Genie 3452535556 GCG, 3452535556, 3452535556 PCG User Manual

3452535556

Included Wall Control MUST be installed prior to operation of this Garage Door Operator

Safe-T-Beam®Safety Reverse System Must be installed to close door

SAVE THIS MANUAL FOR FUTURE REFERENCE

NOTE: Your Residential Operator comes with a Rail Assembly which is standard for up to a 7 foot 6 inch high door. An extension kit for an 8 foot high door is available.

For Answers and Assistance:

1.800.354.3643

or visit www.geniecompany.com

Series

GCG

, PCG, H

Includes Remote Control and SE RI ES II Electronics

To avoid damage to your door and/or operator, make sure you disable any door

locks prior to installing your operator

PRE-INSTALLATION CHECK LIST

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

Things to consider if you are planning to “do-it-yourself.”

In many cases you will be replacing an existing door operator with a new one, however, if this will be the first operator installed there are some pre-installation issues which need to be addressed. They are as follows:

The Genie Company recommends that you read and fully understand all information and instructions contained herein before choosing a “Do-it-yourself” installation. Any questions should be directed to the Genie Company or an authorized Genie Dealer.

Check your ceiling where the power head of your new unit will be mounted.

Plan how you will be mounting the power head. It is possible that ceiling joists may not be in the position needed with respect to the garage door operator. It may be necessary to add an additional bracket and

fasteners (not included

with your new door operator kit).

Check the wall directly above the garage door

. The door operator’s header bracket

must be securely fastened to this wall. Insure that the structure will provide a strong mounting location.

Check to see if the mounting location for the Safe-T-Beam

System “STB” is clear from obstruction and has a wood surface available for attaching the “STB” brackets

. The brackets may be attached to

concrete if necessary but extra tools and special fasteners (not supplied) will be required.

NOTE: 1-1/2" “STB” bracket adapters are available through your local Genie Dealer.

Is your garage door made of light-weight steel, aluminum, fiberglass

or glass panels

Additional support bracing must be added to these type doors. If this is the case, please contact the door distributor or manufacturer so that they can furnish you with a “bracing kit.”

Insure that your door is properly balanced and moving freely. SEE WARNING BELOW.

If your door sticks, binds, or is out of balance, have it adjusted by a professional. Door springs, cables, pulleys, brackets and associated hardware are under extreme tension and can cause serious injury or death.

WARNING

(

The issue numbers below refer to the circled numbers in the illustrations on page 3.

)

(NOT SHOWN) If your garage does not have a separate entry door, you should consider

an emergency release kit (GER-2)for installation on your garage door. See page B at the center of this manual.

DO NOT USE AN EXTENSION CORD! Extension cords can cause dangerous overheating conditions. DO NOT USE A PORTABLE GENERATOR! This product is designed to operate on standard house current. Do not use alternate power supplies.

WARNING

You need a 110-120 Volt power supply available

. The outlet should be no more than 3

feet from the power head once it is mounted. (The cord is 4 ft. in length.) SEE WARNING BELOW.

TYPICAL SECTIONAL DOOR INSTALLATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

TYPICAL SUPPORT BRACKET

EXTENSION SPRING

TORSION SPRING

SAFE-T-BEAM

BRACES

ADDED HEADER BRACKET MOUNTING BOARD

TYPICAL 1-PIECE DOOR INSTALLATION

48" POWER CORD

120V GROUNDED

OUTLET

SECTIONAL DOOR

1-PIECE DOOR

SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

PRE-INSTALLATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

OPERATOR FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

TOOLS RECOMMENDED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

2 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 14

ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 15-18

3 SAFE-T-BEAM

SYSTEM INSTALLATION . . . . . . . . . . 15-16

4 WALL CONTROL INSTALLATION. . . . . . . . . . . . . . . . . . . . 17

5 CONNECT OPERATOR TO POWER . . . . . . . . . . . . . . . . . 18

ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21

6 LIMIT SWITCHES & FORCE ADJUSTMENT . . . . . . . . . . . 19.

CONTACT REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7 PROGRAMMING REMOTE CONTROLS . . . . . . . . . . . 20-21

8 BATTERY/ VISOR CLIP INSTALLATION. . . . . . . . . . . . . . . 21

9 LIGHT BULB AND LENS INSTALLATION. . . . . . . . . . . . . . 21

SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . 22-24

SAFE-T-BEAM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

OPERATOR / RADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-B

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

TABLE OF CONTENTS

OPERATOR FEATURES

INTELLICODE®Rolling Code Security System.

An electronic rolling code system that enhances the security of the door operator by continuously changing the access code each time the remote control is used. The door operator responds to each new code only once. An access code copied from a working system and tried again will not control the door operator.

INTELLICODE

1, 2 or 3-Button Remote Control (included

with some models).

Operates 1, 2 or 3 garage doors from car.

Lighted Wall Button*.

Operates door operator from inside garage.

Lighted Wall Console* (included with some models).

Security vacation lock switch disables all controls. LED Indicator shows whether system is locked or unlocked. Makes console easy to find in dark. Controls door operator from inside garage. Independent light control allows convenient manual control of the automatic lighting system.

NOTE: Your garage door operator may not come with all above items included as standard equipment.

*Operator MUST be installed with the

included Wall Control.

SAFETY FEATURES

Safe-T-Beam®(STB) Non-Contact Reversing System**.

Puts an invisible beam across the door opening. The door stops and reverses to the full open position if anything passes through the beam. Red and green LED indicators provide a self diagnostic code if an operational problem exits.

Safe-T-Reverse

Contact Reversing System.

Automatically stops and reverses a closing door within 2 seconds of contact with an object.

Safe-T-Stop

Timed Reversed System.

Automatically opens a closing door if it fails to close completely within 30 seconds.

Force Guard

Control.

Features adjustable open and close force settings. For maximum safety, these must be set to the minimum force required to fully open and close the door.

Relay Monitoring System.

Automatically stops and reverses a closing door if the closing relay malfunctions.

Watch Dog

Monitoring System.

Automatically stops and reverses a closing door if the Safe-T-Beam System** has an operational problem.

Automatic Lighting System.

One bulb lighting supplies up to 100 Watts of light for safer evening exits and entries. Turns on when door is activated and automatically turns off 5 minutes later.

Manual Emergency Release.

Manually releases door from door operator. Use during a power failure or other emergency to allow manual opening and closing of door.

**Safe-T-Beam®Safety Reverse System

MUST Be Installed To Close door.

RECOMMENDED TOOLS

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

5/32" Drill Bit

7/16" and 9/16"

Sockets

Step ladder

Drill

Ratchet

Carpenter’s level

Pencil

Tape measure

Wire strippers

Phillips screwdriver

Adjustable wrench

PARTS IDENTIFICATION

Not Shown Full Size .

Single-button

remote control

Multi-button

remote control

FASTENERS

Shown Full Size . See Parts List for description.

Lag screw - 1/4" x 2"

[

]

Screw - #8-32 x 1"

[

]

Self-drilling Screw

1/4"-20 x 3/4"

[

]

Nut - 1/4"-20

[

]

Cotter pin

[

]

Clevis pin

[24]

Wire clip

[

]

Bolt - 3/8"-16 x 7/8"

[

]

Nut - 3/8"-16

[

]

Bolt - 1/4"-20 x 5/8"

[9]

Wall console

Wall button

Nut - 5/16"-18

[

]

#6 x 1-1/4" Pan

Head Phillips

Screw

Safety Brochure

Entrapment Warning

Label

#10-16 x 1-1/4" Machine Screw

Source STB

(Red LED)

Sensor STB

(Green LED)

Wire

STB Bracket

Insulated Staple

Bolt - 5/16"-18 x 3/4"

[

]

#6 x 1-1/4" Pan

Head Phillips

Screw

1-PIECE RAIL HARDWARE EXPLODED VIEW

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

[2]

3-PIECE RAIL HARDWARE EXPLODED VIEW

[4]

Power Head Assembly

1Q1G1D

Item Part Name Number Required

1 pc. rail 3 pc. rail

1Power head assembly (box) 11 2Rail assembly (1-piece)(box) 1 3 Rail (1-piece)(box) 1 4 Rail assembly (3-piece)(items 5, 6, 7)(box) 1 5First rail section (box) 1 6Middle rail section (box) 1 7 End rail section (box) 1 8Rail clamp (blue bag) 4 91/4"-20 x 5/8" hex head bolt (blue bag) 412 10 1/4"-20 hex flange nut (blue bag) 412 11 Carriage assembly (box) 11 12 Rail strap (blue bag) 11 13 Limit switch OPEN (white wire)(green bag) 11 14 Limit switch CLOSE (brown wire)(green bag) 11 15 Release cord (green bag) 11 16 Release knob (green bag) 11 17 Emergency release tag (green bag) 11 18 Header bracket (orange bag) 11 20 Door bracket (orange bag) 11 22 1/4" x 2" lag screw (orange bag) 88 23 Straight door arm (box) 11 24 Clevis pin (yellow bag) 22 25 Cotter pin (yellow bag) 22 26 Curved door arm (box) 11 27 3/8"-16 x 7/8" hex head bolt (yellow bag) 22 28 3/8"-16 hex flange nut (yellow bag) 22 29 Wire (box) 11 30 Insulated staple (red bag) varies/model varies/model 31 Wall button (red bag) varies/model varies/model 32 Wall console (box) varies/model varies/model 33 No. 6 x 1-1/4" pan head phillips screw (red bag) varies/model varies/model 34 Entrapment WARNING label (manual) 11 35 Safe-T-Beam (STB) sensor (green LED)(box) 11 36 Safe-T-Beam (STB) source (red LED)(box) 11 37 Safe-T-Beam (STB) bracket (yellow bag) 22 38 Remote operator (box) varies/model varies/model 39 #8-32 x 1" machine screw (green bag) 22 40 Safety & maintenance guide (manual) 11 41 Wire clip (green bag) varies/model varies/model 42 1/4"-20 x 3/4" self-drilling screw (orange bag) 33 44 #10-16 x 1-1/4" phillips hex head screw (yellow bag) 44 46 5/16"-18 x 3/4" hex head bolt (orange bag) 33 47 5/16"-18 hex flange nut (orange bag) 44 48 Mounting Straps (box) 2

PARTS LIST

POWER HEAD EXPLODED VIEW

Item Part Name

1Power head assembly 1A Cover (by series/model) 1B Front panel assembly 1D Motor parts 1E Circuit board assembly 1F Capacitor (by series/model) 1G Opto wheel (not shown) 1H Carriage slide 1J Chain

POWER HEAD PARTS LIST (pre-assembled)

Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on the owner or user of this system to read, understand and implement the information in this manual. If you have questions or

do not understand the

information presented, contact The Genie Company or an authorized Genie Dealer. In this section and those that follow, the words Danger, Warning, and Caution

are used to emphasize important safety information. The word:

DANGER means that severe injury or death will result from failure to follow instructions.

WARNING means that severe injury or death can result from failure to follow instructions.

CAUTION means that property damage or injury can result from failure to follow instructions.

The word NOTE is used to indicate important steps to be followed or important considerations.

OVERVIEW OF

POTENTIAL HAZARDS

SAFETY INFORMATION

POTENTIAL

HAZARD

EFFECT PREVENTION

Keep people clear of opening while door is moving.

Do Not allow children to play with the door operator.

Do Not operate a door that jams or one that has a broken spring.

MOVING DOOR

WARNING:

Can Cause

Serious Injury

or Death

Turn off power before removing operator cover.

When replacing cover, make sure wires are not pinched or near moving parts.

Operator must be properly grounded.

ELECTRICAL

SHOCK

WARNING:

Can Cause

Serious Injury

or Death

Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items.

Repairs and adjustments must be made by a trained professional service technician using proper tools and instructions.

HIGH

SPRING

TENSION

WARNING:

Can Cause

Serious Injury

or Death

[1]

Item Part Name

1K Circuit board bracket 1L Drive module 1M Terminal strip 1N No. 8 x 3/4" hex washer head screw 1P Shock absorption stop (not shown) 1Q Motor mount bracket (not shown) 1X Chassis 49 Lens

FIG. 1-4 Attach rail strap.

OPERATOR ASSEMBLY

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

NOTE: For 1-piece rail—skip to step 4.

1. Identify the rail sections (Fig. 1-1).

• First rail section (attaches to power head). – 2 holes each end. – Half-circle notch 1 end. – Motor end has no notch.

• Middle rail section. –

2 holes & half-circle notch each end.

• End rail section (attaches to door). – Has 4 holes on door end.

NOTE: Rail assemblies are for 7 foot 6 inch high door. An extension kit for an 8 foot high door is available.

2. Arrange arrows on rail sections.

• Sections have arrows stamped into one side. –

Aim all arrows toward door. (Fig. 1-2)

NOTE:

If installing a 3-piece rail assembly with an extension on an 8 foot high door, refer to the instruction sheet included with the optional rail extension at this point.

OPEN BLUE PARTS BAG

3. Attach rail clamps to rail (Fig. 1-3).

• Use pair of clamps at both joints. – Fasten each pair with 4 bolts (9) and nuts(10). – Check rail sections aligned and level. – Securely tighten bolts and nuts.

Attach rail strap (Fig. 1-4).

• Place rail strap against rail so that projection on strap mates with second hole from end of rail.

–

Place 2 bolts (9) through rail strap and rail.

–

Ignore fourth hole. (See NOTE)

–

Securely tighten bolts and nuts (10).

NOTE:

Your rail has 4 holes in the rail strap end. The hole furthest away from the end is for an extension kit if needed.

Drive chain can slide out of rails. Do not run until operator is fully assembled.

CAUTION

FIG. 1-1 Rail sections.

FIG. 1-2 Alignment arrows.

FIG. 1-3 Attach rail clamps.

[

]

[9]

RAIL ASSEMBLY: Use a clean, flat surface.

First

Middle

End

1/4"-20

1/4"-20 x 5/8"

FIG. 1-5 Align arrow.

FIG. 1-8 Attach emergency release cord & tag.

6. Attach rail to power head

• Place rail in front of power head with rail strap at

opposite end.

• Support door end of rail (rail strap) at about same

height as power head.

–

Check if magnet is in place (Fig. 1-6 inset).Insert carriage slide into rail (Fig. 1-6). (Carriage slide is

long straight piece attached to chain.)

–

Pull rail toward you as you feed chain into it. (Fig. 1-6).

When the end of the rail is within about 2 chain links of the power head, you can then push it the rest of the way. (It is a snug fit.)

–

Securely fasten with 2 bolts (9) and nuts (10)

(Fig. 1-7).

OPEN GREEN PARTS BAG

FIG. 1-6 Slip carriage slide into rail.

FIG. 1-7 Attach rail to power head.

magnet

Make sure that the carriage magnet is in place in the top of the carriage slide.

CAUTION

7. Attach emergency release cord, knob and tag.

• Tie overhand knot in 1 end of cord. Tighten knot.

(FIG. 1-8 inset A).

–

Slip opposite (no knot) end through knob

–

Slip through hole in emergency release lever (Fig. 1-8).

–

Tie overhand knot in this end also. Tighten knot.

8. Attach emergency release tag

• Attach to hole in emergency release using metal

twist tie on tag. (Fig. 1-8 inset B).

[

]

[9]

carriage slide

Rail is up-side down

Slip carriage into carriage slot of rail.

• Flip the rail assembly up side down.

• Place emergency release lever in “release”

position (See below). – Check arrow on the side of carriage points

toward door end of rail.

– Slide carriage into rail at power head end

(Fig. 1-5).

– Flip rail assembly right-side up.

wire

twist

tie

overhand knot

Lever in release position.

1/4"-20

1/4"-20 x 5/8"

+ 18 hidden pages