Generac SE10000 User Manual

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Model No. 13390 (10000 Watt AC Generator) Manual No. B4472 Revision 2 (8/17/1999)
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Questions?
Before taking your unit
back to the store,
helpline at
1-800-270-1408
M-F 8-5 CT
Portable Generator Owner’s Manual
DANGER! This generator is designed for outdoor use only. Never use this generator inside any building
or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide poisoning, fire and/or an explosion may result. No user performed modifications, including venting of
exhaust and/or cooling ventilation, will eliminate the danger. Always have at least two feet of clearance on all sides of the generator even while operating the unit outdoors.
DANGER! You must isolate the generator from the electric utility by opening the electrical systems
main circuit breaker or main switch if this unit is used for backup power. Failure to isolate the generator
from the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy.
The Emission Control System for this generator is warranted for standards set by the
Environmental Protection Agency. For warranty information refer to the engine Owners manual.
SE10000
GENERAC
The Reliable Ones
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EQUIPMENT DESCRIPTION
This generator is an engine-driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliance, tool and motor loads. This manual contains information for a generator that operates 120 and/or 240 Volt, single phase, 60Hz devices that require up to 10,000 watts (10.0 kW) of power that pull up to 83.3 Amps at 120 Volts or
41.6 Amps at 240 Volts.
CAUTION! Do not exceed the generators
wattage/amperage capacity. Add up the rated watts of all devices you are connecting to generator receptacles at one time. This total should not be greater than 10,000 watts for this generator. See Dont Overload the Generator on page 11.
Every effort has been expended to make sure that the information in this manual is both accurate and current. However, Generac reserves the right to change, alter or otherwise improve the product at any time without prior notice.
DANGER! Do not tamper with engine
governed speed. High operating speeds are dangerous and increase the risk of personal injury or damage to equipment. The generator supplies correctly rated frequency and voltage only when running at proper governed speed. Incorrect frequency and/or voltage can damage some connected electrical loads. Operating at excessively low speeds imposes a heavy load and, when adequate engine power is not available, may shorten engine life.
SAFETY RULES
This generator set was designed and manufactured for specific applications. Do not attempt to modify the unit or use it for any application it was not designed for. If you have any questions about your generators application, ask your dealer or consult the factory.
The manufacturer could not possibly anticipate every circumstance that might involve a hazard. For that reason, warnings in the manual and warnings on tags or decals affixed to the unit are not allinclusive. If you intend to handle, operate or service the unit by a procedure or method not specifically recommended by the manufacturer, first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others.
Read this manual carefully and become familiar with your generator set. Know its applications, its limitations, and any hazards involved.
DANGER! You must isolate the generator
from the electric utility by opening the electrical systems main circuit breaker or main switch if this unit is used for backup power. Failure to
isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator.
DANGER! Generator exhaust gases
contain DEADLY carbon monoxide gas.
Carbon monoxide, if breathed in sufficient concentrations can cause unconsciousness or death. Operate this equipment outdoors where adequate ventilation is available.
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other
reproductive harm.
WARNING:
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 The generator produces a very powerful voltage that
can cause serious injury or death by electrocution. Never touch bare wires or receptacles. Never permit a child or any unqualified person to operate the generator.
 Never handle any kind of electrical cord or device
while standing in water, while barefoot or while hands or feet are wet.
 Use a ground fault circuit interrupter (GFCI) in any
damp or highly conductive area (such as metal decking or steel work).
 Never use worn, bare, frayed or otherwise damaged
electrical cords with the generator.
Gasoline is highly FLAMMABLE and its vapors
are EXPLOSIVE. Never allow smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot
engine. Comply with all laws regulating storage and handling of gasoline.
 Do not overfill the fuel tank. Allow room for fuel
expansion. If tank is overfilled, fuel can overflow
onto a hot engine and cause a FIRE or an EXPLOSION.
 Never store a generator with fuel in the tank where
gasoline vapors might reach an open flame, spark or pilot light (as on a furnace, water heater, clothes dryer). FIRE or an EXPLOSION may result.
 Do not insert any object through cooling slots of the
engine. You could damage the unit or injure yourself.
 The unit requires an adequate flow of cooling air for
its continued proper operation. Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be obstructed. Allow at least 3 feet of clearance on all sides of generator or you could damage the unit.
Never operate the generator:
in rain; in any enclosed compartment; if connected electrical devices overheat; if electrical output is lost; if engine or generator sparks; if flame or smoke is observed while unit is running; if unit vibrates excessively.
GROUNDING THE GENERATOR
The National Electric Code requires the frame and external electrically conductive parts of the generator be properly connected to approved earth ground. Local electrical codes may also require proper grounding of the unit. For this purpose, a grounding wing nut (Figure 1) is provided on the cradle.
Generally, connecting a No. 12 AWG (American Wire Gauge) stranded copper wire to the grounding wing nut and to an earth-driven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. However, local codes may vary widely. Consult with a local electrician for grounding requirements in your area. Be sure to keep the ground wire attached while you connect the electrode.
Properly grounding the generator helps prevent electrical shock if ground fault conditions exists in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.
Figure 1  Location of Grounding Wing Nut
Grounding Wing Nut
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Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.
If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-270-1408.
IMPORTANT: Any attempt to run the engine before it
has been serviced with the recommended oil will result in an engine failure.
REMOVE GENERATOR FROM CARTON
 Set the palleted carton on a rigid flat surface.  Carefully cut bands around the shipping carton.  Lift carton off the generator.  Remove all packing material, carton fillers, etc.  Remove the generator from the shipping pallet.
CARTON CONTENTS
Check all contents. If any parts are missing or damaged, call the generator helpline at 1-800-270-1408. Contents include:
 10,000 watt generator  Generator owners manual  Engine owners manual  2 Bottles of SAE 30 engine oil (28 oz.)  Oil fill spout  125 Volt, 30 Amp plug  125 Volt, 20 Amp plug  120/240 Volt, 30 Amp plug  Wheel kit
CHECK BATTERY / ATTACH NEGATIVE BATTERY WIRE
The battery on the generator is fully charged, sealed and pre-installed except for the negative (black) battery cable.
To install:
 Remove nut on the negative battery terminal.  Slide the negative battery cable over the screw on
the terminal (Figure 2).
 Reattach nut and tighten.  Ensure the connections to the battery and generator
are tight and secure.
Figure 2  Negative Battery Connection
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WHEEL KIT INSTALLATION
You will need a 13mm metric box, open end or socket wrench to install this kit.
Install Wheel Kit as follows: (Figure 3)
1. Place the bottom of the generator cradle on a flat, even surface. It may help to raise the cradle on temporary blocks.
2. Slide axle through both axle mounting brackets on cradle frame.
3. Slide spacer over each end of axle.
4. Install the wheel. Secure wheel on axle with retaining pin and washer. Be sure to install the wheel with the raised hub inboard.
5. Install other wheel in the same manner.
6. Secure the vibration mount on the support leg with lock nut, washer, and 30mm capscrew. Fasten the support leg to the bottom of the generator cradle, using 20mm capscrews, lock washers and flat washers.
7. Position the handle below the muffler bracket on the engine side of the generator. Attach the handle with 45mm capscrews and lock nuts.
8 Recheck all nuts to make sure they are tight and
secure. Remove the temporary blocks.
Figure 3  Wheel Kit
Handle
45mm Capscrew
M8 Flat Washer
Vibration Mount
Retaining Pin
Washer
Support Leg
Flat Washer
Lock Washer
Locking Nut
Locking Nut
20mm Capscrew
Wheel
Spacer
Axle
30mm Capscrew
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KNOW YOUR GENERATOR
Read this owners manual and safety rules before operating your generator.
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
120 Volt AC, 20 Amp Duplex Receptacle  Each supplies electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
120 Volt AC, 20 Amp Locking Receptacle  Supplies electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
120 Volt AC, 30 Amp Locking Receptacle  Supplies electrical power for the operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle  Supplies electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
120/240 Volt AC, 50 Amp Receptacle  Supplies electrical power for the operation of 120/240 Volt AC, 50 Amp, single phase, 60 Hz welder or motor loads.
Air Filter  Filters intake air as it is drawn into the engine.
Choke  Used to start a cold engine. Circuit Breakers (AC)  Each receptacle is provided
with a circuit breaker to protect the generator against electrical overload. Breakers are "push to reset" type.
Fuel ShutOff Valve  Always have the fuel shut-off valve closed when engine is not running.
Fuel Tank  Tank holds 10 U.S. gallons of unleaded gasoline.
Key Switch  Used to start engine. Always have key switch in the Stop position when not in use.
Oil Filter  Filters engine oil to prolong engine life.
Fuel Tank
Air Filter (on top of engine)
Circuit Breakers (AC)
120/240 Volt AC, 50 Amp Receptacle
120/240 Volt AC, 30 Amp Locking Receptacle
120 Volt AC, 20 Amp Locking Receptacle
120 Volt AC, 30 Amp Locking Receptacle
120 Volt AC, 20 Amp Duplex Receptacle
Oil Filter
Choke
Key Switch
Fuel Shut Off Valve
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BEFORE STARTING THE GENERATOR
Add Engine Oil
For your convenience, an oil filler spout has been supplied with your generator. This cap fits over a standard bottle of oil and allows for easy access to the oil fill.
See engine owners manual for oil recommendations and fill instructions.
Add Gasoline
DANGER! NEVER fill fuel tank indoors.
NEVER fill fuel tank when engine is running or hot. DO NOT light a cigarette or smoke when filling the fuel tank.
DANGER! Do not overfill the fuel tank. Always
leave room for expansion.
 Use regular UNLEADED gasoline in the generator.
DO NOT use premium gasoline. DO NOT mix oil
with gasoline. DO NOT overfill the gas tank.  Clean area around fuel fill cap; remove cap.  Fill fuel tank with clean, fresh, unleaded gasoline.
Be careful not to overfill. Allow 1/2" of tank space for
fuel expansion (Figure 4).
 Install fuel cap and wipe up any spilled gasoline. IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol­blended fuels (called gasohol, ethanol or methanol)
can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See Storage on page 12. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START THE ENGINE
WARNING! Never start or stop engine with
electrical devices plugged into the panel receptacles and turned on. You could damage both the generator and the electrical devices.
 Unplug all electrical loads from units receptacles
before starting the engine.  Make sure the unit is in a level position.  Open the fuel shutoff valve (Figure 5).
 Pull the choke knob to close. If the engine is warm,
or the ambient temperature is high, pull the choke
knob halfway, or keep it fully open (Figure 6).
Figure 4  Fuel Expansion Space
Figure 5  Fuel Shutoff Valve
Figure 6  Choke Knob
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DANGER! Engine exhaust contains carbon
monoxide, a colorless and odorless gas which causes unconsciousness and death. Never
run engine indoors or in poorly ventilated areas.
DANGER! Burn hazard. Temperature of
muffler and nearby areas may exceed 150°F (65°C). Do not touch these areas on the generator.
 Turn key switch to the Start position (Figure 7).
IMPORTANT: Do not operate the electric starter continuously for more than 5 seconds, even if the engine does not start. Extended cranking can damage the starter motor.
NOTE: If the engine fails to start, set the key to the Run position and wait for about 10 seconds before
retrying. IMPORTANT: Never turn the key switch to the Start
position while the engine is running. You could damage the starter motor.
 When the engine starts, gradually open choke by
pushing the choke knob in and keep it fully opened while running.
IMPORTANT! Do not overload the generator! Do not overload individual panel receptacles! These
outlets are protected against overload with push-to­reset-type circuit breakers. If amperage rating of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lost. Read Dont Overload the Generator on page 11 carefully.
If the Engine Will Not Start
Refer to the engine owners manual.
STOPPING THE ENGINE
 Remove all electrical loads connected to units
receptacles. Never start or stop engine with
devices plugged in and turned on.
 Let engine run at no-load for 30 seconds to stabilize
the units internal temperatures.  Turn the key switch to the Stop position.  Close the fuel valve.
STOPPING THE ENGINE WITH THE FUEL VALVE
This procedure eliminates fuel from the carburetor. Use this method to stop the generator if you plan to store the generator over a long period. Fuel will clog the internal passages of carburetor if allowed to remain for an extended period.
 Unplug all electrical loads connected to the units
receptacles. Never start or stop engine with
devices plugged in and turned on.
 Let engine run at no-load for 30 seconds to stabilize
the internal temperatures of engine and generator.  Close the fuel valve while the engine is running and
wait until the engine stops.  Set the key switch to the Stop position after the
engine quits.
Figure 7  Key Switch
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