General ASHB24LD, ASHB24LDC, AOHS24LDC Service Manual

Page 1
SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
Models
Indoor unit Outdoor unit
type
ASHB24LDC AOHS24LDC
CONTENTS
SPECIFICATIONS
REFRIGERANT SYSTEM DIAGRAM
CIRCUIT DIAGRAM
ERROR CONTENTS
DISASSEMBLY ILLUSTRATION
PARTS LIST
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1
2
3
4
5INDOOR PCB CIRCUIT DIAGRAM
8OUTDOOR PCB CIRCUIT DIAGRAM
13
14
20
22STANDARD ACCESSORIES
Page 2
SPECIFICATIONS
INDOOR UNIT
ASHB24LDC
NOISE LEVEL
HIGH
Cool 49 dB / Heat 48 dB
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
ELECTRICAL DATA
POWER SOURCE
FREQUENCY
RUNNING CURRENT
INPUT WATTS
E.E.R.
COP
MOISTURE REMOVAL
AIR CIRCULATION HIGH
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
COMPRESSOR
AOHS24LDC
7.10 kW
8.10 kW
230 V
50Hz
9.7 A
9.8 A
2.21 kW
2.24 kW
3.21 kW/kW
3.62 kW/kW
3.0 L/hr
1,170 m3/hr
INDOOR UNIT
MED
LOW
QUIET
OUTDOOR UNIT
Cool 43 dB / Heat 42 dB
Cool 38 dB / Heat 37 dB
Cool 33 dB / Heat 33 dB
Cool 52 dB / Heat 54 dB
REFRIGERANT CHARGE (R410A)
Pipe Length
FULL CHARGE
ADDITIONAL CHARGE
15 m
20 m
25 m
30 m
1,600 g
1,700 g
1,800 g
1,900 g
20 g / m
TYPE
DISCRIMINATION
REFRIGERANT R410A
FAN MOTOR
POWER SOURCE
HIGH
MED
INDOOR UNIT
LOW
QUIET
COOL
OUTDOOR UNIT
HEAT
DIMENSIONS
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
Hermetic type, 4 pole,
DC inverter motor, Scroll
5CS160XAA23
1,600 g
230 V
1,380 r.p.m.
1,170 r.p.m.
980 r.p.m.
860 r.p.m.
1,000 r.p.m.
1,050 r.p.m.
320 x 998 x 228 mm
578 x 790 x 315 mm
WEIGHT
INDOOR UNIT Gross / Net
OUTDOOR UNIT
Gross / Net
18 kg / 14 kg
48 kg / 44 kg
12006.10.26
Page 3
OUTLINE AND DIMENSIONS
Unit : mm
INDOOR UNIT
320
OUTDOOR UNIT
998
508
48
347
20
540
125
228
320
66790
315
578
10
22006.10.26
Page 4
REFRIGERANT SYSTEM DIAGRAM
3-Way valve
Muffler
Compressor
Heat exchanger
( INDOOR )
2-Way valve
4-Way valve
Strainer
Expansion valve
Sub-accumulator
Strainer
Cooling Heating
Heat exchanger ( OUTDOOR )
Strainer
Refrigerant pipe diameter Liquid : 1/4" (6.35 mm) Gas : 5/8" (15.88 mm)
32006.10.05
Page 5
EXPANSION
4-WAY
VALVE
VALVE
PIPE TEMP.
THERMISTOR
OUTDOOR TEMP.
THERMISTOR
DISCHARGE TEMP.
4WV
THERMISTOR
PMV
FAN
MOTOR
F M
5
(N)
4
TO POWE
SUPPLY
(L)
321
BLACKBLACK
OUTDOOR UNIT
WHITE
ORANGE
BLUE
BLACK
BROWN
BLACK
BLUE
BLUE
2
1
2
1
2
1
CN62
2 2
2
1
CN61
BLACK
321
1
321
1
CN60
CN500
BLACK
BROWN
YELLOW
56432 56432
BROWN
CN700
CONTROLLER PCB
YELLOW
6
6
5
5
ORANGE
3 4
3 4 2
CN400CN200
1
3 4 2 1
10
6 7 8 9 5
CN40CN42
3 4 2 1
2
RED
2 1
3 4 2 1
10 9
7 8 6 5
3 4
RED
2 1
RED
121
3 4
3 4
CN11
2
BROWN
BLACK
WHITE
WHITE
BLACK
GRAY
BLUE
GREEN
BROWN
BROWN
2
1
1
L0
N2
PCB
CAPACITOR
10
10
W306
6 7 8 9 5
3 4 2 1
121
W307
6 7 8 9 5
3 4 2 1
2
CN303 CN301
PURPLE
YELLOW
ORANGE
WHITE
RED
1 1
N1
PURPLE
W13
W8
BLUE
W302
BROWN
YELLOW
56432 56432
ACTPM
W7
YELLOW
W301
RED
RED
BLACK
1 1
W4
CN801
3 2 1
TM601
TM600
121 2
CN1 CN110
L2 L1
P
-
+
WHITE
W12
BLACK
RED
W17
W16
I P M
GREEN
BLACK
WHITE
WHITE
FUSE 25A-250V
W3
W18
W17
W19
BLACK
3 2 1
W20
WHITE
W9
BLACK
W21
GRAY
2
WHITE WHITE
CN100
1
W29
TERMINAL
W2
W1
POWER SUPPLY PCB
W28
CHOKE COIL
BROWN
ORANGE
TM102
U
V
W
COMPRESSORC M
W
U
V
TM101
WHITE
RED
TM305
TM304
TM303
BLACK
42006.10.05
CIRCUIT DIAGRAM
INDOOR UNIT
SWITCH
STEP MOTOR
STEP MOTOR
( DIFFUSER )
F M
FAN MOTOR
BLUE
WHITE
BLACK
YELLOW
2
1
2
1
RED
5
6
4
3
5
6
4
3
CN10
M
PINK
BLUE
6
5
6
5
RED
YELLOW
ORANGE
3
1
2
4
1
2
3
4
CN8
( UP / DOWN )
M
PINK
BLUE
6
5
6
5
RED
YELLOW
ORANGE
3
1
2
4
1
2
3
4
CN5
STEP MOTOR
( RIGHT / LEFT )
BLUE
54
M
PINK
BLUE
5 5
RED
YELLOW
ORANGE
3
1
2
4
3
1
2
4
CN2
WHITE
BLUE
RED
YELLOW
1
2
3
4
1
2
3
4
CN19
5 4
3
3
2
2
1
1
GREEN
5
RED
4 3
YELLOW
2
WHITE
1
AIR CLEAN UNIT
W5
CN13
1
2
3
4
5
CN3
1
2
CN1
1
2
CN6
1
2
3
4
5
7 7
CONTROLLER PCB ASSY
TEST
BLACK
BLACK
PIPE TEMP.
THERMISTOR
RED
WHITE
3
2 2
3
BLACK
BLACK
1 1
ROOM TEMP.
THERMISTOR
WHITE
WHITE
7
CN201
CN11
1
2
3
4
6
5
6
5
WHITE
WHITE
6
5
INDICATO
1
2
3
4
WHITE
WHITE
2
3
4
TM4
RED
BLACK
1
PCB ASSY
RED
TM2
TM1
WHITE
1 2 3
THERMAL
FUSE 102
TERMINAL
Page 6
INDOOR PCB CIRCUIT DIAGRAM
CONTROL UNIT EZ-006MHSE
OUTDOOR UNIT
N
L
TERMINAL
1
2
THERMAL FUSE 102
AIR CLEAN UNIT
XMR-05V
REMOTE CONTROL UNIT
LOUVER ( R / L )
SERIAL
EARTH
PANEL SWITCH
M
3
CN19-1 WHITE
CN19-2 YELLOW
CN19-3 RED
CN19-4 BLUE
CN6-1 RED
CN6-2 WHITE
CN6-3 BLACK
CN2-1 RED
CN2-2 ORANGE
CN2-3 YELLOW
CN2-4 PINK
CN2-5 BLUE
EARTH TERMINAL
CN19 B4B-XASK
1
2
3
CONTROLLER PCB ASSEMBLY
4
CN6 B05B-XASK
1
2
3
4
5
CN2 SJH20-05WS
1
2
3
4
5
BLACK
TM4
22007
WHITE
TM1
22007
W5
GREEN
RED
TM2
22007
( MAIN PCB )
K05CX-0602HSE-C1
CN11
B07B-PASK
1
2
3
4
5
6
7
CN11-1 RED
CN11-2 WHITE
CN11-3 WHITE
CN11-4 WHITE
CN11-5 WHITE
CN11-6 WHITE
CN11-7 WHITE
INDICATOR PCB ASSEMBLY
K05CY-0500HSE-D0
CN201 JB20-07HG
1
2
3
4
5
6
7
LOUVER ( U / D )
DIFFUSER
FAN MOTOR
M
M
F M
CN5-1 RED
CN5-2 ORANGE
CN5-3 YELLOW
CN5-4 PINK
CN5-5 BLUE
CN8-1 RED
CN8-2 ORANGE
CN8-3 YELLOW
CN8-4 PINK
CN8-5 BLUE
CN10-6 RED
CN10-4 BLACK
CN10-3 WHITE
CN10-2 YELLOW
CN10-1 BLUE
CN5 SJH20-06WS
1
2
3
4
5
6
CN8 B06B-PASK
1
2
3
4
5
6
CN10 B06B-XARK
1
2
3
4
5
6
CN14
B2B-XH
1
2
3
CN16
B3B-XH
1
2
CN3
JC25-02HG
CN1
2P-SAN
1
2
CN13
B5P-SHF-1AA
1
2
3
4
5
COMUNICATION ( IN )
COMUNICATION ( OUT )
CN3-1 RED
1
CN3-2 WHITE
2
CN2-1 BLACK
CN2-2 BLACK
CN13-1
CN13-2
CN13-3
CN13-4
CN13-5
XARR-03VF XAP-03V-1
BLACK
BLACK
ROOM TEMPERATURE THERMISTOR
TEST
PIPE TEMPERATURE THERMISTOR
52006.10.13
Page 7
INDOOR UNIT CONTROLLER PCB ASSEMBLY ( MAIN PCB )
K05CX-0602HSE-C1
K1-4
TM4
TM1
T1-12
C19 330/ 25V
CN1
ROOM TEMPERATURE
PIPE TEMPERATURE
REMOTE CONTROL UNIT
<RED> <WHITE>
<BLACK>
JP SWITCHING
AIR CLEAN UNIT OPERATING CIRCUIT
AIR CLEAN
UNIT
1
3
CN3
PANEL SWITCH
AV383411613
I C26-14
F1
FSL 250V 3.15A
FH1
VA1
470V
<TNR>
C22
+
0.1 <F>
5V
1
2
BLm18
<BD102>
1
2
L7
BLm18
<BD102>
CN6
1
2
3
4
5
POWER SUPPLY CIRCUIT
I C26-10
FH2
C8 0.47 275V
C14 0.01
7V
JM3
R2 10K
<1/10W>
1%
NJM7805
123
L6
R6 49.9K
<1/10W>
12V
D1F60
JP5
5V
12V
R4 10K
<1/10W>
4
3
2
1
CN19
250V
I C2
I O
G
R14 1.0K
<1/10W>
R13 1.0K
<1/10W>
DAN217U
3
1
12V
C70
0.1
<F>
W5
4
C13 0.01 250V
SS21V-R060330
3
1
2
L1
5V
C12
C17
C18
+
330/ 25V
+
10/ 25V
0.1 <F>
ROOM TEMP. PIPE TEMP. THERMISTOR
C15
0.1 <F>
C16
0.1
<F>
12V
6
-
5
+
2
-
3
+
12VD2
D3
R17 10K
2
<1/10W>
R21 15.4K
<1/10W>
1%
R22 28K
<1/10W>
1%
R20 1.0K <1/10W>
12V
R66 2.2
<1/2W>
R71 10K <1/10W>
5V
R50
+
C71
10/50V
3
1 2
D72
DAN202K
22K
<1/10W>
2
1
2
PS2501L-1
3
<KD / KE>
1
Q2 2SC4081 <R>
R73 33K
<1/10W>
R61 9.1K
<1/10W>
1%
1%
280V
TH1
5D - 11
0.7A - 5.0MH
C20
0.1 <F>
T1
GS I B460L
C21
0.1 <F>
315V
1
2
4
D6
150/
C6
3
+
A
R45 100K <RS - 2W>
I C8
TOP243
6
D F
5
S
4 3
R34 6.8K
<1/10W>
1
2
3
4
5
6
5V
C26
0.1
<F>
REMOTE CONTROL COMMUNICATION
12V
I C5-2 BA10393F
7
I C5-1 BA10393F
1
Q4 DTC124EUA
3
2
1
R75
220K
<1/10W>
I C3
R31 390
<1/4W>
1%
5V
4
3
2SC4081
5V
R30 10K <1/10W>
2
Q3
<R>
C23
0.1
<F>
16 1
I C7-1 uLN2003
5V
3
1
C72
2.2/ 50V
RC
R117 10K <1/10W>
R118
+
2.0K
<1/10W>
I C5
ALARM
C73
1000P
<R>
8
4
D7
1NH42
D9 D1FL20U
20V
C4
100P
C32
<D>
0.01
C L X
1 2
5V
<ECQE>
R46
47
<1/2W>
<1/10W>
RESET
VPP
R38 15K
C27
47/
16V
2SA1037AK
<Q>
+
5V
D8
1SS355
Q7
1
2
3
C29
0.1
<F>
R42
270
<1/10W>
R37 10K <1/10W> R40 10K <1/10W>
R49 10K <1/10W>
R35
5V
CS SK D I NC
I C6 BR93LC46
1 2 3 6
EEPROM
R57 330 <1/10W>
R60 330 <1/10W>
R58 330 <1/10W> R59 330 <1/10W>
R39 10K <1/10W>
8
VCC DO
4
NC
7 5
GND
I C1-28
I C1-73
LED FOR INDICATOR & REMOTE CONTROL UNIT
5V
PS2501L-1
<KD / KE>
R43 330
1
<1/10W>
2
2
3
Q6 DTC124EUA
1
C30
1000P
<R>
I C1-43
C33
+
33/ 35V
R52 100K <1/10W>
5V
R54 0R0
I C1-3
I C10
(100)
R44
1.0K
<1/10W>
6 5 4 3 2 1
VA2
470V
<TNR>
4
3
D4 D1FL20U
CS
15V
R51 1.0K
<1/4W>
4
3
5V
R47 10K <1/10W>
T1
MY064
C35
0.01 <F>
VA3
470V
<TNR>
I C15
PS2501L-1
<KD / KE>
R1 100K <1/10W>
I C1-76 I C1-75 I C1-74 I C1-73
I C1-6
I C1-4 I C1-64 I C1-63
R113 47 <1/10W>
1%
R55
820
<1/4W>
4
3
I C14 PS2501L-1 <KD / KE>
D12 D2F20U D10 D1FL20U
8 9
10
<1/10W>
1
2
I C1-43 I C1-42 I C1-41 I C1-40 I C1-39 I C1-38
2
X1
8.38MHz
<CSTLS>
R64
1.8K
uLN2003
3
1
R110 10K
<1/10W>
R67 150
<1/10W>
C37
+
820/ 25V
I C18-5
5 12
I C 1
uPD780148
44
P00 P01
43
P02
42 41
P03 P04
40 39
P05
38
P06
18
P10
19
P11 P12
20 21
P13
22
P14 P15
23 24
P16
25
P17
80
P20
79
P21
78
P22 P23
77 76
P24
75
P25
74
P26
73
P27
7
P30
6
P31
5
P32
4
P33
64
P40
63
P41
62
P42
61
P43
60
P44
59
P45
58
P46
57
P47
14
RST* X1
12 13
X2
15
XT1
16
XT2
C53
1000P
<R>
3
0.1 <F>
C
1
REF
A
2
I C19 TL431 I LPR
VDD
EVDD
P50 P51 P52
P53 P54
P55 P56 P57 P60 P61 P62
P63 P64
P65 P66 P67
P70 P71 P72 P73 P74 P75 P76 P77
P120 P130 P140 P141 P142
P143 P144 P145
AVREF
I C
REGC
GND AGND
EGND
THE CIRCUIT FOR FAN MOTERS
C36
100/36V
+
A
15V
1
2
4.7K
<1/10W>
A
R56
15V
<HCP>
R63 6.8K
<1/4W>
C1
0.1
<1/10W>
C38
9 31 56 55 54
53 52 51 50 49 33 32 29 28
48 47 46 45 72 71 70 69 68 67 66 65
3 17 26 27
34 35 36 37
1
8 10 11
2 30
(15)
(14)
(13)
R70
1.2K
<1/10W>
5V
C40 100/ 16V
340V
A
(12)
(11)
R53
5.6K
5V
+
VPP
12V
ALAM RC
I C1-28
I C1-47 I C1-46
I C1-3 CS
T1-12
R48 34K <1/10W>
R76 7.87K <1/10W> 1%
BEN
5V
R7 100K <1/10W>
CN11
7
6
5
4
3
2
1
C41
0.01 <B>
DC FAN
CN10
6
5
4
3
2
1
C39 100/ 35V
R79, R81 - R84
10K <1/10W> x 5
I C1-76
I C1-42
I C1-41
I C1-75
I C1-74
15V LINE ON-OFF CONTROL
20V
JM9
C25
+
0.1 <RS - 2W>
<F>
A
6
1
16
2
I C1-4
C59 0.1 <F> C47 0.1 <F>
C48 0.01 <B>
C49 0.1 <F>
MANUAL AUTO SWITCH
5V
R32 10K <1/10W>
SW1 KSM0632B
5V
JP SETTING
I C20
78M15
123IO
G
R8
1.0K
I C18-6 uLN2003
11
I C18-1 uLN2003
I C18-2 uLN2003
15
3 14
4
R33 1.0K
<1/10W>
JM5
AUTO RESTART / PLUG ON
TEMPERATURE CORRECTION-1
JM6
TEMPERATURE CORRECTION-2
JM7
JM8
REMOTE CONTROL SWITCHING-1
JM10
REMOTE CONTROL SWITCHING-2
15V
C42
C56
+
330/
25V
I C18-3 uLN2003
13
4 13
R90 - R93 330 <1/10W> x 4
I C1-40
C28
0.01 <B>
0.1 <F>
I C18-4 uLN2003
5
I C1-64
I C1-63
3
I C7-6 uLN2003
7 10
I C16-3 uLN2003
I C16-4 uLN2003
I C16-5 uLN2003
12
6 11
7 10
5V
R95 10K <1/10W> R97 10K <1/10W> R98 10K <1/10W> R99 10K <1/10W>
OUTSIDE COMMUNICATION
I C7-2
uLN2003
2
OFGERING POWER
I C1-6
C50
0.01 <B>
I C1-47 I C1-46
I C7-3 uLN2003
14
4
51312
I C7-7 uLN2003
1
16
2
I C16-6 uLN2003
I C16-7 uLN2003
1
2
3
4
5
CN13
R88 1.0K
<1/10W>
15
18
(3)
8
TM2
R103
390
<1/10W>
I C7-4 uLN2003
I C7-5 uLN2003
6
I C16-1 uLN2003
I C16-2 uLN2003
15
3
TEST
R94 330 <1/10W>
K10
G5N-1A
243
VA6
470V
<TNR>
5V
R105 10K <1/10W>
I C1-38
14
PS2561L-1-V
4
3 2
1
H I C FOR SERIAL COMMUNICATIONS
I C 26
GK-LV3011E
14
27
</2W>8
I C26-14
3
2
1
Q10 DTC124EUA
R106
1.0K
10
6
I C26-10
2
Q11 DTC124EUA
5V
R108
10K
<1/10W>
C52
R107
1000P
1.0K
<R>
<1/10W>
12V
12V
9
I C7
8
I C18-7 uLN2003
7
5V
R101 330
L3
<1/10W>
0R0
I C25
1
L4
0R0
12V
3
3
D14 DAN202K
2
1
1
CN8
LUVER OPERATING CIRCUIT
DIFFUSER
UP / DOWN
CN5
12V
9
I C16
8
12V
I C18
6
5
4
3
2
1
6
5
4
3
2
1
9
8
BUZZER
10
C51
0.01 <B>
R102 390 <1/10W> R104 10K <1/10W>
CN14
3
2
1
2
1
CN16
B Z
R109 10K
<1/10W>
5
4
3
2
4
CN2
2 1
321
R114 390 <1/10W>
C54
0.01 <B>
RIGHT / LEFT
5V
543
5
1
12V
BZ1 PKM13EPYH-4000-A0
OUTSIDE COMMUNICATION INPUT
OUTSIDE COMMUNICATION OUTPUT
62006.10.13
Page 8
INDOOR UNIT
INDICATOR PCB ASSY K05CY-0500HSE-D0
5V
D201 SLR-325VC
D202 SLR-325MC
D203 SLR-325DC
I C201
GP1UM261R
2
VCC OUT
1
GND
3
C201
0.1
<F>
5V
R201
<1/4W>
+ C202
5V
CN201
1
2
3
4
5
6
7
47
47/
10V
72006.10.13
Page 9
OUTDOOR PCB CIRCUIT DIAGRAM
INVERTER ASSEMBLY EZ-006THUE
UL1015
EMI FILTER
AWG14
WHITE
UL1015
POWER SOURCE AC230V 50Hz
INDOOR UNIT
N
L
3
2
1
AWG14
BLACK
UL1015 AWG20
RED
UL1015 AWG20
BLACK
UL1015 AWG20
WHITE
EMI FILTER
TLC 25A - 250V, B
F200
UL1015 AWG16
GREEN
W4
B
UL1015 AWG14
BLACK
EARTH
SERIAL
RED
W1
B
W2
B
W17
B
W18
B
F100
FSL 250 3.15 (EM)
250V - 3.15A
W3
B
W19BW20
B
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
1
3
CN110
B2P3-VH-B-Y
YELLOW
AC VOLT IN
CT IN / OUT
W21
W9
B
B
UL1015 AWG14 BLACK
UL1015 AWG14 GRAY
TM601 TM600
CT IN / OUT
POWER SUPPLY PCB ASSY
K05CW-0500HUE-FL0
CN100
2
UL1007 AWG24 WHITE
2
CN1
B2B-XH-AM BLK
BLACK
POWER RELAY CONTROL
EMI FILTER
W28
UL1015 AWG14 ORANGE
B
W29
UL1015 AWG14 BROWN
B
UL1015 AWG14 RED
CHOKE COIL
L = 0.3MH 30A
1
UL1015 AWG14
WHITE
UL1015 AWG14
WHITE
UL1015 AWG14 BLACK
TM101
2
+
3
TM102
D100
D25XB60
-
W16
B
W17
B
TRANSISTOR PCB ASSY
K05CZ-0500HUE-TR0
1
4
I P M
CAPACITOR PCB ASSY
L1
UL1007 AWG24 WHITE
L2
+
ACTPM
I C 404
ST32010F1
1
4 3 256
-
UL1015 AWG14
EMI FILTER
WHITE
UL1015 AWG14
VIOLET
P
N1
N2
I O
1
K05DG-0500HUE-P0
W12
B
W13
B
UL1015 AWG14
W7
YELLOW
B
UL1015 AWG14
W8
BLUE
B
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
TM301
TM302
W307
B10B-XASK-1
B
IPM CONTROL
W306 B
2 3 456 7 8 9
1
CN301
WHITE
CN303
B2B-XH-AM
WHITE
PEAK LOAD CURRENT
10 1
2
TM305
TM304
TM303
RED
WHITE
BLACK
UL1015 AWG14
EMI FILTER
C M
COMPRESSOR
DC FAN MOTOR
F M
EXPANSION VALVE
M
4-WAY VALVE
DISCHARGE TEMP. THERMISTOR
PIPE TEMP. THERMISTOR
OUTDOOR TEMP. THERMISTOR
BLACK WHITE
YELLOW
BROWN
BROWN
BLUE
ORANGE
YELLOW
WHITE
BLACK
BLACK
BROWN BROWN
BLACK BLACK
BLUE BLUE
CONTROLLER PCB ASSY ( MAIN PCB )
K05CU-0604HUE-C1
03 VH / SIN
1015 L 250
1
RED
2 3
CN801 B5P6-VH-B-L
4
WHITE
5 6
RED
1 2
3
CN700 B6B-XARK-1-A
4
RED
5 6
1
CN500 B2P3-VH-B-C
WHITE
3
1
CN60 B2B-XH-AM YEL
2
YELLOW
1
CN61 B2B-XH-AM RED
2
RED
1
CN62 B2B-XAEK-1-A
2
BLUE
DC FAN MOTOR
UL1007 AWG24 YELLOW
UL1007 AWG24 ORANGE
UL1007 AWG24 RED
UL1007 AWG24 BROWN
4 3 2 4
1
CN400
B4B-XASK-1-A
WHITE
ACTPM CONTROL
1 1
CN200
B2P4-VH-B-M
WHITE
DC VOLT IN
UL1007 AWG24 BROWN
UL1007 AWG24 GREEN
UL1007 AWG24 RED
UL1007 AWG24 ORANGE
UL1007 AWG24 YELLOW
UL1007 AWG24 BLUE
2 3 456 7 8 9
CN40
B10B-XASK-1
WHITE
IPM CONTROL
UL1007 AWG24 BLACK
UL1007 AWG24 PURPLE
UL1007 AWG24 GRAY
UL1007 AWG24 WHITE
10
2 1
UL1007 AWG24 RED
UL1007 AWG24 BROWN
1
2
CN42
B2B-XH
WHITE
PEAK LOAD CURRENT
82006.10.13
Page 10
OUTDOOR UNIT
CONTROLLER PCB ASSY K05CU-0604HUE-C1
TM601
TM600
B2P3-VH-B-Y YELLOW
POWER RELAY CONTROL
CN110
AC VOLT I N 1
RED
SERIAL
CN500
BLACK
4-WAY VALVE
B2B-XH BLACK
CN1
CN801
B5P6-VH-B-L
DC FAN MOTOR
EXPANSION VALVE
B2B-XH-AM YELLOW
DISCHARGE TH.
PIPE TH.
OUTDOOR TH.
B2B-XAMK-1-A GREEN
COMP. TH.
4
5
PFC5000-0502 x 2
FH110
3
1
W4
SERIAL
B
4-WAY VALVE
4WV
CR500
RE1202
1
2
JM503
12V
1
2
1
2
3
4
5
6
B6B-XARK-1-A RED
CN700
CN60
B2B-XH-AM RED
CN61
CN62
B2B-XAEK-1-A
CN64
CURRENT DETECTION CIRCUIT
FH111
D600
DAN217U
R600 1.0K
<1/10W>
1%
8
CT600
CT-1B
3
1
F110
FSL 250V 3.15A
JM504
L800
SN PLATED DIA0.6 5mm
15V
15V
C802
0.1 <F>
R801
<1/10W>
560
C800
+
100/ 25V
<PJ>
R800
1.0K
<1/4W>
DAN217U
2
3
D800
5V
1
3
5V
1
<1/10W>
DCFAN
12V
1
2
3
4
5
6
L60
5V
BL02Rn1
1
2
1
2
1
2
1
2
C60
0.1 <F>
R61 13K
R63 4.75K
<1/10W>
R65 38.3K
<1/10W>
R68 13K <1/10W>
R601 1.0K
5V
<1/10W>
1
2
C600 <A>
220/16V
3
+
R602 4.75K
<1/10W>
1%
1%
HY I C 20
10
1418 5 4
7
6
JM501
12V
JM502
Q801 DTC143EUA
2
3
Q800
1
R802 10K
<1/10W>
DTC143EUA
1.0K
I C700
TD62064
O1
O2 O3 O4
GND1
COM1
GND2
COM2
GND3
GND4
1%
1%
NC1
NC2
I 1
I 2
11
I 3 I 4
14
10 15
C801
0.01 <B>
6
1 8
R60 10K
<1/10W>
R62 10K
<1/10W>
R64
10K
<1/10W>
R69 10K
<1/10W>
R803
2 3
7 9
16
4
5 12
13
<1/10W>
R603 22K
5V
5
K500
G5NB-1A
1 2
3
2
EE-VALVE
12V
C700
0.1 <F>
THERMISTOR
<1/10W>
2 1
3
234
4
C64
0.1 <F>
C61
0.1 <F>
C62
0.1 <F>
C63
0.1 <F>
C65
0.1 <F>
C601
0.1
<F>
R20 10K <1/10W>
5V
1
R22 1.0K
<1/10W>
JM500
DC VOLT I N
P-AN-CT
SERIAL CIRCUIT
R21 4.7K
<1/10W>
R24 1.0K
<1/10W>
JM200
3
1
C20
0.022 <F>
JM507 JM508
2
12V
R703 1.5K <1/10W> R702 1.5K <1/10W> R700 1.5K <1/10W> R701 1.5K <1/10W>
CN200
B2P4-VH-B
WHITE
R23 27K
<1/10W>
Q200 2SC2412K <BQ>
12V
D1 SLR-332VR <RED>
R3
2.2K <1/10W>
16
1C
15
2C 3C
14
4C
13 12
5C 6C
11
7C
10
COM
9
C5
0.1 uLN2003
<F>
1
4
1B
2B 3B 4B
5B 6B
7B
E
I C2
P-FANPWM
P-FAN-I N
P-EPV-D P-EPV-C P-EPV-B
P-EPV-A
P-AN-TH
P-AN-TD
P-AN-TE
P-AN-TA
P-AN-AC
C21
0.022 <F>
1 2 3 4 5 6 7
8
DC HIGH VOLTAGE
C210
0.1 <HCP>
P-S I
P-POWER
P-SO P-PR P-LED P-V4-DC P-V4-AC P-DBG-4
PFC5000
-0502 x 2
P-FANPWM
P-PFCPWM
FH200 FH201
F201
FSL 250V 3.15A
P-FAN-I N
P-DBG-4
P-PFC-C
P-AN-CT
TTXD
TAUX3
SERVICE JUMPER 1
P-POS
P-V4-AC
P-V4-DC
P-LED
P-PR
P-SO
P-TTR I P
P-E2P-CS
P-EPV-B
P-EPV-D
P-EPV-C
P-AN-TH
P-AN-I L
P-AN-DC
P-AN-AC
P-AN-TE
P-AN-TA
P-AN-TD
TEST
JM900
JM1
5V
5V
1SS355
UDZS8.2B
R12 0R0
1SS355
R13
<1/10W>
47/35V
R900 10K
<1/10W>
R1 10K <1/10W>
C1
0.1
<F>
1
D2
D3
D4
47
C6
15V
+
3
2
470K
<1/8W>
510K
<1/8W>
C7
0.1
<F>
P63
16
P62
2
P46
P12
35
P50
3
59
P37
58
P36
60
P40
21
MD2
P11
34
P26
47
P02
27
28
P03
29
P04
30
P05
P06
31
32
P07
33
P10
57
C
41
P20
42
P21
43
P22
44
P23
P57
10
9
P56
P55
8
P54
7
P52
5
P53
6
4
P51
22
X0
23
X1
X1
8.00MHz <EF0EC>
92006.10.13
R14
1%
R15
R16
R17
1% x 3
I C 1
MB90462
MICOM
R18
150K
<2W>
R19 0R0
UF4005
1
M
2
S S
3
C D4
I C3
TOP243P
VCC
AVCC
AVR
MD0
MD1
RSTX
AGND
GND
GND
C8 2200P <E>
D5
S S
P00
P01
P17
P13
P14
P15
P16
P24
P25
P30
P31
P32
P33
P34
P35
P60
P61
P44
P43
P42
P41
P45
P27
8 7
5
5617
11
25
26
40
36
37
38
39
12
45
46
50 U
51 X
52 V
53 Y
54 W
55 Z
14
15
18
20
64
63
62
61
1
19
48
13
24
49
1 2 3 4
T1
RPZ-2F
0.1 <F> x 2
C3
C2
5V
R6
C11
0.1
<F>
D6 D1FL20U
5V
<1/10W>
5V
R902
R903
R11
1.0K
<1/10W>
R4 10K
+
C9 220/50V
D7
10
9
D8
8 7 65
D9
D10
1SS355
-8V
5V
C4
+
10/ 25V
R2 10K <1/10W>
JM2
5V
R7 10K
<1/10W>
10K <1/10W> x 4
R901
R10 100K
2 1
BU4842F
0.1 <F>
D1FL20U x 3
+
C13 330/25V
+
C18
C14
+
100/
470/
25V
25V
SW POWER
SERVICE JUMPER 2
JM902
JM903
JM901
<1/10W>
VDD
3 4
OUTNCGND
I C10
D12 1SS355
I C5
7818
I
123
G
C19
15V
12V
1SS355
R26 1.0K <1/10W>
1 3
I
+
C22
C15
0.1
100/
<F>
25V
SW2
MODEL CHANGE 1
MODEL CHANGE 2
MODEL CHANGE 0
5V
C12
0.1
<F>
O
C10 10/50V D13
O
G
2
I C4
7805
18V
+
C16
0.1
<F>
TAUX
P-E2P-SK
P-SPDPOW
P-POWER
P-E2P-D I
P-EPV-A
PPFCTR I P
P-U
P-X
P-V
P-Y P-W
P-Z
P-PFCEN
TMODE
TCK TRXD
TRES
P-S I
D11 MTZJT-7724B
A
5V
C17
+
100/ 25V
PPFCTRIP
P-SPDPOW
P-AN-DC
P-AN-I L
P-POS
P-TTR I P
P-V
P-W
P-E2P-CS P-E2P-SK
P-E2P-D I
P-PFCEN
P-PFCPWM
UNDER VOLTAGE
OVER VOLTAGE
<1/10W>
P-U
P-X P-Y P-Z
EEPROM
R50
1.0K
R31 10K <1/10W>
<1/10W>
VOLTAGE LOCK OUT CIRCUIT
5V
5V
1
I C640-1 BA2903F
I C640-2 BA2903F
7
C645
0.1
<F>
15V
5V
2
-
3
+
JM600
6
-
5
+
JM601
<1/10W>
C641
0.01 <F>
<1/10W>
R645
10K
R651
10K
C644
0.01 <F>
DC VOLTAGE DETECTION CIRCUIT
C670
PEAK LOAD CURRENT DETECTION CIRCUIT
2
3
<1/10W>
2
15V
C47
0.1
<F>
C48
0.1
<F>
-8V
8 4
7
5
R48 22K
<1/10W>
1%
C46
0.15
<ECQB>
5V
R56 10K
15V
C52
0.1
<F>
5V
C30
0.1 <F>
R401 22K
<1/10W>
3
1000P
1
A
C45
1000P
<B>
R57 47K <1/10W>
I C50-2
BA2903F
7
I C50-1
BA2903F
C42
1000P
<B>
I P M CONTROL
C401
<B>
A
DTC143EUA
<1/10W>
<1/4W>
2
5V
1
D40
DAN217U
5V
REVERSE CURRENT DETECTION CIRCUIT
R51 10K
3
1
Q50
DTC114EUA
I C30
BR93L46RF-WE2
1
CS
VCC
DO
2
SK
3
NC
D I
6
NC
GND
R30 10K
<1/10W>
Q450
DTC124EUA
2
R450
22K
<1/10W>
C450
1000P
<B>
C640
0.01 <F>
C643
0.01 <F>
<1/10W>
R45
1.0K
<1/10W>
1%
D41 RB751V
5 6
­C51
0.01
3
++1
2
<B>
-
C74
100P
<CH>
R400
1.0K
Q401
R451
180
R644 1.0K
R650 1.0K
<RN - 1/2W>
<1/10W>
1% x 2
2.2K <1/10W> 1% x 2
<1/10W>
R648 4.75K
<1/10W>
R649 0R0
<1/10W>
2 1
R674
1.0K
C44
100P <CH>
-
1
+
I C40-1 BA4560
5V
R53
R54
R55
3.3K
<1/10W>
1%
<1/10W>
R85 27K
<1/10W>
R41 1.0K
<1/10W>
ACTPM CONTROL
18V
2
3
JM400
1
R403
A
R402
R640
195K
R641
R646
R647
1%
5V
D670 DAN217U
3
R44 47K <1/10W> 1%
2
3
R42 - R43 <1/10W> 1% x 2
I C40-2
BA4560
6
-
7
5
+
10K <1/01W> 1% x 3
R52
C50 470P <B>
5V
R84 1.0K <1/10W>
R40 10K
15V
C43
0.1
<F>
18V
1
C400
0.01 <F>
A
Q400
3
DTA143
C451
0.01 <F>
A
270 <1/10W> 1% x 2
A
R670 195K <RN - 1/2W> 1%
R671 195K <RN - 1/2W> 1%
R672
3.83K
<1/10W>
1%
CN42 B2B-XH
WHITE
2
1
CN40 B10B-XASK
1
2
3
4
5
6
7
8
9
10
CN400 B4B-XASK
1
2
3
4
I P M PCB
I P M CONTROL
UP
VP
WP
UN
VN
WN
ACTPM CONTROL
Page 11
OUTDOOR UNIT
POWER SUPPLY PCB ASSEMBLY K05CW-0500HUE-FL0
CT OUT
W9
BLACK
B
W21
GRAY
B
R100 ZPR0RCH400A200 PTC THERMISTOR
R101 ZPR0RCH400A200 PTC THERMISTOR
L
N
L
L
TO INDOOR UNIT
N
AC VOLT OUT
or
EARTH
W1
BLACK
W2
WHITE
W16
BLACK
FH100
PFC5000
- 0702
FH101
PFC5000
- 0702
W17
BLACK
W18
WHITE
W3
GREEN
W19
BLACK
W20
WHITE
VA100, VA101
470V <TNR>
B
B
B
F100 FSL 10A - 250V
B
B
B
B
B
C100
3.3 <LE>
SA100 RA - 302M
4 3
1
2
L100
RCH3818 - 022PF07
C104
0.022 <YE>
C105
0.022 <YE>
C103
1.0 <LE>
4 3
1
2
L101
RCH3818 - 022PF07
C106
1.0 <LE>
12V
3
2
K101
DW12D1
4
1
L102
N200500K1D7C
C107
1.0 <LE> - M
C108
1.0 <LE>
TM1
W28
ORANGE
B
TM2
W29
BROWN
B
12V
CN100 172520-2
POWER RELAY CONTROL
102006.10.13
Page 12
OUTDOOR UNIT
TRANSISTOR PCB ASSEMBLY K05CZ-0500HUE-TR0
FO
UP
VP
WP
UN
VN
WN
TM101
ORANGE
TM102
BROWN
B
B
DB CIRCUIT
2 1
3
+
-
4
D100
B
B
W16
RED
W17
BLACK
D25XB60
R83
4.7K
B
B
B
B
15V
R81 22K <1/10W>
1
I C70-1 BA2903F
-
+
I C70-G
C306
0.1
POWER-G
L70 BL02Rn1
195K <RN-1/2W> x 6
R75 R74
R73
R72
<HCP>
I PM-G
15V
C302
330K
<1/10W>
x 3
C305
35V
<PJ>
C304
35V
<PJ>
C303
35V
<PJ>
47/
47/
47/
R70
C332
0.1
<F>
0.1 <F> x 3
C324
+
+
+
C325
C326
I PM-G
UP
1
2
VP I
3
VUFB
4
VUFS
5
VP
6
VP I
VVFB
7
8
VVFS
9
WP
10
VP I
11
VPC
12
VWFB
13
VWFS
PS21265-AP
C323
0.1
<F>
C322
0.1
<F>
C321
0.1
<F>
R71
R361
R363
R362
R78
195K
<RN-1/2W>
1%
R79
195K
<RN-1/2W>
1%
D71
2
1
R360
39
<1/2W>
1
D301 - D303
15V
I C70-8P
I C70-2 BA2903F
7
+
-
6
5
I PM-G
DAN217U x 2
D70
2
U1JU44 x 3
2
3
+
C70
10/
25V
C71
0.1
<F>
C72
470P
<B>
C73
330P
<B>
<PS>
3 3
8.66K
<1/10W>
R108
<1/10W>
R80
1%
0R0
R76
5.76K <1/10W> 1%
1.0K <1/10W> x 6
R77
R316 - R321
I C 301
VN I
VNC
C I N
CFO
FO
UN
VN
WN
47/
35V
P
U
V
W
N
+
14
15
16
17
18
19
20
21
22
23
24
25
26
R300 - R302
0.03 <5W> x 3
L300 BL02Rn1
D307 MTZJ T-77 24B
<1/10W>
C328 2200P
C327
0.022
<B>
I PM-G
<F>
INVERTER
R304
1.0K
CN303 B2B-XH-AM
WHITE
TM305
RED
B
TM304
WHITE
B
TM303
BLACK
B
U
V
W
143 <1/10W>
I PM-G
1%
C311 - C316 1000P <B> x 6
I PM-G
W306
WHITE
P
NPOWER-G
TM301
YELLOW
TM302
BLUE
W307
BLACK
COMP POSITION DETECTOR
3
2
C301
15V
0.1
<F>
1
2
3
4
5
6
7
8
9
10
+
C308 47/ 35V
I PM-G
I PM-G
<1/10W>
1
Q70 2SC2412K <BQ>
CN301 B10B-XASK-1-A
WHITE
112006.10.13
Page 13
OUTDOOR UNIT
CAPACITOR PCB ASSY K05DG-0500HUE-P0
W12
WHITE
W13
VIOLET
P
B
R200 220K
<2W>
C200
+ +
660/
450V
C201
660/
450V
+
C202
660/
450V
N
B
W7
YELLOW
B
W8
BLUE
B
POWER_G
122006.10.13
Page 14
ERROR CONTENTS
Error
Operation LED
Display
Timer LED
Error
Serial signal error Normal
Indoor unit thermistor error 2 flash
Outdoor unit thermistor error
3 flash
2 flash
3 flash
4 flash
5 flash
8 flash
2 flash
3 flash
2 flash
3 flash
4 flash
8 flash
2 flash
Serial signal (reverse) error, at operation start up
Serial signal (reverse) error, during oeration
Serial signal (forward) error, at operation start up
Serial signal (forward) error, during operation
Wired remote controller error
Indoor temperature thermistor open / short
Heat exchanger middle thermistor open / short
Discharge thermistor open / short
Heat exchanger thermistor open
Outdoor temperature thermistor open / short
Compressor temperature thermistor open / short
Forced automatic SW welded
3 flash
Indoor unit control error
Outdoor unit control error
Indoor fan motor error 6 flash
Refrigerant cycle error 7 flash 3 flash
4 flash
5 flash
4 flash
7 flash
8 flash
2 flash
3 flash
5 flash
6 flash
2 flash
3 flash
2 flash
Main relay welded
Power interruption error
VDD permanent stop protection
reverse VDD permanent stop protection
Current trip error
CT abnormal
Compressor location detection error
Outdoor unit fan drive system abnormal
Abnormal lock
Abnormal rotation
Discharge Temperature abnormal
Cooling high pressure abnormal rise
Optional function error
Model information error
5 flash
2 flash
8 flash 3 flash
4 flash
0.1 sec on/off 0.1 sec on/off
Pressure switch trouble
Active filter voltage trouble (second time)
Active filter voltage trouble (first time)
PFC circuit error
Model information error
132006.05.15
Page 15
DISASSEMBLY ILLUSTRATION
INDOOR UNIT
7
54
5
4
1
6
4
5
2
2006.10.18 14
60
2
Page 16
2006.10.13 15
35
31
32
INDOOR UNIT
34
36
33
28
27
29
9
30
8
Page 17
2006.10.13 16
INDOOR UNIT
26
22
23
10
Page 18
INDOOR UNIT
43
7
38
37
39
53
41
42
40
55
46
48
52
47
172006.10.13
Page 19
OUTDOOR UNIT
14
33
60
12
13
19
24
37
32
10
38
8
5
50
22
53
21
54
51
39
52
20
35
3
1
6
18
34
36
16
7
4
182006.10.26
Page 20
OUTDOOR UNIT
43
44
40
46
45
55
41
42
192006.10.13
Page 21
PARTS LIST
INDOOR UNIT
Part No
Ref No Descriprion Ord. Q'ty
ASHB24LDC
1 Front Panel 9314991042 2 Intake Grille Assy 9315336095 4 Air Filter 9315014016 5 Clamper Grille 9306755010 6 Receiver Window 9315010018 7 Air Cleaner Assy 9313148041 8 Crossflow Fan Assy 9315024015 9 Bearing C Assy 9306628017
10 Casing Assy 9315331014 22 R and L Louver 9311997016 23 Spacer B 9312441013 26 Drain Cap 9367677009 27 Evaporator Assy 9315347015 28 Evaporator Assy B 9315349019 29 Connection Pipe Assy 9315354013 30 Distributor Assy 9315350015
31 Water Seal 9315251015 32 Evaporater Holder R 9314994012 33 Evaporater Holder L 9314995019 34 Rear Bracket 9315022011 35 Filter Guide 9315013019 36 Filter Guard 9315411013 37 Controller PCB Assy 9707090154 38 Control Box 9314996016
39 Control Cover 9314997013 40 Motor Case 9314998010 41 Terminal Earth 9315028013 42 DC Brushless Motor 9602163014 43 SWITCH MICRO 9900286026 46 Motor, Step 9900384029 47 Motor, Step 9900384036 48 Motor, Step 9900139063
52 Gear A 9309994003 53 Terminal 9900385019 54 Air Clean Filter 9313275013 55 Indicator PCB Assy 9707210019 60 Front Panel Total Assy 9315335128
--- Remote Controller 9315027122
202006.10.26
Page 22
OUTDOOR UNIT
Ref No.
10 99001630134-Way Valve
12 9315303011Condenser Assy B 13 9315302014Condenser Assy 14 313728262708Thermistor Spring A 16 9309909014Propeller Fan 18 9313432027Motor Bracket Assy 19 Separater 9315213013 20 9315296023Base Assy 21 93154140143-Way Valve Assy
22 93130620192-Way Valve Assy 24 9307271014Cord Clamp 32 9900057039Expansion Valve Coil 33 9703516108Outdoor Temp. Thermistor 34 9602110018DC Brushless Motor 35 9315297013 36 9315211019Emblem Rear 37 9704220059Heat Exchanger Thermistor
Description
1 9309230064Top Panel Assy 3 9314809019Cabinet Sub Assy 4 9308884015Blow Grill 5 9309236028Cabinet Right Assy 6 9308885012Fan Ring 7 9308880017Grip 8 9309237032Switch Cover Assy
Compressor Assy
Parts No.
AOHS24LDC
Ord. Q'ty
38 9704219091Discharge Thermistor 39 9970055010Solenoid 40 9707121209Inverter PCB Assy 41 9707128055Capacitor PCB Assy 42 9707129052Power PCB Assy 43 9707125054TR PCB Assy 44 9703457012ACTPM 46 0600086039Fuse
45 0500158072Fuse Holder 50 9315310019Pulse Motor Valve Assy 51 9315308016Joint Pipe (3 Way Valve) Assy 52 9315304018Pipe (Condenser Outlet) Assy 53 9315305015Pipe (Condenser Inlet) Assy 54 9315312013Discharge Pipe Assy 55 Chock Coil 9900366018 60 Protective Net 9315033017
212006.10.26
Page 23
STANDARD ACCESSORIES
Name and Shape Part No.
Wall hook bracket
9315023018
Remote control unit
9315027122
Remote control unit holder
9305642045
Battery (penlight)
Cloth tape
Tapping screw (big)
Tapping screw (small)
Air cleaning filter
Drain pipe
0600185534
9310519004
0700076046
0700019036
9313275013
9301102000
222006.10.13
Page 24
0610G3164
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