm

Rails off
Height, guard rails - CE 1.1 m
Width 81.3 cm
Length, stowed 2.44 m
Length, platform extended 3.44 m
Maximum load capacity 363 - 677 kg

(varies with height of platform)
Wheelbase 1.85 m
Turning radius (outside) 2.34 m
Turning radius (inside) 0 cm
Ground clearance 10.2 cm

AC outlet in platform standard
Maximum hydraulic pressure

(functions) 241.3 bar
Tires size 15 x 5 x 111/4

Platform dimensions

Length x width 2.26 m x 79.4 cm
Platform extension length 99 cm

Drive speeds

Stowed, maximum 3.5 km/h
Platform raised, maximum 0.8 km/h

12.2 m/54.5 sec

Floor Loading Information

GVW+Rated Load 1952 kg
Axle load, maximum 1111 kg
Wheel load, maximum 555 kg
Localized pressure per tire 8.62 kg/cm

845 kPa

Occupied pressure 10.42 kPa

2

Ground clearance 2.2 cm
Pothole guards deployed

Weight See Serial Plate
(Machine weights vary with option configurations)

Gradeability 30%
Airborne noise emissions <70 dB

Maximum sound level at normal operating workstations
(A-weighted)

Power source 4 Batteries, 6V 225AH
Controls Proportional

Continuous improvement of our products is a Genie policy.

Product specifications are subject to change without notice or obligation.

Note: Floor loading information is approximate and
does not incorporate different option configurations.
It should be used only with adequate safety factors.

30 Genie GS-2032 and Genie GS-2632 Part No. 82784

Second Edition • Second Printing

Operator's Manual

SPECIFICATIONS

Model GS-2632

Height, working maximum 9.9 m
Height, platform maximum 7.9 m
Height, stowed maximum 2.29 m
Height, stowed maximum 1.73 m

Rails folded
Platform height, 1.17 m

Stowed maximum
Height, guard rails - CE 1.1 m
Width 81.3 cm
Length, stowed 2.44 m
Length, platform extended 3.44 m
Maximum load capacity 227 - 508 kg

(varies with height of platform)
Wheelbase 1.85 m
Turning radius (outside) 2.34 m
Turning radius (inside) 0 cm

AC outlet in platform standard
Maximum hydraulic pressure

(functions) 241.3 bar
Tires size 15 x 5 x 111/4

Platform dimensions

Length x width 2.26 m x 79.4 cm
Platform extension length 99 cm

Drive speeds

Stowed, maximum 3.5 km/h
Platform raised, maximum 0.8 km/h

12.2 m/54.5 sec

Floor Loading Information

GVW+Rated Load 2731 kg
Axle load, maximum 1696 kg
Wheel load, maximum 848 kg
Localized pressure per tire 13.15 kg/cm

1289 kPa

2

Ground clearance 10.2 cm
Ground clearance 2.2 cm

Pothole guards deployed
Weight See Serial Plate

(Machine weights vary with option configurations)
Gradeability 25%

Airborne noise emissions <70 dB
Maximum sound level at normal operating workstations
(A-weighted)

Power source 4 Batteries, 6V 225AH
Controls Proportional

Continuous improvement of our products is a Genie policy.

Product specifications are subject to change without notice or obligation.

Occupied pressure 14.57 kPa

Note: Floor loading information is approximate and
does not incorporate different option configurations.
It should be used only with adequate safety factors.

Part No. 82784 Genie GS-2032 and Genie GS-2632 31

Genie North America

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800.536.1800

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