General ASHA07L, ASHA07LCC, AOHR07LCC, ASHA09L, ASHA09LCC Service Manual

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Page 1
SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
Models
Indoor unit Outdoor unit
ASHA07LCC
ASHA09LCC
AOHR07LCC
AOHR09LCC
type
CONTENTS
SPECIFICATIONS DIMENSIONS REFRIGERANT SYSTEM DIAGRAM CIRCUIT DIAGRAM
ERROR CONTENTS DISASSEMBLY ILLUSTRATION PARTS LIST
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1 2 3 4 5INDOOR PCB CIRCUIT DIAGRAM 6OUTDOOR PCB CIRCUIT DIAGRAM 8
9 14 16STANDARD ACCESSORIES
Page 2
SPECIFICATIONS
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
ELECTRICAL DATA
POWER SOURCE
FREQUENCY
RUNNING CURRENT
INPUT WATTS
E.E.R.
COP
MOISTURE REMOVAL
AIR CIRCULATION
-High
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
COOL & HEAT INVERTER
ASHA07LCC
AOHR07LCC
2.10 kW
3.00 kW
230 V
50 Hz
2.5 A
3.2 A
0.47 kW
0.66 kW
4.47 kW/kW
4.55 kW/kW
1.0 L/hr
595 m3/hr
645 m3/hr
ASHA09LCC
AOHR09LCC
2.60 kW
3.60 kW
0.655 kW
0.845 kW
3.97 kW/kW
4.26 kW/kW
1.3 L/hr
595 m3/hr
645 m3/hr
230 V
50 Hz
3.2 A
4.0 A
DIMENSIONS
INDOOR UNIT
OUTDOOR UNIT
H x W x D
H x W x D
WEIGHT
INDOOR UNIT
OUTDOOR UNIT
GROSS / NET
GROSS / NET
NOISE LEVEL
High
INDOOR UNIT
OUTDOOR UNIT
Med
Low
Quiet
REFRIGERANT (R410A)
Pipe Length
FULL CHARGE AMOUNT
ADDITIONAL REFRIGERANT
MAXIMUM PIPING HEIGHT
15 m
20 m
275 x 790 x 215 mm
540 x 660 x 290 mm
12 / 9 kg
35 / 32 kg
Cool 41 dB / Heat 41 dB
Cool 36 dB / Heat 36 dB
Cool 30 dB / Heat 30 dB
Cool 21 dB / Heat 21 dB
Cool 47 dB / Heat 48 dB
900 g
1,000 g
20 g / m
15m
COMPRESSOR
TYPE
DISCRIMINATION
REFRIGERANT
FAN MOTOR
POWER SOURCE
HIGH-SPEED
INDOOR UNIT
OUTDOOR UNIT
MED-SPEED
LOW-SPEED
QUIET
R410A
Hermetic type, 4 pole, 3 phase,
DC inverter motor, Rotary
DA89X1C - 20FZ
900 g
230 V
Cool 1,300 / Heat 1,390 r.p.m.
Cool 1,120 / Heat 1,200 r.p.m.
Cool 950 / Heat 1,000 r.p.m.
Cool 700 / Heat 760 r.p.m.
800 r.p.m.
2006.04.24 1
Page 3
DIMENSIONS
Models : ASHA07LCC / AOHR07LCC ASHA09LCC / AOHR09LCC ( unit : mm )
INDOOR UNIT
275
215790
OUTDOOR UNIT
2,000
290
660
2006.04.24 2
540
Page 4
REFRIGERANT SYSTEM DIAGRAM
Models : ASHA07LCC / AOHR07LCC ASHA09LCC / AOHR09LCC
3-Way
valve
Muffler
Compressor
4-Way valve
Heat exchanger
( INDOOR )
2-Way
valve
Strainer
Expansion valve
Cooling Heating
Refrigerant pipe diameter Liquid : 1/4" (6.35 mm) Gas : 3/8" (9.52 mm)
Heat exchanger ( OUTDOOR )
Strainer
2006.04.24 3
Page 5
CIRCUIT DIAGRAM
Models : ASHA07LCC / AOHR07LCC ASHA09LCC / AOHR09LCC
INDOOR UNIT
TERMINAL
TO OUTDOOR UNIT
THERMAL
FUSE 102
N
L
3
RED
GREEN / YELLOW
BLUE
FAN MOTOR
F. M.
WHITE
YELLOW
WHITE
BLACK
RED
TM1
TM2
BLACK
3 4
POWER RELAY
4
5
6
4
5
6
CN2
BLUE
1
2
3
1
2
3
INDICATOR PCB
4
5
6
7
WHITE
6
7
10
11
3
WHITE
WHITE
WHITE
4
5
3
8
7
9
CN3
CN201
1
2
WHITE
WHITE
RED
1
2
4
5
6
1
2
3
CONTROLLER PCB
BROWN
L
W3
GREEN
CN4 CN5
1
2
BLACK
BLACK
ROOM TEMPERATURE
THERMISTOR
2
BLACK or GRAY
BLACK or GRAY
PIPE TEMPERATURE
THERMISTOR
3 TEST
CN7
1
2
4
5
1
CN6
1
2
4
5
3
1
2
4
5
3
ORANGE
YELLOW
BLUE
PINK
RED
N
POWER
SOURCE
M
STEP
MOTOR
OUTDOOR UNIT
Reactor Reactor
OR
WHITE RED
Thermistor (pipe)
Thermistor (Discharge Pipe)
Thermistor (outdoor temp.)
BLACK BLACK
Terminal
Fuse 250V20A
3LN
WHITE RED
BLACK BLACK BROWN BROWN
BLACK
BLACK
RED
WHITE
GREEN
PCB (MAIN)
RED
W7
W10 W11
1
1
2
2
CN71
3
3
4
4
1
1
CN70
2
2
3
3
W4
W2
W1
W3
W8 W9
CN10
CN40
CN30
RED WHITE WHITE BLACK
BLACK
1
1
2
2 3 4 5
1 2 3 4 5 6
1 2 3
ORANGE
3 4
WHITE
5
RED
1
BROWN
2
BLUE
3
ORANGE
4
YELLOW
5
WHITE
6
BLACK
1 2
BLACK
3
S(V)
BLACK
FM
PMV
4WV
R(U)
CM
C(W)
Fan Motor
Expansion Valve
4-Way Valve Assy
Compressor
2006.04.24 4
Page 6
INDOOR PCB CIRCUIT DIAGRAM
Models : ASHA07LCC, ASHA09LCC
TERMINAL BOARD
N
L
3
UL1015 AWG22
GREEN
BLUE
GREEN / YELLOW
E
BLACK
TM2
WHITE
RED
TM1
R60 330K
<1/2W>
VA1
470V
BROWN
F1
3.15A­250V
K1
DW12D1
C1 0.34
C3
W3
GREEN
E
0.01 <F>
1.3A
9.0mH
L1
18
10
C2
0.01 <F>
T2
0.6A-10mH
R12
1.0K
<1/2W>
FAN MOTOR
POWER SOURCE 230V 50HZ
D1
GS I B460L
-E3/45
+
420V
I C 7 GK-LV3011E
14
F2
C4
100/
TNY264P
A
F. M.
<2W>
1NH42
I C2
100K
JM6
R3
5
EN/UV
S S S S 2 3
VM
D2 47 <1/4W>
D
BP
8
7
C5
0.01
4 4
3
1
I C3
PS2561-1
<L>
C6
0.1 <F>
5V
1
4
5
2
3
RED
BLACK
WHITE
YELLOW
BLUE CN2-1
TEST
R5 2M <1/4W>
I C4
15V
78M15
3
O
C9
330/
25V
1
C10
2
0.1
+
<F>
PKM13EPY-4000-TF01
CN7 BS5P-SHF-1AA
CN7-1
CN7-2
CN7-3
CN7-4
CN7-5
CN2
CN2-6
CN2-4
CN2-3
CN2-2
53426-9920
G
2
<1/8W>
I
1
18K
12V
20V
JP7
+
R4
R43 10K
<1/8W>
B Z
BZ1
TIMER SHORT
CLOCK
DATA-OUT
DATA-IN
15V
A
ETS19AB1P8AG
D3
D1FL20U
C7
100/
35V
1
C11 0.01 <F>
Q2 DTC124EUA
5V
JM1
JM2
VM
C24 100/ 16V
R23
6.8K
<1/4W>
CONTROLLER PCB ASSEMBLY
K02DR-0503HSE-C1
5V
R53 - R54
R8
47K
I C6
7805
I
G
10K <1/8W> x 2
O
C16
0.1
<F>
R9
34K
<1/8W>
1%
R10
8.25K
<1/8W>
1%
5V
C18
C19
+
10/
0.1
25V
<F>
C17
+
330/ 25V
I C5
3
C
1
REF
A
2
R7
1.0K <1/8W>
12V
C14
0.01 <B>
D5
D1F60
C15 330/ 25V
+
<1/8W>
D4
D2FL20U
13.5V
+
C12 330/ 25V
T1
10
6
4
2
TL431 I LP
5
7
5V
Q1 DTC124EUA
R13 10K <1/8W>
R14
1.0K
<1/8W>
C22
C20
0.01 <B>
R15 1.0K <1/8W>
C21
0.01 <B>
I C3-7
10 7
R49 - R52, R47 - R48 10K <1/8W> x 6
REMOTE CONTROL UNIT CUSTOM CODE
AUTO RASTART
R26 820
<1/4W>
+
A
1%
A
<1/4W>
15V
R25
1.0K
1%
R22
4.7K <1/8W>
15V
4 1
3
PS2561-1
1
2 3
I C10
PS2561-1
<L>
I C9
<L>
5V
R24 330
<1/8W>
2
Q4 DTC124EUA
5V
R21 10K <1/8W>
4
R20
1.0K
<1/8W>
C23 1000P <R>
I C 1
uPD780024ASGB-X70
-8ET-A
P23 P24
VDD0
VDD1 AVREF AVDD
GND0
AGND GND1
P47
P25
P01 I NTP1
P41
P40
P75 BUZ
P20
P03
P21
P22
P12 AN I 2 P13 AN I 3
P70
P02 I NTP2
33
P10
AN I 0
P11
AN I 1
I C
RESET
P42
P35
P57
P56
P55
P54
P53
P52
P51
P50
P00
I NTP0
P46
P45
P44
P43
P34
P36
XT1
XT2
P74 P73 P72 P71
X1
X2
32
X1
8.38MHz
17 18
10 20
26 27
9 21 34
52
19
36
46
45
44
14
38
15
16
23
22
39
37
25
24
31
28
47
12
35
51
50
49
48
11
13
30
29
43 42 41 40
8
7
6
5
4
3
2
1
C35
0.1
<F>
5V
JP1
C28
0.1
<F>
C31
0.1
<F>
R46
1.0K
<1/8W>
1000P
R55
1.0K
<1/8W>
C25
<R>
R38
1.0K
<1/8W>
R40
1.0K
<1/8W>
100K
<1/8W>
6 11
5V
R36 10K <1/8W>
3
5
5V
S-80842CNNB
R42
-1383T2G
VDD OUTNCGND
5V
R45 10K <1/8W>
I C13-6
R30 330 <1/8W> R29 330 <1/8W> R28 330 <1/8W> R27 330 <1/8W>
R37
<1/8W>
12V
9
2
15
14
4
13
12
8
R44 10K
<1/8W>
I C11
SW1
47
I C13-2
I C13-3 I C13-4 I C13-5
I C13-1
5V
R39 10K
<1/8W>
1%
R41
49.9K
<1/8W>
1%
5V
C26
+
100/ 16V
12V
5V
R56 10K <1/8W>
1
16
I C12
S-93C46BD0 I
-J8T1G
VCC
CS
DO
SK D I
TEST
NC
GND
JM19
JP3
C27
0.01 <B>
K 1
5V
C36
0.1
<F>
5V
12V
CN4 2P-SAN
CN4-1 BLACK
CN4-2 BLACK
CN5 2P-SCN
CN5-1 GRAY
CN5-2 GRAY
CN3 S07B-ZR-3.4
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
CN6 53325-0510
CN6-1 RED
CN6-2 ORANGE
CN6-3 YELLOW
CN6-4 PINK
CN6-5 BLUE
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
INDICATOR PCB ASSEMBLY
M
5V
D208 SLR-325 <ORANGE>
D205 SLR-325 <GREEN> D204 SLR-325 <GREEN>
D201 SLR-325 <RED>
C201
0.1 <F>
LOUVER
CN201
JB20-11HG
CN201-1
CN201-2
CN201-3
CN201-4
CN201-5
CN201-6
CN201-7
CN201-8
CN201-9
CN201-10
CN201-11
K02CB-0300HSD-D0
5V
5V
R201 47 <1/4W>
+
C202 47/10V
I C201
GP1UM261RK
VCC
OUT GND
2006.04.24 5
Page 7
OUTDOOR PCB CIRCUIT DIAGRAM
Models : AOHR07LCC AOHR09LCC
SERIAL
TERMINAL
INVERTER ASSEMBLY
AOHR07LCC : EZ-00506HUE
AOHR09LCC : EZ-0053HUE
REACTOR
EMI FILTER
COMPRESSOR
4-WAY VALVE
CONTROLLER PCB ASSEMBLY AOHR07LCC : K05CS-0502HUE-C1 AOHR09LCC : K05CS-0500HUE-C1
2006.04.24 6
CN40
B6B-XARK-1-A
RED
AC FAN MOTOR
EXPANSION VALVE
Page 8
AC230V 50Hz
Models : AOHR07LCC AOHR09LCC
REACTOR
CONTROLLER PCB ASSEMBLY AOYR07LCC : K05CS-0502HUE-C1 AOYR09LCC : K05CS-0500HUE-C1
IC200
FSBS10CH60
EXPANSION VALVE
THERMISTOR
HEAT EXCHANGE
DISCHARGE TEMP.
THERMISTOR
OUTDOOR TEMP.
2006.04.24 7
Page 9
ERROR CONTENTS
Models : ASHA07LCC ASHA09LCC
Error
Operation LED
Display
Timer LED
Error
Serial signal error Off
Indoor unit thermistor error 2 flash
Outdoor unit thermistor error 3 flash
Indoor unit control error 4 flash
2 flash
3 flash
4 flash
5 flash
2 flash
3 flash
2 flash
3 flash
4 flash
2 flash
3 flash
4 flash
Serial signal (reverse) error, at operation start up
Serial signal (reverse) error, during oeration
Serial signal (forward) error, at operation start up
Serial signal (forward) error, during operation
Indoor temperature thermistor open / short
Heat exchanger middle thermistor open / short
Discharge thermistor open / short
Heat exchanger thermistor open
Outdoor temperature thermistor open / short
Forced automatic SW welded
Main relay welded
Power interruption error
Outdoor unit control error 5 flash
Indoor fan motor error 6 flash
Refrigerant cycle error 7 flash
Optional function error
Model information error
8 flash
0.1 sec on/off 0.1 sec on/off
7 flash
8 flash
2 flash
3 flash
5 flash
6 flash
2 flash
3 flash
2 flash
3 flash
4 flash
VDD permanent stop protection
reverse VDD permanent stop protection
Current trip error
CT abnormal
Compressor location detection error
Outdoor unit fan drive system abnormal
Abnormal lock
Abnormal rotation
Discharge Temperature abnormal
Cooling high pressure abnormal rise
PFC circuit error
Model information error
2006.04.24 8
Page 10
DISASSEMBLY ILLUSTRATION
Model : ASHA07LCC, ASHA09LCC
5
53
INVERTER
51
6
5
4
1
1
2
2006.04.24 9
3
7
Page 11
Model : ASHA07LCC, ASHA09LCC
48
236
26
188
28
32
52
31
24
29
27
39
46
20
30
61-2
188
37
36
40
38
42
33
21
61-1
2006.04.24 10
Page 12
Model : AOHR07LCC, AOHR09LCC
46
19
25
24
26
20
19
39
16
16
23
11
21
33
18
2006.04.24 11
Page 13
Model : AOHR07LCC, AOHR09LCC
32
45
29
10
41
38
28
27
2006.04.24 12
Page 14
Model : AOHR07LCC, AOHR09LCC
9
40
13
35
13
36
2006.04.24 13
Page 15
PARTS LIST
INDOOR UNIT
Part No.
Ref.
No.
20 Gear-A 9309994003
21 Casing Assy 9311354079 24 Crossflow Fan Assy 9307836015 26 Clamp (Motor) 9310102008 27 Shaft Holder-C Assy 9306628017 28 Drain Hose Assy 9314147012 29 Drain Cap Assy 9314493010 30 Wire Clamper 9311946014 31 Box (Switch) 9312908011
Description
ASHA07LCC ASHA09LCC
1 Air Filter 9309997011 2 Filter (Electric) 9312153015 3 Filter (ION) 9311925033
Holder (Filter) 9306602017 54Clamper (Grille) 9306755010 6 Front Panel Total Assy 9313130183 7 Intake Grille Assy 9313131142
Ord.
Q'ty
32 Cover (Switch) 9312909018 33 Evaporator Total Assy 9313099015 36 Joint Pipe Assy 9313104016 37 Insulation (Pipe)-E 9304607007 38 Holder (Evaporator)-L 9309982017 39 Holder (Evaporator)-R 9309983014 40 Holder (Room Thermistor) 42 Air Seal
46 Step Motor 9900139025
48 Fan Motor Assy 9601814016 51 Remote Control Unit 9315027030 52 Bracket Panel 9310001004 53 Remote Control Unit Holder 9305642014 61-1 Flow Control Panel-U 9309991033 61-2 Flow Control Panel-Z 9309992030
188 Power Cord Assy
(Power Cord+Terminal)
236 Controller PCB Assy 9705656109
--- Pipe Temperature Thermistor 9702039042
--- Room Temperature Thermistor 9700801108
--- Indicator PCB Assy 9705039032
9310 9310611005
9900339036
(K02DR-0503HSE-C1)
2006.04.24 14
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Page 16
OUTDOOR UNIT
Ref.
No.
Description
Part No.
AOHR07LCC AOHR09LCC
9 Cover (Case) 10 Bracket Valve 11 Cover (Switch) 13 Inverter Case Assy 16 Front Panel Assy 18 Propeller Fan 19 Bracket (Motor) Assy 20 Reactor Assy 9900357016
21 Separator Assy 23 Base Assy 24 Top Panel Assy 25 Cabinet Left Assy 26 Cabinet Right Assy 27 3-Way Valve Assy 28 2-Way Valve Assy 29 4-Way Valve Assy
32 Compressor Assy 33 Muffler 9308660015 35 PCB Holder 9331261012 36 Cover (Inverter Case) 38 Pulse Motor Valve Assy 39 Motor 40 Inverter PCB Assy (07) 9707078039 40 Inverter PCB Assy (09)
9331256018 9310229026 9310979013 9331279017 9331334013 9309909014 9331355018
9331392013 9331280013 9331332019 9313991036 9331336017 9331303019 9331301015 9331305013
9315206015
9331258012 9331317016 9602117017
9707078015
Ord.
Q'ty
41 Expansion Valve Coil 45 Solenoid
9900057039 9970055010
46 Condenser Assy 9331291019
--- Fuse Holder
--- Fuse
--- Thermister Holder Pipe
--- Thermistor Spring-A
--- Thermistor Spring
--- Terminal
--- Cord Clamp
--- Rubber Cushion
--- Nut Special Assy
--- Protective Net
--- Thermistor Assy
--- Thermistor (Outdoor Temp)
0501454012 0600382018 313714262805 313728262708 9300089012
9306489038 9307271014 9312680016 9313452018 9331262019 9900148034 9900210038
--- Emblem Rear 9315211019
2006.04.24 15
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Page 17
STANDARD ACCESSORIES
Part No.
Name and Shape
Wall hook bracket
Remote control unit
Remote control unit holder
Battery (penlight)
INVERTER
ASHA07LCC ASHA09LCC
9312752027
9315027030
9305642045
0600185527
Cloth tape
Tapping screw (big)
( 4 x 25)
Tapping screw (small) ( 3 x 12)
Air cleaning filter
Air cleaning filter frame
9310519004
0700076046
0700019036
9312153015
9311925033
9306602017
2006.04.24 16
Page 18
0602G3038
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