Generac Power Systems 006664-0 Instruction Manual

Instruction Manual

Wireless Local Monitor Model: 006664-0
NOTE:
This display unit and it's generator transceiver are a matched pair. The included display unit will only function with the included generator transceiver.
www.generac.com or 1-888-GENERAC

Table of Contents

TABLE OF CONTENTS
Read This Manual Thoroughly ................................................................................... 2
Safety Rules ............................................................................................................... 3
Operation and Maintenance ....................................................................................... 4
How to Obtain Service ................................................................................................ 5
INTRODUCTION ............................................................................................................. 5
Generator Compatibility .............................................................................................. 6
INSTALLATION ...............................................................................................................6
Transceiver Installation ...............................................................................................6
Generator Side Transceiver Installation Instructions - Air-cooled Generators ..... 6
Display Unit Installation ............................................................................................ 10
Battery Installation .............................................................................................. 10
Signal Strength Test ........................................................................................... 10
Signal Strength Test Quick Reference Chart ..................................................... 11
Display Unit Mounting ........................................................................................11
OPERATION ................................................................................................................. 12
Wireless Local Monitor General Operation .............................................................. 12
Generator Transceiver Status Light ................................................................... 12
Display Unit Green Light (Generator OK or Running)........................................ 12
Display Unit Yellow Light (Maintenance Needed or Warning Active) ................ 12
Display Unit Red Light (Check Generator Status, Call Dealer if Necessary) ....13
Low Battery Indicator .......................................................................................... 13
TROUBLESHOOTING ..................................................................................................14
QUICK REFERENCE CHART ......................................................................................15
NOTES ..........................................................................................................................16
WARRANTY .................................................................................................................. 17
CALIFORNIA PROPOSITION 65 WARNING
This product contains or emits chemicals known to the State of California
to cause cancer, birth defects and other reproductive harm.

Safety

SAFETY
Contains FCC ID: OA3MRF89XAM9A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment OFF and ON, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Section 7.1.3 of RSS-GEN
This device complies with Industry Canada license exempt RSS standard(s). Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference, including interference that may cause undesired operation of the device.
T o satisfy with FCC RF exposure requirements for mobile and base station transmission devices, a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during operation. To ensure compliance, operation at closer than this distance is not recommended. The antenna(s) used for this transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
1
Safety Rules
S AVE THESE INSTRUCTIONS – This manual is in addition to the Owner's Manual for the generator. All warnings and recommendations
in the manufacturer's manuals must be strictly adhered to for safe use.
S AVE THESE INSTRUCTIONS – The manufacturer suggests that these
rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment.
S AVE THESE INSTRUCTIONS – This manual contains important
instructions that should be followed during installation and maintenance of the generator and batteries.

READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the nearest Authorized Service Dealer for starting, operating and servicing procedures.
Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:
INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF NOT AVOIDED, WILL
RESULT IN DEATH OR SERIOUS INJURY.
Indicates a hazardous situation or action which, if not avoided, could
result in death or serious injury.
Indicates a hazardous situation or action which, if not avoided, could
result in minor or moderate injury.
NOTE:
Notes contain additional information important to a procedure and will be found within the regular text body of this manual.
These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents.
2

Safety Rules

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:
This symbol points out important safety information that, if not
followed, could endanger personal safety and/or property of others.
This symbol points out potential explosion hazard.
This symbol points out potential fire hazard.

This symbol points out potential electrical shock hazard.
SAFETY RULES
Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely, efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or precautions.
The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive. If using a procedure, work method or operating technique the manufacturer does not specifically recommend, ensure that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the generator unsafe.
Despite the safe design of this unit, operating this equipment
imprudently, neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to operate or maintain this equipment.
Potentially lethal voltages are generated by these machines. Ensure
all steps are taken to render the machine safe before attempting to work on the generator.
Parts of the generator are rotating and/or hot during operation.
Exercise care near running generators.
3
Safety Rules

GENERAL HAZARDS

• For safety reasons, the manufacturer recommends that the installation, initial start-up and maintenance of this equipment is carried out by a Dealer.
• Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.
• When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued.

ELECTRICAL HAZARDS

• Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.
• In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.
• Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving components causing injury.

EXPLOSION HAZARDS

• Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris.

OPERA TION AND MAINTENANCE

The operator is responsible for proper and safe use of the equipment. The manufacturer strongly recommends that the operator read this Owner's Manual and thoroughly understand all instructions before using this equipment. The manufacturer also strongly recommends instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.
It is the operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by an Authorized Service Dealer. Normal maintenance service and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service.
Operating instructions presented in this manual assume that the standby electric system has been installed by an Authorized Service Dealer or other competent, qualified contractor. Installation of this equipment is not a “do-it-yourself” project.
4

Introduction

HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, contact an Authorized Service Dealer for assistance. Service technicians are factory-trained and are capable of handling all service needs (1-800-333-1322).
When contacting an Authorized Service Dealer about parts and service, always supply the complete model number of the unit as given on the front cover of this manual or on the DATA LABEL affixed to the unit.
INTRODUCTION
The Wireless Local Monitor consists of one transceiver, mounted on the generator, and a display unit, placed in a convenient viewing location within the home or business. The system has a “line of sight” range of about 600 feet, but this will be reduced when the signal has to pass through walls, floors, etc., of a typical installation. With this remote monitoring system, the status of the generator can be checked easily from within the home or business.
The generator transceiver and display unit are shipped from the factory paired. These units are pre­paired to ensure communication and prevent cross-communication from other devices in the area.
NOTE:
Some building materials may completely block the passage of the signal, for example, steel beams, metal siding and foil radiant barrier insulation.
• The Wireless Local Monitor indicates the generator status via three lights - Green, Yellow or Red.
• The Test button performs a Signal Strength Test.
• The Battery Status Indicator provides low battery status.
• The Buzzer gives an audible warnings in conjunction with Yellow or Red lights.
TEST BUTTON
BUZZER - sounds with YELLOW or RED LIGHTS
BATTERY STATUS INDICATOR
RED LIGHT - Alarm / generator shuts down
YELLOW LIGHT - Warning or Maintenance
GREEN LIGHT - Generator OK / generator operates
required / generator operates
Wireless Local Monitor Functions
5

Installation

GENERATOR COMPATIBILITY
• This unit can be installed on all 2008 and later air-cooled home standby units with an LCD display and all 2010 and later liquid-cooled gaseous fuel standby units. The unit can also be used on 2013 and later Evolution controlled liquid-cooled diesel fuel standby units.
• Certain liquid-cooled units require the use of adapter harness (model 006665-0). These units are as follows:
- All Protector Series and QT generators that do not have a pre-stamped mounting location.
- Units larger than 60kW.
Note: The adapter harness is recommended, but not required on units 60kW and below.
• Maximum ambient temperature rating: 122 °F / 50 °C.

TRANSCEIVER INSTALLATION

GENERATOR SIDE TRANSCEIVER INSTALLATION INSTRUCTIONS - AIR-COOLED GENERATORS
The following steps illustrate how to mount the generator side transceiver to an air-cooled generator. For liquid-cooled generator applications, an adaptor kit is required and comes with additional instructions.
NOTE:
The generator battery will be disconnected and reconnected during the installation process which may result in an “Inspect Battery” warning being displayed on the generator controller. This is normal and is no cause for concern; simply clear the warning from the generator controller following the operating instructions for the generator controller. The time and date will also need to be reset once the starting battery is reconnected.
1. Remove the T1 fuse from the transfer switch.
2. Unlock both locks and open the top lid of the generator.
3. Set the generator to the OFF mode.
4. Remove the 7.5 Amp control panel fuse.
5. Remove the front access panel from the enclosure.
6. Disconnect the negative (-) black battery cable. Then, disconnect the positive red (+) cable.
7. If applicable, turn OFF the main breaker in your home's utility breaker electrical panel. This is necessary if installation is being performed after the generator has been connected to utility power.
NOTE:
There are different controller configurations for various model years. Follow the next steps related to your generator depending on the model year.
6
Installation
Transceiver Installation - 2008 - 2012 with LCD Display
1. Locate the mounting feature and cover plate on the back of the generator. Remove the cover plate, then position transceiver on the back of the generator ensuring the gasket provides sealing.
MOUNTING LOCATION
Transceiver Mounting Location
2. Install 2 screws from inside the generator to secure the transceiver to the generator wall.
Transceiver Status
Light location
Transceiver Mounting Fasteners,
Transceiver Status Light Location and Wiring Connector
7
Installation
Transceiver Installation - 2013 and Later
NOTE:
Some 2013 units do not have the transceiver mounting holes. The template (provided) must be used.
1. Affix the template, on the back of the generator enclosure, in the upper left corner. Align the template with the left and top edges of the enclosure. Tape the template in place and mark the enclosure, in preparation to drill the hole locations.
2. Inspect the area behind the template to ensure there is adequate clearance when drilling. Move all wires to prevent damage.
3. Using the template, drill the harness opening and mounting holes.
4. Position transceiver on the back of the generator ensuring the gasket provides sealing.
5. Install transceiver to generator wall using 2 screws to secure the unit.
Wiring Procedure - All Years
1. Connect the 4-pin connector to the transceiver.
2. On 2008 Home Standby Units only, remove the fasteners that secure the controller and lift the controller to access the accessory port.
4. If there is a decal labeled "Port 1", remove decal to locate connector. If there is no decal, locate the open 8-pin connector on the underside of the controller.
5. Route cable to mate with the connector on the bottom of the controller.
6. Install the harness 8-pin connector into the controller's open socket. See controller drawings to locate the proper location for the wiring loom connector of the open 8-pin connector.
NOTE:
The connector(s) will only fit one way. Do NOT force.
8
2008 Controller
2010 Controller
Installation
2013 Controller
9
Installation
Final Installation - All Years
1. Reconnect the positive (+) red battery cable first. Then, reconnect the negative (-) black cable.
2. Install the controller and cover. Secure with fasteners (2008 Home Standby Units only).
3. Reinstall the generator front access panel.
4. Install the 7.5 Amp control panel fuse.
5. Reinstall the T1 fuse into the transfer switch.
6. If applicable, turn ON the home's electrical panel main breaker.
7. Place the generator in the AUTO mode.
8. Use install wizard to set the date, time and exercise function.

DISPLAY UNIT INSTALLATION

BATTERY INSTALLATION
The Wireless Local Monitor display unit is powered by two non-rechargeable AAA alkaline batteries that are installed by removing the battery cover on the back of the unit. Observe correct battery polarity which is indicated near the battery compartment. The expected battery life under normal use is six months when using standard AAA 1.5V, 1.2Ah alkaline batteries.
NOTE:
Batteries should be changed when the low battery indicator warning is activated.
The Wireless Local Monitor does not have a power switch. The monitor automatically powers up when the batteries are inserted.
SIGNAL STRENGTH TEST
The display unit is equipped with a Signal Strength Test Mode. Press the Test button for five (5) seconds to enter the Signal Strength Test Mode. The Green, Yellow and Red lights will alternately light for a short period to indicate transition from Status mode to the Signal Strength Test Mode. The unit will be in this mode for 30 seconds. During the Signal Strength Test:
• Green - Good Signal Strength
• Yellow - Marginal Signal Strength
• Red - No Signal Strength After 30 seconds, the unit will automatically exit the Signal Strength Test Mode. When this happens,
the indicators alternately light to signal the transition back to Status Mode.
NOTE:
Extended or frequent use of the Signal Strength Test may deplete battery life.
NOTE:
The display unit will still work if the signal strength is yellow but battery life may be reduced.
10
Installation
SIGNAL STRENGTH TEST QUICK REFERENCE CHART
Signal Strength Test is active - Display unit button must be pressed for more than 5 seconds ­Display unit lights will go from providing current generator status to a rotating light pattern to signal a change in function to a Signal Strength Test Mode. It will repeat the rotating light pattern when it exits Signal Strength Test Mode.
Green
Light
ON OFF OFF Strong signal from Transceiver unit to Display unit.
OFF ON OFF Weak signal from Transceiver to Display unit.
OFF OFF ON No signal from Transceiver to Base unit.
Yellow
Light
Red Light Meaning
DISPLAY UNIT MOUNTING
There are three ways to mount the display unit:
• Desk Mount (included)
• Wall Mount
• Magnet Mount (included)
NOTE:
The display unit is intended to be mounted indoors only. Avoid mounting the display unit in wet or damp locations.
NOTE:
Make sure to perform Signal Strength Test with display unit in intended location. For example, test with the unit held against the refrigerator or wall to verify signal strength. If there is low to no signal strength when the unit is held against a surface, the Desk Mount should be used to ensure communication.
1. Perform Signal Strength Test (refer to Signal Strength Test section of manual) to determine appropriate home location.
2a. For Desk Mount use, install Desk Mount in holes on back of display unit and place. 2b. For Wall Mount, measure distance between screw mounts on the back of the display unit and
install two screws into wall to hang the unit from.
2c. For Magnet Mount use, remove adhesive from magnet and affix the magnet to the rear of
display unit in the pocket provided.
NOTE:
Installing the magnet will hide the screw holes in the wall mounts so the magnet must be removed if the screw wall mount method is used.
11

Operation

WIRELESS LOCAL MONITOR GENERAL OPERATION

The normal state of the display unit is to have no lights active. This indicates that the generator has no problems. When any problems occur, the lights will indicate the problem based on the information in this section.
GENERATOR TRANSCEIVER STATUS LIGHT
The generator transceiver has a green status light that indicates it has power and is communicating with the display unit. This light can be viewed inside the generator compartment, through the wire loom opening when the generator lid is raised.
• Solid light Green light - power present / communication established
• Flashing Green light - power present / no communication
DISPLAY UNIT GREEN LIGHT (GENERATOR OK OR RUNNING)
During normal operation, if the generator is in AUTO mode and does not have any maintenance actions, warnings or alarms active, no lights will be illuminated.
To verify the status of the generator, the Test button can be pressed to show the status. If the generator is set to AUTO mode and no alarms or warnings are present, the green light will illuminate when the Test button is pressed.
The green light will flash every five (5) seconds when the generator is running either in AUTO or MANUAL mode.
DISPLAY UNIT YELLOW LIGHT (MAINTENANCE NEEDED OR WARNING ACTIVE)
The yellow light indicates either:
• Generator warning is present
• Generator maintenance is required. The generator will not be prevented from running when the yellow light is on.
When active and the generator is not running, the yellow light will flash once every five (5) seconds. If the generator is running with a yellow light active, both the green and yellow lights will flash once every five (5) seconds.
The internal buzzer will sound once every four (4) hours for one (1) second when the yellow light is active. During a period of inactivity, the buzzer may be silenced by briefly pressing and releasing the Test button; the buzzer will pulse twice to indicate it has been silenced. The buzzer will not reactivate until a new alarm has been detected.
NOTE:
If the button is pressed while the buzzer is sounding, it may not be silenced.
12
Operation
DISPLAY UNIT RED LIGHT (CHECK GENERATOR STATUS, CALL DEALER IF NECESSARY)
The red light indicates either:
• The AUTO/OFF/MANUAL button on the generator is in the OFF mode
• A generator alarm is present. If a generator alarm is present, the generator will not start and run in the event of a utility loss or will
be automatically shut down if the engine is already running. When active, the red light will flash once every five (5) seconds. The internal buzzer will sound once every hour for five (5) seconds when the Red light is on. During
a period of inactivity, the buzzer can be silenced by briefly pressing and releasing the Test button; the buzzer will pulse twice to indicate it has been silenced. The buzzer will not reactivate until a new alarm has been detected.
NOTE:
If the button is pressed while the buzzer is sounding, it may not be silenced.
LOW BATTERY INDICATOR
The battery status indicator will flash every five (5) seconds, and the buzzer will sound every 15 minutes when a low battery is detected. The batteries should be replaced immediately.
Once the batteries are replaced, check the status of the generator by pressing the Test button to verify operation.
During a period of inactivity, the buzzer can be silenced by briefly pressing and releasing the Test button; the buzzer will pulse twice to indicate it has been silenced. The buzzer will not reactivate until a new alarm has been detected.
13

Troubleshooting

TROUBLESHOOTING
Problem Possible Causes Possible Corrective Actions
Generator transceiver light not illuminated
Generator trans­ceiver light fl ashing
Display unit -yellow and red lights are ashing
Display Unit – All lights fl ashing (communication lost between Generator Transceiver and Display unit)
Display Unit – No lights illuminate when button pressed
Battery - Battery life is less than expected
Low signal strength
The transceiver is not receiving power. Connection to generator transceiver may not be made.
The transceiver is not receiving power. Fuse has failed, been damaged or is removed from generator controller.
The transceiver is not receiving power. Generator battery is disconnected.
The transceiver is not in communica­tion with the display unit.
The generator transceiver is not com­municating with the generator.
Display unit is out of range with generator transceiver.
Generator transceiver is not com­municating with generator controller or is not receiving power.
The transceiver is not receiving power. Fuse has failed, been damaged or is removed from generator controller.
The transceiver is not receiving power. Generator battery is disconnected.
Dead batteries. Check and replace batteries.
Low signal strength.
Signal reduced due to travel through various mediums, such as, metal siding, tinted or fi ltered windows, brick, multiple walls or atmospheric conditions.
Check that the harness transceiver connection is made properly at the transceiver and controller.
Check and replace fuse.
Check generator battery connections.
Install or replace batteries. Display unit may be out of range.
Check the wiring harness and connections between the Generator control panel and the transceiver.
Check range status by performing the Signal Strength Test and move display unit closer to generator until range is acceptable.
Check that the connection to the transceiver is made properly.
Check that the connection to the controller is made properly.
Check and replace fuse.
Check generator battery connections.
Perform the Signal Strength Test and relocate to a location with higher signal strength, if necessary.
Perform the Signal Strength Test and relocate to a location with higher signal strength, if necessary.
14

QUICK REFERENCE CHART

Quick Reference Chart
Green
Light
———
OFF OFF
Flash
every 5
seconds
OFF
OFF
Flash
every 5
seconds
ON OFF OFF OFF
Flash
every 3
seconds
Yellow
Light
Flash
every 5
seconds
Flash
every 5
seconds
Flash
every 5
seconds
OFF OFF OFF Generator running normally.
Flash
every 3
seconds
Red
Battery Status
Light
Flash every 5
Flash
every 5
seconds
OFF
OFF
Flash
every 5
seconds
Flash
every 3
seconds
Indicator
seconds
OFF
OFF
Buzzer Meaning
1 second
every 15
minutes
5 seconds every hour
1 second
every
4 hours
1 second
every
4 hours
Replace batteries in Display
unit. Remove batteries to
silence buzzer.
Generator will not run. Alarm
condition reported. Press
Test button to silence buzzer.
Buzzer will re-activate with new
warning.
Generator is running with
warning. Press Test button to
silence buzzer. Buzzer will
re-activate with new warning.
Generator is not running, but
will if needed. Generator
warning reported. Press Test
button to silence buzzer.
Buzzer will re-activate with new
warning.
The generator transceiver is
not communicating with the
generator controller.
Generator is standing by, ready
to run. No issues reported.*
Display unit has lost
contact with Transceiver unit.
* Display unit button must be pressed to obtain this status.
15

Notes

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