Generac Power Systems 006000-0 Owner's Manual

MODEL: 006000-0
Owner's Manual
3,250 Watt LP Series Portable Generator
www.generac.com or 1-888-436-3722 This manual should remain with the unit.
DEADLY EXHAUST FUMES! ONLY use OUTSIDE far away from windows, doors and vents!
NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS.
Table of Contents
Introduction ............................................................. 1
Read this Manual Thoroughly ................................. 1
Safety Rules ........................................................... 1
Standards Index .............................................................3
General Information ................................................ 4
1.1 Unpacking ......................................................................4
1.1.1 Accessory Box ..................................................4
1.2 Assembly .......................................................................4
1.2.1 Assembling the Accessory Kit............................4
Operation ................................................................ 5
2.1 Know the Generator .......................................................5
2.2 Connection Plugs ...........................................................6
2.2.1 120 VAC, 20 Amp, Duplex Receptacle ...............6
2.2.2 120/240 VAC, 20 Amp, Receptacle ....................6
2.3 How to Use the Generator ..............................................6
2.3.1 Grounding the Generator ....................................6
2.3.2 System Ground ..................................................7
2.3.3 Connecting Electrical Loads ...............................7
2.4 Don’t Overload the Generator ..........................................7
2.5 Wattage Reference Guide ...............................................8
2.6 Before Starting the Generator .........................................8
2.6.1 Adding Engine Oil ..............................................8
2.6.2 Connecting LP Fuel Tank ....................................8
2.7 Starting Pull Start Engines ..............................................9
2.8 Stopping the Engine .....................................................10
2.9 Low Oil Level Shutdown System ..................................10
2.9.1 Sensing Low Oil Level ......................................10
Maintenance ......................................................... 10
3.1 Maintenance Schedule .................................................10
3.2 Product Specifications ..................................................10
3.2.1 Generator Specifications ..................................10
3.2.2 Engine Specifications .......................................10
3.2.3 Emissions Information .....................................10
3.3 General Recommendations ...........................................11
3.3.1 Generator Maintenance ....................................11
3.3.2 To Clean the Generator .....................................11
3.3.3 Engine Maintenance .........................................11
3.3.4 Checking Oil Level ...........................................11
3.3.5 Changing the Oil ..............................................11
3.3.6 Replacing the Spark Plug .................................11
3.4 Service Air Filter ...........................................................12
3.5 Valve Clearance ............................................................12
3.6 General ........................................................................12
3.7 Long Term Storage .......................................................13
3.8 Other Storage Tips .......................................................13
Troubleshooting .................................................... 14
4.1 Troubleshooting Guide ..................................................14
Notes .................................................................... 15
Warranty ............................................................... 16
Introduction
Thank you for purchasing this model by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage.
If any portion of this manual is not understood, contact the nearest Authorized Dealer for starting, operating and servicing procedures.
The operator is responsible for proper and safe use of the equipment. We strongly recommend that the operator read this manual and thoroughly understand all instructions before using the equipment. We also strongly recommend instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.
The generator can operate safely, efficiently and reliably only if it is properly located, operated and maintained. Before operating or servicing the generator:
Become familiar with and strictly adhere to all local, state and
national codes and regulations.
Study all safety warnings in this manual and on the product
carefully. Become familiar with this manual and the unit before use. The manufacturer cannot anticipate every possible circumstance
that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all inclusive. If using a procedure, work method or operating technique that the manufacturer does not specifically recommend, ensure that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the generator unsafe.
THE INFORMATION CONTAINED HEREIN WAS BASED ON MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION. GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT ANY TIME.
Save these instructions for future reference. If you loan this device to someone, ALWAYS loan these instructions to the individual as well.
Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:
INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF
NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
Indicates a hazardous situation or action which, if not
avoided, could result in death or serious injury.
Indicates a hazardous situation or action which, if not
avoided, could result in minor or moderate injury.
NOTE:
Notes contain additional information important to a procedure and will be found within the regular text body of this manual.
These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents.
Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:
This symbol points out important safety information that, if not followed, could
endanger personal safety and/or property of others.
This symbol points out potential explosion hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical shock hazard.
GENERAL HAZARDS
NEVER operate in an enclosed area, in a vehicle, or indoors
EVEN IF doors and windows are open.
For safety reasons, the manufacturer recommends that the
maintenance of this equipment is carried out by an Authorized Dealer. Inspect the generator regularly, and contact the nearest Authorized Dealer for parts needing repair or replacement.
Operate generator only on level surfaces and where it will not be
exposed to excessive moisture, dirt, dust or corrosive vapors.
Keep hands, feet, clothing, etc., away from drive belts, fans,
and other moving parts. Never remove any fan guard or shield while the unit is operating.
Certain parts of the generator get extremely hot during
operation. Keep clear of the generator until it has cooled to avoid severe burns.
Do NOT operate generator in the rain. Do not alter the construction of the generator or change
controls which might create an unsafe operating condition.
Never start or stop the unit with electrical loads connected
to receptacles AND with connected devices turned ON. Star t the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down the generator.
Do not insert objects through unit’s cooling slots.
1
Safety Rules
When working on this equipment, remain alert at all times.
Never work on the equipment when physically or mentally
fatigued. Never use the generator or any of its parts as a step. Stepping
on the unit can stress and break parts, and may result in
dangerous operating conditions from leaking exhaust gases,
fuel leakage, oil leakage, etc.
EXHAUST & LOCATION HAZARDS
• Never operate in an enclosed area or indoors! NEVER use in
the home, in a vehicle, or in partly enclosed areas such as
garages, EVEN IF doors and windows are open! ONLY use
outdoors and far from open windows, doors, vents, and in an
area that will not accumulate deadly exhaust.
The engine exhaust fumes contain carbon monoxide, which
you cannot see or smell. This poisonous gas, if breathed in
sufficient concentrations, can cause unconsciousness or even
death. Adequate, unobstructed flow of cooling and ventilating air
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operation of the
generator. The generator MUST be operated outdoors. This exhaust system must be properly maintained. Do nothing
that might render the exhaust system unsafe or in noncompliance
with any local codes and/or standards. Always use a battery operated carbon monoxide alarm indoors,
installed according to the manufacturers instructions. If you star t to feel sick, dizzy, or weak after the generator has
been running, move to fresh air IMMEDIATELY. See a doctor, as
you could have carbon monoxide poisoning.
ELECTRICAL HAZARDS
The generator produces dangerously high voltage when in
operation. Avoid contact with bare wires, terminals, connections, etc., while the unit is running, even on equipment connected to the generator. Ensure all appropriate covers, guards and barriers are in place before operating the generator.
Never handle any kind of electrical cord or device while
standing in water, while barefoot or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
The National Electric Code (NEC) requires the frame and external
electrically conductive par ts of the generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the generator. Consult with a local electrician for grounding requirements in the area.
Use a ground fault circuit interrupter in any damp or highly
conductive area (such as metal decking or steel work).
Do not use worn, bare, frayed or otherwise damaged electrical
cord sets with the generator.
Before performing any maintenance on the generator, disconnect
the engine starting battery (if equipped) to prevent accidental start up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (–) first. Reconnect that cable last.
In case of accident caused by electric shock, immediately shut
down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a non-conducting implement, such as a rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.
FIRE HAZARDS
• LP gas is highly EXPLOSIVE.
Flammable gas under pressure can cause a fire or explosion if
ignited.
LP gas is heavier that air and can settle in low places while
dissipating.
LP gas has a distinctive odor added to help detect potential
leaks quickly.
In any propane gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF.
If the fire is extinguished and a supply of fuel is not turned
OFF, an explosion hazard greater than the fire hazard could be created.
When exchanging LP cylinders, be sure the cylinder valve is of
the same type.
Wipe up any fuel or oil spills immediately. Ensure that no
combustible materials are left on or near the generator. Keep the area surrounding the generator clean and free from debris and keep a clearance of five (5) feet on all side to allow for proper ventilation of the generator.
2
Safety Rules
Do not insert objects through unit’s cooling slots.
• Do not operate the generator if connected electrical devices overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running.
Keep a fire extinguisher near the generator at all times.
1. National Fire Protection Association (NFPA) 70: The NATIONAL ELECTRIC CODE (NEC) available from www.nfpa.org
2. National Fire Protection Association (NFPA) 5000: BUILDING CONSTRUCTION AND SAFETY CODE available from www. nfpa.org
3. International Building Code available from www.iccsafe.org
4. Agricultural Wiring Handbook available from www.rerc.org , Rural Electricity Resource Council P.O. Box 309 Wilmington, OH 45177-0309
5. ASAE EP-364.2 Installation and Maintenance of Farm Standby Electric Power available from www.asabe.org, American Society of Agricultural & Biological Engineers 2950 Niles Road, St. Joseph, MI 49085
This list is not all inclusive. Check with the Authority Having Local Jurisdiction (AHJ) for any local codes or standards which may be applicable to your jurisdiction.
MODEL NO:
SERIAL NO:
Unit ID Location
Model Data Decal
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects
and other reproductive harm.
CALIFORNIA PROPOSITION 65 WARNING
This product contains or emits chemicals known to the
State of California to cause cancer, birth defects and
other reproductive harm.
3
General Information
Remove all packaging material. Remove the generator from carton. Remove separate accessory box.
NOTE:
Standard 20 pound LP cylinder (tank) is not included.
Check all contents. If any parts are missing or damaged, locate an authorized dealer at 1-888-436-3722.
1 - Owner’s Manual 1 - Tank Bracket 0.6 - Liter Oil SAE 10W-30 1 - Frame Foot 2 - Never-Flat Wheels  1 - Tank Shroud 1 - Oil Funnel 1 - Hardware Bag (containing the following):
– 2-Rubber Feet – 6-M8 Bolt (Long) –2-1/2” Axle Pins – 2-M8 Bolts (Short) – 2-Cotter Pins – 6-Hex Flanged M8 Nuts –2-1/2” Flat Washers
Figure 1 Accessories
The generator requires some assembly prior to using it. If problems arise when assembling the generator, please call the generator helpline at 1-888-436-3722.
The wheels are designed into the unit to greatly improve the portability of the generator.
You will need the following tools to properly install the accessory kit.
Needle Nose Pliers 10mm, 12mm, 13mm sockets Ratchet 10mm, 12mm, 13mm wrenches 5mm Allen wrench
NOTE:
The wheels are not intended for over-the-road use.
1. Refer to Figure 2 and install the Wheels as follows:
– Slide the Axle Pins through the Wheel, 1/2" Flat Washer, and Wheel
Bracket on the frame.
– Insert the Cotter Pin through the Axle Pin then bend the tabs (of the
Cotter Pins) outward to lock into place.
2. Refer to Figure 2 and install the Frame Foot and Rubber Bumpers as shown.
– Slide the Rubber Bumper studs through the Frame Foot then install
the Locking Flange Nuts. – Slide the Hex Head Bolts through the holes in the Frame Rail. – Slide the Frame Foot onto the Hex Head Bolts then install the
Locking Flange Nuts.
3. Refer to Figure 2 and install the Tank Bracket as shown.
– Remove the hex nuts from the lower panel on each side at the
rear. Push Flathead bolts back for the bracket to fit and align holes
with bolts. – Slide the long Bolts through the Tank Bracket and Cradle, then
install the Hex Nuts.
4. Install tank shroud as shown in Figure 2.
– Slide tab ends in between tubes in rear of cradle. – Insert M8 Bolts (long) through tubes and into treaded inserts.
Kit Box
4
Figure 2 Wheel & Handle Assembly
Tank Bracket Bolts,
2 per Side
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