Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie.
of Genie Industries in the U.S.A. and many other
countries. "Super Series" is a trademark of Genie
Industries.
This machine complies with
ANSI/SIA 92.3-1990.
Printed on recycled paper
Printed in U.S.A.
Genie AWP Super SeriesPart No. 37168
Page 3
Operator’s ManualFirst Edition • Ninth Printing
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
cause death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey:
- manufacturer’s instructions and
safety rules—operator’s manual and
machine decals
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You are properly trained to safely operate the
machine.
Part No. 37168Genie AWP Super Series1
The first time this machine is set up for use, a
breather cap is installed. See Pre-operation
Inspection section.
Page 4
Operator’s ManualFirst Edition • Ninth Printing
SAFETY RULES
Tip-over Hazards
Do not raise the platform unless the base is level,
all four outriggers are properly installed and the
leveling jacks firmly contact the floor.
Do not adjust or remove the outriggers while the
platform is occupied or raised.
Do not move the machine while the platform is
raised.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not place or attach overhanging loads to any
part of this machine.
Do not raise the platform unless the machine is
level. Do not set the machine up on a surface
where it cannot be leveled using only the leveling
jacks. Do not use chocks, blocks or shims of any
kind to level the machine.
Do not cause a horizontal force or side load to the
machine by raising or lowering a fixed or
overhanging load.
Do not push off or pull
toward any object outside
the platform.
Maximum allowable
manual force
45 lbs200 N
Do not use the machine on a moving or mobile
surface or vehicle.
2Genie AWP Super SeriesPart No. 37168
Page 5
Operator’s ManualFirst Edition • Ninth Printing
SAFETY RULES
ANSI / CSA models: Do not raise the platform
when wind speeds may exceed 28 mph / 12.5 m/s.
If wind speeds exceed 28 mph / 12.5 m/s when
platform is raised, lower the platform and do not
continue to operate the machine.
CE/AUS standard base models with outdoor
outriggers: Do not raise the platform when wind
speeds may exceed 28 mph / 12.5 m/s. If wind
speeds exceed 28 mph / 12.5 m/s when platform is
raised, lower the platform and do not continue to
operate the machine.
CE/AUS standard base models with indoor
outriggers: Indoor use only. Do not raise the
platform when wind speeds may exceed 0 mph / 0
m/s. If wind speeds exceed 0 mph / 0 m/s when
platform is raised, lower the platform and do not
continue to operate the machine.
CE/AUS Narrow or RT base models: Indoor use
only. Do not raise the platform when wind speeds
may exceed 0 mph / 0 m/s. If wind speeds exceed
0 mph / 0 m/s when platform is raised, lower the
platform and do not continue to operate the
machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.
Do not exceed the rated platform load capacity.
Maximum capacity (all models except Canada)
AWP-15S350 lbs159 kg
AWP-20S350 lbs159 kg
AWP-25S350 lbs159 kg
AWP-30S350 lbs159 kg
AWP-36S350 lbs159 kg
AWP-40S300 lbs136 kg
Maximum capacity (models sold in Canada only)
AWP-15S300 lbs136 kg
AWP-20S300 lbs136 kg
AWP-25S300 lbs136 kg
AWP-30S300 lbs136 kg
AWP-36S300 lbs136 kg
AWP-40S300 lbs136 kg
Part No. 37168Genie AWP Super Series3
Maximum occupancy1 person
Page 6
Operator’s ManualFirst Edition • Ninth Printing
SAFETY RULES
Do not operate the machine near drop-offs, holes,
bumps, debris, unstable or slippery surfaces or
other possible hazardous conditions.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to stability with items
of different weight or specification. Use only Genie
authorized replacement parts.
Do not push the Genie AWP from the platform side
of the machine.
When moving the machine with a forklift or other
transport vehicle, the platform should be fully
lowered, the machine should be turned off and no
personnel shall remain in the platform.
Do not use the machine to lift material or
equipment. The machine is intended to lift
personnel and tools to an aerial work site.
Fall Hazards
Do not sit, stand or climb
on the platform guard rails.
Maintain a firm footing on
the platform floor at all
times.
Do not exit the platform
while raised. If a power
failure occurs, have ground
personnel activate the manual lowering valve.
Electrocution Hazards
This machine, even with an optional fiberglass
platform, is not electrically insulated and will not
provide protection from contact with or proximity to
electrical current.
Keep away from the machine if it contacts
energized power lines or becomes electrically
charged. Personnel on the ground or in the platform
must not touch or operate the machine until
energized power lines are shut off.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
Minimum Safe
VoltageApproach Distance
Phase to PhaseFeet Meters
0 to 300VAvoid Contact
300V to 50KV103.05
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or gate before
operating.
4Genie AWP Super SeriesPart No. 37168
50KV to 200KV154.60
200KV to 350KV206.10
350KV to 500KV257.62
500KV to 750KV3510.67
750KV to 1000KV4513.72
Page 7
Operator’s ManualFirst Edition • Ninth Printing
SAFETY RULES
Allow for platform movement, electrical line sway
or sag and movement due to strong or gusty winds.
Do not use the machine as a ground for welding.
Do not operate an AC powered machine or a DC
battery charger unless using a 3-wire grounded
extension cord connected to a grounded AC circuit.
Do not alter or disable 3-wire grounded plugs.
Collision Hazards
Check the work area for overhead obstructions or
other possible hazards.
Be aware of crushing hazard when grasping the
platform guard rail.
Do not lower the platform
unless the area below is
clear of personnel and
obstructions.
Improper Use Hazard
Do not leave the machine unattended unless the
key is removed to secure from unauthorized use.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Be sure all maintenance has been performed
as specified in this manual and the Genie AWP
Super Series service manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.
Do not use the machine as a ground for welding.
Use common sense and
planning to control the
movement of the machine
on or near inclines.
Stay clear of descending
platform.
Part No. 37168Genie AWP Super Series5
Page 8
Operator’s ManualFirst Edition • Ninth Printing
SAFETY RULES
Battery and Charger Safety
- DC Models
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries.
Avoid spilling or contacting
battery acid. Neutralize
battery acid spills with
baking soda and water.
The battery pack must
remain in an upright
position.
Explosion Hazards
Electrocution Hazards
Connect the charger to a
grounded AC circuit only.
Do not expose the battery
or charger to water and/or
rain.
Before each use, inspect
for damage. Replace
damaged components
before operating.
Lifting Hazard
The battery pack weighs 90 lbs / 40.8 kg. Use the
appropriate number of people and proper lifting
techniques when lifting the battery pack.
Batteries emit explosive
gas. Keep sparks, flames
and lighted tobacco away
from the battery.
Charge the battery in a wellventilated area.
Do not disconnect charger DC output wires from the
battery when the charger is on.
6Genie AWP Super SeriesPart No. 37168
Page 9
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Operator’s ManualFirst Edition • Ninth Printing
SAFETY RULES
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
machine
21 Airline lubricator
2 2 DC models: Battery
pack with charger
23 Hydraulic power unit
24 Winching/tie-down
point
2 5 Bubble level
26 Base
27 Sliding T-handle
2 8 AC outlet
2 9 Platform controls
30 Operator's manual
storage container
Page 12
Operator’s ManualFirst Edition • Ninth Printing
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
Pre-operation Inspection and routine maintenance.
The Pre-operation Inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Always perform the function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Breather Cap - AC & DC Models
is apparently wrong with a machine before the
operator performs the function tests.
The Pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.
Refer to the list on the next page and check each
of the items and locations for modifications,
damage or loose or missing parts.
A damaged or modified machine must never be
used. If damage or any variation from factory
delivered condition is discovered, the machine
must be tagged and removed from service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Component damage will occur if the machine
is operated without a breather cap. Check to make
sure the breather cap is in place in the hydraulic
reservoir.
AWP-36 & AWP-40: The
first time these machines
are set up for use, the pipe
plug in the hydraulic
reservoir should be
removed and permanently
replaced with a breather
cap.
A breather cap is supplied and can be found
in an envelope taped to the mast near the
platform controls.
10Genie AWP Super SeriesPart No. 37168
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.
Page 13
Pre-operation Inspection
Operator’s ManualFirst Edition • Ninth Printing
PRE-OPERATION INSPECTION
Be sure that the operator’s, safety and
responsibilities manuals are complete, legible
and in the storage container located on the
platform.
Be sure that all decals are legible and in place.
See Decals section.
Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenance section.
AC & DC models: Check for hydraulic oil leaks
and proper oil level. Add oil if needed. See
Maintenance section.
RT base models: Check for proper tire pressure.
Add air to tires if needed. See Maintenance
section.
Air models: Check the oil level of the airline
lubricator. See Maintenance section.
Air models: Check the oil lubricator canister drip
rate. Adjust as needed. See Maintenance
section.
Air models: Check the air filter/regulator
canister. Drain water as needed. See
Maintenance section.
Sequencing cables and pulleys
Lifting chains and idler wheels
Nuts, bolts and other fasteners
Mast columns and counterweight
Breather cap
Outriggers, leveling jacks and footpads
Adjustable glide pads
Check entire machine for:
Dents or damage
Corrosion or oxidation
Cracks in welds or structural components
Inspect and clean battery terminals and all
battery cable connections.
Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
Check the following components or areas for
damage, modifications and improperly installed or
missing parts:
Electrical components, wiring and
electrical cables
AC & DC models: Hydraulic power unit,
hoses, fittings and cylinder
Air models: Air power unit, airlines, fittings
and cylinder
Platform entry mid-rail or gate
Part No. 37168Genie AWP Super Series11
Page 14
Operator’s ManualFirst Edition • Ninth Printing
Maintenance
Check the Battery - DC Models
Proper battery condition is essential to good
machine performance and safe operation. Improper
fluid levels or damaged cables and connections can
result in engine component damage and hazardous
Observe and Obey:
Only routine maintenance items specified in this
manual shall be performed by the operator.
Scheduled maintenance inspections shall be
completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.
conditions.
Electrocution hazard. Contact with
hot or live circuits could result in
death or serious injury. Remove all
rings, watches and other jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.
Maintenance Symbols Legend
The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.
Indicates that tools will be required to
perform this procedure.
Indicates that new parts will be required
to perform this procedure.
Perform this test after fully
charging the battery.
1 Put on protective clothing and eye wear.
2 Remove the battery vent caps.
3 Check the battery acid level. If needed,
replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.
4 Install the vent caps.
12Genie AWP Super SeriesPart No. 37168
Page 15
Operator’s ManualFirst Edition • Ninth Printing
MAINTENANCE
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.
1 Be sure the platform is fully lowered.
2 Check the sight gauge on the side of the
hydraulic reservoir.
Result: The hydraulic oil level should be visible
in the middle of the sight gauge. Do not overfill.
Hydraulic oil specifications
Hydraulic oil typeDexron equivalent
Check the Air Line Lubricator Oil
Level - Air Models
Maintaining the proper oil level in the lubricator
canister is essential to safe operation and good
machine performance. Failure to keep the lubricator
canister at the proper oil level could result in unsafe
operating conditions and possible component
damage.
1 Be sure the platform is fully lowered.
2 Inspect the lubricator canister for the proper oil
level.
Result: The oil level must be within 1/2 inch /
12.7 mm from the top of the lubricator canister.
3 To add oil, remove the oil lubricator canister
from the lubricator base and fill with oil. Install
the canister back onto the lubricator base.
Oil Specifications
Check the Tire Pressure - RT
Base Models
It is essential to maintain proper pressure in all airfilled tires. Improperly inflated tires can affect
machine handling.
1 Check each tire with an air pressure gauge. Add
air as needed. The proper air pressure is
stamped on the tire.
Oil Type10W automotive engine oil
Part No. 37168Genie AWP Super Series13
Page 16
Operator’s ManualFirst Edition • Ninth Printing
MAINTENANCE
Check the Oil Lubricator
Canister Drip Rate - Air Models
Maintaining the proper oil drip rate into the lubricator
canister is essential to safe operation and good
machine performance. Failure to maintain the
proper drip rate could result in machine component
damage.
1 While raising the platform, visually inspect the
oil lubricator sight gauge.
Result: There should be a maximum of 1 to 2
drops of oil visible in the sight gauge.
2 To adjust the drip rate, turn the oil flow control
valve clockwise to decrease the flow or
counterclockwise to increase the flow.
3 Repeat this procedure until the proper oil drip
rate is achieved.
Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
Check the Air Filter/Regulator
Canister - Air Models
It is essential to drain the air filter/regulator canister
of water to ensure good air motor performance and
service life. A water-filled canister could cause the
air motor to perform poorly and continued use could
cause component damage.
1 Check the air filter/regulator canister for any
water accumulation.
2 If water is visible, loosen the drain plug at the
bottom of the canister and allow the water to
drain out.
The Function Tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturers
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests before putting the machine into service.
3 Always perform the function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Part No. 37168Genie AWP Super Series15
Page 18
Operator’s ManualFirst Edition • Ninth Printing
FUNCTION TESTS
Function Tests
Setup
1 Position the machine directly below the desired
work area.
2 Connect to the appropriate power source:
DC models: Connect battery pack.
AC models: Connect to a grounded 15A AC
power supply. Use a 12 gauge / 3.3mm2 3-wire
grounded extension cord no longer than
50 feet / 13 m.
Air models: Connect the airline.
3 Insert the key and turn to the ON position OR
turn to platform control.
4 Pull out the red Emergency Stop button to the
ON position at the ground controls.
5 Twist to release the red Emergency Stop button
at the platform controls.
Result: AC & DC models: The power light should
come on.
Air models: The air
pressure gauge should
read 80-110 psi /5.5 -
7.8 bar.
7 Check the interlock display lights at the ground
controls. Confirm that the corresponding light is
on.
8 Repeat this procedure for each of the remaining
outriggers.
9 Use the bubble level and adjust the leveling
jacks until the machine base is level.
Test Emergency Stop
1 0 Push in the red Emergency Stop button at the
ground controls to the OFF position.
1 1 Push in the control activate button and rotate
the up/down switch in the direction of intended
travel.
ANSI & CSACE
6 Select an outrigger and
slide it into a base
socket until the
outrigger lock pin snaps
into place. Adjust the
outrigger to level the
abab
machine and raise the
base casters slightly off
the ground. Level the
machine using only the
outriggers. Do not use
chocks, blocks or shims
Result: The up/down function should not
operate.
acontrol activate button
bup/down switch
to level the machine.
16Genie AWP Super SeriesPart No. 37168
Page 19
Operator’s ManualFirst Edition • Ninth Printing
FUNCTION TESTS
1 2 Push in the red Emergency Stop button at the
platform controls to the OFF position.
1 3 Pull out the red Emergency Stop button at the
ground controls to the ON position.
1 4 Push in the control activate button and rotate
the up/down switch in the direction of intended
travel.
Result: The up/down function should not
operate.
Test Outrigger Interlock
1 5 Twist to release the red Emergency Stop button
at the platform controls.
Result: The up/down functions should operate.
1 6 Unscrew one leveling jack until the
corresponding interlock display light turns off.
Result: The up/down function should not
operate.
1 7 Return the leveling jack to the previous setting
and check the bubble level.
23 Connect the power source to the machine.
2 4 Turn the key switch to platform control
(if equipped).
2 5 Raise the platform slightly.
2 6 Disconnect the power source from the machine.
2 7 Push in the control activate button and rotate
the up/down switch in the down direction.
Result: The platform should lower.
2 8 Connect the power source to the machine.
Test Manual Lowering
2 9 Raise the platform slightly.
3 0 Activate the manual
lowering valve located
at the bottom of the
hydraulic cylinder.
Result: The
platform should
lower.
1 8 Repeat this procedure for each outrigger.
Test Auxiliary Platform Lowering
- AC & DC Models
1 9 Raise the platform slightly.
2 0 Disconnect the power source from the machine.
2 1 Turn the key switch to ground control
(if equipped).
2 2 Push in the auxiliary platform lowering button at
the ground controls.
Result: The platform should lower.
Part No. 37168Genie AWP Super Series17
Page 20
Operator’s ManualFirst Edition • Ninth Printing
Workplace Inspection
Workplace Inspection
Be aware of and avoid the following hazardous
situations:
·drop-offs or holes
·bumps, floor obstructions or debris
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
Know and understand the work place
inspection before going on to the next
section.
5 Only use the machine as it was intended.
Fundamentals
·overhead obstructions and high voltage
conductors
·hazardous locations
·inadequate surface support to withstand all load
forces imposed by the machine
·wind and weather conditions
·the presence of unauthorized personnel
·other possible unsafe conditions
The Workplace Inspection helps the operator
determine if the work place is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the work
place.
It is the operator’s responsibility to read and
remember the work place hazards, then watch for
and avoid them while moving, setting up and
operating the machine.
18Genie AWP Super SeriesPart No. 37168
Page 21
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Operator’s ManualFirst Edition • Ninth Printing
Operating Instructions
Setup
1 Position the machine directly below the desired
work area.
2 Connect to the appropriate power source:
DC models: Connect battery pack.
AC models: Connect to a grounded 15A AC
power supply. Use a 12 gauge / 3.3mm
grounded extension cord no longer than
50 feet / 13 m.
Air models: Connect the airline.
3 Insert the key and turn to the ON position OR
turn to platform control.
4 Pull out the red Emergency Stop button at the
ground controls and twist to release the red
Emergency Stop at the platform controls. Be
sure the power light is on or the air pressure
gauge reads 80-110 psi / 5.5 - 7.8 bar.
5 Install the outriggers and adjust to level the
machine and raise the base casters slightly off
the ground.
2
3-wire
Fundamentals
Using the machine for anything other than lifting
personnel and tools to an aerial work site is unsafe.
If more than one operator is expected to use a
machine at different times in the same work shift,
each operator is expected to follow all safety rules
and instructions in the operator’s manual. That
means every new operator should perform a preoperation inspection, function tests and a work
place inspection before using the machine.
Part No. 37168Genie AWP Super Series19
6 Check the interlock
display. Be sure all four
interlock display lights are
on and all four outriggers
are in firm contact with the ground.
7 Use the bubble level to make sure the machine
is level.
Note: If adjustment is necessary, check the bubble
level and interlock display again to make sure the
machine is level and all four interlock display lights
are on.
Page 22
Operator’s ManualFirst Edition • Ninth Printing
OPERATING INSTRUCTIONS
Emergency Stop
Push in the red Emergency Stop button at the
platform controls or at the ground controls to stop
the up function.
Platform Raise and Lower
1 Twist to release the red Emergency Stop button
at the platform controls.
2 Push in the control activate button and rotate
the up/down switch in the desired direction of
travel.
ANSI & CSACE
abab
Auxiliary Platform Lowering
- AC & DC Models
1 Turn the key switch to the ON position OR turn to
ground control. Pull out the red Emergency Stop
button to the ON position.
2 Activate the auxiliary platform lowering button at
the ground controls.
After Each Use
1 Select a safe storage location—firm, level
surface, weather protected, clear of obstruction
and traffic.
2 Chock the wheels to prevent the machine from
rolling.
3 Remove the key to secure from unauthorized
use.
4 DC models: Recharge the battery.
acontrol activate button
bup/down switch
Manual Lowering
1 Activate the manual
lowering valve located
at the bottom of the
hydraulic cylinder.
20Genie AWP Super SeriesPart No. 37168
Page 23
Battery and Charger Instructions
Operator’s ManualFirst Edition • Ninth Printing
OPERATING INSTRUCTIONS
8 Monitor the ampere meter for the correct charge
rate. The initial charge rate should be
approximately 10A. The charge rate will
decrease as the battery reaches full charge.
9 The charger will turn off automatically when the
battery is fully charged. Set the power switch to
the OFF position, then disconnect from the AC
supply.
Observe and Obey:
Do not use an external charger or booster
battery.
Charge the battery in a well-ventilated area.
Use proper AC input voltage for charging as
indicated on the charger.
Use only Genie authorized battery and charger.
To Charge Battery
1 Open the battery pack lid to access the battery.
2 Remove the battery vent caps and check the
battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.
3 Replace the battery vent caps.
4 Set the power switch to the OFF position. Be sure
that the DC output cord is properly connected to
the battery.
Black to negative, red to positive.
1 0 Check the battery acid level when the charge
cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.
Dry Battery Filling and
Charging Instructions
1 Remove the battery vent caps and permanently
remove the plastic seal from the battery vent
openings.
2 Fill each cell with battery acid (electrolyte) until
the level is sufficient to cover the plates.
Do not fill to maximum level until the battery charge
cycle is complete. Overfilling can cause the battery
acid to overflow during charging. Neutralize battery
acid spills with baking soda and water.
3 Install the battery vent caps.
4 Charge the battery.
5 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.
5 Connect the battery charger to a grounded AC
circuit.
6 If equipped: Set the AC Selector switch to the
proper voltage.
7 Set the power switch to the AUTO position.
Part No. 37168Genie AWP Super Series21
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Operator’s ManualFirst Edition • Ninth Printing
OPERATING INSTRUCTIONS
Lifting Instructions
The number of people required to load and unload a
machine is dependent on a number of factors,
including but not limited to:
Transport Instructions
Observe and Obey:
Be sure the transport vehicle capacity and
loading surfaces are sufficient to support the
machine weight. See Specifications section.
Some pick-up truck tailgates are not strong
enough to support the weight of the machine
and may require reinforcement.
Do not load the machine onto a transport vehicle
unless it is parked on a level surface.
The transport vehicle must be secured to
prevent rolling while the machine is being
loaded.
The machine must be securely fastened to the
transport vehicle.
Be sure to lock both swivel casters on the
tilt-back frame.
Do not transport with the machine resting on the
tilt-back frame.
· the physical condition, strength and
disabilities or prior injuries of the people
involved
· the vertical and horizontal distances the
machine has to be moved
· the number of times the machine will be
loaded or unloaded
· the stance, posture and grip used by the
people involved
· the lifting techniques used
· the site conditions and weather in which the
activity is being performed (i.e., slippery, icy,
raining)
The appropriate number of people and proper lifting
techniques must be used to prevent physical injury.
22Genie AWP Super SeriesPart No. 37168
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Operator’s ManualFirst Edition • Ninth Printing
OPERATING INSTRUCTIONS
Loading for Transport
1 Fully lower the platform.
2 Push in the red Emergency Stop buttons, turn
the key switch to the OFF position and remove
the key.
3 Remove the outriggers from the base and place
them in the storage sockets.
4 DC models: Disconnect the battery cable and
remove the battery pack.
5 Inspect the entire machine for loose or
unsecured items.
6 Slide the stop bracket to the top lock position.
a
b
astop bracket
bloading pivot
7 Hook the loading pivot to the stop bracket.
8 Position the machine
flush against the
loading surface.
Lower and lock the
stop bracket to the
lowest lock pin
position above the
loading surface.
9 All models with tilt-back frame:
Be sure both stop bracket lock pins are fully
locked.
Be sure both tilt-back frame swivel casters are
locked.
1 0 Slide out the T-handle until the lock pin snaps
into place.
1 1 Lift the T-handle to
tilt the machine
onto the loading
surface. Use the
appropriate number
of people and
proper lifting
techniques.
All models without tilt-back frame
12 Carefully push
the machine into
the transport
position.
a
1 3 Return the sliding
T-handle to the
b
stowed position.
1 4 Secure the machine base and mast to the
transport vehicle. Use chains or straps of ample
load capacity.
1 5 Reverse this procedure to unload the machine.
astop bracket
bloading pivot
All models with tilt-back frame
Part No. 37168Genie AWP Super Series23
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Operator’s ManualFirst Edition • Ninth Printing
OPERATING INSTRUCTIONS
Winching the Machine onto a
Flatbed Truck
1 Fully lower the platform.
2 Push in the red Emergency Stop buttons, turn
the key switch to the OFF position and remove
the key.
3 Remove the outriggers from the base and place
them in the storage sockets.
4 Inspect the entire machine for loose or
unsecured items.
5 Connect the cable to the winching point located
at the rear of the base.
6 Carefully winch the machine onto the truck.
7 Secure the machine base and mast to the
transport vehicle. Use chains or straps of ample
load capacity.
Loading the Machine With
a Crane
Use the lifting eye mounted on the rear mast
column.
The battery pack must be removed before lifting the
machine with a crane.
Be sure to inspect the machine and remove any
loose or unsecured items.
Always place the lifting hook
through the lifting eye so that
it points away from the
machine.
24Genie AWP Super SeriesPart No. 37168
Page 27
Operator’s ManualFirst Edition • Ninth Printing
OPERATING INSTRUCTIONS
Lifting Instructions
The number of people required to load and unload a
machine is dependent on a number of factors,
including but not limited to:
Tilt-back Operation Instructions
Observe and obey:
The retaining pin must be inserted to prevent the
spring loaded tilt-back frame from dropping.
Do not tilt the machine back unless the area is
clear of personnel and obstructions.
Do not stand behind or under the tilt-back frame
when raising or lowering it.
Tilt-back Frame
The Genie AWP Super
Series has a tilt-back
frame which allows the
machine to roll through a
standard doorway. The
tilt-back frame is
standard equipment on
standard base AWP-36S
and 40S models, and
optional on standard base
AWP-15S, 20S, 25S and
30S models. The tilt-back
frame is not available on
narrow base machines or
rough terrain base machines.
· the physical condition, strength and
disabilities or prior injuries of the people
involved
· the vertical and horizontal distances the
machine has to be moved
· the number of times the machine will be
loaded or unloaded
· the stance, posture and grip used by the
people involved
· the lifting techniques used
· the site conditions and weather in which the
activity is being performed (i.e., slippery, icy,
raining)
The appropriate number of people and proper lifting
techniques must be used to prevent physical injury.
Part No. 37168Genie AWP Super Series25
Page 28
Operator’s ManualFirst Edition • Ninth Printing
OPERATING INSTRUCTIONS
Lowering the Tilt-back Assembly
1 Be sure the area behind the machine and under
the tilt-back frame is clear of personnel and
obstructions.
2 Fully lower the platform.
3 Remove the outriggers from the base and place
them in the storage sockets.
The tilt-back frame is spring loaded and will
immediately fall
outward when the
retaining pin is
removed.
Maintain a firm
grasp on the tiltback frame and
remove the
retaining pin.
4 Lower the tilt-
back frame
and guide the
tilt-back strut into the strut socket.
Tilting Back the Machine
1 Slide out the T-
handle until the lock
pin snaps into
place.
2 Lift the machine
with the T-handle to
mid-tilt position—
casters on the tilt-back frame are in contact with
the floor, and the machine is supported by the
extended tilt-back strut. Use the appropriate
number of people and proper lifting techniques.
3 Continue lifting until the telescoping tilt-back
strut is completely compressed.
5 Insert the retaining pin into the strut socket.
4 Return the sliding T-handle to the stowed
position.
26Genie AWP Super SeriesPart No. 37168
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Operator’s ManualFirst Edition • Ninth Printing
OPERATING INSTRUCTIONS
Returning the Machine to
Standing Position
1 Be sure the area below the machine base and
T-handle is clear of personnel and obstructions.
2 Slide out the T-handle
untl the lock pin snaps
into place.
3 Carefully pull down the
T-handle until the
machine rests at mid-
tilt position.
4 Lower the machine with
the T-handle until the base casters are in
contact with the ground. Use the appropriate
number of people and proper lifting techniques.
5 Return the sliding T-handle to the stowed
position.
Stowing the Tilt-back Assembly
1 Remove the retaining pin.
2 Firmly grasp the tilt-back frame and remove the
tilt-back strut from the strut socket.
3 Lift the tilt-back
frame, hold in an
upright position
against the spring
and secure with
the retaining pin.
Part No. 37168Genie AWP Super Series27
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Operator’s ManualFirst Edition • Ninth Printing
Decals
Decal Inspection
Use the pictures on the next two pages to verify
that all decals are legible and in place. Below is a
numerical list with quantities and descriptions.
Note: Platform decals may
be in diffferent locations on
optional fiberglass basket.
Models
without
Tilt-back
Frame
or 1257853 or 1257854 or 1260610 or 46211
Part No. 37168Genie AWP Super Series29
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Operator’s ManualFirst Edition • Ninth Printing
DECALS
Note: Platform decals may
be in diffferent locations on
optional fiberglass basket.
Models with
Tilt-back
Frame
or 1257853 or 1257854 or 1260610 or 46211
30Genie AWP Super SeriesPart No. 37168
Page 33
Operator’s ManualFirst Edition • Ninth Printing
Specifications
Machine Specifications
Height, working maximum
AWP-15S21 ft 4 in6.5 m
AWP-20S26 ft 1 in8.0 m
AWP-25S30 ft 9 in9.4 m
AWP-30S35 ft 6 in10.8 m
AWP-36S42 ft 5 in12.9 m
AWP-40S46 ft 3 in14.1 m
Height, platform maximum
AWP-15S15 ft 4 in4.7 m
AWP-20S20 ft 1 in6.1 m
AWP-25S24 ft 9 in7.6 m
AWP-30S29 ft 6 in9.0 m
AWP-36S36 ft 6 in11.1 m
AWP-40S40 ft 3 in12.3 m
Outrigger footprint64 x 481/4 in64 x 481/4 in64 x 481/4 in711/2 x 58 in
(l x w) ANSI1.6 x 1.2 m1.6 x 1.2 m1.6 x 1.2 m1.8 x 1.5 m
Outrigger footprint711/2 x 58 in741/2 x 651/2 in831/4 x 74 in951/4 x 893/4 in
(l x w) CSA1.8 x 1.5 m1.9 x 1.6 m2.1 x 1.9 m2.4 x 2.3 m
Outrigger footprint64 x 481/4 in711/4 x 58 in711/4 x 58 in741/2 x 651/2 in
(l x w) CE Indoor1.6 x 1.2 m1.8 x 1.5 m1.8 x 1.5 m1.9 x 1.6 m
CE/AUS Narrow Base or Rough Terrain base machines are Indoor Use Only, even with longer outriggers.
Corner access/wall access*16 / 11 in141/4 / 81/2 in13 / 6 in181/2 / 71/4 in
CE Indoor40.6 / 27.9 cm53.3 / 31.1 cm49.5 / 24.7cm55.8 / 22.8 cm
* Corner of platform top rail to corner of wall with ability to rotate leveling jack.
Continuous improvement of our products is a Genie policy. Product specifications are subject to change without
notice or obligation.
Part No. 37168Genie AWP Super Series33
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Operator’s ManualFirst Edition • Ninth Printing
SPECIFICATIONS
Machine Specifications
Height, working maximum
AWP-15S21 ft 4 in6.5 m
AWP-20S26 ft 1 in8.0 m
AWP-25S30 ft 9 in9.4 m
AWP-30S35 ft 6 in10.8 m
Height, platform maximum
AWP-15S15 ft 4 in4.7 m
AWP-20S20 ft 1 in6.1 m
AWP-25S24 ft 9 in7.6 m
AWP-30S29 ft 6 in9.0 m
Outrigger footprint64 x 481/4 in64 x 481/4 in64 x 481/4 in711/2 x 58 in
(l x w) ANSI1.6 x 1.2 m1.6 x 1.2 m1.6 x 1.2 m1.8 x 1.5 m
Outrigger footprint711/2 x 58 in741/2 x 651/2 in831/4 x 74 in951/4 x 893/4 in
(l x w) CSA1.8 x 1.5 m1.9 x 1.6 m2.1 x 1.9 m2.4 x 2.2 m
Outrigger footprint64 x 481/4 in711/4 x 58 in711/4 x 58 in741/2 x 651/2 in
(l x w) CE Indoor1.6 x 1.2 m1.8 x 1.5 m1.8 x 1.5 m1.9 x 1.6 m
CE/AUS Narrow Base or Rough Terrain base machines are Indoor Use Only, even with longer outriggers.
Corner access/wall access*16 / 11 in141/4 / 81/2 in13 / 6 in181/2 / 71/4 in