Genie AWP-15S, AWP-25S, AWP-20S, AWP-30S Operator's Manual

Operator’s Manual First Edition • Ninth Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 8

Legend ....................................................................... 9

Pre-operation Inspection ........................................... 10

Maintenance ............................................................. 12

Function Tests.......................................................... 15

Workplace Inspection................................................ 18

Operating Instructions............................................... 19

Battery Charging Instructions.................................... 21

Transport Instructions ............................................... 22

Tilt-back Operation Instructions ................................ 25

Decals ...................................................................... 29

Specifications ........................................................... 31

Contact us:

Internet: http://www.genielift.com
e-mail: [e-mail]

Copyright © 1996 by Genie Industries
First Edition: Ninth Printing, September 2014
"Genie" and "AWP" are registered trademarks

of Genie Industries in the U.S.A. and many other
countries. "Super Series" is a trademark of Genie
Industries.

This machine complies with
ANSI/SIA 92.3-1990.

Printed on recycled paper
Printed in U.S.A.

Genie AWP Super Series Part No. 37168

Operator’s ManualFirst Edition • Ninth Printing

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will
cause death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey:

- manufacturer’s instructions and
safety rules—operator’s manual and
machine decals

- employer’s safety rules and worksite
regulations

- applicable governmental regulations

You are properly trained to safely operate the

machine.

Part No. 37168 Genie AWP Super Series 1

The first time this machine is set up for use, a

breather cap is installed. See Pre-operation
Inspection section.

Operator’s Manual First Edition • Ninth Printing

SAFETY RULES

Tip-over Hazards

Do not raise the platform unless the base is level,
all four outriggers are properly installed and the
leveling jacks firmly contact the floor.

Do not adjust or remove the outriggers while the
platform is occupied or raised.

Do not move the machine while the platform is
raised.

Do not place ladders or scaffolds in the platform or
against any part of this machine.

Do not place or attach overhanging loads to any
part of this machine.

Do not raise the platform unless the machine is
level. Do not set the machine up on a surface
where it cannot be leveled using only the leveling
jacks. Do not use chocks, blocks or shims of any
kind to level the machine.

Do not cause a horizontal force or side load to the
machine by raising or lowering a fixed or
overhanging load.

Do not push off or pull
toward any object outside
the platform.

Maximum allowable
manual force

45 lbs 200 N

Do not use the machine on a moving or mobile
surface or vehicle.

2 Genie AWP Super Series Part No. 37168

Operator’s ManualFirst Edition • Ninth Printing

SAFETY RULES

ANSI / CSA models: Do not raise the platform
when wind speeds may exceed 28 mph / 12.5 m/s.
If wind speeds exceed 28 mph / 12.5 m/s when
platform is raised, lower the platform and do not
continue to operate the machine.

CE/AUS standard base models with outdoor
outriggers: Do not raise the platform when wind

speeds may exceed 28 mph / 12.5 m/s. If wind
speeds exceed 28 mph / 12.5 m/s when platform is
raised, lower the platform and do not continue to
operate the machine.

CE/AUS standard base models with indoor
outriggers: Indoor use only. Do not raise the

platform when wind speeds may exceed 0 mph / 0
m/s. If wind speeds exceed 0 mph / 0 m/s when
platform is raised, lower the platform and do not
continue to operate the machine.

CE/AUS Narrow or RT base models: Indoor use
only. Do not raise the platform when wind speeds
may exceed 0 mph / 0 m/s. If wind speeds exceed
0 mph / 0 m/s when platform is raised, lower the
platform and do not continue to operate the
machine.

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.

Do not exceed the rated platform load capacity.

Maximum capacity (all models except Canada)

AWP-15S 350 lbs 159 kg
AWP-20S 350 lbs 159 kg
AWP-25S 350 lbs 159 kg
AWP-30S 350 lbs 159 kg
AWP-36S 350 lbs 159 kg
AWP-40S 300 lbs 136 kg

Maximum capacity (models sold in Canada only)

AWP-15S 300 lbs 136 kg
AWP-20S 300 lbs 136 kg
AWP-25S 300 lbs 136 kg
AWP-30S 300 lbs 136 kg
AWP-36S 300 lbs 136 kg
AWP-40S 300 lbs 136 kg

Part No. 37168 Genie AWP Super Series 3

Maximum occupancy 1 person

Operator’s Manual First Edition • Ninth Printing

SAFETY RULES

Do not operate the machine near drop-offs, holes,
bumps, debris, unstable or slippery surfaces or
other possible hazardous conditions.

Do not alter or disable machine components that in
any way affect safety and stability.

Do not replace items critical to stability with items
of different weight or specification. Use only Genie
authorized replacement parts.

Do not push the Genie AWP from the platform side
of the machine.

When moving the machine with a forklift or other
transport vehicle, the platform should be fully
lowered, the machine should be turned off and no
personnel shall remain in the platform.

Do not use the machine to lift material or
equipment. The machine is intended to lift
personnel and tools to an aerial work site.

Fall Hazards

Do not sit, stand or climb
on the platform guard rails.
Maintain a firm footing on
the platform floor at all
times.

Do not exit the platform
while raised. If a power
failure occurs, have ground
personnel activate the manual lowering valve.

Electrocution Hazards

This machine, even with an optional fiberglass
platform, is not electrically insulated and will not
provide protection from contact with or proximity to
electrical current.

Keep away from the machine if it contacts
energized power lines or becomes electrically
charged. Personnel on the ground or in the platform
must not touch or operate the machine until
energized power lines are shut off.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Minimum Safe

Voltage Approach Distance
Phase to Phase Feet Meters

0 to 300V Avoid Contact
300V to 50KV 10 3.05

Keep the platform floor clear of debris.
Lower the platform entry mid-rail or gate before

operating.

4 Genie AWP Super Series Part No. 37168

50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72

Operator’s ManualFirst Edition • Ninth Printing

SAFETY RULES

Allow for platform movement, electrical line sway
or sag and movement due to strong or gusty winds.

Do not use the machine as a ground for welding.
Do not operate an AC powered machine or a DC

battery charger unless using a 3-wire grounded
extension cord connected to a grounded AC circuit.
Do not alter or disable 3-wire grounded plugs.

Collision Hazards

Check the work area for overhead obstructions or
other possible hazards.

Be aware of crushing hazard when grasping the
platform guard rail.

Do not lower the platform
unless the area below is
clear of personnel and
obstructions.

Improper Use Hazard

Do not leave the machine unattended unless the
key is removed to secure from unauthorized use.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.
Be sure all maintenance has been performed

as specified in this manual and the Genie AWP
Super Series service manual.

Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage
container located on the platform.

Conduct a thorough pre-operation inspection of the
machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.

Do not use the machine as a ground for welding.

Use common sense and
planning to control the
movement of the machine
on or near inclines.

Stay clear of descending
platform.

Part No. 37168 Genie AWP Super Series 5

Operator’s Manual First Edition • Ninth Printing

SAFETY RULES

Battery and Charger Safety

- DC Models
Burn Hazards

Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries.

Avoid spilling or contacting
battery acid. Neutralize
battery acid spills with
baking soda and water.

The battery pack must
remain in an upright
position.

Explosion Hazards

Electrocution Hazards

Connect the charger to a
grounded AC circuit only.

Do not expose the battery
or charger to water and/or
rain.

Before each use, inspect
for damage. Replace
damaged components
before operating.

Lifting Hazard

The battery pack weighs 90 lbs / 40.8 kg. Use the
appropriate number of people and proper lifting
techniques when lifting the battery pack.

Batteries emit explosive
gas. Keep sparks, flames
and lighted tobacco away
from the battery.

Charge the battery in a well­ventilated area.

Do not disconnect charger DC output wires from the
battery when the charger is on.

6 Genie AWP Super Series Part No. 37168

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Operator’s ManualFirst Edition • Ninth Printing

SAFETY RULES

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

Green—used to indicate operation
or maintenance information.

Part No. 37168 Genie AWP Super Series 7

Operator’s Manual First Edition • Ninth Printing

Controls

Ground Controls ­AC and DC Models

1 2

7 6 5

3 4

Ground Controls ­Air Models

38

12

Platform Controls ­ANSI & CSA

19 10

8 Genie AWP Super Series Part No. 37168

Platform Controls ­CE

9

1

10

1 Red Emergency Stop button
2 Key switch
3 Outrigger interlock display

lights (four)

4 Low battery indicator light for

auxiliary lowering

5 DC models: Low battery

indicator light
6 Power light
7 Auxiliary platform lowering

button
8 Air pressure gauge
9 Control activate button
10 Up/Down switch

Operator’s ManualFirst Edition • Ninth Printing

Legend

1 Outrigger lock pin
2 Base outrigger

socket

3 Outrigger with

leveling jack
4 Platform
5 Platform entry mid-

rail or gate
6 AC models: Power

supply for machine

DC models: Power

to platform

Part No. 37168 Genie AWP Super Series 9

7 Ground controls
8 Mast
9 Lifting eye
1 0 AC models: Circuit

11 Outrigger storage

1 2 Tilt-back frame

1 3 Tilt-back strut
1 4 Tilt-back frame
15 Loading stop

breaker

socket

retaining pin

bracket

1 6 Loading pivot bar
17 Forklift pocket
18 Manual lowering

valve (under
machine)

19 Airline lubricator

adjustment knob

2 0 Air supply for

machine
21 Airline lubricator
2 2 DC models: Battery

pack with charger

23 Hydraulic power unit
24 Winching/tie-down

point
2 5 Bubble level
26 Base
27 Sliding T-handle
2 8 AC outlet
2 9 Platform controls
30 Operator's manual

storage container

Operator’s Manual First Edition • Ninth Printing

Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a
Pre-operation Inspection and routine maintenance.

The Pre-operation Inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.
Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform the function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

Breather Cap - AC & DC Models

is apparently wrong with a machine before the
operator performs the function tests.

The Pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.

Refer to the list on the next page and check each
of the items and locations for modifications,
damage or loose or missing parts.

A damaged or modified machine must never be
used. If damage or any variation from factory
delivered condition is discovered, the machine
must be tagged and removed from service.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Component damage will occur if the machine
is operated without a breather cap. Check to make
sure the breather cap is in place in the hydraulic
reservoir.

AWP-36 & AWP-40: The
first time these machines
are set up for use, the pipe
plug in the hydraulic
reservoir should be
removed and permanently
replaced with a breather
cap.

A breather cap is supplied and can be found
in an envelope taped to the mast near the
platform controls.

10 Genie AWP Super Series Part No. 37168

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.