General ASHB24LD, ASHB24LDC, AOHS24LDC Service Manual

SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
Models
Indoor unit Outdoor unit
type
ASHB24LDC AOHS24LDC
CONTENTS
SPECIFICATIONS
REFRIGERANT SYSTEM DIAGRAM
CIRCUIT DIAGRAM
ERROR CONTENTS
DISASSEMBLY ILLUSTRATION
PARTS LIST
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1
2
3
4
5INDOOR PCB CIRCUIT DIAGRAM
8OUTDOOR PCB CIRCUIT DIAGRAM
13
14
20
22STANDARD ACCESSORIES
SPECIFICATIONS
INDOOR UNIT
ASHB24LDC
NOISE LEVEL
HIGH
Cool 49 dB / Heat 48 dB
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
ELECTRICAL DATA
POWER SOURCE
FREQUENCY
RUNNING CURRENT
INPUT WATTS
E.E.R.
COP
MOISTURE REMOVAL
AIR CIRCULATION HIGH
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
COMPRESSOR
AOHS24LDC
7.10 kW
8.10 kW
230 V
50Hz
9.7 A
9.8 A
2.21 kW
2.24 kW
3.21 kW/kW
3.62 kW/kW
3.0 L/hr
1,170 m3/hr
INDOOR UNIT
MED
LOW
QUIET
OUTDOOR UNIT
Cool 43 dB / Heat 42 dB
Cool 38 dB / Heat 37 dB
Cool 33 dB / Heat 33 dB
Cool 52 dB / Heat 54 dB
REFRIGERANT CHARGE (R410A)
Pipe Length
FULL CHARGE
ADDITIONAL CHARGE
15 m
20 m
25 m
30 m
1,600 g
1,700 g
1,800 g
1,900 g
20 g / m
TYPE
DISCRIMINATION
REFRIGERANT R410A
FAN MOTOR
POWER SOURCE
HIGH
MED
INDOOR UNIT
LOW
QUIET
COOL
OUTDOOR UNIT
HEAT
DIMENSIONS
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
Hermetic type, 4 pole,
DC inverter motor, Scroll
5CS160XAA23
1,600 g
230 V
1,380 r.p.m.
1,170 r.p.m.
980 r.p.m.
860 r.p.m.
1,000 r.p.m.
1,050 r.p.m.
320 x 998 x 228 mm
578 x 790 x 315 mm
WEIGHT
INDOOR UNIT Gross / Net
OUTDOOR UNIT
Gross / Net
18 kg / 14 kg
48 kg / 44 kg
12006.10.26
OUTLINE AND DIMENSIONS
Unit : mm
INDOOR UNIT
320
OUTDOOR UNIT
998
508
48
347
20
540
125
228
320
66790
315
578
10
22006.10.26
REFRIGERANT SYSTEM DIAGRAM
3-Way valve
Muffler
Compressor
Heat exchanger
( INDOOR )
2-Way valve
4-Way valve
Strainer
Expansion valve
Sub-accumulator
Strainer
Cooling Heating
Heat exchanger ( OUTDOOR )
Strainer
Refrigerant pipe diameter Liquid : 1/4" (6.35 mm) Gas : 5/8" (15.88 mm)
32006.10.05
EXPANSION
4-WAY
VALVE
VALVE
PIPE TEMP.
THERMISTOR
OUTDOOR TEMP.
THERMISTOR
DISCHARGE TEMP.
4WV
THERMISTOR
PMV
FAN
MOTOR
F M
5
(N)
4
TO POWE
SUPPLY
(L)
321
BLACKBLACK
OUTDOOR UNIT
WHITE
ORANGE
BLUE
BLACK
BROWN
BLACK
BLUE
BLUE
2
1
2
1
2
1
CN62
2 2
2
1
CN61
BLACK
321
1
321
1
CN60
CN500
BLACK
BROWN
YELLOW
56432 56432
BROWN
CN700
CONTROLLER PCB
YELLOW
6
6
5
5
ORANGE
3 4
3 4 2
CN400CN200
1
3 4 2 1
10
6 7 8 9 5
CN40CN42
3 4 2 1
2
RED
2 1
3 4 2 1
10 9
7 8 6 5
3 4
RED
2 1
RED
121
3 4
3 4
CN11
2
BROWN
BLACK
WHITE
WHITE
BLACK
GRAY
BLUE
GREEN
BROWN
BROWN
2
1
1
L0
N2
PCB
CAPACITOR
10
10
W306
6 7 8 9 5
3 4 2 1
121
W307
6 7 8 9 5
3 4 2 1
2
CN303 CN301
PURPLE
YELLOW
ORANGE
WHITE
RED
1 1
N1
PURPLE
W13
W8
BLUE
W302
BROWN
YELLOW
56432 56432
ACTPM
W7
YELLOW
W301
RED
RED
BLACK
1 1
W4
CN801
3 2 1
TM601
TM600
121 2
CN1 CN110
L2 L1
P
-
+
WHITE
W12
BLACK
RED
W17
W16
I P M
GREEN
BLACK
WHITE
WHITE
FUSE 25A-250V
W3
W18
W17
W19
BLACK
3 2 1
W20
WHITE
W9
BLACK
W21
GRAY
2
WHITE WHITE
CN100
1
W29
TERMINAL
W2
W1
POWER SUPPLY PCB
W28
CHOKE COIL
BROWN
ORANGE
TM102
U
V
W
COMPRESSORC M
W
U
V
TM101
WHITE
RED
TM305
TM304
TM303
BLACK
42006.10.05
CIRCUIT DIAGRAM
INDOOR UNIT
SWITCH
STEP MOTOR
STEP MOTOR
( DIFFUSER )
F M
FAN MOTOR
BLUE
WHITE
BLACK
YELLOW
2
1
2
1
RED
5
6
4
3
5
6
4
3
CN10
M
PINK
BLUE
6
5
6
5
RED
YELLOW
ORANGE
3
1
2
4
1
2
3
4
CN8
( UP / DOWN )
M
PINK
BLUE
6
5
6
5
RED
YELLOW
ORANGE
3
1
2
4
1
2
3
4
CN5
STEP MOTOR
( RIGHT / LEFT )
BLUE
54
M
PINK
BLUE
5 5
RED
YELLOW
ORANGE
3
1
2
4
3
1
2
4
CN2
WHITE
BLUE
RED
YELLOW
1
2
3
4
1
2
3
4
CN19
5 4
3
3
2
2
1
1
GREEN
5
RED
4 3
YELLOW
2
WHITE
1
AIR CLEAN UNIT
W5
CN13
1
2
3
4
5
CN3
1
2
CN1
1
2
CN6
1
2
3
4
5
7 7
CONTROLLER PCB ASSY
TEST
BLACK
BLACK
PIPE TEMP.
THERMISTOR
RED
WHITE
3
2 2
3
BLACK
BLACK
1 1
ROOM TEMP.
THERMISTOR
WHITE
WHITE
7
CN201
CN11
1
2
3
4
6
5
6
5
WHITE
WHITE
6
5
INDICATO
1
2
3
4
WHITE
WHITE
2
3
4
TM4
RED
BLACK
1
PCB ASSY
RED
TM2
TM1
WHITE
1 2 3
THERMAL
FUSE 102
TERMINAL
INDOOR PCB CIRCUIT DIAGRAM
CONTROL UNIT EZ-006MHSE
OUTDOOR UNIT
N
L
TERMINAL
1
2
THERMAL FUSE 102
AIR CLEAN UNIT
XMR-05V
REMOTE CONTROL UNIT
LOUVER ( R / L )
SERIAL
EARTH
PANEL SWITCH
M
3
CN19-1 WHITE
CN19-2 YELLOW
CN19-3 RED
CN19-4 BLUE
CN6-1 RED
CN6-2 WHITE
CN6-3 BLACK
CN2-1 RED
CN2-2 ORANGE
CN2-3 YELLOW
CN2-4 PINK
CN2-5 BLUE
EARTH TERMINAL
CN19 B4B-XASK
1
2
3
CONTROLLER PCB ASSEMBLY
4
CN6 B05B-XASK
1
2
3
4
5
CN2 SJH20-05WS
1
2
3
4
5
BLACK
TM4
22007
WHITE
TM1
22007
W5
GREEN
RED
TM2
22007
( MAIN PCB )
K05CX-0602HSE-C1
CN11
B07B-PASK
1
2
3
4
5
6
7
CN11-1 RED
CN11-2 WHITE
CN11-3 WHITE
CN11-4 WHITE
CN11-5 WHITE
CN11-6 WHITE
CN11-7 WHITE
INDICATOR PCB ASSEMBLY
K05CY-0500HSE-D0
CN201 JB20-07HG
1
2
3
4
5
6
7
LOUVER ( U / D )
DIFFUSER
FAN MOTOR
M
M
F M
CN5-1 RED
CN5-2 ORANGE
CN5-3 YELLOW
CN5-4 PINK
CN5-5 BLUE
CN8-1 RED
CN8-2 ORANGE
CN8-3 YELLOW
CN8-4 PINK
CN8-5 BLUE
CN10-6 RED
CN10-4 BLACK
CN10-3 WHITE
CN10-2 YELLOW
CN10-1 BLUE
CN5 SJH20-06WS
1
2
3
4
5
6
CN8 B06B-PASK
1
2
3
4
5
6
CN10 B06B-XARK
1
2
3
4
5
6
CN14
B2B-XH
1
2
3
CN16
B3B-XH
1
2
CN3
JC25-02HG
CN1
2P-SAN
1
2
CN13
B5P-SHF-1AA
1
2
3
4
5
COMUNICATION ( IN )
COMUNICATION ( OUT )
CN3-1 RED
1
CN3-2 WHITE
2
CN2-1 BLACK
CN2-2 BLACK
CN13-1
CN13-2
CN13-3
CN13-4
CN13-5
XARR-03VF XAP-03V-1
BLACK
BLACK
ROOM TEMPERATURE THERMISTOR
TEST
PIPE TEMPERATURE THERMISTOR
52006.10.13
INDOOR UNIT CONTROLLER PCB ASSEMBLY ( MAIN PCB )
K05CX-0602HSE-C1
K1-4
TM4
TM1
T1-12
C19 330/ 25V
CN1
ROOM TEMPERATURE
PIPE TEMPERATURE
REMOTE CONTROL UNIT
<RED> <WHITE>
<BLACK>
JP SWITCHING
AIR CLEAN UNIT OPERATING CIRCUIT
AIR CLEAN
UNIT
1
3
CN3
PANEL SWITCH
AV383411613
I C26-14
F1
FSL 250V 3.15A
FH1
VA1
470V
<TNR>
C22
+
0.1 <F>
5V
1
2
BLm18
<BD102>
1
2
L7
BLm18
<BD102>
CN6
1
2
3
4
5
POWER SUPPLY CIRCUIT
I C26-10
FH2
C8 0.47 275V
C14 0.01
7V
JM3
R2 10K
<1/10W>
1%
NJM7805
123
L6
R6 49.9K
<1/10W>
12V
D1F60
JP5
5V
12V
R4 10K
<1/10W>
4
3
2
1
CN19
250V
I C2
I O
G
R14 1.0K
<1/10W>
R13 1.0K
<1/10W>
DAN217U
3
1
12V
C70
0.1
<F>
W5
4
C13 0.01 250V
SS21V-R060330
3
1
2
L1
5V
C12
C17
C18
+
330/ 25V
+
10/ 25V
0.1 <F>
ROOM TEMP. PIPE TEMP. THERMISTOR
C15
0.1 <F>
C16
0.1
<F>
12V
6
-
5
+
2
-
3
+
12VD2
D3
R17 10K
2
<1/10W>
R21 15.4K
<1/10W>
1%
R22 28K
<1/10W>
1%
R20 1.0K <1/10W>
12V
R66 2.2
<1/2W>
R71 10K <1/10W>
5V
R50
+
C71
10/50V
3
1 2
D72
DAN202K
22K
<1/10W>
2
1
2
PS2501L-1
3
<KD / KE>
1
Q2 2SC4081 <R>
R73 33K
<1/10W>
R61 9.1K
<1/10W>
1%
1%
280V
TH1
5D - 11
0.7A - 5.0MH
C20
0.1 <F>
T1
GS I B460L
C21
0.1 <F>
315V
1
2
4
D6
150/
C6
3
+
A
R45 100K <RS - 2W>
I C8
TOP243
6
D F
5
S
4 3
R34 6.8K
<1/10W>
1
2
3
4
5
6
5V
C26
0.1
<F>
REMOTE CONTROL COMMUNICATION
12V
I C5-2 BA10393F
7
I C5-1 BA10393F
1
Q4 DTC124EUA
3
2
1
R75
220K
<1/10W>
I C3
R31 390
<1/4W>
1%
5V
4
3
2SC4081
5V
R30 10K <1/10W>
2
Q3
<R>
C23
0.1
<F>
16 1
I C7-1 uLN2003
5V
3
1
C72
2.2/ 50V
RC
R117 10K <1/10W>
R118
+
2.0K
<1/10W>
I C5
ALARM
C73
1000P
<R>
8
4
D7
1NH42
D9 D1FL20U
20V
C4
100P
C32
<D>
0.01
C L X
1 2
5V
<ECQE>
R46
47
<1/2W>
<1/10W>
RESET
VPP
R38 15K
C27
47/
16V
2SA1037AK
<Q>
+
5V
D8
1SS355
Q7
1
2
3
C29
0.1
<F>
R42
270
<1/10W>
R37 10K <1/10W> R40 10K <1/10W>
R49 10K <1/10W>
R35
5V
CS SK D I NC
I C6 BR93LC46
1 2 3 6
EEPROM
R57 330 <1/10W>
R60 330 <1/10W>
R58 330 <1/10W> R59 330 <1/10W>
R39 10K <1/10W>
8
VCC DO
4
NC
7 5
GND
I C1-28
I C1-73
LED FOR INDICATOR & REMOTE CONTROL UNIT
5V
PS2501L-1
<KD / KE>
R43 330
1
<1/10W>
2
2
3
Q6 DTC124EUA
1
C30
1000P
<R>
I C1-43
C33
+
33/ 35V
R52 100K <1/10W>
5V
R54 0R0
I C1-3
I C10
(100)
R44
1.0K
<1/10W>
6 5 4 3 2 1
VA2
470V
<TNR>
4
3
D4 D1FL20U
CS
15V
R51 1.0K
<1/4W>
4
3
5V
R47 10K <1/10W>
T1
MY064
C35
0.01 <F>
VA3
470V
<TNR>
I C15
PS2501L-1
<KD / KE>
R1 100K <1/10W>
I C1-76 I C1-75 I C1-74 I C1-73
I C1-6
I C1-4 I C1-64 I C1-63
R113 47 <1/10W>
1%
R55
820
<1/4W>
4
3
I C14 PS2501L-1 <KD / KE>
D12 D2F20U D10 D1FL20U
8 9
10
<1/10W>
1
2
I C1-43 I C1-42 I C1-41 I C1-40 I C1-39 I C1-38
2
X1
8.38MHz
<CSTLS>
R64
1.8K
uLN2003
3
1
R110 10K
<1/10W>
R67 150
<1/10W>
C37
+
820/ 25V
I C18-5
5 12
I C 1
uPD780148
44
P00 P01
43
P02
42 41
P03 P04
40 39
P05
38
P06
18
P10
19
P11 P12
20 21
P13
22
P14 P15
23 24
P16
25
P17
80
P20
79
P21
78
P22 P23
77 76
P24
75
P25
74
P26
73
P27
7
P30
6
P31
5
P32
4
P33
64
P40
63
P41
62
P42
61
P43
60
P44
59
P45
58
P46
57
P47
14
RST* X1
12 13
X2
15
XT1
16
XT2
C53
1000P
<R>
3
0.1 <F>
C
1
REF
A
2
I C19 TL431 I LPR
VDD
EVDD
P50 P51 P52
P53 P54
P55 P56 P57 P60 P61 P62
P63 P64
P65 P66 P67
P70 P71 P72 P73 P74 P75 P76 P77
P120 P130 P140 P141 P142
P143 P144 P145
AVREF
I C
REGC
GND AGND
EGND
THE CIRCUIT FOR FAN MOTERS
C36
100/36V
+
A
15V
1
2
4.7K
<1/10W>
A
R56
15V
<HCP>
R63 6.8K
<1/4W>
C1
0.1
<1/10W>
C38
9 31 56 55 54
53 52 51 50 49 33 32 29 28
48 47 46 45 72 71 70 69 68 67 66 65
3 17 26 27
34 35 36 37
1
8 10 11
2 30
(15)
(14)
(13)
R70
1.2K
<1/10W>
5V
C40 100/ 16V
340V
A
(12)
(11)
R53
5.6K
5V
+
VPP
12V
ALAM RC
I C1-28
I C1-47 I C1-46
I C1-3 CS
T1-12
R48 34K <1/10W>
R76 7.87K <1/10W> 1%
BEN
5V
R7 100K <1/10W>
CN11
7
6
5
4
3
2
1
C41
0.01 <B>
DC FAN
CN10
6
5
4
3
2
1
C39 100/ 35V
R79, R81 - R84
10K <1/10W> x 5
I C1-76
I C1-42
I C1-41
I C1-75
I C1-74
15V LINE ON-OFF CONTROL
20V
JM9
C25
+
0.1 <RS - 2W>
<F>
A
6
1
16
2
I C1-4
C59 0.1 <F> C47 0.1 <F>
C48 0.01 <B>
C49 0.1 <F>
MANUAL AUTO SWITCH
5V
R32 10K <1/10W>
SW1 KSM0632B
5V
JP SETTING
I C20
78M15
123IO
G
R8
1.0K
I C18-6 uLN2003
11
I C18-1 uLN2003
I C18-2 uLN2003
15
3 14
4
R33 1.0K
<1/10W>
JM5
AUTO RESTART / PLUG ON
TEMPERATURE CORRECTION-1
JM6
TEMPERATURE CORRECTION-2
JM7
JM8
REMOTE CONTROL SWITCHING-1
JM10
REMOTE CONTROL SWITCHING-2
15V
C42
C56
+
330/
25V
I C18-3 uLN2003
13
4 13
R90 - R93 330 <1/10W> x 4
I C1-40
C28
0.01 <B>
0.1 <F>
I C18-4 uLN2003
5
I C1-64
I C1-63
3
I C7-6 uLN2003
7 10
I C16-3 uLN2003
I C16-4 uLN2003
I C16-5 uLN2003
12
6 11
7 10
5V
R95 10K <1/10W> R97 10K <1/10W> R98 10K <1/10W> R99 10K <1/10W>
OUTSIDE COMMUNICATION
I C7-2
uLN2003
2
OFGERING POWER
I C1-6
C50
0.01 <B>
I C1-47 I C1-46
I C7-3 uLN2003
14
4
51312
I C7-7 uLN2003
1
16
2
I C16-6 uLN2003
I C16-7 uLN2003
1
2
3
4
5
CN13
R88 1.0K
<1/10W>
15
18
(3)
8
TM2
R103
390
<1/10W>
I C7-4 uLN2003
I C7-5 uLN2003
6
I C16-1 uLN2003
I C16-2 uLN2003
15
3
TEST
R94 330 <1/10W>
K10
G5N-1A
243
VA6
470V
<TNR>
5V
R105 10K <1/10W>
I C1-38
14
PS2561L-1-V
4
3 2
1
H I C FOR SERIAL COMMUNICATIONS
I C 26
GK-LV3011E
14
27
</2W>8
I C26-14
3
2
1
Q10 DTC124EUA
R106
1.0K
10
6
I C26-10
2
Q11 DTC124EUA
5V
R108
10K
<1/10W>
C52
R107
1000P
1.0K
<R>
<1/10W>
12V
12V
9
I C7
8
I C18-7 uLN2003
7
5V
R101 330
L3
<1/10W>
0R0
I C25
1
L4
0R0
12V
3
3
D14 DAN202K
2
1
1
CN8
LUVER OPERATING CIRCUIT
DIFFUSER
UP / DOWN
CN5
12V
9
I C16
8
12V
I C18
6
5
4
3
2
1
6
5
4
3
2
1
9
8
BUZZER
10
C51
0.01 <B>
R102 390 <1/10W> R104 10K <1/10W>
CN14
3
2
1
2
1
CN16
B Z
R109 10K
<1/10W>
5
4
3
2
4
CN2
2 1
321
R114 390 <1/10W>
C54
0.01 <B>
RIGHT / LEFT
5V
543
5
1
12V
BZ1 PKM13EPYH-4000-A0
OUTSIDE COMMUNICATION INPUT
OUTSIDE COMMUNICATION OUTPUT
62006.10.13
INDOOR UNIT
INDICATOR PCB ASSY K05CY-0500HSE-D0
5V
D201 SLR-325VC
D202 SLR-325MC
D203 SLR-325DC
I C201
GP1UM261R
2
VCC OUT
1
GND
3
C201
0.1
<F>
5V
R201
<1/4W>
+ C202
5V
CN201
1
2
3
4
5
6
7
47
47/
10V
72006.10.13
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