How it Works
GENERAL ELECTRIC
Loading...
HOME GENERATOR SYSTEM 11000 WATT
User Manual
96 pgs6.78 Mb0

GENERAL ELECTRIC HOME GENERATOR SYSTEM 11000 WATT, HOME GENERATOR SYSTEM 13000 WATT User Manual

GE Home Generator Systems
Not
for
11,000 and 13,000 Watt Home Generator S
ystem
Operator’s Manual
Thank you for purchasing this quality-built GE home generator. We’re pleased that you’ve placed your confidence in
Not
for
the GE brand. When operated and maintained according to the instructions in this manual, your home generator will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with home standby generators and how to avoid them. Because we do not necessarily know all the applications this equipment could be used for, it is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these instructions for future reference.
This home standby generator requires professional installation before use. Refer to the separate installation manual for full information. Your installer should follow the instructions completely.
Where to Find Us
You never have to look far to find GE support and service for your generator. For quick service when you need it, keep your original receipt with this manual. You may contact Customer Service at (888) 575-8226, or click on SERVICE & SUPPORT at www.homestandbygeneratorsystems.com, which provides a list of authorized dealers.
Generator and engine model and serial numbers should be recorded in the installation manual.
2
Table of Contents
Not
for
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
For the Home Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
For the Installing Dealer/Contractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Owner Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Delivery Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
System Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Access Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Important Owner’s Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Automatic Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Setting Exercise Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Servicing the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Fault Detection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Generator Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Service Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Service Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Clean Air Cooling System and Oil Cooler Fins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check Valve Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
When Calling for Assistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Warranty Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
About Your Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Generator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Common Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
Safety Rules
Not
for
Important Safety Instructions
SAVE THESE INSTRUCTIONS - This manual contains
important instructions that should be followed during installation and maintenance of the generator and batteries.
Safety Symbols and Meanings
Explosion
Toxic Fumes
Lift Hazard
Fire
Rotating Parts
Read Manual
Electrical Shock
Hot Surface
Chemical BurnExplosive PressureAuto Start
The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure, work method or operating technique that you choose does not render the generator system unsafe.
WARNING Running engine gives off carbon monoxide, an
odorless, colorless, poison gas. Breathing carbon monoxide could result in death, serious injury, headache, fatigue, dizziness, vomiting, confusion,
seizures, nausea or fainting.
• Operate this product ONLY outdoors in an area that will not accumulate deadly exhaust gas.
• Keep exhaust gas away from any windows, doors, ventilation intakes, soffit vents, crawl spaces, open garage doors or other openings that can allow exhaust gas to enter inside or be drawn into a potentially occupied building or structure.
• Carbon monoxide detector(s) MUST be installed and maintained indoors according to the manufacturer’s instructions/ recommendations. Smoke alarms cannot detect carbon monoxide gas.
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could result in minor or moderate injury.
NOTICE addresses practices not related to personal injury.
4
WARNING The engine exhaust from this product contains
chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING Certain components in this product and related
accessories contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
WARNING Storage batteries give off explosive hydrogen gas
Not
for
during recharging. Slightest spark will ignite hydrogen and cause explosion, resulting in death, serious
injury and/or property damage. Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery contents could cause severe chemical burns. A battery presents a risk of electrical shock and high short circuit current.
• DO NOT dispose of battery in a fire. Recycle battery.
• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.
• DO NOT open or mutilate the battery.
• Wear protective goggles, rubber apron, rubber boots and rubber gloves.
• Remove watches, rings, or other metal objects.
• Use tools having insulated handles.
WARNING Propane and Natural Gas are extremely flammable
and explosive, which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
• Install the fuel supply system according to NFPA 37 and other applicable fuel-gas codes.
• Before placing the generator into service, the fuel system lines must be properly purged and leak tested.
• After the generator is installed, you should inspect the fuel system periodically.
• NO leakage is permitted.
• DO NOT operate engine if smell of fuel is present or other explosive conditions exist.
• DO NOT smoke around the generator. Wipe up any oil spills immediately. Ensure that no combustible materials are left in the generator compartment. Keep the area near the generator clean and free of debris.
WARNING Generator produces hazardous voltage.
Failure to properly ground generator could result in electrocution. Failure to isolate generator from utility power could result in death or serious injury to electric utility workers due to backfeed of electrical energy.
• When using generator for backup power, notify utility company.
• DO NOT touch bare wires or bare receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• If you must work around a unit while it is operating, stand on an insulated dry surface to reduce the risk of a shock hazard.
• DO NOT allow unqualified persons or children to operate or service generator.
• In case of an accident caused by electrical shock, immediately shut down the source of electrical power and contact the local authorities. Avoid direct contact with the victim.
• Despite the safe design of the residential generator, operating this equipment imprudently, neglecting its maintenance or being careless could cause possible injury or death.
• Remain alert at all times while working on this equipment. Never work on the equipment when you are physically or mentally fatigued.
• Before performing any maintenance on the generator, disconnect the battery cable indicated by a NEGATIVE, NEG or (-) first. When finished, reconnect that cable last.
• After your system is installed, the generator may crank and start without warning any time there is a power failure. To prevent possible injury, always set the generator’s system switch to OFF, remove the service disconnect from the disconnect box AND remove the 15 Amp fuse BEFORE working on the equipment.
WARNING Unintentional sparking could cause fire or electric
shock resulting in death or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
5
WARNING Exhaust heat/gases could ignite combustibles or
Not
for
structures resulting in death, serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• DO NOT place weatherproof enclosure opposite exhaust side closer than 18 inches (0.5m) from any structure.
• Exhaust outlet side of weatherproof enclosure must have at least 5 ft (1.5m) minimum clearance from any structure, shrubs, trees or any kind of vegetation.
• Standby generator weatherproof enclosure must be at least 5 ft from windows, doors, any wall opening, shrubs or vegetation over 12 inches (30.48cm) in height.
• Standby generator weatherproof enclosure must have a minimum of 4 feet (1.2m) overhead clearance from any structure, overhang or trees.
• DO NOT place weatherproof enclosure under a deck or other type of structure that may confine airflow.
• USE ONLY flexible steel fuel line provided. Connect provided fuel line to generator, DO NOT use with or substitute any other flexible fuel line.
• Smoke detector(s) MUST be installed and maintained indoors according to the manufacturer’s instructions/ recommendations. Carbon monoxide alarms cannot detect smoke.
• Keep at least minimum distances shown in Generator Placement to insure for proper generator cooling and maintenance clearances.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush­covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
WARNING Starter and other rotating parts could entangle
hands, hair, clothing, or accessories resulting in serious injury.
CAUTION Installing the 15A fuse could cause the engine
to start at any time without warning resulting in minor or moderate injury.
• Observe that the 15 Amp fuse has been removed from the control panel for shipping.
• DO NOT install this fuse until all plumbing and wiring has been completed and inspected.
CAUTION Excessively high operating speeds could result in
minor injury and/or equipment damage. Excessively low speeds impose a heavy load on generator.
• DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.
• DO NOT modify generator in any way.
NOTICE Improper treatment of generator could damage it and shorten its life.
• Use generator only for intended uses.
• If you have questions about intended use, contact your authorized dealer.
• Operate generator only on level surfaces.
• Adequate, unobstructed flow of cooling and ventilating air is critical for correct generator operation.
• The access panels/door must be installed whenever the unit is running.
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• Remain alert at all times while working on this equipment. Never work on the equipment when you are physically or mentally fatigued.
• DO NOT start engine with air cleaner or air cleaner cover removed.
• DO NOT insert any objects through cooling slots.
• DO NOT use the generator or any of its parts as a step. Stepping on the unit could cause stress and break parts. This may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.
• If connected devices overheat, turn them off and disconnect them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
-unit makes unusual noises.
• NEVER operate generator without protective housings, covers, or guards in place.
• DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
• Before servicing, remove 15 Amp fuse from control panel and disconnect Negative (NEG or -) battery cable.
6
Installation
Not
for
We sincerely appreciate your patronage. For this reason, we have made every effort to provide for a safe, streamlined and cost-effective installation. Because each installation is unique, it is impossible to know of and advise the trade of all conceivable procedures and methods by which installation might be achieved. Neither could we know of possible hazards and/or the results of each method or procedure. For these reasons,
For the Home Owner
To help you make informed choices and communicate effectively with your installation contractor(s),
Read and understand Owner Orientation in this manual before contracting or starting your home generator installation.
To arrange for proper installation, contact the store at which you purchased your home generator, your dealer, a licensed electrician or your utility power provider.
Only current licensed electrical and plumbing professionals should attempt home generator system installations. Installations must strictly comply with all applicable codes, industry standards and regulations.
Your home generator is supplied with this “Operator’s Manual” and a separate “Installation Manual”. These are important documents and should be retained by the owner after the installation has been completed.
The home generator warranty is VOID unless the system is installed by licensed electrical and plumbing professionals.
Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter, or otherwise improve the product and this document at any time without prior notice.
The Emission Control System for this generator is warranted to standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (CARB).
For the Installing Dealer/Contractor
For most applications, the installation manual contains all the information required to properly install and start the home generator. This operator’s manual describes routine operation and owner maintenance procedures.
If you need more information in this matter, please call 888 575-8226 between 8:00 AM and 5:00 PM CT.
7
Owner Orientation
Not
for
This section provides home generator owners with the information necessary to achieve the most satisfactory and cost effective installation possible.
The illustrations are for typical circumstances and are meant to familiarize you with the installation options available with your home generator. A thorough understanding of these options will provide fundamental control over the cost of your installation, as well as ensure your final satisfaction and security.
Federal and local codes, appearance, noise levels, fuel types, and distances are the factors that must be considered when negotiating with an installation professional. Remember that as the distance from the existing electrical service and
Fuel Factors
gaseous fuel supply increases, and the number of 90 degree bends in the fuel supply increases; compensations in piping and wiring materials must be made. This is necessary to comply with local codes and overcome electrical voltage drops and gaseous fuel pressure drops.
The factors mentioned above will have a direct affect on the overall price of your home generator installation.
In some areas you may need to acquire electrical permits for installing the home generator, building permits for installing gas lines, and permits for noise allowances. Your installer should check your local codes AND obtain the permits before installing the system.
An important consideration affecting the entire installation is the type of fuel used by your home generator. The system was factory tested and adjusted using natural gas, but can be converted to use LP vapor. For proper engine function, factors that are inherent to each of these fuels, your location and the duration of possible utility interruptions are important considerations in the following fuel guidelines:
• Use clean, dry fuel, free of moisture or any particulate material. Using fuels outside the following recommended values may cause performance problems.
• In engines set up to run on propane (LP), commercial grade HD5 propane with a minimum fuel energy of 2500 BTUs/ft3 with maximum propylene content of 5% and butane and heavier gas content of 2.5% and minimum propane content of 90%.
Natural gas rating will depend on specific fuel but typical derates are between 10 to 20% off the LP gas rating.
Natural gas or LP engines are certified to operate on natural or liquid propane gas. The emissions control system for this engine is EM (Engine Modifications).
WARNING Propane and Natural Gas are extremely flammable
and explosive, which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
• The residential generator is equipped with an automatic safety gas “fuel shut-off” valve.
• DO NOT operate the equipment if the “fuel shut-off” valve is missing or inoperative.
Power Decrease at High Altitude or High Temperature
Air density is less at high altitudes, resulting in less available engine power. Specifically, engine power will decrease 3.5% for each 1,000 feet (300 meters) above sea level and 1% for each 10° F (5.6°C) above 77°F (25°C). Make sure you and your installer consider these factors when determining total generator load.
8
Generator Location
Not
for
The actual physical location of your home generator has a direct affect on:
1. The amount of plumbing required to fuel your generator.
2. The amount of wiring required to control and connect your generator.
Specific location guidelines are discussed in the installation manual. Acquaint yourself with that information and confer with your installer. Be sure to ask how your site might affect installation costs and compliance with local codes and standards.
• Install generator outdoors in an area that will not accumulate deadly exhaust gas.
• DO NOT install generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building or structure.
• By law it is required in many states to have a Carbon Monoxide (CO) detector in operating condition in your home. Carbon monoxide detector(s) be installed and maintained indoors according to the manufacturer’s instructions/ recommendations. A CO monitor is an electronic devise that detects hazardous levels of CO. When there is a buildup of CO, the monitor will alert the occupants by flashing visual indicator light and alarm. Smoke alarms cannot detect CO gas.
A
A
MUST
WARNING Running engine gives off carbon monoxide, an
odorless, colorless, poison gas. Breathing carbon monoxide could result in death, serious injury, headache, fatigue, dizziness, vomiting, confusion,
seizures, nausea or fainting.
• Operate this product ONLY outdoors in an area that will not accumulate deadly exhaust gas.
• Keep exhaust gas away from any windows, doors, ventilation intakes, soffit vents, crawl spaces, open garage doors or other openings that can allow exhaust gas to enter inside or be drawn into a potentially occupied building or structure.
• Carbon monoxide detector(s) MUST be installed and maintained indoors according to the manufacturer’s instructions/ recommendations. Smoke alarms cannot detect carbon monoxide gas.
WARNING Exhaust heat/gases could ignite combustibles or
structures resulting in death, serious injury and/or property damage.
• DO NOT place weatherproof enclosure opposite exhaust side closer than 18 inches (0.5 m) from any structure.
• Exhaust outlet side of weatherproof enclosure must have at least 5 ft (1.5 m) minimum clearance from any structure, shrubs, trees or any kind of vegetation.
• Standby generator weatherproof enclosure must be at least 5 ft (1.5 m) from windows, doors, any wall opening, shrubs or vegetation over 12 inches (30.5 cm) in height.
• Standby generator weatherproof enclosure must have a minimum of 4 feet (1.2 m) overhead clearance from any structure, overhang or trees.
• DO NOT place weatherproof enclosure under a deck or other type of structure that may confine airflow.
• USE ONLY flexible steel fuel line provided. Connect provided fuel line to generator, DO NOT use with or substitute any other flexible fuel line.
• Smoke detector(s) MUST be installed and maintained indoors according to the manufacturer’s instructions/ recommendations. Carbon monoxide alarms cannot detect smoke.
• DO NOT place weatherproof enclosure in manner other than shown in illustrations.
• Ensure exhaust gas is kept away from any windows, doors, ventilation intakes, soffit vents, crawl spaces, open garage doors or other openings that can allow exhaust gas to enter inside or be drawn into a potentially occupied building or structure. Your neighbor(s) home may be exposed to the engine exhaust from your standby generator and must be considered when installing your standby generator.
• Wind and air currents should be taken into consideration when positioning generator.
See the installation manual for full details on safe generator location.
9
Delivery Inspection
Not
for
Carefully inspect the home generator for any damage that may have occurred during shipment.
If loss or damage is noted at time of delivery, have the person(s) making delivery note all damage on the freight bill and affix his signature under the consignor’s memo of loss or damage. If loss or damage is noted after delivery, separate the damaged materials and contact the carrier and your installer for claim procedures. Missing or damaged parts are not warranted.
The home generator system is supplied with:
• Pre-attached mounting pad
• Fully-serviced oil/lubricating system
• Flexible steel fuel line
• Installation and start-up manual
• Operator’s manual
• Spare access door keys
• Spare 15 Amp ATO-type fuse
• Two pin control panel connector
• Ten pin control panel connector
• Lifting hole plugs (4)
• LP conversion jet
Not included:
• Carbon monoxide detector(s)
• Starting battery
• Connecting wire and conduit
• Fuel supply valves/plumbing
• Crane, lifting straps, chains or cables
• Two 48” lengths of 1” pipe (NOT conduit)
• Torque screwdriver, 5 to 50 inch-pound range
• Voltage/frequency meter
10
Controls
Not
for
Home Generator
Read this operator’s manual and Important Safety Instructions before operating your generator. Compare the illustration with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
E
D
C
B
A
F
G
H
J
K
L
Generator is shown with roof and access covers removed for clarity.
A
- Lifting Holes ― Provided at each corner for
lifting generator.
B
- Fuel Inlet ― Attach appropriate fuel supply to
generator here.
C
- Oil Filter ― Filters engine oil to prolong generator life.
D
- Exhaust Port ― High-performance muffler lowers engine
noise to comply with most residential codes.
E
- Air Cleaner ― Uses a dry type filter element and foam
precleaner to protect engine by filtering dust and debris out of intake air.
F
- Engine Label ― Identifies engine model and type.
G
- Oil Fill Cap/Dipstick ― Check and fill engine with
recommended oil here.
H
- Control Panel ― Used for various test, operation and
maintenance functions. See System Control Panel.
J
- Oil Drain Hose ― Located inside access cover on side
panel. Provided to facilitate oil changing.
K
- Unit Identification Label ― Identifies unit by serial
number.
L
- Battery (installer supplied) ― 12 Volt DC, sealed battery
provides power to start the engine.
11
System Control Panel
Not
for
Compare this control panel illustration with your generator to familiarize yourself with the location of these important controls:
C D
B
A
E
F
A
- SET EXERCISE― Used to set the exercise cycle start
time and day-of-the-week. Exercise cycle only occurs in
AUTO mode.
B
- Circuit Breaker ― Pr
and other over-current conditions. Must be ON to supply power to the automatic transfer switch.
C
- 15 Amp Fuse ― Protects the home generator DC
control circuits. If the fuse has ‘blown’ (melted open) or was removed, the engine cannot crank or start. Replace the fuse using only an identical ATO 15A fuse.
D
- System Switch ― This two-position switch is the most
important control on the system and is used as follows:
• “AUTO” position is the normal operating position. If a
utility power outage is sensed, the system will start the generator. When utility power is restored, AUTO lets the engine stabilize internal temperatures, shuts off the generator, and waits for the next utility power outage.
otects the generator from shorts
12
• “OFF” position turns off running generator, prevents
unit from starting and resets any detected faults.
E
– MANUAL OVER-RIDE― W
position, push the manual over-ride switch to start the generator. To turn off the generator, push and hold the manual over-ride switch again until engine stops.
F
- Digital Display ― Displays the total number of hours
the generator has been running and fault codes. Used to schedule maintenance tasks and for troubleshooting operational problems with the residential generator. A constant number displayed indicates the total hours of operation. Fault conditions will flash “FC” followed by a fault code number. All fault conditions are described in Fault Detection System.
ith system switch in AUTO
Access Ports
Not
for
Each home generator is supplied with a set of identical keys. These keys fit the lock that secures the control panel access door.
To open access door:
1. Insert key into lock of access door and turn key one quarter turn counterclockwise.
2. Remove key.
To close access door:
1. Close control panel door and insert key into lock and turn key one quarter turn clockwise.
2. Remove key.
The home generator is equipped with a removable roof and removable side panels to permit simple servicing.
To remove roof and divider:
1. Open the control panel access door.
2. Set generator’s circuit breaker to OFF position.
3. Set control panel system switch to OFF.
4. Remove 15 Amp fuse from control panel.
5. Move roof latch to the left until roof pops up slightly.
7. Rotate 4 knobs 1/4 turn and lift divider off.
8. Replace divider and roof in reverse order.
To remove side panels:
1. Open the control panel access door.
2. Set generator’s circuit breaker to OFF position.
3. Set control panel system switch to OFF.
4. Remove 15 Amp fuse from control panel.
5. Remove roof and divider.
6. Lift latches
A
up on both sides of panel to release.
6. Lift roof off of generator.
A
7. Pull panel upward and out of grooves.
13
To remove exhaust panel:
Not
for
1. Remove roof and divider.
2. Remove side panels.
WARNING Contact with muffler area could cause burns
resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
3. Remove 6 screws
A
from exhaust panel.
To install side panels:
1. Place panel in grooves and slide down in place.
A
A
A
A
4. Pull exhaust panel up and out of base.
5. Remove two screws B and pull muffler cover off.
B
2. Push latches into place.
A
A
3. Replace divider and rotate knobs 1/4 turn to lock in place.
B
C
down on both sides of panel to lock
C
6. Replace muffler cover and exhaust panel in reverse order.
14
4. Replace roof.
Operation
Not
for
Important Owner’s Considerations
Engine Oil
NOTICE Any attempt to crank or start the engine before it has been properly serviced with the recommended oil will result in equipment failure.
• DO NOT attempt to crank or start the engine before it has been properly serviced with the recommended oil. This may result in an engine failure.
• Damage to equipment resulting from failure to follow this instruction will void engine and generator warranty.
This engine is shipped from the factory pre-run and filled with synthetic oil (API SJ/CF 5W-30). This allows for system operation in a wide range of temperature and climate conditions. Before starting the engine, check oil level as described in Maintenance.
Battery
The installer must supply a valve-regulated, rechargeable 12 volt DC starting battery. See Battery in Final Installation Considerations in the installation manual.
WARNING Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
With the battery installed, all wiring to transfer switch and home generator completed, utility power supplied to the automatic transfer switch, and the unit in AUTO mode, the battery receives a trickle charge while the engine is not running. The trickle charge cannot be used to recharge a battery that is completely discharged.
15 Amp Fuse
The generator’s 15 Amp fuse is critical to correct system operation. The 15 Amp fuse was removed at the factory to prevent the unit from starting during shipping. Your installer will ensure the fuse is properly installed upon completion of the installation.
Automatic Operation
To select automatic operation, do the following:
1. Confirm 15 Amp fuse is installed in control panel.
2. Set the main distribution panel circuit breaker that
sends utility voltage to the transfer switch to ON.
3. Set the generator’s main circuit breaker to its
ON position.
4. Set the control panel system switch to AUTO.
CAUTION With the system switch set to AUTO, the engine could
crank and start at any time without warning, resulting in minor or moderate injury.
• To prevent possible injury that could be caused by such sudden
starts, always set the system switch to OFF if performing maintenance on the system.
• Remove the 15 Amp fuse before working on or around the generator or transfer switch.
15
Checking Automatic Operation
Not
for
To check the system for proper automatic operation, proceed as follows:
1. Confirm the control panel system switch to AUTO.
2. Turn OFF the main distribution panel circuit breaker
sending power to the automatic transfer switch.
When utility voltage is lost and the sensor has timed
out, the engine will crank and start. Let the system go through its entire automatic operation sequence.
3. With generator output supplying its loads, turn ON the
service disconnect or main distribution panel circuit breaker that supplies utility power to the automatic transfer switch.
Setting Exercise Timer
4. The automatic transfer switch will transfer loads back to utility power after a 5 minute minimum run time and utility power is available.
5. The generator will run for one additional minute for engine cool down, then will shut down.
If utility is restored and generator does not shut down after 10 minutes, set system switch to OFF and contact your installer or local service center.
This completes the test procedures for automatic operation. The home generator will now start automatically and will supply power to the transfer switch when utility power is lost.
The home generator is equipped with an exercise timer that will start and exercise the system once every seven days. During this exercise period, the unit runs for approximately 20 minutes and then shuts down. Electrical load transfer DOES NOT occur during the exercise cycle (unless an utility power outage occurs).
A button on the control panel is labeled “SET EXERCISE” (see System Control Panel). The specific day and the specific time of day this button is pressed is programmed into the control board memory. This date and time is then used to automatically initiate the system exercise cycle. The “SET EXERCISE” legend on the control panel will flash until the set exercise cycle is set.
To perform the Set Exercise procedure:
1. Choose the day and time you want your home generator to exercise.
2. On that day and time, press and hold “SET EXERCISE” for three seconds.
The “Set Exercise” display will illuminate then turn off
to confirm that the exercise timer has been set. Then release the button.
The unit will crank and run the exercise cycle. During
the cycle, “Set Exercise” will illuminate.
Once the exercise cycle is complete, the unit will turn
off and “Set Exercise” will no longer be displayed.
The exercise cycle may be discontinued at anytime by
turning the System Switch to OFF.
3. The unit will then start and run it’s 20 minute exercise cycle weekly.
For example, if you press SET EXERCISE on Sunday morning at 10:00 AM, the unit will run an immediate exercise cycle and an exercise cycle every following Sunday at 10:00 AM (+/- 1/2 hour).
“Set Exercise” will only work if the unit is in the AUTO mode and this exact procedure is followed. The exerciser will need to be re-set if the 15 Amp fuse is removed or changed, or if the starting battery is disconnected.
If you want to change the day and time the unit exercises, simply perform the “Set Exercise” procedure at the exact weekday and time you want it to take place.
Generator will not exercise if timer is not set.
16
Maintenance
Not
for
Servicing the System
Before performing any generator maintenance, always perform the following steps:
1. Set generator’s circuit breaker to its OFF position.
2. Set control panel system switch to OFF.
3. Remove 15 Amp fuse from control panel.
Fault Detection System
The generator may have to run for long periods of time with no operator present. For that reason, the system is equipped with sensors that automatically shut down the generator in the event of potentially damaging conditions, such as low oil pressure, high temperature, over speed, and other conditions.
The generator’s control panel has a digital display that shows fault codes, like “FC_1”. The table below lists the detected fault, the fault code as displayed on the control panel.
Fault Description Fault Codes
Low battery voltage FC_1 Low oil pressure FC_2 Low voltage FC_3 Engine does not start FC_4 Low frequency FC_5 Engine overspeed FC_6 High temperature FC_7 Transfer switch fault FC_8
4. Utility voltage is present at generator control panel. Disconnect power before servicing control panel by removing the fuses from the transfer switch.
5. After all servicing has been completed, replace fuses in transfer switch, replace 15 Amp fuse in control panel, set system switch and circuit breaker ON and reset exercise timer. See Setting Exercise Timer in Operation.
Reset Fault Detection System
The operator must reset the fault detection system each time it activates. To do so, place the control panel system switch in the OFF position for 30 seconds or more. Remedy the fault condition, then return the home generator to service by placing the system switch in the AUTO position, installing the 15 Amp fuse (if removed), and resetting the exercise timer. See Setting Exercise Timer in Operation.
Low Battery Voltage (FC_1)
This fault is indicated by fault code FC_1. This condition occurs if the generator cannot start because the starting battery output power is below that needed to crank the engine. Causes for this problem may be a faulty battery or battery charge circuit.
Remove the 15 Amp fuse and disconnect the battery from the generator. Take the battery to a local battery store for analysis. Or contact your local service center for assistance.
Reinstall the battery (replace if necessary - see Battery in Final Installation Considerations in the installation manual). Then reset the fault detection system, as described earlier.
17
Low Oil Pressure (FC_2)
Not
for
This fault is indicated by fault code FC_2. The unit is equipped with an oil pressure switch that uses normally closed contacts held open by engine oil pressure during operation. Should oil pressure drop below the 8 psi range, switch contacts close and the engine is shut down.
To remedy the low oil pressure condition, add the recommended oil to the FULL mark on the dipstick.
If the low oil pressure condition still exists, the engine will start, then shut down again. The fault code will appear. In this case, contact an authorized dealer.
Low Voltage (Generator, FC_3)
This fault is indicated by fault code FC_3. This condition is caused by a restriction in the fuel flow, a broken or disconnected signal lead, a failed alternator winding, the control panel circuit breaker is open, or the generator is overloaded.
To remedy the problem, contact your installer or an authorized dealer.
Engine Does Not Start (FC_4)
This fault is indicated by fault code FC_4. This feature prevents the generator from damaging itself if it continually attempts to start in spite of another problem, such as no fuel supply. Each time the system is directed to start, the unit will crank for 10 seconds, pause for 10 seconds, and repeat. If the system does not begin producing electricity after approximately 2 minutes, the unit will stop cranking.
Check to make sure the generator’s main circuit breaker is in the ON position in order for the sensing leads to verify that the unit is running.
The most likely cause of this problem is no fuel supply. Check the internal and external fuel shut off valves to ensure they are fully open. Other causes could be failed spark plug(s), failed engine ignition, or the engine air filter is clogged. You may need to contact your installer for assistance if you can’t remedy these problems.
Low Frequency (FC_5)
This fault is indicated by fault code FC_5. This feature protects devices connected to the transfer switch by shutting the generator down if the engine runs slower than 55 Hz for three seconds.
This condition is caused by a failed engine component or by excessive loads on the generator. To remedy the problem, contact your installer or an authorized dealer.
Engine Overspeed (FC_6)
This fault is indicated by fault code FC_6. This feature protects devices connected to the transfer switch by shutting the generator down if the engine happens to run faster than the preset limit.
The overspeed fault is detected as follows:
• If the generator output frequency is 65-70 Hz, after three seconds, the generator will shut down.
• If the generator output frequency is greater than 70 Hz, the generator will shut down immediately.
This condition is caused by a failed engine component. To remedy the problem, contact your installer or an authorized dealer.
High Temperature (FC_7)
This fault is indicated by fault code FC_7. The contacts of the temperature switch are normally open. If the engine temperature exceeds approximately 149°C (300°F), the fault is detected and the engine shuts down.
Common causes for this condition include running the unit with access panels removed, obstructed air inlet or exhaust port, low oil level, or debris in the engine cylinder cooling fins.
To resolve the problem, let the engine cool down and remove any accumulated debris and obstructions. Ensure that all access panels are installed whenever the unit is running.
Transfer Switch Fault (FC_8)
This fault is indicated by fault code FC_8 (if transfer switch is equipped with fault detection).
The most likely cause of this fault is a blown fuse in the transfer switch. To remedy the problem, contact your installer or an authorized dealer.
18
Maintenance Schedule
Not
for
Follow the hourly or calendar intervals of operation, whichever occurs first.
First 5 Hours
Change Engine Oil
Every 8 Hours or Daily
Clean Debris Check Engine Oil Level
Every 100 Hours or Annually
Change Air Filter Change Engine Oil and Filter Replace Spark Plugs Check Valve Clearance
Annually
Clean Air Cooling System Clean Oil Cooler Fins
Generator Maintenance
Regular maintenance will improve the performance and extend the life of the generator. See any authorized dealer for service.
NOTICE Once a year you should replace the spark plugs and air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer. Also check fuel lines for leaks.
Emissions Control Maintenance, replacement, or repair of the emissions
control devices and systems may be performed by any non-road engine repair establishment or individual.
However, to obtain ”no charge” emissions control service, the work must be performed by a factory authorized dealer. See the Emissions Warranty.
The generator’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your generator.
All service and adjustments should be made at least once each season. Follow the requirements in the Maintenance Schedule chart.
Generator maintenance consists of keeping the unit clean. Operate the unit in an environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air louvers on the enclosure must not become clogged with snow, leaves, or any other foreign material. To prevent generator damage caused by overheating, keep the enclosure cooling inlets and outlets clean and unobstructed at all times.
Check the cleanliness of the unit frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior/interior surface. Inspect the air inlet and outlet openings inside and outside the enclosure to ensure air flow is not blocked.
DO NOT use direct spray from a garden hose to clean generator. Water can enter the engine and generator and cause problems.
NOTICE Improper treatment of generator could damage it and shorten its life.
• DO NOT expose generator to excessive moisture, dust, dirt, or
corrosive vapors.
• DO NOT insert any objects through cooling slots.
Clean the generator as follows:
1. Set control board system switch to OFF.
2. Remove 15 Amp fuse from control panel.
3. Clean generator as desired.
• Use a damp cloth to wipe exterior surfaces clean.
• Use a soft, bristle brush to loosen caked on dirt, etc.
• Use a vacuum cleaner to pick up loose dirt and debris.
• Use low pressure air (not to exceed 25 psi) to blow away dirt. Inspect cooling air slots and openings on the generator. These openings must be kept clean and unobstructed.
4. Reinstall 15 Amp fuse in control panel.
5. Set generator’s system switch to AUTO.
6. Reset exercise timer. See Setting Exercise Timer.
19
Battery
Not
for
Servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.
Servicing the Battery
If it is necessary to service the battery, proceed as follows:
1. Set control board system switch to OFF.
2. Remove 15 Amp fuse from control panel.
3. Service or replace battery as required. See Battery in Final Installation Considerations in the installation manual for specific battery needed.
4. Connect red battery cable to battery positive terminal (indicated by POSITIVE, POS, or (+)).
Charging the Battery
If it is necessary to charge the battery, proceed as follows:
1. Set control board system switch to OFF.
2. Remove 15 Amp fuse from control panel.
3. Disconnect negative battery cable from negative battery terminal (indicated by NEGATIVE, NEG, or (-)).
NOTICE Failure to disconnect negative battery cable could result in equipment failure.
• DO NOT attempt to jump start the generator.
• Damage to equipment resulting from failure to follow this instruction will void engine and generator warranty.
4. Charge battery with battery charger at 2 Amps until battery holds 12 Volts. DO NOT exceed 13.7 volts when charging.
WARNING Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
5. Connect black negative battery cable to negative
battery terminal (indicated by NEGATIVE, NEG, or (-).
6. Ensure hardware on both positive and negative battery terminals is secure.
7. Reinstall 15 Amp fuse in control panel.
8. Set generator’s system switch to AUTO.
9. Reset exercise timer. See Setting Exercise Timer.
DON’T POLLUTE. CONSERVE RESOURCES, RETURN USED BATTERY TO RECYCLING COLLECTION CENTER.
5. Connect negative battery cable to negative battery terminal (indicated by NEGATIVE, NEG, or (-)).
6. Ensure hardware on both positive and negative battery terminals is secure.
7. Reinstall 15 Amp fuse in control panel.
CAUTION With the system switch set to AUTO, the engine could
crank and start at any time without warning, resulting in minor or moderate injury.
• To prevent possible injury that could be caused by such sudden
starts, always set the system switch to OFF if performing maintenance on the system.
• Remove the 15 Amp fuse before working on or around the generator or transfer switch.
WARNING Storage batteries give off explosive hydrogen gas
during recharging. Slightest spark will ignite hydrogen and cause explosion, resulting in death, serious
injury and/or property damage. Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery contents could cause severe chemical burns. A battery presents a risk of electrical shock and high short circuit current.
• DO NOT dispose of battery in a fire. Recycle battery.
• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.
• DO NOT open or mutilate the battery.
• Wear protective goggles, rubber apron, rubber boots and rubber gloves.
• Remove watches, rings, or other metal objects.
• Use tools having insulated handles.
20
8. Set generator’s system switch to AUTO.
9. Reset exercise timer. See Setting Exercise Timer.
Engine Maintenance
Not
for
WARNING Unintentional sparking could cause fire or electric
shock resulting in death or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Engine Oil
The engine is filled with synthetic oil (API SJ/CF 5W-30). This allows for system operation in the widest range of temperature and climate conditions.
We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality detergent oils are acceptable if classified for service SF, SG, SH, SJ or higher. DO NOT use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected.
NOTICE Synthetic oil meeting ILSAC GF-2, API
certification mark and API service symbol with “SJ/ CF ENERGY CONSERVING” or higher, is an acceptable oil at all temperatures. Use of synthetic oil does not alter required oil change intervals.
When all engine servicing is complete, replace 15 Amp fuse in control panel and reset exercise timer. See Setting Exercise Timer in Operation.
* Below 40°F (4°C) the use of SAE 30 will result in hard
starting.
** Above 80°F (27°C) the use of 10W30 may cause increased
oil consumption. Check oil level more frequently.
Checking/Adding Engine Oil
1. Remove roof and divider.
2. Clean the oil fill area of any debris.
3. Remove the dipstick and wipe with a clean cloth.
4. Fully insert dipstick into oil fill.
5. Remove dipstick and check oil level. Verify oil is at Full mark (top hole) on dipstick.
Full
Add
6. If needed, slowly pour recommended oil into oil fill opening. DO NOT overfill. After adding oil, wait one minute and recheck oil level.
NOTICE Overfilling with oil could cause the engine to not start, or hard starting.
• DO NOT overfill.
• If over the FULL mark on dipstick, drain oil to reduce oil level to
FULL mark on dipstick.
7. Replace and tighten oil dipstick.
8. Reattach roof and divider.
21
Changing Engine Oil and Oil Filter
Not
for
Remove roof, divider and side panel to change engine oil and filter.
Changing Engine Oil
CAUTION Avoid prolonged or repeated skin contact with used
motor oil.
• Used motor oil has been shown to cause skin cancer in certain laboratory animals.
• Thoroughly wash exposed areas with soap and water.
KEEP OUT OF REACH OF CHILDREN. DON’T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.
Change the oil while the engine is still warm from running, as follows:
1. Set control board system switch to OFF.
2. Remove 15 Amp fuse from control panel.
3. Place oil drain hose into an approved container.
Changing Oil Filter
1. Place an approved container under oil filter.
2. Remove oil filter and dispose of properly.
3. Before installing a new oil filter, lightly lubricate the oil filter gasket with fresh, clean oil.
4. Install the oil filter by hand until the gasket contacts the oil filter adapter, then tighten the oil filter 1/2 to 3/4 turn.
5. Add oil as described in Checking/Adding Engine Oil.
6. Remove container from under oil filter and clean up any spilled oil.
4. Remove brass fitting from end of drain hose and drain oil into an approved container.
5. When oil has drained, replace brass fitting on hose.
6. Add oil if not changing oil filter. See Checking/Adding
Engine Oil.
7. Start and run engine. As engine warms up, check for oil leaks.
8. Stop engine, wait for oil to settle, check oil level and add if necessary as described in Checking/Adding
Engine Oil.
NOTICE Any attempt to crank or start the engine before it has been properly serviced with the recommended oil will result in equipment failure.
• DO NOT attempt to crank or start the engine before it has been
properly serviced with the recommended oil. This may result in an engine failure.
• Damage to equipment resulting from failure to follow this
instruction will void engine and generator warranty.
22
Service Air Cleaner
Not
for
Your engine will not run properly and may be damaged if you run it with a dirty air cleaner. Clean or replace more often if operating under dusty or dirty conditions.
To service the air cleaner, follow these steps:
1. Loosen knobs and remove cover. Remove air cleaner by lifting the end up and out.
2. To loosen debris, gently tap air cleaner on a hard surface. If air cleaner is excessively dirty, replace with a new air cleaner.
3. Install clean (or new) air cleaner inside base and push down until air cleaner snaps in place. See Specifications.
4. Reinstall cover and tighten knobs.
Service Spark Plugs
Changing the spark plugs will help your engine to start easier and run better.
1. Clean area around spark plugs.
2. Remove and inspect spark plugs.
3. Check electrode gap with wire feeler gauge and reset spark plug gap to recommended gap if necessary (see Specifications).
4. Replace spark plugs if electrodes are pitted, burned or porcelain is cracked. Use the recommended replacement spark plugs. See Specifications.
5. Install spark plugs and tighten to 180 in/lbs (20Nm).
Clean Air Cooling System and Oil Cooler Fins
Over time debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassembly. Unobstructed air flow is critical for correct generator operation. For this reason, we recommend you have an authorized service dealer clean the cooling system per recommended intervals (see Maintenance Schedule in the Maintenance section). Equally important is to keep top of engine free from debris. Make sure the oil cooler fins are free of dirt and debris. Also see Cleaning.
23
Check Valve Clearance
Not
for
Regular valve clearance check and adjustment will improve performance and extend engine life. This procedure cannot be done without partial engine disassembly and the use of special tools. For this reason we recommend that you have an authorized Service Dealer check and adjust valve clearance at recommended intervals (see Maintenance Schedule in the Maintenance section).
When Calling for Assistance
You must have the following information at hand if it is necessary to contact a local service center regarding service or repair of this unit:
1. Obtain the unit Model Number and Serial Number from the unit ID label. See Controls for location of the label or refer to the information recorded on the inside front cover of the installation manual.
2. Obtain the engine identification numbers from the engine label. See Controls for location of the label or refer to the information recorded on the inside front cover of the installation manual.
Storage
The home generator system is designed for long term service as a backup generator. There is no need to take any storage precautions. However, if it becomes necessary to take the system out of service for an extended period, call Technical Services at 888 575-8226, between 8:00 AM and 5:00 PM CT for specific recommendations.
24
Troubleshooting
Not
for
Problem Cause Correction
1. Circuit breaker open or defective.
Eng ine is running, but no AC output
is available.
Eng ine runs good at no-load but “bogs
down” when loads are connected.
Eng ine will not start; or starts and runs
rough.
Engine shuts down during operation.
2. Fault in generator control panel.
3. Poor wiring connections or defective transfer switch.
1. Short circuit in a connected load.
2. Generator is overloaded.
3. Shorted generator circuit.
4. Fuel pressure or mixture is incorrect.
5. Kinked fuel line between regulator and engine.
1. 15 Amp fuse missing or blown.
2. Fuel supply turned off or depleted.
3. Failed battery.
4. Clogged air filter.
1. Fuel supply turned off or depleted.
2. Control panel digital display shows a fault code.
1. Reset or replace circuit breaker.
2. Contact local service facility.
3. Check and repair or contact local service facility.
1. Disconnect shorted electrical load.
2. Turn off one or more loads.
3. Contact local service facility.
4. See Gaseous Fuel System in the installation manual.
5. Remove kink. Replace if necessary.
1. Install (new) 15 Amp fuse. See System Control Panel.
2. Open fuel valve(s); check propane tank.
3. Replace battery.
4. Clean or replace air filter.
1. Check fuel valves, fill propane tank.
2. Refer to Fault Detection System.
Loss of power on circuits.
Unit will not exercise weekly.
Excessive Vibration
Odor of fuel
Utility power returns, unit does not stop
1. Generator circuit breaker is open.
2. Transfer switch problems.
1. System Switch not on AUTO.
2. Exercise timer not set.
3. Failed battery.
4. 15 Amp fuse missing or blown.
1. Lose mechanical fastener. 1. Check and repair or contact local
1. Fuel leak. 1. Turn off manual shutoff fuel valve.
1. Blown fuses in transfer switch.
2. 5 minute minimum runtime not lapsed.
3. Poor wire connection or defective controllers.
1. Reset circuit breaker.
2. See transfer switch manual.
1. Set system switch to AUTO.
2. Set exercise timer.
3. Replace battery.
4. Install (new) 15 Amp fuse. See System Control Panel.
service facility.
Contact local service facility.
1. Install (new) fuses.
2. Wait 5 minutes.
3. Check and repair or contact local service facility.
25
California, U.S. EPA,
Not
for
and Briggs & Stratton Corporation Emissions Control Warranty Statement
Your Warranty Rights And Obligations
The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Year 2011-2012 engine/ equipment. In California, new small off-road engines and large spark ignited engines less than or equal to 1.0 liter must be designed, built, and equipped to meet the State’s stringent anti-smog standards. B&S must warrant the emissions control system on your engine/equipment for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your engine or equipment.
Your emissions control system may include parts such as the carburetor or fuel injection system, fuel tank, ignition system, and catalytic converter. Also included may be hoses, belts, connectors, sensors, and other emissions-related assemblies. Where a warrantable condition exists, B&S will repair your engine/equipment at no cost to you including diagnosis, parts, and labor.
Manufacturer’s Warranty Coverage:
Small off-road engines and large spark ignited engines less than or equal to 1.0 liter are warranted for four years. If any emissions-related part on your engine/equipment is defective, the part will be repaired or replaced by B&S.
Owner’s Warranty Responsibilities:
• As the engine/equipment owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. B&S recommends that you retain all receipts covering maintenance on your engine/equipment, but B&S cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
• As the engine/equipment owner, you should however be aware that B&S may deny you warranty coverage if your engine/equipment or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
• You are responsible for presenting your engine/ equipment to a B&S distribution center, servicing dealer, or other equivalent entity, as applicable, as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact B&S at 414 259-5262.
Briggs & Stratton Emissions Control Warranty Provisions
The following are specific provisions relative to your Emissions Control Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator’s Manual.
1. Warranted Emissions Parts
Coverage under this warranty extends only to the parts
listed below (the emissions control systems parts) to the extent these parts were present on the engine purchased.
a. Fuel Metering System
• Cold start enrichment system (soft choke)
• Carburetor and internal parts
• Fuel pump
• Fuel line, fuel line fittings, clamps
• Fuel tank, cap and tether
• Carbon canister b. Air Induction System
• Air cleaner
• Intake manifold
• Purge and vent line c. Ignition System
• Spark plug(s)
• Magneto ignition system d. Catalyst System
• Catalytic converter
• Exhaust manifold
• Air injection system or pulse valve e. Miscellaneous Items Used in Above Systems
• Vacuum, temperature, position, time sensitive valves and switches
• Connectors and assemblies
2. Length of Coverage
For a period of four years from date of original
purchase, B&S warrants to the original purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board; that it is free from defects in material and workmanship that could cause the failure of a warranted part; and that it is identical in all material respects to the engine described in the manufacturer’s application for certification. The warranty period begins on the date the engine is originally purchased.
26
The warranty on emissions-related parts is as follows:
Not
for
• Any warranted part that is not scheduled for replacement as required maintenance in the owner’s manual supplied, is warranted for the warranty period stated above. If any such part fails during the period of warranty coverage, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period.
• Any warranted part that is scheduled only for regular inspection in the owner’s manual supplied, is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.
• Any warranted part that is scheduled for replacement as required maintenance in the owner’s manual supplied, is warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
• Add on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non exempted add on or modified parts by the owner will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part.
3. Consequential Coverage
Coverage shall extend to the failure of any engine
components caused by the failure of any warranted emissions parts.
4. Claims and Coverage Exclusions
Warranty claims shall be filed according to the
provisions of the B&S engine warranty policy. Warranty coverage does not apply to failures of emissions parts that are not original equipment B&S parts or to parts that fail due to abuse, neglect, or improper maintenance as set forth in the B&S engine warranty policy. B&S is not liable for warranty coverage of failures of emissions parts caused by the use of add-on or modified parts.
Look For Relevant Emissions Durability Period and Air
Index Information On Your Small Off-Road Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) small off-road Emissions Standard must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emissions labels. The engine emissions label will indicate certification information.
The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used:
Moderate: Engine is certified to be emissions compliant for 125 hours
of actual engine running time. Intermediate: Engine is certified to be emissions compliant for 250 hours
of actual engine running time. Extended: Engine is certified to be emissions compliant for 500 hours
of actual engine running time. For example, a typical walk-behind lawn mower is used 20
to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years. Briggs & Stratton engines are certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emissions standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements.
For engines less than 225 cc displacement. Category C = 125 hours Category B = 250 hours Category A = 500 hours
For engines of 225 cc or more displacement. Category C = 250 hours Category B = 500 hours Category A = 1000 hours
27
Warranty
Not
for
Limited Warranty
Briggs & Stratton Power Products Group, LLC will repair or replace, free of charge, any part(s) of the equipment that is defective in material or workmanship or both. Travel expenses are reimbursed as specified under the Briggs & Stratton Warranty Guidelines document to authorized Briggs & Stratton dealers for performing applicable warranty repair work. This warranty is effective for the time periods and subject to the conditions stated below. For all warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND
Warranty Period
Consumer Use Commercial Use 2None Rental Use Prime Power
1
4 years or 1,600 hours, whichever comes first
3
None
4
None
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW. ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above.
1
“Consumer” means personal residential household use by
a retail consumer.
2
“Commercial” means all other uses, including use for
commercial, income producing or rental purposes. Once equipment has experienced commercial use, it shall thereafter be considered as commercial use for purposes of this warranty.
3
“Rental use” means any use of this product in a temporary
or semi-permanently installed rental application. Once equipment has experienced rental use, it shall thereafter be considered rental use for purposes of this warranty.
is a trademark of General Electric Company and is under license by Briggs & Stratton Power Products Group, LLC.
28
4
For purposes of this warranty, “Prime Power” is defined
where the generator is a source of power where no electrical power is available from the UTILITY POWER GRID. If no UTILITY power is available, the generator is considered the prime power source.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
Warranty Terms continue on next page
Copyright © 2011. All rights reserved. No part of this material may be reproduced or transmitted in any form without the express written permission of Briggs & Stratton Power Products Group, LLC.
About Your Warranty
Not
for
We welcome warranty repair and apologize to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty service would not apply if equipment damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, the warranty is void if the manufacturing date or the serial number on the equipment has been removed or the equipment has been altered or modified. During the warranty period, the Authorized Service Dealer, at its option, will repair or replace any part that, upon examination, is found to be defective under normal use and service. This warranty will not cover the following repairs and equipment:
• Normal Wear: Outdoor Power Equipment and
engines, like all mechanical devices, needs periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment.
• Installation and Maintenance: This warranty does
not apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability. This warranty also does not cover normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon, lime, and so forth).
• Other Exclusions: This warranty excludes starting
battery, accessory parts, wear items such as oil gauges, o-rings, filters, fuses, or spark plugs, etc., or damage or malfunctions resulting from accidents, abuse, modifications, alterations, or improper servicing or freezing or chemical deterioration. This warranty excludes failures due to acts of God and other force majeure events beyond the manufacturers control. And this warranty excludes used, reconditioned, and demonstration equipment; equipment used for prime power in place of utility power, equipment used in mobile or rental applications, and equipment used in life support applications.
Enclosure is warranted against surface rust and
corrosion for the first year of the warranty period. Surface rust and corrosion is defined as any rust or
corrosion that has penetrated the paint but has not penetrated through the metal substructure.
Enclosure is warranted against rust-through for the
first three years of the warranty period. Rust-through is defined as rust or corrosion that
has penetrated completely through the paint and metal substructure.
Enclosure is not warranted for surface rust or
corrosion or complete rust-through that may result due to improper installation, damage to painted surfaces that compromise the paint’s corrosion prevention properties, or if the unit is installed in environments that expose the generator to high levels of corrosive agents.
Warranty terms effective October 1, 2010 - replaces all undated Warranties and Warranties dated before October 1, 2010.
313771E, Rev. -, 10 September 2010
29
Loading...
+ 67 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use