Genie AWP 114002 User Manual

Operator’s Manual

with Maintenance Information

Third Edition

First Printing

Part No. 114002

Operator’s Manual Third Edition • First Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 8

Legend ....................................................................... 9

Pre-operation Inspection ........................................... 10

Maintenance ............................................................. 12

Function Tests .......................................................... 15

Workplace Inspection ................................................ 18

Operating Instructions ............................................... 19

Battery Charging Instructions .................................... 21

Transport Instructions ............................................... 22

Tilt-back Operation Instructions ................................ 25

Decals ...................................................................... 28

Specifications ........................................................... 32

Contact us:

Internet: http://www.genielift.com
e-mail: [e-mail]

Copyright © 1996 by Genie Industries

First Edition: Eighth Printing, October 2001

Second Edition: Second Printing, April 2004

Third Edition: First Printing, August 2005

"Genie" and "AWP" are registered trademarks
of Genie Industries in the U.S.A. and many other
countries. "Super Series" is a trademark of Genie
Industries.

This machine complies with
ANSI/SIA 92.3-1990.

Printed on recycled paper

Printed in U.S.A.

2 Genie AWP Super Series Part No. 114002

Operator’s ManualThird Edition • First Printing

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will cause
death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

The first time this machine is set up for use, a

breather cap is installed. See Pre-operation
Inspection section.

Part No. 1 14002 Genie AWP Super Series 1

Operator’s Manual Third Edition • First Printing

SAFETY RULES

Electrocution Hazards

This machine, even with an optional fiberglass
platform, is not electrically insulated and will not
provide protection from contact with or proximity to
electrical current.

Keep away from the machine if it contacts
energized power lines or becomes electrically
charged. Personnel on the ground or in the platform
must not touch or operate the machine until
energized power lines are shut off.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Allow for platform movement, electrical line sway
or sag and movement due to strong or gusty winds.

Do not use the machine as a ground for welding.
Do not operate an AC powered machine or a DC

battery charger unless using a 3-wire grounded
extension cord connected to a grounded AC circuit.
Do not alter or disable 3-wire grounded plugs.

Tip-over Hazards

Do not raise the platform unless the base is level,
all four outriggers are properly installed and the
leveling jacks firmly contact the floor.

Do not adjust or remove the outriggers while the
platform is occupied or raised.

Do not move the machine while the platform is
raised.

Minimum Safe
Voltage Approach Distance
Phase to Phase Feet Meters

0 to 300V Avoid Contact
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72

Do not place ladders or scaffolds in the platform or
against any part of this machine.

Do not place or attach overhanging loads to any
part of this machine.

Do not transport tools and materials unless they are
evenly distributed and can be safely handled by the
person in the platform.

2 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

SAFETY RULES

Do not raise the platform unless the machine is
level. Do not set the machine up on a surface
where it cannot be leveled using only the leveling
jacks.

Do not cause a horizontal force or side load to the
machine by raising or lowering a fixed or
overhanging load.

Do not push off or pull toward any object outside
the platform.

Maximum allowable
side force

ANSI / CSA
50 lbs / 222 N

Maximum allowable
manual force

CE / AUS
45 lbs / 200 N

of the machine.
When moving the machine with a forklift or other

transport vehicle, the platform should be fully
lowered, the machine should be turned off and no
personnel shall remain in the platform.

Do not use the machine on a moving or mobile
surface or vehicle.

Do not raise the platform when wind speeds may
exceed 28 mph / 12.5 m/s. If wind speeds exceed
28 mph / 12.5 m/s when platform is raised, lower
the platform and do not continue to operate the
machine.

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed
to the wind will decrease machine stability.

Do not operate the machine near drop-offs, holes,
bumps, debris, unstable or slippery surfaces or
other possible hazardous conditions.

Do not alter or disable machine components that in
any way affect safety and stability.

Do not replace items critical to stability with items
of different weight or specification. Use only Genie
authorized replacement parts.

Do not push the Genie AWP from the platform side

Occupants, equipment and materials shall not
exceed the maximum platform capacity.

Maximum capacity

AWP-20S 350 lbs 159 kg
AWP-25S 350 lbs 159 kg
AWP-30S 350 lbs 159 kg
AWP-36S 350 lbs 159 kg
AWP-40S 300 lbs 136 kg

Maximum occupancy 1 person

Part No. 1 14002 Genie AWP Super Series 3

Operator’s Manual Third Edition • First Printing

SAFETY RULES

Fall Hazards

The guard rail system provides fall protection. If
occupants of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE
manufacturer’s instructions and applicable
governmental requirements.

Do not sit, stand or climb
on the platform guard
rails. Maintain a firm
footing on the platform
floor at all times.

Do not exit the platform
while raised. If a power
failure occurs, have
ground personnel activate
the manual lowering

valve.
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or gate before

operating.

Collision Hazards

Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.

Check the work area for overhead obstructions or
other possible hazards.

Be aware of crushing hazard when grasping the
platform guard rail.

Do not lower the platform
unless the area below is
clear of personnel and
obstructions.

Use common sense and
planning to control the
movement of the machine
on or near inclines.

Stay clear of descending
platform.

4 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

SAFETY RULES

Improper Use Hazard

Do not leave the machine unattended unless the
key is removed to secure from unauthorized use.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.

Explosion and Fire Hazard

Do not operate the machine or charge the battery in
hazardous locations or locations where potentially
flammable or explosive gases or particles may be
present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.
Be sure all maintenance has been performed

as specified in this manual and the Genie AWP
Super Series service manual.

Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage
container located on the platform.

Conduct a thorough pre-operation inspection of the
machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.

Do not use the machine as a ground for welding.

Part No. 1 14002 Genie AWP Super Series 5

Operator’s Manual Third Edition • First Printing

SAFETY RULES

Battery and Charger Safety

- DC Models
Burn Hazards

Batteries contain acid. Always wear protective
clothing and eye wear when working with batteries.

Avoid spilling or contacting
battery acid. Neutralize
battery acid spills with
baking soda and water.

The battery pack must
remain in an upright
position.

Explosion Hazards

Electrocution Hazards

Connect the charger to a
grounded AC circuit only.

Do not expose the battery
or charger to water or rain.

Before each use, inspect
for damage. Replace
damaged components
before operating.

Lifting Hazard

The battery pack weighs 90 lbs / 40.8 kg. Use the
appropriate number of people and proper lifting
techniques when lifting the battery pack.

Batteries emit explosive
gas. Keep sparks, flames
and lighted tobacco away
from the battery.

Charge the battery in a well­ventilated area.

Do not disconnect charger DC output wires from the
battery when the charger is on.

6 Genie A WP Super Series Part No. 1 14002

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Operator’s ManualThird Edition • First Printing

SAFETY RULES

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

Green—used to indicate operation
or maintenance information.

Part No. 1 14002 Genie AWP Super Series 7

Operator’s Manual Third Edition • First Printing

Controls

Ground Controls ­AC and DC Models

Ground Controls ­Air Models

Platform Controls

1 Red Emergency Stop button
2 Key switch
3 Outrigger interlock display

lights (four)

4 Low battery indicator light for

auxiliary lowering

5 DC models: Low battery

indicator light
6 Power light
7 Auxiliary platform lowering

button
8 Air pressure gauge
9 Control activate button
10 Up/Down switch

8 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

Legend

1 Lifting eye
2 AC models: Circuit

breaker

3 Outrigger storage

socket

4 Tilt-back frame

retaining pin in strut

socket
5 Tilt-back strut
6 Swivel lock
7 Tilt-back frame
8 Loading stop

bracket

Part No. 1 14002 Genie AWP Super Series 9

9 Loading pivot bar
10 Forklift pocket
11 Airline lubricator

adjustment knob

1 2 Air supply for

machine
13 Airline lubricator
1 4 DC models: Battery

pack with charger
15 Hydraulic power unit
16 Winching/tie-down

point
1 7 Bubble level

18 Base
19 Sliding T-handle
2 0 AC outlet
2 1 Platform controls
22 Operator's manual

storage container

23 Manual lowering

valve (under
machine)

24 Base outrigger

socket

25 Outrigger with

leveling jack
2 6 Outrigger lock pin
27 Platform
2 8 Platform entry mid-

rail or gate
2 9 AC models: Power

supply for machine

DC models: Power

to platform
30 Ground controls
31 Mast

Operator’s Manual Third Edition • First Printing

Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform the function tests prior to

use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

Breather Cap - AC & DC Models

Component damage will occur if the machine
is operated without a breather cap. Check to make
sure the breather cap is in place in the hydraulic
reservoir.

is apparently wrong with a machine before the
operator performs the function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.

Refer to the list on the next page and check each
of the items.

If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

AWP-36 & AWP-40: The
first time these machines
are set up for use, the pipe
plug in the hydraulic
reservoir should be
removed and permanently
replaced with a breather
cap.

A breather cap is supplied and can be found
in an envelope taped to the mast near the
platform controls.

10 Genie A WP Super Series Part No. 1 14002

Pre-operation Inspection

Operator’s ManualThird Edition • First Printing

PRE-OPERATION INSPECTION

o Be sure that the operator’s, safety and

responsibilities manuals are complete, legible

and in the storage container located on the

platform.

o Be sure that all decals are legible and in place.

See Decals section.

o Check for battery fluid leaks and proper fluid

level. Add distilled water if needed. See

Maintenance section.

o AC & DC models: Check for hydraulic oil leaks

and proper oil level. Add oil if needed. See

Maintenance section.

o RT base models: Check for proper tire pressure.

Add air to tires if needed. See Maintenance

section.

o Air models: Check the oil level of the airline

lubricator. See Maintenance section.

o Air models: Check the oil lubricator canister drip

rate. Adjust as needed. See Maintenance

section.

o Air models: Check the air filter/regulator

canister. Drain water as needed. See

Maintenance section.

o Sequencing cables and pulleys
o Lifting chains and idler wheels
o Nuts, bolts and other fasteners
o Mast columns and counterweight
o Breather cap
o Outriggers, leveling jacks and footpads
o Adjustable glide pads

Check entire machine for:

o Dents or damage
o Corrosion or oxidation
o Cracks in welds or structural components

o Inspect and clean battery terminals and all

battery cable connections.

o Be sure that all structural and other critical

components are present and all associated
fasteners and pins are in place and properly
tightened.

Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:

o Electrical components, wiring and

electrical cables

o AC & DC models: Hydraulic power unit,

hoses, fittings and cylinder

o Air models: Air power unit, air lines, fittings

and cylinder

o Platform entry mid-rail or gate

Part No. 1 14002 Genie AWP Super Series 11

Operator’s Manual Third Edition • First Printing

Maintenance

Check the Battery - DC Models

Proper battery condition is essential to good
machine performance and safe operation. Improper
fluid levels or damaged cables and connections can
result in component damage and hazardous

Observe and Obey:

Only routine maintenance items specified in this

manual shall be performed by the operator.
Scheduled maintenance inspections shall be

completed by qualified service technicians,

according to the manufacturer's specifications

and the requirements specified in the

responsibilities manual.

conditions.

Electrocution hazard. Contact with
hot or live circuits could result in
death or serious injury. Remove all
rings, watches and other jewelry.

Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.

Maintenance Symbols Legend

The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be required
to perform this procedure.

Perform this test after fully

charging the battery.
1 Put on protective clothing and eye wear.
2 Remove the battery vent caps.
3 Check the battery acid level. If needed,

replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.

4 Install the vent caps.

12 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

MAINTENANCE

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.

1 Be sure the platform is fully lowered.
2 Check the sight gauge on the side of the

hydraulic reservoir.

Result: The hydraulic oil level should be visible

in the middle of the sight gauge. Do not overfill.

Hydraulic oil specifications

Hydraulic oil type Chevron Rykon

Premium MV equivalent

Check the Air Line Lubricator Oil
Level - Air Models

Maintaining the proper oil level in the lubricator
canister is essential to safe operation and good
machine performance. Failure to keep the lubricator
canister at the proper oil level could result in unsafe
operating conditions and possible component
damage.

1 Be sure the platform is fully lowered.
2 Inspect the lubricator canister for the proper oil

level.

Result: The oil level must be within 1/2 inch /

12.7 mm from the top of the lubricator canister.

3 To add oil, remove the oil lubricator canister

from the lubricator base and fill with oil. Install
the canister back onto the lubricator base.

Oil Specifications

Oil Type 10W automotive engine oil

Check the Tire Pressure - RT
Base Models

It is essential to maintain proper pressure in all air­filled tires. Improperly inflated tires can affect
machine handling.

1 Check each tire with an air pressure gauge. Add

air as needed. The proper air pressure is
stamped on the tire.

Part No. 1 14002 Genie AWP Super Series 13

Operator’s Manual Third Edition • First Printing

MAINTENANCE

Check the Oil Lubricator
Canister Drip Rate - Air Models

Maintaining the proper oil drip rate into the lubricator
canister is essential to safe operation and good
machine performance. Failure to maintain the
proper drip rate could result in machine component
damage.

1 While raising the platform, visually inspect the

oil lubricator sight gauge.

Result: There should be a maximum of 1 to 2

drops of oil visible in the sight gauge.

2 To adjust the drip rate, turn the oil flow control

valve clockwise to decrease the flow or
counterclockwise to increase the flow.

3 Repeat this procedure until the proper oil drip

rate is achieved.

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Check the Air Filter/Regulator
Canister - Air Models

It is essential to drain the air filter/regulator canister
of water to ensure good air motor performance and
service life. A water-filled canister could cause the
air motor to perform poorly and continued use could
cause component damage.

1 Check the air filter/regulator canister for any

water accumulation.

2 If water is visible, loosen the drain plug at the

bottom of the canister and allow the water to
drain out.

3 Tighten the drain plug.

14 Genie A WP Super Series Part No. 1 14002

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.

Operator’s ManualThird Edition • First Printing

Function Tests

Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturers
specifications.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests before putting the machine into service.

3 Always perform the function tests prior to

use.
Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.
5 Only use the machine as it was intended.

Part No. 1 14002 Genie AWP Super Series 15

Operator’s Manual Third Edition • First Printing

FUNCTION TESTS

Function Tests
Setup

1 Position the machine on a firm surface directly

below the desired work area.

2 Connect to the appropriate power source:

DC models: Connect the battery pack.

AC models: Connect to a grounded 15A AC

power supply. Use a 12 gauge / 3.3mm

grounded extension cord no longer than

50 feet / 13 m.

Air models: Connect the air line.

3 Insert the key and turn to platform control.
4 Pull out the red Emergency Stop button to the

on position at the ground controls.

5 Twist to release the red Emergency Stop button

at the platform controls.
Result: AC & DC models: The power light should

come on.

Air models: The air pressure gauge should read

80-110 psi /5.5 - 7.8 bar.

2

3-wire

8 Repeat this procedure for each of the remaining

outriggers.

9 Use the bubble level and adjust the leveling

jacks until the machine base is level.

Test Emergency Stop

1 0 Push in the red Emergency Stop button at the

ground controls to the off position.

1 1 Push in the control activate button and rotate

the up/down switch in the direction of intended
travel.

Result: The up/down function should not

operate.

6 Select an outrigger and

slide it into a base

socket until the

outrigger lock pin snaps

into place. Adjust the

outrigger to level the

machine and raise the

base casters slightly off

the ground. Level the

machine using only the

outriggers.

7 Check the interlock display

lights at the ground

controls. Confirm that the

corresponding light is on.

16 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

FUNCTION TESTS

1 2 Push in the red Emergency Stop button at the

platform controls to the off position.

1 3 Pull out the red Emergency Stop button at the

ground controls to the on position.

1 4 Push in the control activate button and rotate

the up/down switch in the direction of intended

travel.
Result: The up/down function should not

operate.

Test Outrigger Interlock

1 5 Twist to release the red Emergency Stop button

at the platform controls.
Result: The up/down functions should operate.

1 6 Unscrew one leveling jack until the

corresponding interlock display light turns off.
Result: The up/down function should not

operate.

1 7 Return the leveling jack to the previous setting

and check the bubble level.

23 Connect the power source to the machine.
2 4 Turn the key switch to platform control.
2 5 Raise the platform slightly.
2 6 Disconnect the power source from the machine.
2 7 Push in the control activate button and rotate

the up/down switch in the down direction.

Result: The platform should lower.

2 8 Connect the power source to the machine.

Test Manual Lowering

2 9 Raise the platform slightly.
3 0 Activate the manual

lowering valve located
at the bottom of the
hydraulic cylinder.

Result: The

platform should
lower.

1 8 Repeat this procedure for each outrigger.

Test Auxiliary Platform Lowering

- AC & DC Models

1 9 Raise the platform slightly.
2 0 Disconnect the power source from the machine.
2 1 Turn the key switch to ground control.
2 2 Push in the auxiliary platform lowering button at

the ground controls.
Result: The platform should lower.

Part No. 1 14002 Genie AWP Super Series 17

Operator’s Manual Third Edition • First Printing

Workplace Inspection

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

· drop-offs or holes

· bumps, floor obstructions or debris

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.
Know and understand the work place

inspection before going on to the next

section.

5 Only use the machine as it was intended.

Fundamentals

· slopes that exceed the machine’s leveling
capability

· unstable or slippery surfaces

· overhead obstructions and high voltage
conductors

· hazardous locations

· inadequate surface support to withstand all load
forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

It is the operator’s responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

18 Genie A WP Super Series Part No. 1 14002

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.

5 Only use the machine as it was intended.

Operator’s ManualThird Edition • First Printing

Operating Instructions

Setup

1 Position the machine on a firm surface directly

below the desired work area.

2 Connect to the appropriate power source:

DC models: Connect the battery pack.
AC models: Connect to a grounded 15A AC
power supply. Use a 12 gauge / 3.3mm
grounded extension cord no longer than
50 feet / 13 m.

Air models: Connect the air line.
3 Insert the key and turn to platform control.
4 Pull out the red Emergency Stop button at the

ground controls and twist to release the red

Emergency Stop at the platform controls. Be

sure the power light is on or the air pressure

gauge reads 80-110 psi / 5.5 - 7.8 bar.
5 Install the outriggers and adjust to level the

machine and raise the base casters slightly off

the ground.

2

3-wire

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.

Using the machine for anything other than lifting
personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.

If more than one operator is expected to use a
machine at different times in the same work shift,
each operator is expected to follow all safety rules
and instructions in the operator’s manual. That
means every new operator should perform a pre­operation inspection, function tests and a work
place inspection before using the machine.

6 Be sure all four interlock display lights at the

ground controls are on and all four outriggers are

in firm contact with the ground.
7 Use the bubble level to

make sure the machine is

level.
Note: If adjustment is necessary, check the bubble

level and interlock display again to make sure the
machine is level and all four interlock display lights
are on.

Part No. 1 14002 Genie AWP Super Series 19

Operator’s Manual Third Edition • First Printing

OPERATING INSTRUCTIONS

Emergency Stop

Push in the red Emergency Stop button at the
platform controls or at the ground controls to stop
the up function.

Platform Raise and Lower

1 Pull out the red Emergency Stop button to the

on position at the ground controls. Twist to
release the red Emergency Stop button at the
platform controls.

2 Push in the control activate button and rotate

the up/down switch in the desired direction of
travel.

Manual Lowering

1 Activate the manual

lowering valve located
at the bottom of the
hydraulic cylinder.

Auxiliary Platform Lowering

- AC & DC Models

1 Turn the key switch to ground control. Pull out

the red Emergency Stop button to the on

position.
2 Activate the auxiliary platform lowering button at

the ground controls.

Fall Protection

Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:

All PFPE must comply with applicable
governmental regulations and must be inspected
and used in accordance with the manufacturer’s
instructions.

After Each Use

1 Select a safe storage location—firm, level

surface, weather protected, clear of obstruction

and traffic.
2 Chock the wheels to prevent the machine from

rolling.
3 Remove the key to secure from unauthorized

use.
4 DC models: Recharge the battery.

20 Genie A WP Super Series Part No. 1 14002

Battery Charging Instructions

Battery and Charger
Instructions

Observe and Obey:

Do not use an external charger or booster

battery.
Charge the battery in a well-ventilated area.
Use proper AC input voltage for charging as

indicated on the charger.
Use only Genie authorized battery and charger.

Operator’s ManualThird Edition • First Printing

To Charge Battery

1 Open the battery pack lid to access the battery.
2 Remove the battery vent caps and check the

battery acid level. If necessary, add only
enough distilled water to cover the plates. Do

not overfill prior to the charge cycle.
3 Replace the battery vent caps.
4 Be sure that the DC output cord is properly

connected to the battery.

Black to negative, red to positive.
5 Connect the battery charger to a grounded AC

circuit.
6 The charger will turn off automatically when the

battery is fully charged.
7 Check the battery acid level when the charge

cycle is complete. Replenish with distilled water

to the bottom of the fill tube. Do not overfill.

Dry Battery Filling and
Charging Instructions

1 Remove the battery vent caps and permanently

remove the plastic seal from the battery vent

openings.
2 Fill each cell with battery acid (electrolyte) until

the level is sufficient to cover the plates.
Do not fill to maximum level until the battery charge

cycle is complete. Overfilling can cause the battery
acid to overflow during charging. Neutralize battery
acid spills with baking soda and water.

3 Install the battery vent caps.
4 Charge the battery.
5 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water

to the bottom of the fill tube. Do not overfill.

Part No. 1 14002 Genie AWP Super Series 21

Operator’s Manual Third Edition • First Printing

Transport Instructions

Lifting Instructions

The number of people required to load and unload a
machine is dependent on a number of factors,
including but not limited to:

Transport Instructions
Observe and Obey:

Be sure the transport vehicle capacity and

loading surfaces are sufficient to support the
machine weight. See the serial label for the
machine weight. Some pick-up truck tailgates
are not strong enough to support the weight of
the machine and may require reinforcement.

Do not load the machine onto a transport vehicle

unless it is parked on a level surface.

The transport vehicle must be secured to

prevent rolling while the machine is being
loaded.

The machine must be securely fastened to the

transport vehicle. Use chains or straps of ample
load capacity.

Be sure to lock both swivel casters on the

tilt-back frame.

Do not transport with the machine resting on the

tilt-back frame.

· the physical condition, strength and
disabilities or prior injuries of the people
involved

· the vertical and horizontal distances the
machine has to be moved

· the number of times the machine will be
loaded or unloaded

· the stance, posture and grip used by the
people involved

· the lifting techniques used

· the site conditions and weather in which the
activity is being performed (i.e., slippery, icy,
raining)

The appropriate number of people and proper lifting
techniques must be used to prevent physical injury.

22 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

TRANSPORT INSTRUCTIONS

Loading for Transport

1 Fully lower the platform.
2 Push in the red Emergency Stop buttons, turn

the key switch to the off position and remove
the key.

3 Remove the outriggers from the base and place

them in the storage sockets.

4 DC models: Disconnect the battery cable and

remove the battery pack.

5 Inspect the entire machine for loose or

unsecured items.

6 Slide the stop bracket to the top lock position.

a

b

a stop bracket
b loading pivot

8 Position the machine

flush against the
loading surface.
Lower and lock the
stop bracket to the
lowest lock pin
position above the
loading surface.

9 All models with tilt-back frame:

Be sure both stop bracket lock pins are fully

locked.

Be sure both tilt-back frame swivel casters are

locked.

10 Slide out the T-handle until the lock pin snaps

into place.

11 Lift the T-handle to

tilt the machine
onto the loading
surface. Use the
appropriate number
of people and
proper lifting
techniques.

All models without tilt-back frame

12 Carefully push

the machine into
the transport

a

position.

13 Return the sliding

b

T-handle to the
stowed position.

14 Secure the machine base and mast to the

transport vehicle. See Securing the Machine on

a stop bracket
b loading pivot

the next page.

15 Reverse this procedure to unload the machine.

All models with tilt-back frame

7 Hook the loading pivot to the stop bracket.

Part No. 1 14002 Genie AWP Super Series 23

Operator’s Manual Third Edition • First Printing

TRANSPORT INSTRUCTIONS

Securing the Machine

Use chains or straps of ample load capacity.
Use a minimum of 2 chains.
Adjust the rigging to prevent damage to the chains.

Winching the Machine onto a
Flatbed Truck

1 Fully lower the platform.
2 Push in the red Emergency Stop buttons, turn

the key switch to the off position and remove
the key.

3 Remove the outriggers from the base and place

them in the storage sockets.

4 Inspect the entire machine for loose or

unsecured items.

5 Connect the cable to the winching point located

at the rear of the base.
6 Carefully winch the machine onto the truck.
7 Secure the machine base to the transport

vehicle. See Securing the Machine.

Loading the Machine With
a Crane

Use the lifting eye mounted on the rear mast
column.

The battery pack must be removed before lifting the
machine with a crane. Disconnect the battery plug
before removing the battery pack.

Be sure to inspect the machine
and remove any loose or
unsecured items.

Always place the lifting hook
through the lifting eye so that it
points away from the machine.

24 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

Tilt-back Operation Instructions

Lifting Instructions

The number of people required to load and unload a
machine is dependent on a number of factors,
including but not limited to:

Tilt-back Operation Instructions
Observe and obey:

The retaining pin must be inserted to prevent the

spring-loaded tilt-back frame from dropping.

Do not tilt the machine back unless the area is

clear of personnel and obstructions.

Do not stand behind or under the tilt-back frame

when raising or lowering it.

Tilt-back Frame

The Genie AWP Super
Series has a tilt-back
frame which allows the
machine to roll through a
standard doorway. The
tilt-back frame is
standard equipment on
standard base AWP-36S
and 40S models, and
optional on standard base
AWP-15S, 20S, 25S and
30S models. The tilt-back
frame is not available on
narrow base machines or
rough terrain base machines.

· the physical condition, strength and
disabilities or prior injuries of the people
involved

· the vertical and horizontal distances the
machine has to be moved

· the number of times the machine will be
loaded or unloaded

· the stance, posture and grip used by the
people involved

· the lifting techniques used

· the site conditions and weather in which the
activity is being performed (i.e., slippery, icy,
raining)

The appropriate number of people and proper lifting
techniques must be used to prevent physical injury.

Part No. 1 14002 Genie AWP Super Series 25

Operator’s Manual Third Edition • First Printing

TILTBACK OPERATION INSTRUCTIONS

Lowering the Tilt-back
Assembly

1 Be sure the area behind the machine and under

the tilt-back frame is clear of personnel and

obstructions.
2 Fully lower the platform.
3 Remove the outriggers from the base and place

them in the storage sockets.
The tilt-back

frame is spring
loaded and will
immediately fall
outward when the
retaining pin is
removed.
Maintain a firm
grasp on the tilt­back frame and
remove the
retaining pin.

4 Lower the tilt-back frame and guide the tilt-back

strut into the strut socket.

Tilting Back the Machine

1 Slide out the T-

handle until the lock
pin snaps into
place.

2 Lift the machine

with the T-handle to
mid-tilt position—
casters on the tilt-back frame are in contact with
the floor, and the machine is supported by the
extended tilt-back strut. Use the appropriate
number of people and proper lifting techniques.

3 Continue lifting until the telescoping tilt-back

strut is completely compressed.

4 Return the sliding T-handle to the stowed

position.

5 Insert the retaining pin into the strut socket.

26 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

TILTBACK OPERATION INSTRUCTIONS

Returning the Machine to
Standing Position

1 Be sure the area below the machine base and

T-handle is clear of personnel and obstructions.
2 Slide out the T-handle

untl the lock pin snaps

into place.
3 Carefully pull down the

T-handle until the

machine rests at mid-

tilt position.
4 Lower the machine with

the T-handle until the base casters are in

contact with the ground. Use the appropriate

number of people and proper lifting techniques.
5 Return the sliding T-handle to the stowed

position.

Stowing the Tilt-back Assembly

1 Remove the retaining pin.

2 Firmly grasp the

tilt-back frame and
remove the
tilt-back strut from
the strut socket.

3 Lift the tilt-back

frame, hold in an
upright position
against the spring
and secure with
the retaining pin.

Part No. 1 14002 Genie AWP Super Series 27

Operator’s Manual Third Edition • First Printing

Decals

Inspection for Decals with Words

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and
in place.

Part No. Description Quantity

27838 Warning - Tilt-back Hazards/Instructions 1
27839 Label - Sliding T-handle 1
27840 Label - Retaining Pin 1
27841 Label - Stop Bracket 1
27842 Label - Loading Pivot 1
27843 Label - Tilt-back Strut 1
27844 Label - Strut Socket 1
27857 Caution - Pipe Plug 1
27863 Warning - Collision Hazard 3
27864 Notice - Lower Stop Bracket Before . . . 1
27865 Label - Bubble Level 1
27867 Label - Swivel Lock 1
27868 Danger - Relief Valve 1
27872 Danger - Tip-over Hazard, Outriggers 1
27873 Notice - Maintain Firm Grasp 1
27874 Label - Insert Retaining Pin 1
28174 Label - Power to Platform, 230V 2
28235 Label - Power to Platform, 115V 2
28372 Caution - Quick Disconnect 1
31070 Danger - Tip-over Hazard, Moving 1
31071 Warning - Failure to Read 1
31245 Warning - Collision Hazard 1
37141 Notice - Manual Lowering Instructions 1
37142 Notice - Operating Instructions 1
37143 Notice - Max Capacity 350 lbs / 136 kg

AWP-20S, 25S, 30S, 36S 1

37144 Notice - Max Capacity 300 lbs / 159 kg

AWP-40S 1

Part No. Description Quantity

37145 Label - Manual Lowering Valve 1
38122 Label - Manual Storage Container 1
38142 Label - Circuit Breaker, AC models 1
41266 Label - Interlock Display, Air Models,

Standard Base 1

41268 Label - Interlock Display, Air Models,

Narrow Base and Rough Terrain Base 1
52996 Cosmetic - Genie Logo 1
52999 Cosmetic - AWP-20S 2
62992 Cosmetic - AWP-25S 2
62993 Cosmetic - AWP-30S 2
62994 Cosmetic - AWP-36S 2
62995 Cosmetic - AWP-40S 2
72086 Label - Lifting Eye 1
82366 Label - Chevron Rykon 1
82780 Label - Interlock Display 1
82781 Label - Interlock Display 1
82802 Label - Function Enable 1
82907 Danger - Battery Charger Safety 1
82975 Danger - Collision Hazard 1

82986 Danger - Electrocution Hazard 1
97522 Label - Wheel Load 4
97523 Label - Outrigger Load 4
114008 Notice - Max Side Force 50 lbs / 222 N,

ANSI/CSA 1
114009 Notice - Max Manual Force 45 lbs / 200N,

AUS 1
114011 Danger - General Safety 1

28 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

Note: Platform
decals may be

in diffferent

locations on

DECALS

optional

fiberglass

basket.

Models with Tilt-back Frame

Models without Tilt-back Frame

Part No. 1 14002 Genie AWP Super Series 29

Operator’s Manual Third Edition • First Printing

DECALS

Inspection for Decals with
Symbols

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Description Quantity

28174 Label - Power to Platform, 230V 2
28235 Label - Power to Platform, 115V 2
52996 Cosmetic - Genie Logo 1
52999 Cosmetic - AWP-20S 2
62992 Cosmetic - AWP-25S 2
62993 Cosmetic - AWP-30S 2
62994 Cosmetic - AWP-36S 2
62995 Cosmetic - AWP-40S 2
82481 Danger - Battery Charger Safety 1
82487 Label - Read the Manual 1
82614 Caution - Collision Hazard 1
82780 Label - Interlock Display 1
82781 Label - Interlock Display 1
82802 Label - Function Enable 1
82913 Danger - Max Capacity, 159 kg

AWP-20S, 25S, 30S, 36S 1

82914 Danger - Max Capacity, 136 kg

AWP-40S 1
82915 Label - Manual Lowering Valve 1
82916 Danger - Maximum Manual Force 200N,

CE 1

Part No. Description Quantity

82973 Warning - Insert Pin 1
82974 Warning - Collision Hazard 1
82976 Danger - Wind Speed, 51 cm Outrigger 4
82977 Danger - Wind Speed, 66 cm Outrigger 4
82978 Danger - Wind Speed, 77 cm Outrigger 4
82979 Danger - Wind Speed, 91 cm Outrigger 4
82980 Danger - Wind Speed, 1.02 m Outrigger 4
82981 Danger - Wind Speed, 1.17 m Outrigger 4
82982 Danger - Wind Speed, 1.52 m Outrigger 4
82983 Danger - Wind Speed, 1.91 m Outrigger 4
82984 Danger - Wind Speed, 2.16 m Outrigger 4
82987 Danger - Electrocution Hazard 1
82988 Label - Read the Manual, Tilt-back Frame 1
97522 Label - Wheel Load 4
97523 Label - Outrigger Load 4
97815 Label - Lower Mid-rail 1
114010 Danger - Maximum Side Force 222N,

ANSI 1

30 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

DECALS

Note: Platform decals
may be in diffferent
locations on optional
fiberglass basket.

Models with Tilt-back Frame

Part No. 1 14002 Genie AWP Super Series 31

Models without Tilt-back Frame

Operator’s Manual Third Edition • First Printing

Specifications

Machine Specifications

Height, working maximum
AWP-20S 26 ft 1 in / 8.0 m
AWP-25S 30 ft 9 in / 9.4 m
AWP-30S 35 ft 6 in / 10.8 m
AWP-36S 42 ft 5 in / 12.9 m
AWP-40S 46 ft 3 in / 4.1 m

Height, platform maximum
AWP-20S 20 ft 1 in / 6.1 m
AWP-25S 24 ft 9 in / 7.6 m
AWP-30S 29 ft 6 in / 9.0 m
AWP-36S 36 ft 6 in / 11.1 m
AWP-40S 40 ft 3 in / 12.3 m

Height, stowed
AWP-20S, 25S, 30S 78 in / 2.0 m
AWP-36S, 40S 1091/2 in / 2.8 m

Width
Standard base 29 in / 73.6 m
Narrow base 22 in / 55.8 cm
Rough terrain base 291/2 in / 75 cm

Length, AWP-20S, 25S, 30S
Standard base 46 in / 1.2 m
Narrow base 29

1

/2 in / 75 cm

Rough terrain base 58 in / 1.5 m
Length, AWP-36S, 40S

Standard base 55 in / 1.4 m
Weight See Serial Label
Wheel load, maximum 509 lbs / 231 kg
Outrigger load, maximum 400 lbs / 181 kg

Lift capacity
AWP-20S, 25S, 30S, 36S 350 lbs / 159 kg
AWP-40S 300 lbs / 136 kg

Power source
DC model 12V
AC model 110V or 220V
Air motor 100 psi / 6.9bar @ 80 cfm /

37760 cc/sec

Ambient operating -20°F to 135°F
temperature -29°C to 57°C

Airborne noise emissions 80 dB
Maximum sound level at normal operating workstations
(A-weighted)

Platform dimensions (length x width x height)

Standard platform 27 x 26 x 44

3

/4 in

gated or sliding mid-rail 69 cm x 66 cm x 1.1 m

3

Gated ultra-narrow platform 22 x 18 x 44

/4 in

56 cm x 46 cm x 1.1 m

3

Gated narrow platform 26 x 20 x 44

/4 in

66 cm x 51 cm x 1.1 m

1

Standard fiberglass platform 29 x 26

/2 x 431/2 in

74 cm x 67 cm x 1.1 m

1

Narrow fiberglass platform 26 x 22 x 43

/2 in

66 cm x 56 cm x 1.1 m

3

Front entry gated narrow platform 20 x 26 x 44

/4 in

51cm x 66 cm x 1.1 m

3

Extra large front and side entry 30 x 28 x 44

/4 in

platform 76 cm x 71 cm x 1.1 m

Outrigger Specifications
Standard Base AWP-20S AWP-25S AWP-30S

3

Outrigger footprint 60

/4 x 523/4 in 603/4 x 523/4 in 691/4 x 611/4 in

(l x w) ANSI / CSA 1.5 x 1.3 m 1.5 x 1.3 m 1.8 x 1.6 m

3

Outrigger footprint 60

/4 x 523/4 in 691/4 x 611/4 in 751/2 x 671/2 in

(l x w) CE / AUS Indoor 1.5 x 1.3 m 1.8 x 1.6 m 1.9 x 1.7 m

1

Outrigger footprint 83

/4 x 751/4 in 89 x 81 in 1171/4 x 1091/2 in

(l x w) CE / AUS Outdoor 2.1 x 1.9 m 2.3 x 2.1 m 3.0 x 2.8 m

1

Corner access/wall access* 14

/2 / 51/2 in 14 / 3 in 181/2 / 43/4 in

ANSI / CSA 36.9 / 7.4 cm 35.1 / 7.4 cm 46.6 / 11.9 cm

1

Corner access/wall access* 14

/2 / 51/2 in 191/4 / 71/4 in 221/4 / 8 in

CE / AUS Indoor 36.9 / 7.4 cm 48.6 / 18.2 cm 56.5 / 20.3 cm
Corner access/wall access* 30 / 16

3

/4 in 321/2 / 17 in 503/4 / 283/4 in

CE / AUS Outdoor 76 / 42.4 cm 82.5 / 43.4 cm 1.3 m / 73 cm
* Corner of platform top rail to corner of wall with ability to rotate leveling jack.

32 Genie A WP Super Series Part No. 1 14002

Operator’s ManualThird Edition • First Printing

SPECIFICATIONS

Outrigger Specifications
Standard Base AWP-36S AWP-40S

Outrigger footprint 831/4 x 751/4 in 89 x 81 in
(l x w) ANSI / CSA 2.1 x 1.9 m 2.3 x 2.0 m

Outrigger footprint 83
(l x w) CE / AUS Indoor 2.1 x 1.9 m 2.3 x 2.0 m

Outrigger footprint 139 x 131 in 153 x 145 in
(l x w) CE / AUS Outdoor 3.5 x 3.3 m 3.9 x 3.7 m

Corner access/wall access* 28
ANSI / CSA 72.7 / 36.2 cm 79.4 / 37.1 cm

Corner access/wall access* 28
CE / AUS Indoor 72.7 / 36.2 cm 79.4 / 37.1 cm

Corner access/wall access* 52 / 31
CE / AUS Outdoor 1.3 m / 79.3 cm 1.3 m / 73 cm

* Corner of platform top rail to corner of wall with ability to rotate leveling jack.

1

/4 x 751/4 in 89 x 81 in

1

/2 / 141/4 in 311/4 / 141/2 in

1

/2 / 141/4 in 311/4 / 141/2 in

1

/4 in 503/4 / 283/4 in

Outrigger Specifications
Narrow Base / Rough Terrain Base AWP-20S AWP-25S AWP-30S

Outrigger footprint 64 x 481/4 in 64 x 481/4 in 711/2 x 58 in
(l x w) ANSI / CSA 1.6 x 1.2 m 1.6 x 1.2 m 1.8 x 1.5 m

Outrigger footprint 71

1

/4 x 58 in 711/4 x 58 in 741/2 x 651/2 in

(l x w) CE / AUS Indoor 1.8 x 1.5 m 1.8 x 1.5 m 1.9 x 1.6 m
Outrigger footprint 83

1

/4 x 74 in 951/4 x 893/4 in 112 x 112 in

(l x w) CE / AUS Outdoor 2.1 x 1.9 m 2.4 x 2.2 m 2.8 x 2.8 m
Corner access/wall access* 14

1

/4 / 81/2 in 13 / 6 in 181/2 / 71/4 in

ANSI / ANSI 36.2 / 21.6 cm 33 / 15.2 cm 47 / 18.4 cm

1

Corner access/wall access* 21 / 12

/4 in 191/2 / 93/4 in 22 / 9 in

CE / AUS Indoor 53.3 / 31.1 cm 49.5 / 24.7cm 55.8 / 22.8 cm
Corner access/wall access* 76.2 / 44.4 cm 98.4 / 53.3 cm 1.3 m / 67.3 cm
* Corner of platform top rail to corner of wall with ability to rotate leveling jack.

Continuous improvement of our products is a Genie policy. Product specifications are subject to change
without notice or obligation.

Part No. 1 14002 Genie AWP Super Series 33

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