General AUG12FBAB, AOG12FSAJ, AUG12UBAB, AOG12USAJL, AUG14FBAB Service Manual

...
Page 1
SPLIT TYPE AIR CONDITIONER
CASSETTE
type (50Hz)
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OUTLINE AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 9
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . . . 12
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Models Indoor unit Outdoor unit
AUG12FBAB AOG12FSAJ AUG12UBAB AOG12USAJL AUG14FBAB AOG14FSDJ AUG14UBAB AOG14USDJL
Page 2
TYPE COOL COOL & HEAT
INDOOR UNIT
AUG12FBAB AUG12UBAB
OUTDOOR UNIT
AOG12FSAJ AOG12USAJL
COOLING CAPACITY (kW) 3.60 3.55
4.00
HEATING CAPACITY (kW) –––––
POWER SOURCE (V) 230
FREQUENCY (Hz) 50
RUNNING CURRENT (A)
COOLING
5.5 5.5
5.4
HEATING
–––––
INPUT WATTS (kW)
COOLING
1.24 1.24
1.21
HEATING
–––––
E.E.R. (kW/kW)
COOLING
2.90 2.86
3.31
HEATING
–––––
STARTING CURRENT (A) 30 30
MOISTURE REMOVAL ( /hr) 1.3 1.3
AIR CIRCULATION-Hi
(m
3
/hr)
550 550
ELECTRICAL DATA
COMPRESSOR
FAN MOTOR
DIMENSIONS
TYPE
DISCRIMINATION
POWER SOURCE
802 354 35(B)
Hermetic type, Rotary
230V 50Hz
REFRIGERANT (R410A) (g) 800 850
POWER SOURCE (V) 230
DISCRIMINATION
MFA-14GTT
INDOOR UNIT
HI-SPEED
(r.p.m.) 750 730
MFA-14GTCT
MED-SPEED
(r.p.m.) 670 670
LO-SPEED
(r.p.m.) 590 590
OUTDOOR UNIT
DISCRIMINATION
MFB-14VTT MFB-14NTT
HI / LO
(r.p.m.) 740 740 / 440
INDOOR UNIT
235 x 580 x 580 +70
OUTDOOR UNIT
H x W x D
(mm)
H x W x D
(mm)
H x W x D
(mm)
530 x 750 x 250
GRILLE
35 x 650 x 650
WEIGHT
INDOOR UNIT 18 / 23
OUTDOOR UNIT
GROSS / NET
(kg)
(kg)
GROSS / NET
(kg)
GROSS / NET
34 / 36
GRILLE
2.2 / 4.3
1
2004.05.12
SPECIFICATIONS
Page 3
MODELS
AUG12FBAB AUG12UBAB
AOG12FSAJ AOG12USAJL
DISCHARGE
kg/cm2G
COOLING 28.5 30.0
PRESSURE
HEATING 28.0
SUCTION
kg/cm2G
COOLING 8.5 9.0
PRESSURE
HEATING 7.0
DISCHARGE
C
COOLING 82 80
TEMP.
HEATING 78
REFRIG. PIPE LENGTH m 7.5
DISCHARGE
C
COOLING 13
AIR TEMP.
HEATING 43
DB/WB
COOLING 27.0 / 19.0
HEATING
DB/WB
COOLING 35.0 / 24.0
HEATING 7.0 / 6.0
PIPE DIA.
LIQUID
mm
6.35
SIZE
GAS 9.52
CONNECTION METHOD Flare
BETWEEN
HEIGHT
m
Max. 8
PIPE LENGTH
Max. 20
REFRIGERANT TYPE
R410A
REFRIGERANT CIRCUIT
CONDITION
PIPING
PIPE LENGTH 7.5 m 10 m 15 m 20 m
Additional refrigerant
800g
10 g / m
850g
825g
875g
875g
925g
925g
975g
FULL CHARGE AMOUNT
AUG12FBAB
AUG12UBAB
REFRIGERANT CHARGE ( R410A )
INDOOR ENTERING AIR TEMP.
OUTDOOR ENTERING AIR TEMP.
2
2004.06.07
–––––
–––––
–––––
–––––
20.0 /
––
C
C
INDOOR UNIT
HI-SPEED
(dB)
(dB)
42
MED-SPEED
(dB)
39
LO-SPEED
(dB)
36
49
OUTDOOR UNIT
NOISE LEVEL
COOL 42 / HEAT 43
COOL 39 / HEAT 40
COOL 36 / HEAT 37
COOL 49 / HEAT 50
Note : Noise was measured in accordance with JIS standards, Japan.
Page 4
TYPE COOL COOL & HEAT
INDOOR UNIT
AUG14FBAB AUG14UBAB
OUTDOOR UNIT
AOG14FSDJ AOG14USDJL
COOLING CAPACITY (kW) 4.10 3.95
4.60
HEATING CAPACITY (kW) –––––
POWER SOURCE (V) 230
FREQUENCY (Hz) 50
RUNNING CURRENT (A)
COOLING
6.3 6.3
6.3
HEATING
–––––
INPUT WATTS (kW)
COOLING
1.39 1.40
1.42
HEATING
–––––
E.E.R. (kW/kW)
COOLING
2.95 2.82
3.24
HEATING
–––––
STARTING CURRENT (A) 31 31
MOISTURE REMOVAL ( /hr) 1.5 1.5
AIR CIRCULATION-Hi
(m
3
/hr)
550 550
ELECTRICAL DATA
COMPRESSOR
FAN MOTOR
DIMENSIONS
TYPE
DISCRIMINATION
POWER SOURCE
802 360 35(B)
Hermetic type, Rotary
230V 50Hz
REFRIGERANT (R410A) (g) 900 1,000
POWER SOURCE (V) 230
DISCRIMINATION
MFA-14GTT
INDOOR UNIT
HI-SPEED
(r.p.m.) 750 730
MFA-14GTCT
MED-SPEED
(r.p.m.) 670 670
LO-SPEED
(r.p.m.) 590 590
OUTDOOR UNIT
DISCRIMINATION
MFB-14VTT
HI / LO
(r.p.m.) 740 740 / 440
INDOOR UNIT
235 x 580 x 580 +70
OUTDOOR UNIT
H x W x D
(mm)
H x W x D
(mm)
H x W x D
(mm)
530 x 750 x 250
GRILLE
35 x 650 x 650
WEIGHT
INDOOR UNIT 18 / 23
OUTDOOR UNIT
GROSS / NET
(kg)
(kg)
GROSS / NET
GROSS / NET
(kg)
35 / 37
GRILLE 2.2 / 4.3
3
2004.05.12
Page 5
4
2004.06.07
MODELS
AUG14FBAB AUG14UBAB
AOG14FSDJ AOG14USDJL
DISCHARGE
kg/cm2G
COOLING 31.0 31.0
PRESSURE
HEATING 31.0
SUCTION
kg/cm2G
COOLING 9.0 9.0
PRESSURE
HEATING 7.5
DISCHARGE
C
COOLING 75 77
TEMP.
HEATING 77
REFRIG. PIPE LENGTH m 7.5
DISCHARGE
C
COOLING 12
AIR TEMP.
HEATING 46
DB/WB
COOLING 27.0 / 19.0
HEATING
DB/WB
COOLING 35.0 / 24.0
HEATING 7.0 / 6.0
PIPE DIA.
LIQUID
mm
6.35
SIZE
GAS 12.7
CONNECTION METHOD Flare
BETWEEN
HEIGHT
m
Max. 8
PIPE LENGTH
Max. 20
REFRIGERANT TYPE
R410A
REFRIGERANT CIRCUIT
CONDITION
PIPING
INDOOR ENTERING AIR TEMP.
OUTDOOR ENTERING AIR TEMP.
–––––
–––––
–––––
–––––
20.0 /
––
C
C
INDOOR UNIT
HI-SPEED
(dB)
(dB)
42
MED-SPEED
(dB)
39
LO-SPEED
(dB)
36
49
OUTDOOR UNIT
NOISE LEVEL
COOL 42 / HEAT 43
COOL 39 / HEAT 40
COOL 36 / HEAT 37
COOL 49 / HEAT 50
Note : Noise was measured in accordance with JIS standards, Japan.
PIPE LENGTH 7.5 m 10 m 15 m 20 m
Additional refrigerant
900g
10 g / m
1,000g
925g
1,025g
975g
1,075g
1,025g
1,125g
FULL CHARGE AMOUNT
AUG14FBAB
AUG14UBAB
REFRIGERANT CHARGE ( R410A )
Page 6
20
235
66
250
440
580
( 650) (Grille measurement)
650
(Hanging bolt position)
400
(Hanging bolt position)
606
580 66
440
35
600
(Ceiling opening measurement)
250
60
86
Drain pipe (I.D. 32)
54
46
131
111
47
(unit : mm)
INDOOR UNIT
52004.05.12
OUTLINE AND DIMENSIONS
650
650
Page 7
(unit : mm)
OUTDOOR UNIT
62004.04.27
250
285
750
540
13
530
Page 8
Models : AUG12FBAB, AUG14FBAB
7
2004.05.10
CIRCUIT DIAGRAM
Models : AOG12FSAJ, AOG14FSDJ
Page 9
Models : AOG12USAJL, AOG14USDJL
8
2004.05.10
Models : AUG12UBAB, AUG14UBAB
Page 10
REFRIGERANT SYSTEM DIAGRAM
Models : AUG12FBAB / AOG12FSAJ
9
2004.06.04
Models : AUG12UBAB / AOG12USAJL
Refrigerant pipe
9.52mm(3/8")
Refrigerant pipe
6.35mm(1/4")
Capillary tube
Charging valve
Compressor
OUTDOOR UNITINDOOR UNIT
Strainer
Condenser
INDOOR UNIT
Refrigerant pipe
6.35mm(1/4")
Refrigerant pipe
9.52mm(3/8")
Capillary tube
Strainer
OUTDOOR UNIT
Condenser
Compressor
4-Way
Muffler
valve
Charging valve
Evaporator
Distributor
Evaporator
Distributor
Strainer
Cooling
Heating
: Flare coupling
Page 11
Refrigerant pipe
12.7mm(1/2")
Refrigerant pipe
6.35mm(1/4")
Capillary tube
Charging valve
Compressor
OUTDOOR UNITINDOOR UNIT
Strainer
Condenser
INDOOR UNIT
Refrigerant pipe
6.35mm(1/4")
Refrigerant pipe
12.7mm(1/2")
Capillary tube
Strainer
Strainer
OUTDOOR UNIT
Condenser
Compressor
4-Way
Muffler
valve
Charging valve
Evaporator
Distributor
Evaporator
Distributor
Strainer
Cooling
Heating
: Flare coupling
Models : AUG14FBAB / AOG14FSDJ
Models : AUG14UBAB / AOG14USDJL
10
2004.04.27
Page 12
ERROR CONTENTS
2. OUTDOOR UNIT
TEST RUNNING
When the air conditioner is run by TEST RUN (use a metallic object to short the two metal contacts under the battery compartment lid) , the OPERATION and TIMER lamps flash slowly at the same time.
ERROR
The OPERATION, TIMER, and SWING lamps operate as follows (Table 1) according to the error contents.
1. INDOOR UNIT
CHECK ITEMS
Operation can be checked by lighting and flashing of the grille display section OPERATION and TIMER lamps.
Perform judgment in accordance with the following.
Table 1
Error display
OPERATION TIMER SWING
lamp lamp lamp
Error contents
Model information abnormal
(permanent type)
Drain abnormal (permanent type)
Indoor fan abnormal
Room air temperature thermistor
open circuit
Room air temperature thermistor
short circuit
Piping thermistor open circuit
Piping thermistor short circuit
Blinks Blinks Goes off
Pulses
Blinks Goes off
4 times
Pulses
Blinks Goes off
6 times
Goes off
Pulses
2 times
Blinks
Blinks
Goes off
Pulses
3 times
Blinks
Blinks
(1) Is there any abnormal noise and vibration during operation? (2) Will noise, wind or drain water from the unit disturb the
neighbors?
(3) Is there any gas leakage?
€ Do not operate the air conditioner in the test running state
for a long time.
(1) Is operation of each button on the remote control unit
normal? (2) Does each lamp light normally? (3) Do not air flow direction louvers operate normally? (4) Is the drain normal? (5) Is there any abnormal noise and vibration during operation?
SWING TIMER OPERATION
MANUAL
AUTO
SWING LAMP
(Orange)
TIMER LAMP
(Green)
OPERATION LAMP
(Red)
11
2004.04.27
Page 13
14V
5V
14V
I C4 (7/7) uPA2003GR
I C5 (6/7) uPA2003GR
I C6 (5/7) uPA2003GR
NC
NC
NC
5V
14V
14V
R93 - R96 10K <1/10W> x 4
SSR1 G3MC-202P-VD
VA2 470V
+
-
K 4
K 3
K 1
K 8
K 5
K 6
NC
R37 10K <1/10W>
R39 10K <1/10W>
R38 10K <1/10W>
0.01 <F> x 3
C10
C30
C12
1.0K <1/10W> x 3
R42 R41 R40
5V
5V
R21 - R24 10K <1/10W> X 4
C26 - C29
0.01 <F> x 4
R25 - R28
1.0K <1/10W> x 4
R29 - R32 10K <1/10W> x 4
R33 - R36
1.0K <1/10W> x 4
C22 - C25
0.01 <F> X 4
CN9 B5P-SHF-1AA
TEST
CN9-1
CN9-5
CN9-4
CN9-3
CN9-2
2
1 3
70
69
X1 X2
RESET
60
73
46
45
44
43
6459
58
57
56 61
78
79
80
42
65
66
55
54
21
20
19
26
14
15
25
52
22
23
24
51
49
48
47
41
53
50
40
39
38
37
36
5
11
12
13
16
17
18
27
63
62
32
31
30
29
72
28
71
33
67
4 6
10
9
8
7
75
68
74
34
35
77
3
2
1 76
P15
P16
P17
VDD0
VDD1
AVREF0
AVREF1
AGND
GND0
GND1
I C
XT2
P02
P60
P61
P62
P63
P64
P65
P33
P34
P35
P37
P120
P40
P41
P42
P124
P125
P126
P127
P67
P30
P31
P32
XT1
P03
P00
P12
P13
P14
P66
P04
P05
P123
P122
P47
P23
P24
P46
P43
P44
P45
P121
P36
P130
P20
P21
P22
P25
P26
P27
P50
P01
P55
P54
P53
P52
P51
P131
P72
P71
P70
P56
P57
P11
P10
C32 1000P <R>
C35 1000P <R>
R50 10K <1/10W>
R44 1.0K <1/10W>
R46 1.0K <1/10W>
5V
C39
0.1 <F>
C38
0.01 <F>
5V
R49 1.0K <1/10W>
R43 10K (1%) <1/10W>
R45
49.9K (1%) <1/10W>
C37
0.1 <F>
C34
0.1 <F>
Q4 DTC124EKA
D0
D1
CK
CS
VCC
NC
NC
GND
4
3
2
1 5
6
7
8
I C7 BR93LC46RF
R52 10K <1/10W>
R53 10K <1/10W>
5V
C41 10/25V
+
14V
C42
0.01 <F>
CR5 1000P <R>
R54 47 <1/10W>
R51 1K <1/10W>
I C5 (1/7) uPA2003GR
NC
NC
NC
NC
14V
R57 1.0K <1/10W>
R56
NC
5V
BZ1 PKM13EPY-4000
5V
I C6 (2/7) uPA2003GR
C43
0.01 <F>
C31
0.01 <F>
C16
0.01 <F>
R100 10K <1/10W>
R76 10K <1/10W>
R75 10K <1/10W>
R58 10K <1/10W>
R81 1.0K <1/10W>
R72 1.0K <1/10W>
R71 1.0K <1/10W>
R80 10K <1/10W>
R70 10K <1/10W>
R69 10K <1/10W>
R59 10K <1/10W>
R97 10K <1/10W>
R99 10K <1/10W>
R98 10K <1/10W>
CR1 10K <1/10W>
CR4 10K <1/10W>
CR3 10K <1/10W>
CR2 10K <1/10W>
JM11
5V
5V
RJ2 10K <1/10W>
RJ1 10K <1/10W>
C1
0.1 <F>
5V
5V
C44
0.1 <F>
R55 10K <1/10W>
CR7
0.01 <F>
I C8 PST600C
C45
0.1 <F>
C49
0.01 <F>
R67 1.0K <1/10W>
R68 1.0K <1/10W>
CN15 B3B-XARK-1-A
FLOAT SWITCH
CN15-1
CN15-3
CN15-2
UL1430 AWG22 BLACK
UL1430 AWG22 BLACK
B Z
M
LOUVER ( UP / DOWN )
DISPLAY PCB EZ-097HHSE-D
CN201 7P-SCN
5V
C202 10/ 25V
+
C201
0.1 <F>
PHA201
SBX1810
-22
OUT
OPERATE
TIMER
LOUVER
BROWN
RED
ORANGE
YELLOW
GRAY
WHITE
PURPLE
BLUE
BROWN
RED
ORANGE
YELLOW
GRAY
WHITE
PURPLE
BLUE
1
8
4
3
2
5
7
6
SW201
MANUAL AUTO SWITCH
EVQ-PAG-04K
R201 330 <1/4W>
R202 330 <1/4W>
R203 330 <1/4W>
D201 SLR-325 <RED>
D203 SLR-325 <ORG>
D202 SLR-325 <GRN>
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
UL1430 AWG28UL1430 AWG28
CN10-1
CN10-5
CN10-4
CN10-3
CN10-2
CN10 B5B-XASK-1-A
CN13-1
CN13-5
CN13-8
CN13-4
CN13-3
CN13-2
CN13-6
CN13-7
UL1430 AWG28
CN13 B8B-XASK-1-A
CN14 B8B-XASK-1-A
HA JEM-A
5V
5V
R48 10K <1/10W>
R47 390 <1/10W>
CN7 B2B-XAKK-1-A
CN14-1
CN14-4
CN14-3
CN14-2
CN8 B2B-XASK-1-A
5V
CN8-1 BLACK
CN8-2 BLACK
CN7-2 GRAY
CN7-1 GRAY
ROOM TEMPERATURE THERMISTOR
HEAT EXCHANGER THERMISTOR
C40
0.01 <F>
R77 - R79 10K <1/10W> x 3
9
1 16
11
13
152
4
6
10
12
14
1681
3
5
7
6711
10
9
1
2
3
4
5
8
16
15
14
13
12
8
10
11
12
7
6
5
413
14153
2
9
AUTO RESTART SWITCHING
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
NO.2
NO.1
NO.3
SW1 DSS803
CN2 B2P3-VH-B-R
R89 120 <1/2W>
C4 0.22
K5 G5NB-1A
K6 G5S-1
R88 120 <1/2W>
C3 0.22
K4 G5NB-1A
CN6 B2P3-VH-B-E
CR8 TA120033
K8 G5NB-1A
CN19 B2P3-VH-B-R
K1 G5S-1
K3 G5S-1
JM5
CN5 B6P11-VH-B
UL1015 AWG18 GRAY
DRAIN PUMP
M
F M
FAN MOTOR
YELLOW
YELLOW
UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1015 AWG22
BLACK
UL1015 AWG22
BLACK
H I
LO
CN2-2
CN2-3
CN6-1
CN6-1
CN6-2
CN19-1
CN5-3
CN5-4
CN5-5
CN5-6
CN5-2
CN4-2
CN5-1
CN4-1
CN1-2
CN1-1
CN1 B2P3-VH-B-C
CN4 B2P3-VH-B-Y
POWER SUPPLY PCB EZ-003SWSE-P
W104W103
E101
FAN CAPACITOR
1.0uF 480VAC
UL1015 AWG18 WHITE
UL1015 AWG18 WHITE
UL1015 AWG18 WHITE
BLACK
WHITE
BLUE
PURPLE
RED
UL1015 AWG18
BLACK
WHITE
BLUE
PURPLE
RED
UL1015 AWG18
UL1015 AWG18
UL1015 AWG18
UL1015 AWG18
L
M
H
UL1015 AWG18 BLACK
UL1015 AWG16
GREEN
TM102
TM101
SA101 3600V
VA101 470V
FH102 FH101
F101
3.15A
<BET>
VA102 470V
C102
0.22
LF101 ELF17N015A
C103
0.01
C104
0.01
C106
0.01
C105
0.01 C101
0.22
JM6
CR6
0.01 <F>
5V
R9 390 <1/10W>
NC
JM10
R10 10K <1/10W>
5V
Q3 DTC124EKA
C17
0.01 <F>
C18
0.01 <F>
R12 1.0K <1/10W>
R13 10K <1/10W>
I C9 TLP621 (D4) - GB
R11 56K <1W>
D8 D1F60
SECONDARY
C54
0.01 <F>
C8 100/6.3V
+
PRIMARY
R7 330 <1/4W>
R2 1.5 <2W>
+
C5 100/450V
D1 D3SB60
Q2 2SC1815
R3 100 <1/10W>
R1 3.3 <5W>
Q1 2SC4236
R4 330K <2W>
D2 D1FL20U
D4 D1FL20U
D3 MTZJ5.1B
C7
0.047
R6 100 <1/2W>
C6 4700P
R5 62K <2W>
D5 1SR139-600
D10 1SR139-600
L
N
TERMINAL BOARD
POWER SOURCE 220 / 240V 50Hz
OUTDOOR UNIT
E
5
4
3
2
1
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
I O
G
5V
I C3 7805
14V
R8 10K <1/10W>
+
C9 1000 /25V
D6 D2FL20U
T1 SWITCHING TRANSFORMER ZFT29B01
C47
0.1 <F>
C15
0.1 <F>
+
C14 100/
6.3V
C13
0.1 <F>
5V
R15 - R17 10K <1/10W> x 3
C19 - C21
0.01 <F> x 3
R18 1.0K <1/10W>
R20 1.0K <1/10W>
R19 1.0K <1/10W>
JM1
JM3
JM2
NOT USED
CUSTOM CODE SWITCHING 1
CUSTOM CODE SWITCHING 2
I C 1
uPD780058BGC
-078-8BT
2004.06.04 12
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) EZ-003SWSE-C
I N D O O R P R I N T E D C I R C U I T B O A R D C I R C U I T D I A G R A M
Models : AUG12FBAB
X1
5.00MHz
AUG14FBAB
Page 14
CR5 1000P <R>
14V
I C4 (7/7) uPA2003GR
I C5 (1/7) uPA2003GR
R56
14V
R57 1.0K <1/10W>
I C6 (2/7) uPA2003GR
5V
BZ1 PKM13EPY-4000
NC
NC NC NC NC
14V
R54 47 <1/10W>
R51 1.0K <1/10W>
C40
0.01 <F>
C41 10/ 25V
+
5V
C42
0.01 <F>
I C7 BR93LC46RF
C39
0.1 <F>
5V
5V
5V
5V
C38
0.01 <F>
R52 10K <1/10W>
R53 10K <1/10W>
R48 10K <1/10W>
R49 1.0K <1/10W>
R47 390 <1/10W>
C37
0.1 <F>
C34
0.1 <F>
Q4 DTC124EKA
CN14 B4B-XH-AM
CN13 B8B-XASK-1-A
HEAT EXCHANGER THERMISTOR
ROOM TEMPERATURE THERMISTOR
5V
MANUAL AUTO SWITCH
SW201 EVQ-PAG-04K
CN201 7P-SCN
INDICATOR PCB EZ-097HHSE-D
C201
0.1 <F>
C202 10/ 25V
+
PHA201
SBX1810
-22
OUT
LOUVER
OPERATE
TIMER
D203 SLR-325 <ORG>
D202 SLR-325 <GRN>
D201 SLR-325 <RED>
R201 330 <1/4W>
R202 330 <1/4W>
R203 330 <1/4W>
1
2
3
4
8
5
7
6
M
LOUVER ( UP / DOWN )
CN10 B5B-XASK-1-A
CN10-1
CN10-5
CN10-4
CN10-3
CN10-2
CN13-1
CN13-4
CN13-3
CN13-2
CN13-8
CN13-6
CN13-7
CN13-5
UL1430 AWG28
UL1430 AWG28
BROWN
RED
ORANGE
YELLOW
GRAY
WHITE
PURPLE
BLUE
BROWN
RED
ORANGE
YELLOW
GRAY
WHITE
PURPLE
BLUE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
GRAY
GRAY
BLACK
BLACK
CN8-1
CN8-2
CN7-2
CN7-1
CN14-1
CN14-3
CN14-4
CN14-2
HA JEM-A
5V
CN8 B2B-XASK-1-A
CN7 B2B-XAKK-1-A
R43 10K (1%) <1/10W>
R45
49.9K (1%) <1/10W>
C32 1000P <R>
C35 1000P <R>
R44 1.0K <1/10W>
R46 1.0K <1/10W>
R50 10K <1/10W>
R77 - R79 10K <1/10W> x 3
D0
D1
CK
CS
VCC
NC
NC
GND
1
2
3
4 8
7
6
5
6
71110
8
9
1
16
116
4
2
15
13
7
5
3
1
10
12
14
16
5V
C31
0.01 <F>
C43
0.01 <F>
C16
0.01 <F>
B Z
R58 10K <1/10W>
R75 10K <1/10W>
R76 10K <1/10W>
R100 10K <1/10W>
R59 10K <1/10W>
R97 10K <1/10W>
R99 10K <1/10W>
R98 10K <1/10W>
5V
5V
CR1 10K <1/10W>
CR2 10K <1/10W>
CR4 10K <1/10W>
CR3 10K <1/10W>
JM11
5V
5V
C1
0.1 <F>
CR7
0.01 <F>
RJ2 10K <1/10W>
RJ1 1.0K <1/10W>
C49
0.1 <F>
C45
0.1 <F>
C44
0.1 <F>
I C8 PST600C
R55 10K <1/10W>
R67 1.0K <1/10W>
R68 10K <1/10W>
X1
1.5MHz
2
1 3
70 69
X1
X2
CN15-1
CN15-3
CN15-2
UL1430 AWG22 BLACK
UL1430 AWG22 BLACK
CN15 B3B-XARK-1-A
FLOAT SWITCH
R71 1.0K <1/10W>
R72 1.0K <1/10W>
R81 1.0K <1/10W> R80 10K <1/10W>
R69 10K <1/10W>
R70 10K <1/10W>
76
77
35
34
8
9
10
6
28
29
30
31
32
62
27
18
17
16
13
12
11
5
50
53
24
23
22
25
15
14
26
54
55
66
65
42
80
79
78
61
64
73
60
46
45
44
43
59
58
57
56
21
20
19
52
51
49
48
47
41
40
39
38
37
36
63
72
71
33
67
4
7
75
68
74
3
2
1
P15
P16
P17
VDD0
VDD1
AVREF0
AVREF1
AGND
GND0
GND1
I C
XT2
P02
P60
P61
P62
P63
P64
P65
P33
P34
P35
P37
P120
P40
P41
P42
P124
P125
P126
P127
P67
P30 P31
P32
RESET
XT1
P03
P00
P12
P13
P14
P66
P04
P05
P123
P122
P47
P23
P24
P46
P43
P44
P45
P121
P36
P130
P20
P21
P22
P25
P26
P27
P50
P01
P55
P54
P53
P52
P51
P131
P72
P71
P70
P56
P57
P11
P10
CN9-5
CN9-1
CN9-2
CN9-3
CN9-4
5V
5V
TEST
CN9 B5P-SHF-1AA
C22 - C25
0.01 x 4 <F>
R25 - R28
1.0K <1/10W> x 4
R21 - R24 10K <1/10W> x 4
C26 - C29
0.01 x 4 <F>
R33 - R36
1.0K <1/10W> x 4
R29 - R32 10K <1/10W> x 4
5V
R15 - R17 10K <1/10W> x 3
5V
5V
5V
CR6
0.01 <F>
C47
0.1 <F>
C15
0.1 <F>
+
C14 100/
6.3V
C13
0.1 <F>
7805
I C3
R10 10K <1/10W>
R9 390 <1/10W>
NC
JM10
C19 - C21
0.01 x 3 <F>
R18 1.0K <1/10W> R19 1.0K <1/10W> R20 1.0K <1/10W>
14V
JM1
JM3
JM2
R8 10K <1/10W>
+
C9 1000 /25V
D6 D2FL20U
C54
0.01 <F>
T1
SWITCHING TRANSFORMER
ZFT29B01
SECONDARY
C8 100/
6.3V
+
PRIMARY R7 330 <1/4W>
5V
R93 - R96 10K <1/10W> x 4
Q3 DTC124EKA
C17
0.01 <F>
C18
0.01 <F>
R12 1.0K <1/10W>
R13 10K <1/10W>
JM6
14V
14V
R11 56K <1W>
D8 D1F60
I C9
TLP621
(D4) - GB
I O
G
SSR1
G3MC-202P-VD
+
-
VA2 470V
NC
NC
14V
5V
R37 10K <1/10W>
R39 10K <1/10W>
R38 10K <1/10W>
I C6 (5/7) uPA2003GR
I C5 (6/7) uPA2003GR
R40 1.0K <1/10W>
R41 1.0K <1/10W>
R42 1.0K <1/10W>
SW1
DSS803
K 4
K 3
K 1
K 2
K 8
K 7
K 5
K 6
9
8
1
2
3
4
5
12
13
14
15
16
8
9
7
6
5
4
3
2
10
11
12
13
14
15
C6 4700P
R5 62K <2W>
R4 330K <2W>
D5 1SR139-600
D10 1SR139-600
Q1 2SC4236
C7
0.047
R6 100 <1/2W>
D2 D1FL20U
D4 D1FL20U
D3 MTZJ5.1B
R2 1.5 <2W>
R3 100 <1/10W>
Q2 2SC1815
+
R1 3.3 <5W>
D1 D3SB60
C5 100/450V
TM101
TM102
FH102
FH101
F101
3.15A
<BET>
VA102 470V
C102
0.22
VA101 470V
SA101 <3600V>
E101 W103
W104
LF101
ELF17N015A
C104
0.01
C103
0.01
C106
0.01
C105
0.01 C101
0.22
L
N
CN1 B2P3-VH-B-C
CN5 B6P11-VH-B
UL1015 AWG16
GREEN
UL1015 AWG18 WHITE
UL1015 AWG18 BLACK
CN1-1
CN1-2
PURPLE
PINK
RED
BLUE
WHITE
CN5-1
CN5-2
CN5-6
CN5-5
CN5-4
CN5-3
YELLOW
YELLOW
K2 G5S-1
K3 G5S-1
K1 G5S-1
K8 G5NB-1A
K4 G5NB-1A
K5 G5NB-1A
K6 G5S-1
K7 G5NB-1A
CN2 B3P5-VH-B-R
CN6 B2P3-VH-B-E
CN19 B2P3-VH-B-R
FAN CAPACITOR
2.3uF 450V AC
CR8 TA120033
R88 120 <1/2W>
C3 0.22
C4 0.22
R89 120 <1/2W>
FAN MOTOR
TERMINAL BOARD
F M
M
DRAIN PUMP
POWER SOURCE 220 / 240V 50Hz
OUTDOOR UNIT
E
1
6
5
4
3
2
UL1015 AWG20 BLUE
UL1015 AWG20 BROWN
UL1015 AWG20 RED
H I
LO
4WV
CN6-2
CN6-1
CN19-1
CN2-3
CN2-2
CN2-1
UL1015 AWG22
BLACK
UL1015 AWG22
BLACK
UL1015 AWG20 GRAY
C46 0.22 R90 120 <1/2W>
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
POWER SUPPLY PCB EZ-003SWSE-P
NOT USED
CUSTOM CODE SWITCHING 1
CUSTOM CODE SWITCHING 2
AUTO RESTART SWITCHING
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
NO.1
NO.3
NO.2
C10
0.01 <F> x 3
C30
C12
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) AUG12UBAB : EZ-00327HSE-C AUG14UBAB : EZ-00306HSE-C
Models : AUG12UBAB
AUG14UBAB
2004.05.12 13
RED
YELLOW
PINK
UL1015 AWG18
H
UL1015 AWG18
UL1015 AWG18
UL1015 AWG18
UL1015 AWG18
UL1015 AWG18
L
M
SL
PURPLE
BLUE
WHITE
BLACK
UL1015 AWG18
uPD780058BGC
-078-8BT
I C 1
Page 15
14
2004.06.04
DISASSEMBLY ILLUSTRATION
INDOOR UNIT
411
235
474
184-1
462
464
484
495
67
338
465
478
164
411
990
991
138
146
395
411
479
797
965
964
470
127
484
798
835
836
482
196
160
430
234
301
488
457
399
475
469
468
240
743
834
187
467
244
465
287
313
476-3
117-3
476-2
476-1
652-1
Page 16
15
2004.06.04
INDOOR UNIT
34
629
514
875
236
815
628
381
628
381
381
223
287
185
989-1
989-2
824-3
381
Page 17
16
2004.06.04
Model : UTG-UDGD-W
417
416
416
392
690
691
694
165
226
692
692
763
705
385
705
690
700
392
692
690
691
777
776
776
758
710
93
690
196
417
691
876-2
711-2
711-1
Page 18
16
12
765
764
764
766
423
138
OUTDOOR UNIT
17
2004.06.04
COOL & HEAT
MODEL ONLY
7
527
734
373
213
5
4
2
9
98
41
42
39
745
Page 19
18
2004.06.04
Models : AOG12FSAJ
AOG12USAJL AOG14FSDJ AOG14USDJL
105
230
412
139
109
51
55
107
Page 20
19
2004.04.28
Models : AOG12FSAJ
AOG14FSDJ
Page 21
20
2004.04.28
Models : AOG12USAJL
Page 22
21
2004.04.28
Models : AOG14USAJL
Page 23
22
2004.06.04
Models : AOG12FSAJ
AOG12USAJL AOG14FSDJ AOG14USDJL
38
815
34
982-2
37
982-1
982-2
824-4
218-3
823-2
982-1
32
983
343
COOL & HEAT MODEL ONLY
Page 24
34 Capacitor (Fan Motor) 9704305046 9704305046
67 R ubber 9361279001 9361279001 117-3 S pecial Washer M6 313306391007 313306391007 127 Drain Hose 9359659013 9359659013 138 Separate Wall-A 9359647003 9359647003 146 Evaporator Assy-IN 9373214014 9373214014 160 Drain Pan 9359651000 9359651000 164 Fan Motor Assy-I N 9601040019 9601040064 184-1 Thermo. S pring-A 313728262708 313728262708 185 R ubber Bushing 313005066051 313005066051
187 Clamp No. 1219 313361271706 313361271706 196 Clamp SKB- 150 313035356905 313035356905 223 Control Box 9359661016 9359661016 234 Thermistor Assy-Room 9703299032 9703299032 235 Thermistor Assy-Pipe 9703297014 9703297014 236 Controller PCB Assy 9704557490 9704557568 240 R emote Control Unit 9371190044 9371190037 244 Pipe Cover 9359646006 9359646006 287 Cap (Power) 9352173011 9352173011 301 Clamp NK-2N 313985355201 313985355201
313 Hooking Wire 9359983002 9359983002 338 Motor Fixture 9359656005 9359656005 381 Locking Spacer 313209391506 313209391506 395 Supporter (Eva. ) 9373179016 9373179016 399 Air Duct 9359660002 9359660002 411 9359655008 9359655008 430 Clamp NK-7N 313095365602 313095365602 457 Drain Pan Support 9359652007 9359652007 462 Top Cover Plate 9359642015 9359642015 464 9359643005 9359643005
465 9359645009 9359645009 467 Drain Port 313005415658 313005415658 468 Special Nut-A (Large) 313005446653 313005446653 469 Special Nut-B ( Small) 313005446759 313005446759 470 Separate Wall-B 9359648000 9359648000 474 Turbo Fan 9359658009 9359658009 475 Turbo Fan Rubber 9366013006 9366013006 476-1 S pecial Nut M8 313005360755 313005360755 476-2 S pecial Washer 301801185049 301801185049 476-3 S pecial Washer 9359954002 9359954002
478 Sensor M. Bracket 9359654001 9359654001 479 Float Switch 313005416154 313005416154 482 Pump Unit 9359974000 9359974000 484 Hanger Metal 9359644002 9359644002 488 Drain Pan Plug 9359653004 9359653004 495 Clamp No. 2U46 9352715006 9352715006 514 Control Box Cover 9359662006 9359662006 628 Locking Spacer-B 313005446558 313005446558 629 EMI Filter 0400197119 0400197119 652-1 Therm. Holder Pipe 313806262805 313806262805
743 R emote Control Holder Case 9305642014 9305642014 797 Separate Wall-C 9359649007 9359649007 798 Pump Hook Bracket 9359650003 9359650003 815 Terminal-7P 9358660102 9358660102 824-3 Fuse 0600222512 0600222512 834 Wire Cover 9359878001 9359878001 835 Cushion-A (For Pump) 9352211003 9352211003 836 Cushion-B (For Pump) 9356084016 9356084016 875 Filter PCB Ass y 9704561169 9704561169 964 Flare Nut-1/2
964 Flare Nut-A
----- -----
965 Flare Nut-B 9351062019 9351062019 989-1 Cord Clamp-A 9359822011 9359822011 989-2 Cord Clamp-B 9359823018 9359823018 990 Distributor Assy 9373034049 9373034049 991 Coupling Pipe Assy not available not available
9704305046 9704305046 9361279001 9361279001 313306391007 313306391007 9359659013 9359659013 9359647003 9359647003 9373214014 9373214014 9359651000 9359651000 9601040019 9601040064 313728262708 313728262708 313005066051 313005066051
313361271706 313361271706 313035356905 313035356905 9359661016 9359661016 9703299032 9703299032 9703297014 9703297014 9704557490 9704557506 9371190044 9371190037 9359646006 9359646006 9352173011 9352173011 313985355201 313985355201
9359983002 9359983002 9359656005 9359656005 313209391506 313209391506 9373179016 9373179016 9359660002 9359660002 9359655008 9359655008 313095365602 313095365602 9359652007 9359652007 9359642015 9359642015 9359643005 9359643005
9359645009 9359645009 313005415658 313005415658 313005446653 313005446653 313005446759 313005446759 9359648000 9359648000 9359658009 9359658009 9366013006 9366013006 313005360755 313005360755 301801185049 301801185049 9359954002 9359954002
9359654001 9359654001 313005416154 313005416154 9359974000 9359974000 9359644002 9359644002 9359653004 9359653004 9352715006 9352715006 9359662006 9359662006 313005446558 313005446558 0400197119 0400197119 313806262805 313806262805
9305642014 9305642014 9359649007 9359649007 9359650003 9359650003 9358660102 9358660102 0600222512 0600222512 9359878001 9359878001 9352211003 9352211003 9356084016 9356084016 9704561169 9704561169 9362299015 9362299015
not available not available ----- -----
9351062019 9351062019 9359822011 9359822011 9359823018 9359823018 9373034049 9373034049 not available not available
W hen yo u o rder par ts, ple ase m ake a ph otoc opy of th is pag e an d fi ll the num ber of the pa rts in the "Order " c olum n.
IN DOOR UNIT
Ref. No.
Description
AUG12FBAB AUG12UBAB AUG14FBAB AUG14UBAB
Ord. Q'ty
Part No.
23
2004.06.04
PARTS LIST
Supporter-A
Body-A
Body-B
Page 25
Ref. No.
Description
Ord. Q'ty
93
Filter 9359632009
165
Motor Cover 9359623014
196
Clamp SKB-150 313035356905
226
Motor Gear 9359629009
385
Indicator PCB Assy 9702224011
9359622017
392
Cover-A
416
Insulation (Panel)-A 9359620006
417
Insulation (Panel)-B 9359621003
9359626008 9359627005
690
Joint-A
691
Joint-B
692 J oint Shaft 9359625001 694 Cam Gear 9359628002
9359619017700 Panel 705 Louver 9359624011 710 Intake Grille 9370126006 711-1 Filter Clamp-A 9359634003 711-2 Filter Clamp-B 9359635000 758
Decoration Plate-A (UTG-UDGD-W)
9360039026 763 R eceiver Cover 9359630005 776 Grille Stopper 9359633013
777 Grille Hook 9359761006 876-2 Step Motor-V 9360307019
Part No.
GRILLE ASSY (UTG-UDGD-W)
Ref. No.
Description
Ord. Q'ty
Part No.
24
2004.06.04
Page 26
OUTDOOR UNIT
Ord.
Description
AOG12FSAJ AOG12USAJL AOG14FSDJ AOG14USDJL
Q' ty
2 Guard (Fan) 9304109006 9304109006 9304109006 9304109006
272 Strainer Assy 9366602019 9366602019 9366602019 9366602019
---- not available ---- not available
4 Emblem-Rear (GENERAL) 313698088313 313698088313 313698088313 313698088313 5 Cabinet Painted 9302936017 9302936017 9302936017 9302936017 7 Cover (Switch) Assy 9357970004 9357970004 9357970004 9357970004
9 Panel (Cabinet Rear) Painted 9303744017 9303744017 9303744017 9303744017 12 Base Assy, Painted 9310889114 9310889114 9310889114 9310889114 13 3-Way Valve Assy 9372205020 9372205020 9372205105 9372205105 14 2-Way Valve Assy 9372204030 9372204030 9372204030 9372204030 16 Condenser Assy 9373131045 9373131038 9373131045 9373131014 20 Discharge Pipe Assy not available ---- not available ----
20 Discharge Pipe-A ---- not available ---- not available 32 Control Box Metal-A 9355843003 9355843003 9355843003 9355843003 34 Capacitor, Plastic DS401165NPQA 9900231026 9900231026 9900231026 9900231026 37 Capacitor, Plastic DS401306CCNA 9704436122 9704436122 ---- ---­37 Capacitor, Plastic DS401356CCNA ---- ---- 9704436139 9704436139 38 Clamp Metal (Capacitor) 313468061808 313468061808 313468061808 313468061808 39 Propeller Fan 9351589011 9351589011 9351589011 9351589011 41 Motor, Induction MFB-14VTT 9601113010 ---- 9601113010 ---­41 Motor, Induction MFB-14NTT ---- 9601113096 ---- 9601113096 4247Bracket (Motor) 313166243804 313166243804 313166243804 313166243804
Rubber (Discha Pipe) 313194159807 313194159807 313194159807 313185159802 51 Special Nut M5 313199233602 313199233602 313199233602 313199233602 55 Special Nut M8 9355091008 9355091008 9355091008 9355091008 98 Ring Fan 313166296109 313166296109 313166296109 313166296109
105 Compressor Assy 9373010036 9373010036 9373010043 9373010043 107 Rubber Seat (For Comp)-A 9351813017 9351813017 9351813017 9351813017 109 Terminal Cover 9351920012 9351920012 9351920012 9351920012 128-1 Rubber (Discharge Pipe) 313155086308 ---- 313155086308 ---­138 Separator Sub Assy 9303729014 9303729014 9303729014 9303729014
178-2
139
Capillary Holder Rubber
Comp Wire Assy
313394274808
9370945089 9370945089 9370945089 9370945089
---- 313394274808 ---­199-1 BR Sheet 9363708080 9363708059 9363708035 9363708059 200-1
218-3
BR Sheet-B 9351990022 9351990022 9351990022 9351990022
Relay 9900074012 9900074012 9900074012 9900074012
213 S-INS. B 313584258005 313584258005 313584258005 313584258005
230 OCR Assy 9312899005 9312899005 9373129011 9373129011
343
329
Solenoid
Inlet Pipe (COND)
---- 9900165017 ---- 9900165017
344 4-Way Valve ---- 9900162016 ---- 9970036019 373 Grip 313166178700 313166178700 313166178700 313166178700 412 Cover Gasket 9351921019 9351921019 9351921019 9351921019 420 Capillary Assy 9372197233 9372197158 9372197189 9372197110 423 Noise Insulation-F 9350944019 9350944019 9350944019 9350944019 527 Protective Net 9355444002 9355444002 9355444002 9355444002 734 Panel (Top) Painted 9302937014 9302937014 9302937014 9302937014 737 Suction Pipe-A not available not available not available not available 745 RFM (Motor) 313166036308 313166036308 313166036308 313166036308 764 Drain Cap 313166024302 ---- 313166024302----
765 Drain Pipe (I-Type) ---- 9301102000 ---- 9301102000 766 Drain Packing ---- 9301143003 ---- 9301143003
815 Terminal-5P 9900203023 ---- 9900203023 ---­815 823-2 824-4
Terminal-8P ---- 9900203047 ---- 9900203047
772-1 Joint Pipe (Valve) ---- not available ---- not available
982-1 Clamp (Cord) 9356857009 9356857009 9356857009 9356857009
Fuse Holder 0500063024 0500063024 0500063024 0500063024 Fuse 0600222529 0600222529 0600222529 0600222529
982-2 Clamp (Cord)-B 9356858006 9356858006 9356858006 9356858006 983 Terminal Holder 9373090014 9373090014 9373090014 9373090014
259 Muffler ---- 9372369012 ---- 9372369029
Part No.
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Ref. No.
25
2004.06.04
Page 27
Name and Shape
OUTDOOR UNIT ACCESSORIES
Name and Shape Application
9350716029
9352766015
313005446653
313005446759
9371190044
(Cooling model)
9371190037
(Cooling & Heating model)
9360256003
0600185534
9305642014
301141533125
9303029015
INDOOR UNIT ACCESSORIES
Name and Shape
0700139116
301801155020
9360047007
GRILLE ASSY ACCESSORIES
313166024302
Coupler heat insulation For indoor side
pipe joint
Special nut A (large flange)
For installing indoor unit
Special nut B (small flange)
For installing indoor unit
Remote control unit Use for air conditioner
operation
Battery (penlight)
For remote control unit
Remote control unit holder For mounting the remote
control unit
Tapping screw ( 3 x 12)
For remote control unit holder installation
Bolt For opening the
refrigerant valve on the outdoor unit
Washer
Spring Washer
For mounting grille
301821150218
For mounting grille
Blower cover insulation For discharged air
Drain Pipe
Drain Cap
For outdoor unit drain piping work [Heat & Cool (Reverse cycle) model only]
Template For ceiling hole cutting
26
2004.04.28
STANDARD ACCESSORIES
Part No.
Part No.
Part No.
Application
Application
Page 28
0404G2580
Loading...