General Tools PM930SD User Manual

PM930SD
USER’S MANUAL
LIQUID OR AIR
PRESSURE METER
WITH DATALOGGING SD CARD
Please read this manual carefully and thoroughly before using this product.
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
What’s in the case . . . . . . . . . . . . . . . . . . . . 4 –5
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 –7
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . 7
Holding and Storing Measurements. . . . . . . . . . 8
Automatic vs. Manual Datalogging . . . . . . . 8 –9
Transferring Data from the SD Card
to a Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance & Troubleshooting Tips . . . . . . . . . . . . 10
Optional Accessories. . . . . . . . . . . . . . . . . . . . . . . . . 11
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . 11
Return for Repair Policy . . . . . . . . . . . . . . . . . . . . . . 11
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INTRODUCTION
Thank you for purchasing General Tools & Instruments’ PM930SD Liquid or Air Pressure Meter with Datalogging SD Card. Please read this user’s manual carefully and thoroughly before using the instrument.
The PM930SD is a general purpose handheld instrument suitable for measuring pneumatic and hydraulic pressures in automotive, mechanical engineering, HVAC/R (heating, ventilation, air-conditioning, and refrigeration) and food-processing environments.
The PM930SD has the performance and features needed to satisfy the most demanding aspects of the above applications. It works with any of eight optional pressure sensors, each with a different full-scale range (2, 5, 10, 20, 50, 100, 200 and 400 bar). A front-panel pushbutton enables rapid switching among sensors with no need for precalibration. Another front-panel pushbutton facilitates fast switching among the following 10 commonly used pressure units: Bar, psi, kg/cm hectopascals (hPA) and kilopascals (kPA ).
Because it is microprocessor-based, the PM930SD can make full use of the portability, reliability and large storage capacities that SD memory cards offer. Pressure measurements can be made automatically at any sampling rate between one second and nine hours. After time-stamping and storing the measurements on an SD card plugged into the instrument (a process called datalogging), the user can remove the card and plug it into to a laptop or desktop computer either directly or via a USB card reader. The data logs are stored on the card as files with the .xls extension, which can be opened by Microsoft’s Excel application.
The PM930SD has a backlit 2-1/2 in. diagonal display and is powered by six “AA” Alkaline batteries or an optional 9-VDC AC adapter.
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, mm Hg, inches Hg, meters H2O, inches H2O, atmospheres,
KEY FEATURES
• Measures hydraulic or pneumatic pressure using optional sensors with full-scale ranges from 2 to 400 bar
• Sensors calibrated by single push of a button
• Ten different pressure units selectable via front panel
• Displays maximum and minimum readings
• Performs real-time automatic datalogging at sampling time settable from 1 second to 9 hours
• Also supports manual logging and changing of card storage location
• Outputs Excel-compatible data logs
• Accepts SD memory cards of up to 16 GB capacity
• Big (2.5 in. diagonal) front-panel green backlit LCD is easy to read
• Auto power off function
• Powered by six “AA” batteries or optional 9V AC/DC adapter
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OPERATING INSTRUCTIONS
WHAT’S IN THE CASE
The PM930SD comes fully assembled in a carrying case along a 2 GB SD memory card with this user’s manual.
Optional accessories available from General Tools & Instruments include eight optional pressure sensors, each with a different full-scale range (2, 5, 10, 20, 50, 100, 200 and 400 bar) and a 9VDC adapter for a 110V power supply. See the Optional Accessories section of this manual for more details.
Figure 1 shows all of the controls and indicators on the front, back, top, bottom and right side of the PM930SD. It also shows the main components of an optional pressure sensor. Familiarize yourself with the positions and functions of these controls, indicators and ports before moving on to the setup procedure.
FRONT
RIGHT
SIDE
TOP
BOTTOM
Fig. 1. The PM930SD’s controls and indicators and other physical features
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BACK
1-1 Liquid-crystal display 1-2 POWER button 1-3 HOLD/ESC button 1-4 REC/ENTER button 1-5 button 1-6 button 1-7 TIME button 1-8 LOGGER SET button 1-9 Kickstand 1-10 Battery compartment cover
1-11 Battery compartment cover screws 1-12 Tripod attachment nut 1-13 Pressure sensor socket 1-14 Socket for 9VDC AC adapter 1-15 Reset button 1-16 RS232 output jack 1-17 SD card socket 1-18 Pressure sensor port 1-19 Pressure sensor 1-20 Pressure sensor connector
SETUP
1. Choose the power source. Before using the PM930SD, be sure it is powered by fresh batteries or an optional 9VDC AC adapter plugged into the bottom jack on its right side (callout 1-14).
To remove the battery compartment cover, remove the two screws holding it in place (callout 1-11). Then install six “AA” batteries in the correct orientation, using the polarity marks on the inside of the compartment as a guide. Replace the cover by replacing the two screws.
2. Install an SD card. To prepare for setup, also install the supplied 2 GB SD memory card or another card with a capacity from 1 GB to 16 GB in the socket on the bottom of the PM930SD (callout 1-17). When installing the card, make sure its gold contacts are facing front and push the card into the socket until you hear a click. To remove the card, push it in until you hear a click and the card pops out.
Now power on the instrument by pressing the POWER button (callout 1-2) to generate a short beep. (To power off the PM930SD, press the POWER button and hold it until the instrument responds with a long beep.)
When the pressure meter powers on, a series of transient startup screens will briefly appear. Once the display has stabilized, perform the following seven setup steps in the order presented.
1. Format the SD card. Press the LOGGER SET button (callout 1-8) and hold it for at least five seconds, until “Sd-F” appears in the lower half of the display. Quickly (within three seconds) press the REC/ENTER button.
(If you press buttons too slowly in setup mode, the screen will revert to the normal display. To return to the setup sequence, press and hold the LOGGER SET button again. To move ahead to the next field in the sequence or to the next parameter, press the HOLD/ESC button.)
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Pressing the REC/ENTER button causes the word “no” or “yES” to appear over the term “Sd-F”. Press the SET button to make a selection. Choose “yES” whenever a new SD card is being used, or when a used card is being repurposed (from use with another SD card instrument or a camera, for example) and all data on it is to be erased. Choose “no” to preserve any data on a card previously used with this instrument.
If you choose “yES”, after you press the REC/ENTER button the instrument will prompt you to confirm that decision by displaying the term “Ent” below “yES” and sounding three beeps. To confirm that you want to begin the erasure/formatting procedure, press the REC/ENTER. “Ent” will then flash several times and the instrument will sound another three beeps to confirm that the SD card has been erased and formatted.
2. Set the date and time. Once the SD card has been set up, the word “dAtE” will appear in the center of the display, along with the flashing value “00.00.00” at the lower left, above “yy.mm.dd”. Set the current year by pressing the or button repeatedly until the correct value appears above “yy”. Press the REC/ENTER button to store the setting. The next screen that appears will have the value above “mm” flashing. Use the or button to navigate to the current month and press the REC/ENTER button to store the setting. When the next screen flashes the value above “dd”, again use the or button to navigate to the current day and press the REC/ENTER button to store the setting.
Once you have set the date, the display will prompt you to set the hour, minute and second of the current time. Again use the or buttons to navigate to the correct values, and the REC/ENTER button to store the settings.
3. Set the datalogging sampling time. Once the date and time have been set and stored, the display will show a value below the letters “SP-t”. Press the or button to decrease or increase the flashing hour value until the desired number appears below “SP-t”. Press the REC/ENTER button to store that setting. The minutes value will then flash. Press the or button to decrease or increase the value and then press the REC/ENTER button to store that setting. Finally, press the or button to decrease or increase the flashing seconds value and then press the REC/ENTER button to store that setting. This completes the setting of the pressure meter’s datalogging sampling time.
4. Enable or disable auto power off. Once the sampling time has been set and stored, the display will show the word “yES’ over the term “PoFF”. Press the button until the desired automatic power off management scheme (“yES” for enable; “no” for disable) is displayed. Press the REC/ENTER button to store the selection. If enabled, the power off function shuts off the PM930SD after a period of inactivity of ten minutes.
5. Enable or disable the beeper. Once the auto power off function has been enabled or disabled, the display will show the word “yES” over the word “bEEP”. Press the button until the desired setting (“yES” or “no”) is displayed, and then press the REC/ENTER button to store the selection.
6. Choose a decimal point or comma to represent the decimal division between integers and fractions (for example, American-style 20.88 vs. European-style 20,88). Once the beeper has been enabled or disabled, the display will show the word “bASIC” above the phrase “dEC”. Press the button to make “bASIC” (American style) or “Euro” appear in the upper display, as desired. Press the REC/ENTER button to store the selection.
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7. Choose the full-scale range of the optional pressure sensor. Once the format of decimal divisions has been set and stored, the term “tyPE” will appear in the lower part of the display. Above it will appear the default value “2”, for a 2-bar sensor. Press the or button until the value displayed matches the full-scale range, in bar, of your optional sensor. General Tools & Instruments offers pressure sensors with full-scale ranges from 2 bar to 400 bar. Press the REC/ENTER button to store the setting.
Once the pressure sensor’s range has been set and stored, the display will then either return to the first of the seven steps in the setup sequence—choosing whether or not to format the SD memory card—or show the term “ESC”. If “ESC” appears, press either the HOLD/ESC button or the LOGGER SET button to exit the setup procedure and enter normal operating mode.
NORMAL OPERATION
1. To prepare to measure pressure:
• Plug the connector (callout 1-20 of Fig. 1) of an
optional pressure sensor (callout 1-19) into the socket on the top of the meter (callout 1-13).
• Power on the meter by pressing the POWER
button. Press the button (which has the word “Sensor” stenciled above it) once to confirm that the sensor’s full-scale range is the same as the one you stored as Step 7 of the setup procedure.
• Press the button (which has the word “Unit”
stenciled above it) repeatedly until the desired pressure unit appears on the display. The table below correlates available pressure units with
Pressure unit____Display reading
psi____PSI
inches Hg____In Hg
inches H2O____In H2O
hPA____hPA kPA____PA
bar____bAr
2
____g C2
kg/cm
mm Hg____--Hg
meters H2O____-t H2O
Atmospheres____AtP
their display readings.
After confirming the display unit, power off the meter and then power it on again. This will make the chosen unit the default display unit.
If the display does not show a zero value after the pressure sensor has been plugged into the instrument, press the TIME button (which has the word “Zero” stenciled above it) on the front panel and hold it for at least 10 seconds, until the display shows a zero reading.
2. To measure pneumatic or hydraulic pressure, connect the sensor’s port (callout 1-18) to the equipment you wish to measure. The PM930SD will measure the pressure at the interface point and display it in the unit you selected.
Whenever the PM930SD is in measurement mode, you can turn off the backlight (which is on by default) by briefly pressing (but not holding) the POWER/ESC button. To reactivate the backlight, briefly press the button again.
Whenever the instrument is in measurement mode, you also can check the current date and time by briefly pressing the TIME button. Doing so causes both values to appear briefly at the lower left of the display.
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HOLDING AND STORING MEASUREMENTS
1. To hold a measured value of pressure, press the HOLD/ESC button during the measurement. Doing so will cause the word “HOLD” to appear at the top of the display. Pressing the HOLD/ESC button again releases the hold.
2. To record and recall readings, press the REC/ENTER button while making measurements. This will make the term “REC” appear at the top of the display. Pressing the REC/ENTER button again, briefly, will make the term “MAX” appear to the right of “REC” and switch the display to the maximum value stored in memory during the last recording session. Pressing the REC/ENTER button again, briefly, will make the term “MIN” appear to the right of “REC” and switch the display to the minimum value stored during the last session.
3. To exit recording mode, press and hold the REC/ENTER button for at least three seconds, until the term “REC” disappears from the top line of the display. The display will then revert to showing the current reading.
AUTOMATIC VS. MANUAL DATALOGGING
The PM930SD can automatically log data at a user-selected sampling period from 1 second to 9 hours. To view the sampling time for which the instrument was set up, press the LOGGER SET button (which has the words “Sampling check” stenciled below it) once. To change the sampling time, perform Step 3 of the setup procedure.
1. To start automatic datalogging, press the REC/ENTER button once. The top line of the display will then show the term “REC”. Pressing the LOGGER SET button at this point will make REC flash and add the flashing term “LOGGER” at the top right of the display. This indicates that the instrument is currently storing measured values and their time stamps in memory.
2. To pause automatic datalogging, press the LOGGER SET button once; this action makes the flashing term LOGGER disappear from the top right of the display and changes the term “REC” from flashing to constant. Pressing the LOGGER SET button again resumes automatic datalogging.
3. To end automatic datalogging, press the REC/ENTER button and hold it for at least two seconds. This action causes the “REC” message to disappear.
4. To log data manually, set the sampling time to zero using the procedure detailed earlier. Then press the REC/ENTER button once. The display will show the term “REC” on the top line, a value in the middle, and below it the letter “P” on the left and a number from 1 to 99 on the same line to the right. The number indicates the position on the SD card that will be used to store manually logged data.
Now press the LOGGER SET button. This will cause the beeper to sound and the term “LOGGER” to briefly appear at the upper right of the display. As in automatic datalogging mode, in this mode the instrument is storing measurements and their time stamps on the SD card.
In manual datalogging mode, however, measurements are being stored continuously (with a sampling time of zero), and their locations on the card can be changed.
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5. To change the storage location of manually logged data, press the button once; this causes the “P” to disappear from the left side of the display and the value on its line to begin flashing. Once the flashing begins, you can use the and buttons to change the flashing value to any number between 1 and 99. Once you have chosen the storage location, press the REC/ENTER button to save the setting. This causes the value to stop flashing and the “P” to return.
6. To end manual datalogging, press the REC/ENTER button and hold it for at least three seconds. This action causes the “REC” message to disappear from the top line of the display.
TRANSFERRING DATA FROM THE SD CARD TO A COMPUTER
After automatic or manual datalogging of measurements, remove the SD card from the PM930SD and plug it into your computer either directly (if it has an SD card slot) or through an SD card reader.
Because the files containing time-stamped data logs have the extension .xls, they open in Microsoft’s Excel application. Figures 2 and 3 show two kinds of Excel presentations: a data-only screen and a graphics-only screen.
Fig. 2. Typical Excel data-only screen
Fig. 3. Typical Excel
graphics-only screen
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SPECIFICATIONS
Embedded microcontroller Custom one-chip LSI device
Display type Liquid-crystal with green backlight
Display size 2.05 x 1.5 in. (52 x 38mm)
Displayed pressure unit bar, psi, inches Hg, inches H2O, hPA, kPA, kg/cm
mm Hg, meters H2O, atmospheres
Measurement accuracy ± 0.5% of full-scale reading + 1 digit
Stored readings Maximum, minimum
Datalogging sampling time Settable between 1 second and 8 hours, 59 minutes,
59 seconds (in automatic datalogging mode)
SD card capacity 1 GB to 16 GB
Settable parameters Date, time, auto power off, beep sound, sampling time, deci-
mal point or comma decimal division, optional pressure sen­sor’s full-scale range (2, 5, 10, 20, 50, 100, 200 or 400 bar)
Operating temperature 32º to 122ºF (0º to 50ºC)
Operating relative humidity 0 to 85%
Power source 6 Alkaline “AA” batteries or optional 9-VDC AC adapter
Power consumption 5 mADC (normal operation, with backlight off and SD card not
saving data); 25 mADC with backlight on and card saving data; 37 mADC with backlight on and card saving data
Dimensions of meter 6.97 x 2.68 x 1.77 in. (177 x 68 x 45mm)
Weight of meter 0.77 lb. (350g)
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MAINTENANCE & TROUBLESHOOTING TIPS
Keep the pressure sensor(s) clean and protected from the elements when not in use.
When the icon appears in the left corner of the display, it’s time to replace the six “AA” batteries that power the instrument (although measurements will remain valid for several hours after the low-battery indicator first appears). Replacing the batteries requires removing the two screws that hold the battery compartment cover in place, as explained earlier. After inserting fresh batteries in the correct orientation, tighten the screws to secure the cover.
If the meter “freezes” (like a computer) and buttons become unresponsive, try resetting the instrument by pushing the RESET button on its right side (callout 1-15 of Fig. 1) with the end of a paper clip.
Remove the batteries when storing this product for an extended period of time. Do not drop or disassemble the meter or immerse it in water.
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OPTIONAL ACCESSORIES
• Pressure sensors with the following full-scale ranges: 2, 5, 10, 20, 50, 100, 200 and 400 bar
• 9-VDC adapter for 110VAC power supply
WARRANTY INFORMATION
General Tools & Instruments’ (General’s) PM930SD Liquid or Air Pressure Meter with Datalogging SD Card is warranted to the original purchaser to be free from defects in material and workmanship. Subject to certain restrictions, General will repair or replace this instrument if, after examination, the company determines it to be defective in material or workmanship for a period of one year.
This warranty does not apply to damages that General determines to be from an attempted repair by non-authorized personnel or misuse, alterations, normal wear and tear, or accidental damage. The defective unit must be returned to General Tools & Instruments or to a General-authorized service center, freight prepaid and insured.
Acceptance of the exclusive repair and replacement remedies described herein is a condition of the contract for purchase of this product. In no event shall General be liable for any incidental, special, consequential or punitive damages, or for any cost, attorneys’ fees, expenses, or losses alleged to be a consequence of any damage due to failure of, or defect in any product including, but not limited to, any claims for loss of profits.
RETURN FOR REPAIR POLICY
Every effort has been made to provide you with a reliable product of superior quality. However, in the event your instrument requires repair, please contact our Customer Service to obtain an RGA (Return Goods Authorization) number before forwarding the unit via prepaid freight to the attention of our Service Center at this address:
General Tools & Instruments 80 White Street New York, NY 10013 212-431-6100
Remember to include a copy of your proof of purchase, your return address, and your phone number and/or e-mail address.
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GENERAL TOOLS & INSTRUMENTS
80 White Street
New York, NY 10013-3567
PHONE (212) 431-6100
FAX (212) 431-6499
TOLL FREE (800) 697-8665
e-mail: sales@generaltools.com
www.generaltools.com
PM930SD User’s Manual
Specifications subject to change without notice
NOTICE - WE ARE NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS.
©2010 GENERAL TOOLS & INSTRUMENTS
MAN#PM930SD 12/03/10
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