Page 1
™
GCL-MJ&MH
Medium Duty Operator
JACKSHAFT/HOIST
111852.501539
08-12
TensiBelt
PROPER APPLICATION
Door Type Operator Type HP/Max Door Weight
Sec
tional Jackshaft/Hoist
(Vertical Lift and
Lift Clearance Type
Rolling Steel
(Sidemount,
Chain Couple)
NOT FOR R E SIDENTIAL U S E
™
(Available in 1/2HP only)
Sectional = 620 lbs.
Rolling Steel = 580 lbs.
This Installation Manual provides the information required to install, troubleshoot and
maintain a GCL-MJ&MH
™
Commercial / Industrial Door Operator.
Page 2
Table of Contents
Section 1 How to use this manual .......................................1.1
Section 2 Safety Information & Instructions.....................2.1
Section 3 Critical Installation Information........................3.1-3.2
Section 4 Installation.................................................................4.1-4.7
Rolling Steel-Front of Hood.................................4.1-4.2
Wall Mount ...............................................................4.3
Sectional Side Mount Chain Couple ................4.4-4.6
Clutch and Brake Adjustment ............................4.6
Hand Chain Installation ........................................4.7
Section 5 Wiring..........................................................................5.1-5.7
Line Voltage Wiring................................................5.1
Low Voltage Control Wiring................................5.2
External Wire Diagram ..........................................5.3
Control ..............................................................5.4
Wall
terlock Switches ..................................................5.5
In
Radio Control & Photocell Wiring .................... 5.6
Sensing Edge Wiring .............................................5.7
Important Safety Instructions............................5.8
Section 6 Operator Setup Procedures ................................6.1-6.8
Control Panel............................................................6.1
Setting Constant Contact ....................................6.2
Setting Limit Travel ................................................6.3
Setting Limit Overrun ...........................................6.4
Monitored Reversing Devices.............................6.5
Max Run Timer.........................................................6.6
Setting the Mid-Stop .............................................6.7
Changing Open & Close Modes ........................6.8
Section 7 Special Operator Features ..........................................7.1-7.2
Operator Cycle Count & Firmware Version...........7.1
Operator Type..................................................................7 2
Section 8 Troubleshooting.............................................................8.1-8.4
Display Operation ..........................................................8.1
Error Codes.......................................................................8.1-8.2
Run Codes.........................................................................8.2-8.3
LED Indicators .................................................................8.4
STB Indicators..................................................................8.5
Section 9 Service & Maintenance ................................................9.1
Section 10 Appendix A.............................................................. 10.1-10.9
Basic Operator Parts...........................................10.1-10.2
Basic Shaft Assembly Parts..............................10.3-10.4
Basic Electric Box Parts......................................... 10.5
Appendix B, Screw Terminal Assignme
Appendix C, LCD Display Readouts...................10.7-10.9
Run Codes.................................................................10.7
Section 11 Warranty.........................................................................11.1
nts.........10.6
9.01-8.01................................................................sedoC rorrE
GCL-MJ&MH
Medium Duty Operator
TOC
www.geniecompany.com 08-12
Page 3
Section 1: How to use this manual
The 11 sections of this Installation Manual provide the information required to install,
troubleshoot and maintain an GCL-MJ&MH™ commercial/industrial door operator.
Section 2
Provides important defining information related to safety terminology used throughout this manual, as
well as safety related instructions which must be followed at all times while doing any
steps/tasks/instructions detailed in this manual.
Section 3
Details pre-installation concerns/issues/decisions that are recommended to be considered and/or
esolved prior to beginning any commercial door operator installation.
r
WARNING
Failure to correctly perform all steps in sections 4-6 can result in serious injury or death.
Sections 4-6
Provide step by step installation and set-up instructions for the GCL-MJ&MH™ commercial door operator. Each
section is written such that it must be followed in a step by step order
installation.
Sections 7-8
Detail important features and troubleshooting information for typical installation and normal operations
t may occur.
tha
Sections 9-11
ovide related information on service and maintenance items, operator drawings for use in
Pr
troubleshooting and service activities, along with important warranty and returned goods policy
information.
FOR ASSISTANCE CALL 1-800-843-4084
to complete a successful
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
1.1
Page 4
Section 2: Safety Information & Instructions
Commercial/Industrial Sectional and Rolling Steel Doors are large, heavy objects that move with the help of springs under high tension
and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety
of others depend on you reading the information in this manual. If you have any questions or do not understand the information
presented, call your nearest service representative. For the number of your local Genie® Dealer, call 800-OK-GENIE, and for Genie®
Factory Technical Advice, call 800-843-4084.
In this Manual, the words Danger, Warning, and Caution are used to stress important safety information. The word:
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.
The word NOTE is used to indicate important steps to be followed or important considerations.
POTENTIAL HAZARD EFFECT PREVENTION
WARNING
Could result in
Serious Injury
MOVING DOOR
ELECTRICAL SHOCK
HIGH SPRING TENSION
or Death
WARNING
Could result in
Serious Injury
or Death
WARNING
Could result in
Serious Injury
or Death
WARNING
Do Not operate unless the doorway is in sight and free of
obstructions. Keep people clear of opening while door is moving.
Do Not allow children to play with the door operator.
Do Not change operator control to momentary contact unless an
external reversing means is installed.
Do Not operate a door that jams or one that has a broken spring
Turn off electrical power before removing operator cover.
When replacing the cover, make sure wires are not pinched or near
moving parts.
Operator must be electrically grounded.
Do Not try to remove, repair or adjust springs or anything to which
door spring parts are fastened, such as, wood block, steel bracket,
cable or any other structure or like item.
Repairs and adjustments must be made by a trained service
representative using proper tools and instructions.
IMPORTANT
READ PRIOR TO ANY DOOR OPERATION
1. Read manual and warnings carefully.
2. Keep the door in good working condition.
Periodically lubricate all moving parts of
door.
3. If door has a sensing edge, check
operations monthly. Make any necessary
repairs to keep it functional.
4. AT LEAST twice a year, manually operate
door.
The Door should open and close freely. If it
does not, the door must be taken out of
service and a trained service representative
must correct the condition causi
the malfunction.
5. The Operator Motor is protected against
overheating by an internal thermal protector.
If the operator ceases to function because
motor protector has tripped, a trained service
technician may need to correct the condition
which caused the overheating. When motor
has cooled, thermal protector will
automatically reset and normal operation can
be resumed.
6. In case of power failure, the door can be
operated manually by pu
cable to disconnect the operator drive system
7. Keep instructions in a prominent location
near the pushbutton.
ng
lling the release
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
2.1
Page 5
Section 3: Critical Installation Information
Job Site Issues to Consider/Concerns
The following list of items should be considered prior to selecting an operator for a given job site.
1-Available power supply.
2-Type of door.
3-Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft,
surface integrity, power supply location, and convenient chain hoist and release cable positioning.
4-Size of door for appropriate
6-Door activation needs/requirements. Examples include 3 button control stations, 1 button control stations, radio controls, pull
key switches, etc. See “Entrapment Protection” section below.
7-Interlock switches are required under certain conditions for
ENTRAPMENT PROTECTION
The installation of a fail safe external reversing device (such as a monitored reversing edge or photocell system, etc.) is required on all momentary contact electronically
operated commercial doors. If such a reversing device is not installed, the operator will revert to a constant contact control switch for operation (Closing only).
The Reversing Devices currently UL Approved with are:
1)
MillerEdge ME, MT and CPT series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCX.S, or OPAKMEIGX.S INTERFACE MODULE.
2) Residential Safe-T-Beam® Monitored Photocells from The Genie® Company, model OSTB-BX (P/N 38176R).
3) Series II Commercial Safe-T-Beam®, Monitored Photocells P/N OPAKPE.S.
4) Series II Commercial Safe-T-Beam®, NEMA4 Monitored Photocells P/N OPAKPEN4GX.S.
operator torque and door travel speed selection.
gde gnisrever era selpmaxE .tnempiuqe yrosseccA-8
doors .cte ,sthgil gninraw ,syaler lortnoc yrailixua,),tcatnoc yratnemom sa etarepo ot tes
rof deriuqer( smaeb llecotohp ro/dna se
and corrosiveness of the location.
ssenitsud ,ssenpmad dna noitacol rotarepo edulcni redisnoc ot smetI .tnemnorivne gnitnuom rotarepO-5
.5.5 egap eeS .skcol rood dna srood ssap htiw srood
room below door shaft, available mounting
cords, loop detectors, photoelectric controls,
WARNING:
CAUTION:
Check working condition of door before installing the operator. Door must be free from sticking and binding. If equipped, deactivate
any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST be made by a trained service
representative using proper tools and instructions.
GCL-MJ&MH
DO NOT apply line voltage until instructed to do so.
Medium Duty Operator
www.geniecompany.com 08-12
3.1
Page 6
Section 3: Critical Installation Information
ENTRAPMENT PROTECTION
The GCL-MJ&MH™ can be used with the following UL Approved entrapment devices in compliance with UL325 requirements active starting August 29, 2010.
UNTIL ONE OF THESE MONITORED EXTERNAL ENTRAPMENT DEVICES IS INSTALLED, THE OPERATOR WILL NOT ALLOW MOMENTARY CONTACT OPERATION IN THE CLOSE DIRECTION.
LISTED DEVICES ALLOWABLE DOOR WIDTH
MillerEdge ME, MT and CPT series monitored edge sensors used in combination with
Timer-Close Module or OPAKMEIGX.S Interface Module.
Residential Safe-T-Beam® Monitored Photocells model OSTB-BX P/N 38176R.
Commercial Photoeye Kit P/N OPAKPE.S
NEMA4 Monitored Photocells P/N OPAKPEN4GX.S.
ANY WIDTH
30 FEET
30 FEET
35 FEET
Rolling Steel Door Chart (sq. ft.)
Mode l H P
GCL-MJ&MH 1/2 YES
Note: Total door weight and not square footage is the critical factor in selecting the proper operator. These Sq.Ft. measurements are based on square doors, e.g. 16' x 16'.
Unbalanced Fire Shutters have a maximum square footage of 52 for 22GA. steel and 42 for 20GA. steel.
UL
Lis ted
16GA. 18GA. 20GA. 22GA. 24GA. 26GA. 18GA. 20GA. 22GA.
197 246 246 338 394 394 148 148 197
STEEL, NON-INSULATED STEEL, INSULATED
ALUM. STL/SST
126 126
ALUM. STL/SST 20GA. 22GA.
300 200 N/A
FIRESTAR 2” SLATGRILLESCOUNTER DOOR
Sectional Door Chart (sq. ft.)
Door S er ies ->
UL L is tedHPMod el
GCL-MJ
1/2
GCL-MH
S=Jackshaft,SideMount
T=Trolley
Note: Total door weight, and not the square footage, is the critical factor in selecting the proper operator.
Square footage measurements are based on "square doors." (Example=16' x 16')
NOTE: Doors that require special windloading and wide doors, normally require increased strutting (reinforcement). Strutting doors can significantly increase door
weight beyond weight shown. Consult Customer Service for the impact of wind load andstrutting on square foot limits.
NOTE: "PU-FIP" stands for "polyurethane, foamed-in-place." If no notation is present, insulation is "polystyrene, layed-iin-place."
Ye s TS 620 170 120 230 160 270 200 300 256 256 256 240 160 256 256 210 144
Mounting
Type
C=Jackshaft,CenterMount
216 216 ins. 220 220 ins. 2415 2415 ins. 2411 2411 ins. 125 150 200 200-20 5150 5200 451 452
Max.
16GA.
Door
Flush
Weight
Steel
(Lbs)
CommercialSteelInsulated&Non-Insulated Thermospan Thermomark
16GA.
Flush
Steel
Insulated
20GA.
Ribbed
Steel
20GA.
Ribbed
Steel
Insulated
24GA.
Ribbed
Steel
24GA.
Ribbed
Steel
Insulated
Nominal
24GA.
Ribbed
Steel
Nominal
24GA.
Ribbed Steel
Insulated
PU/FIP
Insulated
FIRESTAR 3” SLAT
16GA. 18GA. 20GA. 22GA.
N/A N/A
N/A N/A N/A
PU/FIP
PU/FIP
Insulated
Insulated
PU/FIP
PU/FIP
Insulated
1.38"
Insulated
2"
2"
20GA.
Exterior
Raised
Panel
1.38"
PU/FIP
Insulated 1/4" or 1/2"
Raised
Panel
2"
FIRESTAR 3” SLAT
INSULATED
20GA. 22GA.
N/A N/A 256
Aluminum
1/8" Glass
1.38"
Glass
1.38"
SHEET DOOR
26GA
.
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
3.2
Page 7
Section 3: Critical Installation Information
IMPORTANT
INSTALLATION INSTRUCTIONS
WARNING -
To reduce the risk of severe injury or death:
1) READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2) Install only on a properly operating and balanced door. A door that is operating
improperly could cause severe injury. Have qualified service personnel make
repairs to cables, spring assemblies and other hardware before installing the operator.
3) Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically
and/or electronically interlocked to the power unit) that are connec
before installing the operator.
4) Install the door operator at least 8 feet above the floor if the operator has exposed
moving parts.
5) Do not connect the door operator to the power source until instructed to do so.
6) Locate the control station: (a) within sight of the door, (b) a minimum of 5 feet above
the floor so that small children cannot reach it, and (c) away from all moving parts
of the door.
7) Install the Entrapment Warning Placard next to the control station and in a
prominent location.
8) For products having a manual release, instruct the end user on the operation of the
manual release.
ted to the door
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
3.3
Page 8
Section 4: Installation
Rolling Steel/Grill Doors
Front of Hood
The Rolling Steel Door Operator can be assembled for right-hand or left-
mounting .dooH fo tnorF
hand
Each model can also be wall mounted (next pages).
1) Mounting hardware and instruction will be supplied based
on door specifications.
(Typical mounting arrangements shown in figures 1 and 2.)
:
13-7/8"
(OUTPUT SHAFT LENGTH)
(WIDTH OF OPERATOR)
Figure 1
GCL-MJ&MH
Medium Duty Operator
3-7/16"
(OPERATOR
SIDE ROOM REQ'D.))
12"
11"
5-1/8"
Figure 2
17"
3-1/2"
www.geniecompany.com 08-12
8-3/4"
4.1
Page 9
Front of Hood (continued)
5) Attach operator assembly to end plate as shown using hardware provided. Fig 3.
NOTE: At this time, hand tighten only, the mounting bracket nuts
where it attaches to the head plate. This allows for adjustment
in order to tension the drive chain.
Attach Operator to Door: Front of Hood.
1) Attach 12 tooth sprocket to operator output shaft.
2) Align keyways and insert key into sprocket and output
shaft
keyway.Do not tighten set screw at this time.
3) Attach door sprocket to door shaft. Do not tighten
at this time.
4) Assemble chain using chain master link.
5) Place assembled chain over door shaft sprocket and
around the
6) Adjust operator position
12 tooth sprocket.
to remove slack from
the chain.
7) Tighten operator mounting bracket nuts.
8) Tighten sprocket set screws.
Figure 3
GCL-MJ&MH
Medium Duty Operator
SOCKET BUTTON HEAD CAP SCREW IS
FACTORY WELDED TO THE HEAD PLATE
112146.0001
(GMX Mounting Bracket)
111983.0001
(GMX Mounting Bracket)
www.geniecompany.com 08-12
24121C
(Hex nut w/lkwshr, 5/16-18)
086420.0506
(Bolt, 5/16-18 x 3/4)
086420.0510
(Bolt, 5/16-18 x 1-1/4)
24121C
(Hex nut w/lkwshr, 5/16-18)
080352.0714
(Hex nut, 7/16-14)
FLAT WASHER
4.2
Page 10
Wall Mount
™
The GCL-MJ&MH
by using an
Attach wall mount brackets to operator using the 4 mounting
1)
bolts and nuts supplied(Hand-tighten until later).
Position the
2)
Attach 12 tooth sprocket to operator output shaft.
3)
Align keyways and insert key into sprocket and
output
4)
Attach door sprocket to door shaft. Do not tighten yet.
5)
Assemble chain using chain master link.
6)
Place assembled chain over door shaft sprocket and
operator sprocket.
7)
Raise
Ensure
8)
Tighten operator mounting bracket nuts.
9)
Align chain and secure operator to wall.
10)
Tighten operator chain sprocket set screws.
11)
Slide operator in the wall bracket mounting
holes if necessary for fine adjust of chain tension.
JACKSHAFT VERSION
Rolling Steel unit can be wall mounted
optional “Wall Mount Kit.” (P/N 111011.0001.S).
operator in the brackets as shown.
shaft keyway. Do not tighten set screw yet.
or lower operator to remove
slack from the chain.
operator output shaft is parallel with door shaft.
The release
cable must
be attached
before
mounting
the unit.
RELEASE CORD
where necessary
Fig.4.
15"
(TYPICAL SIDE ROOM)
13-7/8"
(OUTPUT SHAFT LENGTH)
(WIDTH OF OPERATOR)
VERTICALLY ALIGN
SPROCKETS/CHAIN
LOCK DOWN HOLES
MUST BE USED TO
ENSURE MAINTAINING
OPERATOR POSITION
LOCK DOWN HOLES
MUST BE USED TO
ENSURE MAINTAINING
OPERATOR POSITION
Figure 4.
12-1/4" TO 11"
5" TO 3-3/4"
19-5/8"
(HEIGHT OF OPERATOR
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
4.3
Page 11
Sectional Doors—Chain Couple
The Wall Mount Operator can be assembled for right hand
mounting above or below the door shaft. Fig.5A.
NOTE:The operator output shaft extends 3-7/8" on each side of the
operator frame.
1) Attach 12 tooth sprocket to operator output shaft.
2) Align keyways and insert key into sprocket and output shaft
keyway. Do not tighten set screw at this time.
at this time.
4) Assemble chain using chain connecting link.
5) Place assembled chain over door shaft sprocket and operator sprocket.
6) Raise or lower operator to remove slack from the chain.
7) Be certain operator output shaft is parallel with door shaft.
8) Align chain and secu
9) Tighten operator sprocket set screws.
INSTALLATION TIP:
While sprocket set screws are loose,
help align chain. A properly tensioned drive chain should deflect no
more than 1/2" when thumb pressure is applied mid-way between the 2
sprockets.While there is no hard and fast rule governing chain tension, it
must be tight enough to prevent clicking, popping and jumping the
teeth of the sprocket. The 1/2" guideline will insure sufficient tension.
NOTE: If using slotted mounting holes to mount unit
least 2 lockdown holes in opposite corners to firmly mount unit to wall.
re
operator to wall or mounting pad.
if possible, manually operate door to
nethgit ton oD.tfahs rood ot tekcorps rood hcattA)3
Fig.5
, you must use at
B.
Fig. 5B
Figure 5A
Figure 5B
GCL-MJ&MH
Medium Duty Operator
.
www.geniecompany.com 08-12
4.4
Page 12
Chain Couple
For Hollow Counterbalance Door Shaft:
1) Use non-threaded hole in door shaft sprocket as a guide and
drill a 3/8" diameter hole through one side of the door shaft.
Fig. 6A.
Insert clevis pin through sprocket and shaft to hold sprocket
2)
in position.
3) Drill through opposite side of shaft to obtain proper hole
alignment. Fig. 6B.
Insert clevis pin through both holes and secure with cotter pin.
4)
Fig. 6C.
For Solid Counterbalance Door Shaft:
1) Insert k
ey into door shaft keyway.
2) Slide sprocket into place and secure with set screws.
To Complete the Installation:
If needed, realign operator spr
ocket with door sprocket. If you have
excessive door shaft movement, an optional chain tension plate is
available.Fig. 7A
& 7B, pg 4.6.
I
Figure 6A
L
Figure 6B
Figure 6C
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
4.5
Page 13
Chain Couple
Spreader Bracket
Bracket is available as an optional kit, P/N 111005.0001.S
Installation of optional chain spreader bracket: Fig 7A & 7B.
1) Place sprocket, upper plate and bearing assembly on door shaft
as shown.
2) Place lower plate, bearing assembly and sprocket on operator
shaft as shown.
3) Install door and operator sprockets and chain assembly as
described on page 4.4.
4) Install bolts and nuts through plates.
5) Tighten and align chain and plate and secure operator to wall.
6) Tighten spreader bracket bolts.
PL
SPROCKET
GOES ON FIRST
GCL-MJ&MH
DOOR
SHAFT
Figure 7A
Medium Duty Operator
OPERATOR
SHAFT
SPROCKET
GOES ON LAST
Figure 7B
www.geniecompany.com 08-12
4.6
Page 14
Clutch Adjustment Fig. 8
.detsujda eb nac taht hctulc elyts noitcirf a evah srotarepo ehT
NOTE:The clutch is intended to provide protection for the door, the
operator and associated equipment. It is not intended for entrapment
protection.
To Adjust the Clutch
1) Decrease the tension on the clutch until the operator will not lift
2) Gradually increase tension until the operator will perform a
3) Insert a cotter pin through the adjustment castle nut and bend a
NOTE: Periodically check the system for proper clutch action. If clutch
ts to slip after working properly for some time , check manual
star
operation of door BEFORE adjusting clutch. The door may not be
operating freely or the counterbalance spring may need adjusting.
Repairs and adjustments must be performed by a trained service
representative using proper tools and instructions.
or.
the do
Turning the adjustment castle nut counter-clockwise will
decrease tension and clockwise will increase tension.
complete open and close cycle without clutch slippage.
leg of the cotter pin to hold it in place.
Brake Adjustment Fig. 9
1) Loosen the Adjustment Bracket Lock Nut/Bolt.
2) Slide the Adjustment Bracket as needed to reach the desired
spring tension.
When properly adjusted, the pivot arm should
move with very little effort.
3) Re-tighten the Adjustment Bracket Lock Nut/Bolt.
Figure 8
Figure 9
BRAKE ADJUSTMENT
LOCK NUT AND BOLT
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
4.7
Page 15
Hand Chain & Keeper
1) Route the hand chain through the chain guide, around the
pocket wheel and back through the chain guide. Fig.10.
2) Connect the hand chain ends together as shown in Fig 11
by twisting open the last link on one end of the chain, and
slipping the last link on the opposite end onto the open link.
3) Twist open link closed again.
4) Mount chain keeper to wall in line with chain approximately
4 feet from floor.
5) Loop chain around keeper as shown. Fig. 12.Optional Padlock
not provided
6) Install release cable. Fig. 13.
NOTE:T
hand chain before connecting the link ends together.
o insure smooth operation, make sure there are no twist in the
.
.
Figure 10
RELEASE CORD
Figure 11
GCL-MJ&MH
Medium Duty Operator
Figure 12
www.geniecompany.com 08-12
Figure 13
4.8
Page 16
Section 5: Wiring
Line Voltage Wiring
Fig.1
WARNING
• DO NOT apply power to operator until instructed to do so.
• The Genie® Company recommends that line voltage
wiring be performed by a qualified electrician.
• Be sure that electrical power has been disconnected from
the input power wires being connected to the operator
prior to handling these wires. An appropriate lock-out /
tag-out procedure is recommended.
• Line voltage wiring must meet all local building codes.
• Make sure operator voltage, phase and frequency
nameplate ratings are identical to the job site line
voltage ratings.
• Input power wiring must be properly sized for the
operators amperage rating lo
educe the risk of electric shock, make sure the chassis
• To r
of this unit is properly grounded.
1) Remove LINE VOLTAGE INPUT PLUG and install proper
fittings and 1/2"conduit.
2) Route proper LINE VOLTAGE wires into operator.
3) Locate LINE INPUT terminals on circuit board. Using
correct connectors, attach wires to LINE INPUTS, and GROUND
terminal. Fig. 2.
Keep low voltage and line voltage wires separate.
•
• Route all line voltage wires as shown.
• Plug all unused conduit holes.
cated on the nameplate.
Figure 1
ROUTE LINE VOLTAGE
WIRING IN SHADED
AREA AS SHOWN
LINE INPUT
TERMINALS
LINE
GROUND
HIGH VOLTAGE
INPUT PLUGS
Figure 2
LINE IN
POWER CONNECTIONS
L1/ 1
LINE
120V
(HOT)
240V
LINE 1
N/ L2
NEUTRAL
LINE 2
GND
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
5.1
Page 17
Low Voltage Control Wiring (general) Fig. 3
1) Connect all LOW VOLTAGE control circuit wires to this side
of unit using 1/2" conduit or flexible convoluted tubing.
Keep low voltage and line voltage wires separate.
Route all low voltage control wiring as shown. This includes
all control circuit wires such as wall controls, timers and single
button input devices as well as radio control and safety circuit
wiring. See Figs 2 through 13 in this section.
Plug all unused conduit holes.
NOTE: For a detailed description of control wire terminals see
Appendix B.
RADIO
CONTROL
TERMINALS
LOW VOLTAGE
CONTROL WIRE
TERMINALS
LOW
VOLTAGE
INPUT
PLUGS
% G%
G C P
GH%OH%OCGPCGP%UNUN
ROUTE LOW VOLTAGE
WIRING IN SHADED
AREA AS SHOWN
Figure 3
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
5.2
Page 18
LINE IN
POWER CONNECTIONS
L1/ L1
N/ L2
LINE
(HOT)
LINE 1
NEUTRAL
LINE 2
120V
240V
GND
OPEN
CLOSE
STOP
3-BUTTON
STATION
GCL-MJ&MH
OPEN CLOSE
MULTIPLE 3-BUTTON
STATION INSTALLATIONS
REQUIRE THE STOP
BUTTON TO BE WIRED
IN SERIES. See Fig. 5, pg 5.4
Medium Duty Operator
External Wire Diagram
See Appendix B for detailed description of terminals.
CONTROL SIGNAL TERMINAL STRIP
STOP GND 1-BTN
REMOVE JUMPER
IF STOP BUTTON
IS USED
SERIES II SAFE-T-BEAM
(CONNECT STB WIRES TO EITHER TERMINAL)
CLASS 2 SUPPLY 0-40 VDC
N-O
ODC
STB
N-O
SAFETY
OPAKMEIGX.S
INTERFACE
MODULE
SAFETY
®
(STB)
1-BTN
STATION
N/O
KEY
SWITCH
STATION
N/O
CARD
READER
N/O
O/C
PULL
SWITCH
N/O
ODC
STB
www.geniecompany.com 08-12
EXT
EXT
INTLK
INTLK
REMOVE JUMPER
WHEN INSTALLING
EXTERNAL INTERLOCK
SENSING EDGE SWITCH
(DO NOT CONNECT 2-WIRE
MONITORED SENSING EDGE
SWITCH TO THESE INPUTS)
MONITORED SENSING EDGE
PWR
20-40 VDC @ 315mA
MAX CURRENT
EXTERNAL RADIO TERMINAL STRIP
CLASS 2 SUPPLY 0-40 VDC
PWR
NOM
+ 24VDC
RAD GND
RELAY
GND
RADIO
+
-
THRU-BEAM
PHOTOCELLS
+
-
5.3
Page 19
Wall Control
1) For one 3 - button installation, make connections as
shown in Fig. 4.
2) For a multiple 3 - button installations, make connections as
shown in Fig. 5.
For single button accessory controls, make connections as
3)
shown in Fig. 6.
NOTE: If an External STOP button is NOT being installed, a jumper
wire must b
shown in Fig. 6.
as
NOTE: Long Distance Relay K
distanc
Wall Control(s) must be located so that the door is within
sight of the user and far enough from the door, or positioned,
such that the user is prevented from coming in contact with
the door while operating the controls.
Attach the Warning placard adjacent to the Wall
Control. Fig. 4A
Attach the Caution label adjacent to the Wall Con Fig. 4B.
e installed between the "STOP" AND "GND" terminals
it wiring is not required for long
e control runs and should not be used
WARNING:
.
trol.
Figure 5
WARNING:
If momentary contact control is to be used, a monitored
Figure 6
external reversing device such as a photocell system or sensing edge
switch must be used. See pages 5.6-5.7 for installation of entrapment
protection devices.
Figure 4
GCL-MJ&MH
Medium Duty Operator
11 735
Figure 4B
Thi s do or is ope rated by a lim ited -dut y ope rato r.
Figure 4A
Entrapment
Warning
Placard
www.geniecompany.com 08-12
CAUTION
To p reven t th e mo tor p rotec tor from trip ping,
do not excee d 15 cyc les o f op enin g
and clo sing per hour.
NOT FOR RESIDENTIAL USE
5.4
Page 20
Interlock Switches
1) Optional external interlock switches are required with some
Sectional or Rolling Steel Doors to prevent the door from
operating under certain conditions including the following:
If the door is equipped with a functioning door lock, an
interlock switch must be installed to prevent electric
operation when the lock is engaged.
If the door is equipped with a pedestrian pass-through door,
an interlock switch must be installed at the pass-through
door in order to prevent electrical operation when the
pass-through door is open.
Pass door interlock:
Should be open when
door is open.
Closed when door is
closed.
OPEN CLOSE
SWITCH
(N.O.)
CONTROL SIGNAL TERMINAL STRIP
STOP GND 1 BTN
ODC
ODC
STB
STB
SAFETY
N O
N O
EXT
INTLK
INTLK
EXT
SAFETY
NOTE: If External Interlock is used, THE JUMPER WIRE BETWEEN THE
EXT INTLK TERMINALS MUST BE REMOVED.
Switches must
Side lock interlock:
Should be open when door is locked.
Closed when door is unlocked.
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
be set in
the field.
Figure 7
ANGLE
SWITCH
(N.C.)
TRACK
STANDARD
SLIDELOCK
5.5
Page 21
Radio Control Installation
1) For a 3-wire radio control installation, make connections as shown in Fig.8.
NOTE: PWR terminal supplies 20 – 40VDC. Radios used must be compatible with this voltage range.
NOTE: If no voltage is present at PWR terminal, check fuse on circuit board.
Series II Safe-T-Beam® Monitored Photocells
1) Monitored SERIES II (STB) photocells can be installed as shown in Fig. 9. Wiring to
these photocells can be connected to either terminal (they are not polarity sensitive).
(Troubleshooting in Section 8)
NOTE: Monitored Sensing device must be installed or unit will be Constant Contact Close.
WARNING
CLOSE button will override external reversing devices, including photocells.
:
Actuating operator using constant contact on the
Figure 8
PWR
20-40 VDC @ 300mA
MAX CURRENT
EXTERNAL RADIO TERMINAL STRIP
CLASS 2 SUPPLY 20-40 VDC
RAD GND
PWR
RELAY
NOM
+24VDC
GND
RADIO
LOCATED
OUTSIDE
ELECTRIC
BOX
Figure 9
CONNECT WIRES TO EITHER TERMINAL.
(NOT POLARITY SENSITIVE
SERIES II (STB)
RESDENTIAL SAFE-T-BEAM
DOOR
)
CONTROL SIGNAL
TERMINAL STRIP
ODC
STB
ODC
STB
2) To Mount Photocells: (Kit includes detailed Instructions).
Determine location for mounting. They do not need to be directly adjacent to the door but must
be somewhere along the wall where there will be an unobstructed line between them.
Screws provided for mounting on soft material (wood, drywall, etc.) They must extend out away
from the wall sufficiently that no door hardware breaks the plane of the photo-beam.
WARNING
:
Photocell systems provide entrapment protection
when mounted near the doorway in such a way that the lower portion of an
individual’s leg will break the photocell beam during normal walking conditions.
Commercial Non-Monitored Photocells
1) Nominal 24 Volt DC Commercial photocells with normally open contacts can be connected
as shown in Fig. 11.
NOTE: Blue wire supplies 20 – 40VDC. Photocells used must be
NOTE: If no voltage is present at Blue wire, check fuse on circuit board.
GCL-MJ&MH
Medium Duty Operator
compatible with this voltage range.
www.geniecompany.com 08-12
Fig 10.
Figure 11
Figure 10
CONTROL SIGNAL
TERMINAL STRIP
N-O
N-O
SAFETY SAFETY
RECE VER
+
-
THRU-BEAM
PHOTOCELLS
Top of lens
to floor.
EXT RADIO CONNECTOR
Blue
REL
NOM
24VDC
RADIO
+
TRANSM TTER
-
Orange
Yellow
GND
PWR
20 40 VDC @ 250mA
MAX CURRENT
5.6
Page 22
Sensing Edge Switch Installation
Figure 12 shows an example of a typical sensing edge installation. Left hand side is shown but
right hand is a mirror image of this.
1A) If wiring from sensing edge switch to operator is coiled cord or 2 wire jacketed cord:
• Install junction box 12” above the center of the door opening on same side as
sensing switch.
• Secure one end of cord to junction box using a cable clamp.
1B) If connection is to be made through a take up reel cord:
• Install on same side as sensing edge switch and above door opening and
slightly to the side.
• Install junction box adjacent to take up reel and route the stationary cord from
the reel to the box and secure with a cable clamp.
NOTE: Do not use a take-up-reel on a monitored edge. They have slip connections in them
that momentarily break contact which causes false reversals.
2) Secure other end of cord (straight, coiled or reel) to sensing edge switch
enclosure using a cable clamp.
3) Connect wires of cord to sensing edge switch using wire nuts or other suitable
wire connectors.
4) Run a straight 2 wire cord from the junction box (Step 1)
to the operator
electrical box.
• Secure using cable clamp on each end.
5) Join wires in cord from operator to wires in cord from switch using wire nuts or
other suitable wire connectors.
6A) Monitored sensing or reversing edge connects to optional Timer-Close Module
terminals shown in Fig. 13A.
6B) Monitored slanimret BTS CDO draob tiusric niam ot stcennoc egde gnisnes
using the optional OPAKMEIGX.S as shown in Fig. 13B.
7) Operate the door to make certain cord is free to travel and does not become
snared during door opening or closing.
• Check sensing edge switch for proper operation.
WARNING:
Actuating the operator using constant contact on the CLOSE
button will override external reversing devices, including sensing edges or
reversing edges.
Figure 12
COIL TO
CONTROL BOX
Figure 13A
NOTE Monitored 2-wire
sensing or reversing
edge can only be used
in combination with a
Timer-Close Module.
Figure 13B
NOTE: Monitored sensing
edge connects to main
circuit board ODC STB
terminals using optional
OPAKMEIGX.S
INTERFACE MODULE.
SENSING
JUNCTION BOX
TIMER-CLOSE MODULE TERMINAL STRIP
MON
EDGE
MAIN CIRCUIT BOARD
ODC
STB
GND
ODC
STB
EDGE
SENSING EDGE SWITCH
NTERFACE MODULE
SENSING EDGE SWITCH
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
5.7
Page 23
IMPORTANT
SAFETY INSTRUCTIONS
WARNING
-
To reduce the risk of severe injury or death:
) READ AND FOLLOW ALL INSTRUCTIONS.
1
2
) Never let children operate or play with door controls. Keep the remote control (where
provided) away from children.
3
) Personnel should keep away from a door in motion and keep the moving door in sight until it
is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR.
4
) Test the door’s safety features at least once a month. After adjusting either the force or the
limit of travel, retest the door operator’s safety features.
5
) For products having a manual release, if possible, use the manual release only when the door
is closed. Use caution when operating the release while the door is open. Weak or broken
springs may cause the door to fall rapidly, causing severe injury or death.
6
) KEEP DOOR PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s Owner’s Manual.
An improperly operating or improperly balanced door could cause severe injury or death. Have
only trained door
) SAVE THESE INSTRUCTIONS.
7
systems technicians make repairs to cables, spring assemblies and hardware.
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
5.8
Page 24
Section 6: Operator Setup Procedure
Control Panel
These operators include a full function control panel including a liquid crystal
display (LCD), calibration keys and Open, Close and Stop keys for on board
operator control.See Fig.1. The open, close and stop keys function as a 3-button
wall control. The Display will show current operator conditions and calibration
information. Due to limited character space,some displays
See Appendix C (pgs.10.7-10.9) for full display descriptions.
Operator includes a non-volatile memory. The unit will remember all
calibration settings plus error code and run code logs, if power is removed
from unit.
NOTE: During Setup, refer to Caution Label for limited use (pictured on
page 5.4).
will be abbreviated.
LCD DISPLAY
Operation Keys,
operates unit
like a 3-button
wall station.
OPEN
CLOSE
STOP
:
DANGER
Do Not make contact with components inside the control panel
except for the Keypad Keys. Fig. 1.
Control Operating Modes
Operator control boards operate in two modes: Run Mode and Calibration
Mode. The control board should normally operate in the Run Mode. The
is calibrated in Calibration Mode.
With the operator standing idle
PRESS CAL/RUN TO TOGGLE BETWEEN OPERATING MODES.
(*** = current operating mode).
NOTE: The CAL/RUN key will not toggle between operator modes while
the operator is running.
GCL-MJ&MH
After power is supplied to the operator,
***”
>
Medium Duty Operator
CAL
Calibration &
Run Mode
Toggle Key.
operator
www.geniecompany.com 08-12
Display
Backlighting
Toggle Key.
RUN
SCROLL
SCROLL
Scroll Keys, used in
Calibration Mode.
Figure 1
SET
CLEAR
Set/Clear Key,
used to reset
and adjust
calibration
settings.
6.1
Page 25
Setting Constant Contact
These operators are shipped from the factory with both open and close
operating modes set to constant contact – stop (C – STP) If your unit is set
to Momentary Contact (MOM) Open and/or CLOSE, reset the
operating modes by taking the following steps:
1) Press CAL/RUN to enter calibration mode. Fig. 2.
Press SET/CLEAR until display reads “OPEN MODE >C-STP.” Fig. 3.
2)
3) Press SCROLL (DN) until display reads “CLOSE MODE.” Fig. 4.
4) Press SET/CLEAR until display reads “CLOSE MODE >C-STP.”
Fig. 5.
WARNING:
is not used, then the operator will run Constant Contact Close.
Verify close mode is set to “C-STP”and NOT “C-REV”or “MOM”
before continuing.
ress CAL/RUN to return to run mode.
5) P
If a monitored external reversing device
IDLE DOWN LIMIT
Door closed operator
standing by
Figure 2
OPEN MODE C-STP
Figure 3
CLOSE MODE MOM
Figure 4
CLOSE MODE C-STP
Figure 5
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
6.2
Page 26
Setting Limit Travel
1) Engage door to Operator.
NOTE: Verify open and close operating modes are set to constant
contact – Stop (C-STP). See page 6.2 for details.
2) Press CAL/RUN until operator is in run mode.
3) Press and hold OPEN Key on Control Panel. Run door to
desired open position, release OPEN Key.
4) Push LIMIT LOCKING BAR away from Limit Sensors and
turn Open Limit Travel Nut until travel nut arrow and open limit
sensor arrow are aligned and the display reads “IDLE>UP LIMIT.”
elease the LIMIT LOCKING BAR and make sure bar seats
5) R
completely into both Travel Nuts.Fig.6.
Press and hold CLOSE key on Control Panel. Run door to
6)
within 2" above floor, release Close button.
UP LIMIT TRAVEL NUT
L MIT SENSOR ALIGNMENT ARROWS
Figure 6
LIMIT LOCKING BAR
NOTE: If the
operator stops while t
reads “GDO shut
down>MRT / Hit key to reset,” see page 6.6 "Resetting
rying to set limits and the display
Max Run Timers".
7) Push LIMIT LOCKING BAR away from Limit Sensors and
turn Close Limit Travel Nut until travel nut arrow and close limit
sensor arrow are aligned and the display reads “IDLE >DOWN
LIMIT.” Fig. 7.
Run door fully Open and Closed with Open & Close Keys on
8)
control panel and make final adjustments as necessary to make
sure that door opens fully and closes no more than 2" above
the floor.
GCL-MJ&MH
Medium Duty Operator
IDLE DOWN LIMIT
Figure 7
www.geniecompany.com 08-12
6.3
Page 27
Setting Limit Overrun
WARNING:
external reversing devices, including photocells and sensing edges or
reversing edges. Therefore,any externally connected devices will be
disabled during that portion of the door travel controlled by the Limit
Overrun function.
The Down Limit Overrun function should be used to close the door no
more than the final 2".
A)
The Limit Overrun setting is a matter of trial and error. The goal is to adjust
the Limit Overrun until an appropriate seal is obtained between the bottom
edge of the door and the floor.
B)
The Limit Overrun setting can be varied between 0 and 9. 0 - disables the
Limit Overrun so that the door stops at the down limit switch setting.
9 - causes the greatest amount of door travel beyond the limit switch setting.
Door should close gently with
on rolling steel slats.
1) Press CAL-RUN to enter calibration mode
2) Press scroll ( ) until the display reads “LIMIT OVERRUN >(0-9).” Fig. 8.
3) Press SET/CLEAR until the display reads the desired value.
4) Press the OPEN key to open the door a few feet,then release
5) Press the CLOSE key to close the door and hold until the operator stops.
6) Check the door seal and repeat steps 3-5 until the appropriate
seal
is obtained between the door and the floor.
CAUTION:
9, Reset the Limit Overrun back to 0 and reset the Down Limit position as
described on pg. 6.3. Then adjust the Limit Overrun as instructed above.
7) Press CAL-RUN to return to run mode.
The Limit Overrun function will override
light tension on door cables,or minimal stacking
If proper seal cannot be obtained at a setting of
LIMIT OVERRUN 0
Figure 8
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
6.4
Page 28
Monitored Reversing Devices
ODC Safe-T-Beams® (OPTIONAL)
1) If operator is in RUN mode, press CAL/RUN to enter calibration mode.
2) Press SCROLL (up or down) until display reads “ODC STB>ON” or
SCROLL
CAL
RUN
NOTE: Installation of Series II Monitored Photocells DOES NOT make the operator
unit legal for residential use.
“ODC STB>OFF” Figure 9.
3) Press SET/CLEAR key to toggle between ON and OFF.
4) Press SCROLL (up or down)
5) Press CAL/RUN to return to run mode.
WARNING:
SCROLL
SET
CLEAR
CAL
RUN
to shift to a new function and lock setting.
Photocell systems provide entrapment
protection when mounted near the doorway in such a way
that the lower portion of an individuals leg will break the
photocell beam during normal walking through the doorway.
If an alternative mounting location is chosen, it must be
approved by the facility owner.
Current UL Approved Monitored Reversing Devices (See page 5.7)
1) MillerEdge ME and MT series monitored edge sensors used in
combination with Timer-Close Module P/N OPABTCX.S or OPAKMEIX.S INTERFACE MODULE.
2) MillerEdge ME and MT series monitored edge sensors (Direct connect through STB inputs).
(Direct connect through STB inputs).
3) Residential Safe-T-Beam® Monitored Photocells from The Genie® Company,
model OSTB-BX (P/N 38176R).
4) Monitored Photocells (P/N OPAKPEN4GX.S.).
ODC STB ON
CAL
RUN
SCROLL
SCROLL
Figure 9
SET
CLEAR
OPEN
CLOSE
STOP
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
6.5
Page 29
Max Run Timer
This operator will automatically set its maximum run timers (MRT)
when the unit is run two full cycles from limit to limit, without stopping,
in the run mode. The Max Run Timer is a feature that prevents the unit
from running continuously in the event of a slipping clutch, etc.
NOTE:The MRT’s are set to the time required to run from one limit to
the other
operator stops and may reverse. The operator will not respond to
any command until it is reset by pressing one of the calibration keys
or by cycling power to the unit.
, plus 5 seconds (nominal). When the MRT is exceeded, the
Resetting the Max Run Timers
The Maximum Run timers can be reset using this procedure:
1) Press CAL/RUN to enter calibration mode.
2) Press Scroll ( ) until display
Press SET/CLEAR until display reads “MAX RUN TMR >CLEAR.”
3)
FIG. 10.
Press CAL/RUN to return to run mode.
4)
Cycle door fully open and fully closed (two full cycles) without stopping.
5)
reads “MAX RUN TMR >SET.”
MAX RUN TMR CLR
Figure 10
NOTE:The Max R
travel limits are adjusted.
CAUTION:
The Mid-Stop feature must be turned off
to properly set the maximum run timers.
GCL-MJ&MH
un Timers must be reset each and every time the
Medium Duty Operator
www.geniecompany.com 08-12
6.6
Page 30
Setting the Mid-Stop
This operator includes a programmable Mid-Stop. This feature allows
the operator to stop at a user selectable point when opening. It is used
when operating very tall doors that seldom open to their full height.
The Mid-Stop does not affect the operator when closing.
1) To operate door to full open position from mid-stop, press open
button again.
NOTE: Setting of the MID-STOP should only be performed AFTER Travel
Limit and M
To set the Mid-Stop:
1)
2) Press the CLOSE key to close the door to the down limit.
3) Press SCROLL ( ) until the display reads “MID-STOP >CLEAR.
NOTE: If the display reads MID-STOP >SET at this point, first clear the
MID-ST
4) Press the OPEN key to open the door and release the key
5) Press the SET/CLEAR until the display reads “MID-STOP >SET.”
6) Press C
To clear the Mid-Sto
1) Press CAL/RUN to enter calibration mode.
2) Press SCROLL ( ) until the display reads MID-STOP >SET.
3) Press SET/CLEAR until the display r
4) Press CAL/RUN to return to run mode.
ax Run Timer settings have been made.
Press CAL/RUN to enter calibration mode.
”
Fig. 11.
OP as described below then repeat steps 1-3 and continue.
when the door is at the desired Mid-Stop height.
AL/RUN to return to run mode.
p:
eads MID-STOP >CLR
MID-STOP CLR
Figure 11
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
6.7
Page 31
Changing Open and Close Modes
NOTE: Once the travel limit and safety modes have been set, the OPEN and
CLOSE modes may be set for Momentary Contact if desired.
WARNING
If momentary contact control is to be used, a monitored
external reversing device such as a photocell system or sensing
edge switch must be used.
NOTE:The radio control input will not operate when the open or close
mode is set in the Constant Contact mode. Operating modes affect all
control inputs and keys.
To set the OPEN mode: Fig. 12
1) Press CAL/RUN to enter the calibration mode.
2) Press SCROLL ( ) or ( ) until display reads “OPEN MODE >.”
This displays current setting.
3) Press SET/CLEAR until the display reads the desired operating mode:
C-STP = Constant contact is required to open door.Door will
stop if button or key is released before operat
MOM = Momentary contact will cause door to open to limit.
4) Press CAL/RUN to return to run mode.
To set the CLOSE mode: Fig. 13.
1) Press CAL/RUN to enter the calibration mode.
2) Press SCROLL ( ) or ( ) until display reads “CLOSE MODE >“.
This displays current setting.
3)
Press SET/CLEAR until the display reads the desired operating mode:
C-STP = Constant contact is required to close door. Door will
stop if button or key is released before operator reaches its limit.
C-REV = Constant contact is required to close the door. Door
will reverse automatically if close button or key is released
before door reaches down limit.
MOM = Momentary contact will cause door to close to limit.
4) Press CAL/RUN to return to run mode.
GCL-MJ&MH
.
Medium Duty Operator
or reaches its limit.
www.geniecompany.com 08-12
OPEN MODE MOM
Figure 12
CLOSE MODE MOM
Figure 13
6.8
Page 32
Section 7: Special Operator Features
Operator Cycle Count
These operators include a built-in cycle counter that store the count with
or without power to the operator.
To view the Cycle Count:
Press CAL/RUN to enter calibration mode.
1)
2) Press SCROLL ( ) or ( ) until display reads “CYCLES >.”
his will display current cycle count.
T
3) Press CAL/RUN to return to run mode.
Fig. 1
Circuit Board Firmware Version Fig. 2
These operators can display the version number of the firmware used in
the on-board micro-controller.
To view this version number:
1) Press CAL/RUN to enter calibration mo
2) Press SCROLL ( ) or ( ) until the display reads “GDO V# >.”
This will display the current firmware version number.
3) Press CAL/RUN to return to run mode.
de.
CYCLES 1
Figure 1
GDO V# 4.00.1
GCL-MJ&MH
Medium Duty Operator
Figure 2
www.geniecompany.com 08-12
7.1
Page 33
Operator Type Fig.3
These operators are available for use in jackshaft or trolley configurations.
The same control board is used for either configuration, however the control board must be set for the appropriate GDO configuration. A board set
for trolley mode will not work in a jackshaft operator and vice-versa.
NOTE:The GDO type is factory set. The installer should not have to set
eature. However,if the GDO type is inadvertently changed, or if a
this f
board needs to be replaced in the field, follow these instructions to set
GDO type.
1) Press CAL/RUN to enter calibration mode.
2) Press SCROLL ( ) or ( ) until display reads “GDO TYPE >.”
This will display the current GDO t
3) Press SET/CLEAR until display indicates
( J-SHAFT or TROLLEY)
4) Press CAL/RUN to return to run mode.
ype.
correct GDO type
GDO TYPE J-SHAFT
Figure 3
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
7.2
Page 34
Section 8: Troubleshooting
Display Operation in Run Mode
The operators display their status on the LCD display. Each time the
operator runs, stops,reverses or refuses to run, the display will indicate why
the action did, or did not, take place.
Once an error code has been generated, the operator will continue
to display the error code while the operator is not running. This error code
can be cleared by pressing the STOP button or STOP key on the keypad.The
error code will automatically clear when the operator stops at the down
limit. Error codes will continue to be stored in the operator’s Error
Code Memory after they have been cleared from the display in the
Run Mode.
Error Codes
To aid in troubleshooting problems, the operators include an error code
memory that stores the last 10 error events. These codes are stored with or
without power.The last error code detected is also displayed on the LCD until
the stop button or key is pressed or the operator stops at the down limit.
The error code memory stores the last 10 error codes in sequence. Once 10
codes are stored, the oldest code is erased to make room for the newest
code.These codes are displayed in calibration mode. The display will flash
the number of the error code and the 2-digit error code followed by a
description of the error code. Fig. 1 & 2.
ERROR CODE 1 41
Figure 1
REV ONE BUTTON
Figure 2
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
8.1
Page 35
Error Codes (cont’)
To view the error code memory: (Fig. 1 & 2)
1) Press CAL/RUN to enter calibration mode.
2) Press SCROLL ( ) or ( ) until display reads
“ERROR CODE 1 .”
The display will begin flashing the error code number and
2-digit error code followed by its description.
Reminder: Error code number 1 is the latest code generated.
3) Press SET/CLEAR. The display will now read “ERROR CODE 2 >.”
This is the error code which was generated before error code 1.)
(
4) Repeat step 3 until all 10 error codes have been displayed or
move on to step 5 when ready.
5) Press CAL/RUN to return to run mode.
NOTE: For all error codes see Appendix C, Pages 10.8 - 10.9.
>
Run Codes
These operators also include a run code memory that stores the last 10 run
events.These codes are stored with or without power. Each time the
operator runs or stops, it generates a code that it stores in this memory
(Why the operator ran or stopped). Used together with the er
memory, it becomes a powerful troubleshooting aid.
The run code memory stores the last 10 error codes in sequence. Once 10
codes are stored, the oldest code is erased to make room for the newest
code.These codes are displayed in calibration mode.The display will flash
the number of the run code and the 2-digit run code followed by a
description of the run code. Fig
. 3 & 4.
ror code
RUN CODE 1 3C
Figure 3
HALT DOWN LIMIT
Figure 4
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
8.2
Page 36
Run Codes (cont’)
To view the run code memory: (Fig. 3 & 4)
1) Press CAL/RUN to enter calibration mode.
2) Press SCROLL ( ) or ( ) until display reads “RUN CODE 1 >.”
The display will begin flashing the run code number and code
followed by its description.
Remember: run code number 1 is the latest code generated.
3) Press SET/CLEAR. The display will now read “RUN CODE 2 >.”
This is the run code which was generated before run code 1.)
(
4) Repeat step 3 until all 10 run codes have been displayed or
move on to step 5 when ready.
5) Press CAL/RUN to return to run mode.
NOTE: For all run c
TROUBLESHOOTING EXAMPLE USING RUN AND ERROR CODE
MEMORIES.
Fig. 5.
1. In Calibration Mode, display and write down each Run Code
and Error Code stored in memory.
2. List as shown below.
efer to Appendix C to interpret the codes.
3. R
In this example, the operator was opened using
the keypad and stopped at the up limit. The OPEN wall button
was then activated, causing the “6D” code to be generated since
the operator could not open when it is already at the up limit.
The CLOSE wall button was then activated, causing the operator
to close. While closing, the Normally-Open (N-O) Safety Input
was activated, causing the operator to stop and then reverse,
stopping at the up limit.
odes see Appendix C, Page 10.7.
the OPEN key on
ERROR
CODES
NUMBER
1
2
3
4
5
6
7
8
9
10
CODE
45
6D
00
00
00
00
00
00
00
00
00
Figure 5
REVERSED DUE TO ACTIVE
N-O SAFETY INPUT
WOULD NOT OPEN —
ALREADY AT UP LIMIT
OPERATOR STORES “00” CODES IN UNUSED RUN AND ERROR
CODE MEMORY LOCATIONS FROM THE FACTORY.
AS ERROR OR RUN CODES ARE
RECORDED, THE “00” CODES ARE REPLACED WITH VALID CODES
STOPPED AT UP LIMIT
STOPPED DUE TO ACTIVE
N-O SAFETY INPUT
CLOSED FROM
CLOSE WALL BUTTON
STOPPED AT UP LIMIT
OPENED FROM
OPEN KEY ACTIVATION
RUN
CODES
CODE
3D
35
20
3D
14
00
00
00
00
00
NUMBER
1
2
3
4
5
6
7
8
9
10
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
8.3
Page 37
LED Indicators Fig. 6
These operators include a self-diagnostic circuit board using
troubleshooting LED indicators to signal the technician of
a problem.
TROUBLESHOOTING
LED S
STB
ENAB
+ 24
VAC
EXT
INTLK
HOIST
INTLK
DETAIL
Figure 6
SB
EAB
+ 24
VC
ET
IT K
HO T
IT K
HOIST
INTERLOCK
EXTERNAL
INTERLOCK
+ 24 VOLTSDCSTB
ON ON ON
OFF
ON ON
OFF OFF
OFF OFF OFF
TROUBLESHOOTING LED’s
ENABLE
OFF
ON
INDICATION
STB DISABLED
STB ENABLED
ON
NORMAL OPERATING CONDITION
HOIST INTERLOCK SWITCH OPEN:
1) HOIST RELEASE NEEDS RESET.
2) HOIST INTERLOCK CONNECTOR NOT PLUGGED IN.
3) HOIST INTERLOCK DEFECTIVE.
EXTERNAL INTERLOCK OPEN
POWER SUPPLY PROBLEM:
1) CHECK AC POWER SUPPLY.
2) CHECK MAIN POWER FUSE.
3) CHECK SECONDARY FUSE (2A).
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
8.4
Page 38
Monitored Photocell Self-diagnostic Troubleshooting Chart
SOURCE (RED LED
ON
OFF
OFF
2 BLINKS, PAUSE
(REPEAT)
2 BLINKS, PAUSE
(REPEAT)
3 BLINKS, PAUSE
(REPEAT)
4 BLINKS, PAUSE
(REPEAT)
)
SENSOR (GREEN LED
ON
OFF
ON
ON
OFF
ON
ON
WARNING:
)
INDICATED CONDITION
NORMAL OPERATION
1. POWER HEAD NOT POWERED
2. WIRING FROM POWER HEAD BAD
1. WIRING TO SOURCE MISSING OR BAD
2. POWER HAS BEEN INTERRUPTED
1. BEAM NOT ALIGNED
2. BEAM OBSTRUCTED
3. SENSOR DEFECTIVE
1. WIRE TO SENSOR MISSING OR BAD
2. SENSOR DEFECTIVE
1. SENSOR RECEIVING INTERFERENCE
REQUIRED ACTION
NONE REQUIRED
1. CHECK BREAKERS, FUSES, PLUGS
2. CHECK WIRING FOR OBVIOUS SHORTS
1. CHECK WIRING
2. REMOVE POWER AND REAPPLY
1.CHECK ALIGNMENT
2. CHECK FOR OBSTRUCTION
3. CALL CUSTOMER SERVICE
1. CHECK WIRING
2. CALL CUSTOMER SERVICE
1.
ATTEMPT TO DETERMINE SOURCE OF
INTERFERENCE
2. CALL CUSTOMER SERVICE
1. SOURCE NOT SENDING PULSES
2. SOURCE DEFECTIVE
Actuating the operator by using constant contact
on the CLOSE button will override external reversing devices,
including photocells.
1. CALL CUSTOMER SERVICE
2. CALL CUSTOMER SERVICE
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
8.5
Page 39
Section 9: Service and Maintenance
Maintenance Schedule
The following table provides a schedule of recommended Service and
Maintenance items to be completed by a trained service representative.
CAUTION:
Failure to perform the recommended Service & Maintenance
may result in premature failure of the operator.
SERVICE ITEM SERVICE INTERVAL (FREQUENCY)
EVERY 6 MO. EVERY 12 MO. EVERY 36 MO.
OR OR OR
5,000 CYCLES 10,000 CYCLES 30,000 CYCLES
MANUAL
OPERATION OF
DOOR
DRIVE CHAIN
TENSION
PHOTOCELL/
*
SENSING EDGE
OPERATION
CLUTCH
ADJUSTMENT
BRAKE
ADJUSTMENT
CHECK FOR LOSE
OR MISSING
HARDWARE
CHECK LIMIT
POSITION
GEAR TRAIN
WEAR
*
ALL EXTERNAL REVERSING DEVICES SHOULD BE CHECKED MONTHLY.
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
9.1
Page 40
Basic Hoist Operator Parts
23
138
22
135
137
21
167
Section 10: Appendix A
161 160
164
159
168
37
165
127
133
129
PARTS LIST
ITEM NO.
110380.0001
1
110380.0002
110847.0001
21
110847.0002
110450.0001
22
110449.0001
23
108190.0001
37
110443.0001
39
125
110503.0001
127
110807.0001
111007.0001
128
8115B17
129
110809.0001
130
131
110807.0001
132
107978.0001
110502.0001
133
110522.0001
134
135
110521.0001
136
110808.0001
110549.0001
137
110824.0001
138
111051.0001
159
160
111051.0002
161
110803.0001
110804.0001
164
110805.0001.S
165
110425.0001
167
110425.0002
168
DESCRIPTIONPART NUMBER
ELECTRIC MOTOR, 1/2HP, 120V
ELECTRIC MOTOR, 1/2HP, 240V
BRAKE SOLENOID, 115V
BRAKE SOLENOID, 230V
BRAKE BAND
BRAKE RELEASE LEVER
INTERLOCK SWITCH
BRAKE PULLEY
BRAKE RELEASE LINK
BRAKE PIVOT BRACKET
BRAKE RELEASE—CLEVIS PIN
BRAKE RELEASE—SPEED NUT
BRAKE RELEASE ROD RIVET
BRAKE RELEASE ARM BRACKET
RELEASE PULLEY
HANDWHEEL RELEASE ARM
BRAKE POST—FLOATING
BRAKE POST—FIXED
BRAKE ADJUSTMENT PLATE
BRAKE SOLENOID COVER
BRAKE RELEASE SPRING
OPERATOR CHASSIS LEFT
OPERATOR CHASSIS RIGHT
OPERATOR CHASSIS SUPPORT BRACE
SUPPORT BRACKET
WIRE GUARD BRACKET
LEFT MOUNTING BRACKET
RIGHT MOUNTING BRACKET
GCL-MJ&MH
134
39
Medium Duty Operator
136
161
1
132
130
www.geniecompany.com 08-12
125131
128
10.1
Page 41
Basic Jackshaft Operator Parts
23
135
137
21
138
22
167
Section 10: Appendix A
161 160
164
159
SEE SEPARATE ILLUSTRATED
PARTS BREAKDOWN FOR
OUTPUT SHAFT ASSY
SEE SEPARATE
ILLUSTRATED
PARTS BREAKDOWN
FOR INTERMEDIATE SHAFT ASSY
168
37
133
PARTS LIST
ITEM NO.
110380.0001
1
110380.0002
110847.0001
21
110847.0002
110450.0001
22
110449.0001
23
108190.0001
37
110443.0001
39
128
110815.0001
110867.0001
130
131
111143.0001
132
107978.0001
18586A04.S
133
110522.0001
134
135
110521.0001
136
110808.0001
110549.0001
137
110824.0001
138
111051.0001
159
160
111051.0002
161
110803.0001
111804.0001
164
110803.0001
166
110425.0001
167
110425.0002
168
176
110805.0001
DESCRIPTIONPART NUMBER
ELECTRIC MOTOR, 1/2HP, 120V
ELECTRIC MOTOR, 1/2HP, 240V
BRAKE SOLENOID, 115V
BRAKE SOLENOID, 230V
BRAKE BAND
BRAKE RELEASE LEVER
INTERLOCK SWITCH
BRAKE PULLEY
BRACKET PIVOT
RELEASE SPRING
RELEASE BRACKET
RELEASE PULLEY
COLD HEADED PIN
BRAKE POST—FLOATING
BRAKE POST—FIXED
BRAKE ADJUSTMENT PLATE
BRAKE SOLENOID COVER
BRAKE RELEASE SPRING
OPERATOR CHASSIS LEFT
OPERATOR CHASSIS RIGHT
OPERATOR CHASSIS SUPPORT BRACE
MOTOR MOUNT
SUPPORT BRACE
LEFT MOUNTING BRACKET
RUGHT MOUNTING BRACKET
WIRE GUARD
GCL-MJ&MH
39
Medium Duty Operator
134
136
176
131161
1
132
130
www.geniecompany.com 08-12
128
10.2
Page 42
Basic Shaft Assembly Parts
4240
CLUTCH KIT
94 29 29104
99
153
116
115
INTERMEDIATE SHAFT ASSEMBLY
(HOIST)
3841 44 45 4746 48
150
106 153
119
Appendix A (cont’)
PARTS LIST
ITEM NO.
7
110478.0003
29
110813.0001
32
106064.0001
34
110872.0001
38
111125.0001
40
080401.0624
41
075197.0000
42
110472.0001
44
086649.0029
45
108015.0001
46
075193.0000
47
111037.0001
110881.0001
48
91
107967.0001
110876.0001
92
080415.0025
94
96
110313.0010
110463.0001
99
102
080340.0074
104
110543.0001
105
110545.0001
106
110391.0001
115
110313.0008
116
110818.0001
119
110313.0010
110465.0001.S
150
110482.0001
151
110819.0002
152
110819.0001
153
DESCRIPTIONPART NO.
OUTPUT SHAFT
INTERMEDIATE SHAFT BEARINGS
OUTPUT SHAFT BUSHINGS
HANDWHEEL
CLUTCH PULLEY
COTTER PIN
CLUTCH SPRING
SLOTTED CLUTCH NUT
CLUTCH THRUST WASHER
MOVABLE CLUTCH PLATE
CLUTCH LINING
CLUTCH DISC
DOWEL PIN
CHAIN GUARD
BUSHING, .627 ID
E-RING
SPRING PIN, .250 X .188
INTERMEDIATE SHAFT
SQUARE KEY STOCK, 3/16
SPRKT, 25T-40T, #35CH, 3/8P
HANDWHEEL SPRING
SPACER WASHER
WAVE WASHER
SPRING PIN
SPRCKT, 23T, #25CH, 1/4P, W/KEY
SPRKT, 40T, #35CH, 3/8P
PLAIN WASHER
PLAIN WASHER
102
32 1517 106 32 152
104
106
102
106
150
OUTPUT SHAFT ASSEMBLY
(DIRECT)
91
9
106
2
34
106
96
105
G PIN, .188 DIA. x 1 38NIRPS
HANDWHEEL KIT
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 0 8-12
10.3
Page 43
Basic Shaft
Assembly Parts
INTERMEDIATE
SHAFT ASSEMBLY (JACKSHAFT)
2
1
OUTPUT SHAFT ASSEMBLY
(INDIRECT)
3 4 5 6 7 8
9
19
20 21 22 23
Appendix A (cont’)
9
10 11 12
13
14
15 16
22 20
17
18
13
PARTS LIST
ITEM NO.
1
110472.0001
080401.0624
2
075197.0000
3
4
111324.0001.S
5
110881.0001.S
6
075193.0000
7
111037.0001
8
110819.0001
086649.0029
9
10
110392.0001
11
110387.0001
12
110817.0001
110813.0001
13
108015.0001
15
8
14
15
16
17
18
19
20
21
22
23
24
25
080415.0021
110818.0001
110389.0001
110816.0001
110460.0003
110819.0002
110478.0003
106064.0001
110482.0003
080415.0025
110818.0002
DESCRIPTIONPART NO.
SLOTTED NUT, 5/8-11
COTTER PIN
CLUTCH SPRING
CLUTCH PULLEY ASSY
DOWEL PIN
CLUTCH LINING
CLUTCH DISC
PLAIN WASHER
PLAIN WASHER
INTERMEDIATE SHAFT
SLIDER
SPRKT & ENGAGEMENT PLATE
BEARING
MOVABLE CLUTCH DISC
E-RING
WAVE WASHER
RELEASE SPRING
ROUND END KEY, .188 X 1.500
SPRKT, 23T, #25CH, 1/4P, W/KEYWAY
PLAIN WASHER
OUTPUT SHAFT, W/KEYWAY
BUSHING
SPRKT, 40T, #35CH, 3/8P, W/KEYWAY
E-RING
WAVE WASHER
GCL-MJ&MH
24
Medium Duty Operator
25 24
www.geniecompany.com 08-12
10.4
Page 44
Basic Electric Box Parts
35
139
Appendix A (cont’)
232221
2026 26 25 24 23 21 272524
140
139
12
GCL-MJ&MH
13
19
Medium Duty Operator
WIRING LAYOUT - HOIST
JACKSHAFT
DIFFERENCE
OR
2
17
www.geniecompany.com 08-12
PARTS LIST
ITEM NO.
2
110405.0001
110405.0002
112365.0001.S
12
110846.0001
13
110846.0002
17
110957.0001
19
110830.0001
110830.0002
20
111048.0001
21
109876.0003
22
110818.0003
077538.0000
23
24
110823.0001
25
110550.0001
26
110459.0001
601332.0001
27
111851.0001
35
15
080415.0021
110423.0001
139
140
110870.0001
DESCRIPTIONPART NO.
ELEC BOX ASSY, 115V
ELEC BOX ASSY, 230V
KIT, PCB
TRANSFORMER, 120V
TRANSFORMER, 240V
FUSE KIT
CAPACITOR, 115V
CAPACITOR, 230V
LIMIT SHAFT
E-RING
WAVE WASHER
BUSHING, 3/8/ID
PUSH-ON RETAINING RING
LIMIT TRIGGER
TRAVEL NUT
SPRKT, 14T, 1/4P, 3/8 BORE
COVER ASSY, ELEC BX
E-RING
E-BOX HINGE
E-BOX LATCH
10.5
Page 45
Screw Terminal Assignments
11-POSITION
INPUT
TERMINAL BLOCK
INSIDE ELECTRIC BOX
2-POSITION TERMINAL
BLOCK
(INSIDE ELECTRIC BOX)
OPEN
CLOSE
STOP
GND
1-BTN
ODC STB
ODC STB
N-O REVERSE
N-O REVERSE
EXT INTLK
EXT INTLK
L1 / L1
N / L2
Causes door to open if not at Up Limit.
Causes door to close if not at Down Limit.
Causes a moving door to stop.
Common ground connection for Open, Close, Stop &
Causes door to open if not at Up Limit or Mid-Stop Limit.
Causes door to close if at Up Limit or Mid-Stop Limit.
Causes door to stop if opening.
Reverses a closing door if photocell beam is blocked.
NOTE: STB's must be enabled in Calibration Mode.
Reverses a closing door if photocell beam is blocked.
NOTE: STB's must be enabled in Calibration Mode.
Causes a closing door to reverse.
Causes a closing door to reverse.
Causes a moving door to stop.
Prevents the operator from running when contact is open.
Operates even if microcontroller is non-functional.
Causes a moving door to stop.
Prevents the operator from running when contact is open.
Operates even if microcontroller is non-functional.
Power to operator.
Power to opera
Other Connections
RADIO AND
ACCESSORIES
PLUG CONNECTIONS
INSIDE ELECTRIC BOX
PIGTAIL
PWR
RAD
(Radio Input Control)
GND
EXPANSION PORT
TRANSFORMER
BRAKE
MOTOR
HOIST INTLK
LIMIT SENSOR
Power for radio & other accessories.
Causes door to open if not at Up Limit or Mid-Stop Limit.
Causes door to close if at Up Limit or Mid-Stop Limit.
Causes a closing door to reverse.
Common ground connection for PWR and RAD terminals. Connect to radio or other accessory's ground input.
Connects accessory modules to operator.
Connects main transformer to control board.
Connects brake solenoid to control board.
Connects motor and capacitor to control board.
Causes moving door to stop. Prevents the operator from running.
Operates even if microcontroller is non-functional.
Causes door to stop at top and bottom of normal travel.
tor.
Section 10: Appendix B
FUNCTION CONNECTION TYPE
Causes a closing door to reverse.
Prevents the operator from running.
1-Btn Inputs.
Causes a closing door to reverse.
NOTE: Will not open a stopped door.
NOTE: Will not open a stopped door.
+20 to +40VDC, fused at 250mA (F1).
Normally-Open Dry Contact to GND.
Normally-Open Dry Contact to GND.
Normally-Closed Dry Contact to GND.
Normally-Open Dry Contact to GND.
ODC Series II Safe-T-Beams® ONLY to these inputs.
ODC Series II Safe-T-Beams® ONLY to these inputs.
Normally-Open 2-Wire Non-Monitored Edge Sensor.
Normally-Open 2-Wire Non-Monitored Edge Sensor.
Normally-Closed dry contacts.
(board will energize thes
Normally-Closed dry contacts.
(board will energize these contacts at nominal +24VDC).
120VAC: Connect to Line (Hot) / 240VAC: Connect to Line 1.
120VAC: Connect to Neutral / 240VAC: Connect to Line 2.
Connect to radio or other accessory's power input.
Connect to radio or other accessory's signal (output).
Accessory Module Ribbon Cable.
Transformer Plug.
Brake Solenoid Plug.
Motor Plug.
Hoist Interlock Plug or Jumper.
Limit Sensor Plug.
e contacts at nominal +24VDC).
(not polarity sensitive)
(not polarity sensitive)
(not polarity sensitive)
(not polarity sensitive)
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
10.6
Page 46
Display Run Codes
Condition
0C IDLE > DOWN LIMIT STANDING BY AT DOWN LIMIT (NOTE: THIS MESSAGE IS DISPLAYED IF BOTH LIMITS ARE ACTIVE)
0D
0E IDLE
0F
10 OPENING
11 OPENING
12 OPENING
13 OPENING
14 OPENING
20 CLOSING
21 CLOSING
22 CLOSING
24 CLOSING
2A CLOSING
30 HALT
31 HALT
32 HALT
33 HALT
34 HALT
35 HALT
36 HALT
37 HALT
38 HALT
39 HALT
3A HALT
3B HALT > SHUTDOWN GDO STOPPED BECAUSE THE GDO DETECTED A FAULT SUCH AS AN OPEN INTERLOCK, OVERHEATED MOTOR, ETC.
3C HALT
3D HALT
3E HALT
3F HALT
Code
DISPLAY
ID LE > U P LI MIT
>
MID STOP STANDING BY AT MID-STOP LIMIT
ID LE > N O L IMIT
>
OPEN BTN OPENING FROM OPEN BUT TON
>
ONE BTN OPENING FROM 1 BUTTON
>
RADIO OPENING FROM RADIO
>
AUX OPEN OPENING FROM AUXILIARY OPEN INPUT
>
OPEN KEY OPENING FROM KEYPAD OPEN KEY
>
CLOSE PB CLOSING FROM CLOSE BUTTON
>
ONE BTN CLOSING FROM 1 BUTTON
>
RADIO CLOSING FROM RADIO
>
CLOSE KP CLOSING FROM KEYPAD CLOSE KEY
>
TCM CLS CLOSING FROM TIMER CLOSE MODULE
>
WALL BUTTON GDO STOPPED BECAUSE STOP OR OPEN BUTTON WAS ACTIVATED, POSSIBLY STARTING A REVERSAL
>
ONE BUTTON GDO STOPPED BECAUSE 1 BUTTON WAS ACTIVATED, POSSIBLY STARTING A REVERSAL
>
RADIO GDO STOPPED BECAUSE RADIO INPUT WAS ACTIVATED, STARTING A REVERSAL
>
AUX. OPEN GDO STOPPED BECAUSE AUXILIARY OPEN INPUT WAS ACTIVATED, STARTING A REVERSAL
>
KEYPAD KEY GDO STOPPED BECAUSE KEYPAD STOP OR OPEN KEY WAS ACTIVATED, POSSIBLY STARTING A REVERSAL
>
N-O SAFETY GDO STOPPED BECAUSE N-O REVERSING INPUT WAS ACTIVATED, STARTING A REVERSAL
>
ODC STB GDO STOPPED BECAUSE ODC STB WAS BLOCKED, STARTING A REVERSAL
>
N-C SAFETY GDO STOPPED BECAUSE N-C REVERSING INPUT WAS ACTIVATED, STARTING A REVERSAL
>
MON. EDGE GDO STOPPED BECAUSE MONITORED EDGE SENSOR INPUT WAS ACTIVATED, STARTING A REVERSAL
>
DOOR FORCE GDO STOPPED BECAUSE THE FORCE REQUIRED TO OPERATE THE DOOR WAS TOO HIGH, POSSIBLY STARTING A REVERSAL
>
LOSS OF C/C
>
DOWN LIMIT GDO STOPPED BECAUSE IT REACHED THE DOWN LIMIT
>
UP LIMIT GDO STOPPED BECAUSE IT REACHED THE UP LIMIT
>
MID STOP GDO STOPPED BECAUSE IT REACHED THE MID-STOP LIMIT
>
MODULE FAIL GDO STOPPED BECAUSE AN EXPANSION MODULE WAS NOT WORKING PROPERLY
Condition Code Description
STANDING BY AT UP LIMIT
STANDING BY BETWEEN LIMITS
GDO STOPPED BECAUSE CONSTANT CONTACT ON THE CONTROL WAS REMOVED BEFORE REACHING A LIMIT, POSSIBLY STARTING A REVERSAL
Section 10: Appendix C
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
10.7
Page 47
Display Error Codes
Condition
40 REV
41 REV
42 REV
43 REV
44 REV
45 REV
46 REV
47 REV
48 REV
49 REV
4A REV
4B REV
4F REV > EXP MOD FAIL GDO REVERSED BECAUSE AN EXPANSION MODULE WAS NOT WORKING PROPERLY
50 STOP
51 STOP
52 STOP
57 STOP
58 STOP
59 STOP
5A STOP
5C STALL
5D STALL
60 CHECK STOP BTN GDO WON'T RUN BECAUSE THE STOP BUTTON IS ACTIVE
61 TCM DISABLED TIMER CLOSE WON'T WORK BECAUSE NO SAFETIES ARE ENABLED
62 NO RADIO
63 CHECK AUX OPEN GDO WON'T CLOSE BECAUSE AUXILIARY OPEN INPUT IS ACTIVE
64 CHECK STOP KEY GDO WON'T RUN BECAUSE THE KEYPAD STOP KEY IS ACTIVE
65 CHECK N-O SAFETY GDO WON'T CLOSE BECAUSE THE N-O REVERSING IS ACTIVE
66 CHECK ODC STB GDO WON'T CLOSE BECAUSE THE ODC STB IS BLOCKED
67 CHECK N-C SAFETY GDO WON'T CLOSE BEC AUSE THE N-C REVERSING INPUT IS ACTIVE
68 CHECK MON. EDGE GDO WON'T CLOSE BECAUSE THE MONITORED EDGE SENSOR IS ACTIVE
69 OVERHEATED MOTOR GDO WON'T RUN BECAUSE THE MOTOR IS OVERHEATED
6C NO RUN
6D NO RUN
6E NO RUN
6F EXP MODULE FAIL GDO WON'T RUN BECAUSE AN EXPANSION MODULE FAILURE IS PREVENTING IT
DISPLAY
Code
>
OPEN BUTTON GDO REVERSED BECAUSE THE OPEN BUTTON WAS ACTIVATED
>
ONE BUTTON GDO REVERSED BECAUSE THE 1 BUTTON WAS ACTIVATED
>
RADIO GDO REVERSED BECAUSE THE RADIO INPUT WAS ACTIVATED
>
AUX OPEN GDO REVERSED BECAUSE THE AUXILIARY OPEN INPUT WAS ACTIVATED
>
OPEN KEY GDO REVERSED BECAUSE THE KEYPAD OPEN KEY WAS ACTIVATED
>
N-O SAFETY GDO REVERSED BECAUSE THE N-O REVERSING INPUT WAS ACTIVATED
>
ODC STB GDO REVERSED BECAUSE THE ODC STB WAS BLOCKED
>
N-C SAFETY GDO REVERSED BECAUSE THE N-C REVERSING INPUT WAS ACTIVATED
>
MON. EDGE GDO REVERSED BECAUSE THE MONITORED EDGE SENSOR WAS ACTIVATED
>
DOOR FORCE GDO REVERSED BECAUSE THE FORCE REQUIRED TO CLOSE THE DOOR WAS TOO HIGH
>
LOSS OF C/C GDO REVERSED BECAUSE CONSTANT CONTACT ON THE CONTROL WAS REMOVED BEFORE REACHING THE DOWN LIMIT
>
MAX RUN TMR GDO REVERSED BECAUSE THE CLUTCH SLIPPED OR SOME OTHER FAULT OCCURRED THAT ALLOWED THE GDO TO RUN TOO LONG
>
HOT MOTOR GDO STOPPED BECAUSE THE MOTOR WAS OVERHEATED
>
OPEN MRT GDO STOPPED BECAUSE THE CLUTCH SLIPPED OR SOME OTHER FAULT OCCURRED THAT ALLOWED THE GDO TO RUN OPEN TOO LONG
>
CLOSE MRT GDO STOPPED BECAUSE THE CLUTCH SLIPPED OR SOME OTHER FAULT OCCURRED THAT ALLOWED THE GDO TO RUN DOWN TOO LONG
>
OPEN INTLK GDO STOPPED BECAUSE THE HOIST INTERLOCK OR EXTERNAL INTERLOCK IS OPEN
>
WRONG GDO GDO STOPPED BECAUSE THE BOARD IS SET FOR JACKSHAFT MODE, BUT INSTALLED IN A TROLLEY OPERATOR
>
DOOR FORCE GDO STOPPED BECAUSE THE FORCE REQUIRED TO OPEN THE DOOR WAS TOO HIGH
>
WRONG LIMIT GDO STOPPED BECAUSE THE UP LIMIT ACTIVATED WHEN CLOSING OR THE DOWN LIMIT ACTIVATED WHEN OPENING
>
DOWN LIMIT GDO STOPPED BECAUSE IT COULDN'T LEAVE THE DOWN LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM
>
UP LIMIT GDO STOPPED BECAUSE IT COULDN'T LEAVE THE UP LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM
>
DOWN LIM GDO WON'T CLOSE BECAUSE ITS ALREADY AT THE DOWN LIMIT
>
UP LIMIT GDO WON'T OPEN BECAUSE ITS ALREADY AT THE UP LIMIT
>
MID STOP GDO WON'T RUN BECAUSE ITS AT OR ABOVE THE MID-STOP LIMIT & CAN'T RUN UP & A REVERSING INPUT IS PREVENTING IT FROM CLOSING
Section 10: Appendix C
>>
C/C RADIO INPUT WON'T WORK WITH OPEN OR CLOSE FUNCTION IN CONSTANT CONTACT MODE
Condition Code Description
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
10.8
Page 48
Section 10: Appendix C
Display Error Codes (cont’)
Condition
Code
70 BOARD FAILURE 70 CONTROL BOARD FAILURE 70, CONTACT FACTORY TECHNICAL SERVICE DEPT.
71 BOARD FAILURE 71 CONTROL BOARD FAILURE 71, CONTACT FACTORY TECHNICAL SERVICE DEPT.
74 BOARD FAILURE 74 CONTROL BOARD FAILURE 74, CONTACT FACTORY TECHNICAL SERVICE DEPT.
75 BOARD FAILURE 75 CONTROL BOARD FAILURE 75, CONTACT FACTORY TECHNICAL SERVICE DEPT.
76 BOARD FAILURE 76 CONTROL BOARD FAILURE 76, CONTACT FACTORY TECHNICAL SERVICE DEPT.
77 BOARD FAILURE 77 CONTROL BOARD FAILURE 77, CONTACT FACTORY TECHNICAL SERVICE DEPT.
80 BOARD FAILURE 80 CONTROL BOARD FAILURE 80, CONTACT FACTORY TECHNICAL SERVICE DEPT.
81 BOARD FAILURE 81 CONTROL BOARD FAILURE 81
82 BOARD FAILURE 82 CONTROL BOARD FAILURE 82, CONTACT FACTORY TECHNICAL SERVICE DEPT.
83 BOARD FAILURE 83 CONTROL BOARD FAILURE 83, CONTACT FACTORY TECHNICAL SERVICE DEPT.
84 BOARD FAILURE 84 CONTROL BOARD FAILURE 84, CONTACT FACTORY TECHNICAL SERVICE DEPT.
85 EXP PORT PROBLEM EXPANSION PORT IS SHORT CIRCUITED, TRY DISCONNECTING EXPANSION MODULES OR CONTACT FACTORY TECHNICAL SERVICE DEPT.
86 BOARD FAILURE 86 CONTROL BOARD FAILURE 86, DISCONNECT EXPANSION MODULES. IF NO CHANGE, CONTACT FACTORY TECHNICAL SERVICE DEPT.
88 TCM FAILURE TIMER CLOSE MODULE ( TCM) HAS FAILED
8A AOM FAILURE AUXILIARY OUTPUT MODULE (AOM) HAS FAILED
8E REV INTERRUPTED GDO LOST POWER OR ENCOUNTERED ANOTHER PROBLEM DURING THE REVERSAL PROCESS, REVERSAL IS COMPLETING NOW
8F LIMIT MOD. FAIL GDO WON'T RUN, LIMIT MODULE HAS FAILED
90 DIAGNOSTIC MODE GDO IS IN DIAGNOSTIC MODE, NORMAL FUNCTIONS ARE NOT ALLOWED
A0 OPEN BTN BAD > PU OPEN & CLOSE BUTTONS WON'T WORK,
A1 CLOSE BTN BAD > PU OPEN & CLOSE BUTTONS WON'T WORK, THE CLOSE BUTTON WAS ACTIVE WHEN THE GDO WAS POWERED-UP
A2 ONE BTN BAD > PU 1 BUTTON WON'T WORK, THE 1 BUTTON WAS ACTIVE WHEN THE GDO WAS POWERED-UP
A3 RADIO BAD > PWR UP RADIO INPUT WON'T WORK, THE RADIO INPUT WAS ACTIVE WHEN THE GDO WAS POWERED-UP
A4 AUX OPEN BAD > PU AUXILIARY OPEN INPUT WON'T WORK, THE AUXILIARY OPEN INPUT WAS ACTIVE WHEN THE GDO WAS POWERED-UP
A5 OPEN KEY BAD > PU KEYPAD OPEN & CLOSE KEYS WON'T WORK, THE OPEN KEY WAS ACTIVE WHEN THE GDO WAS POWERED-UP
A6 CLOSE KEY BAD > PU KEYPAD OPEN & CLOSE KEYS WON'T WORK, THE CLOSE KEY WAS ACTIVE WHEN THE GDO WAS POWERED-UP
A7 MULT KEYS BAD > PU 1 OR MORE KEYPAD CALIBRATION KEYS WON'T WORK, 1 OR MORE WERE ACTIVE WHEN THE GDO WAS POWERED-UP
AA TCM BAD > POWER UP TIMER CLOSE MODULE WON'T CLOSE DOOR, IT WAS ACTIVE WHEN THE GDO WAS POWERED-UP
DISPLAY
Condition Code Description
, CONTACT FACTORY TECHNICAL SERVICE DEPT.
THE OPEN BUTTON WAS ACTIVE WHEN THE GDO WAS POWERED-UP
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
10.9
Page 49
THIS PAGE LEFT BLANK
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
Page 50
Commercial Operator Limited Warranty
integrated cycle counter contained in the Operator.
Two (2) years or When the Operator exceeds 20 000 cycles of operation as measured by the
GCL-MJ&MH
The Genie Company ("Seller") warrants to the original purchaser of this commercial door operator
Medium Duty Operator
ORIGINAL PURCHASER
(“Product”) subject to all of the terms and conditions hereof that the Product and all components
thereof will be free from defects in materials and workmanship under normal use for the following
period(s) measured from the date of installation
Seller’s obligation under this warranty is specifically limited to repairing or replacing at its option any
part which is determined by Seller to be defective during the applicable warranty period. Any labor
This warranty does not apply to any unauthorized alteration or repair of the Product or to any Product or
component which has been damaged or deteriorated due to misuse neglect accident failure to provide
charges are excluded and will be the responsibility of the purchaser.
necessary maintenance normal wear and tear or acts of God or any other cause beyond the reasonable
This warranty is made to the original purchaser of the Product only and is not transferable or assignable.
www.geniecompany.com 08-12
EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
control of Seller.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES EITHER
IN NO EVENT SHALL SELLER BE RESPONSIBLE FOR OR LIABLE TO ANYONE FOR SPECIAL
INDIRECT COLLATERAL PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES even if
Seller has been advised of the possibility of such damages. Such excluded damages include but are
business or other similar indirect financial loss.
Claims under this warranty must be made promptly after discovery within the applicable warranty period
and in writing to the Seller or to the authorized distributor or installer whose name and address appear below.
The purchaser must allow Seller a reasonable opportunity to inspect any Product claimed to be defective
prior to removal or any alteration of its condition. Proof of the purchase and/or installation date and
not limited to loss of goodwill loss of profits loss of use cost of any substitute product interruption of
identification as the original purchaser may be required.
INSTALLATION ADDRESS
SELLER:
SELLER S ADDRESS:
FACTORY ORDER #:
DATE OF INSTALLATION:
SIGNATURE OF SELLER:
11.1
Page 51
THIS PAGE LEFT BLANK
GCL-MJ&MH
Medium Duty Operator
www.geniecompany.com 08-12
Page 52
One Door Dr.
Mt. Hope, OH 44660
Loading...