Generac MPSG350 User Manual

Power Manager Integrated Controller
Layout
Power Manager System Controller Layout
FEATURES
Modular Power
System (MPS)
®
MPSG350 350 kW
Standby Power Rating Prime Power Rating
350 KW 60 Hz 280 KW 60 Hz
Powered with Generac’s 13.3 Natural Gas Engine
Diesel Generator
GEN
Circuit Breaker
Contactor
UTILITY
Transfer Sw
Control
W/ Integral
Diesel Generator
GEN
Circuit Breaker
Contactor
Distribution Cab
n The Generac Modular Paralleling system utilizes
multiple small generators in a side by side parallel arrangement to achieve a larger combined power output.
n The proven 13.3 liter Generac generators can be
combined up to 10 units to provide from 300 kW to 1 megawatts of reliable power.
n Paralleling System Features. The paralleling function is
controlled by Generac’s field proven Power Manager Control utilizing contractor switching technology resulting in cost effective reliable paralleling. The MPS control system provides automatic synchronization, adjustable load sharing between generators, reverse power protection and load shedding contacts.
n The optional cable interconnect cabinet is furnished with
bus bar and lugs to allow easy cabling between the multiple gensets. Recommended for 3 or more gensets.
n The Generac “Power Manger Generator controller”
provides complete engine monitoring and control along
Diesel Generator
Diesel Generator
GEN GEN
UTILITY
Circuit Breaker
Contactor
ATS
PMSC
Controller
Cabinet
Distribution Cab
Circuit Breaker
Contactor
Control Wires
Distribution Cab
UTILITY
ATS
with alarm function and communication ability via a RS232 with a modem link to Generac’s Genlink software or Modbus control. A RS485 link is also available.
n Flexibility. The Modular Power systems flexibility allows
for a wide variety of configurations, including single or multiple automatic transfer switch arrangements roof application where better weight distribution is required and areas with specific height or depth limitations. Since MPS gensets need not be located together, space can be utilized wherever it is available. Smaller units are also easier to transport and place on the jobsite.
n Redundancy. N+1 means greater reliability with MPS.
Backup power during scheduled maintenance. Simplified service which reduces maintenance costs.
n Single source service response from Generac’s dealer
network provides parts and service support for the entire unit. You are never on your own when you own a Generac Power System
APPLICATION
Ratings definitions
: See Generac Power Systems "
Power Rating Guidelines
" for specific definitions and application guidelines of the Standby Power, Prime Power and Continuous Power
& ENGINEERING DATA
MPSG 350
Modular Paralleling System MPSG 350
System Description
The Generac control system consists of the Power Manager™ System Controller (PM-SC) or the Power Manager Integrated Controller ()PM-IC) along with the Power Manager Generator Controller (PM-GC). For single transfer switch installations with the Generac Transfer Switch, the PM-IC is integral with the transfer switch. For multiple transfer switch installations, the PM-SC interfaces with the PM-GC to provide start/stop commands based on utility power, proportional load sharing and safe paralleling of each individual genset to the main bus or transfer switch. Each individual genset has a built in heavy duty switch to complete the paralleling operation. This switch and it's control system replace the high cost switchgear and motor operated circuit breakers associated with standard paralleling systems.
System Components
Power Manager Generator Controller (PM-GC)
This control is installed on the generator set and monitors all the engine parameters, including oil pressure, coolant temperature, overspeed, kW and power factor. It also controls the governor, voltage regulator and the synchronizing connection to the bus.
Paralleling Switch
Installed in the generator set connection box Heavy duty 3 pole solenoid actuated, mechanically held, with emergency trip to off position Rated at 400 amps and 1000 amps continuous 35,000 and 42,000 amps interrupting capacity Built in arc suppression
Power Manager System Control (PM-SC)
Up to 3 primary transfer switches with up to 6 individual steps for load sequencing, application or shedding with assignable kW values for each step in addition to the critical load ATS. Unlimited number of secondary slave switches The PM-SC is in an enclosure se parate from the transfer switches.
Power Manager Integrated Control (PM-IC)
Integrated Control (IC) is installed in the same enclosure as the single Generac Transfer Switch
Transfer Switch (PM- IC System )
1000 amp,1600 amp, 2600 amp (UL)3200 Amp (non UL) For smaller switch ratings use the PM-SC control 42,000 AIC – 1000 Amp, 65,000 AIC – 1600 Amp, 85,000 AIC – 2600 - 3200 Amp NEMA 12/3R enclosure 66"H x 36"W x 30" D – 1000 Amp 78"H x 48"W x 24" D – 1600 Amp 80” H x 48” W x 48” D – 2600 –3200 Amp Wire access – top, side, bottom NEMA 3R or 4X Optional Wt. 1250 lbs. –1000-1600 Amp. 1850 lbs. 2600-3200 Amp
Connection Cabinet ( Optional )
NEMA 12/3R 80” H x 48” W x 48” D Lug capacity –16 for Generator Controller (GC), 12 for ATS. Each lug accepts (4) #4 to 750 MCM ( see Dwg. OD4482) Floor mounting Aluminum or Copper Wire compatible – 4500 amp bus
Sequence of Operations
1. The PM-IC or a transfer switch in the PM-SC configuration detects a Utility failure and issues a start command. In the PM-IC, the command goes direct to each PM- GC and with multiple transfer switches the command goes to the PM-SC which then issues a start command to the PM-GC's
2. Each Generator will start on its own.
3. The first generator that attains rated frequency and voltage is connected to the main bus or transfer switch terminals via the paralleling switch n the individual genset.
4. The remaining generators will synchronize with the bus and the respective paralleling switch will close into the bus.
5. When all the gensets are paralleled to the main bus, the System or Integrated Controller will signal the transfer switch to transfer to the load. If multiple transfer switches are installed, the PM-SC will connect these switches in 3 separate programmed steps.
6. If a NFPA requirement for 10 second start exists, the first unit connects to the bus. This causes the controller in a separate emergency transfer switch to immediately transfer to the NFPA load.
7. If a single generator fails, load shed contacts are available to disconnect selected non critical loads.
8. If load conditions are reduced, (night time operation) selected generators can be programmed off line.
9. When Utility supply returns, the PM-SC or PM-IC will issue commands to transfer loads back to the Utility. If then issues commands to the individual PM-GC’s to disconnect from the bus. Each PM-GC will operate its generator for the cool­down period and then issue a shutdown command.
Features: PM-IC & PM-SC
Programmable and viewable via Genlink Provides up to 3 load shed contacts Failsafe protective functions for reverse
`` Exercise controller
Ratings. Prime Power is not available at this time for MPS units.
power and synchronous paralleling control. Backup battery
RS232 for Modem connection RS485 Data Highway
System Configuration
Any KW configuration that equals the required load kW can be used. The following page details a common engine configuration and the most economical configuration utilizing the MG150, MG200. But, depending on load parameters any number of units up to 10 can be paralleled together. Additional units and transfer switches can easily be added at a later date.
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