Generac QT04854GNAC, QT04854GNAX, QT04854JNAX, QT04854ANAC User Manual

GENERAC® QUIETSOURCE® SERIES
STANDBY GENERATORS
48 kW
Liquid-Cooled Engine Generator Sets
INCLUDES:
• Generac Naturally Aspirated Gaseous Fueled 5.4L Engine
• Two Line LCD Tri-lingual Digital Nexus™ Controller
• Isochronous Electronic Governor
• Sound Attenuated Enclosure
• Closed Coolant Recovery System
• Smart Battery Charger
• UV/Ozone Resistant Hoses
• ±1% Voltage Regulation
• Natural Gas or LP Operation
• 2 Year Limited Warranty
• UL 2200 Listed
Standby Power Rating
Model QT048 (Gray) - 48 kW 60Hz
Meets EPA Emission Regulations
CA/MA Emissions Compliant with Optional Catalyst
FEATURES
¡ INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of
GENERAC’S success in “IMPROVING POWER BY DESIGN.” But it doesn’t stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide superior performance.
PROTOTYPE TESTED NEMA MG1-22 EVALUATION
SYSTEM TORSIONAL TESTED MOTOR STARTING ABILITY
¡ SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION.
This state-of-the-art power maximizing regulation system is standard on all Generac models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-matching the surge loads to the engine. An unequalled ±1% voltage regulation.
¡ SINGLE SOURCE SERVICE RESPONSE from Generac’s extensive dealer
network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component.
¡ GENERAC TRANSFER SWITCHES. Long life and reliability are
synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is that the GENERAC product line includes its own transfer systems and controls for total system compatibility.
Application & Engineering Data
QT048
GENERATOR SPECIFICATIONS
TYPE Synchronous
ROTOR INSULATION Class F
STATOR INSULATION Class H
TELEPHONE INTERFERENCE FACTOR (TIF) <50
ALTERNATOR OUTPUT LEADS 1-PHASE ALTERNATOR OUTPUT LEADS 3-PHASE
BEARINGS Sealed Ball
COUPLING Flexible Disc
LOAD CAPACITY (STANDBY RATING) 48 kW
EXCITATION SYSTEM Direct
4 wire 6 wire
VOLTAGE REGULATION
TYPE Electronic
SENSING Single Phase
REGULATION ± 1%
GENERATOR FEATURES
Revolving field heavy duty generator Directly connected to the engine Operating temperature rise 120 °C above at 40 °C ambient Insulation is Class F rated at 145 °C rise at 25 °C ambient All models are fully prototyped tested
ENCLOSURE FEATURES
Aluminum weather
protective enclosure
Enclosed critical grade
muffler
Small, compact,
attractive
SAE Sound attenuated enclosure ensures quiet
Ensures protection against mother nature. Electrostatically applied textured epoxy paint for added durability.
Quiet, critical grade muffler is mounted inside the unit to prevent injuries.
Makes for an easy, eye appealing installation.
operation.
ENGINE SPECIFICATIONS
MAKE Generac
MODEL V8
CYLINDERS 8
DISPLACEMENT 5.4 Liter
BORE 3.55
STROKE 4.17
COMPRESSION RATIO 9:1
INTAKE AIR SYSTEM Naturally Aspirated
LIFTER TYPE Roller, Hydraulic
GOVERNOR SPECIFICATIONS
TYPE Electronic
FREQUENCY REGULATION Isochronous
STEADY STATE REGULATION ± 0.25%
ENGINE LUBRICATION SYSTEM
OIL PUMP Gear
OIL FILTER Full flow spin-on cartridge
CRANKCASE CAPACITY 6.5 Quarts
ENGINE COOLING SYSTEM
TYPE Pressurized Closed
FAN SPEED 1954
FAN DIAMETER 22 inches
FAN MODE Puller
FUEL SYSTEM
FUEL TYPE Natural gas, propane vapor
CARBURETOR Down Draft
SECONDARY FUEL REGULATOR Standard
FUEL SHUT OFF SOLENOID Standard
OPERATING FUEL PRESSURE 5” - 14” H2O
ELECTRICAL SYSTEM
BATTERY CHARGE ALTERNATOR 12V 30 Amp
STATIC BATTERY CHARGER 2 Amp
RECOMMENDED BATTERY Group 24F, 525CCA
SYSTEM VOLTAGE 12 Volts
Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with BS5514, ISO3046 and DIN6271). (All ratings in accordance with BS5514, ISO3046, ISO8528, SAE J1349 and DIN6271).
Generac® QuietSource® Series Standby Generator - 48 kW
OPERATING DATA
KW RATING (LP/NG) 48/48
ENGINE SIZE 5.4 Liter
GENERATOR OUTPUT VOLTAGE/KW - 60Hz kW LP AMP CB Size
120/240V, 1-phase, 1.0 pf 120/208V, 3-phase, 0.8 pf 120/240V, 3-phase, 0.8 pf 277/480V, 3-phase, 0.8 pf
ENGINE FUEL CONSUMPTION (Natural Gas) (Propane)
Exercise cycle 25% of rated load 50% of rated load 75% of rated load 100% of rated load*
For Btu content, multiply ft3/hr x 2520 (LP) or ft3/hr x 1000 (NG)
ENGINE COOLING
48 48 48 48
Natural Gas
(ft3/hr.)
95 204 392 547 756
200 166 144
72
200 175 150
80
Propane
(gal/hr.) cu ft/hr
2.0 38
2.16 82
4.14 157
5.8 220
7.96 302
®
Air flow (inlet air including alternator and combustion air) ft3/min. System coolant capacity US gal. Heat rejection to coolant BTU/hr. Max. operating air temp. on radiator °C (°F) Max. ambient temperature °C (°F)
186,000 60 (150) 50 (140)
COMBUSTION AIR REQUIREMENTS
Flow at rated power 60 Hz cfm 163
SOUND EMISSIONS IN DBA
Exercising at 7 meters Normal operation at 7 meters
EXHAUST
Exhaust flow at rated output 60 Hz cfm Exhaust temp. at muffler outlet °F
ENGINE PARAMETERS
Rated synchronous RPM 60 Hz 1800
POWER ADJUSTMENT FOR AMBIENT CONDITIONS
Temperature Deration
3% for every 10 °C above - °C
1.65% for every 10 °F above - °F
Altitude Deration
1% for every 100 m above - m
3% for every 1000 ft. above - ft.
4350
3.0
63 68
414
1025
25 77
183 600
* Refer to "Emissions Data Sheets" for maximum fuel flow for EPA and SCAQMD permitting purposes.
RATING: All three phases units are rated at 0.8 power factor. All single phase units are rated at 1.0 power factor. STANDBY RATING: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO-3046-1. Design and specifications are subject to change without notice. KW rating is based on LPG Fuel and may derate with natural gas.
INTERCONNECTIONS
QT048
NEXUS™ CONTROL FEATURES
2-Line Plain Text LCD Display Simple user interface for ease of operation Mode Switch
-Auto
-Off Stops unit. Power is removed. Control and charger still operate.
-Manual/Test (start) Start with starter control, unit stays on. If utility fails, transfer to load takes place. Programmable start delay between 10-30 seconds Standard Engine Start Sequence Cyclic cranking: 16 sec. on, 7 rest (90 sec. maximum duration) Engine Warm-up 5 seconds Engine Cool-Down 1 minute Starter Lock-out Starter cannot re-engage until 5 sec. after engine has stopped. Smart Battery Charger Standard Automatic Voltage Regulation with Over and Under Voltage Protection Standard Automatic Low Oil Pressure Shutdown Standard Overspeed Shutdown Standard, 72Hz High Temperature Shutdown Standard Overcrank Protection Standard Safety Fused Standard Failure to Transfer Protection Standard Low Battery Protection Standard 50 Event Run Log Standard Future Set Capable Exerciser Standard Incorrect Wiring Protection Standard Internal Fault Protection Standard Common External Fault Capability Standard Governor Failure Protection Standard
*Single and three phase connections may vary , refer to the owner’s manual for specific connection information.
Automatic Start on Utility failure. 7 day exerciser
INSTALLATION LAYOUT QT048
BOTH DOORS
BOTH DOORS
SEE NOTE 6
SEE NOTE 6
THRU LEFT DOOR
THRU RIGHT DOOR
THRU LEFT DOOR
THRU RIGHT DOOR
THRU LEFT DOOR
THRU RIGHT DOOR
OIL FILL CAP
OIL DIP STICK
OIL FILTER
SERVICE ITEM
SERVICE ITEM ACCESSIBILITY CHART
BATTERY 12 VOLT 24F
OIL DRAIN HOSE
RADIATOR DRAIN HOSE
[4"]
TYP
100
LOW VOLTAGE
525 COLD CRANKING AMPS
- +
[31.3"]
793.8
COUPLING
NATURAL GAS
LINE CONNECTION
3/4" NPT FEMALE
SPARK PLUGS
MUFFLER
FAN BELT
BATTERY
AIR CLEANER ELEMENT
REFERENCE OWNERS MANUAL FOR PERIODIC
REPLACEMENT PART LISTINGS
AREA ONLY
AREA
STUB-UP
LOOSENTIGHTEN
SEE NOTE 4
91.4
102
[3.59"]
[4"]
58.5
[2.3"]
195.2 [7.69"]
[15"]
381
VISE ACTION LATCH,
TOP VIEW
1750 [68.9"] TYP
ONE PER DOOR, ONE LIFT-OFF
DOOR PER SIDE OF GENERATOR
850 [33.5"]
CONTROL PANEL
ENCLOSED WITHIN
BATTERY CHARGER IS
DOOR TYP
1139 [44.84"]
1950 [76.77"]
[45.1"]
1145.5
884
[34.8"]
SEE NOTE 4
FRONT COVER
LOUVERS
AIR INLET
TYP
DOOR
[6"]
152.5
SEE NOTE 3
CIRCUIT BREAKER
MIN.
REAR VIEW
LIFTING PROVISION
(4) PLACES, SEE NOTE 5 AND
CENTER OF GRAVITY DIMENSIONS
FIELD CUT HOLE FOR OUTSIDE CONDUIT
CONNECTION ONLY, SEE NOTE 4A
AREA
STUB-UP
670 [26.38"]
LEFT SIDE VIEW
SHIPPING
WEIGHT (SKID
WEIGHT
WEIGHT DATA
(WOODEN SHIPPING
WEIGHT
TO RADIATOR FILL CAP
REMOVE COVER FOR ACCESS
KG [LBS]
732 [1614]
AND GENSET)
KG [LBS]
44 [98]
CRATE/SKID)
KG [LBS]
688 [1516]
(GENSET ONLY)
822
[32.36"]
(88.8") LONG.REFERENCE INSTALLATION GUIDE SUPPLIED WITH UNIT
NOTES:
1) MINIMUM RECOMMENDED CONCRETE PAD SIZE:1155 (45.5") WIDE X 2255
TYP
STATE AND LOCAL CODES FOR MINIMUM DISTANCES FROM OTHER STRUCTURES.
AND SERVICING. THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH CURRENT
APPLICABLE NFPA 37 AND NFPA 70 STANDARDS AS WELL AS ANY OTHER FEDERAL,
FOR CONCRETE PAD GUIDELINES.
2) ALLOW SUFFICIENT ROOM ON ALL SIDES OF THE GENERATOR FOR MAINTENANCE
3) CIRCUIT BREAKER INFORMATION:
HOLE (4) PLACES LOCATED
ON BOTTOM OF GENERATOR
MOUNTING FRAME
13.5 (.53") DIA. MOUNTING
SEE NOTE 6
EXHAUST MUFFLER
ENCLOSED WITHIN,
EXHAUST AND AIR DISCHARGE
LOUVERS - FRONT AND SIDES
SEE SPECIFICATION SHEET WITHIN OWNERS MANUAL
EXISTING PAD.
4) INSIDE STUB-UP AREA FOR AC LOAD LEAD CONDUIT CONNECTION, NEUTRAL
CONNECTION, BATTERY CHARGER 120 VOLT AC (.5 AMP MAX.) CONNECTION, AND
ACCESS TO TRANSFER SWITCH CONTROL WIRES. REMOVE FRONT COVER FOR ACCESS.
5) REFERENCE OWNERS MANUAL FOR LIFTING WARNINGS.
4A) FIELD CUT HOLE IS ONLY REQUIRED FOR MOUNTING OF GENERATOR ON AN
AND FAN BELT.
6) REMOVE EITHER LEFT OR RIGHT HAND SIDE PANEL TO ACCESS EXHAUST MUFFLER
[6"]
MIN.
152.5
[6"]
MIN.
152.5
[6"]
MIN.
152.5
13.5 (.53") DIA. MOUNTING
56
BOLTS RECOMMENDED
DIA. MASONRY ANCHOR
HOLE (4) PLACES, 12.7 (1/2")
3/4" NPT FEMALE COUPLING
NATURAL GAS LINE CONNECTION
LOCATED ON OPPOSITE SIDE (RH)
[2.2"]
FRONT VIEW
CONCRETE MOUNTING PAD
(SEE NOTE 1)
AVAILABLE ACCESSORIES
Model # Product Description
If the temperature regularly falls below 32° F, install a cold weather kit to maintain
5632 Cold Weather Kit
optimal battery temperature. Kit consists of battery warmer with thermostat built into the wrap.
QT048
6204 Extreme Cold Weather Kit
5651 Base Plug Kit Add base plugs to the base of the generator to keep out debris.
5704 Paint Kit Medium Grey Kit
6205 Scheduled Maintenance Kit
5928 Nexus Wireless Remote
5951
5937
Advanced Nexus Wireless
Remote
DLM Load Control Module (50 Amps)
Recommended where the temperature regularly falls below 32° F for extended periods of time. For liquid cooled units only.
The Liquid-Cooled Scheduled Maintenance Kits offer all the hardware necessary to perform a complete maintenance on Generac liquid-cooled generators.
Completely wireless and battery powered, Generac's Nexus wireless remote monitor provides you with instant status information without ever leaving the house.
Remotely control generator functions with the advanced model's LCD display. In addition to remote testing of the generator, set the excercise cycle and maintenance interval reminders
DLM Modules are used in conjunction with the Nexus Smart Switch to increase its load management capabilities. It gives the Nexus Smart Switch additional load management flexibility not found in any other transfer switch.
®
Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2011 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0187740SBY-H / Printed in U.S.A. 12/29/11
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