Generac 13694330200 User Manual

-------------------

Model: 13694330200

Type:

Engine: D6.

SDI00

7.1

GENERAC®

Owner's

Stationary

Manual

Emergency

Generator

This

manual

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unit.

INTRODUCTION

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CANBEOBTAINEDATTHIS

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INFORMATION

the

website

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Safety Rules

It..

SAVE

THESE INSTRUCTIONS - The manufacturer suggests that these rules for safe operation be

...

copied and posted In potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment.

It..

SAVE

THESE INSTRUCTIONS - This manual contains Important Instructions that should be followed

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Despite the safe design of this genera·

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tor, operating this equipment Imprudently, neglecting Its maintenance or being careless can cause possible Injury or death. Permit only responsible and capable persons to Install, operate or maintain this equipment.

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Potentially lethal voltages are generated by

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render the machine safe before attempting to

work on the generator.

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Parts of the generator are rotating and/or hot

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during operation. Exercise care near running generators.

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For

equipmentbeinstalled, Service installation standards all

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system

assembly

refertoexploded

specific

back

kilowatt

following

Broad Broad Broad

current

power

UTILITY

rpmtosupply

the

features: and

constructed.

MG1-22.

protection

gen-

halfofthis

rating

voltage

Range Range Range

generator

for

the

power

level.

driven

withafour-

data

label

number

the

stator

MG1-22.4

content

have

of

been

sym-

and

is

ENGINE

The

stationary

for

long

such

engine

rpm.

For

protectitagainst

shutting temperatureistoo is

running

Engine the

reader's

panel

manual

mation.

COOLANT

This

sender

coolant

LOW

COOLANT

Should

coolant without engine

hasalow

drops

below

automatically

OIL

PRESSURE

This

sender

drops

a

belowasafe

down

the

OVERSPEED

A

speed shutdown. whenever

a

safe,

shutdown.

OVERCRANK

Afteraprespecified

crankingifthe

RPM

SENSOR

If

the

speed

will

occur.

DC

FUSES

These

fuses

tem.

They

ing

overload.

PROTECTIVE

emergency

periodsoftime

conditionsascoolant

that

reason,

the

potentially

down

the

unit

when

high,

too

fast.

protective

temperature

the temperature

automatic

engine.

circuit

the

preset

switches

convenience.

for

additional

TEMPERATURE

automatically

rises

LEVEL

engine

coolant

switch,itis

shutdown.Toprevent

coolant

the

levelofthe

shuts

down.

SENDER

monitors

oil

level,

SHUTDOWN

controls

Engine

speed unitisrunning. value,

the

SHUTOOWN

durationofcranking,

engine

has

LOSS

SHUTDOWN

signaltothe

are

located

protect

the

panel

DEVICES

generator

withoutanoperatoronhandtomonitor

engine

damaging

the

coolant

and Also

SENDER

shuts

aboveasafe

SENSOR

level

low

pressureinthe the

engine

signals

circuit

failedtostart.

control

inside

wiring

mayberequiredtooperate

temperature,

has

several

devices

conditionsbyautomatically

oil

pressureistoo

levelistoo

NOTE:

sensors

refertothe

automatic

down

level.

drop

below

possible

sensor.Ifthe

coolant

control

system

cranking,

are

deliveredtothe

Should

the

board

initiatesanautomatic

panelislost,

the

front

and

low,orthe

are

mentioned

applicable

engine

the

engineifthe

the

for

the

enginetooverheat

such

levelofengine

level

sensor,

engine.Ifoil

automatically

start-up,

engine

overspeed

this

function

engine

panelofthe

components

oil

pressure

designed

low,

the

coolant

engine

here

control

shutdown

levelofthe overheating,

infor-

engine

coolant

the

engine

pressure

operation

circuit

board

above

engine

ends

shutdown

control

from

damag-

shuts

high

the

and

the

sys-

or

to

for

5

General Information

FUEL

DIESR

Diesel fuel

Diesel installation with

Appropriate extremely temperatureofthe where

SYSTEM

FUEL

SYSTEM

fuelissuppliedtothe

tankorexternal

fuels

are

can

engine/generator

low

"gelling"

source.

less

volatile

leadtosafety

care

shouldbetakeninapplications

ambient

diesel

could

than

performance

temperatures

fuelisnot

occur.

SPECIFICATIONS

GENERATOR

Refertothe frequency, the

drawingsinthe

and

ENGINE

The

unit

a

high-quality Detergent Use

ambient (Figure

voltage,

exhaust

OIL

has

oils

oil

having

temperature

1.3).

data

plateonthe

phase

and

backofthis

system

specifications.

RECOMMENDATIONS

been

filled

with detergent keep

the

oil

the

engine

following

range

classified

anticipated

generator

gaseous

hazards

and

NOTE:

generator

other

manual

15W-40

cleaner SAE

viscosity

set

fromabase-mounted

fuels,

however,

and/or

serious

reliability.

are

possibletoensure

allowedtofall

for

rated

watts,

pertinent

"For

information.

for

engine,

engine

oilatthe

ServiceSJand

and

reduce

cooling

carbon

rating,

before

the

careless

problems

where

below

levels

amperes,

Refer system,

factory.

CG/CH".

deposits.

basedonthe

change

the

to

Use

COOLANT

Use

only

de-ionized

glycol

can

alsobeused

col-see

DANGER

recommended

50-50

water

but

below).

mixture.

and

should When

Ethylene

notbemixed

adding

glycol

coolant,

antifreeze

with

always

~

A.

Do not remove the radiator pressure cap

....

while the engine is hot or serious burns from boiling liquid or steam could result.

A.

Ethylene glycol base antifreeze Is poisonous.

....

Do not use mouth to siphon coolant from the radiator, recovery bottle or any container. Wash hands thoroughly after handling. store used antifreeze because animals are attracted to the smell and taste of

antifreeze even though It is poi-

sonoustothem.

ACAUTIONI

A.

Do not use any chromate base rust Inhibitor

....

with propylene glycol base antifreeze. Using any high silicate antifreeze boosters or additives also will cause overheating. We also recommend that any soluble NOT USED for this equipment.

GEARBOX

If

the

lubricantisSAE90gear

LUBBICATION

generator

setisequipped

oil.

in an open container

011

Inhibitor Is

withagearbox,

the

(Propylene

Ethylene

gly-

add

Never

appropriate

the

Figure

-35

-30

-25

-20

-31

-22 -13

6

-15

SAE

1.3

-10

lOW

SAEOW·30

14

-

Engine

·5

SAE

SAE1OW

SAE

15W

SAE5W-30

23

32

I

20W

I I

SAE

-40

synthetic

41

Oil

Recommendations

15

20

SAE

30

-30 lOW

-40

SAE

10W

·60

l5W

-40

mineral

base

semisynthetic

SAE

base

20W base

50

base

·60

semisynthetic

59

68

25

SAE

77

base

30

35

40

45

50'C

40

86

95

104

113 122

'F

FUEL

SYSTEM

Diesel

Fuel

Emergency Manual

(part

1.

Beginning diesel

A.

Sulfur

B.

Cetane

2.

Beginning

diesel A.

Sulfur

B.

Cetane

BATTERY

Whenaunitissupplied use

the

following

mum

Cold

Diesel

6.7L

(100,

6.7L

(150,

10.3L

12.9L

13.0L

16.0L

18.0L

22.0L

Fill

the

battery

have

the

REDUIREMENTS

System:

Electric

fuel

• A

fuel

• A

See

Power

no.

046622).

October1,2007,

must

use

contentof500

indexoraromatic

minimum maximum

October1,2010,

must

use

contentof15

indexoraromatic

minimum maximum

INSTALLATION

tabletoproperly

Cranking

Engine

2.4L

3.4L

4.5L

8.7L

battery

Ampere

130Kw)1or2XGRP 175Kw)

with

the

fUlly

charged

AND

Chapter8of

Systems

diesel

cetane

aromatic

diesel

cetane

aromatic

with

Battery

GRP27or

GRP31or

2X

2x

proper

Installer's

owners

fuel

that

parts

per

contentasfollows:

indexof40

contentof35

owners

fuel

that

parts

per

contentasfollows:

indexof40

contentof35

outabatteryorduring

select

required

Size

GRP

31E

GRP

31

GRP31or

GRP

80

electrolyte

before

RECOMMENDATIONS

Engine-Generator

Guide

and

operators

meets:

million

or;

volume

and

operators

meets:

million

(ppm)

or;

volume

the

battery

foraparticular

31

2x

fluidifnecessary

installing

it.

Stationary

and

Reference

(ppm)

maximum.

percent.

maximum.

percent.

replacement

size

and

unit.

Minimum

650or925

925 925

925

925or1155

that

CCA

use

mini-

and

General

Before

installing

ing

steps:

1.

Set

the

2.

Turn

3.

Remove panel.

Battery

cables

1.4).

Connect

4.

Connect battery

5.

Connect battery

Damage

The

generatorisequipped

active

when

battery

installed

battery

receivesatrickle ning,toprevent to

help

extend

when

the

be

usedtorechargeadischarged

and

generator's

off

utility

power

the

10A

were

cablestobattery

Figure

1.4

---<~~

BLACK

the

red

post

indicatedbya

the

black

post

indicatedbya

will

resultifbattery

the

unitissetupfor

and

self-discharge.

the

lifeofthe

unitisnot

connecting

AUTO/OFF/MANUAL

supplytothe

and

15A

factory

-

Battery

~

___________

battery

withabattery

utility

charge

running.

Information

the

battery,

fuses

connectedatthe

postsasfollows:

Cable

complete

switchtoOFF.

transfer

from

switch.

the

generator generator

Connections

BLACK

LEAD

(FROM

FRAME)

RED

(FROM

CONTACTOR)

+

BATTERY

cable

(from

starter

contactor)tothe

positive,

cable

negative,

NOTE:

connections

NOTE:

power

batterybymaintaining

The

pas

(from

automatic

source while

The

trickle

battery.

or

(+).

frame

NEGor(-).

are

madeinreverse.

trickle

charger

operation.

voltage

the

engineisnot

chargerisdesigned

charge

feature

the

follow-

control (Figure

LEAD

STARTER

ground)tothe

that

is

With

the

available,

the

run-

battery

cannot

7

General Information

THE

BATTERY

~

A Do

tAbattery

/r\ A

illand

• Remove

• Use

• Wear

• Do

• Disconnect

Jt..

....

A The

....

The

• Wear

•

&.

Lmbecause

• DO NOT SMOKE

• DO NOT

and

•

A Be

....

not

disposeofthe

Is

capableofexploding.

battery

precautions ingonbatteries:

erator

tools

rubber

not

battery; or

disconnecting

Do electrolyte the

harmfultothe conductive

following

full Where Immediately Where thoroughly seek

medical

Spilled an

acid

Istouseasolutionof1

bicarbonateofsodato1

water. The

be

added

ing)

has

flushed

lead-acid

following

Discharge touching ed

metal

to

the battery or

MANUAL, startassoonasthe nected.

presentsariskofelectrical

high

short

circuit

aretobe

the

10A

and

control

lay

not

skin

electrolyteIsa

electrolyte electrolyte

electrolyteIstobewashed

neutralizing

sure

panel.

watches,

with

toolsormetal

and

charging

openormutilate

and

eye

and

bicarbonateofsoda

until

ceased.

with

they

cause

static

the

surface.

the

OFF

cables.Ifthe

ringsorother

Insulated

gloves

battery

IA

WARNING!1

has

been

eyes,

skin

and

procedures

protection

contacts

with

water;

contacts

Immediately

attention;

the

The

water batteries

generate

procedures

when

flameorsparkinbattery

electricity

batterybyfirst

AUTO/OFF/MANUAL

position

the

battery

current. observed

15A

fuses

handles;

and

boots;

parts

source

terminals.

knowntobe

andtobe

dilute and

corrosive.

aretobe and

and

agent.Acommon

pound

gallon(4liters)

evidenceofreaction

resulting

and

the

presentariskoffire

hydrogen

aretobe

near

before

switchissettoAUTO

generator

battery

In a

fire.

The

following

when

from

the

metal

on

topofthe

priortoconnecting

the

battery.

harmful

toxic.

sulfuric

eyes.Itis

protective

the the

with

area

the

from

touchingaground-

connecting

can

acid electrically

observed:

skin,

washItoff

eyes,

flush

water

down

(500

grams)

solutionisto

liquidIsto

dried.

gas.

followed:

battery;

body

switchisset

crank

cables

The

shock

work-

gen-

objects;

Released

that

clothing;

and

with

practice

of

(foam-

be

The

area;

before

the

and

are

con-

to

Is

A Be

tAand

Servicingofthe sonnel Keep

A on nected necting

GENERATOR

sure

the

utility

the

10A

and

the

generator occuratthe attached

knowledgeableofbatteries

unauthorized

negative

the

ground

wiring

and

terminals

the

batterytothe

battery

and

batteryistobeperformedorsupervisedbyper-

personnel

systemisused.

diagrams.

are

control

causeanexplosion.

AC

CONNECTIONS

See

"Voltage several wiresinthe accordingtothe for

the

tion,

refertoFigures

Voltage particular

fOUR-LEAD,

Four-lead

1.5).

Units

•

"{:>:.'

•

"M"

Each

output; or

240

The

neutral

33.

Therefore, Hertz) neutral

Codes".

voltages,

unit'sAGconnection

application.Ifthereisany

codes

generator

This

either

single-phaseorthree-phase.

numberofleads

1.4

through

applytothe

.

SINGLE-PHASE

generators

maybeassigned

units

are

units

are

stator

windinginthis

connecting

VAC

output. lineisformedbya

loads

across

canbemade.

Figure

are

rated

120/240

rated

110/220

the

two

connectionof120

leads11and

1.5

-

Four-lead,

44~EJ

E

JJ ] I : 22

E

11~E1

power

15A

fuses

panel,orsparking

postsasthe

away

Make

sure

tight.

Observe

generator

LEAD

generator

(lower)

question

1.9

typeofstator

STATOR

dual

voltage

anyofthe

VAG,

case

deliversa110

windings

junctionofstator

VAG

neutral,oracross

I I I

I

I I

I I :

I

I I

l _

CIRCUIT

BREAKER

supplyisturned

are

removed

cables

and

the

required

from

batteries.

Battery

connections

the

batteryiscorrectly

battery

set.

mayberatedatanyone

panel

and

the

voltage/phase

regarding

.

assembly

coilsorwindings

following

single-phase,60Hertz.

single-phase,50Hertz.

series

resultsina

(60

Hertz)or110

Single-phase

II

00

NEUTRAL:lloLTS

110/120

I

precautions.

polarity

when

The

shouldbeinstalled

lead

installedona

voltage

VAGor120

leads22and

leads44and

Stator

110/120

VOLTS

b20h40

VOLTS

off

from

may

are

shown

concon-

electrical

required

connec-

(Figure

codes:

220

VAC

of

VAG VAG

(50

8

General Information

Figure

240V

SIX-LEAD.

This

maybeassigned

•

"1.:'

•

"5"

FIELD

SeriesG-JG SeriesG-LG

600

typeofstator

units

are

units

are

WIRING

Breaker

Frame

1.9

-

Single-/Three-phase

Delta

Stator

Connection

E2

SII

--

VAG,

has

anyofthe

rated

346/600

rated

240V

----J

THREE-PHASE

three

coils

and

following

VAG,

277/480

VAG,

REQUIREMENTS

Gircuit

Breaker

(A)

Frame Frame

20-250

160-600

S6

S3~

STATOR

six

leads

(Figure

1.10).

voltage

codes:

three-phase,60Hertz.

three-phase,50Hertz.

TABLE

Range

Wire

Cu/AI

Cu

240V

I

Units

Type

Figure

FIELD

1.10-Six-lead

WIRING

REQUIREMENTS

The

table

shouldbeusedasa

rating,

and

size

rangeofoutput breakers. the

Wire

sizes

National

Temperature

Rating

Electric

75cC 75CC

shouldbein

Gode

Circuit

Lug

Range/(Number

4-350 2-500

Stator

Connection

51

1 1

277V

50HZ

346V60HZ

480V50HZ

600V60HZ

!

S2

CONNECTIONS

reference

wirestobe

(NEG).

Breaker

AWG

Gonductors)

kemil kemil

for:

connectedtothe

accordance

Wire

of

(1) (2)

wire

type,

with

TorquetoWire

temperature

table

310.16

180

in-Ib

3751n-lb

circuit

of

Series

Series Series

NOTE:

10

All

C- F

C-J

C- K

C- L

C- M

C- N C- R

field

Frame

Frame Frame Frame

installations

must

15-100

60-200

100-225

250 225

300 350-400 450-500

600 700-800

900-1000

1200

1400-1600

meet

the

National

Electric

Code

for

Cu/AI

CulAl Cu/AI

Cu CulAl CulAl Cu/AI

Cu/AI Cu/AI Cu/AI

Cu/AI Cu/AI Cu/AI wire

size

and

bending

75cC

75cC 75°C 75°C 75°C 75DC 75DC 75°C 75°C WC 75°C WC 75°C

space

requirements.

14-1/0

4-4/0 6-300 4-350 3-350

250-500

3/0-250 3/0-350

400-550

3/0-400 4/0-500

500-750

500-1000

(1) kemll kemll kemll

kemll kemil kemil kemll kemll kemll kemil

kemil

(1)

(1) (1) (1)

(2) (2)

(2) (3) (4)

(3)

(1)

(4)

(#14-10)35In-Ib

(#8)40In-Ib

(#6-4)45in-Ib

(#3-1/0)50in-Ib

120

in-Ib

120

in-Ib

275

in-Ib

275

in-Ib

375

In-Ib 2751n-lb 275

in-Ib 275

in-Ib 3751n-lb 375

In-Ib 450

In-Ib

550

in-Ib

General

Information

FIELD

WIRING

500Kw with 2500A connectionofthe shouldbefollowedinordertoobtainasuitable tiontothe

Volvo

Series

have

•

Conductor

accept aluminum

•

Suggested

•

Manufacturers

•

Type

-

•

Wire

Size

Required

Belowisthe

to

the

Buss

•

M12x65mm Washers,

CONNECTIONSTOBUSS

and

500/600Kw

C- R

Frame

Breakers

Buss

Bars

suppliedinthe

Field

Conductors.

Buss

Bars.

Lugs

-

The

Buss

Aluminum

stranded

Dual

-

Compression

wire

.

Manufacturer

Part

No.

-

Rated

(Al/CU),

600

kcmil

-

BLUA060D2

Hardware

recommended

Bars,

Grade

Lock

Washer

hardware

8,8

and

Doosan

Bars

PENN

Two

Hex Nut

BARS

powered

rated

1400,

connection

The

following

have

Lugs

suitable

UNION

CORP

Studs

requiredtoattach

Head

Cap

or

•

1/2"-20x2.5" Washers,

Required

M12

1/2"

Torque

Lock

Grade

SAE5Hex

Washer

-

Tighten

Dry75Ft-Lbs Dry85FHbs

and

Nut

fasteners

Head

to:

Cap

units

supplied

1600,

2000

Module

for

information

electrical

been

spaced13/4"

Screw,

Lubed58FHbs Lubed65FHbs

connec-

configured

for

copper

the

M12

and

the

to or

Apart

Lugs

Flat

ENGINE

If

1.11),itis supply.

ing,

helpingtoensure rises constant

COOLANT

the

unitisequipped

poweredbya

This

heats

This

action

continuously

flowofwarm

Figure

1.11-

HEATERS

withanengine

circuit

the

engine

keeps

the

quicker

drawing

coolant

Typical

OUTLET

coolant

engine

starts,

cold

through

TYPE

coolant

normally

when

warm

Heated

coolant

Engine

A

(block)

fedbythe

the

evenincold

coolantinthe

into

the

engine

Coolant

heater

utility

unitisnot

heater,

creating

.

Heaters

(Figure

power

operat-

weather,

engine

a

GENERATOR

AND

COMPATIBILITY

The

generator

phase

and

erator,

connected

voltage,

This

manual

has

been competent, the

installationiscomplete,donothing compatibility loads.

STARTING

The

stationary

more

starting

varying This

generator heater, tery

charger.

source

mustbefully

frequencyofthe

electrical

phase

and

assumes

properly

qualified

between

emergency

aids

that

climactic

(b)anengine

during

conditions.

may

These

nonoperating

compatible

connected

devices,orboth,

frequency

are

NOTE:

that

the

selected,

installed

electricianorinstallation

the

generator

AIDS

generator

servetoprovide

have

been

mounted

oil

heater,

aids

are

poweredbya

periods.

LOAD

with

electrical

not

compatible,

stationary

(c)abattery

emergency

and

that

and

maybeequipped

quicker,

with

the

rated

voltage,

loads.

The

gen-

canbedamaged

generator

interconnectedbya

contractor.

may

resultinnon-

connected

easier

(a)anengine

warmeror(d)abat-

normal

(utility)

Once

electrical

with

one

starts

under

coolant

power

or

TYPES

ENGINE

if

The oil with edinthe heater

1.

2.

3.

4.

5.

OIL

HEATER

engine

oil

heaterisdesigned

mustbekept

this

and

Disconnect Disconnect post

Make To

connect placeawire all

these

Connect ground

Using wire

•

near

unit,alow-watt

engine's

indicatedby(-)orNEG,

from

The to1st The oil

oil

thermostatdonot

battery

the

sure

powerisoff

the

nut

connections,

the

ground

wire

from

wire

nuts

the

oil

white

(common)

wire

from

heater.

(OPTIONAL)

for

operating sumporon

negative

wires,

over

provided heaterasfollows:

from

temperatureatall

density

heater

the

require

cablestoprevent

battery

from

the

hold

the

them,

then

use

the

wire

from

oil

heater,

connect

power

the

oil

heater.

load

sideofthermostatto2nd

installations

and

thermostat

sump

pan

maintenance.

accidental

cable

first

appropriate

bare

metal

twist

clockwise

wire

nuts

provided.

120V

power

the

white

wire

from

where

the

engine

times.Ifincluded

are

mount-

(Figure

1.12).

start-up.

from

the

battery

power

source.

leads

together

until

tight.

sourcetothe

wire

and

120V

power

source

wire

from

The

and

For

black

the

11

-------_.

__

_--_

..

_-------

FIELD

WIRING

Units

supplied

and

2500A

the

connectionofthe

shouldbefollowedinordertoobtainasuitable

tiontothe

•

Conductor

accept aluminum

•

Suggested

•

Manufacturers

•

Type

-

•

Wire

Size

Required

Belowisthe

to

the

Buss

•

M12x65mm Washers,

or

•

1/2"-20x2.5" Washers,

Required

M12

1/2"

CONNECTIONSTOBUSS

with

Series

C- R

have

Buss

Bars

suppledinthe

Field

Conductors.

Buss

Bars.

lugs

-

The

Buss

Aluminum

stranded

Dual

-

Compression

wire.

Manufacturer

Part

No.

-

Rated

(AL/CU),

600

kcmil

-

BLUA060D2

Hardware

recommended

Bars.

Grade

Lock

Washer

Grade

Lock

Washer

Torque

-

Tighten

hardware

8.8 and

SAE5Hex

and

fasteners Dry75Ft-Lbs Dry85Ft-Lbs

Frame

Bars

PENN

Two

Hex Nut

Nut

BARS

Breakers

connection

The

following

have

Lugs

suitable

UNION

CORP

1/2"

Studs

requiredtoattach

Head

Cap

Head

Cap

to:

rated

1600,

2000

Module

information

electrical

been

spaced13/4"

Screw,

Lubed58Ft-Lbs Lubed65Ft-Lbs

connec-

configured

for

copper

Apart

the

Lugs

M12

1/2"

for

to or

Flat

ENGINE

If

1.11),itis supply. ing. helpingtoensure rises constant

COOLANT

the

unitisequipped

poweredbya

This

heats

This

action

continuously

flowofwarm

Figure

1.11-

HEATERS

withanengine

circuit

the

engine

keeps

the

quicker

drawing

coolant

Typical

OUTLET

General

coolant

normally

coolant

when

engine

warm

starts.

Heated

cold

coolant

through

TYPE

the

Engine

A

Information

(block)

heater

fedbythe

the

evenincold

coolantinthe

into

the

engine.

Coolanl

utility

unitisnot

heater,

Healers

(Figure

power

operat-

weather,

engine

creating

a

GENERATOR

AND

COMPATIBILITY

The

generator

phase

and

erator,

connected

voltage,

This

manual

has

been competent, the

installationiscomplete,donothing compatibility loads.

STARTING

The

stationary

more

starting

varying This

generator heater, tery

charger.

source

mustbefully

frequencyofthe

electrical

phase

and

frequency

assumes

properly

qualified

between

emergency

aids

that

climactic

(b)anengine during

conditions.

may

These

nonoperating

compatible

connected

devices,orboth,

are

NOTE:

that

the

selected,

electricianorinstallation

the

generator

installed

AIDS

generator

servetoprovide

have

been

mounted

oil

heater,

(c)abattery

aids

are

poweredbya

periods.

LOAD

with

electrical

not

compatible.

stationary

emergency

and

that

and

maybeequipped

quicker,

with

normal

the

rated

voltage,

loads.

The

gen-

canbedamaged

generator

interconnectedbya

contractor.

may

resultinnon-

connected

easier

(a)anengine warmeror(d)abat-

(utility)

electrical

with

one

starts

under

coolant

power

Once

or

1~'_KE

if

The oil with edinthe heater

1.

2.

3.

4.

5.

ENGINE

OIL

HEATER

engine

oil

heaterisdesigned

mustbekept

this

and

Disconnect Disconnect post

Make To

connect placeawire all

these Connect ground Using

wire

•

near

unit,alow-watt

engine's

indicatedby(-)orNEG.

from

The

to1st

The oil

oil

thermostatdonot

battery

the

sure

powerisoff

the

nut

connections,

the

ground

wire

from

wire

nuts

the

white

(common)

wire

from

heater.

(OPTIONALl

operating

density

sumporon

cablestoprevent

negative

wires,

over

them,

oil

heater.

provided

oil

heaterasfollows:

from

the

load

__

TYPEB

for

temperatureatall

heater

the

require

battery

from

the

hold

the

bare

then

use

the

wire

from

connect

power

wire

oil

heater.

sideofthermostatto2nd

~

installations

and

thermostat

sump

pan

(Figure

maintenance.

accidental

cable

first

appropriate

metal

leads

twist

clockwise

nuts

provided.

120V

power

the

white

from

120V

where

the

engine

times.Ifincluded

are

mount-

1.12).

The

start-up.

from

the

battery

power

source.

together

until

sourcetothe

wire

power

wire

tight.

and

from

and

For

black

source

the

11

General Information

A.

Be

surenobare wire or wire strands are vis-

~Ible

6.

Push

all

7.

Assemble

8.

Reconnect tive

cable

ACAUTIONI

after making connections.

wires

and

wire

nuts

into

junction

firsttothe

box

battery

cablestobattery

Figure

covertojunction

battery

post

1.12

-

Oil

Heater

posts.

indicated

box.

box

Connect by

Kit

(+)

the

or

posi-

POS.

ACAUTIONI

A.

Be

surenobare wire or wire strands are vis-

~

Ible after making connections.

6.

Push

all

wires

and

wire

nuts

7.

Assemble

8,

Reconnect tive

cable

junction

battery

firsttothe

Figure

box

covertojunction

cablestobattery

battery

1.13

-

Battery

into

post

junction

posts,

indicated

Warmer

box,

Connect by

Kit

(+)

or

the

posi-

POS,

BATTERY

When warmers maximum

1,

2. 3,

4, 5,

WARMERS

usedinconjunction

(Figure

cranking

Disconnect Disconnect

post

indicatedby(-)orNEG,

Make

sure

To

connect placeawire all

these Connect ground Using

wire

from

•

The to1st

•

The

battery

1.13) speed.

battery

the

negative

powerisoff

the

wires,

nut

over

connections,

the

ground

wire

from

battery

nuts

provided

the

battery

white

(common)

wire

from

wire

from

load

heater,

(OPTIONAL)

withacoolant

aidinensuring

cablestoprevent

battery

from

hold

them,

use

the

wire

heater.

connect

heaterasfollows:

power

the

battery

sideofthermostatto2nd

the

then from

bare

wire

heater,

that

cable

appropriate

metal

twist

clockwise

nuts

120V

the

from

(block)

the

engine

accidental

first

from

power

leads

provided.

power

white

120V

heater,

battery

will

reach

start-up.

the

battery

source,

together

until

tight.

sourcetothe

wire

and

black

power

source

wire

from

and

For

the

BATTERY

There

10-amp only. ate component

Bothofthe

fuse

limitingtoreduce

tenanceofcharge

batteries The

on, pletely requiredisapproximately and18to22volts boost

They resistant

CHARGERS

are

two

typesofbattery

(nine-amp

The1Q-ampisavailableas12

for

the

engine'sDCsystem recognized

protected

continuously,

chargers

The

battery

dead

voltage,itneedstobe

are

not enclosure.

UL)

rated,

for

chargers

battery

water

are

(input

and riskofovercharging, voltage.

require

the

provides

will

not

fora24

resistant,sothey

chargers

The

2,5-amp VDCor24

voltage,

useonthese

fully

automatic

output),

Therefore,

connectionofa

boost

allow

nineto11

VDC

They

they

voltage

the

chargertooperate.

volts

system,Ifthe

replaced.

mustbeinstalled

available:

These

generator

float

have

and

have

canbeconnectedtothe

batteryinordertoturn

for

the

fora12

2,5-amp

chargeris12

VDC,asappropri-

chargers

sets.

types

and

are

automatic

charger,soa

The

VDC

batteryisbelow

withinarain

and

VDC

are

UL

fully

current

main-

com-

boost

system

the

12

STATIONARY GENERATOR

EMERGENCY

INSTALLATION

~

k..

Connecting this generator to an electrical

illsystem

ity shall

(such as the "GTS" type transfer switch), so as to isolate the electric system from the utility distribution system when the generator is operating. Failure to isolate the electric

system by these means will result in damage to the generator and may also result in injury or death to utility workers due to backfeed of electrical energy.

t

If

Lmator

materials and should be located such that

combustible materials are not capable of

accumulating under the generator set.

Only

qualified,

thoroughly tions

should

tem.

The

and

regulations

This

genset

mustbelevel

A After the system has been installed, do noth-

.....

ing that might render the installation in non· compliance with such codes, standards and regulations.

For

more

emergency

gency

Electric

Manual

normally supplied by an electric util-

be

by means of a transfer switch

ACAUTIONI

an open bottom is used, the engine-gener-

is to be installed over non-combustible

competent

familiar

install

installation

pertainingtothe

mustbeinstalledona

within

with

this

must

two

installation

applicable

stationary

comply

(2)

inches

contractorsorelectricians

codes,

standards

emergency

strictly

with

electric

all

codes,

installation.

level

all

around.

surface.

The

and

regula-

power

standards

base

ACAUTIONI

NOTE:

information

system,

Power

(part

#046622)

about

the

installationofa

order

Engine-Generator

Systems

Installer's

fromanAuthorized

Stationary

Guide

Service

and

Reference

Dealer.

stationary

emer-

sys-

frame

•

NFPA

No.

30,

CODE.

•

NFPA

No.

10,

INSTALLATION,

PORTABLE

OTHER

In

additiontoNFPA

ingtothe

FIRE

EXTINGUISHERS.

PUBLISHED

installation

systemsisavailable:

•

ArticleX,NATIONAL

American NY

o

AGRICULTURAL

and

10038,

Energy

Insurance

Council,

65201.

•

ASAE

EP-364.2,

STANDBY

ELECTRIC SocietyofAgricultural M149085.

•

A52.1,

AMERICAN FIREPLACES American York,

N.Y

BASIC ELECTRIC

Figure

2.1 emergency the

STANDBY transfer and

o

Notice

the

circuit

switch.

serves

Permits

supplyata

Prevents

UTILITY

that

transfer

breaker.

Figure

AND

National

10018.

STATIONARY

SYSTEM

showsaschematic electric

(GENERATOR)

The

the

following

the

LOAD

time

.

electrical

power

circuits.

both

the

switch

2.1

-

Basic

FLAMMABLE

AND

STANDARDS

standards,

and

WIRING

INSTALLATION

VENTING

Standard

system.

transfer

circuitstobe

backfeed

STANDBY

are

the

useofstationary

BUILDING

Association,85John

HANDBOOK,

909

University

POWER,

Engineers,

NATIONAL

SYSTEMS,

Institute,

diagramofa

Both

the output switchisrequiredbyelectrical

functions:

between

and

protected

against

Stationary

System

Installation

COMBUSTIBLE

MAINTENANCE

following

AND

information

emergency

CODE,

available

Street,

New

obtainable

Avenue,

AND

MAINTENANCEOFFARM

available

2950

Niles

STANDARD

from

Road,

FOR

from

Columbia,

the

St.

CHIMNEYS,

available

1430

Broadway,

EMERGENCY

basic

UTILITY

are

connectedtoonly

the

Emergency

power

connectedtoan

the

generator

UTILITY

power

overloadbya

Electric

supply

one

supplies

LIQUIDS

USE

OF

pertain-

electric

from

the

York,

the

Food

MO,

American

Joseph,

from

the

New

stationary

and

approved

code

power

and

the

to

main

line

NFPA

STANDARDS

The

following

ary

emergency

Protection

published

electric

Association

systems

02269orwww.nfpa.org.

o

NFPA

No.

37,

STATIONARY

TURBINES.

o

NFPA

No.

76A,

ESSENTIAL

HEALTH

o

NFPA

o

NFPA

o

NFPA

No.

No. No.

CARE

FACILITIES.

220,

STANDARD

68,

GUIDE

70,

NATIONAL

standards

(NFPA),

booklets

are

available

Batterymarch

COMBUSTION

ELECTRICAL

TYPESOFBUILDING

FOR

EXPLOSION

ELECTRICAL

pertainingtostationfrom

the

National

Park,

Quincy,

ENGINES

AND

SYSTEMS

CONSTRUCTION

VENTING

CODE.

Fire MA

GAS

FOR

UTIUTY POWER

--t-/

SUPPLY

STANDBY

GENERATOR

OUTPUT

--~'

MAIN

CIRCUIT

'- - - -

--,

MAIN

CIRCUIT

UNE

BREAKER

--

TRANSFER

SWITCH

-,..;.-'

~

UNE

BREAKER

r---+-~

I-

I

,

. _ J

c--f---CIRCUITS

,

'-

-

--1

TO

LOAD

13

Installation

EMERGENCY

CIRCUIT

ISOLATION

METHOD

This

prevents

loads

below

the

generatorispowering

amperage

the

emergency

Critical rate

"Emergency

panel

are

set.

When

erator,

The

•Itmust of

the

•

Haveitinstalled

and

the

TOTAL

overloading

the

wattage/amperage

capacity,

circuit

electrical

loads

Distribution

within

the

this

methodisused,itis

transfer

haveanampere

emergency

CIRCUIT

the

generatorbykeeping

only

critical

during

utility

power

isolation

wattage/amperage

switch

distribution

between

method,

are

grouped

Panel."

must

meet

rating

the

building's

distribution

together

Load

equaltothe

panel

panel.

ISOLATION

capacityofthe

loads,

outages,

and

circuits

capacityofthe

difficulttooverload

the

total

circuit.

main

generator,

within

the

consider

wired

intoasepa-

poweredbythat

requirements:

amperage

distribution

electrical

generator

METHOD

Whenagenerator circuitistobeinstalled, is

possible methodisemployed, this

typeofsystem,

•

Ampere

ratingofthe

•

The

transfer

entrance

GROUNDING

The

generator

National

~that

Electrical

A Do not connect the ground wire to any pipe

stance - FIRE or an EXPLOSION may result.

Figure

2.2 -

14

capableofpowering

for

the

generatortobe

The

ratingofthe

normal

incoming

switchisinstalled

and

the

building

THE

set

mustbegroundedinaccordance

Code

use

the

"Total

following

transfer

distribution

GENERATOR

and

any

all

electrical

Circuit

overloaded

applytothe

switch

must

utility

service,

between

panel.

stateorlocal

loadsinthe

Isolation

Method,"

when

this

transfer

the

requirements,

switch

the

utility

~

carries a flammable or explosive sub-

Grounding

Base

Grounding

Electrode

Frame

Electrode

Terminal

(typical)

wattage/

using

the

gen-

rating

panel

isolation

in

ampere

service

with

the

GENERATOR

AC

NEUTRAL

CONNECTIONS

Groundingisrecommended

If

Consult ments,

TRANSFER

local

building

codes

SWITCH

onlyatone

for

proper

START

pointinthe

neutral

grounding

SIGNAL

system, require-

CONNECTIONS

If

the

generatoristobeinstalled

switch,

suchasa

the

two-wire

Connect switchtothe lower 183Inthe

In

mustbein If

a

It

communications nection connection between be

HTS transfer

Engine AC respective

shieldatthe

the

rearoftheACconnection

the

connection

the

generatoristobeinstalled

different

from

the

connectedasfollows:

transfer

switch

generator-terminal

connection

BATTERY

GTS

type

start

control

two-wire

automatic

transfer

their

connection

the

panel.

HTS

switch-4position

enclosure

terminalsinswitch

transfer

start

SWitchto178

box,

The

own

conduit.

cable

(suchaBelden

HTS

This

cableistoberoutedina

transfer

panel.

Connect

switch

INSTALLATION

~

A Stationary emergency generators installed

....

with automatic transfer switches will crank and start ITY)

acceptable preset level.Toprevent such

an automatic start-up and possible injury to personnel, do not connect battery cables until certain that normal source voltage at the transfer switch is ready

A Storage batteries give off explosive hydrogen

~gas.

around the battery for several hours after charging. The slightest spark gas and cause an explosion. Such an explosion ness storage battery mustbeproperly ventilated. Do not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.

automatically when NORMAL (UTIL-

source voltage is removed or is below

to be placed Into operation.

This gas can form an explosive mixture

can shatter the battery and cause blind-

or

other injury. Any area that houses a

withastandard

switch,itwillbenecessarytoconnect

system,

signal

from

start

connection,

panel. (0)

and

conductors

methodisneeded,

transfer

switch

(labeled

strip

end.

for

withanHTS-type

switchtothe

and

the

terminal

"comm,

locatedinthe

the

RS485+

and

generator.Donot

correct and the system Is

automatic

the

automatic

whichislocatedinthe

Match

wires

178

183onthe

the

#9460)tomake

generator,

block,inthe

Ports"),

terminal

two-wire

Use

can ignite the

start

transfer

shielded

engine

separate

The

bottomofthe

lower

and

RS485-tothe

connect

the

generator

cableisto

rearofthe

transfer

(0)

and

strip

circuit

switch

2-wir~

con-

conduit

the

Operation

A Battery electrolyte fluid is an extremely

....

caustic sulfuric acid solution that can cause

severe burns. Do not permit fluid to contact

eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If fluid

is spilled, flush the affected area immediately with clear water.

IAWARNINGII

A Do not dispose of the battery in a fire. The

~battery

is capable of exploding.

A Do not open or mutilate the battery.

....

Released electrolyte can be toxic and harmful to the skin and eyes.

Ir\

The battery represents a risk of high short

illcircuit

always remove watches, rings or other metal objects, and only use tools that have insu-

lated handles.

VENTED

current. When working on the battery,

BATTERIES

ACAUTIONI

A The electrolyte is a dilute sulfuric acid that is

....

harmful to the skin and eyes. It is electrically

conductive and corrosive. The following pro-

cedures are to be observed:

o Wear full eye protection and protective cloth-

ing,

o Where electrolyte contacts the skin, wash it off

immediately with water,

o Where electrolyte contacts the eyes, flush thor-

oughly and immediately with

medical attention, and

o Spilled electrolyte is to be washed down with

an acid-neutralizing agent. A common practice is

to use a solution of one pound (500 grams) bicarbonate of soda to one gallon (4 liters) of water. The bicarbonate of soda solution is to be

added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed

with

water

and the area dried.

water

and

seek

A Lead acid batteries present a risk of fire

~because

following procedure are to be followed:

o DO NOT SMOKE when

o DO

NOT

and

o Discharge static electricity from body before

touching batteries by first touching a grounded

metal surface.

they generate hydrogen gas. The

near

batteries,

cause flame or spark in battery area,

Servicingofbatteriesistobeperformedorsupervisedbypersonnel

knowledgeableofbatteries

unauthorized For

recommended mustbeat100 on

the

When to

check

procedures

personnel

percent

generator.

using

maintenance-free

the

specific

performedatthe

batteries,

"Maintenance,"Anegative nections are polarity

Damage

are

correctly

when

will

shownonthe

connected

connecting

resultifthe

and

the

required

away

from

batteries.

see

"Specifications,"

state-of

-charge

before

batteries,itis

gravityorelectrolyte

intervals

ground

wiring

diagrams,

and

terminals

batteriestothe

NOTE:

battery

specifiedinSection

systemisused.

Make

are

tight.

generator

connections

precautions,

All

batteries

they

are

installed

not

necessary

level.

Have

Battery

sure

all

batteries

Observe

set.

are

made

Keep

these

4,

con-

battery

in

reverse.

PREPARATION

The

instructionsinthis

gency

generator

adjusted

and installation 2

and3,as

before

attemptingtooperate

PRIORTOINITIAL

has

otherwise

contractor.Besuretoread

wellasall

BEFORE

section

assume

been

properly

prepared

START-UP

other

this

for

safety

(and

START-UP

that

the

stationary

installed,

usebya

the"

informationinthis

related)

serviced,

competent,

Safety

Rules"onPages

equipment.

emer-

tested,

qualified

manual,

ACAUTIONI

A Prior to initially starting the generator, it

....

must be properly prepared for use. Any attempt to crank or start the engine before it has been properly serviced with the recommended types and quantities of engine fluids (oil, coolant, fuel, etc.) engine failure.

Before

starting complete information "Maintenance,"

Transfer

If

this

generatorisusedtosupply normally requires vents

electrical

(For

additional manual tor

and

mountedinstrict

the

generator

the

following

and/or

and

Switch

poweredbyan

thatatransfer

backfeed

information,

for

this

unit.)

other

standby

compliance

procedures.

service

the

intervals,

"Service

electric

switchbeinstalled,

between

The

transfer

components,

with

regulations,

for

the

Schedule",

powertoany

utility,

two

see

the

switch,aswellasthe

mustbeproperly

applicable

may

first

time,

For

follow-up

please

the

National

The

different

applicable

codes,

result in an

the

installer

must

maintenance

refertoSection

electrical

transfer

electrical

transfer

system

Electrical

switch

systems.

Code

switch

genera-

located

standards

4,

pre-

and and

15

Operation

Fuel

System

Make

sure

the

fuel

supply

correct

fuelatthe

leak

tested

"Specifications" If

the

unit

has

or

system

may

the

fuel

system

lines

shownosignofleakage,

correct

accordingtocode.Nofuel

for

more

been

idle

foralong

components

require

mustbeinstalled

have

bleedingtoremove

causes

systemtothe

pressure

information

been

hard

starting

and

but

may

generator

and

(b)isproperly

leakageispermitted.

periodoftime,orif removed

draw

and

reinstalled,

air

from

the

and

rough

operation.

mustbetight A

air

into

the

(a)

the

system.

loose

system.

ACAUTIONI

A Use a suitable container to catch the fuel

....

that will spill during system bleeding process. Clean up all spilled fuel after bleeding.

Generator

Check oiltothe

the

"Specifications" Check

initial The

Also,ifthe sure

Engine

Have mended problems.

Belt

Check the

unit correct midway

(10to16

systems.

Electrical

Make earth

Make and

Checktoensure Restrain tor

set

Set

Lubrication

the

engine

proper

level-the

engine

with

the

and

the

oil

levelinthe

use

andatthe

recommended

engineisequipped

the

governorisproperly

crankcase

oil

"Engine

intervals

oilisSAE90gear

oil

dipstick

level

below

Oil

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generator

indicatedbythe"

withamechanical

lubricated

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"FULL'

the

dipstick

gearbox

lubricant

with

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the

engine

cooling

coolant

mixture.

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system

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and

properly

the

system

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the

engine

fan

belt

tension

and

condition

into

service

andatrecommended

whenaforceofapproximately22pounds

between

mm).

pulleys,

This

does

deflects

the

not

applytoautomatic

belt

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sure

the

generatorisproperly

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sure

the

generator

interconnected,

that

any

loose

wirestokeep

components.

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and

ready

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connectedtoan

for

use.

them

clearofany

charged,

operating

mark.

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(ifsoequipped)

Service

governor,

clean

engine

filled

with

for

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priortoplacing

intervals.

about

electrical

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(10

3/8-to5/8-inch

belt

properly

connections,

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delivers

the

purged

and See

fuel

lines

the

fuel

Air

All

fuel

line

may

and add

operate

mark.

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prior

to

Schedule."

make

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the

recom-

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tension

kg),

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installed

genera-

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frame

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in

specification

STA8r-UP

A Power installation

tions The

the

be

is

GENERATOR

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sure (Figure

rodents

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BASE

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standard

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aretobe

technician

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filled

outata

the

four,

3-inch

tie-down

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from

units,

limits.

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holesinthe

The

cap

connection

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cap

plugs

2.3

-

diameter

plugs

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side

are

shippedina

box.

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the

interiorofthe

are

neededtostay

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cap

plugs

railsofthe

plugs

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3-INCH CIA.

INSPECTION

form

titled

"Start-up

(part

technicianorengineer.Asstatedonthe

accomplished

performing

formtoservice@generac.com.

dealer's

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no.

067377)

the

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shouldbecompletedbythe

onlybyfactory-trained

install

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website.

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for

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then

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are

unit's

plastic

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needed

generator

within

PLUG

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form,

personnel.

scan

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base

bag

to

set

noise

inspec-

e-mail

can

also

OPERATION

Refertothe unit

OPERATING TRANSFER

If

the capableofmanual A

manually

automatic

appropriate

generator

operated

start-up

control

UNIT

WITH

SWITCH

was

installedinconjunction

operation

and

transfer

does

only,

switchisone

not

panel

operator's

manual

MANUAL

withatransfer

the

following

includeanintelligence

procedure

that

will

not

circuit

for

this

switch

applies.

provide

ENGINE

For manual transfer

16

STA8T-UP

additional

for

this

switch.

AND

TRANSFE8

information,

unit,aswellasany

refertothe

applicable

literature

control

panel

pertainingtothe

~

A The Maintenance Disconnect Switch and

....

the AUTO/OFF/MANUAL switches (if so equipped) must be set properly, or the generator will crank and start as soon as the UTILITY power to the transfer switch is turned off. Refer to applicable control panel and transfer switch manuals for more infor-

mation.

A Do not proceed until certain that utility

....

source voltage is available to the transfer switch and the transfer switch main contacts

are set to UTILITY.

/r\ Do not attempt manual operation until all

illpower

been positively turned off, gerous - possibly lethal - electrical shock

will result.

/i).

Transfer switch enclosure doors should be

~kept

personnel should be allowed access to the

transfer switch Interior. Extremely high and

dangerous voltages are present in the trans-

fer switch.

In

ordertomanually

generator,

•

Turn switch, main

•

Set load

•

Set breakertoits

•

Start

•

Let

•

Check certain manual load

•

Set breakertoitsON(or

•

Load

generator.

RETRANSFER

For

additional

manual

transfer To

manually

shut

down

•

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•

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supplies to the transfer switch have

or

extremely dan-

closed and locked. Only authorized

transfer

follow

these

OFFordisconnect

using

the

means

line

circuit

breaker).

the

transfer

circuits

the

engine

all

that

circuits

the

circuits

for switch.

the

position,

handletoits

connectedtothe

stationary

OFF

(or

generator.

stabilize applicable

all

readings

handletoits

suppliedbythe

stationary

are

now

AND

SHUTDOWN

information,

this

unit,aswellasany

transfer

the

stationary

move

the

generator,

OFF

(or

the i.e.,

and

transfer

load

directions:

the

utility

provided

UTILITY

utility

emergency

OPEN)

position.

warm

up.

instrument

are

correct,

STANDBY

generator.

emergency

CLOSED)

poweredbythe

refertothe

load

backtothe

follow

these

emergency

OPEN)

position.

switch

load

cirCUits

from

the

power

circuittothe

(suchasthe

(NORMAL)

power

generator's

and

gauge

move

(GENERATOR)

generator's

position.

stationary

applicable

literature

utility

directions:

generator's

handletoits

connectedtothe

utility

sourcetothe

utility position

supply.

main

readings.

the

transfer

position,

main

control

pertainingtothe

power

main

UTILITY

utility.

transfer

source

with

line

circuit

When

switch

i.e,

line

circuit

emergency

panel

source

and

line

circuit (NOR-

•

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the

means

circuit

•

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the

internal

•

Shut

OPERATING TRANSFER

If

the

generator

switch,

suchasa

stopped

Refertothe "Transfer note

the

SERVICE

AUTHORIZED

Every

Monthor100Hours

•

Test

stationary

•

Inspect

•

Check

•

Check

•

Check

•

Check

•

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Every

Three

•

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•

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•

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AUTHORIZED

utility

power

provided

breaker)

generator

temperatures.

down

the

(suchasthe

.

runatno-load

generator.

UNIT

SWITCH

has

been

installed

GTS-type

automaticallyormanually.

applicable

Switch

Start

Signal

dangers

under

"Engine

SCHEDULE

OPERATOR

emergency

battery

(batteries)

engine

oil

level. gearbox engine generator

oil

level

coolant

level.

ground

starting

aids.

MonthsorEvery

and

test

fuel

system

exhaust

fuel

system.

supply

SERVICE

FUNCTIONS

After

First30HoursofOperation

•

Inspect

Wiring.

•

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engine

crankcase

•

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engine

fan

belts.

•

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battery

(batteries)

Every

Six

MonthsorEvery

•

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•

Service

•

Service

•

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•

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•

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•

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•

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engine engine engine

engine

fan

engine

air fuel

safety

belts.

coolant

cooling

controls.

cleaner.

filter.

controls.

level.

Maintenance

supplytothe

WITH

along

switch,

NOTE:

manual

for

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Start-up

MAINTENANCE

(whichever

generator

and

cables.

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connections.

120

and

system.

TECHNICIAN

oil

and

cables.

200

system

hoses.

transfer

utility

power

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minutestostabilize

AUTOMATIC

withanautomatic

the

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the

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and

FUNCTIONS

comes

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system.

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MAINTENANCE

oil

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source

main

transfer

maybestarted

switch

and please

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comes

first)

using

line

and

to

first)

17

Maintenance

•

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optional

•

Check

battery

•

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engine

•

Check

electrical

•

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•

Perform

AnnuallyorEvery

•

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•

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•

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engine

•

Drain

water

•

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•

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and

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Two

•

Replace

•

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•

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•

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flush,

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1,000

•

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•

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•

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•

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•

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As

Required

•

Bleed

engine

PERIODIC

A

rigorous

be

established diligently, functions

Keepinga"Maintenance log

shouldbea

gauge

and

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manufacturer

be

established

ing

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053263),anAuthorized engine

running

vals.

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tasks

recommended

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that

tobeperformed

capacities specifications,

starting

(batteries).

compression.

connections.

annunciator

operational

test

600

engine

oil

and

all

wiring.

starter

operation.

from

fuel

fan

bolts.

refill

gearbox

Years

all

rubber

hoses.

engine

fan

belts.

the

Stationary

refill

cooling

Operating

engineDCalternator. engine

starter.

engine

mounting

fuel

injection

cooling

system

fuel

system.

MAINTENANCE

programofscheduled

and

maintained.

will

provide

properly

instrument

between

listedinthe

maintenance

manyofthe

and

are

added

whenitis

continuous

readings

requires

the

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tests

and

tests

onlybyan

recommendations,aswellasother

listedin"Specifications".

aids.

panel.

Hours

(whichever

filter.

tank.

(ifsoequipped).

Emergency

system.

Generator

Hours

brackets.

pump.

thermostat.

periodic

Suchaprogram,ifadhered

assurance

needed.

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recordofrepairs,

during

thata"Scheduled

userofthis

Dealer.

Under

Service

Technician

checksatsix-month

Service

Dealer

"Service

requirements and

checks

Authorized

that

recommended.

operational

equipment

this

about

Schedule"

for

listedinthe

Service

comes

first)

System.

maintenance

the

power

parts

tests,

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and

agreement,

performs

and

one-year

this

agreement

cover

this

equipment.

Technician.

should

to

system

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a

replacements,

etc.

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the

install-

(Part

No.

prestart

the

schedule

and

inter-

minimum

are

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applicable

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STATIONARY

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An

authorized

ary

emergency

monthly

fer

inspecting Generator"); During shouldberecordedina also 30

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(or

100

switch

for wiring

this

operational

shouldbetestedatthis

minutes

and

six

months

performasystem

BAUERY

EMERGENCY

AND

COMPONENTS

operator

evidenceofarcing,

and

should generator hours).

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and

grounding

ensuring

test,

any

discrepancies

(or

200

system

that

"Maintenance

time;

hours),anAuthorized

operational

GENERATOR

test

the

operationofthe

and

should

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and

pittedorburned

connections

starting

all

instrument

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the

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corrected

test

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inspect

devices

its

components

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and

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immediately.

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the

contacts;

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are

operational.

gauge

readings

transfer

Technician

station-

trans-

system

A Stationary emergency generators Installed

....

with automatic transfer switches will crank and start automatically when NORMAL (UTIL-

ITY) source voltage Is removed or Is below

an

acceptable preset level.Toprevent such

automatic start-up and possible Injury to

personnel, do not connect battery cables until certain that normal source voltage at

the transfer switch Is correct and the system

Is ready to be placed Into operation.

A Storage batteries give off explosive hydrogen

~gas.

This gas can form an explosive mixture around the battery for several hours after charging. The slightest spark can Ignite the gas and cause sion can shatter the battery and cause blind-

ness or other Injury. Any area that houses a storage battery must be properly ventilated. Do

not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.

an

explosion. Suchanexplo-

A Battery electrolyte fluid Is an extremely

....

caustic sulfuric acid solution that can cause

Do

severe burns. eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling Is spilled, flush the affected area Immediately with clear water.

not permit fluid to contact

a battery. If fluid

IAWARNINGII

A

Do

not dispose of the batteryIna fire. The

~battery

A

Do

....

Released electrolyte can be toxic and harmful to the skin and eyes.

Is capable of exploding.

not open or mutilate the battery.

the

18

/;\

The battery represents a risk of high short

illcircuit

always remove watches, rings or other metal objects, and only use tools that have insulated handles.

An

authorized monthly be

checked and

connections

corrosion. Once

Technician battery battery required.

CHECK

An

authorized engine maintained dipstick. section.

Once

annually

vice

technician

equipped)

1.

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2.

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3.

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4.

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5.

To

current. When working on the battery,

operator

(or

100

and

every

six

'should

condition

hydrometer.

should

hours).Atthis

distilled

months

and

water

also

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200

inspect

the

stateofcharge

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battery

inspect

the

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time,

the

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hours),anAuthorized

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shouldberechargeorreplaced

FLUIDS

operator

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monthly

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600

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system

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6.

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7.

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check

INSPECT

Every

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a

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REPAIR

The

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lists

parts

lists

the

quantity number drawing.

HOWTOORDER

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•

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•

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ing

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the

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negative

for

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number

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number

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19

Maintenance

500

KW

TO

600

KW

STATIONARY

EMERGENCY

DIESEL

ENGINE

DRIVEN

GENERATOR

FollowingIsa size.

The

tobedecreased

occurs

NOTE:

A

To

~

control panel Auto-Oft-Manual switch to the "Off' position, removing the control panel fuse, turning oft the battery charger, and removing the negative battery cable before performing any maintenance. NOTE: The battery charger must be turned oft BEFORE removing the battery cable to prevent an current condition from burning out sensitive control panel components and circuits. Following all maintenance, when required.

recommended

established

first,

from

Add

20%toall

prevent injury, disable the generator set from starting and/or connecting to the load by setting the

SERVICE

SETS

maintenance

intervalsinthe

(performed

the

more

frequently)ifthe

times

noted

reverse these steps to insure the unit Is returned to standby setup for normal operation

MAINTENANCE

schedule

for12cylinderorlarger

for

stationary

are

the

maximum

unitisusedina

intervaltodetermine

INTERVAL

emergency

required

severe

the

14

WARNINGll

when

the

application.

required

diesel

INFORMATION

engine

driven

unitisusedinan

Use

the

maintenance

generator

average

unit

hour

interval.

sets

from

500kWto

service

application.

meterorcalendar

They

time,

600kWin

will

need

whichever

over

The

various

service

maintenance

1.

An

early

inspectionofthe

monthlyorfollowing

1A.A

break-in

identify

of

the

2.

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per

3.Amid-level problem

unittocomplete.

4.Acomprehensive andtoidentify

approximately

service

any

potential

unit

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unittocomplete.

inspectionofthe

areas.

Performed

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any

8.0

intervals

generator

each10hoursofoperationofthe

inspectionofthe

problem

approximately

semi-annuallyorfollowing

generator

annually

inspectionofthe

potential

man-hours

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are

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generator

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designatedbyinterval

man-hours

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Performed

numbersasfollows:

readytooperate

unit

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per

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readytooperate

each50hoursofoperationofthe

each

100

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biannuallyorfollowing

when

requires

readytooperate,

the

to

operate

properly

serviced

required

approximately.5man-hours

first

and

six

monthsorthe

and

carry

and

each

andtoidentify transfer

to,

and

the

load

when

unit

and

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(1

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10 051713 1 WASHER FLAT M5

11 12 13 14 15 022145 4 WASHER FLAT 5/16-M8 ZINC 16 022129 17 18 19 OG6962A 1 ASSY PCB RELAY 24VDC

20 OJ0392 1 DECAL, 21 22 23 OJ0545 1 DECAL, LV CUSTOMER CONN INSIDE 24 OJ0575 1 DECAL, CUSTOMER WIRE #14 25 OC3168 1 WASHER LOCK SPECIAL 5/16 26

(3)27 OH9845 REF HARN 390/520 CONBOX H-PANEL (4)28

29 OJ5349 REF HARN 390/520 CONBOX 12V GAS H (NOT SHOWN)

OH84230STOR 1 BRACKET H-PNL MOUNTIN

OG4140E OG4141E 1 ASSY H-PANEL NO BATC NO E-GOV

049226 1 WASHER LOCK OC2454 022097 047411

1 ASSY H-PANEL 10A BATC 12V 1 RAIL SNAPTRACK PCB HOLDER BULK

2 4 WASHER LOCK M6-1/4 4

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026850 039253

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REVISION DATE

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No.:OJ1027

KIT

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-----------------------------_

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EXPLODED VIEW: EV, CB MOUNTING KIT

MDl

390

DRAWING#:OJl027 APPLICABLE TO:

ITEM

(1)1

2 3 4 5 OD3719C REF DECAL, HV CUSTOMER CONN INSIDE

(1)6

7 8 022145 4 WASHER FLAT 5/16-M8 ZINC

9 022129 4 WASHER LOCK M8-5/16 10 042907 4 11 12 022241 6 NUT HEX 3/8-16 STEEL 13 022237 14 022131 15 032414 8 SCREW HHC 3/8-16 X 5/8 G5 16 090865 6 STUD 3/8-16 X 1.75 G5 STEEL

(1)1

2

3 REF 1 CIRCUIT BREAKER

(1)4

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6 022129 13 WASHER LOCK M8-5/16

7 042907 4 SCREW HHC M8-1.25 X16C8.8

8

9 10

11 12 038150 4 WASHER FLAT #8 ZINC 13 022264 4 WASHER LOCK #8-M4 14 022471 4 NUT HEX #8-32 STEEL 15 049897 6 SCREW SHC 16 058306 3 SCREW SHC M8-1.25 X 25 C12.9 17 18 19 045771 3 NUT HEX M8-1.25 G8 CLEAR ZINC 20

(1)1

2

3 REF 1 CIRCUIT BREAKER

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8

9

10 11

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PART# QTY.

NO

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OC2454

OJ0679 OJ0546

OD3719D REF DECAL CUSTOMER CONNE1E3

OJ34710STOR

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1 DECAL, CANADIAN SAFETY CODE 1 DECAL, HV CUSTOMER CONN INSIDE

1 MD1-MD3NOCB MNT BRACKET

REF

12 12

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1 MD1,MODULE COVER 390 GEN-225

7 SCREW HWHT

1 DECAL, CANADIAN SAFETY CODE 1 DECAL, HV CUSTOMER CONN INSIDE

REF DECAL CUSTOMER CONNE1E2

3 3 BUS BAR 200A

1 INSUL CB 225AF

UL CIRCUIT BREAKER (400AF)

7 SCREW HWHTM6-1 X 16

1 MD2, C/B BACK MOUNTING BRACKET

1 DECAL, CANADIAN SAFETY CODE

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6

12 12

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DESCRIPTION

M6-1

X 16 NWAZ/JS

CU

BUSS BAR 1/4"X2.5" 625A

SCREWHHCM8-1.25X16C8.8

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RHM

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GROUPH

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REVISION H-9731-C

DATE 9/23/11

Page 4of6

EXPLODED VIEW: EV, CB MOUNTING KIT

#:

DRAWING

OJI027

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MDt

390

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ITEM

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2 3 REF 1 CIRCUIT BREAKER

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10 11

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9

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10 11

12 13 14

(1)1

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3

(1)4

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10 11

12 13 14

PART#

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OH9378ASTOR

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051715 4

UL CIRCUIT BREAKER(F-FRAME)

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QTY.

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1 DECAL, CANADIAN SAFETY CODE

1 DECAL, HV CUSTOMER CONN INSIDE REF REF

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1

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1 DECAL, CANADIAN SAFETY CODE

1 DECAL, HV CUSTOMER CONN INSIDE REF DECAL CUSTOMER CONNE1E2 E3 REF DECAL CUSTOMER CONNE1E3

4 SCREW SHC M4-0.7 X 45 C12.9

1 MD1,MODULE COVER 390 JG-FRAME

7 SCREW HWHT

1 MD1, C/B MOUNTING BRACKET F

1 DECAL, CANADIAN SAFETY CODE

1 DECAL, HV CUSTOMER CONN INSIDE REF REF

4

(J

1 MD1,MODULE COVER 390 J-FRAME

7 SCREW HWHT

1 CIRCUIT BREAKER 1 MD2, C/B BACK MOUNTING BRACKET

1 DECAL, CANADIAN SAFETY CODE

1 DECAL, HV CUSTOMER CONN INSIDE REF REF

DESCRIPTION

M6-1

DECAL CUSTOMER CONNE1E2 DECAL CUSTOMER CONNE1E3

NUTHEXM4-0.7GSYELCHR MD1

,MODULE COVER 390 F-FRAME

WASHERFLATM4

NUTHEXM4-0.7GSYELCHR

DECAL CUSTOMER CONNE1E2 DECAL CUSTOMER CONNE1E3 SCREWSHCM4-C.7X100C12.9

-FRAME)

DECAL CUSTOMER CONNE1E2 DECAL CUSTOMER CONNE1E3 SCREWSHCM6-1.0X70C12.9

M6-1X16

M4

M6-1X16

X 16 N WAZ/JS

16

CS.S

N WA Z/JS

16

CS.S

N WAZ/JS

16

CS.S

N WAZ/JS

16

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E3

REVISION DA

IE

9/231l I

H-973I-C

Page 5of6

--------------

EXPLODED VIEW: EV, CB MOUNTING KIT DRAWING

#:

OJl027

MDl

390

APPLICABLE TO:

ITEM

(1)1

2 3 REF 1 CIRCUIT BREAKER

(1)4 OJ00680STOR 1 MD2, CIB BACK MOUNTING BRACKET

5 022145 4 WASHER FLAT 6 022129 4 WASHER LOCK 7 042907 4 SCREW HHC M8-1.25 X16C8.8 8 9

10 OD3719C REF DECAL CUSTOMER CONNE1E2 11

12 022473 4 WASHER FLAT 13 022097 4 WASHER LOCK 14 049813 4 NUT HEX M6-1.0 G8 CLEAR ZINC

(1)1

2

3 REF 1 CIRCUIT BREAKER

(1)4 OJ00680STOR 1 MD2, CIB BACK MOUNTING BRACKET

5 022145 4 WASHER FLAT 6 022129 4 WASHER LOCK 7 042907 4 SCREW HHC M8-1.25 X16C8.8

8

9

10 OD3719C REF DECAL CUSTOMER CONNE1E2 11

12 022473 4 WASHER FLAT 13 022097 4 WASHER LOCK 14 049813 4 NUT HEX M6-1.0 G8 CLEAR ZINC

PART#

UL CIRCUIT BREAKER(K-FRAME)

OH9378FSTOR 1 MD1,MODULE COVER 390 K-FRAME

OC2454

OJ0679 OJ0546

OD3719D REF DECAL CUSTOMER CONNE1E3

046580 4 SCREW SHC M6-1.0 X 45 C12.9

UL CIRCUIT BREAKER (L -FRAME)

OH9378GSTOR 1 MD1,MODULE COVER 390 L-FRAME

OC2454

OJ0679 OJ0546

OD3719D REF DECAL CUSTOMER CONNE1E3

046580 4 SCREW SHC M6-1.0 X 45 C12.9

QTY.

7 SCREW HWHT

1 DECAL, CANADIAN SAFETY CODE

1 DECAL, HV CUSTOMER CONN INSIDE

7 SCREW HWHT

1 DECAL, CANADIAN SAFETY CODE 1 DECAL, HV CUSTOMER CONN INSIDE

DESCRIPTION

M6-1

5116-M8

M8-5116

114-M6

M6-114

M6-1

5116-M8

M8-5116

114-M6

M6-114

X 16 NWAZIJS

ZINC

X 16 NWAZIJS

ZINC

GROUPH

E3

(1)1

2

3 REF 1 CIRCUIT BREAKER

(1)4 OJ00680STOR 1 MD2, CIB BACK MOUNTING BRACKET

5 022145 4 WASHER FLAT

6 022129 4 WASHER LOCK 7 042907 4 SCREW HHC M8-1.25 X16C8.8 8 9

10 OD3719C REF DECAL CUSTOMER CONNE1E2 11

12 051713 4 WASHER FLAT 13 049226 4 WASHER LOCK 14 051716 4 NUT HEX M5-0.8 G8 CLEAR ZINC

NOTES (UNLESS OTHERWISE SPECIFEID): (1) SHEET METAL PARTS LISTEDINTHE BOM TABLE ARE REPRESENTING GENERIC PARTS

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY)INTHE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE OH7169).

UL CIRCUIT BREAKER (LG-FRAME)

OH9378HSTOR

OC2454

OJ0679 OJ0546

OD3719D REF DECAL CUSTOMER CONNE1E3

OJ4467

1 MD1,MODULE COVER 390 LG-FRAME

7 SCREW HWHT

1 DECAL, CANADIAN SAFETY CODE 1 DECAL, HV CUSTOMER CONN INSIDE

4

SCREWSHCM5-0.8X100C12.9

M6-1

5116-M8

M8-5116

M5

X 16

ZINC

NWAZIJS

E3

(NO

COLOR)

REVISION H-9731-C

DATE

9123/11

Page 6of6

GROUP

11

A

1

2

Page1."

Exploded Drawing

View'

EV

No.:

Oj133;ONBOX

390

MODULE

----

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EXPLODED VIEW: DRAWING#:

OJ1339

EV

CONBOX 390 MODULE

APPLICABLE TO:

ITEM

(1)1 (1)2

3 0A4456

4 061383

5 OE1534A 6 056326 7 045772 8

9 OH8006 1 DECAL CAUTION ELEC SHOCK 10 OA9457 1 DECAL NEUTRAL 11 12 024526 13 022129 4 WASHER LOCK M8-5/16 14 022145 15 0441140781 16 17 049541

(3)(2)18 (3)(2)19 (3)(2)20 (3)(2)21

22 23 067210A

PART#

OH95790STOR

OJ

17560STOR

067210A

OC2454

022131 4 WASHER FLAT 3/8-M10 ZINC OJ0455 REF BLOCK, TERM 14 POS X 8 X 1600V

OJ0394 REF DECAL, TB4 HV CUSTOMER CONN OJ0574 REF DECAL, CUSTOMER WIRE #10 OJ5462 REF SCREW THTT M4-0.7 X

061383 1 LUG SLDLSS 3/0-#4 X 13/32

QTY.

1 1 WIRE TUNNEL, MD1-2 390 ALT

3 WASHER LOCK SPECIAL 3/8

1 2 2

1

1 DECAL GROUND LUG

4 4

4 WASHER FLAT 5/16-M8 ZINC

1 2 SCREW HHC M10-1.5 X

1 DECAL GROUND LUG

DESCRIPTION

MD1

/ MD2 CB MODULE 390 ALT

LUG SLDLSS 3/0-#4 X 13/32 CU PLUG PLASTIC 1.50" TRIM VINYL BLACK 1/8GP (7.1"LG)

NUTHEXM1~1.5G8YELCHR

SCREW HWHT SCREW HHTT 5/16-18 X 3/4 CZ

WIRE ASM, GND 2/0 WIRE 3/8 LUG

M6-1

X 16 NWAZ/JS

GROUP A

SM

35

C8.8

16

ZP

CU

(1) SHEET METAL PARTS LISTEDINTHE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO "REPLACEMENT SHEET

METAL PARTS ORDERING GUIDE-OH7169" INCLUDEDINTHE MANUALORAVAILABLE ON THE GENERAC WEBSITE. (2) WILL BE INSTALLED ON PRIMARY CB MODULES ONLY. NOT REQUIRED WITH LOAD CENTER. (3) NOT REQUIRED IF EQUIPPED WITH LOAD CENTER.

TO

AS400 BOM.

REVISION

DATE

II/2IIlI

J-I088-C

PAGE 2OF2

TO

fLYWHEEL

~

24

"-

I I I I I I I I I

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7

,

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Exploded Drawing

View:EVALTCOMPRT

No.

:

OJ1481

<80KWDDPME

G17

EXPLODED VIEW:

EV

ALTCOMPRT <80KW DD PME G17

DRAWING

#:

OJ1481

APPLICABLE TO:

ITEM PART#

1

2 051769

3 PIN VARIES

4 055173

5 022129 6 037554C 7 OG0724 8

9 OA2602 10 OA1138 11 12 13 OA1786 14 15 OA1633 16 17 022131 18 046526 19 20 097485 21 22 23 051779 24 25 080934 26 022473 27 022097 28 082460 29 30 084828B 31 32 33

34 35

36 087271 37 OG2829 38

39 40 046526 41 42 022145 6 43 OH7393 44 46 089520 2 51 54 090152 55 0A4089 56 OE9107 57 023365 2

063837

OA2601

021941

VARIES

OA5580

VARIES

057642

OH8394

043123 094511

OH7626

088367

042558 OH7625A OH7625C

OA2110 OE8771 OE8782

087272

OA1138

04576100CN

022131 8

045772

OF1965

043180 2

QTY.

6 SCREW HHC M12-1.75 X 30 C10.9 6 WASHER LOCK M12

REF

6 SCREW HHC M8-1.25 X 6 WASHER LOCK

1 SLEEVING UL #2 1 FAN MACHINED 390 SAE AL TERATOR 1 SCREW HHC M16-2 X 45 G8.8 1 WASHER FLAT .6881D X 3.25 1 KEY SO 1 COUPLER 390 SAE

REF ROTOR PER ORDER (SEE BOM)

.5CC ADH LOCTITE #8931 AA

4 SCREW HHC M14-2.0 X 140 G8.8 4 WASHER 390 SAE ALT.

REF STATOR PER ORDER (SEE BOM)

18 WASHER FLAT 12 WASHER LOCK M10 12

1 BEARING CARRIER 390 PMG REAR 1 4 WASHER LOCK M14 4 NUT HEX M14-2 1 ASSY STATOR PME 1 RING PME STATOR RETAINING 4 WASHER FLAT 4 WASHER LOCK 4 1 1 HOUSING 520 PME MAGNET 1 1 KEY SO 1 COLLAR SLIP FIT 71.12 1 2 1 EXCITER FIELD 1.25" WICAN 25KW-35KW 1 EXCITER FIELD 2.00" 40KW-125KW 1 ASSEMBLY EXCITER 25KW-35KW 1 ASSEMBLY EXCITER 40KW-125KW 1 KEY SO 1 KEY SO 3/8 X 4

8 WASHER LOCK M10 8 NUT HEX M10-1.5

1 M20 RIBBED LOCKWASHER 1

1 ASSEMBLY BRIDGE RECTIFIER 1 ASSEMBLY SCROLL 390 SAE 1 MOUNT RECTIFIER

DESCRIPTION

FLEX PLATE

3/8 X

2-1/2

M10-3/8

SCREW HHC M10-1.5 X 40 G8.8

390. BOARD SOLID LEAD TERM PME

M6-1/4

SCREW SHC M6-1.0 X 65 G10.9 COLLAR SLIP FIT 122.65MM

FAN MAGNETIC HOUSING

COLLAR SLIP FIT 90.17 SCREW SWAGE

STUD M10-1.5 X 280 G5 ZINC WASHER FLAT

WASHER FLAT

SCREW HHC M20-1.5 X 55 C8.8 SCREW PFILHM M4-0.7 X WASHER FLAT M4

WASHER SHAKEPROOF INT #8

3/8 X 1 STEEL

3/8 X 1-3/4 STEEL

2-1/2

M8-5/16

.2681D

STEEL

M6-1/4

1/4-20

STEEL

M10-3/8

5/16-M8

20

G10.9

3"PRECUT

WIS

ZINC

X 1/2

lYC

ZINC

16

OD

GROUP A

REVISION H-9012-C

DATE

5/20111

Page 2of4

EXPLODED VIEW:

#:

DRAWING

OJ1481

APPLICABLE TO:

EV

ALTCOMPRT <80KW DD PME G17

GROUP A

ITEM

60 61 62 OA2496 63 64 022097 6 65 66 67 047411 68

PART#

KIT 0A4089 PARTS OA2491 OA2497

056326 8.4 FT

022473 6

OA2110

045757

QTY.

2 2 SCREEN SHROUD SAE 2 BRACKET TENSIONER SAE SCROLL

12 SCREW SWAGE

4 2

DESCRIPTION

SHROUD ALT SHEET METAL

TRIM VINYL BLACK WASHER LOCK WASHER FLAT

SCREW HHC M6-1,O X 16 G8,8 SCREW HHC M6-1,O X 25 G8,8

1/8 GP

M6-1/4

1/4-M6 ZINC

1/4-20 X 1/2 ZlYC

REVISION H-9012-C

DATE

5/20/11

Page 3of4

EXPLODED VIEW:

EV

ALTCOMPRT <80KW DD PME G17

#:

DRAWING

OJ1481

APPLICABLE TO:

THIS PAGE LEFT INTENTIONALLY BLANK

GROUP A

REVISION H-9012-C DATE 5/20/11

Page 4

of

4

20

GROUP

A

y--11

I

2

DUAL

MODULE

OPTION

Revl Date:

's'lon'

71'

H-9332-C

"

3

,

w'

EV

Exploded

DrawingNo..

Vie,

ALT-TOWER

Oj1584

SPC

PRT

390

ALT

EXPLODED VIEW:

EV

390 ALTERNATOR

TOWER

ASM

DRAWING

#:

OJ1584

APPLICABLE TO:

ITEM

(1

)1

(1)2

(1)2A

(1)3 (3)4

5

(1)6

7 8 9

(2)10

11

(3)12 (3)13

14 15 16

(3)17

18 19

20

PART#

OH9429ASTOR OH94310STOR OH9431ASTOR OH94320STOR

OJ0481 OJ0481A OJ0481B OJ0481C OJ0481D OJ0481 OJ0481 OJ0481G

NIA

OJ01360STOR

OJ5464 022097 022473

056326

OC2454

022145 022129 042907 045771 024983 OJ1857

OJ1857A

OC1229

OH9845

052250

GROUP A

QTY.

1 1 1 1

2/3 2/3 2/3 2/3 2/3

E F

2/3 2/3

2/3

1

2 4 4

2/4

12

4/8

2/3 2/3 2/3

4

2/3

1

DESCRIPTION

MAIN, ALT TOWER 390 LONG TOP, AL T TOWER 390 SINGLE CB TOP, ALT TOWER 390 DUAL CB COVER, XFMR CURRENT 50A W/BRKT UL RCG XFMR CURRENT 100A W/BRKT UL G XFMR CURRENT 150A W/BRKT UL XFMR CURRENT 200A W/BRKT UL XFMR CURRENT 300A W/BRKT UL XFMR CURRENT 400AW/BRKT UL XFMR CURRENT 500AW/BRKT UL XFMR CURRENT 600A W/BRKTUL

PLATE, WIRE HARN BLOCKOFF

SCREW WASHER LOCK M6-1/4 WASHER FLAT 1/4-M6 ZINC

TRIM VINYL BLACK 1/8GP (6"LG)

SCREW HWHT M6-1 X 16 NWAZ/JS WASHER FLAT 5/16-M8 ZINC WASHER LOCK M8-5/16

SCREW HHC M8-1.25 X 16 C8.8

NUT HEX M8-1.25 G8 CLEAR ZINC

SCREW HHTT 1/4-20 X 3/4 CZ

CTBRKT

CT BRKT 2.25"

DECAL WARNING ELECTRICAL SHOCK

HARN 390/520 CON BOX H-PANEL (NOT SHOWN)

TAPE FOAM

AL

T TOWER 390

THTT

M5-0.8 X 16 ZP

1.1"WINDOWFRAME WINDOW

1X1

FRAME

(49" LG)

NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE OH7169).

(3) QTY. REQUIRED FOR 1 PHASE

IN

THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

1QTY. REQUIRED FOR 3 PHASE.

REVISION

DATE

7/19/11

H-9332-C

PAGE20F2

GROUP

4

3

;./

A

'v

'1

7

I "

~<11

10

12

390

ALTERNATOR

SINGLE

CIS

Revision: Date:

9'- •

H·9670·B

4

3 V

Y

520

ALTERNATOR

SINGLE

CIS

Page

1' •

390/520

~

ALTERNATOR

Exploded Drawing

DUAL

View:

No.

:

CIS

EV,

OJ5190

LOAD

CENTER

KIT

390/520

EXPLODED VIEW: EV, LOAD CENTER KIT 390/520 DRAWING

#:

OJ5190

APPLICABLE TO:

ITEM

(1)2

3 039253 4 SCREW HHC M8-1.25 X 20 CB.B 4 022145 8 WASHER FLAT 5/16-MB ZINC 5 022129 4 WASHER LOCK MB-5/16 6 045771 4 NUT HEX MB-1.25GBCLEAR ZINC 7 8 9 036920 2 SCREW PPHM #B-32 X 3/4

10 03B150 2 WASHER FLAT #8 ZINC

11 12 022471 2 NUT HEX #B-32 STEEL 13

2

3 039253 4 SCREW HHC M8-1.25 X 20 CB.B

4 022145 8 WASHER FLAT 5/16-MB ZINC

5 022129 4 WASHER LOCK MB-5/16 6 045771 4 NUT HEX MB-1.25 G8 CLEAR ZINC 7 8 036920 2 SCREW PPHM #B-32 X 3/4

9 03B150 2 WASHER FLAT

10 022264 2 WASHER LOCK #B-M4 11

PART#

390 ALTERNATOR SINGLE C/B

OD8602

OD8602A 1 LOAD CTR, 125A,SIEMENS NEMA

OJ51820STOR

OC2454 OE6523

022264 2 WASHER LOCK #8-M4

OF1735

520 ALTERNATOR SINGLE C/B

ODB602

ODB602A

OF1735

OE6523

022471 2 NUT HEX #B-32 STEEL

QTY.

1 LOAD CENTER,125A,SIEMENS 8 BAY\ 1 390 ALT LOAD CENTER MOUNT

2 SCREW HWHT 1 GROUND BAR (5)4-14 AWG CONN

1 DECAL AUXILIARY LOAD PANEL

1 LOAD CENTER,125A,SIEMENS B BAY

1 LOAD CTR, 125A,SIEMENS NEMA 1 DECAL AUXILIARY LOAD PANEL

1 GROUND BAR (5)4-14 AWG CONN

DESCRIPTION

M6-1

#B

X 16 NWAZ/JS

ZINC

GROUP A

3R

390/520 ALTERNATOR DUAL C/B

ODB602

(1)2

3 039253 4 SCREW HHC M8-1.25 X

4 022145 8 WASHER FLAT 5/16-MB ZINC

5 022129 4 WASHER LOCK MB-5/16 6 045771 4 NUT HEX M8-1.25GBCLEAR ZINC 7 8 036920 2 SCREW PPHM #8-32 X 'l:;

9 038150 2 WASHER FLAT#BZINC 10 022264 2 WASHER LOCK #8-M4 11 12

NOTES (UNLESS OTHERWISE SPECIFEID):

(1)

SHEET METAL PARTS LISTEDINTHE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY)INTHE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE OH7169).

ODB602A

OJ27960STOR

OE6523

022471 2 NUT HEX #B-32 STEEL OF1735

1 LOAD CENTER,125A,SIEMENS 8 BAY 1 LOAD CTR, 125A,SIEMENS NEMA

2 BRACKET, LOAD CENTER DUAL MOD

20

1 GROUND BAR (5)4-14 AWG CONN

1 DECAL AUXILIARY LOAD PANEL

3R

CB.B

REVISION H-9670-B

DATE

9/13/11

Page 2of2

EXPLODED VIEW: DRAWING

APPLICABLE TO:

VOLTAGE

120/240 1$

120/2083$

#:

OF9280

OPE

FREQUENCY

60 Hz

TABLE

H-100

Breaker

EX

PME/brushless

FIELD

and Field

direct

RES&OPE

Boost

Resistor

390

mm

smaller

390 mm or

smaller

CB

GROUP B

Table

for

Gensets

or

with

H-Panel

Control

& 12V Battery

FIELD BOOST RESISTOR

PART NO. SIZE

OF5752E 5 ohm

OF5752B

OF5752E

OF5752B

25 ohm

7

5 ohm

25 ohm

120/2403$

277/4803$

346/6003$

110/220 1$

100/2003$

60 Hz

50 Hz

direct

PME/brushless

direct

PME/brushless

direct

PME/brushless

direct

PME/brushless

direct

PME/brushless

390

mm

smaller

390 mm or

smaller

390 mm or

smaller

390

mm

smaller

390

mm

smaller

7

20

OF5752E

or

OF5752B

OF5752E

OF5752B

OF5752E

OF5752B

or

OF5752B

OF5752E

or

OF5752B

7 h

5 ohm

25 ohm

5 ohm

25 ohm

7

5 ohm

25 ohm

5 ohm

25 ohm

115/200

231/4003$

REVISION:

10131105

DATE:

3$

50 Hz

direct

PME/brushless

direct

PME/brushless

390 mm or

smaller

390 mm or

smaller

mm

OF5752E

OF5752B

OF5752E

OF5752B

20

PAGE 1 OF 2

5 ohm

25 ohm

50hm

25 ohm

7 hm

EXPLODED VIEW: DRAWING #:

APPLICABLE TO:

OF9280

TABLE

H-100

FIELD

RES&DPE

CB

GROUP B

BLANK

PAGE

REVISION:

DATE: 10/31/05

PAGE20F2

OIL

TEMP

KIT

OH5427

f',.

27

1 '

7,

fTO"A"

:~12

:

~6

25

Vy

1

~

1

Y

29

9

GROUPB

USE

EXISTING

28

30

¥

(2)NOTE: ALTERNATOR ENGINE

33

)I

16

34

~

THRU

520

TO

Revision: Date:

7/""

17;1\\"

HARNESS GROUND

5033'-.

Y

H·9325·

D

7

8

e 1 19

~

49

17

~

~..--

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~

18 19

,

1

20

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Y

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JtIJ

'~

.....

, 1

~

3

4

Page

16

,.j

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_..;;;::--.\V

1" •

31

Exploded Drawing

View'

No.:

ENG

OH2124

COM

PARTS

6.7LLOG17

EXPLODED VIEW:

EV

ENGCOMPRT 6.7L LO G17

DRAWING

#:

OH2124

APPLICABLE TO:

ITEM

1

(2)2

3

4

5

6

7 8

(2)9 (4)10 (3)11

12

(5)13

(5014

15 16

17

18

19 20 21

22

23

24

25

26 27 28 29

30

31

32

33

(2)34 (1)35

36

37

38

39

40

(5)41

42 43

44

45 46 47

(2)48

49

PART#

OJ2730

021322A

(1) 020604

OH2119A

OF2610 OH21450ST03 OH21460ST03

OH3201

OH22980ST03

021325

055934P 055934M

OH5182A OH51420SS0R OH51410SS0R

051756 046526 081816 063837 051769 049808

OD2244M

OH5002

045757 022097 022473 043116 052857 022129 022145 042907 090502

OJ4574

022131 052647 057642

OA4707A

052648 OF4612

030418

OE0502

OH61800SS0R

OF2776 051768 039253

055934B

086292

OH4195

045773 025507

QTY.

REF

5

3

1

1 1

1

2

1

1 1 1

4

27

16

10 34 43

1

1 1 2 1 1

5 5 4

4

8

21

12

1

4

1

1 1 1

1

7

2

1

12

1

GROUPB

DESCRIPTION

ENGINE D6.7L G17 100/130KW FLEX PLATE, PLATE FLEX FAN SPACER 6.7L G17 FAN COOL 26" FOOT ENGINELFD6.7L G17 FOOT ENGINE ENGINE FOOT SPACER REAR ENGINE FEET 4.5L G17

ADAPTER SAE3X520 ALT (MACHO)

CLAMP CLAMP ASSY. MECH BOSCH ACTUATOR HEAT SHEILD TURBO 6.7L

HEAT SHEILD 6.7L 100-130KWG17 SCREW HHC M10-1.5X 20 C8.8 WASHER LOCK M10 SCREW HHC M12-1.75 X 55 C10.9 SCREW HHC M12-1.75 X 30 C10.9 WASHER LOCK M12 WASHER FLAT M12 ASSY MAGPICKUP(3/8-24 MALE)

ADAPTER MAG PICKUP 6.7L

SCREW HHC M6-1.0 X 25 C8.8 WASHER LOCK WASHER FLAT

SCREW HHC M6-1.0 X

NUT TOP LOCK FL M6-1.0 WASHER LOCK WASHER FLAT

SCREW HHC M8-1.25 X16C8.8

SCREW SHC M10-1.5 X 60 C12.9

SCREW

WASHER FLAT

SCREW SHC M10-1.5 X 25 C12.9

SCREW HHC M10-1.5 X 40 C8.8

ADPATER 1/8NPT X M10-1.0

SCREW SHC M10-1.5 X 20 C12.9

SENDER OIL PRESSURE 1/8"NPT

BSHG RDCR HEX

TEMPERATURE SENDER, DELPHI

HEAT SHEILD 6.7LG17

BRACKET, SIGNAL CONDITIONER

SCREW HHC M12-1.75 X 25 C8.8

SCREW HHC M8-1.25 X 20 C8.8

CLAMP

SCREW HWHSD #10-16 X

HARN ENG D4.5L1D6.7L G17 H-PNL (NOT SHOWN)

NUT HEX M12-1.75 G8 YEL CHR WASHER LOCK EXT

STLNNL STLNNL

SHC

M10-1.5X25

STLNNL

520ALT

11-112

LH

RF

1.62 X .486 .75 X .343 Z

M6-1/4

1/4-M6

M8-5/16

5/16-M8

3/8-M10

1 X

SAE 390

ROTATION

D6.7L G17

ZINC 12

G8.8

ZINC

C8.8

ZINC

1/2 TO 3/8

100/130

.281

Z (NOT SHOWN)

3/4

7/16

STL

LO

G17

LO

G17

LH

SEMS (NOT SHOWN)

REVISION H-9325-0 DATE

7/27//11

Page 2of4

EXPLODED VIEW:

EV

ENGCOMPRT 6.7L LO G

17

DRAWING

#:

OH2124

APPLICABLE TO:

ITEM

50 51

A

B

C D

E

F

G

(1) W

1390

(2) W I 520 ALTERNATOR ONLY (3) FOR ENGINE HARNESS (4) FOR BLOCK HEATER (5) SHEET METAL PARTS LISTED

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER

METAL PARTS ORDERING GUIDE-OH7169" INCLUDEDINTHE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE.

PART#

049814

055934M 1

OIL TEMP KIT PIN OH5427

OA4707L 1

OE0502 1

OF2776A 1

022145 1 022129 1 042907 1

OG0349 1

ALTERNATOR ONLY

QTY.

IN

THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).

DESCRIPTION

SCREW HHC M10-1.5 X 25 C8.8

STLNNL

CLAMP ADAPTER 3/8NPT

TEMPERATURE SENDER, DELPHI

BRACKET, SIGNAL CONDITIONER WASHER FLAT WASHER LOCK

SCREW HHC M8-1.25 X16C8.8

HARN OIL TEMP SENDER OPTION

.75 X .343 Z

X M14-1.5

5/16-M8

M8-5/16

ZINC

GROUPB

TO

"REPLACEMENT SHEET

REVISION H-9325-D

DATE

7/271/1

I

Page 3of4

EXPLODED VIEW:

EV

ENGCOMPRT

6.7L

LO

G17

DRAWING

#:

OH2124

APPLICABLE TO:

THIS PAGE LEFT INTENTIONALLY BLANK

GROUPB

REVISION H-9325-D DATE

7/27//11

Page 4of4

GROUP B

NOTE1:ITEM29ATTACHESTOCONTACTONREAROfITEM

REVISION:

DATE: IZIZt

J-1

"""-D

5

PAG!

EXPLODED

H-PANEL

2

DRA

10A

WINO

VIEW:

BATIERY

#:

OH5043D

CHARGER

E-GOV

DSL

12V

EXPLODED VIEW: DRAWING #:

APPLICABLE TO:

OH5043D

H-PANEL

10A

BATIERY

CHARGER

E-GOV

DIESEL

12V

GROUP B

ITEM

10 11 12 13 14 15 16

17

18 19 20 21 22 23 24 25 26 27 28 29

A B C D E

1 2 3 4 5 6 7 8 9

PART#

OF1823CST03 OF

1824AST03

OF2606 036261 OF5763 OF1732 OE9764

OF1740C

OF1958 OF2256 OE3161 029673 049226

079224 051713

OF5886

051716

043180 OC3990 OF4333 OF5883 OF5884

055014 022264 003546 OG3648 OF6305

OF6305A

OG4329

OF1263 OF1262 OF1264

OE9049B

055911

9BieQN~J

ENCL

H/G

1

1 7 1 1

1

FT.

1 1 1 1 1

11

4

11

6 5 3 3 1 1

1 10 10

1

1 1 1

1

COMPONENTS

1

4

1 1 1

CONTROL

COVER

CONTROL

HINGE

CONTINUOUS

RIVET

POP ASSY DECAL RAIL ASSY PLATE ASSYPCB ASSY DIO WASHER SCREW WASHER SCREW NUT WASHER SCREW CONN WASHER SCREW SCREW

WASHER

DECAL M5-0.8 SEAL SEAL HARNESS

ADPTRRHSIDE HOLDER ADPTRLHSIDE

ASSY

BLOCK

.125X.275

PROGRAMMED

FUSES

SNAPTRACK

PCB

10AULBAn

HARNESS

PWR

PCB

BOSCH

BRIDGE

LOCK

PPHM

FLAT

HHPM

HEX

Ms-D.8G8YEL FLAT

PHTT

DUST

FLAT PHTT PPHM

LOCK

WRN

CAPTIVE

COVER

H·PNL

INCLUDEDINWIRE

FUSE

PCB

G·PANEL

TERM

0G'14QE

PANEL

H·PANEL

SS

H·100

LOCATED

INSIDE

PCB

HOLDER

CHRGR

CLAMP

AVRW/AMP

GOV

25A

CAP

DRIVER

600V

M5

M5-0.8X30

Ms-D.8X12

M4-0.7X10

M3.5-0.6X10

M4-0.7X8BLK

BATT

3.18X12.7X382

3.18X12.7X283

20A12X6X

SS

M5

CHR

M4

rYC

WICHAIN

M3.5

WICKMANN

DB9

#8·M4

CHRG

12124V

PANEL

KNLD

INTEGRATEDSW(NOT

HARNESS

WICKMANN

178.6150

WICKMANN

RELAY

1100V

BULK 12V

HEADER

OX

BI

HD

178.6191

178.6192 12VDC

SHOWN)

ITEM

50 51 52

53

54

55

56 57 58

59

60 61 62 63 64 65 66 67 68

PART

056739 022287 022473 022097 022127

043182 051714

052777 OC2323 OC2699

OE7403B OE7403C

OJ7646

OF5461

OF5752A

OF6145

OF7473

1

RELAY 2 4 2 2

REF. REF.

4 4

4 2 2

1

AIR

1

CONTACTOR

SCREW

HHC

WASHER

FLAT

WASHER

LOCK

NUT

HEX

1/4-20

DPE

BREAKER

BOOST

RESISTOR

WASHER

LOCK

NUT

HEX

M3·0.5G8YEL

WASHER

FLAT

SCREW

PHn

SCREW

PHTT

FUSEATO

TYPE10AMP

FUSE

ATO

TYPE15AMP

DECAL

CONTROL

DECAL

CPL RESWW10R5%15WOKCONN SEAL

WEATHER

DECAL

H·100

12VDC

1/4·20X3/4

M6

·1/4

M6·

1/4

STEEL

SEE

DRAWING

SEE

M3

#6-32

X5/8rYC

#6-32

X3/8rYC

BOX

5.416.8L

TB3

AS'

DIA

RELAYBD12V

G5

OF9280

DRAWING

CHR

(RED) (BLUE)

FUSES

RB1

OF9280

REVISION: J-I00I-D

DATE:

12/2/11

PAGE20F2

GROUP H

Revision: Date:

zr

H·6096·C

Page1--

Exploded Drawing

View:

No.:

KIT

FAN

OG4310

GUARD

GROUP B

NOTE1:ITEM29ATTACHESTOCONTACTONREAROFITEM

REVISION: J-IOOI-D DATE: 12/2/II

SEE

DETAIL

"A"

5

PAGE 1

OF2

EXPLODED

H-PANEL

10A

DRAWING

VIEW:

BATIERY

#:

OH5043D

CHARGER

E-GOV

DSL

12V

EXPLODED VIEW: DRAWING

APPLICABLE TO:

ITEM

1

OF1823CST03

2

OF1824AST03 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29

A B C

0

E

PART

OF2606 036261 OF5763 OF1732 OE9764

OF1740C

OF1958 OF2256 OE3161 029673 049226 079224 051713 OF5886 051716 043180

OC3990

OF4333 OF5883 OF5884 055014

022264 003546 OG3648

OF6305

OF6305A

OG4329

OF1263

OF1262

OF1254

OE9049B

055911

#:

OH5043D

#

9HieQN~"

1 1 1 7 1 1

1

FT. 1 1 1 1 1

11

4

11

6 5 3 3 1 1 1

10 10

1 1 1 1 1

COMPONENTS

1 4 1 1 1

H-PANEL

ENCL

H/G

CONTROL

COVER

CONTROL

HINGE

CONTINUOUS

RIVET

POP

PROGRAMMED

FUSES

SNAPTRACK

PCB

10AULBAn

HARNESS

PCB

PWR

PCB

BOSCH

010

BRIDGE

LOCK

SCREW

PPHM

FLAT

SCREW

HHPM

NUT

HEX

1.45-0.8G8YEL FLAT

PHTT

DUST

FLAT PHn PPHM

LOCK

DECAL

WRN

CAPTIVE

COVER

SEAL

COVER

HARNESS

H·PNL

INCLUDEDINWIRE

HOLDER

FUSE

PCB

G·PANEL

TERM

.125X.275

25A

CAP

BAn

ASSY DECAL RAIL ASSY PLATE ASSY ASSY

WASHER WASHER

WASHER SCREW CONN WASHER SCREW SCREW WASHER

1.45-0.8 SEAL

ADPTRRHSIDE ADPTRLHSIDE

ASSY BLOCK

10A

BATIERY

OG',4QF

PANEL

H·PANEL

SS

H·100

LOCATED

INSIDE

PCB

HOLDER

CHRGR

CLAMP

AVR

W/AMP

HEADER

GOV

DRIVER

600V

1.45

1.45-0.8X30

1.45-0.8X12

1.44-0.7X10

1.43.5-0.6X10

1.44-0.7X8BLK

3.18X12.7X382

3.18X12.7X283

20A12X6X

SS

1.45 CHR

1.44

ZYC

W/CHAIN

1.43.5

WlCKMANN

DB9

CHRG

RELAY

OX

12124V

KNLD

HD

HARNESS

178.6191

178.6150

178.6192

12VDC

1100V

#8-1.44

PANEL

INTEGRATEDSW(NOT

WlCKMANN

CHARGER

BULK

12V

BI

SHOWN)

E-GOV

ITEM

DIESEL

50 51 52 53

54

55

56

57 58

59 60 61

62 63

54

65 66 67

68

12V

PART

056739 022287 022473 022097 022127

043182 051714 052777 OC2323

OC2699 OE7403B OE7403C

OJ7646

OF5461 OF5752A

OF6145

OF7473

1

RELAY

CONTACTOR

SCREW

2 4 2

2 REF. REF.

4

2

1

AIR

1

HHC

WASHER

FLAT

WASHER

LOCK

NUT

HEX

1/4-20

OPE

BREAKER

BOOST

RESISTOR

WASHER

LOCK

NUT

HEX

1.43·0.5G8YEL

WASHER

FLAT

SCREW

PHTT

SCREW

PHTT

FUSE

ATO

FUSE

ATO

DECAL

CONTROL

DECAL

CPL RESWW10R5%15WQKCONN SEAL

WEATHER

DECAL

H·100

GROUP B

12VDC

1/4·20X3/4

G5

1.46•1/4

1.46

·1/4

STEEL

SEE

DRAWING

CHR

X5/8l:'fC X3/8l:'fC

(RED) (BLUE)

FUSES

TB3

DIA

BD

12V

OF9280

RB1

SEE

1.43

1.43 #6-32 #6·32

TYPE10AMP TYPE15AMP

BOX

5A/6.8L

.45"

RELAY

OF9280

REVISION: DATE:

1212/11

J-I001-0

PAGE 2 OF 2

GROUP H

Revision: Date:

2/25/10

H·6096·C

Page1of

Exploded

2

Drawing

View:

No.:

KIT

FAN

OG4310

GUARD

EXPLODED VIEW:

KIT

FAN

GUARD

4.5L

G4

DRAWING#:OG4310 APPLICABLE TO:

ITEM

1 OG29160ST03 2 OG29170ST03 1 3 090388 4 OG24170ST03

PART#

QTY.

1 FAN GUARD R/H SIDE

24

2

DESCRIPTION

FAN GUARD LlH SIDE SCREW SUPPORT BRACKET, FAN GUARD

HHTI

GROUPH

M6-1.0 X 12 ZINC

REVISION. H-6096-C

DATE

2/25/10

PAGE20F

2

8~

7

--.!

6 /

GROUpe

TO"B"

1

Revision: Date:

9/17109

·A·

12V.

SINGLE

BATTERY

Page1of

12V.

2

DUAL

BATTERY

Exploded

Drawing

View:

BAIT

No.:OH5386

HOLD

OWN

3112V

G17

EXPLODED VIEW:

BATT

HOLD

OWN3112V

G17

DRAWING

#:

OH5386

APPLICABLE TO:

ITEM PART# QTY. DESCRIPTION

GROUP31SINGLE

1 061119 1(REF) BATTERY

061119A 1 (REF) 31E BATTERY SERVICE DRY 925CCA 2 3 4 099049 2 JBOLT,BATTERYTRAY 5 059568H 1 BATT HOLD-DOWN 6 058653 2 WASHER FLAT 7 022129 2 WASHER LOCK M8-5/16 8 9

10 11 12 13 14

GROUP31DUAL BATTERY KIT 12V.

1 061119 2(REF) BATTERYBCIGRP31

061119A 2 (REF) 2 3 4 099049 4 JBOLT,BATTERYTRAY 5 059568H 2 BATT HOLD 6 058653 4 WASHER FLAT 7 022129 4 WASHER LOCK M8-5/16 8 9

10 11 12 13 14

BATIERY

OH4637 OH4637

045771 OH4637 OH4637

0A4456 1 WASHER LOCK SPECIAL

022131

046526 1 WASHER LOCK MiD

049814 1 SCREW

OH5206 OH5206

045771 OH5206 OH5206 0A4456 1 WASHER LOCK SPECIAL

022131

046526 1 WASHER LOCK

049814 1 SCREW

KIT 12V.

1 BATTERY CABLE SET 6.7L G17 1 BATTERY CABLE SET 6.7L G17

2 NUT 1 BATTERY CABLE SET 6.7L G17 1 BATTERY CABLE SET 6.7L G17

1 WASHER FLAT 3/8-M10 ZINC

1 DUAL BATT CABLE SET D6.7L G17 1 DUAL BATT CABLE SET D6.7L G17

4 NUT

1 DUAL BATT CABLE SET D6.7L 1 DUAL BATT CABLE SET D6.7L

1 WASHER FLAT 3/8-M10 ZINC

OH5474

OH5473

BCI

GRP31925 CCA

M8

HEX

M8-1.25G8CLEAR ZINC

HHC

M10-1.5 X25C8.8

31E

BATTERY SERVICE DRY

DOWN

M8

HEX

M8-1.25 G8 CLEAR ZINC

M10

HHC

M10-1.5 X25C8.8

BAR

390

MM

3/8

390MM

3/8

GROUpe

G17 G17

REVISION-A-

DATE

9117/09

PAGE 2 OF 2

37

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30

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3/17/11

(

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Page

1of2

Exploded Drawing

ViewEVBASEFRAME

No.:OH9939

6.7L

G17

390ALT:

---------~~~~

EXPLODED VIEW: DRAWING

#:

OH9939

EVBASEFRAME

APPLICABLE TO:

ITEM

(1 )1

2 059675

3 059676

4 056727

5 6 049869 7 8

9 10 052259 2 11 12 13 14 15 052860 16 056460 17 OG0015 18 19 20 007020 21 22 007532 23 007532 24 077043E 25 26 039413 27 078944 28 OA8258 29 022145 3 30 31 32 33 34 044118 35 36 37 039253

PART#

OH99410STOR

052257 2 050277

056726 060079

059983

055597 2

052251A

027482 1

065386

0A4707H

OC7649

024310 3

022129

OC3168

045771

0536210292

022132

052252

6.7L G17 390ALT

QTY.

1 MTG BASE 6.7L G17 C-GRP 390ALT 4 MOUNT UPPER VIBRATION 4 1 DECAL-FUEL INLET DES

4 WASHER FLAT M16 1 DECAL OIL DRAIN 1 DECAL-FUEL RETURN 4 NUT HEX LOCK M14-2.0 NY INS

4 SCREW HHC M14-2.0 X 110 C8.8

2 DAMPENER VIB 50 WHITE 2

1 BARBED EL 90 2 CLAMP HOSE 1 HOSE COOL 51810 100R6 (12.5"LG) 1 ADAPTER 2 BARBED STR 1/2NPT X

4 CLAMP HOSE .38-.87

1 1 HOSE DIESEL 1 CONDUIT FLEX 1.0"10 (17"LG)

1

1 VALVE BALL

1 SCREW HHC M8-1.25 X 25 C10.9 2 WASHER LOCK M8-5116

1 WASHER LOCK SPECIAL 1 NUT HEX M8-1.25 G8 CLEAR ZINC 1 ASSY WIRE 1 BARBED STR 112NPT X 4 WASHER FLAT 2 DAMPER VIBRATION 1 SCREW HHC M8-1.25 X 20 C8.8

DESCRIPTION

MOUNT LOWER VIBRATION SPACER .49X.62X1.87 PWORIZINC

WASHER FLAT M12 SCREW HHC M12-1.75 X 85 C8.8 WASHER SHAKEPROOF EXT

NUT TOP LOCK FL M12-1.75

HOSE DIESEL

PLUG STD PIPE NIPPLE PIPE

WASHER FLAT 5/16-M8 ZINC

112

NPT X

718"00DOUBLE WIRE

112NPT

318" 318"

112

NPT X 2

#1

18.00"

9/16 ZINC

518

X M22-1.5

318"

FC598-06 (66"LG) FC598-06 (66"LG)

STEEL saHD

5/16

518

GROUpe

5116

STL

IN

(1) SHEET METAL PARTS LISTED

REVISION-ADATE

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO "REPLACEMENT SHEET

METAL PARTS ORDERING GUIDE-OH7169" INCLUDED

3/l7/l1

THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).

IN

THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE.

Page 2of2

OPTIONAL

EMERGENCY

(PRIMARY

TANK)

GROUpe

VENT

14

140

2

~3

L,~

I

3 (

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14A

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10

15

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I

20

I I

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20

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20A

35

11

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Revision: Date:

4/21/11

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Exploded Drawing

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No.:

EV,

OJ1126

BASE

TANK

6.7L

C·GRP

1·3FT

1---------

EXPLODED VIEW: EV, BASE DRAWING

#:

OJ1126

APPLICABLE TO:

ITEM

(4)1

2 3

4

5 OD3747

6

7

9 48031E

10

11

(3)12

13 14

14A 14B 14C

140

14E 14F

14 OH5761A

14A OG8010B 1

14B 14C 052829 3 140

14E

14F

14

14A OG8010C

14B

14C

140

14E

14F

15

(1)16

(3)17

18

(1

)19

(1)20 (2)20

20A 20B

21 22 23 24

PART# QTY. DESCRIPTION

OJ18460STOR 1 OJ

18480STOR

OJ

18500STOR

OC6789

087171 051548

OD3747A OD3747B

050190 051754 6

021623 021623B 021623D

070327

021825

OD3038A

OH5761

OG8010A

OD2668

052829

097962

OE4351

OE4352

002668

097962

OE4351

OE4352

OH5761B

OD2668

052829 3

097962

OE4351

OE4352

OA1492

002670

(2)

002737 002739

(2)

002740

(2)

021824

021178

OA7238

002737

(2) (2) OD2739

002740

(2)

028619B

OD2450

OA1380

028667 096500V

025655

021821

021823

1 BASETANK CD0225U2N TYPE 1 1 BASET

10

20

10 NUT HEX M12-1.75 G8

1 COVER, STUB-UP (1FT) 1 1

6

1 CLAMP 1 1 1 FUEL DIP PIPE 843MM 2 1 DECAL RELIEF VENTING 1 1 FUEL LEVEL GAUGE KIT-1 FT ELECTRICAL

1 ELEC FUEL GAUGE 1FT 1 PLATE ADAPTOR 3 4 1 GASKET,ROCHESTER FUEL LEVGAUGE 1 1 FUEL LEVEL GAUGE KIT-2 FT ELECTRICAL

1 PLATE ADAPTER

4

1 GASKET,ROCHESTER FUEL LEVGAUGE 1

1 FUEL LEVEL GAUGE 1 PLATE ADAPTOR

4 1

1 1 NECK FUEL FILL (STANDARD-4") 1 1

1 1

1 2

2 1

TANK

6.7L C-GRP I-3FT

GROUpe

BASETANK CD0095U1N TYPE 1

ANK SCREW WASHER

COVER, STUB-UP (2FT COVER, STUB-UP (3FT WASHER SCREW

FUEL DIP PIPE 233MM FUEL DIP PIPE 538MM

VALVE BARBED STR FE 3/8 NPT X 3/8

(TO INCLUDE ITEMS 14A, 14B, 14C, 14D, 14E & 14F)

SCREW SCREW

GASKET, ADAPTER PLATE (TO INCLUDE ITEMS 14A, 14B, 14C,

FUEL LEVEL GAUGE

SCREW SCREW

GASKET, ADAPTER PLATE

FUEL

(TO INCLUDE ITEMS 14A, 14B, 14C & 14D, 14E & 14F)

SCREW SCREW

1

1 FUEL FILL AND PRIMARY VENT EXT. KIT 19"

1

1 1 FUEL FILL AND PRIMARY VENT EXT. KIT 19" 1

1 ASSY FUEL LEAK DET ALARM 1 1 1

GASKET,ROCHESTER FUEL LEVGAUGE GASKET, ADAPTER PLATE CAP

FUEL FILL AND PRIMARY FUEL FILL AND PRIMARY VENT EXT. KIT 13"

WARNING VENT NIPPLE PIPE 2 NPT X 3.5 BL IRON FUEL FILL AND PRIMARY VENT EXT. KIT 8" FUEL FILL AND PRIMARY VENT EXT. KIT 13"

PLUG PIPE 4" SQ. HD. VENT (TO INCLUDE ITEM 20A) VENT ELBOW

PLUG STD PIPE PLATE GENERAC PLATE UL

CD0355U3N TYPE 1

HHC M12-1.75 X 30 SS FT

FLAT 1/2 SS

FLAT .344 ID X 1.0 OD

HHC M8-1.25 X 12 G8.8

HOSE

BAND .66

CHECK 3/8 NPT

SHC M8-1.25 X 14 G12.9

SHC M6-1.0 X 25 G12.9

SHC M8-1.25 X 14 G12.9 SHC M6-1.0 X 25 G12.9

LEVEL

GAUGE

SHC M8-1.25 X 14 C12.9 SHC M6-1.0 X 25 C12.9

FUEL

FILL

LABEL

OEM 2"

NPT

EMERGENCY KIT 4" NPT

EMERGENCY 4" NPT

90D

STREET

SS

DW

KIT-3 FT ELECTRICAL

VENT

4

3/4" STEEL SQ

140,

EXT. KIT 8"

WICON

HO

14E & 14F)

REVISION-ADA

TE

9iI 5/I 0

Page 2 01'4

EXPLODED VIEW: EV, BASE TANK 6.7L C-GRP 1-3FT DRAWING

#:

OJ1126

GROUpe

APPLICABLE TO:

ITEM

(3)25 OA1478 1 DECAL FUEL RETURN (3)26 OA1477 1 DECAL FUEL SUPPLY (3)27

(3)28 OA1546

29 (3)30 (3)31 021826 2 DECAL EMERGENCY VENT (3)32 (3)33

34

35

NOTES (UNLESS OTHERWISE SPECIFEID): (1) ITEMS ARE STANDARD COMPONENTS (2) ITEMS ARE OPTIONAL COMPONENTS (3) UL STICKER KIT PIN OA1493. (4) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE OH7169).

PART#

OA1476 083215

OA1479 1 LABEL VENT OA1481

OA1482 1 LABEL DRAIN

048031N

055596

QTY.

1 LABEL FUEL FILL 1

10 WASHER LOCK

1 LABEL LEAK DETECTOR 1 CLAMP HOSE BAND .53

1 BARBED STR 3/8NPT X

DESCRIPTION

LABEL FUEL LEVEL

1/2 SS

3/8

REVISION-ADATE 9115/10

Page 3

of4

EXPLODED VIEW: EV, BASE TANK 6.7L

C-GRP

I-3FT

DRAWING #: OJ1l26 APPLICABLE

TO:

THIS PAGE LEFT INTENTIONALLY BLANK

GROUpe

REVISION-ADATE

9/J5/IO

Page 4of4

39

~

GROUPD

I I

<

33

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32

35 Y

~

V "

/'"

II

/'

/,

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/'

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33

32

"-

35

/'

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V

Revision: Date:

4/14/11

H·8526·E

47

Page1of

Exploded

2

Drawing

View'

No.:

COO

OH2157

LING

PACK

6.7LLOG17

EXPLODED VIEW: COOLING

PACK6.7L

LO G17

DRAWING #:OH2157 APPLICABLE TO:

ITEM

1 OG1286G 2 OG1404AST03 3 OG14040ST03 4 5 049814 6 046526 7 022131 8 OG25960ST03

9 10 076749 11 12 OH2246

13 084294B 14 OH2316 1 15 051756 9 16 048031C 17 051768 6 18 049808 6 19 20 21 22 23 086133C 24 052250 25 26 OG3263 27 28 OH2288 29 30 0A4456 31 32 33 34 OF2776C 35 039253 36 37 077043H 38 029032 39 OE4162 40 41 42 43

(1)44 OH31940191 (1)45 OH31940138 REF (1)46 OH31940137

47

PART#

OH1901

007975 OC2454

OA5398B

OH2321 OH1827 OH1985

OG3269

0861330

OG3266

039287 022129 022145

OG7895A

052860 6 035461

OC7649 2

047290

050276

QTY. DESCRIPTION

1 RAD RH-INIOUT DEAERATN BAFFL 1 1 SUPPORT, 1 1 SCREW HHC M10-1.5 X

10

1 1 1 TANK COOLANT RECOVERY 1 SCREW HWHT 1 HOSE LOWER RAD 6.7L G17 LO 1 HOSE 2.5"10 X 4.0"LG

2

1 1 1 PROBE COOLANT LEVEL 3/8-18NPTF 1 HOSE UPPER RADIATOR

4

1 TAPE FOAM 2 2 DECAL WARNING HOT SURFACES

4 CLAMPHITORQUE 2.25 - 3.125

1 1 DECAL WARNING COOLANT EGLY 1 WASHER LOCK SPECIAL 3/8

4 SCREW HHC M8-1.25 X 45 C8.8 15 15 WASHER FLAT 5/16-M8 ZINC

1 BRACKET, SIGNAL

12 SCREW HHC M8-1.25 X 20 C8.8

1 HARN RADIATOR GND 80" 1 CONDUIT FLEX .25"10 (80"LG) 1 HOSE 1 CAP RADIATOR 20 PSI

1 1

REF CLIP REF

1

SUPPORT, R/H SIDE RADIATOR ASSY CAC 4.5L (IN=LWR/RT)

WASHER LOCK M10 WASHER FLAT 3/8-M10 ZINC VENTURI, 26"FAN 6.8L C-GRP

WATER

PIPE, CAC OUT 6.7L LO G17

SCREW HHC M10-1.5 X 20 C8.8

CLAMP HOSE BAND .50

SCREW HHC M12-1.75 X 25 C8.8 WASHER FLAT M12

HOSE 2.5"10 X 4.0"LG

PIPE ASSY, CAC

CLAMP

DECALWARNING FAN

GASKET G171NTAKE MANIFOLD

WASHER LOCK M8-5/16

NUT TOP LOCK FL M12-1.75

BARBED STR 114NPT X 3/8

CLAMP HOSE .38-.87

HOSE

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DECAL RADIATOR DRAIN

UH

SIDE RADIATOR

25

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913210(75"LG)

31810SINGLE BRAID (27"LG)

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IN

6.7L LO G17

TORQUE 1.75 - 2.625

1X1

(184"LG)

BI

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2 PLACE

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(1) SUPPLIED WITH ENGINE

4/14/1

H-8526-E

I

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DATE

PAGE

20F

2

KIT

AIR

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(OPTIONAL)

~14

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5

~

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~

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12

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6

Revision: Date:

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H-5883-B

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USE

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AIR

No.:OH3251

CLEANER

06.7LOG17

EXPLODED VIEW: AIR CLEANER D6.7 LO G17 DRAWING

#:OH3251

APPLICABLE TO:

ITEM PART#

1 084725 1 REDUCER HUMP 2 OH2573B 1 WELDMENT, AIR INTAKE TUBE 3 084288 1 AIR CLEANER ECO SE 4 5 084289 2 MOUNTING CLAMP 6 OH32570ST03 1 BRACKET, AIR CLEANER 7 OH32620ST03 1 BRACKET, AIR CLEANER SUPPORT 8

9 052859 5 NUT TOP LOCK FL M10-1.50 10 051756 11 12 13 057824 2 CLAMP HOSE #16 .87-1.50

14

15 057648 1 CLAMP HOSE #64 3.56-4.50

026073

022131

058612 2 CLAMP HOSE #88 5.12-6.00

OC5209

0A4256A REF KIT AIR FILTER RESTRICTION IND

QTY. DESCRIPTION

1 PLUG STD PIPE 1/8 STEEL

5 5

1

WASHER FLAT

SCREW HHC M10-1.5 X 20 C8.8 HOSE

110

3/8-M10

LOW PRES OILlWATER (9"LG)

sa HD

ZINC

GROUPD

REVISION H-5883-B

DATE

1/29110

PAGE 2OF2

10

4

GROUPF

Revision: Date:

12/6/11

J·1124-C

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16 \

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EXHAUST

OH2765

6.7L

G17100·135KW

EXPLODED VIEW: EXHAUST 6.7L G17100-135KW

DRAWING

#:OH2765

APPLICABLE TO: ITEM

1

(2)2

3

4

5

6

(2)7

8

9

10

11

(1)12

13 14 15 16 17 18 19

20 21

22

23 24

(1) SUPPLIED WITH ENGINE (2) SHEET METAL PARTS LISTED

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE

SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE OH7169).

PART#

OC2933

OC57370STOR

OC5665 OC9653 OC9643

065805

OC8403AASOR

OC9647D OA5215D

OH3281

OC3433C

OH6348

OF9911A

083468

OC5668

051756 046526 022131 055173 022129 022145 049820 039287

OC2454

GROUPF

QTY.

2

2 4 1

1

1 1

1

1 1

2

REF

1

8

8 8

4

12

4

2

IN

THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

DESCRIPTION

BRACKET, MUFFLER MOUNTING

BRACKET, HEAT SHIELD CLAMP OVAL MUFFLER MUFFLER 4"INLET/5"OUTLET

TUBE, STRAIGHT

RAINCAP SHIELD R/H C-GRP MUFFLER HEAT

TUBE, 90 DEG

FLEX PIPE 4" TURBO EXHAUST PIPE BAND CLAMP 4 DIA CLIP 6.7L G17

BLANKET EXHAUST 1090 LG BOLT U 3/8-16 X 4 BOLT U 5/16-18 X 5 SCREW WASHER LOCK M10 WASHER FLAT M10-3/8 ZINC SCREW WASHER LOCK M8-5/16 WASHER FLAT M8-5/16 ZINC NUT LOCK HEX M8-1.25 NYL INS SCREW HHC M8-1.25 X 45 G8.8 FT

SCREW TH-FRM M6-1 X 16 N

5.00115.19

ELBOW

HHC M10-1.5 X 20 G8.8

HHC M8-1.25 X 20 G10.9

4" DIA

WA

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SAE

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EXPLODED VIEW:

EV

ENCL SAE C-GRP

DRAWING #:OJ0433 APPLICABLE TO:

ITEM

(1

)1 (1)2 OH98300STOR (1)3 (1)4 (1)5 OH98320STOR (1)6 OG63850STOR (1)7 (1)8 OH97910STOR (1)9

10 11 12 OC8391

13 (1)14 (1

)15 OG14150STOR

16

(1)17

18 OC7984

19 OC7983

20 OC7985

21

22

23

(1)24 OJ00780STOR (1)25 (1)26 OJ00800STOR (1)27

28 OJ0992

(1)29

30

31

32 OC3393

33

34 022129

35

36

37 022769

38

39

40 022473

41

42

43

44 OC2454

45 OE3257

46 OA9881

47 066760

48 027529

(1)49 OJ29770STOR 2 (1)50

51

(1)52

53

54

PART#

OH98290STOR OH98340STOR

OH98310STOR

OH27690STOR OJ

19690ALOR 1

OC7990 OC7989

OC7987

OH28160ALOR

OC2634A

OH98350STOR

OC8392 OC3595 8

OC3595A 8

OJ00790STOR OJ00810STOR 2 DOOR

OJ16010STOR 8

OJ0993 8 OA5991

022145 042907

OC6749 080490

OC6748

022097 049813 026311 1

OJ02700STOR 2

087233

OC53560STOR

OE7222

OC3948

QTY.

1 1 CORNER

4 SIDE BRACE TOP&BTM C-GRP

1 CORNER POST LH FRONT C-GRP 1 CORNER 1 1 FRONT BRACE TOP 6.7L G17

2 CENTER DOOR SUPPORT

1 DUCT, FRONT LH 1

2

1 1 DUCT FRONT TOP R/H ALUM 2 RADIATOR

1

1 REAR SOUND BAFFLE, C-GRP

1 DUCT, REAR

1 DUCT, REAR RH

1

1 DUCT,REAR TOP

2

2 DOOR RH LOUVERED

2 DOOR 4 T-HANDLE, 2-POINT DBL DOOR

64

4 4 4 4

16

4

16 16 NUT HEX LOCK M4-0.7

17(REF)

17

16 NUT HEX M6-1.0 G8 CLEAR ZINC

112

14

1 TRIM

1 STRIP SEALANT

8(REF) NUT HEX LOCK 114-20 NY INS

16 RIVET POP .1875 X

1 PLATE VARMINT BLOCKOFF

2 RAIN SHIELD,DOOR

8

DESCRIPTION

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ASSY, ROOF C-GRP DUCT, FRONT RH

DUCT, BOTTOM DUCT, FRONT PANEL

ASSY

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DUCT, REAR PANEL

ASSY M8 HINGE ASSY M8 HINGE DOOR LH LOUVERED

LH RH

BRACKET, ROD GUIDE ROLLER ROD, T-HANDLE SCREW

SCREW WASHER WASHER

SCREW

WASHER

NUT LOCK HEX JAM

SCREW

VINYL

DOOR BAFFLE

SPACER

DOOR

LH REAR

POST

RH REAR

POSTRHFRONT

BLOCK

OFF 6.8L 135KW

COVER

LH

SOLID

8HSC

M8-1.25 X 16 SS

SHOULDER M8-1.25 X 20

FLAT 5/16-M8 ZINC

LOCK M8-5116 HHC M8-1.25 X 16 C8.8 PPHM M4-0.7 X 12 SS

LOCK INT #10

FLAT#8SS

FLAT 1/4-M6 ZINC

LOCK M6-1/4

HWHT HWHTF M6-1.0 X 16

SEAL

(NOT

S5

1/4-20 NYL IN

M6-1 X 16 N

118

X 1 (NOT SHOWN)

.450 SS

JAMB

SHOWN)

C-GRP

NYL INS

WA

Z/JS

GROUPF

60 OJ0553EG 61 62 63 64 OJ0553BJ 65 OJ0553EH 66 OJ0553BI 67 OJ0553BL 68 69

REVISION H-9744-B DA

TE

10/6111

OJ0553EF 2 OJ0553EE OJ0553ED

OJ0553BM

OJ0621N

1 INSUL REAR DUCT SIDE 1 INSUL REAR DUCT LH SIDE

1 INSUL REAR DUCT 2 INSUL REAR CORNER POST 1 INSUL REAR DUCT TOP 8 1 1 INSUL ROOF MID

1

INSUL REAR DUCT SIDE

RH

SIDE

INSUL SIDE INSUL ROOF REAR

INSUL HIGH HEAT FRONT ROOF

SUPPORT

RAIL

Page

2of4

----------------

EXPLODED VIEW: DRAWING #:OJ0433

EV

ENCL SAE C-GRP

GROUPF

APPLICABLE TO: ITEM

70 71 72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

(1) SHEET METAL PARTS LISTED

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO "REPLACEMENT SHEET

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PART#

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OJ0553BG

OJ0621H OJ0553K OJ0553L OJ0553E OJ0553Y

OJ0553M

OJ0553N OJ0553EJ OJ0553BH OJ0553EA OJ0553DZ

OJ0553CD OJ0553EB OJ0553EC

OJ0553EI

QTY.

2 2 1 2

2

2 2

2

2 1 1

1 1

2

1

IN

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DESCRIPTION

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INSUL FRONT CORNER POST INSUL HIGH HEAT FRNT CTR SPT INSUL

RH

INSUL LH SOLID DOOR INSUL CTR DOOR SUPPORT INSUL DOOR BAFFLE

INSULRHLOUVERED DOOR

INSUL LH LOUVERED DOOR

INSUL DOOR BAFFLE

INSUL BOTTOM FRONT SUPPORT

INSUL FRONT DUCT LH SIDE

INSUL FRONT DUCT

INSUL FRONT DUCT BTM INSUL FRONT INSUL FRONT DUCT SIDE INSUL REAR DUCT BAFFLE

SOLID DOOR

RH

SIDE

DUCT

SIDE

IN

THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE.

REVISION H-9744-B

DATE

10/6/11

Page 3

of4

----------~

__

._--~-_._----

EXPLODED VIEW: EV ENCL SAE C-GRP

.

DRAWING

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page

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REVISION H-9744-B

DATE

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Page

40f4

GROUP G

7,09

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REVISION:

DATE: 03/26/08

PAGE20F2

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REVISION: J-I048-B DATE: 11/15/11

PAGE 4 OF

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Generac 13694330200 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

INTRODUCTION

INSTALLATION

Operation

Maintenance

warranty