General ASH7UA, ASH7USACW, AOH7USAC0 Service Manual

Page 1
SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
Models Indoor unit Outdoor unit
ASH7FSACW ASH7USACW
AOH7FSAC AOH7USAC
CONTENTS
SPECIFICATIONS OUTLINE AND DIMENSIONS REFRIGERANT SYSTEM DIAGRAM CIRCUIT DIAGRAM INDOOR P. C. BOARD CIRCUIT DIAGRAM
DISASSEMBLY ILLUSTRATION PARTS LIST
STANDARD ACCESSORIES
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1 3
4 5
7
10 15
17
Page 2
SPECIFICATIONS
TYPE COOL COOL & HEAT
INDOOR UNIT ASH7FSACW ASH7USACW
OUTDOOR UNIT AOH7FSAC AOH7USAC
COOLING CAPACITY (kW) 2.10 - 2.10 2.10 - 2.10
HEATING CAPACITY (kW) 2.30 - 2.35
POWER SOURCE (V) 220 - 240 220 - 240
FREQUENCY (Hz) 50 50
RUNNING CURRENT (A)
COOLING 3.0 - 3.1 3.7 - 3.8
HEATING 3.4 - 3.6
INPUT WATTS (kW)
COOLING 0.63 - 0.67 0.78 - 0.82
HEATING 0.71 - 0.77
EER (kW/kW)
COOLING 3.33 - 3.13 2.69 - 2.56
HEATING 3.24 - 3.05
MOISTURE REMOVAL ( /hr) 1.0 1.0
AIR CIRCULATION-Hi (m
3
/hr) 415 COOL 355 HEAT 370
ELECTRICAL DATA
COMPRESSOR
DIMENSIONS
WEIGHTS
TYPE
Hermetic type, Permanent split condenser,
2 Pole, Single phase, Induction motor
CODE
80206335B 80210035C
220-240V 50Hz 220-240V 50Hz
REFRIGERANT R410A (g) 600 600
POWER SOURCE (V) 220 - 240 220 - 240
HI-SPEED (r.p.m.) 1,150 - 1,150 COOL 1,230 - 1,230 HEAT 1,280 - 1,280
INDOOR UNIT
MED-SPEED (r.p.m.) 1,080 - 1,080 COOL 1,130 - 1,130 HEAT 1,180 - 1,180
LO-SPEED (r.p.m.) 1,010 - 1,010 COOL 1,030 - 1,030 HEAT 1,080 - 1,080
QUIET (r.p.m.) 900 - 900 COOL 940 - 940 HEAT 970 - 970
OUTDOOR UNIT (r.p.m.) 770 - 800 COOL 770 - 800 HEAT 770 - 800
INDOOR UNIT
H x W x D (mm)
248 x 808 x 170
OUTDOOR UNIT
535 x 650 x 250
INDOOR UNIT
GROSS / NET
10 / 7.5
OUTDOOR UNIT
(kg)
27 / 24 28 / 25
FAN MOTOR
10 / 7.5
2003.06.05
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NOISE LEVEL
HI-SPEED (dB) 37 - 37 COOL 37 - 37 HEAT 37 - 37
INDOOR UNIT
OUTDOOR UNIT (dB) 42 - 43 COOL 42 - 43 HEAT 44 - 45
MED-SPEED (dB) 35 - 35 COOL 35 - 35 HEAT 34 - 34
LO-SPEED (dB) 33 - 33 COOL 33 - 33 HEAT 32 - 32
SUPER QUIET (dB) 31 - 31 COOL 30 - 30 HEAT 30 - 30
ADDITIONAL CHARGE OF REFRIGERANT
Refrigerant suitable for a piping length of 7.5 m is charged in the outdoor unit at the factory.
When the piping is longer than 7.5 m, additional charging is necessary.
For the additional amount, see the table below.
Pipe length 7.5 m 10 m
Additional refrigerant None 50 g
Between 7.5 m and 10 m, when using a connection pipe other than that in the table, charge
additional refrigerant with 20 g /1 m as the criteria.
The maximum length of the piping is 10 m. If the units are further apart than this,
correct operation can not be guaranteed.
2003.06.05
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Page 4
INDOOR UNIT
OUTLINE AND DIMENSIONS
Models : ASH7FSACW
ASH7USACW
790
808
Unit : mm
157
170
248
OUTDOOR UNIT
Models : AOH7FSAC
AOH7USAC
250
650
535
2003.06.05
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Page 5
REFRIGERANT SYSTEM DIAGRAM
Models : ASH7FSACW / AOH7FSAC
[ INDOOR UNIT ]
[ Connection pipe ]
[ OUTDOOR UNIT ]
Com­pressor
(Flare connection) Gas pipe (9.52 dia.) (Flare connection)
3-Way valve (with charging port)
Condenser
Evaporator
(Flare connection) Liquid pipe (6.35 dia.) (Flare connection)
2-Way valve
Dryer
Capillary tube
Models : ASH7USACW / AOH7USAC
[ INDOOR UNIT ]
[ Connection pipe ]
[ OUTDOOR UNIT ]
Muffler
Com­pressor
4-Way valve
Condenser
Evaporator
(Flare connection) Gas pipe (9.52 dia.) (Flare connection)
3-Way valve (with charging port)
(Flare connection) Liquid pipe (6.35 dia.) (Flare connection)
2-Way valve
Dryer
2003.06.05
Capillary tube for heating and cooling
Cooling Heating
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Page 6
BLACK
BLACK
INDOOR UNIT
OUTDOOR UNIT
TERMINAL
RED
ORANGE
FM
FAN MOTOR
FAN MOTOR CAPACITOR
N
L
WHITE
WHITE
WHITE
WHITE
WHITE
RED
BLACK
CM
R
C
S
BROWN
BLUE
BLUE
GREEN/YELLOW
FAN MOTOR
CAPACITOR
ORANGE
ORANGE
TERMINAL
THERMAL FUSE 102 C
NL
34
RELAY BOARD
POWER RELAY
12
W301
W103
RED
RED
THERMISTOR (ROOM TEMP.)
5
6
7
4 3 2 1
5
6
7
4 3 2 1
5
6
7
4 3 2 1
5 4 3 2 1
10
9 8 7 6
10
9 8 7 6
5 4 3 2 1
5 4 3 2 1
5 4 3 2 1
212
1
3 2 1
3 2 1
3 2 1
3 2 1
212
1
212
1
1 2
1 2
1 2 3
1 2 3
TEST
CN2 CN3
BLACK
BLACK
THERMISTOR (PIPE TEMP.)
GRAY
GRAY
CN4
BROWN
BROWN
RED
ORANGE
CN7
BLACK
BLACK
BROWN
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
WHITE
BLACK
WHITE
CONTROL BOARD
POWER SUPPLY BOARD
FAN MOTOR
TRANSFORMER
THERMAL FUSE
WHITE
YELLOW
GREEN
BLUE
GRAY
CN101
YELLOW
12345
1234567 1234567
1234567
CN102CN104
CN103
PURPLE
PURPLE
GREEN
PURPLE
BLUE
DISPLAY BOARD
PURPLE
GRAY
GRAY
FM
W104
COMPRESSOR
OVERLOAD RELAY
COMPRESSOR CAPACITOR
M
LOUVER MOTOR
CN1
CN201
CN301
CN105
CN9
CN106
CN5CN8
W101
Models : ASH7FSACW / AOH7FSAC
CIRCUIT DIAGRAM
2003.06.05
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Page 7
Models : ASH7USACW / AOH7USAC
BLACK
BLACK
GRAY
GRAY
THERMISTOR (ROOM TEMP.)
TEST
12345
THERMISTOR (PIPE TEMP.)
CN1
1
CN201
7 6 5 4 3 2
DISPLAY BOARD
1
PURPLE BLUE GREEN YELLOW
ORANGE RED BROWN
RED
WHITE
2
1 2
CN2 CN3
7
7
6
6
5
5
4
4
CN4
3
3
2
2
1
1
1
1 2
2
CN7
3
3
BLACK
1234567 1234567
CN9
10
9 8
CN5CN8
7 6
CONTROL BOARD
212
10
9 8 7 6
1
BLACK WHITE GRAY
PURPLE BLUE
WHITE BROWN
LOUVER MOTOR
FM
BROWN
W301
RELAY BOARD
POWER RELAY
FAN MOTOR
BLACK
GREEN
WHITE
5 4
YELLOW
3 2 1
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
1234567
CN106
5 4 3 2
CN101
1
W101
WHITE
W104
5 4 3 2 1
12
CN301
5 4 3
M
2 1
PURPLE
PURPLE
THERMAL FUSE
TRANSFORMER
RED
RED
GRAY
GRAY
THERMAL FUSE 102 C
TERMINAL
3
3
2
2
1
1
CN102CN104CN103
212
1
212
1
W103
BLACK
NL34
POWER SUPPLY BOARD
FAN MOTOR
ORANGE
3
3
2
2
1
1
CN105
ORANGE
W102
W105
RED
WHITE
BLUE
BLUE
INDOOR UNIT
34
CAPACITOR
WHITE
DARK GRAY
TERMINAL
N
BROWN
GREEN/YELLOW
L
3
4
WHITE
WHITE
COMPRESSOR
CAPACITOR
BLUE
DARK GRAY
BLACK
RED
R
CM
S
C
COMPRESSOR
BLUE
OVERLOAD
FAN
SV
RELAY
RED
FM
MOTOR
ORANGE
FAN MOTOR CAPACITOR
FOUR WAY
VALVE COIL
OUTDOOR UNIT
2003.06.05
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Page 8
2003.06.05
Model : ASH7FSACW
POWER TRANSFORMER
TERMINAL BOARD
BLACK
POWER
(GREEN / YELLOW)
TO THE EARTH
BLUE
EZ-0999HSE-K
WHITE
RELAY PCB
BROWN
BROWN
SWITCH
POWER TRANS. PRIMARY
PURPLE
PURPLE
RED
RED
POWER TRANS. SECONDARY
THERMAL FUSE
GRAY
GRAY
POWER SUPPLY PCB
EZ-099SWSE-P
THERMAL FUSE
ORANGE
FAN CAPACITOR
ORANGE
EZ-030HSE-T
BLUE
WHT
WHT
BRN
WHT
WHT
WHT
WHT
BLU
WHT
WHT
YEL
BLK
FAN MOTOR
WHT
BLK
RED
INDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
PLUG-ON START
REMOTE CONTROL /
CUSTOM CODE
- 7 -
CONTROLLER PCB ASSEMBLY (MAIN PCB)
EZ-00004WSE-C
MANUAL AUTO
SWITCH
CHECKER
BROWN
RED
ORANGE
PURPLE
GREEN
YELLOW
PURPLE
GRAY
WHITE
BLACK
BLUE
BLUE
OPERATE
TIMER
SWING
(GRN)
(ORG)
(RED)
INDICATOR PCB
EZ-0953HSD-D
GRAY
LOUVER
BLACK
BLACK
GRAY
ROOM TEMPERATURE
THERMISTOR
PIPE TEMPERATURE
THERMISTOR
Page 9
2003.06.05
POWER TRANSFORMER
Model : ASH7USACW
POWER TRANS. PRIMARY
POWER SUPPLY PCB
PURPLE
PURPLE
RED
RED
POWER TRANS. SECONDARY
THERMAL FUSE
GRAY
GRAY
TERMINAL BOARD
BLACK
RED
BLUE
(GREEN / YELLOW)
TO THE EARTH
BLUE
EZ-0999HSE-K
WHITE
RELAY PCB
BROWN
BROWN
POWER SWITCH
EZ-0999HSE-P
THERMAL FUSE
ORANGE
FAN CAPACITOR
ORANGE
EZ-030HSE-T
BLUE
WHT
BRN
WHT
WHT
WHT
WHT
WHT
BLU
WHT
REMOTE CONTROL /
CUSTOM CODE
WHT
YEL
BLK
FAN MOTOR
WHT
BLK
RED
PLUG-ON START
- 8 -
CONTROLLER PCB ASSEMBLY (MAIN PCB)
EZ-0000RHSE-C
MANUAL AUTO
SWITCH
PURPLE
GRAY
WHITE
BLACK
BLUE
BLUE
BROWN
RED
ORANGE
PURPLE
GREEN
YELLOW
CHECKER
BLACK
BLACK
GRAY
GRAY
OPERATE
TIMER
SWING
(GRN)
(ORG)
(RED)
LOUVER
INDICATOR PCB
EZ-0953HSD-D
ROOM TEMPERATURE
THERMISTOR
PIPE TEMPERATURE
THERMISTOR
Page 10
Troubleshooting check table
Operation lamp
: Red lamp
Timer lamp : Green lamp
thermistor error RED lamp (2 times) thermistor error (room temp.) RED lamp
Green lamp Green lamp (2 times)
thermistor error (heat exchanger) RED lamp
Green lamp (3 times) control unit error RED lamp (4 times) MANUAL AUTO button error RED lamp (indoor unit ) Green lamp Green lamp (2 times)
power source Hz decision error RED lamp
Green lamp (4 times) fan motor error RED lamp (6 times) lock error RED lamp (indoor unit) Green lamp Green lamp (2 times)
rpm error RED lamp
)
: 0.5s ON/OFF repeated : 0.1s ON/OFF repeated
Small division indicationLarge division indication
ERROR DISPLAY
Error contents Error contents
LED indication LED indication
Green lamp (3 times
2003.06.12
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Page 11
DISASSEMBLY ILLUSTRATION
Models : ASH7FSACW
ASH7USACW
850
743
240
63
74
Air cleaning filter (optional)
Model APS-03B
74
759
2003.06.12
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Page 12
Model : ASH7FSACW
2003.06.12
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Page 13
Model : ASH7USACW
2003.06.12
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Page 14
Model : AOY7FSAC
2003.06.12
- 13 -
Page 15
Model : AOY7USAC
2003.06.12
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Page 16
ASH7FSACW ASH7USACW
INDOOR UNIT
Ref. No. Description
28
Blower Cover
34
Capacitor (Fan Motor)
63
Front Panel Assy
65
Flow Control Panel-Z
69
Louver-A
74
Filter
108
Base
109
Casing
122
Shaft Holder-B
127
Drain Hose Assy
146
Evaporator Assy
151
Control Box
158
Connecting Pipe Assy
164
Fan Motor Assy-IN
169
Cross-Flow Fan Assy
178
Motor Cushion-B
184
Thermistor Spring
185
Wire Clamp
188
Power Cord Assy
196-2
Clamp SKB-150
233
Power Transformer
235
Thermistor Assy-Pipe
236
Controller PCB Assy
240
Remote Control Unit
281
Clamp Metal (Pipe)
282
Wall Cap-B
283
Bushing-A
323
Louver-B
385
Indicator PCB Assy
401
Wall Hook Bracket
440
Flow Control Panel-U
PARTS LIST
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Part No.
ASH7FSACW ASH7USACW ASH7FSACW ASH7USACW
––––– 9702105020 9306268251 9306058012 9306055028 9305444014 9309755017 9306052027 9303066010 9305550029
9308555045 9306763015 9306416010 9600917015 9307836015 9306274009 313104262701 9305940004 9701758012 313035356905
9701803026 9702325015 9703213021 9307113048 9306063009 313714296205 9303529010 9306056025 9701700011 9304358008
9306057015
9306462000 9702105020
9306268251 9306058012 9306055028 9305444014 9309755017 9306052027 9303066010 9305550029
9308559029 9306763015 9306699000 9600917015 9307836015 9306274009 313104262701 9305940004 9701758012 313035356905
9701803026 9702325015 9703213014 9307113055 9306063009 313714296205 9303529010 9306056025 9701700011 9304358008
9306057015
Ord. Q'ty
Ref. No.
466
Clamp NK-4N
522-1
Gear-A
523
Gear Bracket
652-1
Thermistor Holder Pipe
668
Screw w/Washer
687
Earth Terminal
743
Remote Control Holder Case
755-1
Casing Cover-L/R
755-3
Casing Cover-F
755-4
Casing Cover-B
755-5
Insulation (Casing)-U
759
Intake Grille
764
Drain Cap Assy
767-1
Bottom Cover-A
767-2
Bottom Cover-B
780
Key Top (Slide Switch)
815
Terminal
850
Window (Receiver)
872
Indicator Case
873
Lamp Cover
874
Control Box Cover
875
Power Supply PCB Assy
876-2
Step Motor
928-1
U-Pipe (BB)-D7
929-1
U-Pipe (V)-D7
930-1
U-Pipe (W)-D7
962-1
Gurde Holder-L
962-2
Gurde Holder-R
963
Fan Guard
964
Flare Nut-A
965
Flare Nut-B
968
Relay PCB Assy
Description
313714328805 9306062002 9306407001 313714262805 313681304205 9306483005 9305642014 9306064006 9306066000 9306121006
9306215019 9306051013 9304150008 9309756014 9309757011 9303526002 9701955022 9306059019 9306061005 9306060008
9305977017 9703207020 9305892006 9305747009 9305748006 9305749003 9306678012 9306677015 9305751013 9307767005
9307768002 9303209215
Part No.
313714328805 9306062002 9306407001 313714262805 313681304205 9306483005 9305642014 9306064006 9306066000 9306121006
9306215019 9306051013 9304150008 9309756014 9309757011 9303526002 9701955039 9306059019 9306061005 9306060008
9305977017 9703207013 9305892006 ––––– ––––– ––––– 9306678012 9306677015 9305751013 9307767005
9307768002 9303209215
Ord. Q'ty
2003.06.12
- 15 -
Page 17
AOY7FSAC AOY7USAC
OUTDOOR UNIT
Ref. No. Description
4
Emblem-Rear
5
Cabinet Front Panel, Plastic
7
Connector Cover
9
Cabinet Rear Panel, Plastic
12
Base Assy, Painted
13
3-Way Valve
14
2-Way Valve
15
Dryer
16
Condenser Assy
18
Suction Pipe
19
Capillary Tube
19-1
Capillary Tube-A
20
Discharge Pipe Assy
26
BR Sheet 80 x 50 x T2 BR Sheet 110 x 130 x T2 BR Sheet 30 x 120 x T7 BR Sheet 30 x 120 x T3
26-9
BR Sheet 180x180x T2
32
Control Box Metal
34
Capacitor (Fan Motor)
37
Capacitor (Running)
38
Clamp Metal (Capacitor)
39
Propeller Fan
41
Fan Motor Assy-Out
42
Bracket (Motor)
46
Compressor Assy
47-2
Rubber (Discharge Pipe)
51
Special Nut M5
55
Special Nut M8
62
Wire Assy (Shield)-A
98
Fan Ring
109
Terminal Cover
138
Separate Wall Metal
Part No.
AOH7FSAC AOH7USAC AOH7FSAC AOH7USAC
9308474018 9308474018 9306016012 9306018016 9306017019 9304806042 9310088029 9310087022 9308440006 9309065017 9306781019
9309068001 ––––– 9308953001 9305039180 9305039197 9305039036 9300389082 ––––– 9306475024 9700467045
9351208011 313468061808 9306565015 9600164235 9306021016 9309069008 313185159802 313199233602 313252257701 9305695027
9306019020 9302419008 9306474003
9306016012 9306018016 9306017019 9304806042 9310088029 9310087022 9308440006 9309104013 9308976000
––––– 9309027008 9309214002 ––––– ––––– 9305039036 ––––– 9305039067 9306475024 9700467045
9306512057 313468061808 9306565015 9600164235 9306021016 9309127005 ––––– 313199233602 313252257701 9305791026
9306019020 9302419008 9306474003
Ord. Q'ty
Ref. No.
195
Clamp SKB-100
196-2
Clamp SKB-3MC
196-2
Clamp SKB-150
230
Overload Relay
246
Outlet Pipe (Cond.)
259
Muffler-A D28.58
329
Coupling Pipe Assy
343
Solenoid Coil
344
4-Way Valve
365
Bracket (Valve)
412
Terminal Gasket (For Comp.)
420
Capillary Assy
423
Noise Insulation-F
620
Inlet Pipe
674
Screw, SUS410T+5014 Screw, Tapping SUS410T+4010 Screw, Tapping Coating SUS410T+4008 Screw (For Earth)
A
Screw w/Washer
688
Drain Pipe (L-type)
765
Drain Pipe Packing
766
Rubber Cushion
781
Terminal-2P
815
Terminal-4P
815
Joint Pipe (Capillary)
820
Noise Insulation-G
916
Reinforcement Plate
935
Control Box Cover Metal
942
Control Box Cover-B Metal
942-2
Cord Clamp, Plastic
982
Special Nut w/Washer
985
Special Washer
986
Description
313361275805 9305335008 ––––– 9309070004 9308669001 ––––– ––––– ––––– ––––– 9306020040
9351505011 ––––– 9306937010 ––––– 9307303012 9306379001 9304885009 9357297002 313681304205 –––––
––––– 9300293013 9306489014 ––––– 9308667007 9309073005 9306473006 9306476007 9305975006 9302271002
9304902003 9304903000
Part No.
313361275805 ––––– 313035356905 9309128002 ––––– 9305920006 9308486011 9307252013 9308438003 9306020040
9351505011 9309025004 9306937010 9308988003 9307303012 9306379001 9304885009 9357297002 313681304205 9301102000
9301143003 9300293013 ––––– 9306488017 9308978004 9309073005 9306473006 9306476007 9305975006 9302271002
9304902003 9304903000
Ord. Q'ty
2003.06.12
- 16 -
Page 18
STANDARD ACCESSORIES
Part No.
Name and Shape
Wall hook bracket
ASH7FSACW
ASH7USACW
Remote control unit
Battery (penlight)
Cable mark
Tapping screw (big) ( 4 x 20)
Tapping screw (small) ( 3 x 12)
Remote control unit holder
9304358008
9307113048
0600185534
301141164200
0700019036
9304358008
9307113055
0600185534
9301385007
301141164200
0700019036
Cloth tape
Hexagon wrench
Drain pipe (Including drain packing)
9305642014
9308117007
9351228019
9305642014
9308117007
9351228019
9303029015
2003.06.12
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Page 19
0303G2192
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