Genie GS2632, GS2032, GS2046, GS2646, GS3246 Operator’s Manual
Operator’s Manual
with Maintenance Information
First Edition
Seventeenth Printing
Part No. 46281
Operator's Manual First Edition • Seventeenth Printing
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you have
any questions, call Genie Industries.
Contents
Page
Safety ........................................................................ 1
Legend ....................................................................... 9
Controls .................................................................... 10
Pre-operation Inspection ........................................... 12
Maintenance ............................................................. 14
Function Tests .......................................................... 16
Workplace Inspection ................................................ 21
Operating Instructions ............................................... 22
Transport Instructions ............................................... 27
Decals ...................................................................... 28
Specifications ........................................................... 32
Contact us:
Internet: http://www.genielift.com
e-mail: techpub@genieind.com
Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
Copyright © 1997 by Genie Industries
First Edition: Seventeenth Printing, October 2002
"Genie" is a registered trademark of
Genie Industries in the U.S.A. and many other
countries. "GS" is a trademark of Genie
Industries.
These machines comply with
ANSI/SIA 92.6-1999.
Printed on recycled paper
Printed in U.S.A.
First Edition • Seventeenth Printing
Operator's Manual
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey:
Manufacturer's instructions and safety
rules—safety and operator's manuals
and machine decals
employer's safety rules and worksite
regulations
applicable governmental regulations
You are properly trained to safely operate the
machine.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 1
Operator's Manual First Edition • Seventeenth Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
Voltage Minimum Safe
Phase to Phase Approach Distance
Feet Meters
0 to 300V Avoid Contact
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Tip-over Hazards
Occupants and equipment must not exceed the
maximum platform capacity or the maximum
capacity of the platform extension.
Maximum capacity - GS-2032
Platform retracted 800 lbs 363 kg
Platform extended - Platform only 550 lbs 249 kg
Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - ANSI and CSA 2
Maximum occupants - CE and Australia
Outdoor use 1
Indoor use only 2
800 lbs / 363 kg Extension only
250 lbs / 113 kg
Maximum capacity - GS-2632
Platform retracted 500 lbs 227 kg
Platform extended - Platform only 250 lbs 113 kg
Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - ANSI and CSA 2
Maximum occupants - CE and Australia
Indoor use only 2
Platform only
550 lbs / 249 kg
Allow for platform movement, electrical line sway
or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
500 lbs / 227 kg Extension only
250 lbs / 113 kg
Platform only
250 lbs / 113 kg
energized power lines. Personnel on the ground
or in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
2 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
First Edition • Seventeenth Printing
Operator's Manual
SAFETY RULES
Maximum capacity - GS-2046
Platform retracted 1200 lbs 544 kg
Platform extended - Platform only 950 lbs 431 kg
Platform extended - Extension only 250 lbs 113 kg
Maximum occupants 2
1200 lbs / 454 kg Extension only
250 lbs / 113 kg
Maximum capacity - GS-2646
Platform retracted 1000 lbs 454 kg
Platform extended - Platform only 750 lbs 340 kg
Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - CE 2
Maximum occupants - Australia
Outdoor use 1
Indoor use only 2
Platform only
950 lbs / 431 kg
Do not raise the platform unless the machine is on
a firm, level surface.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis only when the
machine is on a slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower the
platform.
Do not alter or disable the limit switches.
Do not drive over 0.5 mph / 0.7 km/h with the
platform raised.
1000 lbs / 454 kg Extension only
250 lbs / 113 kg
Maximum capacity - GS-3246
Platform retracted 700 lbs 318 kg
Platform extended - Platform only 450 lbs 204 kg
Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - ANSI and CSA 2
Maximum occupants - CE and Australia
Outdoor use 1
Indoor use only 2
700 lbs / 318 kg Extension only
250 lbs / 113 kg
Platform only
750 lbs / 340 kg
Platform only
450 lbs / 204 kg
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 3
Operator's Manual First Edition • Seventeenth Printing
SAFETY RULES
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.
Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the platform raised.
Use extreme care and slow speeds while driving
the machine in a stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
Do not push off or pull
toward any object outside
of the platform.
GS-2046
ANSI & CSA - 2 person 180 lbs / 801 N
CE - Indoor use only - 2 person 180 lbs / 801 N
CE - Outdoor use - 2 person 90 lbs / 400 N
GS-2646
ANSI & CSA - 2 person 150 lbs / 667 N
CE - Indoor use only - 2 person 150 lbs / 667 N
CE - Outdoor use - 2 person 90 lbs / 400 N
Australia - Indoor use only - 2 person 120 lbs / 534 N
Australia - Outdoor use - 1 person 45 lbs / 200 N
GS-3246
ANSI & CSA - 2 person 105 lbs / 467 N
CE & Australia Indoor use only - 2 person 105 lbs / 467 N
CE & Australia - Outdoor use - 1 person 45 lbs / 200 N
Do not alter or disable machine components that in
any way affect safety and stability.
Do not place or attach fixed or overhanging loads to
any part of this machine.
Maximum allowable
manual force
GS-2032
ANSI & CSA - 2 person 120 lbs / 534 N
CE - Indoor use only - 2 person 120 lbs / 534 N
CE - Outdoor use - 1 person 45 lbs / 200 N
GS-2632
ANSI & CSA - 2 person 100 lbs / 445 N
CE - Indoor use only - 2 person 100 lbs / 445 N
Australia - Indoor use only - 2 person 90 lbs / 400 N
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not modify or alter an aerial work platform.
Mounting attachments for holding tools or other
materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and
the surface area of the platform or the load.
4 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
First Edition • Seventeenth Printing
Operator's Manual
SAFETY RULES
Do not replace items critical to machine stability
with items of different weight or specification.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, castle nuts
are properly tightened and cotter pins are properly
installed.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 30 kg.
Do not use the machine as a crane.
Do not push the machine or other objects with the
platform.
Do not contact adjacent structures with the
platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
Do not operate the machine with the chassis trays
open.
Fall Hazards
Occupants should wear a
safety belt or harness and
comply with applicable
governmental regulations.
Attach the lanyard to the
anchor provided in the
platform.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 5
Attach the platform entry chain or close the entry
gate before operating.
Do not operate the machine unless the guard rails
are properly installed and the entry is secured for
operation.
Operator's Manual First Edition • Seventeenth Printing
SAFETY RULES
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of the extended platform position when
moving the machine.
The machine must be on a level surface or secured
before releasing the brakes.
It is recommended that operators wear an approved
hard hat when operating the machine.
Check the work area for overhead obstructions or
other possible hazards.
Do not lower the platform unless the area below is
clear of personnel and obstructions.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.
Do not operate a machine in the path of any crane
or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potential collision.
Crushing Hazards
Be aware of crushing hazards when grasping the
platform guard rail.
Observe and use the color-coded direction arrows
on the platform controls and platform decal plate for
drive and steer functions.
No stunt driving or horseplay while operating a
machine.
Keep hands and limbs out of scissors.
Use common sense and planning when operating
the machine with the controller from the ground.
Maintain safe distances between the operator, the
machine and fixed objects.
6 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
First Edition • Seventeenth Printing
Operator's Manual
SAFETY RULES
Component Damage Hazard
Do not use the machine as a ground for welding.
Explosion and Fire Hazard
Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate service
manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety, and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 7
Operator's Manual First Edition • Seventeenth Printing
SAFETY RULES
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.
Do not expose the batteries or the charger to
water or rain during charging.
Explosion Hazards
Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit an
explosive gas.
Component Damage Hazard
Do not use any battery charger greater than 24V to
charge the batteries.
Electrocution Hazards
Connect the battery charger to a
grounded, AC 3-wire electrical
outlet only.
Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.
Avoid electrical shock from contact with battery
terminals. Remove all rings, watches and other
jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 30 kg.
Lifting Hazard
Use the appropriate number of people and proper
lifting techniques when lifting batteries.
The battery tray should
remain open during the
entire charging cycle.
Do not contact the battery terminals or the cable
clamps with tools that may cause sparks.
8 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
First Edition • Seventeenth Printing
Operator's Manual
Legend
1 Platform entry chain or entry
gate
2 Platform entry rail
3 Platform guard rails
4 Lanyard anchorage point
5 Manual storage container
6 Platform controls
7 GFCI outlet
8 Platform extension
Part No. 46281 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 9
9 Platform extension release
pedal
10 Tilt alarm (under cover)
11 Transport tie-down
12 Steer tire
13 Ground controls
14 Auxiliary lowering knob or
button or switch
15 LED diagnostic readout
16 Hydraulic oil level indicator
17 Pothole guard
18 Non-steer tire
19 Entry ladder/transport
tie-down
20 Battery charger
21 Brake release pump knob
22 Brake release knob
23 Safety arm
(GS-3246: safety arm located
above cylinder mount)
Operator's Manual First Edition • Seventeenth Printing
Controls
3 5 6421
3 5
Ground Control Panel
1 Auxiliary lowering/manual
lowering toggle switch or
knob or button
2 Hour meter
10 Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246 Part No. 46281
3 Red Emergency Stop button
4 Breaker for electrical circuits
5 Platform up/down toggle
switch
421
6 Key switch for platform/off/
ground selection
6
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