Generac 005605-0, 005606-0, XP6500E, XP8000E User Manual
XP Professional Series
Portable Generator
Owner’s Manual
• SAFETY
• ASSEMBLY
• OPERATION
• TROUBLESHOOTING
• WARRANTY
AUTHORIZED DEALER SUPPORT:
www.generac.com
or
1-888-GENERAC
COMMERCIAL • INDUSTRIAL • RESIDENTIAL
MODELS: 005606-0 XP8000E
005605-0 XP6500E
8,000 Watt Portable Generator
6,500 Watt Portable Generator
Table of Contents
Portable Generator System
Introduction ............................................................. 1
Read this Manual Thoroughly ................................. 1
Safety Rules ........................................................... 2
Standards Index .............................................................3
Section 1 – General Information ............................. 4
1.1 Unpacking ......................................................................4
1.1.1 Accessory Box ..................................................4
1.2 Assembly .......................................................................4
1.2.1 Assembling the Wheel Kit ..................................4
1.2.2 Battery Connection ............................................4
Section 2 – Operation ............................................. 5
2.1 Know the Generator .......................................................5
2.2 Hourmeter ......................................................................6
2.3 Cord Sets and Connection Plugs ....................................6
2.3.1 120 VAC, 20 Amp, GFCI Duplex Receptacle .......6
2.3.2 120/240 VAC, 30 Amp, Receptacle ....................6
2.4 How to Use the Generator ..............................................6
2.4.1 Grounding the Generator ....................................6
2.4.2 Connecting Electrical Loads ...............................7
2.5 Don’t Overload the Generator ..........................................7
2.6 Wattage Reference Guide ...............................................7
2.7 Before Starting the Generator .........................................8
2.7.1 Adding Engine Oil ..............................................8
2.7.2 Adding Gasoline .................................................8
2.8 To Start the Engine .........................................................8
2.9 Stopping the Engine .......................................................9
2.10 Low Oil Pressure Shutdown System ...............................9
2.10.1 Initial Start-up ....................................................9
2.10.2 Sensing Low Oil Pressure ..................................9
2.10.3 Restarting ..........................................................9
2.11 Charging a Battery .........................................................9
Section 3 – Maintenance ...................................... 10
3.1 Maintenance Schedule .................................................10
3.2 Product Specifications ..................................................10
3.2.1 Generator Specifications ..................................10
3.2.2 Engine Specifications .......................................10
3.3 General Recommendations ...........................................10
3.3.1 Generator Maintenance ....................................10
3.3.2 To Clean the Generator .....................................11
3.3.3 Engine Maintenance .........................................11
3.3.4 Checking Oil Level ...........................................11
3.3.5 Changing the Oil and Oil Filter ..........................11
3.3.6 Replacing the Spark Plug .................................11
3.4 Service Air Cleaner .......................................................11
3.5 Clean Spark Arrestor Screen.........................................12
3.6 Adjusting Valve Clearance ............................................12
3.7 General .......................................................................13
3.8 Long Term Storage .......................................................13
3.9 Other Storage Tips .......................................................13
Section 4 – Battery Service .................................. 14
4.1 Battery Service (Replacement) .....................................14
Section 5 – Troubleshooting ................................. 15
5.1 Troubleshooting Guide ..................................................15
Section 6 – Warranty ............................................ 16
INTRODUCTION
Thank you for purchasing this model by Generac Power Systems,
Inc. This model is a compact, high performance, air-cooled,
engine driven generator designed to supply electrical power to
operate electrical loads where no utility power is available or in
place of utility due to a power outage.
READ THIS MANUAL THOROUGHLY
If any portion of this manual is not understood, contact the
nearest Authorized Dealer for starting, operating and servicing
procedures.
Throughout this publication, and on tags and decals affixed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert personnel to special instructions about a particular
operation that may be hazardous if performed incorrectly or
carelessly. Observe them carefully. Their definitions are as
follows:
DANGER
We also strongly recommend instructing other users to properly
start and operate the unit. This prepares them if they need to
operate the equipment in an emergency.
DANGER
Using a generator indoors WILL KILL YOU IN
MINUTES. Exhaust contains carbon monoxide, a
poison gas you cannot see or smell.
NEVER use in the home, or in partly enclosed
areas such as garages. ONLY use outdoors and
far from open windows, doors, vents, and in an
area that will not accumulate deadly exhaust
gas.
DANGER
Using a generator indoors WILL KILL YOU IN MINUTES. Exhaust contains
carbon monoxide, a poison gas you cannot see or smell.
After this heading, read instructions that, if
not strictly complied with, will result in serious
personal injury, including death and/or property
damage.
After this heading, read instructions that, if not
strictly complied with, may result in serious
personal injury and/or property damage.
After this heading, read instructions that, if not
strictly complied with, could result in damage to
equipment and/or property.
NOTE:
After this heading, read explanatory statements that require
special emphasis.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructions while performing the service are essential to preventing
accidents.
Four commonly used safety symbols accompany the DANGER,
WARNING and CAUTION blocks. The type of information each
indicates is as follows:
This symbol points out important safety
information that, if not followed, could endanger
personal safety and/or property of others.
This symbol points out potential explosion
hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical shock
hazard.
The operator is responsible for proper and safe use of the
equipment. We strongly recommend that the operator read this
manual and thoroughly understand all instructions before using
the equipment.
NEVER use in the home or in partly enclosed areas such as garages.
ONLY use outdoors and far from open windows, doors and vents.
Always disconnect the spark plug wire and
place the wire where they cannot contact the
spark plug to prevent accidental starting when
setting up, transporting, adjusting or making
repairs to the generator.
The generator produces dangerously high voltage that can •
cause extremely hazardous electrical shock. Avoid contact with
bare wires, terminals, etc. Never permit any unqualified person
to operate or service the generator.
Never handle any kind of electrical cord or device while •
standing in water, while barefoot or while hands or feet are wet.
Dangerous electrical shock will result.
The National Electric Code requires the frame and external •
electrically conductive parts of the generator be properly
connected to an approved earth ground. Local electrical codes
may also require proper grounding of the generator. Consult
with a local electrician for grounding requirements in the area.
Use a ground fault circuit interrupter in any damp or highly •
conductive area (such as metal decking or steel work).
Do not use worn, bare, frayed or otherwise damaged electrical •
cord sets with the generator.
Operate generator only on level surfaces and where it will not be •
exposed to excessive moisture, dirt, dust or corrosive vapors.
Gasoline is highly • FLAMMABLE and its vapors are EXPLOSIVE.
Do not permit smoking, open flames, sparks or heat in the
vicinity while handling gasoline. Avoid spilling gasoline on a hot
engine. Comply with all laws regulating storage and handling
of gasoline.
Never add fuel while unit is running or hot. Allow engine to cool •
entirely before adding fuel.
Do not overfill the fuel tank. Always allow room
for fuel expansion. If tank is over-filled, fuel can
overflow onto a hot engine and cause FIRE or
an EXPLOSION.
1
IMPORTANT SAFETY INSTRUCTIONS
Portable Generator System
SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near the unit's
installation site. Safety should be stressed to all operators and potential operators of this equipment.
Never store generator with fuel in tank where gasoline vapors •
might reach an open flame, spark or pilot light (as on a furnace,
water heater or clothes dryer). FIRE or EXPLOSION may
result.
Generator exhaust gases contain • DEADLY carbon monoxide gas.
This dangerous gas, if breathed in sufficient concentrations, can
cause unconsciousness or even death. Operate this equipment
only in the open air where adequate ventilation is available.
DANGER
NEVER operate the generator indoors, in a garage, near an
open window, or in an area that could accumulate exhaust
gas.
Allow at least five (5) feet, or greater, of clearance on all sides •
of generator or damage could be done to the unit. Never operate
the unit inside any room or enclosure.
Never start or stop the unit with electrical loads connected •
to receptacles AND with connected devices turned ON. Start
the engine and let it stabilize before connecting electrical
loads. Disconnect all electrical loads before shutting down the
generator.
Do not insert objects through unit's cooling slots.•
Never operate generator: • in rain; indoors or in any enclosed
compartment; if connected electrical devices overheat; if
electrical output is lost; if engine or generator sparks; if flames
or smoke are observed while unit is running; if unit vibrates
excessively.
NOTE:
This generator is equipped with a spark arrestor muffler. The
spark arrestor must be maintained in effective working order by
the owner/ operator. In the State of California, a spark arrestor
is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal
laws apply on federal lands.
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects or other reproductive harm.
This product contains or emits chemicals
known to the state of California to cause
cancer, birth defects or other reproductive harm.
WARNING
WARNING
Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this manual and with the unit. The generator can operate safely, efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or precautions.
The manufacturer cannot anticipate every possible circumstance
that might involve a hazard. The warnings in this manual, and on
tags and decals affixed to the unit are, therefore, not all inclusive.
If using a procedure, work method or operating technique that the
manufacturer does not specifically recommend, ensure that it is
safe for others. Also make sure the procedure, work method or
operating technique utilized does not render the generator unsafe.
DANGER
Despite the safe design of this generator,
operating this equipment imprudently,
neglecting its maintenance or being careless
can cause possible injury or death. Permit only
responsible and capable persons to operate or
maintain this equipment.
Potentially lethal voltages are generated by
these machines. Ensure all steps are taken to
render the machine safe before attempting to
work on the generator.
Parts of the generator are rotating and/or hot
during operation. Exercise care near running
generators. Do not touch hot surfaces such as
the muffler. Severe burns can occur on contact.
Allow generator to cool before touching.
GENERAL HAZARDS
Never operate in an enclosed area or indoors.•
For safety reasons, the manufacturer recommends that the •
maintenance of this equipment is carried out by an Authorized
Dealer.
The engine exhaust fumes contain carbon monoxide, which •
can be DEADLY. This dangerous gas, if breathed in sufficient
concentrations, can cause unconsciousness or even death. This
exhaust system must be properly maintained. Do nothing that
might render the exhaust system unsafe or in noncompliance
with any local codes and/or standards.
Keep hands, feet, clothing, etc., away from drive belts, fans, •
and other moving or hot parts. Never remove any fan guard
while the unit is operating.
Adequate, unobstructed flow of cooling and ventilating air •
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operation of the
generator. The generator MUST be operated outdoors.
2
IMPORTANT SAFETY INSTRUCTIONS
Portable Generator System
When working on this equipment, remain alert at all times. Never •
work on the equipment when physically or mentally fatigued.
Inspect the generator regularly, and contact the nearest •
Authorized Dealer for parts needing repair or replacement.
Before performing any maintenance on the generator, disconnect •
its battery cables to prevent accidental start up. Disconnect the
cable from the battery post indicated by a NEGATIVE, NEG or
(–) first. Reconnect that cable last.
Never use the generator or any of its parts as a step. Stepping •
on the unit can stress and break parts, and may result in
dangerous operating conditions from leaking exhaust gases,
fuel leakage, oil leakage, etc.
Do NOT operate generator in the rain.•
ELECTRICAL HAZARDS
All generators covered by this manual produce dangerous •
electrical voltages and can cause fatal electrical shock. Utility
power delivers extremely high and dangerous voltages as does
the generator when it is in operation. Avoid contact with bare
wires, terminals, connections, etc., while the unit is running.
Ensure all appropriate covers, guards and barriers are in place
before operating the generator. If work must be done around
an operating unit, stand on an insulated, dry surface to reduce
shock hazard.
Do not handle any kind of electrical device while standing •
in water, while barefoot, or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
The National Electrical Code (NEC) requires the frame and •
external electrically conductive parts of the generator to be
connected to an approved earth ground. Local electrical codes
also may require proper grounding of the generator electrical
system.
In case of accident caused by electric shock, immediately shut •
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECT CONTACT WITH THE VICTIM. Use a non-conducting
implement, such as a rope or board, to free the victim from the
live conductor. If the victim is unconscious, apply first aid and
get immediate medical help.
Never wear jewelry when working on this equipment. Jewelry •
can conduct electricity resulting in electric shock, or may get
caught in moving components causing injury.
FIRE HAZARDS
For fire safety, the generator must be operated and maintained •
properly. Operation must always comply with applicable codes,
standards, laws and regulations. Adhere strictly to local,
state and national electrical and building codes. Comply with
regulations the Occupational Safety and Health Administration
(OSHA) has established. Also, ensure that the generator is
operated in accordance with the manufacturer’s instructions
and recommendations. Do not alter the construction of the
generator or change controls which might create an unsafe
operating condition.
Keep a fire extinguisher near the generator at all times. •
Extinguishers rated “ABC” by the National Fire Protection
Association are appropriate for use on the standby electric
system. Keep the extinguisher properly charged and be familiar
with its use. If there are any questions pertaining to fire
extinguishers, consult the local fire department.
Gasoline is extremely FLAMMABLE. Never add fuel while unit is •
running or hot. Allow engine/unit to cool entirely before adding
fuel. Do not over fill fuel tank. Allow room for fuel expansion.
Wipe up fuel spills immediately. If tank is overfilled, fuel can
overflow onto a hot engine and cause FIRE. Never fill fuel tank
indoors.
EXPLOSION HAZARDS
Do not smoke around the generator. Wipe up any fuel or oil spills •
immediately. Ensure that no combustible materials are left on or
near the generator, as FIRE or EXPLOSION may result. Keep the
area surrounding the generator clean and free from debris.
Gasoline is extremely EXPLOSIVE. •
STANDARDS INDEX
In the absence of pertinent standards, codes, regulations and laws,
the published information listed below may be used as a guideline
for operation of this equipment. Always reference the latest revision
available for the standards listed.
1. NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC
CODE.
2. Article X, NATIONAL BUILDING CODE, available from the
American Insurance Association, 85 John Street, New York,
N.Y. 10038.
3. AGRICULTURAL WIRING HANDBOOK, available from the Food
and Energy Council, 909 University Avenue, Columbia, MO
65201.
4. ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
FARM STANDBY ELECTRICAL SYSTEMS, available from the
American Society of Agricultural Engineers, 2950 Niles Road,
St. Joseph, MI 49085.
5. NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS
CODE.
3
Section 1 – General Information
Portable Generator System
1.1 UNPACKING
Remove all packaging material.•
Remove separate accessory box.•
Remove carton off the generator.•
1.1.1 ACCESSORY BOX
Check all contents (Figure 1). If any parts are missing or damaged
locate an authorized dealer at 1-888-436-3722.
Contents include:
Wheel Axle • Oil Funnel•
2 – Washers • 2 – Wheels•
2 – Cotter Pins • Extension Cord•
Spark Plug • 12 Volt Adaptor Plug Charger•
Air Filter • Spark Plug Wrench•
Oil Filte • Shop Towel•
1 oz. Pouch of Stabil•
Bottles
®
• 2 – 1 Quart SAE 30 Oil
Figure 1 – Accessory Boxes
Open end of accessory box to remove contents.•
Slide the axle through the holes on the axle brackets.•
Slide one wheel with flat washer to the outside.•
Insert retaining pin and using pliers, bend out the ends to •
prevent the pins from falling out of the axle. Repeat for other
side.
Lift the engine side of the generator to pull out the insert.•
Figure 2 – Wheel Assembly
Flat Washer
Cotter Pin
Axle
Wheel
1.2.2 BATTERY CONNECTION
NOTE:
The battery shipped with the generator has been fully charged.
A battery may loose some of it's charge when not in use for
prolonged periods of time.
This wire was deliberately left detached for shipping. To operate
unit, attach this wire to terminal on starter motor as shown. Do not
overtighten. See Figure 3.
1.2 ASSEMBLY
Read entire Owner's Manual before attempting to assemble or
operate the generator. The generator requires some assembly
prior to using it. If problems arise when assembling the generator,
please call the Generator Helpline at 1-888-436-3722.
1.2.1 ASSEMBLING THE WHEEL KIT
The wheel kit is designed to greatly improve the portability of the
generator. A pair of pliers is needed for assembling the wheel kit.
NOTE:
The wheel kit is not intended for over-the-road use.
Refer to Figure 2 and install the wheel kit as follows:•
Generator will be resting on an accessory box after box is cut •
back.
4
Figure 3 - Battery Connections
Starter Wire
(RED to Contactor)
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