Generac 15113410300 User Manual

Owner’s Manual
LISTED
C
US
Stationary Standby/Emergency Generator Industrial Standalone Gas or Diesel
This manual should remain with the unit.
i
Notes
EXPLODED VIEW: EV CONBOX 390 MODULE
DRAWING #: 0J1339 GROUP A
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0H95790ST0R 1 MD1 / MD2 CB MODULE 390 ALT (1)2 0J17560ST0R 1 WIRE TUNNEL, MD1-2 390 ALT 3 0A4456 3 WASHER LOCK SPECIAL 3/8 4 061383 1 LUG SLDLSS 3/0-#4 X 13/32 CU 5 0E1534A 2 PLUG PLASTIC 1.50" 6 056326 2 TRIM VINYL BLACK 1/8GP (7.1”LG) 7 045772 1 NUT HEX M10-1.5 G8 YEL CHR 10 0A9457A 1 DECAL NEUTRAL 11 0C2454 4 SCREW HWHT M6-1 X 16 N WA Z/JS 12 024526 4 SCREW HHTT 5/16-18 X 3/4 CZ 13 022129 4 WASHER LOCK M8-5/16 14 022145 4 WASHER FLAT 5/16-M8 ZINC 15 0441140781 1 WIRE ASM, GND 2/0 WIRE 3/8 LUG 16 022131 4 WASHER FLAT 3/8-M10 ZINC 17 049541 2 SCREW HHC M10-1.5 X 35 C8.8 (4)(3)(2)18 0J0455 REF BLOCK, TERM 14 POS X 8 X 1600V (4)(3)(2)19 0J9078 REF DECAL TB4 HV CUSTOMER CONN (4)(3)(2)21 0J5462 REF SCREW THTT M4-0.7 X 16 ZP 22 061383 1 LUG SLDLSS 3/0-#4 X 13/32 CU 23 0G8785A 2 DECAL GROUNDING ELECTRODE
DUAL MODULE (1)1 0H95790ST0R 2 MD1 / MD2 CB MODULE 390 ALT (1)2 0J17560ST0R 2 WIRE TUNNEL, MD1-2 390 ALT 3 0A4456 6 WASHER LOCK SPECIAL 3/8 4 061383 4 LUG SLDLSS 3/0-#4 X 13/32 CU 5 0E1534A 4 PLUG PLASTIC 1.50" 6 056326 4 TRIM VINYL BLACK 1/8GP (7.1”LG) 7 045772 2 NUT HEX M10-1.5 G8 YEL CHR 8 067210A 2 DECAL GROUND LUG 9 0H8006 2 DECAL CAUTION ELEC SHOCK SM 10 0A9457 2 DECAL NEUTRAL 11 0C2454 8 SCREW HWHT M6-1 X 16 N WA Z/JS 12 024526 8 SCREW HHTT 5/16-18 X 3/4 CZ 13 022129 8 WASHER LOCK M8-5/16 14 022145 8 WASHER FLAT 5/16-M8 ZINC 15 0441140781 2 WIRE ASM, GND 2/0 WIRE 3/8 LUG 16 022131 8 WASHER FLAT 3/8-M10 ZINC 17 049541 4 SCREW HHC M10-1.5 X 35 C8.8 (4)(3)(2)18 0J0455 REF BLOCK, TERM 14 POS X 8 X 1600V (4)(3)(2)19 0J9078 REF DECAL, TB4 HV CUSTOMER CONN (4)(3)(2)21 0J5462 REF SCREW THTT M4-0.7 X 16 ZP 22 067210A 2 DECAL GROUND LUG
NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR
CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
(2) WILL BE INSTALLED ON PRIMARY CB MODULES ONLY. NOT REQUIRED WITH LOAD CENTER. (3) NOT REQUIRED IF EQUIPPED WITH LOAD CENTER. (4) NOT REQUIRED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD.
REVISION: J-4132-G Page 3 of 4 DATE: 02/07/13
EXPLODED VIEW: EV CONBOX 390 MODULE
DRAWING #: 0J1339 GROUP A
APPLICABLE TO:
his page left blank intentionally
T
REVISION: J-4132-G Page 4 of 4 DATE: 02/07/13
EXPLODED VIEW: 390, BOARD SOLID LEAD TERM BRL
DRAWING #: 0J1479 GROUP A
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
1 051769 9 WASHER LOCK M12 2 049808 6 WASHER FLAT M12 3 VARIES REF FLEX PLATE 4 055173 6 SCREW HHC M8-1.25 X 20 G10.9 5 022129 8 WASHER LOCK M8-5/16 6 022145 8 WASHER FLAT 5/16-M8 ZINC 7 0G0724 1 FAN MACHINED 390 SAE ALTERATOR 8 0A2601 1 SCREW HHC M16-2.0 X 45 G8.8 9 0A2602 1 WASHER FLAT .688ID X 3.25OD 10 0A1138 1 KEY SQ 3/8 X 2-1/2 STEEL 11 021941 1 COUPLER 390 SAE 12 VARIES REF ROTOR PER ORDER (SEE BOM) 13 052891 2 SCREW HHC M12-1.75 X 80 C8.8 (1.25” STACK) 068407 2 SCREW HHC M12-1.75 X 90 C10.9 (2.00” STACK) 14 0A5580 4 SCREW HHC M14-2.0 X 140 G8.8 15 0A1633 4 WASHER,390 SAE ALT. 16 VARIES REF STATOR PER ORDER (SEE BOM) 17 022131 12 WASHER FLAT 3/8-M10 ZINC 18 046526 12 WASHER LOCK M10 19 057642 12 SCREW HHC M10-1.5 X 40 G8.8 20 068113 1 CARRIER REAR BRG 15" 21 0H8394A 1 390, BOARD SOLID LEAD TERM BRL 22 043123 4 WASHER LOCK M14 23 051779 4 NUT HEX M14-2.0 G8 YEL CHR 24 022304 2 WASHER FLAT 1/2 ZINC 25 053559 1 SCREW HHC M12-1.75 X 45 C8.8 (1.25” STACK) 068406 1 SCREW HHC M12-1.75 X 60 C10.9 (2.00” STACK) 26 070274 1 KEY SQ 3/8 X 2-3/4 STEEL 27 087271 1 ASSY EXCITER 1.25"STK 087272 1 ASSY EXCITER 2.00" STK 28 068404 1 EXCITER FIELD 1.25 STK 068405 1 EXCITER FIELD 15" 2" LG 29 092950 1 COLLAR SLIP FIT 390 MM 30 020151 1 CLAMP VINYL .312 X .203 Z 31 090063 1 BRIDGE SUPPORT DIODE 15" 32 090152 1 ASSY BRIDGE RECTIFIER 33 023365 3 WASHER SHAKEPROOF INT #8 34 033143 2 SCREW HHM #8-32 X 7/8 35 090064 1 CAP END ROTOR 390MM 36 033133 1 SCREW HHM #8-32 X 3/8 37 063837 6 SCREW HHC M12-1.75 X 30 C10.9 38 028739A 2 TIE WRAP 3.9" X .10" BLK UL 39 085662D 1 TIE WRAP UL 17.7 X .35 BLK HT 40 022661L 1 SLEEVING UL #0 .330 ID 41 042914 2 SCREW HHC M8-1.25 X 90 C8.8 (1.25” STACK) 087712 2 SCREW HHC M8-1.25 X 110 C8.8 (2.00” STACK) 42 0H9157 2 HOLLOW DOWEL PIN, 1/2 X 1-1/4 43 0A2110 2 SCREW SWAGE 1/4-20 X 1/2 Z/YC 44 0A4089 1 ASSY SCROLL 390 SAE 45 0A1786 .5CC ADH LOCTITE #8931 AA W/S
KIT 0A4089 PARTS 50 0A2491 2 SHROUD ALT SHEET METAL 51 0A2497 2 SCREEN SHROUD SAE 52 0A2496 2 BRKT TENSIONER SAE SCROLL 53 056326 8.4 FT. TRIM VINYL BLACK 1/8GP 54 022097 6 WASHER LOCK M6-1/4 55 022473 6 WASHER FLAT 1/4-M6 ZINC 56 045757 2 SCREW HHC M6-1.0 X 25 G8.8 57 047411 4 SCREW HHC M6-1.0 X 16 G8.8 58 0A2110 12 SCREW SWAGE 1/4-20 X 1/2 Z/YC
REVISION: H-9012-B Page 2 of 2 DATE: 5/20/11
EXPLODED VIEW: EV 390 ALTERNATOR TOWER ASM
DRAWING #: 0J7594 GROUP A
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0J75960ST0R 1 MAIN, ALT TOWER 390 W/ SHROUD (1)2 0H94310ST0R 1 TOP, ALT TOWER 390 SINGLE CB 0H9431BST0R 1 TOP ALT TOWER 390 SNGL CB RH (1)2A 0H9431AST0R 1 TOP, ALT TOWER 390 DUAL CB (1)3 0H94320ST0R 1 COVER, ALT TOWER 390 (3)4 0J0481 2/3 XFMR CURRENT 50A W/BRKT UL RCG 0J0481A 2/3 XFMR CURRENT 100A W/BRKT UL G 0J0481B 2/3 XFMR CURRENT 150A W/BRKT UL 0J0481C 2/3 XFMR CURRENT 200A W/BRKT UL 0J0481D 2/3 XFMR CURRENT 300A W/BRKT UL 0J0481E 2/3 XFMR CURRENT 400A W/BRKT UL 0J0481F 2/3 XFMR CURRENT 500A W/BRKT UL 0J0481G 2/3 XFMR CURRENT 600A W/BRKT UL 5 N/A (1)6 0J01360ST0R 1 PLATE, WIRE HARN BLOCKOFF 7 0J5464 2 SCREW THTT M5-0.8 X 16 ZP 8 022097 4 WASHER LOCK M6-1/4 9 022473 4 WASHER FLAT 1/4-M6 ZINC (2)10 056326 2/4 TRIM VINYL BLACK 1/8GP (6”LG) 11 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS (3)12 022145 4/8 WASHER FLAT 5/16-M8 ZINC (3)13 022129 2/3 WASHER LOCK M8-5/16 14 042907 2/3 SCREW HHC M8-1.25 X 16 C8.8 15 045771 2/3 NUT HEX M8-1.25 G8 CLEAR ZINC 16 024983 4 SCREW HHTT 1/4-20 X 3/4 CZ (3)17 0J1857 2/3 CT BRKT 1.1" WINDOW FRAME 0J1857A 2/3 CT BRKT 2.25" WINDOW FRAME 18 0C1229 1 DECAL WARNING ELECTRICAL SHOCK 19 0H9845 1 HARN 390/520 CONBOX H-PANEL (NOT SHOWN) 20 052250 1 TAPE FOAM 1X1 (49” LG)
NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE
(3) QTY. REQUIRED FOR 1 PHASE / QTY. REQUIRED FOR 3 PHASE.
SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: -A- PAGE 2 OF 2 DATE: 11/30/11
EXPLODED VIEW: EV,CB ASSEMBLY 225AF
DRAWING #: 0J8468 GROUP A
ITEM PART# QTY. DESCRIPTION
1 REF 1 MAIN CIRCUIT BREAKER (1)2 045771 4/6 NUT HEX M8-1.25 G8 CLEAR ZINC (1)3 049897 4/6 SCREW SHC M8-1.25 X 20 G8 (1)4 022129 8/12 WASHER LOCK M8-5/16 (1)5 022145 8/12 WASHER FLAT 5/16-M8 ZINC (1)6 058306 4/6 SCREW SHC M8-1.25 X 25 C12.9 (1)7 0F8451 4/6 LUG SLDLSS 300 MCM-6 AL/CU (1)8 0F8843 4/6 BUS BAR 200A LUG ADAPTOR
(1) QTY. REQUIRED FOR 1Ø BREAKERS / QTY. REQUIRED FOR 3Ø BREAKERS.
REVISION: -A- Page 2 of 2 DATE: 2/3/12
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
048476
4.5A
DPE Breaker and Field Boost Resistor Table for Gensets with H-Panel Control & 12V Battery
VOLTAGE FREQUENCY EXCITATION kW RATING
direct 0F5752E 5 ohm
120/240 1φ
60 Hz
PME/brushless
SIZE
390 mm or
smaller
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 18kW 049350 4A 19kW - 26kW 054450 5.5A 27kW - 41kW 048505 6A
45kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 18kW 049350 4A 19kW - 26kW 054450 5.5A 27kW - 41kW 048505 6A
120/208 3φ
60 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
45kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 18kW 049350 4A 19kW - 26kW 054450 5.5A 27kW - 41kW 048505 6A
120/240 3
520 mm
direct
390 mm or
φ
60 Hz
PME/brushless
smaller
45kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 26kW 054450 5.5A 27kW - 41kW 048505 6A
277/480 3φ
60 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
45kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 18kW 049350 4A 19kW - 26kW 054450 5.5A
346/600 3φ
60 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
27kW - 130kW 048476 4.5A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 18kW 049350 4A 19kW - 26kW 048476 4.5A
110/220 1φ
50 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
27kW - 130kW 048505 6A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 18kW 049350 4A 19kW - 26kW 048476 4.5A
100/200 3φ
50 Hz
direct
PME/brushless
520 mm
390 mm or
smaller
27kW - 130kW 048505 6A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 18kW 049350 4A 19kW - 26kW 048476 4.5A
27kW - 130kW 048505 6A
any
1kW - 8.9kW 048512 5A
9kW - 45kW 048467 7A
1kW - 15kW 053623 2.5A 16kW - 18kW 049350 4A 19kW - 26kW 054450 5.5A 27kW - 41kW 048505 6A
45kW - 130kW 048476 4.5A
any
115/200 3
231/400 3φ
520 mm
direct 0F5752E 5 ohm
390 mm or
φ
50 Hz
PME/brushless
smaller
520 mm
direct 0F5752E 5 ohm
390 mm or
50 Hz
PME/brushless
smaller
520 mm
FIELD BOOST RESISTORDPE BREAKER
PART NO. SIZE PART NO. SIZE
0F5752B 25 ohm
0F5752D 75 ohm 0F5752E
5 ohm
0F5752B 25 ohm
0F5752D 75 ohm 0F5752E 5 ohm
0F5752B 25 ohm
0F5752D 75 ohm 0F5752E 5 ohm
0F5752B 25 ohm
0F5752D 75 ohm 0F5752E
5 ohm
0F5752B 25 ohm
0F5752D 75 ohm 0F5752E
5 ohm
0F5752B 25 ohm
0F5752D 75 ohm 0F5752E 5 ohm
0F5752B
25 ohm
0F5752D 75 ohm
0F5752B 25 ohm
0F5752D 75 ohm
0F5752B
25 ohm
0F5752D 75 ohm
EXPLODED VIEW: EV H-PNL 10A BC NO E-GOV DSL24
DRAWING #: 0J0288 GROUP B
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0H84230ST0R 1 BRACKET H-PNL MOUNTIN CCI IND 2 0H4733E 1 ASSY H-PANEL 2.5A BATC 12V 0G4140E 1 ASSY H-PANEL 10A BATC 12V 0G4141E 1 ASSY H-PANEL NO BATC NO E-GOV 0G4144E 1 ASSY H-PANEL 10A BATC 24V 3 0E9764 1 RAIL SNAPTRACK PCB HOLDER BULK (2)4 055911 REF BLOCK TERM 20A 12 X 6 X 1100V (2)5 057701 REF BLOCK TERM 20A 8 X 6 X 1100V (1)6 0J01360ST0R 1 PLATE, WIRE HARN BLOCKOFF (1)7 0H96870ST0R 1 COVER, COSTOMER CONN H-PNL 8 0J5462 6 SCREW THTT M4-0.7 X 16 ZP 9 0J5464 3 SCREW THTT M5-0.8 X 16 ZP 10 051713 3 WASHER FLAT M5 11 049226 3 WASHER LOCK M5 12 0C2454 2 SCREW HWHT M6-1 X 16 N WA Z/JS 13 022097 4 WASHER LOCK M6-1/4 14 047411 4 SCREW HHC M6-1.0 X 16 C8.8 15 022145 4 WASHER FLAT 5/16-M8 ZINC 16 022129 4 WASHER LOCK M8-5/16 17 026850 1 WASHER LOCK EXT 1/4 STL 18 039253 4 SCREW HHC M8-1.25 X 20 C8.8 19 0G6962A 1 ASSY PCB RELAY 24VDC 0G6962B 1 ASSY PCB RELAY 12VDC 20 0J0392 1 DECAL, TB1 LV CUSTOMER CONN 21 0J0398 1 DECAL, CONTACT RAT 30VAC/30VDC 22 0J0393 1 DECAL, TB2 LV CUSTOMER CONN 23 0J0545 1 DECAL, LV CUSTOMER CONN INSIDE 24 0J0575 1 DECAL, CUSTOMER WIRE #14 25 0C3168 1 WASHER LOCK SPECIAL 5/16 (5)26 022206 1 FITTING CONDUIT STR 3/8 (6)(3)27 0H9845 REF HARN 390/520 CONBOX H-PANEL (4)28 0C8065 1 DIODE ASSEMBLY 29 0J5349 REF HARN 390/520 CONBOX 12V GAS H (NOT SHOWN)
UNLESS OTHERWISE SPECIFIED: (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).
MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO “REPLACEMENT SHEET
METAL PARTS ORDERING GUIDE-0H7169” INCLUDED IN THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE (2) PART OF CONNECTION BOX HARNESS (3) HARNESS GETS WIRED TO LOAD CENTER IF EQUIPPED. (4) REFERENCE WIRE DIAGRAM FOR PROPER LOCATION. (5) NOT REQUIRED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD. (6) HARNESS GETS TIED BACK AND BUNDLED WITH OTHER HARNESS AND LEFT UNCONNECTED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD.
.
REVISION: J-2562-F PAGE 2 OF 2 DATE: 8/22/12
1 0D3483 1 FAN GUARD 2 0A2110 10 SCREW SWAGE 1/4-20 X 1/2 Z/YC 3 0D3484 1 BOTTOM COVER, FANGUARD 4 074908 4 SCREW HHTT M5-0.8 X 10 BP
1 047411 2 SCREW HHC M6-1.0 X 16 G8.8 2 022097 4 WASHER LOCK M6-1/4 3 022473 4 WASHER FLAT 1/4 ZINC 4 084918G 1 HEATER ENG 1500W 120V (60HZ)
084918H 1 HEATER ENG 1500W 240V (50HZ) 5 0G0015 2 CLAMP, HOSE 5/8" DOUBLE WIRE 6 042568 2 SCREW HHC M6-1.0 X 20 G8.8 7 055934D 1 CLAMP VINYL 1.06 X .406 Z 8 084427 1 BRACKET HEATER
10 049813 2 NUT HEX M6-1.0 G8 YEL CHR 11 050967 1 HOSE 5/8 ID RIA 250F (31”LG) 12 022129 1 WASHER LOCK M8-5/16 13 042907 1 SCREW HHC M8-1.25 X 16 G8.8
14 0C4905 1 BARBED EL 45 3/8NPT X 5/8OD (1) 15 0A6283 1 HOSE PREFORMED BLOCK HEATER (1) 17 0G0015 2 CLAMP, HOSE 5/8" DOUBLE WIRE (1) 18A 0C4905 1 BARBED EL 45 3/8NPT X 5/8OD (USED ON GEAR BOX ONLY) (1) 18B 044117 1 BARBED STR 3/8NPT X 5/8 (USED ON DIRECT DRIVE ONLY)
(1) USED ON NON-DUEL FUEL NATURAL GAS & LP VAPOR UNITS ONLY.
1A 058665 1 BATTERY 12VDC 90
-
AH 27F
058665A 1 BATTERY SERVICE DRY B 058208 1 BATTERY 12VDC 24F 525 CCA C 061119 1 BATTERY BCI GRP 31
061119A 1 31E BATTERY SERVICE DRY
2A 0A4010 2 SCREW HHC M8-1.25 X 60 C8.8 FT B 0A4010 2 SCREW HHC M8-1.25 X 60 C8.8 FT C 099049 2 J BOLT BATTERY TRAY
3A 052858 2 NUT LOCK FL M8-1.25 B 052858 2 NUT LOCK FL M8-1.25 C 022129 2 WASHER LOCK M8-5/16
4A 049820 2 NUT LOCK HEX M8-1.25 NYL INS B 049820 2 NUT LOCK HEX M8-1.25 NYL INS C 045771 2 NUT HEX M8-1.25 G8 CLEAR ZINC
5A 022145 4 WASHER FLAT 5/16-M8 ZINC B 022145 4 WASHER FLAT 5/16-M8 ZINC C 058653 2 WASHER FLAT M8
6A 061902 2 HOLD DOWN BATTERY (60-100KW) B 061902 2 HOLD DOWN BATTERY (60-100KW) C 059568B 2 BATT HOLD DOWN BAR 368MM
EXPLODED VIEW: EV RADIATOR BLOCKOFF 6.8L
DRAWING #: 0J1133 GROUP C
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(1)1 0J11370ST0R 1 RADIATOR BLOCKOFF 6.8L TOP (1)2 0J11350ST0R 1 RADIATOR BLOCKOFF 6.8L LEFT (1)3 0J11360ST0R 1 RADIATOR BLOCKOFF 6.8L RIGHT (1)4 0J11340ST0R 1 RADIATOR BLOCKOFF 6.8L BOTTOM 5 N/A 6 0C2454 8 SCREW HWHT M6-1 X 16 N WA Z/JS 7 052250 2 TAPE FOAM 1X1 (29”LG) 8 052250 2 TAPE FOAM 1X1 (34”LG)
NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE
SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: H-9343-C PAGE 2 OF 2 DATE: 7/19/11
EXPLODED VIEW: EV 6.8L G3 CCI MOUNTING BASE
DRAWING #: 0J2569 GROUP C
APPLICABLE TO:
ITEM PART# QTY. DESCRIPTION
(2)1 0J03380ST0R 1 MTG BASE G6.8L 390 DD CCI 0J03390ST0R 1 MTG BASE G6.8L 390 DD DUAL CCI 0J03400ST0R 1 MTG BASE G6.8L 390 GB CCI 0J03410ST0R 1 MTG BASE G6.8L 390 GB DUAL CCI 0J03420ST0R 1 MTG BASE G6.8L 520 GB CCI 0J0342AST0R 1 MTG BASE G6.8 520 GB MPS 0J03430ST0R 1 MTG BASE G6.8L 520 GB DUAL CCI 0J0343AST0R 1 MTG BASE G6.8L 520 GB DUAL MPS 2 024310 1 PLUG STD PIPE 1/2 STEEL SQ HD 3 052252 4 DAMPENER VIBRATION 2 DAMPENER VIBRATION (520 ALT G/B) 4 052257 4 SPACER .49 X .62 X 1.87 PWDR/ZINC 2 SPACER .49 X .62 X 1.87 PWDR/ZINC (520 ALT G/B) 5 052259 4 WASHER FLAT M12 2 WASHER FLAT M12 (520 ALT G/B) 6 055597 4 SCREW HHC M12-1.75 X 85 G8.8 2 SCREW HHC M12-1.75 X 85 G8.8 (520 ALT G/B) 7 052251A 4 DAMPENER VIBRATION 50 WHITE 2 DAMPENER VIBRATION 50 WHITE (520 ALTG/B ONLY) 8 052860 4 NUT LOCKING M12-1.75 2 NUT LOCKING M12-1.75 (520 ALT G/B ONLY) 9 0D2007 1 ENGINE MOUNT 6.8L RH SIDE 10 0D2006 1 ENGINE MOUNT 6.8L LH SIDE 11 REF REF KIT VARMIT GUARD REF REF KIT VARMIT GUARD REF REF KIT VARMIT GUARD 12 051756 1 SCREW HHC M10-1.5 X 20 C8.8 15 025507 1 WASHER LOCK EXT 7/16 STL 16 038805J 1 CABLE BATT BLK #1 X 30.00 NEG (1)17 0H8626 2 SCREW HHC 5/8-11 X 5 G8 (520 ALT G/B) (1)18 089743 2 NUT HEX LOCK 5/8-11 NY INS (520 ALT G/B) (1)19 022247 4 WASHER FLAT 5/8 ZINC (520 ALT G/B) (1)20 059676 2 MOUNT LOWER VIBRATION (520 ALT G/B) (1)21 059675 2 MOUNT UPPER VIBRATION (520 ALT G/B) 22 045771 1 NUT HEX M8-1.25 G8 YEL CHR 23 0C3168 1 5/16 SPECIAL L/WASH 24 022129 1 WASHER LOCK M8-5/16 25 052243 4 SCREW HHC M10-1.5 X 60 G8.8 26 052648 4 SCREW SHC M10-1.5 X 20 C12.9 27 022131 9 WASHER FLAT 3/8-M10 ZINC 28 046526 9 WASHER LOCK M10 29 030985 1 NIPPLE CLOSE 1/2 X 1.125 30 078944 1 VALVE BALL 31 044118 1 BARBED STR 1/2 NPT X 5/8 32 0G0015 2 CLAMP HOSE 7/8" OD DOUBLE WIRE 33 065386 1 HOSE 5/8 ID SAE100R6 (11”LG) 34 044117 1 BARBED STR 3/8 NPT X 5/8 35 057765 1 ADP OIL DRN M14-1.50 36 057772 1 WASHER NYLON .565 37 0536210360 1 WIRE ASSEM #4GA GRD 38 043107 1 SCREW HHC M8-1.25 X 25 G8.8 39 022145 1 WASHER FLAT 5/16 ZINC 40 050331 1 BATT POST COVER BLK ­ 41 050331A 1 BATT POST COVER RED + 42 03880400AA 1 CABLE BATT RED #1 X 44.00 (G/B) 038804J 1 CABLE BATT RED #1 X 40.50
REVISION: J-3445-E Page 2 of 4 DATE: 12/5/12
Loading...
+ 61 hidden pages