Page 1
Owner’s Manual
LISTED
C
US
Engine: G6.8.1
Type: SG050
Model: 15113410300
Stationary Standby/Emergency Generator
Industrial Standalone Gas or Diesel
This manual should remain with the unit.
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i
Page 3
Notes
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EXPLODED VIEW: EV CONBOX 390 MODULE
DRAWING #: 0J1339 GROUP A
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0H95790ST0R 1 MD1 / MD2 CB MODULE 390 ALT
(1)2 0J17560ST0R 1 WIRE TUNNEL, MD1-2 390 ALT
3 0A4456 3 WASHER LOCK SPECIAL 3/8
4 061383 1 LUG SLDLSS 3/0-#4 X 13/32 CU
5 0E1534A 2 PLUG PLASTIC 1.50"
6 056326 2 TRIM VINYL BLACK 1/8GP (7.1”LG)
7 045772 1 NUT HEX M10-1.5 G8 YEL CHR
10 0A9457A 1 DECAL NEUTRAL
11 0C2454 4 SCREW HWHT M6-1 X 16 N WA Z/JS
12 024526 4 SCREW HHTT 5/16-18 X 3/4 CZ
13 022129 4 WASHER LOCK M8-5/16
14 022145 4 WASHER FLAT 5/16-M8 ZINC
15 0441140781 1 WIRE ASM, GND 2/0 WIRE 3/8 LUG
16 022131 4 WASHER FLAT 3/8-M10 ZINC
17 049541 2 SCREW HHC M10-1.5 X 35 C8.8
(4)(3)(2)18 0J0455 REF BLOCK, TERM 14 POS X 8 X 1600V
(4)(3)(2)19 0J9078 REF DECAL TB4 HV CUSTOMER CONN
(4)(3)(2)21 0J5462 REF SCREW THTT M4-0.7 X 16 ZP
22 061383 1 LUG SLDLSS 3/0-#4 X 13/32 CU
23 0G8785A 2 DECAL GROUNDING ELECTRODE
DUAL MODULE
(1)1 0H95790ST0R 2 MD1 / MD2 CB MODULE 390 ALT
(1)2 0J17560ST0R 2 WIRE TUNNEL, MD1-2 390 ALT
3 0A4456 6 WASHER LOCK SPECIAL 3/8
4 061383 4 LUG SLDLSS 3/0-#4 X 13/32 CU
5 0E1534A 4 PLUG PLASTIC 1.50"
6 056326 4 TRIM VINYL BLACK 1/8GP (7.1”LG)
7 045772 2 NUT HEX M10-1.5 G8 YEL CHR
8 067210A 2 DECAL GROUND LUG
9 0H8006 2 DECAL CAUTION ELEC SHOCK SM
10 0A9457 2 DECAL NEUTRAL
11 0C2454 8 SCREW HWHT M6-1 X 16 N WA Z/JS
12 024526 8 SCREW HHTT 5/16-18 X 3/4 CZ
13 022129 8 WASHER LOCK M8-5/16
14 022145 8 WASHER FLAT 5/16-M8 ZINC
15 0441140781 2 WIRE ASM, GND 2/0 WIRE 3/8 LUG
16 022131 8 WASHER FLAT 3/8-M10 ZINC
17 049541 4 SCREW HHC M10-1.5 X 35 C8.8
(4)(3)(2)18 0J0455 REF BLOCK, TERM 14 POS X 8 X 1600V
(4)(3)(2)19 0J9078 REF DECAL, TB4 HV CUSTOMER CONN
(4)(3)(2)21 0J5462 REF SCREW THTT M4-0.7 X 16 ZP
22 067210A 2 DECAL GROUND LUG
NOTES (UNLESS OTHERWISE SPECIFIED):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR
CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
(2) WILL BE INSTALLED ON PRIMARY CB MODULES ONLY. NOT REQUIRED WITH LOAD CENTER.
(3) NOT REQUIRED IF EQUIPPED WITH LOAD CENTER.
(4) NOT REQUIRED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD.
REVISION: J-4132-G Page 3 of 4
DATE: 02/07/13
Page 7
EXPLODED VIEW: EV CONBOX 390 MODULE
DRAWING #: 0J1339 GROUP A
APPLICABLE TO:
his page left blank intentionally
T
REVISION: J-4132-G Page 4 of 4
DATE: 02/07/13
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EXPLODED VIEW: 390, BOARD SOLID LEAD TERM BRL
DRAWING #: 0J1479 GROUP A
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
1 051769 9 WASHER LOCK M12
2 049808 6 WASHER FLAT M12
3 VARIES REF FLEX PLATE
4 055173 6 SCREW HHC M8-1.25 X 20 G10.9
5 022129 8 WASHER LOCK M8-5/16
6 022145 8 WASHER FLAT 5/16-M8 ZINC
7 0G0724 1 FAN MACHINED 390 SAE ALTERATOR
8 0A2601 1 SCREW HHC M16-2.0 X 45 G8.8
9 0A2602 1 WASHER FLAT .688ID X 3.25OD
10 0A1138 1 KEY SQ 3/8 X 2-1/2 STEEL
11 021941 1 COUPLER 390 SAE
12 VARIES REF ROTOR PER ORDER (SEE BOM)
13 052891 2 SCREW HHC M12-1.75 X 80 C8.8 (1.25” STACK)
068407 2 SCREW HHC M12-1.75 X 90 C10.9 (2.00” STACK)
14 0A5580 4 SCREW HHC M14-2.0 X 140 G8.8
15 0A1633 4 WASHER,390 SAE ALT.
16 VARIES REF STATOR PER ORDER (SEE BOM)
17 022131 12 WASHER FLAT 3/8-M10 ZINC
18 046526 12 WASHER LOCK M10
19 057642 12 SCREW HHC M10-1.5 X 40 G8.8
20 068113 1 CARRIER REAR BRG 15"
21 0H8394A 1 390, BOARD SOLID LEAD TERM BRL
22 043123 4 WASHER LOCK M14
23 051779 4 NUT HEX M14-2.0 G8 YEL CHR
24 022304 2 WASHER FLAT 1/2 ZINC
25 053559 1 SCREW HHC M12-1.75 X 45 C8.8 (1.25” STACK)
068406 1 SCREW HHC M12-1.75 X 60 C10.9 (2.00” STACK)
26 070274 1 KEY SQ 3/8 X 2-3/4 STEEL
27 087271 1 ASSY EXCITER 1.25"STK
087272 1 ASSY EXCITER 2.00" STK
28 068404 1 EXCITER FIELD 1.25 STK
068405 1 EXCITER FIELD 15" 2" LG
29 092950 1 COLLAR SLIP FIT 390 MM
30 020151 1 CLAMP VINYL .312 X .203 Z
31 090063 1 BRIDGE SUPPORT DIODE 15"
32 090152 1 ASSY BRIDGE RECTIFIER
33 023365 3 WASHER SHAKEPROOF INT #8
34 033143 2 SCREW HHM #8-32 X 7/8
35 090064 1 CAP END ROTOR 390MM
36 033133 1 SCREW HHM #8-32 X 3/8
37 063837 6 SCREW HHC M12-1.75 X 30 C10.9
38 028739A 2 TIE WRAP 3.9" X .10" BLK UL
39 085662D 1 TIE WRAP UL 17.7 X .35 BLK HT
40 022661L 1 SLEEVING UL #0 .330 ID
41 042914 2 SCREW HHC M8-1.25 X 90 C8.8 (1.25” STACK)
087712 2 SCREW HHC M8-1.25 X 110 C8.8 (2.00” STACK)
42 0H9157 2 HOLLOW DOWEL PIN, 1/2 X 1-1/4
43 0A2110 2 SCREW SWAGE 1/4-20 X 1/2 Z/YC
44 0A4089 1 ASSY SCROLL 390 SAE
45 0A1786 .5CC ADH LOCTITE #8931 AA W/S
KIT 0A4089 PARTS
50 0A2491 2 SHROUD ALT SHEET METAL
51 0A2497 2 SCREEN SHROUD SAE
52 0A2496 2 BRKT TENSIONER SAE SCROLL
53 056326 8.4 FT. TRIM VINYL BLACK 1/8GP
54 022097 6 WASHER LOCK M6-1/4
55 022473 6 WASHER FLAT 1/4-M6 ZINC
56 045757 2 SCREW HHC M6-1.0 X 25 G8.8
57 047411 4 SCREW HHC M6-1.0 X 16 G8.8
58 0A2110 12 SCREW SWAGE 1/4-20 X 1/2 Z/YC
REVISION: H-9012-B Page 2 of 2
DATE: 5/20/11
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EXPLODED VIEW: EV 390 ALTERNATOR TOWER ASM
DRAWING #: 0J7594 GROUP A
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0J75960ST0R 1 MAIN, ALT TOWER 390 W/ SHROUD
(1)2 0H94310ST0R 1 TOP, ALT TOWER 390 SINGLE CB
0H9431BST0R 1 TOP ALT TOWER 390 SNGL CB RH
(1)2A 0H9431AST0R 1 TOP, ALT TOWER 390 DUAL CB
(1)3 0H94320ST0R 1 COVER, ALT TOWER 390
(3)4 0J0481 2/3 XFMR CURRENT 50A W/BRKT UL RCG
0J0481A 2/3 XFMR CURRENT 100A W/BRKT UL G
0J0481B 2/3 XFMR CURRENT 150A W/BRKT UL
0J0481C 2/3 XFMR CURRENT 200A W/BRKT UL
0J0481D 2/3 XFMR CURRENT 300A W/BRKT UL
0J0481E 2/3 XFMR CURRENT 400A W/BRKT UL
0J0481F 2/3 XFMR CURRENT 500A W/BRKT UL
0J0481G 2/3 XFMR CURRENT 600A W/BRKT UL
5 N/A
(1)6 0J01360ST0R 1 PLATE, WIRE HARN BLOCKOFF
7 0J5464 2 SCREW THTT M5-0.8 X 16 ZP
8 022097 4 WASHER LOCK M6-1/4
9 022473 4 WASHER FLAT 1/4-M6 ZINC
(2)10 056326 2/4 TRIM VINYL BLACK 1/8GP (6”LG)
11 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS
(3)12 022145 4/8 WASHER FLAT 5/16-M8 ZINC
(3)13 022129 2/3 WASHER LOCK M8-5/16
14 042907 2/3 SCREW HHC M8-1.25 X 16 C8.8
15 045771 2/3 NUT HEX M8-1.25 G8 CLEAR ZINC
16 024983 4 SCREW HHTT 1/4-20 X 3/4 CZ
(3)17 0J1857 2/3 CT BRKT 1.1" WINDOW FRAME
0J1857A 2/3 CT BRKT 2.25" WINDOW FRAME
18 0C1229 1 DECAL WARNING ELECTRICAL SHOCK
19 0H9845 1 HARN 390/520 CONBOX H-PANEL (NOT SHOWN)
20 052250 1 TAPE FOAM 1X1 (49” LG)
NOTES (UNLESS OTHERWISE SPECIFIED):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE
(3) QTY. REQUIRED FOR 1 PHASE / QTY. REQUIRED FOR 3 PHASE.
SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: -A- PAGE 2 OF 2
DATE: 11/30/11
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EXPLODED VIEW: EV,CB ASSEMBLY 225AF
DRAWING #: 0J8468 GROUP A
ITEM PART# QTY. DESCRIPTION
1 REF 1 MAIN CIRCUIT BREAKER
(1)2 045771 4/6 NUT HEX M8-1.25 G8 CLEAR ZINC
(1)3 049897 4/6 SCREW SHC M8-1.25 X 20 G8
(1)4 022129 8/12 WASHER LOCK M8-5/16
(1)5 022145 8/12 WASHER FLAT 5/16-M8 ZINC
(1)6 058306 4/6 SCREW SHC M8-1.25 X 25 C12.9
(1)7 0F8451 4/6 LUG SLDLSS 300 MCM-6 AL/CU
(1)8 0F8843 4/6 BUS BAR 200A LUG ADAPTOR
(1) QTY. REQUIRED FOR 1Ø BREAKERS / QTY. REQUIRED FOR 3Ø BREAKERS.
REVISION: -A- Page 2 of 2
DATE: 2/3/12
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048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
DPE Breaker and Field Boost Resistor Table for Gensets with H-Panel Control & 12V Battery
VOLTAGE FREQUENCY EXCITATION kW RATING
direct 0F5752E 5 ohm
120/240 1φ
60 Hz
PME/brushless
SIZE
390 mm or
smaller
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 18kW 049350 4A
19kW - 26kW 054450 5.5A
27kW - 41kW 048505 6A
45kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 18kW 049350 4A
19kW - 26kW 054450 5.5A
27kW - 41kW 048505 6A
120/208 3φ
60 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
45kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 18kW 049350 4A
19kW - 26kW 054450 5.5A
27kW - 41kW 048505 6A
120/240 3
520 mm
direct
390 mm or
φ
60 Hz
PME/brushless
smaller
45kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 26kW 054450 5.5A
27kW - 41kW 048505 6A
277/480 3φ
60 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
45kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 18kW 049350 4A
19kW - 26kW 054450 5.5A
346/600 3φ
60 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
27kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 18kW 049350 4A
19kW - 26kW 048476 4.5A
110/220 1φ
50 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
27kW - 130kW 048505 6A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 18kW 049350 4A
19kW - 26kW 048476 4.5A
100/200 3φ
50 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
27kW - 130kW 048505 6A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 18kW 049350 4A
19kW - 26kW 048476 4.5A
27kW - 130kW 048505 6A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A
16kW - 18kW 049350 4A
19kW - 26kW 054450 5.5A
27kW - 41kW 048505 6A
45kW - 130kW 048476 4.5A
any
115/200 3
231/400 3φ
520 mm
direct 0F5752E 5 ohm
390 mm or
φ
50 Hz
PME/brushless
smaller
520 mm
direct 0F5752E 5 ohm
390 mm or
50 Hz
PME/brushless
smaller
520 mm
FIELD BOOST RESISTORDPE BREAKER
PART NO. SIZE PART NO. SIZE
0F5752B 25 ohm
0F5752D 75 ohm
0F5752E
5 ohm
0F5752B 25 ohm
0F5752D 75 ohm
0F5752E 5 ohm
0F5752B 25 ohm
0F5752D 75 ohm
0F5752E 5 ohm
0F5752B 25 ohm
0F5752D 75 ohm
0F5752E
5 ohm
0F5752B 25 ohm
0F5752D 75 ohm
0F5752E
5 ohm
0F5752B 25 ohm
0F5752D 75 ohm
0F5752E 5 ohm
0F5752B
25 ohm
0F5752D 75 ohm
0F5752B 25 ohm
0F5752D 75 ohm
0F5752B
25 ohm
0F5752D 75 ohm
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EXPLODED VIEW: EV H-PNL 10A BC NO E-GOV DSL24
DRAWING #: 0J0288 GROUP B
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0H84230ST0R 1 BRACKET H-PNL MOUNTIN CCI IND
2 0H4733E 1 ASSY H-PANEL 2.5A BATC 12V
0G4140E 1 ASSY H-PANEL 10A BATC 12V
0G4141E 1 ASSY H-PANEL NO BATC NO E-GOV
0G4144E 1 ASSY H-PANEL 10A BATC 24V
3 0E9764 1 RAIL SNAPTRACK PCB HOLDER BULK
(2)4 055911 REF BLOCK TERM 20A 12 X 6 X 1100V
(2)5 057701 REF BLOCK TERM 20A 8 X 6 X 1100V
(1)6 0J01360ST0R 1 PLATE, WIRE HARN BLOCKOFF
(1)7 0H96870ST0R 1 COVER, COSTOMER CONN H-PNL
8 0J5462 6 SCREW THTT M4-0.7 X 16 ZP
9 0J5464 3 SCREW THTT M5-0.8 X 16 ZP
10 051713 3 WASHER FLAT M5
11 049226 3 WASHER LOCK M5
12 0C2454 2 SCREW HWHT M6-1 X 16 N WA Z/JS
13 022097 4 WASHER LOCK M6-1/4
14 047411 4 SCREW HHC M6-1.0 X 16 C8.8
15 022145 4 WASHER FLAT 5/16-M8 ZINC
16 022129 4 WASHER LOCK M8-5/16
17 026850 1 WASHER LOCK EXT 1/4 STL
18 039253 4 SCREW HHC M8-1.25 X 20 C8.8
19 0G6962A 1 ASSY PCB RELAY 24VDC
0G6962B 1 ASSY PCB RELAY 12VDC
20 0J0392 1 DECAL, TB1 LV CUSTOMER CONN
21 0J0398 1 DECAL, CONTACT RAT 30VAC/30VDC
22 0J0393 1 DECAL, TB2 LV CUSTOMER CONN
23 0J0545 1 DECAL, LV CUSTOMER CONN INSIDE
24 0J0575 1 DECAL, CUSTOMER WIRE #14
25 0C3168 1 WASHER LOCK SPECIAL 5/16
(5)26 022206 1 FITTING CONDUIT STR 3/8
(6)(3)27 0H9845 REF HARN 390/520 CONBOX H-PANEL
(4)28 0C8065 1 DIODE ASSEMBLY
29 0J5349 REF HARN 390/520 CONBOX 12V GAS H (NOT SHOWN)
UNLESS OTHERWISE SPECIFIED:
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO “REPLACEMENT SHEET
METAL PARTS ORDERING GUIDE-0H7169” INCLUDED IN THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE
(2) PART OF CONNECTION BOX HARNESS
(3) HARNESS GETS WIRED TO LOAD CENTER IF EQUIPPED.
(4) REFERENCE WIRE DIAGRAM FOR PROPER LOCATION.
(5) NOT REQUIRED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD.
(6) HARNESS GETS TIED BACK AND BUNDLED WITH OTHER HARNESS AND LEFT UNCONNECTED IF EQUIPPED WITH 0J1594,
KIT BATTERY CHARGER POWER CORD.
.
REVISION: J-2562-F PAGE 2 OF 2
DATE: 8/22/12
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Page 19
1 0D3483 1 FAN GUARD
2 0A2110 10 SCREW SWAGE 1/4-20 X 1/2 Z/YC
3 0D3484 1 BOTTOM COVER, FANGUARD
4 074908 4 SCREW HHTT M5-0.8 X 10 BP
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1 047411 2 SCREW HHC M6-1.0 X 16 G8.8
2 022097 4 WASHER LOCK M6-1/4
3 022473 4 WASHER FLAT 1/4 ZINC
4 084918G 1 HEATER ENG 1500W 120V (60HZ)
084918H 1 HEATER ENG 1500W 240V (50HZ)
5 0G0015 2 CLAMP, HOSE 5/8" DOUBLE WIRE
6 042568 2 SCREW HHC M6-1.0 X 20 G8.8
7 055934D 1 CLAMP VINYL 1.06 X .406 Z
8 084427 1 BRACKET HEATER
10 049813 2 NUT HEX M6-1.0 G8 YEL CHR
11 050967 1 HOSE 5/8 ID RIA 250F (31”LG)
12 022129 1 WASHER LOCK M8-5/16
13 042907 1 SCREW HHC M8-1.25 X 16 G8.8
14 0C4905 1 BARBED EL 45 3/8NPT X 5/8OD
(1) 15 0A6283 1 HOSE PREFORMED BLOCK HEATER
(1) 17 0G0015 2 CLAMP, HOSE 5/8" DOUBLE WIRE
(1) 18A 0C4905 1 BARBED EL 45 3/8NPT X 5/8OD (USED ON GEAR BOX ONLY)
(1) 18B 044117 1 BARBED STR 3/8NPT X 5/8 (USED ON DIRECT DRIVE ONLY)
(1) USED ON NON-DUEL FUEL NATURAL GAS & LP VAPOR UNITS
ONLY.
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1A 058665 1 BATTERY 12VDC 90
-
AH 27F
058665A 1 BATTERY SERVICE DRY
B 058208 1 BATTERY 12VDC 24F 525 CCA
C 061119 1 BATTERY BCI GRP 31
061119A 1 31E BATTERY SERVICE DRY
2A 0A4010 2 SCREW HHC M8-1.25 X 60 C8.8 FT
B 0A4010 2 SCREW HHC M8-1.25 X 60 C8.8 FT
C 099049 2 J BOLT BATTERY TRAY
3A 052858 2 NUT LOCK FL M8-1.25
B 052858 2 NUT LOCK FL M8-1.25
C 022129 2 WASHER LOCK M8-5/16
4A 049820 2 NUT LOCK HEX M8-1.25 NYL INS
B 049820 2 NUT LOCK HEX M8-1.25 NYL INS
C 045771 2 NUT HEX M8-1.25 G8 CLEAR ZINC
5A 022145 4 WASHER FLAT 5/16-M8 ZINC
B 022145 4 WASHER FLAT 5/16-M8 ZINC
C 058653 2 WASHER FLAT M8
6A 061902 2 HOLD DOWN BATTERY (60-100KW)
B 061902 2 HOLD DOWN BATTERY (60-100KW)
C 059568B 2 BATT HOLD DOWN BAR 368MM
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EXPLODED VIEW: EV RADIATOR BLOCKOFF 6.8L
DRAWING #: 0J1133 GROUP C
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0J11370ST0R 1 RADIATOR BLOCKOFF 6.8L TOP
(1)2 0J11350ST0R 1 RADIATOR BLOCKOFF 6.8L LEFT
(1)3 0J11360ST0R 1 RADIATOR BLOCKOFF 6.8L RIGHT
(1)4 0J11340ST0R 1 RADIATOR BLOCKOFF 6.8L BOTTOM
5 N/A
6 0C2454 8 SCREW HWHT M6-1 X 16 N WA Z/JS
7 052250 2 TAPE FOAM 1X1 (29”LG)
8 052250 2 TAPE FOAM 1X1 (34”LG)
NOTES (UNLESS OTHERWISE SPECIFIED):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE
SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: H-9343-C PAGE 2 OF 2
DATE: 7/19/11
Page 26
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EXPLODED VIEW: EV 6.8L G3 CCI MOUNTING BASE
DRAWING #: 0J2569 GROUP C
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(2)1 0J03380ST0R 1 MTG BASE G6.8L 390 DD CCI
0J03390ST0R 1 MTG BASE G6.8L 390 DD DUAL CCI
0J03400ST0R 1 MTG BASE G6.8L 390 GB CCI
0J03410ST0R 1 MTG BASE G6.8L 390 GB DUAL CCI
0J03420ST0R 1 MTG BASE G6.8L 520 GB CCI
0J0342AST0R 1 MTG BASE G6.8 520 GB MPS
0J03430ST0R 1 MTG BASE G6.8L 520 GB DUAL CCI
0J0343AST0R 1 MTG BASE G6.8L 520 GB DUAL MPS
2 024310 1 PLUG STD PIPE 1/2 STEEL SQ HD
3 052252 4 DAMPENER VIBRATION
2 DAMPENER VIBRATION (520 ALT G/B)
4 052257 4 SPACER .49 X .62 X 1.87 PWDR/ZINC
2 SPACER .49 X .62 X 1.87 PWDR/ZINC (520 ALT G/B)
5 052259 4 WASHER FLAT M12
2 WASHER FLAT M12 (520 ALT G/B)
6 055597 4 SCREW HHC M12-1.75 X 85 G8.8
2 SCREW HHC M12-1.75 X 85 G8.8 (520 ALT G/B)
7 052251A 4 DAMPENER VIBRATION 50 WHITE
2 DAMPENER VIBRATION 50 WHITE (520 ALTG/B ONLY)
8 052860 4 NUT LOCKING M12-1.75
2 NUT LOCKING M12-1.75 (520 ALT G/B ONLY)
9 0D2007 1 ENGINE MOUNT 6.8L RH SIDE
10 0D2006 1 ENGINE MOUNT 6.8L LH SIDE
11 REF REF KIT VARMIT GUARD
REF REF KIT VARMIT GUARD
REF REF KIT VARMIT GUARD
12 051756 1 SCREW HHC M10-1.5 X 20 C8.8
15 025507 1 WASHER LOCK EXT 7/16 STL
16 038805J 1 CABLE BATT BLK #1 X 30.00 NEG
(1)17 0H8626 2 SCREW HHC 5/8-11 X 5 G8 (520 ALT G/B)
(1)18 089743 2 NUT HEX LOCK 5/8-11 NY INS (520 ALT G/B)
(1)19 022247 4 WASHER FLAT 5/8 ZINC (520 ALT G/B)
(1)20 059676 2 MOUNT LOWER VIBRATION (520 ALT G/B)
(1)21 059675 2 MOUNT UPPER VIBRATION (520 ALT G/B)
22 045771 1 NUT HEX M8-1.25 G8 YEL CHR
23 0C3168 1 5/16 SPECIAL L/WASH
24 022129 1 WASHER LOCK M8-5/16
25 052243 4 SCREW HHC M10-1.5 X 60 G8.8
26 052648 4 SCREW SHC M10-1.5 X 20 C12.9
27 022131 9 WASHER FLAT 3/8-M10 ZINC
28 046526 9 WASHER LOCK M10
29 030985 1 NIPPLE CLOSE 1/2 X 1.125
30 078944 1 VALVE BALL
31 044118 1 BARBED STR 1/2 NPT X 5/8
32 0G0015 2 CLAMP HOSE 7/8" OD DOUBLE WIRE
33 065386 1 HOSE 5/8 ID SAE100R6 (11”LG)
34 044117 1 BARBED STR 3/8 NPT X 5/8
35 057765 1 ADP OIL DRN M14-1.50
36 057772 1 WASHER NYLON .565
37 0536210360 1 WIRE ASSEM #4GA GRD
38 043107 1 SCREW HHC M8-1.25 X 25 G8.8
39 022145 1 WASHER FLAT 5/16 ZINC
40 050331 1 BATT POST COVER BLK 41 050331A 1 BATT POST COVER RED +
42 03880400AA 1 CABLE BATT RED #1 X 44.00 (G/B)
038804J 1 CABLE BATT RED #1 X 40.50
REVISION: J-3445-E Page 2 of 4
DATE: 12/5/12
Page 28
EXPLODED VIEW: EV 6.8L G3 CCI MOUNTING BASE
DRAWING #: 0J2569 GROUP C
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
43 075763 1 BOOT BATTERY CABLE
44 050277 1 DECAL OIL DRAIN
NOTES (UNLESS OTHERWISE SPECIFIED):
(1) 520 G/B ONLY
NOTES (UNLESS OTHERWISE SPECIFIED):
(2) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR
CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: J-3445-E Page 3 of 4
DATE: 12/5/12
Page 29
EXPLODED VIEW: EV 6.8L G3 CCI MOUNTING BASE
DRAWING #: 0J2569 GROUP C
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
THIS PAGE LEFT INTENTIONALLY BLANK
REVISION: J-3445-E Page 4 of 4
DATE: 12/5/12
Page 30
Page 31
EXPLODED VIEW: EV GLAND PLATE
DRAWING #: 0J4768 GROUP C
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)(2)1 --- 1/2 GLAND PLATE
(1)2 0C2454 4/8 SCREW HWHT M6-1 X 16 N WA Z/JS
(1) QTY. REQUIRED FOR SINGLE CIRCUIT BREAKER / QTY. REQUIRED FOR DUAL CIRCUIT BREAKER.
(2) SEE BILL OF MATERIALS FOR PART NUMBER.
REVISION: H-9623-C Page 2 of 2
DATE: 9/13/11
Page 32
Page 33
1 0D2513D 1 AIR CLNR BTM PLT W/CPLR 8.1L
0D2513E 1 PLATE AIR CLEANER W/COUPLER
2 0F5419 1 ELEMENT AIR FILTER
3 0F4268 1 TOP PLATE VENTURI
4 0F4270A 1 HOLD DOWN AIR CLEANER PLATED
5 0F6977 1 PLATE AIR CLEAN TOP 5.4L/6.8L
6 037561 1 NUT WING 1/4-20 NYLK
7 047411 4 SCREW HHC M6-1.0 X 16 G8.8
8 022097 4 WASHER LOCK M6-1/4
9 049811 4 WASHER FLAT M6
10 0F4269 1 GASKET MIXER BODY
11 022473 1 WASHER FLAT 1/4-M6 ZINC
12 0A4256 1 INDICATOR FILTER MINDER
Page 34
Page 35
EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H
DRAWING #: 0J2563 GROUP D
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
1 0F3017 1 BRACKET,D.C. ALTERNATOR LOWER
2 039253 3 SCREW HHC M8-1.25 X 20 G8.8
3 022129 5 WASHER LOCK M8-5/16
4 022145 5 WASHER FLAT 5/16-M8 ZINC
(2 5 0D5419 REF OIL FILTER, FORD V-10 ENGINE
(2)6 0D7055 REF DIPSTICK TUBE, FORD 6.8L
7 0D3488G 1 BELT SERPENTINE 65.0" (1800 RPM)
0K1189 1 BELT,GATES DOUBLE SIDED MICROV (3600 RPM)
0D3488 1 BELT SERPENTINE (67.16" LG) (3000 RPM)
0D3488J 1 SERPENTINE, BELT (65.3" LG) (2300 RPM)
8 057795B 1 BARBED EL 90 5/8 PLASTIC
9 065386 1 HOSE COOL 5/8 ID 100R6 (16.75”LG)
10 0F3287 1 BRACKET DC ALTERNATOR UPPER
(3)11 0H3074 1 HARN ENG G6.8L H-100 CPL EMSN (USE WITH PROBE P/N 0H1827)
0J7330 1 HARN ENG G6.8L G3 PM-PC CCI (USE WITH PROBE P/N 0H1827)
12 0E9868A 1 ALTERNATOR DC W/OUT PULLEY
13 0G5954 1 GROMMET 15.87 X 31.75 X 11
14 0F3216 1 PULLEY 80 OD DC ALTERNATOR (1800 RPM)
0F3216A 1 PULLEY 102 OD DC ALTERNATOR (2300 RPM)
0F3216C 1 PULLEY 132 OD DC ALTERNATOR (3000 RPM)
0F3216D 1 PULLEY 160 OD DC ALTERNATOR (3600 RPM)
15 035579 1 BSHG RDCR HEX 1/4 TO 1/8
16 0F4612 1 SENDER OIL PRESSURE 1/8"NPT
(2)17 0D6658 REF DIPSTICK 6.8L FORD
(3)(1)18 029333A 2 TIE WRAP UL 7.4" X .19" BLK
19 022097 3 WASHER LOCK M6-1/4
20 022473 3 WASHER FLAT 1/4 ZINC
21 042568 5 SCREW HHC M6-1.0 X 20 G8.8
22 0D8027 4 BOLT WATER PUMP PULLEY
23 0D8025 1 BOLT GROOVED IDLER PULLEY
24 0D8026 3 BOLT BELT TENSIONER
25 0D8030 1 TENSIONER ENG. AUTOMATIC BELT
26 0F2846 1 PULLEY WATER PUMP G3 (DIRECT DRIVE)
0D8029 1 PULLEY ENGINE WATER PUMP (GEAR BOX)(2300RPM, 3000RPM)
0K1088 1 PULLEY, WATER PUMP 6.8L 150KW (GEAR BOX)(3600RPM)
27 0D8028 1 PULLEY GROOVED ENGINE IDLER
28 045771 2 NUT HEX M8-1.25 G8 YEL CHR
29 0H0923 REF ENGINE G6.8L G3 V-10 (2009/10)
30 022131 2 WASHER FLAT 3/8-M10 ZINC
31 046526 1 WASHER LOCK M10
32 064416 1 SCREW HHC M10-1.5 X 45 G8.8 FT
33 045772 1 NUT HEX M10-1.5 G8 YEL CHR
34 0F3217 1 SPACER DC ALTERNATOR PULLEY
35 0F2776A 2 BRACKET SIGNAL CONDITIONER
36 0F6151 1 CAP RUBBER (100KW & 130KW)
37 0F4308 1 BRACKET DC ALT STABILIZER
(4)38 0F3158 1 OIL COOLER FORD (150KW 3600RPM)
39 0G0015 3 / 6(4) CLAMP HOSE 7/8" OD DOUBLE WIRE
40 0E0502 1 TEMPERATURE SENDER, DELPHI
(4)41 0G0866 1 HOSE OIL COOLER PREFORMED 3/4 (150KW 3600RPM)
(4)42 0F4301 1 HOSE OIL COOLER (150KW 3600RPM)
(3)43 0F5512 1 REFLEX WRAP 13MM 13 X 460
(4)44 047527 1 BARBED STR 1/2NPT X 3/4
45 0F5114 1 DECAL, REFER TO OWNERS MANUAL
(4)46 0E8286 1 ELBOW 45D STREET 1/2NPT BRASS
47 0F3113 1 ASSY PCB HSB CTRL IGN MODULE
48 0F6317 1 MOUNT IGN MODULE
49 077996 1 CAP ANTIFREEZE 5/8"ID X 1.2"LG (80/100/130KW)
50 036943 2 SCREW PPHM #10/32 X 2
REVISION: J-2555-E Page 2 of 4
DATE: 8/22/12
Page 36
EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H
DRAWING #: 0J2563 GROUP D
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
51 023897 2 WASHER FLAT #10 ZINC
52 022152 2 WASHER LOCK #10
53 022158 2 NUT HEX #10-32 STEEL
54 0G9378 1 DECAL SORE EPA CERTIFICATION
0H0777 1 DECAL LSI EPA CERTIFICATION
(1) NOTE: I/N 18 IS FOR HOLDING SENSOR TO I/N 35.
(2) NOTE: COMES WITH ENGINE
(3) NOTE: NOT SHOWN
(4) 150KW UNITS ONLY
REVISION: J-2555-E Page 3 of 4
DATE: 8/22/12
Page 37
EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H
DRAWING #: 0J2563 GROUP D
APPLICABLE TO:
THIS PAGE LEFT INTENTIONALLY BLANK
REVISION: J-2555-E Page 4 of 4
DATE: 8/22/12
Page 38
Page 39
EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L R/H
DRAWING #: 0J2563A GROUP D
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(3)1 029333A 2 TIE WRAP UL 7.4"X .19" BLK (NOT SHOWN)
2 0D5418 1 STARTER MOTOR FORD V-10 ENGINE
(1)3 052625 6/11 SCREW SHC M10-1.5 X 35 G12.9
4 065386 1 HOSE COOL 5/8 ID 100R6 (14”LG)
5 087599 1 PLUG PLASTIC 3/8 NPT
6 042568 2 SCREW HHC M6-1.0 X 20 G8.8
7 0F2776A 2 BRACKET, SIGNAL CONDITIONER
(1)8 022131 8/6 WASHER FLAT 3/8-M10 ZINC
9 034339 1 BARBED EL 90 3/8NPT X 5/8
10 052648 8 SCREW SHC M10-1.5 X 20 G12.9
11 0D9913 18 SCREW SHC M8-1.25 X 35 SS
(1)12 046526 21/19 WASHER LOCK M10
13 055934M 1 CLAMP VINYL .75 X .343 Z
14 070008 10 WASHER FLAT M8 SS
15 0G0015 2 CLAMP HOSE 7/8" OD DOUBLE WIRE
16 049821 3 SCREW SHC M8-1.25 X 30 G12.9
17 022129 3 WASHER LOCK M8-5/16
18 022097 3 WASHER LOCK M6-1/4
19 052647 8 SCREW SHC M10-1.5 X 25 G12.9
20 0D2244M 1 ASSEMBLY MAGPICKUP (3/8-24 MALE)
21 070006 30 WASHER LOCK M8 SSTL
22 022473 3 WASHER FLAT 1/4 ZINC
23 0D2608 10 SCREW HHC 5/16-18 X 1/2 SSTL
24 0D5623 2 HEAT SHIELD EXHAUST
25 0D5417 REF SCREW HHC M10-1.0 X 25 G10.9
(2)26 0D3808 2 EXH MANIFOLD MACH 6.8L V-10
27 0D4255 2 GASKET EXHAUST MANIFOLD
28 070010 2 SCREW HHC M8-1.25 X 35 SS G8.8
29 0D6344 1 ASSEMBLY 6.8L FLYWHEEL (D/D UNITS)
0D6686 1 ASSY 6.8L G-BOX FLYWHEEL (G/B UNITS)
30 0D3803 1 FLYWHEEL HOUSING MACH 6.8L V10
31 0D3805 1 COVER FLYWHEEL MACH 6.8L V-10
32 0A8240 3 FLEX PLATE SAE10 2.2
021113 1 PLATE, DAMPNER RETNR
33 0E0992A 10 PLUG EXPANSION 14 OD
34 078637 A/R ADHESIVE LOCTITE 620
35 047411 1 SCREW HHC M6-1.0 X 16 G8.8
36 062303 1 ADAPTOR 1/4" NPT TO 3/8" NPT
(1)37 048191 0 / 2 DOWEL PIN M10 X 24
(1) QTY. REQUIRED FOR DIRECT DRIVE / QTY. REQUIRED FOR GEAR BOX
(2) MANIFOLD IS FLIPPED FOR 150KW UNITS OR NON-ENCLOSED.
(3) 029333A IS FOR HOLDING SENSOR TO I/N 7.
REVISION: H-9768-C Page 2 of 2
DATE: 10/10/11
Page 40
Page 41
EXPLODED VIEW: EV B GROUP COOLING SYSTEM
DRAWING #: 0J2567 GROUP D
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0J06070ST0R 1 RADIATOR SUPPORT LH 6.8L
(1)2 0J06060ST0R 1 RADIATOR SUPPORT RH 6.8L
3 0G1286A 1 RADIATOR, R/H-IN L/H-OUT
4 046627 1 CAP RADIATOR 14PSI
5 0D3520 1 HOSE, LOWER RADIATOR
6 0D3521 1 HOSE, UPPER RADIATOR
7 042561 2 CLAMP HOSE #36 1.88 - 2.75
(1)8 0J06270ST0R 1 ASSY VENTURI 6.8L B/C-GRP
9 042907 8 SCREW HHC M8-1.25 X 16 C8.8
10 051768 6 SCREW HHC M12-1.75 X 25 C8.8
11 049808 6 WASHER FLAT M12
12 052860 6 NUT TOP LOCK FL M12-1.75
13 052250 2 TAPE FOAM 1 X 1 (27"LG)
14 035685 2 CLAMP HOSE #28 1.32-2.25
15 0D2149 1 SPACER, FAN 6.8L
16 0D7975 1 WATER BOTTLE BRACKET
17 076749 1 TANK COOLANT RECOVERY
18 048031C 2 CLAMP HOSE BAND 1/4
19 029032 1 HOSE 9/32 ID (31"LG)
20 0D3293A 1 FAN, COOLING 22" DIA KYSOR
21 046526 6 WASHER LOCK M10
22 022131 6 WASHER FLAT 3/8-M10 ZINC
23 045771 8 NUT HEX M8-1.25 G8 CLEAR ZINC
24 022129 20 WASHER LOCK M8-5/16
25 0C2454 2 SCREW HWHT M6-1 X 16 N WA Z/JS
26 0F2776A 1 BRACKET, SIGNAL CONDITIONER
27 0H1827 1 PROBE COOLANT LEVEL 3/8-18NPTF
28 022145 8 WASHER FLAT 5/16-M8 ZINC
29 049814 7 SCREW HHC M10-1.5 X 25 C8.8
30 0G7895B 1 HARN RADIATOR GND 46"
31 077043H 1 CONDUIT FLEX .25"ID (46”LG)
32 0A4456 1 WASHER LOCK SPECIAL 3/8
33 022142 4 SCREW HHC 5/16-18 X 3/4 G5
34 050276 1 DECAL RADIATOR DRAIN
35 0G3269 2 DECAL WARNING FAN BI
36 0G3266 1 DECAL WARNING COOLANT EGLY BI
37 0H3852 1 HOSE HOLDER PLASTIC (.4-.5 ID)
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO “REPLACEMENT SHEET
METAL PARTS ORDERING GUIDE-0H7169” INCLUDED IN THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE.
REVISION: H-9635-B Page 2 of 2
DATE: 9/6/11
Page 42
Page 43
EXPLODED VIEW: EV FUELSYS G6.8L G3 NG & LPV
DRAWING #: 0H6703 GROUP E
ITEM PART# QTY. DESCRIPTION
1 049721 4 SCREW HHC M6-1.0 X 35 C8.8 BLK
2 0H5093 1 ASSY RGLTR INLET NPT FITTINGS
A 065908 1 SUPPORT NAT GAS SOLENOID
B 039130 1 NIPPLE CLOSE 1.25NPT X 1.625
C 030131 2 ELBOW 90D 1-1/4 NPT
D 088963 1 NIPPLE PIPE 1.25NPTX5.5 BL IRN
E 0A8064 1 BSHG RDCR HEX 1-1/4-3/4
F 026915 1 NIPPLE CLOSE 3/4 X 1.375
2 0J3809 1 ASSY RGLTR INLET NPT FITTINGS
A 065908 1 SUPPORT NAT GAS SOLENOID
B 0A8064 1 BSHG RDCR HEX 1-1/4-3/4
C 026490 1 NIPPLE PIPE 3/4NPT X 2
D 026812 2 ELBOW 90D 3/4NPT
E 035589 1 NIPPLE PIPE 3/4 NPT X 3-1/2
F 0J3858C 1 BALL VALVE, 3/4" NPT
G 026915 2 NIPPLE CLOSE 3/4 X 1.375
3 0G8598A 1 REGULATOR ASSY 6.8L 60KW LPV
0G8598B 1 REGULATOR ASSY 6.8L 70KW NG
0G8598C 1 REGULATOR ASSY 6.8L 50/70 LPV
0G8598D 1 REGULATOR ASSY 6.8L 50KW NG
4 052617 2 SCREW HHC M12-1.75 X 20 C8.8
5 022304 2 WASHER FLAT 1/2 ZINC
6 051769 2 WASHER LOCK M12
7 045773 2 NUT HEX M12-1.75 G8 YEL CHR
8 042568 2 SCREW HHC M6-1.0 X 20 C8.8
9 0F6155 1 HARNESS,FUEL JUMPER SINGLE REG
(1)10 0G46350ST0R 1 BRACKET, HOSE RISER
11 022097 10 WASHER LOCK M6-1/4
12 0D2698 1 GASKET ADAPTER THROT BODY
13 057823 4 CLAMP HOSE #10 .56-1.06
14 059057 2 HOSE 3/4 ID SAE-30R2 (40.5” LG)
15 049811 2 WASHER FLAT M6
18 0J7476 1 ADAPTOR THROTTLE BODY
19 0E4390 1 GASKET, GOVERNOR ACTUATOR
20 0E4392 1 ACTUATOR BOSCH 60, GOVERNOR
21 0F0960 1 REDUCER 3.0" TO 2.75" TURBO
22 0F3885 1 MIXER, 40/60MM ACTUATOR ASSY
23 0G3167 2 O-RING 2-3/4 X 3/32 X 2-15/16
24 0F3691B 1 VENTURI, THROTTLE 36MM
25 026073A 1 PLUG STD PIPE 1/4 STEEL SQ HD
26 0D2157 4 SCREW SHC M6-1.0 X 50 C8.8
27 039294 2 CLAMP HOSE #44 2.31-3.25
28 050279A 1 DECAL FUEL INLET NG 1 1/4" NPT
29 0D1509 1 DECAL INLET PRESSURE
NOTES (UNLESS OTHERWISE SPECIFIED):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR
CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: J-4132-E Page 2 of 2
DATE: 2/6/13
Page 44
Page 45
Page 46
EXPLODED VIEW: EV ENCL L2A B-GRP
DRAWING #:0J1936 GROUP F
ITEM PART# QTY. DESCRIPTION
(1)1 0F07740ST0R 1 BLOCK OFF FRONT OVERHD
2 027529 8 NUT HEX LOCK 1/4-20 NY INS
(1)3 0C33350ST0R 1 DUCT BOTTOM RAW
4 0C3594 8 ASSY M6 HINGE R/H
5 0C3594A 8 ASSY M6 HINGE L/H
6 022097 16 WASHER LOCK M6-1/4
(1)7 0J16010ST0R 8 BRACKET, ROD GUIDE
(1)8 0J15810ST0R 4 DOOR RH SOLID
(1)9 0F07060ST0R 1 DUCT FRONT LH RAW
10 0C2634A 1 ASSY ACCESS COVER
11 022473 16 WASHER FLAT 1/4-M6 ZINC
(1)12 0J20370AL0R 1 ASSY, ROOF B-GRP
(1)13 0F04770ST0R 1 BARRIER DUCT INSIDE FRT RAW
(1)14 0C34000ST0R 2 COVER EXHAUST RAW
15 0C6749 16 SCREW PPHM M4-0.7 X 12 SS
16 022145 4 WASHER FLAT 5/16-M8 ZINC
(1)17 0F07080ST0R 1 DUCT,FRONT PANEL
(1)18 0J11680ST0R 1 BRACE FRONT TOP
(1)19 0H98270ST0R 2 CENTER SUPPORT DOORS B-GRP
20 0A3359 70 SCREW BHSC M6-1.0 X 16 SS
21 022129 4 WASHER LOCK M8-5/16
(1)22 0F01530ST0R 9 SPLITTER RAW
(1)23 0F12060AL0R 1 DUCT FRONT TOP SLOTTED L2A
24 027958 6 WASHER NYLON .260
25 0J0993A 8 ROLLER ROD, T-HANDLE
26 080490 16 WASHER FLAT #8 SS
(1)27 0H98250ST0R 1 CENTER PANEL REAR
(1)28 0J35670ST0R 1 INTAKE OVERHEAD REAR BAFFLE
(1)29 0H98150ST0R 1 CORNER POST RH FRONT
(1)30 0J15800ST0R 4 DOOR LH SOLID
31 0J0992 4 T-HANDLE, 2-POINT DBL DOOR
(1)32 0H98260ST0R 4 BRACE SIDE TOP & BOTTOM
33 0E3257 11 SCREW HWHTF M6-1.0 X 16
34 0C3393 2 SCREW SHOULDER M8-1.25 X 20
35 0C6748 16 NUT HEX LOCK M4-0.7 SS NYL INS
(1)36 0F07620ST0R 2 ANGLE,WATER DEFLECTOR
37 049813 16 NUT HEX M6-1.0 G8 CLEAR ZINC
(1)38 0H98160ST0R 1 CORNER POST RH REAR
(1)39 0F07070ST0R 1 DUCT FRONT RH RAW
(1)40 0H11530ST0R 2 INTAKE, OVERHEAD MODULE SIDE
(1)41 0F12540ST0R 2 END CAP OVERHD MOD SIDE_INST
42 022769 4 WASHER LOCK INT #10
43 066760 1 STRIP SEALANT 1/8 X 1 (NOT SHOWN)
44 0A9881 1 TRIM VINYL SEAL
(1)45 0F00480ST0R 1 INTAKE OVERHEAD MODULE
(1)46 0H98180ST0R 1 CORNER POST LH REAR
47 0C2454 173 SCREW HWHT M6-1 X 16 N WA Z/JS
(1)48 0H98130ST0R 1 CORNER POST LH FRONT
49 042907 4 SCREW HHC M8-1.25 X 16 C8.8
(1)50 0J35660ST0R 1 INTAKE OVERHEAD MODULE REAR
51 0E7222 2 RAIN SHIELD,DOOR JAMB
52 022127 1 NUT HEX 1/4-20 STEEL
53 0C3397 4 SCREW RATCHET BLK NYLON
54 078115B 12 WASHER SELF LOCKING BLK #4-40
REVISION: J-3773-D Page 3 of 4
DATE: 1/9/13
Page 47
EXPLODED VIEW: EV ENCL L2A B-GRP
DRAWING #:0J1936 GROUP F
ITEM PART# QTY. DESCRIPTION
70 0K0328AJ 1 INSULATION OVRHD MDL REAR
71 0K0328AK 2 INSULATION OVRHD MDL REAR
72 0K0328AL 1 INSULATION ROOF
73 0K0328AM 1 INSULATION ROOF
74 0K0328AN 1 INSULATION ROOF
75 0K0328AH 4 INSULATION OVRHD MDL SIDE
76 0K0328AP 4 INSULATION OVRHD MDL SIDE
77 0K0328BF 4 INSULATION OVRHD MDL BTM
78 0K0328AQ 2 INSULATION OVRHD MDL SPLITTER
79 0K0328AR 18 INSULATION OVRHD MDL SPLITTER
80 0K0328AT 1 INSULATION OVRHD MDL FRONT
81 0J1765BN 1 INSULATION OVRHD MDL BTM
82 0J1765AV 1 INSULATION REAR CTR PANEL
83 0J1765AU 2 INSULATION REAR CORNER POST
84 0J1765AS 8 INSULATION BTM SIDE BRACE
85 0J1765W 4 INSULATION RH DOOR SOLID
86 0J1765V 4 INSULATION LH DOOR SOLID
87 0J1765AT 2 INSULATION CTR DOOR SPT
88 0J1765BY 2 INSULATION FRONT CORNER POST
89 0J1765BZ 1 INSULATION FRONT CORNER POST
90 0J1765CA 1 INSULATION FRONT CORNER POST
91 0J1765CB 1 INSULATION FRONT CENTER PANEL
92 0J1765AX 1 INSULATION FRONT DUCT LH SIDE
93 0J1765AY 1 INSULATION FRONT DUCT RH SIDE
94 0J1765AW 1 INSULATION FRONT DUCT INSD PNL
95 0J1765BA 1 INSULATION FRONT DUCT BOTTOM
96 0J1765BB 2 INSULATION FRONT DUCT
97 0J1765AZ 1 INSULATION FRONT DUCT CTR PNL
98 0J1765CJ 2 INSULATION FRONT DUCT
NOTES (UNLESS OTHERWISE SPECIFEID):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM
FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: J-3773-D Page 4 of 4
DATE: 1/9/13
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EXPLODED VIEW: EV EXHAUST 6.8L B-GRP
DRAWING #: 0J4241 GROUP F
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0J42710ST0R 2 ASSY, 6.8L B-GRP EXHAUST BRACE
2 0C4170 2 BRKT, EXHAUST SHIELD
3 0C4114 2 CLAMP MUFFLER BAND
(2)0D5061A 4 MOUNTING BAND, CATALYST
4 0D3522 1 MUFFLER, 6.8L DIRECT DRIVE
(2)0D5026 1 CATALYST MUFFLER, 6.8L B-GRP
5 0D3651 1 TUBE,R/H EXHAUST MUFFLER INLET
(2)0D3651A 1 TUBE R/H EXH MFLR INLET W/O2 S
6 0D3650 1 TUBE,L/H EXHAUST MUFFLER INLET
7 0A5215B 2 FLEX PIPE 2.5"
8 0D3649A 1 TUBE, R/H EXHAUST MANIFOLD
9 0D3648 1 TUBE, L/H EXHAUST MANIFOLD
10 0D3159 2 FLANGE, EXHAUST
11 0A6765 2 RING GASKET 2.5DIA
12 0C3433A 4 CLAMP BAND 2.5"
13 080762 2 BOLT U 3/8-16 X 2.62
(2)14 0F9071 1 SENSOR OXYGEN
15 042907 8 SCREW HHC M8-1.25 X 16 C8.8
16 022129 8 WASHER LOCK M8-5/16
17 022145 8 WASHER FLAT 5/16-M8 ZINC
(2)022145 16 WASHER FLAT 5/16-M8 ZINC
18 0F2773A 2 EXHAUST BLANKET 1130MM LONG
19 090388 2 SCREW HHTT M6-1.0 X 12 ZINC
20 0J4402 1 HEAT SHIELD B-GRP
21 059902 1 RAIN CAP 3.00 / 3.19
22 0A7387 6 SCREW HHC M10-1.5 X 40 C10.9
23 046526 6 WASHER LOCK M10
24 022131 6 WASHER FLAT 3/8-M10 ZINC
(2)25 051730 4 SCREW HHC M8-1.25 X 60 C8.
(2)26 049820 4 NUT HEX LOCK M8-1.25 NY INS
(2)27 0H4954 1 HARN OXYGEN SENSOR EXTEN 50" (NOT SHOWN)
(2)28 072252 1 GROMMET 1.37 X .06 X 1.00
NOTES (UNLESS OTHERWISE SPECIFIED):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE
(2) USED IN EMISSIONS APPLICATIONS ONLY.
SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: H-9343-C PAGE 2 OF 2
DATE: 7/19/11
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Page 77
EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390
DRAWING #: 0J1027 GROUP H
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
NO CIRCUIT BREAKERS
(1)1 0H93780ST0R 1 MD1,MODULE COVER 390 G-FRAME
2 0C2454 9 SCREW HWHT M6-1 X 16 N WA Z/JS
3 0J0679 1 DECAL, CANADIAN SAFETY CODE
4 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
5 0D3719C REF DECAL, HV CUSTOMER CONN INSIDE
0D3719D REF DECAL CUSTOMER CONN E1 E3
(1)6 0J34710ST0R 1 MD1-MD3 NO CB MNT BRACKET
7 0J3958 REF CU BUSS BAR 1/4"X2.5" 625A
8 022145 4 WASHER FLAT 5/16-M8 ZINC
9 022129 4 WASHER LOCK M8-5/16
10 042907 4 SCREW HHC M8-1.25 X 16 C8.8
11 0C6937M 6 INSULATOR, STANDOFF 600V3/8-16
12 022241 6 NUT HEX 3/8-16 STEEL
13 022237 12 WASHER LOCK 3/8
14 022131 12 WASHER FLAT 3/8-M10 ZINC
15 032414 8 SCREW HHC 3/8-16 X 5/8 G5
16 090865 6 STUD 3/8-16 X 1.75 G5 STEEL
UL CIRCUIT BREAKER (225AF)
(1)1 0H9378EST0R 1 MD1,MODULE COVER 390 GEN-225
0H9378KST0R 1 MD1,CB COVER 390 GEN-225 1PH
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J14770ST0R 1 MD1, C/B MOUNTING BRACKET 225
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
(2)11 053640 2/4 SCREW RHM #8-32 X 3-1/4
(2)12 038150 2/4 WASHER FLAT #8 ZINC
(2)13 022264 2/4 WASHER LOCK #8-M4
(2)14 022471 2/4 NUT HEX #8-32 STEEL
20 0F8432 1 INSUL CB 225AF (3 PHASE)
0F8432A 1 INSULATOR CB 2P 225AF (1 PHASE)
21 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
UL CIRCUIT BREAKER (400AF)
(1)1 0H9378JST0R 1 MD1,MODULE COVER 390 GEN-400
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J00680ST0R 1 MD2, C/B BACK MOUNTING BRACKET
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
11 069232 4 SCREW RHM #10-32 X 3-3/4
12 023897 4 WASHER FLAT #10 ZINC
13 022152 4 WASHER LOCK #10
14 022158 4 NUT HEX #10-32 STEEL
15 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
UL CIRCUIT BREAKER (G-FRAME)
(1)1 0H9378AST0R 1 MD1,MODULE COVER 390 G-FRAME
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J14880ST0R 1 MD1, C/B MOUNTING BRACKET G
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
10 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
REVISION: J-1380-D Page 4 of 6
DATE: 1/12/12
Page 78
EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390
DRAWING #: 0J1027 GROUP H
APPLICABLE TO:
11 0J4465 4 SCREW SHC M4-0.7 X 80 C12.9
12 043180 4 WASHER FLAT M4
13 022264 4 WASHER LOCK #8-M4
14 051715 4 NUT HEX M4-0.7 G8 YEL CH
ITEM PART# QTY. DESCRIPTION
UL CIRCUIT BREAKER (F -FRAME)
(1)1 0H9378BST0R 1 MD1,MODULE COVER 390 F-FRAME
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J14860ST0R 1 MD1, C/B MOUNTING BRACKET F
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
10 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
11 0J4899 4 SCREW SHC M4-0.7 X 45 C12.9
12 043180 4 WASHER FLAT M4
13 022264 4 WASHER LOCK #8-M4
14 051715 4 NUT HEX M4-0.7 G8 YEL CHR
UL CIRCUIT BREAKER (JG -FRAME)
(1)1 0H9378DST0R 1 MD1,MODULE COVER 390 JG-FRAME
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J14860ST0R 1 MD1, C/B MOUNTING BRACKET F
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
10 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
11 0J4466 4 SCREW SHC M4-0.7 X 100 C12.9
12 043180 4 WASHER FLAT M4
13 022264 4 WASHER LOCK #8-M4
14 051715 4 NUT HEX M4-0.7 G8 YEL CHR
UL CIRCUIT BREAKER (J -FRAME)
(1)1 0H9378CST0R 1 MD1,MODULE COVER 390 J-FRAME
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J00680ST0R 1 MD2, C/B BACK MOUNTING BRACKET
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
10 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
11 049967 4 SCREW SHC M6-1.0 X 70 C12.9
12 022473 4 WASHER FLAT 1/4-M6 ZINC
13 022097 4 WASHER LOCK M6-1/4
14 049813 4 NUT HEX M6-1.0 G8 CLEAR ZINC
UL CIRCUIT BREAKER (K -FRAME)
(1)1 0H9378FST0R 1 MD1,MODULE COVER 390 K-FRAME
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J00680ST0R 1 MD2, C/B BACK MOUNTING BRACKET
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
10 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
REVISION: J-1380-D Page 5 of 6
DATE: 1/12/12
Page 79
EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390
DRAWING #: 0J1027 GROUP H
APPLICABLE TO:
11 046580 4 SCREW SHC M6-1.0 X 45 C12.9
12 022473 4 WASHER FLAT 1/4-M6 ZINC
13 022097 4 WASHER LOCK M6-1/4
14 049813 4 NUT HEX M6-1.0 G8 CLEAR ZINC
ITEM PART# QTY. DESCRIPTION
UL CIRCUIT BREAKER (L -FRAME)
(1)1 0H9378GST0R 1 MD1,MODULE COVER 390 L-FRAME
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J00680ST0R 1 MD2, C/B BACK MOUNTING BRACKET
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
10 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
11 046580 4 SCREW SHC M6-1.0 X 45 C12.9
12 022473 4 WASHER FLAT 1/4-M6 ZINC
13 022097 4 WASHER LOCK M6-1/4
14 049813 4 NUT HEX M6-1.0 G8 CLEAR ZINC
UL CIRCUIT BREAKER (LG-FRAME)
(1)1 0H9378HST0R 1 MD1,MODULE COVER 390 LG-FRAME
2 0C2454 7 SCREW HWHT M6-1 X 16 N WA Z/JS
3 REF 1 CIRCUIT BREAKER
(1)4 0J00680ST0R 1 MD2, C/B BACK MOUNTING BRACKET
5 022145 4 WASHER FLAT 5/16-M8 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 042907 4 SCREW HHC M8-1.25 X 16 C8.8
8 0J0679 1 DECAL, CANADIAN SAFETY CODE
9 0J0546 1 DECAL, HV CUSTOMER CONN INSIDE
10 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3
0D3719D REF DECAL CUSTOMER CONN E1 E3
11 0J4467 4 SCREW SHC M5-0.8 X 100 C12.9
12 051713 4 WASHER FLAT M5
13 049226 4 WASHER LOCK M5
14 051716 4 NUT HEX M5-0.8 G8 CLEAR ZINC
NOTES (UNLESS OTHERWISE SPECIFEID):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE
(2) QTY. REQUIRED FOR 1Ø BREAKER / QTY. REQUIRED FOR 3Ø BREAKER.
SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: J-1380-D Page 6 of 6
DATE: 1/12/12
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EXPLODED VIEW: EV, NEUTRAL BLOCK 0-250A
DRAWING #: 0J1047 GROUP H
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
NEUTRAL BLOCK (250A)
1 057073 2 JUNCTION BLOCK 3/8-16
2 0H9690 1 NEUTRAL, BRACKET (60-100A)
3 0F8451 1 LUG SLDLSS 300 MCM-6 AL/CU
4 0C2266 4 SCREW PHTT M5-0.8 X 16 ZP
5 022131 2 WASHER FLAT 3/8-M10 ZINC
6 022237 2 WASHER LOCK 3/8
7 022241 2 NUT HEX 3/8-16 STEEL
8 067989 1 NUT HEX FL WHIZ M8-1.25
9 043107 1 SCREW HHC M8-1.25 X 25 C8.8
NEUTRAL BLOCK (300A - 600A)
1 057073 2 JUNCTION BLOCK 3/8-16
2 0H9689A 1 BUS BAR, NTRL BLK 520 0-600A
3 0A7822 2 LUG SLDLSS 600/250-1/0X1/4-28
4 0C2266 4 SCREW PHTT M5-0.8 X 16 ZP
5 022511 2 SCREW HHC 3/8-16 X 1-1/4 G5
6 022237 4 WASHER LOCK 3/8
7 022241 4 NUT HEX 3/8-16 STEEL
8 022131 2 WASHER FLAT 3/8-M10 ZINC
9 045335 4 SCREW HHC 1/4-28 X 3/4 G5
10 022097 4 WASHER LOCK M6-1/4
NEUTRAL BLOCK (700A – 1200A)
1 057073 2 JUNCTION BLOCK 3/8-16
2 0H9689 1 BUS BAR, NTRL BLK 520 600-1600
3 0A7822 4 LUG SLDLSS 600/250-1/0X1/4-28
4 0C2266 4 SCREW PHTT M5-0.8 X 16 ZP
5 022511 5 SCREW HHC 3/8-16 X 1-1/4 G5
6 022237 7 WASHER LOCK 3/8
7 022241 7 NUT HEX 3/8-16 STEEL
8 022131 2 WASHER FLAT 3/8-M10 ZINC
9 045335 8 SCREW HHC 1/4-28 X 3/4 G5
10 022097 8 WASHER LOCK M6-1/4
NEUTRAL BLOCK (1400A – 2500A)
1 0C6937M 2 INSULATOR, STANDOFF 600V3/8-16
2 0J4583 2 BUS BAR, 1/4"X6"X10"
3 031578 3 SCREW HHC 3/8-16 X 1-1/2 G8
4 022131 10 WASHER FLAT 3/8-M10 ZINC
5 022237 7 WASHER LOCK 3/8
6 022241 3 NUT HEX 3/8-16 STEEL
7 023152 2 SCREW HHC 3/8-16 X 3/4 G5
8 029745 2 SCREW HHC 3/8-16 X 1 G5
REVISION: J-3434-C PAGE 2 OF 2
DATE: 1/10/13
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EXPLODED VIEW: EV 390 ALT SHROUD KIT CCI
DRAWING #: 0J7592 GROUP H
ITEM PART# QTY. DESCRIPTION
(1)1 0J7590AST0R 2 SHROUD 390 ALT X 76MM
0J75900ST0R 2 SHROUD 390 ALT X 50MM
0J75910ST0R 2 SHROUD 390 ALT X 150MM
(2)2 0C2454 8/10 SCREW HWHT M6-1 X 16 N WA Z/JS
3 0E1534A 4 PLUG PLASTIC 1.50"
(1)NOTE:
0J7590AST0R INCLUDED IN KIT #0J7593A
0J75900ST0R INCLUDED IN KIT #0J7593
0J75910ST0R INCLUDED IN KIT #0J7593B
(2) QTY DETERMINED BY SHROUD MOUNTING REQUIREMENTS.
REVISION: -A- Page 2 of 2
DATE: 11/21/11
Page 84
Notes
Page 85
Notes
Page 86
Notes
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Page 88
GENERAC®POWER SYSTEMS, INC.
211 MURPHY DR. • P.O. BOX 310
EAGLE, WI 53119
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