General ASH12RJ, ASH12RSJCW, AOH12RSJC, ASH9RJ, ASH9RSJCW Service Manual

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Page 1
SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
type
Models Indoor unit Outdoor unit
ASH9RSJCW AOH9RSJC
ASH12RSJCW
AOH12RSJC
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . .
REFRIGERANT SYSTEM DIAGRAM
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLLER PCB ASSEMBLY ERROR DISPLAY
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
STANDARD ACCESSORIES
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 5
6 7
8
Page 2
SPECIFICATIONS
TYPE COOLING & HEATING
IN
MODEL
COOLING CAPACITY kW
HEATING CAPACITY kW
OUT
ASH9RSJCW
AOH9RSJC AOH12RSJC
2.50
2.95
ELECTRICAL DATA
POWER SOURCE
RUNNING CURRENT (A)
INPUT WATTS (kW)
E.E.R. (kW/kW)
MOISTURE REMOVAL
AIR CIRCULATION-Hi
COOL
HEAT
COOL
HEAT
COOL
HEAT
/h
3
(m /hr)
230V 50Hz
4.8
4.3
1.00
0.86
2.50
3.43
1.3
COOL 540 HEAT 515 COOL 535 HEAT 545
COMPRESSOR
TYPE
CODE
REFRIGERANT R-22 (g)
Hermetic type, Permanet split condenser, 2 pole, Single phase, Induction motor
80603745 220,230,240V/50Hz
650
COOLING & HEATING
ASH12RSJCW
3.25
3.80
230V 50Hz
6.2
5.7
1.31
1.22
2.48
3.11
1.8
80679045Z,80679045N 220,230,240V/50Hz
770
FAN MOTOR
POWER SUPPLY
HI-SPEED (r.p.m.)
INDOOR UNIT
OUTDOOR UNIT (r.p.m.)
MED-SPEED (r.p.m.)
LO-SPEED (r.p.m.)
QUIET (r.p.m.)
DIMENSIONS
INDOOR UNIT
OUTDOOR UNIT
H x W x D (mm)
WEIGHT
INDOOR UNIT
OUTDOOR UNIT
NET / GROSS
NOISE LEVEL
HI-SPEED
INDOOR UNIT
OUTDOOR UNIT
MED-SPEED
LO-SPEED
SUPER QUIET
(V)
(kg)
(dB)
(dB)
(dB)
(dB)
(dB)
230 230
COOL 1310 HEAT 1250
COOL 1170 HEAT 1140
COOL 1030 HEAT 1020
COOL 900 HEAT 900
800
257 x 808 x 187
535 x 650 x 250
10 / 8
28 / 25
COOL 39 HEAT 37
COOL 35 HEAT 34
COOL 33 HEAT 31
COOL 29 HEAT 27
COOL 46 HEAT 46
0
COOL 1310 HEAT 1330
COOL 1200 HEAT 1210
COOL 1090 HEAT 1090
COOL 980
COOL 40 HEAT 40
COOL 39 HEAT 39
COOL 37 HEAT 37
COOL 34 HEAT 34
COOL 47 HEAT 48
HEAT 980
770
257 x 808 x 187
535 x 695 x 250
10 / 8
34 / 31
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ADDITIONAL CHARGE OF REFRIGERANT
Refrigerant suitable for a piping length of 7.5m is charged in the outdoor unit at the factory. When the piping is longer than 7.5m, additional charging is necessary. For the additional amount, see the table below.
ASH9RSJCW /AOH9RSJC
Pipe length
Additional refrigerant
7.5m 10m
40gNone
Between 7.5m and 10m, when using a connection pipe other than that in the table, charge additional refrigerant with 16g/1m as the criteria. (The maximum length of the piping is 10m. If the units are further apart than this, correct operation can not be guaranteed.)
ASH12RSJCW / AOH12RSJC
Pipe length
Additional refrigerant
7.5m 10m
40g
15m
120gNone
Between 7.5m and 15m, when using a connection pipe other than that in the table, charge additional refrigerant with 16g/1m as the criteria. (The maximum length of the piping is 15m. If the units are further apart than this, correct operation can not be guaranteed.)
2003.07.04
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Page 4
INDOOR UNIT
Models : ASH9RSJCW ASH12RSJCW
DIMENSIONS
U nit : m m
808
808
257
257
187
187
2003.04.22
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Page 5
OUTDOOR UNIT
Model : AOH9RSJC
U nit : m m
250
650
535
Model : AOH12RSJC
440
Drain pipe hold 20
O
54
265
500
98
695 250
535
2003.04.22
290
13
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Page 6
REFRIGERANT SYSTEM DIAGRAM
Model : ASH9RSJCW / AOH9RSJC
Evaporator
Refrigerant pipe
6.35mm(1/4")
Refrigerant pipe
9.52mm(3/8")
Charging valve
Strainer
2-Way valve
3-Way valve
Capillary tube for heating
4-Way valve
OUTDOOR UNITINDOOR UNIT
Capillary tube for heating and cooling
Check valve
Compressor
Condenser
Models : ASH12RSJCW / AOH12RSJC
Refrigerant pipe
6.35mm(1/4")
Evaporator
Refrigerant pipe
12.7mm(1/2")
Charging valve
Strainer
2-Way valve
3-Way valve
Capillary tube for heating
4-Way valve
OUTDOOR UNITINDOOR UNIT
Capillary tube for heating and cooling
Check valve
Compressor
Condenser
2003.07.04
Cooling
Heating
: Flare coupling
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Page 7
2004.02.18
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877
Page 8
2003.07.04
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385
Page 9
2003.07.04
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Page 10
AOH12RSJC
J
2003.07.04
986
985
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Page 11
Models : ASH9RSJCW ASH12RSJCW
CIRCUIT DIAGRAM
Models : AOH9RSJC AOH12RSJC
2003.07.04
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Page 12
POWER TRANSFORMER
ORANGE
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM
ORANGE
GREEN
THERMAL FUSE
PURPLE
PRAIMARY
PURPLE
RED
RED
SECONDARY
THERMAL FUSE
GRAY
GRAY
POWER SUPPLY PCB
12V
FAN CAPACITOR
12V
CN101-1
BLACK
CN101-3
YELLOW
CN101-5
WHITE
5V
12V
FAN MOTOR
CN7-1
RED
CN7-2
WHITE
CN7-3
BLACK
BLUE
WHITE
CN6-1
CN6-2
5V
5V
HEATING TEMPERATURE CORRECTION 1 HEATING TEMPERATURE CORRECTION 2 AUTO RESTART REMOTE CONTROL CUSTOM CODE
12V
12V
CONTROLLER PCB ASSEMBLY (MAIN PCB) ASH9RSJCW : EZ-002WHSE-C (F) ASH12RSJCW : EZ-002YHSE-C (F)
5V
I C 1
uPD780024-X06-8ET
R29 10K <1/10W>
R28 10K <1/10W>
IC3 BD4742G
RESET
MANUAL AUTO
SW1
SWITH
5V
C27
5
2
0.1
1
4
<F>
3
R27 10K <1/10W> (1%)
R26
49.9K <1/10W> (1%)
5V
CN2 150-103-86176
CN3 150-503-96077
CN2-1 BLACK
CN2-2 BLACK
CN3-1 GRAY
CN3-2 GRAY
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
BLACK
RED
BLUE
WHITE
BROWN
BROWN
WHITE
CN6-3
WHITE
CN6-4
WHITE
CN6-5
WHITE
CN6-6
WHITE
CN6-7
WHITE
CN6-8
UL1061 AWG26 x 8
CHECKER
INDICATOR PCB
5V
RED WHITE WHITE
WHITE WHITE
WHITE
RED ORANGE YELLOW
PINK BLUE
OPERATE RED TIMER GREEN SWING ORANGE
R201 47 <1/4W>
+
LOUVER
TERMINAL BOARD
2003.04.22
OUTDOOR UNIT
BLUE
TO EARTH TERMINAL GREEN / YELLOW
POWER SOURCE 220 / 240V 50Hz
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Page 13
Troubleshooting check table
Operation lamp
: Red lamp
Timer lamp : Green lamp
thermistor error RED lamp (2 times) thermistor error (room temp.) RED lamp
Green lamp Green lamp (2 times)
thermistor error (heat exchanger) RED lamp
Green lamp (3 times) control unit error RED lamp (4 times) MANUAL AUTO button error RED lamp (indoor unit ) Green lamp Green lamp (2 times)
power source Hz decision error RED lamp
Green lamp (4 times) fan motor error RED lamp (6 times) lock error RED lamp (indoor unit) Green lamp Green lamp (2 times)
rpm error RED lamp
)
: 0.5s ON/OFF repeated : 0.1s ON/OFF repeated
Small division indicationLarge division indication
E R R O R DIS P LAY
Error contents Error contents
LED indication LED indication
Green lamp (3 times
2003.07.04
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Page 14
ASH9RSJCW ASH12RSJCW
IN DOOR U N IT
PARTS LIST
W hen yo u o rder parts , pleas e make a pho tocopy of th is pag e an d fill the n umber of the par ts in the " Ord er" c olumn.
Ref.
No.
34 Capacitor (Fan Motor) 9900089061 9900089061 63 9312172061 9312172023 65 Flow Control Panel-Z 9306058012 9306058012 69 Louver-A 9306055028 9306055028
74 Filter 9305444014 9305444014 108 Base 9309755062 9309755062 109 Casing 9306052027 9306052027 122 Shaft Holder-B 9303066010 9303066010 127 Drain Hose Assy 9305550029 9305550029
146 Evaporator Assy 9308555069 9308555069
151 Control Box 9330007017 9330007017 158 Connecting Pipe Assy 9306416010 9306699000 164 Fan Motor Assy-IN 9601172017 9601172017 169 Cross-Flow Fan Assy 9305435012 9305435012 178 Motor Cushion-M 9601302018 9601302018 184 Thermistor Spring 313728262708 313728262708 185 Wire Clamp 9330015012 9330015012 188 Power Cord Assy 9702595043 9702595043 196 Clamp SKB-150 313035356905 313035356905 233 Power Transformer 9701803026 9701803026
235 Thermistor Assy-Pipe 9702039059 9702039059 236 Controller PCB Assy 9704865038 9704865014 240 R emote Control Unit 9312058020 9312058020
Description
ASH9RSJCW ASH12RSJCW ASH9RSJCW ASH12RSJCW
Panel (Front) Total Assy
Part No.
Ord.
Ref.
Q`ty
No.
281 Clamp Metal (Pipe) 9306063009 9306063009 283 Bushing-A 9303529010 9303529010 323 Louver-B 9306056025 9306056025 385
401 Wall Hook Bracket 9304358008 9304358008 440 Flow Control Panel-U 9306057015 9306057015 466 Clamp NK-4N 313714328805 313714328805 522-1 Gear-A 9306062002 9306062002 523 Gear Bracket 9306407001 9306407001 652-1 Thermistor Holder Pipe 313714262805 313714262805
668 Screw w/Washer 313681304205 313681304205 687 Earth Terminal 9330012011 9330012011
759 Intake
764 Drain Cap Assy 9304150008 9304150008 767-1 Bottom Cover-A 9330004016 9330004016 777 9306755010 9306755010 815 Terminal 9900040048 9900040048 850 Window (Receiver) 9330003019 9330003019 872 Indicator Case 9330009011 9330009011 873 Lamp Cover 9330014015 9330014015
874 Control Box Cover 9330008014 9330008014
876 Step Motor 9900139018 9900139018 877
Description
PCB (Power and Indicator) 9704870018 9704870018
Grille-B
Clamper(Grille)
Face Panel (Front)-B 9330006034
9330002012 9330002012
Part No.
9330006034
Ord.
Q`ty
2004.02.18
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Page 15
AOH9RSJC AOH12RSJC
OU T DOOR UN IT
Ref.
Description
No.
AOH9RSJC AOH12RSJC AOH9RSJC AOH12RSJC
4 Emblem-Rear 9306337001 5 Cabinet Front Panel, Plastic 9306016012 7 Connector Cover 9306018016
9 Cabinet Rear Panel, Plastic 9306017019 12 Base Assy, Painted 9304806042 13 3-Way Valve 9311573012 14 2-Way Valve 9311571018 16 Condenser Assy 9311928010 18 Suction Pipe  9311092001
Assy
20 Discharge Pipe 9311090007
32 Control Box Metal 9306475024 34 Capacitor (Fan Motor) 9900089023 37 Capacitor (Running) 9307588013 38 Clamp Metal (Capacitor) 313468061808 39 Propeller Fan 9306565015 41 Fan Motor Assy-Out 9307095016 42 Bracket (Motor) 9306021016 46 Compressor Assy 9312161010 48 Fan Ring 9306019013 51 S pecial Nut M5 9312163007
55 S pecial Nut M6 9307615016
62 Wire Assy ( Shield) -A 9305791026 98 Fan Ring 9305581023
107 Rubber Seat-A 9307092008
109 Terminal Cover 9302419008 138 Separate Wall Metal 9306474003 187 Clamp No.1219 195 Clamp SKB-100 313361275805 313361275805 196 Clamp SKB-150 313035356905
196-2 Clamp SKB-3MC 9305335008 9305335008
230 Overload Relay 9307750007 329 Coupling 9306400002
Coupling
329-2
Pipe
Assy
Pipe-C 9306433000 343 Solenoid Coil 9970003011 344 4-Way Valve 9970010019 365 Bracket (Valve) 9306020026
------
------
------
------
----- -
----- -
Part No.
9306094003 9306386016 9306119010 9306385019 9306118020 9311534013 9311533016 9330031012 9308036001 9307035012
9305972005 9900089030 9307588013
313468061808
9305538003 9307715013 9305536016
9310712016
------
9307091001
313252257701
9305971026
9307090004 9305971008
313361271706
9352453007
9970003011 9970010019 9306748012
W hen yo u o rder parts , pleas e make a pho tocopy of th is pag e an d fill the n umber of the par ts in the " Ord er" c olumn.
Ord.
Ref.
Part No.
Description
No.
Q`ty Q`ty
412 Terminal Gasket (For Comp. ) 9312162000 420 Capillary Assy
9312157013 423 Noise Insulation-B 9311106005 582 Discharge 9306115005
Pipe-SF
674 Screw, SUS410T+5014 9305848010
Screw, Tapping 9306379001
Screw (For Earth)
A 688 Screw w/Washer 313681304205 765 Drain Pipe (L-type) 766 Drain Pipe Packing
SUS410T+4010
9357297002
----- -
----- -
781 Rubber Cushion 9309911017 815 Terminal-4P 9306488017 820 J oint Pipe (Capillary) 9305680009 916 Noise 9311107002
935 Reinforcement Plate 9306473006
935-1
Reinforcement(Cabinet
935-2
Reinforcement
942
942-1 Control Box Cover-A Metal
Insulation-A
(Cabinet
-F
Control Box Cover Metal
Top)
Top)
----- -
----- -
9306476007
----- -
9307089008
9308960009 9306424008 9306115005
9305848010
----- -
----- -
313681304205
9301102000 9301143003
----- -
9306488017
----- -
9306362003
----- -
9305973002 9306123000
----- -
9308562012
942-2 Control Box Cover-B Metal 9305975006 9305975006
946 Inlet Pipe 982 Cord Clamp, Plastic 9302271002
985 Special Nut w/Was her 9304902003 986 Special Washer 9304903000
A Screw (with Inner Washer) B
Screw (with Spring Washer) BR Sheet 30x120x T7
BR Sheet 180x180x T2 BR Sheet 100x160x T5 BR Sheet 50x190x T3
BR Sheet 30x120x T5 BR Sheet 50x160x T5 BR Sheet 30x150x T2
BR Sheet 20x120x T5 BR Sheet 180x180x T2
----- -
----- -
----- -
------
------
------
------
9305039272 9305039227 9305039128
9305039104 9305039067
9306401009
9302271002
9304902003
9304903000
9357297002 0700179013 9310825020
9310825037 9310825044 9304381037
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Ord.
2003.07.04
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Page 16
April 2003 0304G2248
Page 17
STANDARD ACCESSORIES
Part No.
Name and Shape
Wall hook bracket
Remote control unit
Battery (penlight)
Tapping screw ( 4 x 25 )
O
Cloth tape
ASH9RSJCW ASH12RSJCW
9304358008 9304358008
9312058020 9312058020
0600185534 0600185534
0700076046
9308117007 9308117007
0700076046
Drain pipe (Including drain packing)
Seal A
9303029015
-------
9303029015
9304536000
2003.07.04
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