Genie GS2632, GS2032, GS2046, GS2646, GS3246 Operator’s Manual

Page 1
Operator’s Manual
with Maintenance Information
First Edition
Seventeenth Printing
Part No. 46281
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Operator's Manual First Edition • Seventeenth Printing
Important
Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries.
Contents
Page
Safety ........................................................................ 1
Legend ....................................................................... 9
Controls .................................................................... 10
Pre-operation Inspection ........................................... 12
Maintenance ............................................................. 14
Function Tests .......................................................... 16
Workplace Inspection ................................................ 21
Operating Instructions ............................................... 22
Transport Instructions ............................................... 27
Decals ...................................................................... 28
Specifications ........................................................... 32
Contact us:
Internet: http://www.genielift.com e-mail: techpub@genieind.com
Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
Copyright © 1997 by Genie Industries
"Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countries. "GS" is a trademark of Genie Industries.
These machines comply with ANSI/SIA 92.6-1999.
Printed on recycled paper
Printed in U.S.A.
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First Edition • Seventeenth Printing
Operator's Manual
Safety Rules
Danger
Failure to obey the instructions and safety rules in this manual will result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's manual.
1 Avoid hazardous situations. Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace. 5 Only use the machine as it was intended.
You read, understand and obey: Manufacturer's instructions and safety
rules—safety and operator's manuals and machine decals
employer's safety rules and worksite
regulations
applicable governmental regulations
You are properly trained to safely operate the
machine.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 1
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Operator's Manual First Edition • Seventeenth Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.
Voltage Minimum Safe Phase to Phase Approach Distance
Feet Meters
0 to 300V Avoid Contact
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Tip-over Hazards
Occupants and equipment must not exceed the maximum platform capacity or the maximum capacity of the platform extension.
Maximum capacity - GS-2032
Platform retracted 800 lbs 363 kg
Platform extended - Platform only 550 lbs 249 kg Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - ANSI and CSA 2
Maximum occupants - CE and Australia Outdoor use 1 Indoor use only 2
800 lbs / 363 kg Extension only
250 lbs / 113 kg
Maximum capacity - GS-2632
Platform retracted 500 lbs 227 kg
Platform extended - Platform only 250 lbs 113 kg Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - ANSI and CSA 2
Maximum occupants - CE and Australia Indoor use only 2
Platform only 550 lbs / 249 kg
Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
500 lbs / 227 kg Extension only
250 lbs / 113 kg
Platform only 250 lbs / 113 kg
energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Do not operate the machine during lightning or storms.
Do not use the machine as a ground for welding.
2 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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Operator's Manual
SAFETY RULES
Maximum capacity - GS-2046
Platform retracted 1200 lbs 544 kg
Platform extended - Platform only 950 lbs 431 kg Platform extended - Extension only 250 lbs 113 kg
Maximum occupants 2
1200 lbs / 454 kg Extension only
250 lbs / 113 kg
Maximum capacity - GS-2646
Platform retracted 1000 lbs 454 kg
Platform extended - Platform only 750 lbs 340 kg Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - CE 2
Maximum occupants - Australia Outdoor use 1 Indoor use only 2
Platform only 950 lbs / 431 kg
Do not raise the platform unless the machine is on a firm, level surface.
Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis only when the machine is on a slope.
If the tilt alarm sounds: Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.
Do not alter or disable the limit switches.
Do not drive over 0.5 mph / 0.7 km/h with the platform raised.
1000 lbs / 454 kg Extension only
250 lbs / 113 kg
Maximum capacity - GS-3246
Platform retracted 700 lbs 318 kg
Platform extended - Platform only 450 lbs 204 kg Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - ANSI and CSA 2
Maximum occupants - CE and Australia Outdoor use 1 Indoor use only 2
700 lbs / 318 kg Extension only
250 lbs / 113 kg
Platform only 750 lbs / 340 kg
Platform only 450 lbs / 204 kg
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 3
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Operator's Manual First Edition • Seventeenth Printing
SAFETY RULES
Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.
Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.
Use extreme care and slow speeds while driving the machine in a stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.
Do not push off or pull toward any object outside of the platform.
GS-2046
ANSI & CSA - 2 person 180 lbs / 801 N CE - Indoor use only - 2 person 180 lbs / 801 N CE - Outdoor use - 2 person 90 lbs / 400 N
GS-2646
ANSI & CSA - 2 person 150 lbs / 667 N CE - Indoor use only - 2 person 150 lbs / 667 N CE - Outdoor use - 2 person 90 lbs / 400 N Australia - Indoor use only - 2 person 120 lbs / 534 N Australia - Outdoor use - 1 person 45 lbs / 200 N
GS-3246
ANSI & CSA - 2 person 105 lbs / 467 N CE & Australia ­ Indoor use only - 2 person 105 lbs / 467 N CE & Australia - Outdoor use - 1 person 45 lbs / 200 N
Do not alter or disable machine components that in any way affect safety and stability.
Do not place or attach fixed or overhanging loads to any part of this machine.
Maximum allowable manual force
GS-2032
ANSI & CSA - 2 person 120 lbs / 534 N CE - Indoor use only - 2 person 120 lbs / 534 N CE - Outdoor use - 1 person 45 lbs / 200 N
GS-2632
ANSI & CSA - 2 person 100 lbs / 445 N CE - Indoor use only - 2 person 100 lbs / 445 N Australia - Indoor use only - 2 person 90 lbs / 400 N
Do not place ladders or scaffolds in the platform or against any part of this machine.
Do not modify or alter an aerial work platform. Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load.
4 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Operator's Manual
SAFETY RULES
Do not replace items critical to machine stability with items of different weight or specification.
Do not use the machine on a moving or mobile surface or vehicle.
Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.
Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. Each battery must weigh 65 pounds / 30 kg.
Do not use the machine as a crane.
Do not push the machine or other objects with the platform.
Do not contact adjacent structures with the platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
Do not operate the machine with the chassis trays open.
Fall Hazards
Occupants should wear a safety belt or harness and comply with applicable governmental regulations. Attach the lanyard to the anchor provided in the platform.
Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from the platform before attempting to free the platform using the ground controls.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 5
Attach the platform entry chain or close the entry gate before operating.
Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.
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Operator's Manual First Edition • Seventeenth Printing
SAFETY RULES
Collision Hazards
Be aware of limited sight distance and blind spots when driving or operating.
Be aware of the extended platform position when moving the machine.
The machine must be on a level surface or secured before releasing the brakes.
It is recommended that operators wear an approved hard hat when operating the machine.
Check the work area for overhead obstructions or other possible hazards.
Do not lower the platform unless the area below is clear of personnel and obstructions.
Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.
Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.
Crushing Hazards
Be aware of crushing hazards when grasping the platform guard rail.
Observe and use the color-coded direction arrows on the platform controls and platform decal plate for drive and steer functions.
No stunt driving or horseplay while operating a machine.
Keep hands and limbs out of scissors.
Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.
6 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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Operator's Manual
SAFETY RULES
Component Damage Hazard
Do not use the machine as a ground for welding.
Explosion and Fire Hazard
Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.
Be sure all maintenance has been performed as specified in this manual and the appropriate service manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety, and responsibilities manuals are complete, legible and in the storage container located on the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.
Decal Legend
Genie product decals use symbols, color coding and signal words to identify the following:
Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Red—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Orange—used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Yellow with safety alert symbol— used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.
Yellow without safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.
Green—used to indicate operation or maintenance information.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 7
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Operator's Manual First Edition • Seventeenth Printing
SAFETY RULES
Battery Safety Burn Hazards
Batteries contain acid. Always wear protective clothing and eyewear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.
Do not expose the batteries or the charger to water or rain during charging.
Explosion Hazards
Keep sparks, flames and lighted tobacco away from batteries. Batteries emit an explosive gas.
Component Damage Hazard
Do not use any battery charger greater than 24V to charge the batteries.
Electrocution Hazards
Connect the battery charger to a grounded, AC 3-wire electrical outlet only.
Inspect daily for damaged cord, cables and wires. Replace damaged items before operating.
Avoid electrical shock from contact with battery terminals. Remove all rings, watches and other jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. Each battery must weigh 65 pounds / 30 kg.
Lifting Hazard
Use the appropriate number of people and proper lifting techniques when lifting batteries.
The battery tray should remain open during the entire charging cycle.
Do not contact the battery terminals or the cable clamps with tools that may cause sparks.
8 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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Operator's Manual
Legend
1 Platform entry chain or entry
gate 2 Platform entry rail 3 Platform guard rails 4 Lanyard anchorage point 5 Manual storage container 6 Platform controls 7 GFCI outlet 8 Platform extension
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 9
9 Platform extension release
pedal 10 Tilt alarm (under cover) 11 Transport tie-down 12 Steer tire 13 Ground controls 14 Auxiliary lowering knob or
button or switch 15 LED diagnostic readout 16 Hydraulic oil level indicator
17 Pothole guard 18 Non-steer tire 19 Entry ladder/transport
tie-down 20 Battery charger 21 Brake release pump knob 22 Brake release knob 23 Safety arm
(GS-3246: safety arm located
above cylinder mount)
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Operator's Manual First Edition • Seventeenth Printing
Controls
3 5 6421
3 5
Ground Control Panel
1 Auxiliary lowering/manual
lowering toggle switch or knob or button
2 Hour meter
10 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
3 Red Emergency Stop button 4 Breaker for electrical circuits 5 Platform up/down toggle
switch
421
6 Key switch for platform/off/
ground selection
6
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Operator's Manual
CONTROLS
Joystick Controller
1 Horn 2 Machine on incline symbol: Low
speed operation for inclines
3 Lift function select button with
indicator light
4 Drive function select button with
indicator light 5 Red Emergency Stop button 6 Function enable switch 7 Proportional control handle for lift
and drive functions and thumb
rocker for steer function 8 Error indicator light 9 Power light 10 Battery level indicator 11 Lift function enable button 12 Lift/drive select toggle switch 13 Low battery indicator light
The symbols shown below appear in the text in this operator’s manual as an aid to identifying operating instructions.
Use the symbols on this page to identify which controller you have on your machine, and use the symbols in the text to identify which action to complete on your controller.
If no symbol is listed for your controller, then no action is needed.
Two function select buttons and Emergency Stop button in upper left corner
One function select button and Emergency Stop button in upper left corner
Emergency Stop button in lower right corner
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 11
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Operator's Manual First Edition • Seventeenth Printing
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection performed by the operator prior to each work shift.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next section.
3 Always perform function tests prior to use. 4 Inspect the workplace.
The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.
The pre-operation inspection also serves to determine if routine maintenance procedures are required. Only routine maintenance items specified in this manual may be performed by the operator.
Refer to the list on the next page and check each of the items and locations for modifications, damage or loose or missing parts.
A damaged or modified machine must never be used. If damage or any variation from factory delivered condition is discovered, the machine must be tagged and removed from service.
5 Only use the machine as it was intended.
Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications. After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests.
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual.
12 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Pre-operation Inspection
Operator's Manual
PRE-OPERATION INSPECTION
o Be sure that the operator's, safety and
responsibilities manuals are complete, legible and in the storage container located on the platform.
o Be sure that all decals are legible and in place.
See Decals section.
o Check for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
o Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See Maintenance section.
Check the following components or areas for damage, modifications and improperly installed or missing parts:
o Electrical components, wiring and electrical
cables
o Hydraulic power unit, tank, hoses,
fittings, cylinders and manifolds
o Battery pack and connections o Drive motors
o Platform extension o Scissor pins and retaining fasteners o Platform control joystick o Generator (if equipped) o Counterweight (if equipped)
Check entire machine for:
o Cracks in welds or structural components o Dents or damage to machine o Be sure that all structural and other critical
components are present and all associated fasteners and pins are in place and properly tightened.
o Side rails are installed and bolts are fastened o Be sure that the chassis trays are in place,
latched and properly connected.
o Wear pads o Tires and wheels o Limit switches, alarms and horn o Nuts, bolts and other fasteners o Platform entry chain (if equipped) o Platform entry gate (if equipped) o Beacon and alarms (if equipped) o Brake release components o Safety arm o Pothole guards
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 13
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Operator's Manual First Edition • Seventeenth Printing
Maintenance
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper levels is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily
Observe and Obey:
Only routine maintenance items specified in this
manual shall be performed by the operator.
Scheduled maintenance inspections shall be
completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual.
Maintenance Symbols Legend
The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.
checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems.
Perform this procedure with the
platform in the stowed position.
1 Visually inspect the oil level in the hydraulic
tank through the sight gauge in the side of the power unit module.
Result: The hydraulic oil level should be within
the full and add marks on the oil level indicator decal.
2 Add oil if necessary. Do not overfill.
Hydraulic oil specifications
Hydraulic oil type Refer to machine decal
Indicates that tools will be required to perform this procedure.
Indicates that new parts will be required to perform this procedure.
14 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Operator's Manual
MAINTENANCE
Check the Batteries
Proper battery condition is essential to good engine performance and operational safety. Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions.
This procedure does not need to be performed on machines with sealed or maintenance-free batteries.
Electrocution hazard. Contact with hot or live circuits may result in death or serious injury. Remove all rings, watches and other jewelry.
Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.
Scheduled Maintenance
Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine.
Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.
Perform this test after fully
charging the batteries. 1 Put on protective clothing and eye wear. 2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery retaining fasteners are
in place and secure. 4 Remove the battery vent caps. 5 Check the battery acid level of each battery. If
needed, replenish with distilled water to the
bottom of the battery fill tube. Do not overfill. 6 Install the vent caps.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 15
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Operator's Manual First Edition • Seventeenth Printing
Function Tests
Fundamentals
The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations. 2 Always perform a pre-operation inspection.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace. 5 Only use the machine as it was intended.
The symbols shown below appear in the text in this operator’s manual as an aid to identifying operating instructions.
Use the symbols on this page and page 11 to identify which controller you have on your machine, and use the symbols in the text to identify which action to complete on your controller.
A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service. Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications.
After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service.
If no symbol is listed for your controller, then no action is needed.
Two function select buttons and Emergency Stop button in upper left corner
One function select button and Emergency Stop button in upper left corner
Controller with Emergency Stop button in lower right corner
16 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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Operator's Manual
FUNCTION TESTS
1 Select a test area that is firm, level and free of
obstruction. 2 Be sure the battery pack is connected.
At the Ground Controls
3 Pull out the platform and ground red Emergency
Stop buttons to the on position. 4 Turn the key switch to ground control. 5 Observe the diagnostic LED readout.
Result: LED should read 23 or --.
Test Emergency Stop
6 Push in the ground red Emergency Stop button
to the off position.
Result: No functions should operate.
7 Pull out the red Emergency Stop button to
the on position.
Test the Up/Down Functions
The audible warnings on this machine and the standard horn all come from the same central alarm. The horn is a constant tone. The descent alarm sounds at 60 beeps per minute. The alarm that goes off when the pothole guards have not deployed sounds at 300 beeps per minute. The alarm that goes off when the machine is not level sounds at 600 beeps per minute. An optional automotive-style horn is also available.
Test Auxiliary Lowering/Manual Lowering
10 Activate the up function and raise the platform
approximately 2 feet / 60 cm.
11 Activate the auxiliary lowering/manual lowering
function. Move the toggle switch OR pull the knob OR push the button.
Result: The platform should lower. The descent
alarm will not sound.
12 Turn the key switch to platform control.
At the Platform Controls
Test Emergency Stop
13 Push in the platform red Emergency Stop button
to the off position.
Result: No functions should operate.
Test the Horn
14 Pull the red Emergency Stop button out to the
on position.
15 Push the horn button.
Result: The horn should sound.
8 Activate the up function.
Result: The platform should raise.
9 Activate the down function.
Result: The platform should lower. The descent
alarm should sound while the platform is
lowering.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 17
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Operator's Manual First Edition • Seventeenth Printing
FUNCTION TESTS
Test the Function Enable Switch
16 Do not hold the function enable switch. 17 Slowly move the control handle in the direction
indicated by the blue arrow, then in the direction
indicated by the yellow arrow.
Result: No functions should operate.
Test the Up/Down Functions
18
19 Press and hold the function enable switch on
the control handle. 20 Slowly move the control handle in the direction
indicated by the blue arrow.
Result: The platform should raise. The pothole
guards should deploy. 21 Release the control handle.
Result: The platform should stop raising.
Press the lift function select button.
Press and hold the lift function enable button.
Move the lift/drive selector switch to the lift position (if equipped).
Test the Steering
Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine.
23 Press the drive function select switch.
Move the lift/drive selector switch to the drive position (if equipped).
24 Press and hold the function enable switch on
the control handle.
25 Depress the thumb rocker switch on top of the
control handle in the direction identified by the blue triangle on the control panel.
Result: The steer wheels should turn in the
direction that the blue triangle points on the control panel.
26 Depress the thumb rocker switch in the direction
identified by the yellow triangle on the control panel.
Result: The steer wheels should turn in the
direction that the yellow triangle points on the control panel.
22 Press and hold the function enable switch.
Slowly move the control handle in the direction
indicated by the yellow arrow.
Result: The platform should lower. The descent
alarm should sound while the platform is
lowering. CE models: When lowering the platform, the
platform should stop when it is 7 feet / 2.1 m from the ground. Be sure the area below the platform is clear of personnel and obstructions before continuing. To continue lowering, release the control handle, wait 5 seconds, then move the control handle again.
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Operator's Manual
FUNCTION TESTS
Test Drive and Braking
27 Press and hold the function enable switch on the
control handle. 28 Slowly move the control handle in the direction
indicated by the blue arrow on the control panel
until the machine begins to move, then return
the handle to the center position.
Result: The machine should move in the
direction that the blue arrow points on the
control panel, then come to an abrupt stop. 29 Slowly move the control handle in the direction
indicated by the yellow arrow on the control
panel until the machine begins to move, then
return the handle to the center position.
Result: The machine should move in the
direction that the yellow arrow points on the
control panel, then come to an abrupt stop. Note: The brakes must be able to hold the machine
on any slope it is able to climb.
Test Limited Drive Speed
30 Press the lift function select button.
Press and hold the lift function enable button.
Move the lift/drive selector switch to the lift position (if equipped).
31 Press and hold the function enable switch on
the control handle. Raise the platform
approximately 4 feet / 1.2 m from the ground.
32 Press the drive function select switch.
Move the lift/drive selector switch to the drive position (if equipped).
33 Press and hold the function enable switch on the
control handle. Slowly move the control handle to the full drive position.
Result: The maximum achievable drive speed
with the platform raised should not exceed
0.75 feet per second / 23 cm per second.
If the drive speed with the platform raised exceeds
0.75 feet per second / 23 cm per second, immediately tag and remove the machine from service.
Test the Tilt Sensor Operation
Note: Perform this test from the ground with the platform controller. Do not stand in the platform.
34 Fully lower the platform. 35 Place a 2x4 or similar piece of wood under both
wheels on one side and drive the machine up onto them.
36 Raise the platform approximately 7 feet / 2.1 m
from the ground.
Machines produced before 01-01-02:
Result: The tilt alarm will sound at 600 beeps
per minute.
CE and Australia models: The drive function and
the lift function will not operate.
Result: The pothole guards should deploy.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 19
Proceed to step 38.
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Operator's Manual First Edition • Seventeenth Printing
FUNCTION TESTS
Machines produced after 12-31-01:
Result: The platform should stop and the tilt
alarm will sound at 600 beeps per minute. 37 Move the drive control handle in the direction
indicated by the blue arrow, then move the drive
control handle in the direction indicated by the
yellow arrow.
Result: The drive function should not work in
either direction. 38 Lower the platform and remove both pieces of
wood.
Test the Pothole Guards
Note: The pothole guards should automatically deploy when the platform is raised. The pothole guards activate two limit switches which control the machine drive speed. If the pothole guards do not deploy and the platform is raised above 6 feet /
1.8 m, an alarm sounds and the machine will not drive.
39 Raise the platform.
41 Lower the platform.
Result: The pothole guards should return to the
stowed position.
42 Place a 2x4 or similar piece of wood under a
pothole guard. Raise the platform.
Result: Before the platform is raised 7 feet /
2.1 m from the ground, an alarm should sound and the drive function should not work.
43 Lower the platform and remove the 2x4.
Test the Platform Limit Switch
- GS-3246 models
Note: Some GS-3246 models are equipped with a counterweight in the chassis and do not require this test. The counterweight is gray and measures 28 inches / 71 cm by 15 inches / 38 cm. Open the chassis trays to see if your machine is equipped with this counterweight. If not, you must perform this test.
44 Raise the platform to approximately 26 feet /
7.9 m.
Result: When the platform is raised 4 feet /
1.2 m from the ground, the pothole guards
should deploy. 40 Press on the pothole guards on one side, and
then the other.
Result: The pothole guards should not move.
45 Press and hold the function enable switch on the
control handle.
46 Slowly move the control handle to the full drive
position.
Result: The drive function should not operate.
Lower the platform to drive.
20 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Do Not Operate Unless:
Operator's Manual
Workplace Inspection
Workplace Inspection
Be aware of and avoid the following hazardous situations:
· drop-offs or holes
· bumps, floor obstructions or debris
· overhead obstructions and high voltage conductors
You learn and practice the principles of safe
machine operation contained in this operator's
manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace. Know and understand the workplace
inspection before going on to the next
section.
5 Only use the machine as it was intended.
Fundamentals
The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.
· hazardous locations
· inadequate surface support to withstand all load forces imposed by the machine
· wind and weather conditions
· the presence of unauthorized personnel
· other possible unsafe conditions
It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 21
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Operator's Manual First Edition • Seventeenth Printing
Operating Instructions
Fundamentals
The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals.
Using the machine for anything other than lifting
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace.
5 Only use the machine as it was intended.
personnel and tools to an aerial work site is unsafe and dangerous.
Only trained and authorized personnel should be permitted to operate a machine. If more than one operator is expected to use a machine at different times in the same work shift, they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator's, safety and responsibilities manuals. That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine.
22 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Operator's Manual
OPERATING INSTRUCTIONS
Emergency Stop
Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions.
Repair any function that operates when either red Emergency Stop button is pushed in.
Auxiliary Lowering/Manual Lowering
1 Activate the auxiliary lowering/manual lowering
function. Move the toggle switch OR pull the
knob OR push the button.
Operation From Ground
1 Turn the key switch to ground control. 2 Pull out both ground and platform red
Emergency Stop buttons to the on position.
3 Be sure the battery pack is connected before
operating the machine.
To Position Platform
1 Move the up/down toggle switch according to
the markings on the control panel.
Drive and steer functions are not available from the ground controls.
Operation From Platform
To Position Platform
1 Press the lift function select button.
Press and hold the lift function enable button.
Move the lift/drive selector switch to the lift position (if equipped).
2 Press and hold the function enable switch on the
control handle.
3 Move the control handle according to the
markings on the control panel.
CE models: When lowering the platform, the platform should stop when it is 7 feet / 2.1 m from the ground. Be sure the area below the platform is clear of personnel and obstructions before continuing. To continue lowering, release the control handle, wait 5 seconds, then move the control handle again.
To Steer
1
2 Press and hold the function enable switch on the
control handle.
3 Turn the steer wheels with the thumb rocker
switch located on the top of the control handle.
Press the drive function select button.
Move the lift/drive selector switch to the drive position.
1 Turn the key switch to platform control. 2 Pull out the ground and platform red Emergency
Stop buttons to the on position.
3 Be sure the battery pack is connected before
operating the machine.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 23
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Operator's Manual First Edition • Seventeenth Printing
OPERATING INSTRUCTIONS
To Drive
1 Press the drive function select button.
Move the lift/drive selector switch to the drive position.
2 Press and hold the function enable switch on
the control handle.
3 Increase speed: Slowly move the control
handle off center. Decrease speed: Slowly move the control
handle toward center. Stop: Return the control handle to center or
release the function enable switch.
Use the color-coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel.
Machine travel speed is restricted when the platform is raised.
Battery condition will affect machine performance. Machine drive speed and function speed will drop when the low battery indicator light is on or when the last light on the battery level indicator is flashing.
Error Indicator Light On
If the error indicator light is on, push in and pull out the red Emergency Stop button to reset the system.
If the light stays on, tag and remove the machine from service.
Drive Select Switch
Machine on incline symbol: Low range operation for inclines
Move the toggle switch down for normal drive operation.
24 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Operator's Manual
OPERATING INSTRUCTIONS
To Extend and Retract Platform
1 Step on the platform extension release pedal on
the platform toeboard.
2 Grasp the platform guard rails and carefully push
to extend the platform to the mid-position stop.
3 Step on the release pedal again and push to
fully extend the platform.
Do not stand on the platform extension while trying to extend it.
4 Step on the platform extension release pedal
and pull to retract the platform to the mid-
position stop. Step again to fully retract the
platform.
GS-3246 models without chassis counterweight: The platform extension limit switch will disable the drive function when the platform is extended and the platform is raised above 26 ft / 7.9 m. Lower the platform or retract the platform extension to drive the machine.
Operation From Ground with Controller
Maintain safe distances between the operator, machine and fixed objects.
Be aware of the direction the machine will travel when using the controller.
After Each Use
1 Select a safe parking location—firm level
surface, clear of obstruction and traffic. 2 Lower the platform. 3 Turn the key switch to the off position and
remove the key to secure from unauthorized
use. 4 Chock the wheels. 5 Charge the batteries.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 25
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Operator's Manual First Edition • Seventeenth Printing
OPERATING INSTRUCTIONS
Dry Battery Filling and Charging Instructions
1 Remove the battery vent caps and permanently
remove the plastic seal from the battery vent
openings.
Battery and Charger Instructions Observe and Obey:
Do not use an external charger or booster
battery.
Charge the battery in a well-ventilated area.
Use proper AC input voltage for charging as
indicated on the charger.
2 Fill each cell with battery acid (electrolyte) until
the level is sufficient to cover the plates. Do not fill to maximum level until the battery
charge cycle is complete. Overfilling can cause the battery acid to overflow during charging. Neutralize battery acid spills with baking soda and water.
3 Install the battery vent caps. 4 Charge the battery.
Use only Genie authorized battery and charger.
To Charge Battery
1 Be sure the batteries are connected before
charging the batteries.
2 Open the battery compartment. The
compartment should remain open for the entire charging cycle.
3 Remove the battery vent caps and check the
battery acid level. If necessary, add only enough distilled water to cover the plates. Do
not overfill prior to the charge cycle. 4 Replace the battery vent caps. 5 Connect the battery charger to a grounded AC
circuit. 6 Turn the battery charger on. 7 The charger will indicate when the battery is
fully charged.
5 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill.
8 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.
26 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Observe and Obey:
Common sense and planning must be applied to
control the movement of the machine when
lifting it with a crane or forklift.
The transport vehicle must be parked on a level
surface.
The transport vehicle must be secured to
prevent rolling while the machine is being
loaded.
Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.
Operator's Manual
Transport Instructions
Brake Release Operation
1 Chock the wheels to prevent the machine from
rolling.
2 Be sure the winch line is properly secured to the
drive chassis tie points and the path is clear of all obstructions.
3 Turn the brake release knob counterclockwise
to open the brake valve. 4 Pump the brake release pump knob. After the machine is loaded: 1 Chock the wheels to prevent the machine from
rolling. 2 Turn the brake release knob clockwise to reset
the brakes. Towing the Genie GS-2032, the GS-2632, the
GS-2046, the GS-2646 or the GS-3246 is not recommended. If the machine must be towed, do not exceed 2 mph / 3.2 km/h.
The machine must be on a level surface or
secured before releasing the brakes.
Securing to Truck or Trailer for Transit
Always chock the machine wheels in preparation for transport.
Use the tie-down points on the chassis for anchoring down to the transport surface.
Use chains or straps of ample load capacity.
Turn the key switch to the off position and remove the key before transporting.
Inspect the entire machine for loose or unsecured items.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 27
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Operator's Manual First Edition • Seventeenth Printing
Decals
Decal Inspection
Use the pictures on the next pages to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
Part No. Description Quantity
28161 Warning - Crush Hand 2 28164 Notice - Hazardous Materials 1 28171 Label - No Smoking 1 28174 Label - Power to Platform, 230V 2 28175 Caution - Compartment Access 1 28176 Notice - Missing Manuals 1 28235 Label - Power to Platform, 115V 2 28236 Warning - Failure To Read . . . 1 31060 Danger - Do Not Alter Limit Switch 2 31508 Notice - Power to Battery Charger 1 31785 Notice - Battery Charger Operating
Instructions 1 37145 Label - Manual Lowering 1 38149 Label - Patents 1 40434 Label - Lanyard Anchorage 5 43089 Notice - Operating Instructions, Ground 1 43090 Notice - Operating Instructions, Platform 1 43091 Danger - General Safety Rules 1 43094 Ground Control Panel 1 43617 Danger - Tip-over (batteries) 1 43618 Label - Directional Arrows 2 43619 Label - Safety Arm 1 43658 Label - Power to Charger, 230V 1 43696 Danger - Electrocution Hazard 2 44220 Danger/Notice - Brake Release Safety &
Operating Instructions 1 44254 Notice - Max Cap 500 lbs, GS-2632 1 44255 Danger - Crushing Hazard 4 44736 Danger - Tilt Alarm 1 44737 Danger - Tip-over, Trays Open 2 44753 Label - LED Diagnostic Readout 1 44980 Label - Power to Charger, 115V 1 44994 Label - Hydraulic Fluid Level / Dexron 1
Part No. Description Quantity
46238 Notice - Error Indicator Light 1 46262 Danger - Battery/Charger Safety 1 46285 Notice - Max Cap 800 lbs, GS-2032,
ANSI & CSA 1 46286 Notice - Battery Connection Diagram 1 46287 Notice - Tire Specification 4 52063 Notice - Max Cap 800 lbs, GS-2032, CE 1 52475 Label - Transport Tie-down 5 52494 Caution - Crushing Hazard 1 52560 Notice - Side Force & Wind Speed,
GS-2032, CE 1 52608 Notice - Side Force,GS-2032, ANSI & CSA 1 52864 Platform Control Panel 1 62055 Cosmetic - Genie GS-2032 2 65052 Label - ECU Fault Codes 1 72833 Label - Open Latches 2 72853 Danger - Improper Use Hazard 1 72973 Cosmetic - Genie GS-2632 2 72990 Notice - Side Force & Wind Speed,
GS-2632, CE 1 72992 Notice - Side Force, GS-2632,
ANSI & CSA 1 82307 Notice - Side Force, GS-2632,
Australia 1 82368 Label - Chevron Rykon 1 82448 Ground Control Panel 1
28 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Operator's Manual
DECALS
Ground
Controls Side
Battery Side
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 29
Page 32
Operator's Manual First Edition • Seventeenth Printing
DECALS
Decal Inspection
Use the pictures on the next pages to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
Part No. Description Quantity
28161 Warning - Crush Hand 2 28164 Notice - Hazardous Materials 1 28171 Label - No Smoking 1 28174 Label - Power to Platform, 230V 2 28175 Caution - Compartment Access 1 28176 Notice - Missing Manuals 1 28235 Label - Power to Platform, 115V 2 28236 Warning - Failure To Read . . . 1 31060 Danger - Do Not Alter Limit Switch 2 31508 Notice - Power to Battery Charger 1 31785 Notice - Battery Charger Operating
Instructions 1 37145 Label - Manual Lowering 1 38149 Label - Patents 1 40434 Label - Lanyard Anchorage 5 43089 Notice - Operating Instructions, Ground 1 43090 Notice - Operating Instructions, Platform 1 43091 Danger - General Safety Rules 1 43094 Ground Control Panel 1 43617 Danger - Tip-over (batteries) 1 43618 Label - Directional Arrows 2 43619 Label - Safety Arm 1 43658 Label - Power to Charger, 230V 1 43696 Danger - Electrocution Hazard 2 44220 Danger/Notice - Brake Release Safety &
Operating Instructions 1 44254 Notice - Max Cap 500/250, GS-3246, CSA 1 44255 Danger - Crushing Hazard 4 44736 Danger - Tilt Alarm 1 44737 Danger - Tip-over, Trays Open 2 44753 Label - LED Diagnostic Readout 1 44980 Label - Power to Charger, 115V 1 44994 Label - Hydraulic Fluid Level / Dexron 1
Part No. Description Quantity
46238 Notice - Error Indicator Light 1 46262 Danger - Battery/Charger Safety 1 46286 Notice - Battery Connection Diagram 1 46287 Notice - Tire Specification 4 48331 Notice - Max Cap 1000 lbs, GS-2646 1 52084 Notice - Max Cap 1200 lbs, GS-2046 1 52337 Notice - Max Cap 700 lbs, GS-3246 1 52475 Label, Transport Tie-down 5 52494 Caution, Crushing Hazard 1 52561 Notice - Side Force & Wind Speed,
GS-2046, CE 1
52562 Notice - Side Force & Wind Speed,
GS-2646, CE 1
52563 Notice - Side Force & Wind Speed,
GS-3246, CE 1
52609 Notice - Side Force,GS-2046,
ANSI & CSA 1
52610 Notice - Side Force,GS-2646,
ANSI & CSA 1 52864 Platform Control Panel 1 62056 Cosmetic - Genie GS-2046 2 62057 Cosmetic - Genie GS-2646 2 62058 Cosmetic - Genie GS-3246 2 65052 Label - ECU Fault Codes 1 72084 Notice - Side Force & Wind Speed,
GS-3246, CE 1 72120 Notice - Max Side Force, ANSI & CSA 1 78026 Notice - Side Force, GS-2646, Australia 1 78027 Notice - Max. Capacity, GS-2646, Australia 1 78028 Notice - Max. Capacity, GS-3246, CE
and Australia 1 72833 Label - Open Latches 2 72853 Danger - Improper Use Hazard 1 82368 Label - Chevron Rykon 1 82447 Label - Auxiliary Lowering 1 82448 Ground Control Panel 1
30 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Operator's Manual
DECALS
Ground
Controls Side
Battery Side
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 31
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Operator's Manual First Edition • Seventeenth Printing
Specifications
Model GS-2032
Height, working maximum 26 ft 8.1 m
Height, platform maximum 20 ft 6.1 m
Height, stowed maximum 827/8 in 2.1 m Rails up - CE
Height, stowed maximum 781/2 in 1.99 m Rails up - ANSI
Height, stowed maximum 761/2 in 1.94 m Rails lowered
Height, stowed maximum 39 in 99 cm Rails off
Height, guard rails - 39 in 99 cm ANSI, CSA and Australia
Height, guard rails - CE 431/2 in 1.1 m
Width 32 in 81.3 cm
Length, stowed 96 in 2.44 m
Length, platform extended 135 in 3.44 m
Maximum load capacity 800 lbs 363 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 92 in 2.34 m
Turning radius (inside) 0 in 0 cm
Ground clearance 4.0 in 10.2 cm
Ground clearance Pothole guards deployed
Weight See Serial Plate (Machine weights vary with option configurations)
Gradeability 30%
Airborne noise emissions 70 dB Maximum sound level at normal operating workstations (A-weighted)
Power source 4 Batteries, 6V 245AH
Controls Proportional
7
/8 in 2.2 cm
AC outlet in platform standard
Maximum hydraulic pressure (functions) 3500 psi 241.3 bar
Tires size 15 x 5 x 111/4
Hydraulic system capacity 5.5 gallons
20.8 liters
Platform dimensions
Length x width 89 in x 311/4 in
2.26 m x 79.4 cm
Platform extension length 39 in
99 cm
Drive speeds
Stowed, maximum 2.2 mph
3.5 km/h
Platform raised, maximum 0.5 mph
0.8 km/h
40 ft/54.5 sec
12.2 m/54.5 sec
Floor Loading ANSI Information CSA & CE Australia
GVW+Rated Load 4303 lbs 5306 lbs
1952 kg 2407 kg
Axle load, maximum 2450 lbs 3410 lbs
1111 kg 1547 kg
Wheel load, maximum 1225 lbs 1705 lbs
555 kg 773 kg
Localized pressure per tire 123 psi 170.5 psi
8.62 kg/cm
Occupied pressure 218 psf 268 psf
10.42 kPa 12.85 kPa
2
12.0 kg/cm
845 kPa 1176 kPa
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
2
Continuous improvement of our products is a Genie policy.
Product specifications are subject to change without notice or obligation.
32 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Operator's Manual
SPECIFICATIONS
Model GS-2632
Height, working maximum 32 ft 9.9 m
Height, platform maximum 26 ft 7.9 m
Height, stowed maximum 90 in 2.29 m
Height, stowed maximum 68 in 1.73 m Rails folded
Platform height, 461/8 in 1.17 m Stowed maximum
Height, guard rails - 39 in 99.1 cm ANSI, CSA and Australia
Height, guard rails - CE 43 in 1.1 m
Width 32 in 81.3 cm
Length, stowed 96 in 2.44 m
Length, platform extended 135 in 3.44 m
Maximum load capacity 500 lbs 227 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 92 in 2.34 m
Turning radius (inside) 0 in 0 cm
Ground clearance 4.0 in 10.2 cm
AC outlet in platform standard
Maximum hydraulic pressure (functions) 3500 psi 241.3 bar
Tires size 15 x 5 x 111/4
Platform dimensions
Length x width 89 in x 311/4 in
2.26 m x 79.4 cm
Platform extension length 39 in
99 cm
Drive speeds
Stowed, maximum 2.2 mph
3.5 km/h
Platform raised, maximum 0.5 mph
0.8 km/h
40 ft/54.5 sec
12.2 m/54.5 sec
Floor Loading Information ANSI CE
CSA Australia
GVW+Rated Load 5650 lbs 6020 lbs
2563 kg 2731 kg
Axle load, maximum 3630 lbs 3738 lbs
1647 kg 1696 kg
Ground clearance Pothole guards deployed
Weight See Serial Plate (Machine weights vary with option configurations)
Gradeability 25%
Airborne noise emissions 70 dB Maximum sound level at normal operating workstations (A-weighted)
Power source 4 Batteries, 6V 245AH
Controls Proportional
Product specifications are subject to change without notice or obligation.
7
/8 in 2.2 cm
Wheel load, maximum 1815 lbs 1869 lbs
Localized pressure per tire 181.5 psi 186.9 psi
Occupied pressure 286 psf 304 psf
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
Continuous improvement of our products is a Genie policy.
823 kg 848 kg
12.77 kg/cm 1251 kPa 1289 kPa
13.68 kPa 14.57 kPa
2
13.15 kg/cm
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 33
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Operator's Manual First Edition • Seventeenth Printing
SPECIFICATIONS
Model GS-2046
Height, working maximum 26 ft 8.1 m
Height, platform maximum 20 ft 6.1 m
Models with sliding rails
Height, stowed maximum 827/8 in 2.1 m Rails up - CE
Height, stowed maximum 781/2 in 1.99 m Rails up - ANSI
Height, stowed maximum 713/4 in 1.82 m Rails lowered
Height, stowed maximum 391/4 in 99.7 cm Rails off
Height, guard rails - 39 in 99.1 cm ANSI, CSA and Australia
Height, guard rails - CE 43 in 1.1 m
Models with folding rails
Height, stowed maximum 861/8 in 2.19 m
Height, stowed maximum 643/8 in 1.64 m Rails folded
Platform height, 423/8 in 1.08 m Stowed maximum
All models
Width 46 in 1.17 m
Length, stowed 96 in 2.44 m
Length, platform extended 135 in 3.44 m
Maximum load capacity 1200 lbs 544 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 92 in 2.34 m
Turning radius (inside) 0 in 0 cm
Gradeability 30 %
Airborne noise emissions 70 dB Maximum sound level at normal operating workstations (A-weighted)
Power source 4 Batteries, 6V 245AH
Controls Proportional
AC outlet in platform standard
Maximum hydraulic pressure 3500 psi 241 bar (functions)
Tires size 15 x 5 x 111/4
Hydraulic system capacity 51/2 gallons 20.8 liters
Platform dimensions
Length x width 89 x 453/4 in
2.26 m x 1.16m
Platform extension length 39 in 99 cm
Drive speeds
Stowed, maximum 2.2 mph
3.5 km/h
Platform raised, maximum 0.5 mph
0.8 km/h
40 ft/54.5 sec
12.2 m/54.5 sec
Floor Loading Information
GVW+Rated Load 5524 lbs 2506 kg
Axle load, maximum 2900 lbs 1315 kg
Wheel load, maximum 1450 lbs 657 kg
Localized pressure per tire 145 psi 10.2 kg/cm
1000 kPa
Occupied pressure 194 psf 9.30 kPa
2
Ground clearance 4 in 10.2 cm
Ground clearance Pothole guards deployed
Weight See Serial Plate (Machine weights vary with option configurations)
7
/8 in 2.22 cm
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
34 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
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First Edition • Seventeenth Printing
Operator's Manual
SPECIFICATIONS
Model GS-2646
Height, working maximum 32 ft 9.9 m
Height, platform maximum 26 ft 7.9 m
Models with sliding rails
Height, stowed maximum 897/8 in 2.28 m Rails up - CE
Height, stowed maximum 851/2 in 2.17 m Rails up - ANSI
Height, stowed maximum 851/2 in 2.17 m Rails lowered
Height, stowed maximum 461/8 in 1.17 m Rails off
Height, guard rails - 39 in 99.1 cm ANSI, CSA and Australia
Height, guard rails - CE 43 in 1.1 m
Models with folding rails
Height, stowed maximum 897/8 in 2.28 m
Height, stowed maximum 681/8 in 1.73 m Rails folded
Platform height, 461/8 in 1.17 m Stowed maximum
Gradeability 30%
Airborne noise emissions >70 dB Maximum sound level at normal operating workstations (A-weighted)
Power source 4 Batteries, 6V 245AH
Controls Proportional
AC outlet in platform standard
Maximum hydraulic pressure 3500 psi 241.3 bar (functions)
Tires size 15 x 5 x 111/4
Hydraulic system capacity 5.5 gallons 20.8 liters
Platform dimensions
Length x width 89 x 453/4 in
2.26 m x 1.16 m
Platform extension length 39 in 99 cm
Drive speeds
Stowed, maximum 2.2 mph 3.5 km/h
Platform raised, maximum 0.5 mph
0.8 km/h
40 ft/54.5 sec
12.2 m/54.5 sec
All models
Width 46 in 1.17 m
Length, stowed 96 in 2.44 m
Length, platform extended 135 in 3.44 m
Maximum load capacity 1000 lbs 454 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 92 in 2.34 m
Turning radius (inside) 0 in 0 cm
Ground clearance 4 in 10.2 cm
Ground clearance Pothole guards deployed
Weight See Serial Plate (Machine weights vary with option configurations)
7
/8 in 2.2 cm
Floor Loading Information ANSI CE
CSA & Australia
GVW+Rated Load 5646 lbs 6227 lbs
2561 kg 2825 kg
Axle load, maximum 3100 lbs 3726 lbs
1406 kg 1690 kg
Wheel load, maximum 1550 lbs 1863 lbs
703 kg 845 kg
Localized pressure per tire 155 psi 186.3 psi
10.91 kg/cm 1069 kPa 1284 kPa
Occupied pressure 199 psf 219 psf
9.51 kPa 10.49 kPa
2
13.11 kg/cm
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 35
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Operator's Manual First Edition • Seventeenth Printing
SPECIFICATIONS
Model GS-3246
Height, working maximum 38 ft 11.75 m
Height, platform maximum 32 ft 9.75 m
Models with sliding rails
Height, stowed maximum 95 in 2.41 m Rails up - CE
Height, stowed maximum 901/2 in 2.3 m Rails up - ANSI
Height, stowed maximum 833/4 in 2.13 m Rails lowered
Height, stowed maximum 511/4 in 1.3 m Rails off
Height, guard rails - 39 in 99.1 cm ANSI, CSA and Australia
Height, guard rails - CE 431/2 in 1.1 m
Models with folding rails
Height, stowed maximum 95 in 2.41 m
Height, stowed maximum 733/8 in 1.86 m Rails folded
Platform height, 511/4 in 1.3 m Stowed maximum
All models
Width 46 in 1.17 m
Length, stowed 96 in 2.44 m
Length, platform extended 135 in 3.44 m
Maximum load capacity 700 lbs 318 kg
Wheelbase 73 in 1.85 m
Turning radius (outside) 92 in 2.34 m
Turning radius (inside) 0 in 0 cm
Gradeability 25%
Airborne noise emissions >70 dB Maximum sound level at normal operating workstations (A-weighted)
Power source 4 Batteries, 6V 245AH
Controls Proportional
AC outlet in platform standard
Maximum hydraulic pressure 3500 psi 241.3 bar (functions)
Tires size 15 x 5 x 111/4
Hydraulic system capacity 5.5 gallons 20.8 liters
Platform dimensions
Length x width 89 x 453/4 in
2.26 m x 1.16 m
Platform extension length 39 in 99 cm
Drive speeds
Stowed, maximum 2.2 mph
3.5 km/h
Platform raised, maximum 0.5 mph
0.8 km/h
40 ft/54.5 sec
12.2 m/54.5 sec
Floor Loading Information
GVW+Rated Load 6872 lbs 3117 kg
Axle load, maximum 4040 lbs 1833 kg
Wheel load, maximum 2020 lbs 916 kg
Localized pressure per tire 202 psi 14.21 kg/cm
1393 kPa
Occupied pressure 242 psf 11.57 kPa
2
Ground clearance 4 in 10.2 cm
Ground clearance Pothole guards deployed
Weight See Serial Plate (Machine weights vary with option configurations)
7
/8 in 2.2 cm
Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.
36 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
Page 39
Genie North America
Phone
425.881.1800
Toll Free
USA and Canada
800.536.1800
425.883.3475
Fax
Genie Holland
Phone +
Fax +
31 70 51 78836 31 70 51 13993
Genie Scandinavia
Fax +
46 31 3409612 46 31 3409613
Phone +
Genie France
Phone +
33 (0)2 37 26 09 99 33 (0)2 37 26 09 98
Fax +
Genie Iberica
Fax +
34 93 579 5042 34 93 579 5059
Phone +
Genie Germany
Phone +
49 (0)4202 88520 49 (0)4202 8852-20
Fax +
Genie U.K.
Phone +
44 (0)1476 584333 44 (0)1476 584334
Fax +
Genie Mexico City
Phone +
52 55 5666 5242 52 55 5666 3241
Fax +
Genie Australia Pty Ltd.
Fax +
61 7 3375 1660 61 7 3375 1002
Phone +
Genie China
Fax +
86 21 53852570 86 21 53852569
Phone +
Genie Malaysia
Fax +
60 4 228 1235 60 4 226 6872
Phone +
Genie Japan
Fax +
81 3 3453 6082 81 3 3453 6083
Phone +
Genie Korea
Fax +
82 2 558 7267 82 2 558 3910
Phone +
Genie Africa
Fax +
27 11 455 0373 27 11 455 0355
Phone +
Genie Latin America
Phone +
55 11 4055 2499 55 11 4043 1661
Fax +
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