Generac SVP5000 User Manual

Model No. 97193 (5,000 Watt AC Generator) Manual No. B4468 Revision 3 (7/11/2000)
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SVP5000
Portable Generator Owner’s Manual
DANGER! This generator is designed for outdoor use only. Never use this generator inside any building
or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide poisoning, fire and/or an explosion may result. No user performed modifications, including venting of
exhaust and/or cooling ventilation, will eliminate the danger. Always have at least two feet of clearance on all sides of the generator even while operating the unit outdoors.
DANGER! You must isolate the generator from the electric utility by opening the electrical systems main
circuit breaker or main switch if this unit is used for backup power. Failure to isolate the generator from
the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy.
The Emission Control System for this generator is warranted for standards set by the
Environmental Protection Agency. For warranty information refer to the engine owners manual.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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EQUIPMENT DESCRIPTION
This generator is an engine-driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. This manual contains information for a generator that operates 120 and/or 240 Volt, single phase, 60 Hz devices that require up to 5,000 watts (5.0 kW) of power that pull up to 41.7 Amps at 120 Volts or
20.8 Amps at 240 Volts.
CAUTION! Do Not exceed the generators
wattage/amperage capacity. Add up the rated watts of all devices you are connecting to generator receptacles at one time. This total should not be greater than 5,000 watts. In most cases rated watts of the electrical device can be found on the device nameplate. If the device nameplate gives only volts and amps, multiply volts times amps to obtain watts (volts X amps = watts).
The SVP5000 generator has the following features:  120/240 Volt AC, 20 Amp locking receptacle.  120 Volt AC, 30 Amp locking receptacle.  120 Volt, 20 Amp duplex receptacle.  Low Oil Shutdown: Automatically shuts down the
engine if oil drops below safe operation level.  Five gallon overhead fuel tank.  The generators revolving field is driven at about
3600 rpm by a Briggs & Stratton 10HP engine.
DANGER! Do Not tamper with engine
governed speed. High operating speeds are dangerous and increase risk of personal injury or damage to equipment. The generator supplies correct rated frequency and voltage only when running at proper governed speed. Incorrect frequency and/or voltage can damage some connected electrical loads. Operating at excessively low speeds imposes a heavy load at such reduced speeds, when adequate engine power is not available, and may shorten engine life.
SAFETY RULES
This generator set was designed and manufactured for specific applications. Do Not attempt to modify the unit or use it for any application it was not designed for. If you have any questions about your generators application, ask your dealer or consult the factory.
The manufacturer could not possibly anticipate every circumstance that might involve a hazard. For that reason warnings in the Manual and warnings on tags or decals affixed to the unit are not all-inclusive. If you intend to handle, operate or service the unit by a procedure or method not specifically recommended by the manufacturer, first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others.
Read this manual carefully and become familiar with your generator set. Know its applications, its limitations and any hazards involved.
 The generator produces a very powerful voltage that
can cause extremely dangerous electrical shock. Avoid contact with bare wires, terminals, etc. Never permit an unqualified person to operate or service the generator.
Never handle any kind of electrical cord or device
while standing in water, while barefoot or while hands or feet are wet. Dangerous electrical shock may result.
 The National Electric Code requires the frame and
external electrically conductive parts of the generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the generator. Consult with a local electrician for grounding requirements in your area.
 Use a ground fault circuit interrupter in any damp or
highly conductive area (such as metal decking or steel work).
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WARNING:
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Do Not use worn, bare, frayed or otherwise
damaged electrical cord sets with the generator.
Using a defective cord set may result in electrical
shock or damage to equipment and/or property.  Operate unit only on level surfaces and where it will
not be exposed to excessive moisture, dirt, dust or
corrosive vapors.  Gasoline is highly FLAMMABLE and its vapors are
EXPLOSIVE. Do Not permit smoking, open flames,
sparks or heat in the vicinity while handling gasoline.
Avoid spilling gasoline on a hot engine. Comply with
all laws regulating storage and handling of gasoline.  Do Not overfill the fuel tank. Always allow room for
fuel expansion. If tank is overfilled, fuel can overflow
onto a hot engine and cause FIRE or EXPLOSION.  Never store a generator with fuel in the tank where
gasoline vapors might reach an open flame, spark or
pilot light (as on a furnace, water heater, clothes
dryer). FIRE or an EXPLOSION may result.  Generator exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, if breathed in
sufficient concentrations, can cause
unconsciousness or even death. Operate this
equipment only in the open air where adequate
ventilation is available.  The unit requires an adequate flow of cooling air for
its continued proper operation. Never operate the
unit inside any room or enclosure where the free
flow of cooling air into and out of the unit might be
obstructed. Allow at least 2 feet of clearance on all
sides of generator or you could damage the unit.
Read Cold Weather Operation on page 7.  Never start or stop the engine-generator with
electrical loads connected to receptacles with the
connected devices turned ON. Start the engine and
let it stabilize before connecting any electrical loads.
Disconnect all electrical loads before shutting down
the generator.  Do Not insert any object through cooling slots of the
engine-generator. You could damage the unit or
injure yourself.
 Never operate the generator:
in rain; in any enclosed compartment; when connected electrical devices overheat; if electrical output is lost; if engine or generator sparks; if flame or smoke is observed while unit is running; if unit vibrates excessively.
GROUNDING THE
GENERATOR
The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a GROUNDING WING NUT is provided on the generator end (Figure 1).
Generally, connecting a No. 12 AWG (American Wire Gauge) stranded copper wire to the grounding wing nut and to an earth-driven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. Be careful to keep the grounding wire attached after connecting the stranded copper wire. However, local codes may vary widely. Consult with a local electrician for grounding requirements in your area.
Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.
Figure 1  Grounding Wing Nut
Grounding Wing Nut
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120 Volt AC, 20 Amp Duplex Receptacle  May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
120 Volt AC, 30 Amp Receptacle  May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
120/240 Volt AC, 20 Amp Receptacle  May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
Circuit Breakers (AC)  Each receptacle is provided with a circuit breaker to protect the generator against electrical overload. Breakers are "push to reset" type.
Fuel Shut Off  Controls fuel supply to engine. Fuel Tank  Capacity of 5 U.S. gallons (19 liters). Grounding Wing Nut  Provides a tie-point for
connecting the generator frame to earth ground. Oil Fill  Fill engine with oil here. See page 5 for oil
requirements.
KNOW YOUR GENERATOR
Read this owners manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Circuit Breakers (AC)
Fuel Tank
120 Volt AC, 30 Amp Receptacle
120/240 Volt AC, 20 Amp Receptacle
120 Volt AC, 20 Amp Duplex Receptacles
Grounding Wing Nut
Fuel ShutOff Valve
Oil Fill
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BEFORE STARTING THE
ENGINE
Add Oil
WARNING! Any attempt to crank or start the
engine before it has been properly filled with the recommended oil may result in an engine failure.
To fill your engine with oil:
 Place generator on a level surface.  Clean area around oil fill and remove oil fill cap.  Select the oil's viscosity grade and fill engine with oil
following the instructions given in the engine owners
manual. Do Not overfill!
 Install oil fill cap. NOTE: The generators revolving field rides on a pre-
lubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.
Add Gasoline
DANGER! Explosion Hazard! Never fill fuel
tank indoors. Never fill fuel tank when engine is running or hot. Do Not light a cigarette or smoke when filling the fuel tank.
WARNING! Do Not overfill the fuel tank.
Always allow room for fuel expansion.
 Use regular UNLEADED gasoline with the
Generator engine. Do Not use premium gasoline. Do Not mix oil with gasoline.
 Clean area around fuel fill cap, remove cap.  Add unleaded regular gasoline, slowly to fuel tank.
Be careful not to overfill. Allow about 1/2" of tank space for fuel expansion (Figure 2).
 Install fuel cap and wipe up any spilled gasoline. IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See Storage on page 10. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Figure 2  Fill Tank with Fuel
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