Genie 106730 User Manual
Parts and Service
Manual Supplement
Welder
Part No. 106730
Rev A1
April 2006
Technical Publications
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degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to change
without notice.
Readers are encouraged to notify Genie of errors and
send in suggestions for improvement. All
communications will be carefully considered for future
printings of this and all other manuals.
April 2006
Contact Us:
http://www.genieindustries.com
e-mail: techsup@genieind.com
Copyright © 2004 by Genie Industries
106730 Rev A July 2004
First Edition, First Printing
"Genie", "Z" and "S" are registered trademarks of
Genie Industries in the USA and many other
countries.
Printed on recycled paper
Printed in U.S.A.
Welder Supplement Part No. 106730
April 2006
This manual is updated frequently. Each parts
figure listed below has a figure number and a
revision letter. If a figure is updated with new
information, the revision letter or ‘Rev’ is
updated (example: from Rev A to Rev B).
Figure Rev Description
101.1 B Decals
If you have a printed manual, you can keep it
up to date by downloading new figures from
the Genie website.
To learn about the benefits Genie eBusiness
customers receive, visit the Genie Industries
website at www.genieindustries.com and
select Parts & Service.
Table of Contents
Electronic Version
Click on the figure description below to
view the figure.
Safety Rules
100 • Parts
101.1 A S-40 and S-45 Chassis
Components, Engine Side
102.1 A S-60 and S-65 Chassis
Components
103.1 A Z-60 Chassis Components
104.1 A S-80, S-85 and Z-80 Chassis
Components
105.1 B Platform Components, all Models
200 • Schematics and Hose Drawings
201.1 A Electrical Schematic
202.1 A S-60 and S-65 Hoses and Fittings
203.1 A S-40 and S-45 Hoses and Fittings
204.1 A S-80 and S-85 Hoses and Fittings
205.1 A Z-60/34 Hoses and Fittings
206.1 A Z-80/60 Hoses and Fittings
207.1 A Hydraulic Hose and Fitting Crossreference
Part No. 106730 Welder Supplement
April 2006
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Welder Supplement Part No. 106730
April 2006
100 • Parts
Safety Rules
Danger
Failure to obey the instructions and safety rules
in the
Lincoln Electric Invertec™ V275-S Operator’s
Manual
Many of the hazards identified in the
operator’s manual are also safety hazards
when maintenance and repair procedures
are performed.
Do Not Perform Maintenance Unless:
will result in death or serious injury.
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting equipment
and a suitable workshop.
Part No. 106730 Welder Supplement
100 • Parts
Figure Rev Description
101.1 A S-40 and S-45 Chassis Components, Engine Side
April 2006
1
2
38
37
36 31 32
33 34 35
30 31 32
3
456
75
8910
11121213
141516
17
1
18
29
26
2728
21
20
22232425
19
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100 • Parts
101.1
S-40 and S-45 Chassis Components, Engine Side Rev A
Item Part No. Description Qty.
1 82237 Decal - Danger, High Voltage...... 2
2 106113 Hydraulic Generator Assembly
(includes item 38) ......................... 1
— 106274 Generator, 12.5 kW
3 101516 Oil Diverter Manifold .................... 1
— 94757 Check Valve, 3 psi / 0.2 bar
— 94760 Solenoid Valve, 10V DC
— 94765 Coil, 10V DC
— 94759 Solenoid Nut
— 101446 Relief Valve, 250 psi / 17.2 bar
— 101412 Pilot Operated Valve
— 106394 Orifice Disc, 0.030inch / 0.76 mm
5
4 6782 Nylock Nut,
5 5397 Flat Washer,
6 13002 Screw - HHC,
7 10107 Screw - HHC,
/16 -18
5
/16 inch
5
/16 -18 x 1 inch, GR 5
5
/16 -18 x 0.75 inch,
GR 5
3
8 4828 Nylock Nut,
9 6097 Flat Washer,
10 8516 Screw - HHC,
/8 -16
3
/8 inch
3
/8 -16 x 1.5 inches,
GR 5
11 9145 Screw - HHC, 1/2 -13 x 2.5 inches,
GR 5
12 13066 Flat Washer, 1/2 inch
1
13 6198 Nylock Nut,
14 36294 Screw - HHC,
/2 -13
1
/4 -20 x 2.75 inches,
GR 5
1
15 6638 Flat Washer,
16 6091 Nylock Nut,
/4 inch
1
/4 -20
17 106205 Welder Control Module ................ 1
18 102319 Enclosure Assembly (includes
items 14-17, 19-27 and 30-36) .... 1
19 74006 Weatherproof Outlet Cover
(includes mounting hardware) ..... 1
20 106140 Potentiometer Bracket .................. 1
21 101995 Potentiometer Resistor, 1k Ohm,
2 watt ............................................ 1
22 80543 GFCI Outlet, 110V AC .................. 1
23 106477 GFI/Circuit Breaker Assembly ...... 1
Item Part No. Description Qty.
24 106073 Circuit Breaker, 20A,
Single Phase ................................ 1
25 33607 Relay, 12V DC, DPDT.................. 1
26 33608 Relay Socket ................................ 1
27 102314 Enclosure Panel ........................... 1
1
28 6090 Screw - HHC,
/4 -20 x 0.75 inches,
GR 5
29 6889 Low Profile Nylock Nut, 1/4 -20
30 106077 Squeeze Connector, 0.63 - 0.75
inch ............................................... 1
31 18665 Electric Locknut, 1inch NPT ......... 2
32 106104 O-ring, 1inch NPT ......................... 2
33 7056 Squeeze Connector,
0.38 - 0.5 inch ............................... 1
1
34 6938 Electrick Locknut,
/2 inch NPT .... 1
35 56237 O-ring, #12 ................................... 1
36 20776 Squeeze Connector ..................... 1
37 102340 Generator Bracket ........................ 1
38 106184 Hydraulic Motor, 21cc .................. 1
The following components are located in the ground
control box:
— 74911 Terminal Block ............................. 1
— 106140 Potentiometer Bracket .................. 1
— 101995 1000 Ohm, 10 Turn
Potentiometer ............................... 1
— 106657 Control Module, High Amp .......... 1
— 106637 Time Delay Module ...................... 1
— 33607 Relay, 12V DC, DPDT.................. 1
— 33608 Relay Socket ................................ 1
Part No. 106730 Welder Supplement
100 • Parts
Figure Rev Description
102.1 A S-60 and S-65 Chassis Components
1 2 3
April 2006
4
25 26 27
22 23 23 24
21 12 13
20
19
1
17 18
16
15
567
8
96
5610
111213
14
Welder Supplement Part No. 106730
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100 • Parts
102.1
S-60 and S-65 Chassis Components Rev A
Item Part No. Description Qty.
1 82237 Decal - Danger, High Voltage...... 2
2 106113 Hydraulic Generator Assembly
(includes item 3) ........................... 1
— 106274 Generator, 12.5 kW
3 106184 Hydraulic Motor, 21cc .................. 1
4 101516 Oil Diverter Manifold .................... 1
— 94757 Check Valve, 3 psi / 0.2 bar
— 94760 Solenoid Valve, 10V DC
— 94765 Coil, 10V DC
— 94759 Solenoid Nut
— 101446 Relief Valve, 250 psi / 17.2 bar
— 101412 Pilot Operated Valve
— 106394 Orifice Disc, 0.030inch / 0.76 mm
5
5 6782 Nylock Nut,
6 5397 Flat Washer,
7 13000 Screw - HHC,
/16 -18
5
/16 inch
5
/16 -18 x 1.25 inch,
GR 5
8 106114 Generator Tray ............................. 1
5
9 10107 Screw - HHC,
/16 -18 x 0.75 inch,
GR 5
10 13002 Screw - HHC, 5/16 -18 x 1 inch, GR 5
11 20776 Squeeze Connector ..................... 1
12 18665 Electric Locknut, 1 inch, NPT ....... 2
13 106104 O-ring, 1inch NPT ......................... 1
1
14 106495 Hubble Plug,
/2 inch .................... 1
15 106108 Stud Terminal, 250V DC .............. 1
— 6037 Hex Nut, 5/16 -18
5
— 5397 Flat Washer,
/16 inch
16 106073 Circuit Breaker, 20A,
Single Phase ................................ 1
17 74006 Weatherproof Outlet Cover
(includes mounting hardware) ..... 1
18 80543 GFCI Outlet, 120V AC, 20A .......... 1
19 101947 Enclosure Assembly (includes
items 11-18, 20 and 21) ............... 1
20 106477 GFI/Circuit Breaker Assembly ...... 1
— 106374 Circuit Breaker, 50A, 3 phase
— 106375 GFCI, 50A, 3 phase
21 106077 Squeeze Connector,
0.63 - 0.75 inch ............................ 1
Item Part No. Description Qty.
1
22 6888 Screw - HHC,
23 6638 Flat Washer,
24 6091 Nylock Nut,
25 9145 Screw - HHC,
/4 -20 x 1 inch, GR 5
1
/4 inch
1
/4 -20
1
/2 -13 x 2.5 inches,
GR 5
26 6198 Nylock Nut, 1/2 -13
27 13066 Flat Washer,
1
/2 inch
The following components are located in the ground
control box:
— 74911 Terminal Block ............................. 1
— 106140 Potentiometer Bracket .................. 1
— 101995 1000 Ohm, 10 Turn
Potentiometer ............................... 1
— 106657 Control Module, High Amp .......... 1
— 106637 Time Delay Module ...................... 1
— 33607 Relay, 12V DC, DPDT.................. 1
— 33608 Relay Socket ................................ 1
Part No. 106730 Welder Supplement
100 • Parts
Figure Rev Description
103.1 A Z-60 Chassis Components
April 2006
28
27
26
11 12 13
25
1 2
6785
3
4
9 10 1411
12
13
15
16
17
181213
13
12
11
24
13
12
2311
Welder Supplement Part No. 106730
111213
19
20
111213
21
22
April 2006
100 • Parts
103.1
Z-60 Chassis Components Rev A
Item Part No. Description Qty.
1 102314 Enclosure Panel ........................... 1
2 36294 Screw - HHC, 1/4 -20 x 2.75 inches,
GR 5
3 6638 Flat Washer, 1/4 inch
4 6091 Nylock Nut, 1/4 - 20
5 106205 SX Controller Module ................... 1
6 33607 Relay, 12V DC, DPDT.................. 1
7 33608 Relay Socket ................................ 1
8 106073 Circuit Breaker, 20A,
Single Phase ................................ 1
9 106442 Generator Mount Bracket, Back ... 1
10 106587 Gusset .......................................... 1
11 6019 Screw - HHC, 3/8 -16 x 1.25 inches,
GR 5
12 6097 Flat Washer, 3/8 inch
13 4828 Nylock Nut, 3/8 -16
14 106558 Gusset .......................................... 1
15 101516 Oil Diverter Manifold .................... 1
— 94757 Check Valve, 3 psi / 0.2 bar
— 94760 Solenoid Valve, 10V DC
— 94765 Coil, 10V DC
— 94759 Solenoid Nut
— 101446 Relief Valve, 250 psi / 17.2 bar
— 101412 Pilot Operated Valve
— 106394 Orifice Disc, 0.030inch / 0.76 mm
5
16 10107 Screw - HHC,
/16 -18 x 0.75 inch,
GR 5
17 6886 Lock Washer, 5/16 inch
18 57072 Screw - BHHS, 3/8 -16 x 1.25
inches, GR 5
19 106416 Generator Base Bracket, outboard
side ............................................... 1
— 106417 Generator Base Bracket, inboard
side
20 106655 Hose Tray ..................................... 1
21 102319 Enclosure Assembly (includes
items 1-8, 22 and 27-28) .............. 1
22 82237 Decal - Danger, High Voltage ...... 1
Item Part No. Description Qty.
23 106415 Generator Mount Bracket,
Bottom .......................................... 1
24 106184 Hydraulic Motor, 21cc .................. 1
25 106479 Generator Cover .......................... 1
26 106113 Hydraulic Generator Assembly
(includes item 24) ......................... 1
— 106274 Generator, 12.5 kW
27 106477 GFI/Circuit Breaker Assembly ...... 1
— 106374 Circuit Breaker, 50A, 3 phase
— 106375 GFCI, 50A, 3 phase
28 106140 Potentiometer Bracket .................. 1
— 101995 Potentiometer, 1k Ohm, 2 Watt
Part No. 106730 Welder Supplement
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