Generac 005055-1 User Manual

GTH990
Engine Parts Manual
Model: 005055-1
17
15
18
21
22
14
13
12
7
8
24
3
27
29
28
32
19
23
6
5
65
64
63
62
61
60
59
58
52
51
50
49
48
47
9
43
57
1
42
41
38
37
36
35
34
33
39
3
77
40
2
77
26
10
4
34
25
11
30
20
76
16A
16B
16A
54
53
56
55
74
75
46
44
31
GTH990 OHVI SERIES ENGINE Model 005055-1
Model 005055-1 GTH990 OHVI SERIES ENGINE
ITEM PART NO. QTY. DESCRIPTION
1 0C57290SRV 1 ASSEMBLY, CRANKCASE HOUSING WITH
SLEEVE
2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT FLYWHEEL
SIDE 3 090388 3 SCREW, HHTT M6-1.0 X 12 YC 4 0C5372 1 ASSEMBLY, BREATHER 5 0C3005 1 GASKET, BREATHER COVER 6 0E3372B 1 SEPARATOR, OIL BREATHER 7 0D8067A 1 ASSEMBLY, HEAD #1 G&S 8 071983 4 RETAINER, PISTON PIN 20 9 0C2981C 1 ROCKER, COVER W/BARB FITTING 10 045761A 4 STUD M8-1.25/10MM X 30 G5 ZINC 11 0E2950 2 PISTON, HC 12 0215330SRV 2 SET, PISTON RING 90MM 13 0E1466 2 PIN PISTON D20 14 0D4041 1 ASSEMBLY, CAMSHAFT & GEAR 15 0C2983 1 SHAFT, GOVERNOR 16A 0C2985A 2 ROLLER BEARING, GOVERNOR PLATE 16B 0C2985B 1 ROLLER BEARING, GOVERNOR 17 0D4042 1 ASSEMBLY, GOVERNOR GEAR 18 0A7811 1 SPOOL, GOVERNOR MACHINED 19 0C2977 1 GASKET, CRANK CASE 20 0C5943 1 SEAL, OIL PASSAGE 21 0E4357C 1 ASSEMBLY, CRANKSHAFT HORIZ L & G 22 0E3223 2 CONNECTING ROD 23 0D2157 2 SCREW, SHC M6-1.0 X 50 G8.8 24 0E6098 1 SCREEN, OIL PICKUP 25 0D4123A 1 ASSEMBLY, OIL PUMP 26 0E8152 1 O-RING .49 X .07 THICK 27 0C3011 2 COVER, OIL RELIEF 28 0C3009 2 SPRING, OIL RELIEF 29 0C3010 2 BALL, 1/2D OIL RELIEF 30 093873 2 WASHER, LOCK M6 RIBBED 31 0F5458 1 SCREW, PLASTITE HI-LOW #10 32 0C5998 1 CLAMP, OIL TUBE 33 0D1667 1 ARM, GOVERNOR 34 0C2991 2 E-RING, GOVERNOR ARM 35 0C2988 1 THRUST WASHER, GOVERNOR 36 0C2992 1 BUSHING, GOVERNOR LOWER 37 0F2664C 1 ASSEMBLY, DIPSTICK WITH HANDLE
ITEM PART NO. QTY. DESCRIPTION
38 0C5305 1 TUBE, DIPSTICK 39 0C3027 1 O-RING, OIL CLR 3/8 X 1/2 40 0E9842 1 SEAL, 42 I.D. CRANKSHAFT PTO SIDE 41 0C5731 1 ASSEMBLY, HOUSING COVER WITH
SLEEVE 42 0C3006 10 SCREW, HHFC M10-1.5 X 55 43 080318 8 SCREW HHFC M6-1.0 X 25 44 0930640SRV 1 ASSEMBLY, OIL FILL CAP 46 0D5269 1 ROCKER, COVER WITH OIL FILL 47 0C2979 2 GASKET, VALVE COVER 48 086515 8 KEEPER, VALVE SPRING 49 0D2274 4 RETAINER, VALVE SPRING 50 0D3867 4 SPRING, VALVE 51 078672 2 SEAL, VALVE STEM D7 52 0C5371 4 WASHER, VALVE SPRING 53 072694 4 STUD, ROCKER ARM PIVOT 54 0D3998 4 NUT HEX M8-1.0 G8 YEL CHR 55 0C3027 2 O-RING, 3/8" X 1/2" 56 0D5313 4 ROCKER ARM 57 0D6024 2 PLATE, PUSH ROD GUIDE 58 0C2976 12 SCREW HHFC M8-1.25 X 65 59 086516 2 VALVE, EXHAUST 60 0C2229 2 VALVE, INTAKE 61 083897 4 TAPPET, SOLID 62 0D8067B 1 ASSEMBLY, HEAD #2 G&S 63 0D9853D 4 PUSHROD, 147 64 0C2978 2 GASKET, HEAD 65 0D4788 2 PLUG,STD PIPE 3/8 66 0D40100ESV 1 KIT GASKET 67 0E29500SRV 1 KIT PISTON & RINGS 68 0D40120ESV 1 KIT BREATHER ASSEMBLY 69 0D40130SRV 1 KIT GOVERNOR ASSEMBLY 70 0D8675ASRV 1 KIT HEAD ASSEMBLY CYLINDER 1 71 0D8675BSRV 1 KIT HEAD ASSEMBLY CYLINDER 2 72 0D40150SRV 1 KIT OIL RELIEF 73 0D40160SRV 1 KIT GEAR COVER 74 0C4138 2 GASKET, EXHAUST PORT 75 0F0462 4 NUT, HEX W/TOOTH WSHR M8-1.25 76 0C2993 1 SEAL, GOVERNOR SHAFT 77 0D6147 5 SCREW, HHFC M6-1.0 X 10
"D"
"B"
TO #187
"B"
"C"
"C"
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
106
107
108
109
110
112
106
111
113
114
115
116
118
118
117
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
146
148
147
148
149
150
99
151
152
137
154
155
156
157
158
159
160
161
162
163
164
165
166
122
167
170
170
169
122
105
188
98
169
170
171
172
173
174
175
176
177
178
180
181
182
183
184
185
186
187
122
99
168
190
191
192
193
196
197
198
194B
TO #92
TO #165
TO #1
TO #156
194C
194A
TO #156
TO #187
189
TO #144
TO #187
194D
"D"
GTH990 OHVI SERIES ENGINE Model 005055-1
Model 005055-1 GTH990 OHVI SERIES ENGINE
ITEM PART NO. QTY. DESCRIPTION
90 0C9911 1 MANIFOLD, INTAKE HORIZONTAL 2-BARREL 91 0D4023 1 GASKET, MANIFOLD TO CARB GTH990 92 0E9995 1 CARBURETOR, GTH990 93 0D4626 1 GASKET, AIRBOX TO SPCR/CARB GTH990 94 0D6021 4 STUD, METRIC 95 049821 4 SCREW, SHC M8-1.25 X 30 96 070006 4 WASHER, LOCK M8 97 070008 4 WASHER, FLAT M8 98 030340R 2 HOSE, 0.25 ID 99 048031C 4 CLAMP, HOSE BAND ¼ 100 086061G 1 SLEEVING, ½" ID X 3" LG 101 0D9960 1 ROD, CHOKE 102 0E9271 1 BRACKET, THROTTLE GTH990 103 022152 1 WASHER, LOCK #10 104 036933 1 SCREW, PPHM #10-32 X 3/8 105 022158 1 NUT, HEX #10-32 STEEL 106 0F1672 2 BOLT, GOVERNOR LINK SHOULDER 107 0E8724 1 ROD, GOVERNOR 108 0E9137 1 ASSY, SPEED CONTROL ROD 109 0E9192 1 BUSHING, REAR SPEED CONTROL 110 0E8920 1 BRACKET, THROTTLE ROD SUPPORT 111 0D9513 1 SPRING, GOVERNOR ADJUSTMENT 112 0E8966 1 ASSEMBLY, GOVERNOR LEVER 113 0E9046 1 BELLCRANK, CHOKE 114 0D1366 1 BUSHING, GOVERNOR ROD 115 0E9253 1 ROD,BELLCRANK TO CHOKE LEVER 116 0F4363 1 SPRING, CHOKE RETURN 117 0F2734 1 BELLCRANK, THROTTLE-CHOKE 118 0F4360 2 SCREW, HHTT M4-0.7 X 6 BP 119 0F2652 1 STUD, THROTTLE CONTROL 120 0F2651 1 BUSHING, THROTTLE CONTROL 121 0E9004 1 PANEL, CONTROL FACE PLATE 122 045756 21 SCREW, HHTT M6-1.0 X 10 YELLOW
CHROME 123 0F0710 1 RIVET, POP 0.125 X 0.337 STEEL 124 0E9112B 1 BRACKET, BOWDEN CABLE LOWER 125 049226 6 WASHER, LOCK #10 126 045770 6 SCREW, HHC M5-0.8 X10 G8.8 127 0D9861 1 SCREW, HHC W/PHILLIPS M5-0.8 X 30 128 0D3751 1 SPRING, IDLE RETURN 129 037398 1 NUT, HEX LOCK #10-32 NY INS 130 0F4362 1 WASHER, WAVE 131 0E8137 1 LEVER, THROTTLE GTH990 132 0E8357 1 LEVER, CHOKE GTH990 133 0E9112A 1 BRACKET, BOWDEN CABLE UPPER 134 0E4190 6 CLAMP, 3/16" COATED CABLE 135 0F5579 6 SCREW, HHC W/SHLDR M5-0.8 X 20 136 0D1142A 1 WRAPPER, LOWER CYLINDER 2 137 0D6147 2 SCREW, HHFC M6-1.0 X 10mm 138 0D1143 1 WRAPPER, UPPER CYLINDER 2 139 022264 2 WASHER, LOCK M4 140 0D6142 2 SCREW, PPHM M4-0.7 X 40 141 0C4147 1 PUMP, PULSE 142 0D5399A 1 ELBOW, RUBBER 90 DEGREE 143 0E7585 2 SPARKPLUG 144 0E4271 1 STARTER, DELCO REMY SD80
ITEM PART NO. QTY. DESCRIPTION
146 061906 2 SCREW, HHC M8-1.25 X 85 G8.8 147 022145 1 WASHER, FLAT M8 148 022129 3 WASHER, LOCK M8-5/16 149 0F5467 1 NUT, HEX M8-1.25 YELLOW ZINC 150 0F0106 1 FILTER, FUEL DONALDSON 151 0E0124 1 END CAP L-BLUE 152 0C3018 1 WRAPPER, UPPER CYLINDER 1 154 0E6043 2 SCREW, THTT M5-0.8 X 8 ZP 155 0C3019 1 WRAPPER, LOWER CYLINDER 1 156 0C3025 1 SWITCH, OIL PRESSURE 157 0C7292 1 NIPPLE, ¾"-16 UNF 158 070185B 1 FILTER, OIL BLACK 75mm LONG 159 035461 2 BARBED STR 1/4NPT X 3/8 160 0F6301 4 CLAMP, HOSE OETIKER 16.5mm 161 0C9806 2 HOSE, 3/8" I.D. X 6" LONG 162 0C3043 2 GASKET, MANIFOLD / PORT 163 0C3026 1 COOLER, OIL 164 0C9764 4 PLASTITE, ¼-15 X ¾ 165 0E4997 1 CONNECTOR, GROUND WIRE 166 0F1153B 1 STATOR, OUTLINE W/LUGS-14.25" 167 0F1170C 1 PLATE, BACKING GT990 W/REGULTR
CUTOUT 168 048031G 1 CLAMP, HOSE 169 022097 4 WASHER, LOCK M6-1/4 170 092079 8 SCREW, HHTT M6-1.0 X 25 BP 171 0E7743 1 ASSY, IGNITION COIL 270mm CYLINDER 1 172 0C3052 1 ASSY, IGNITION COIL GV-990 CYLINDER 2 173 0F1177 1 ASSEMBLY, GROUND WIRE 174 0E0116 1 ASSEMBLY, FLYWHEEL W/LC MAG FRNT PTO 175 0C3031A 1 FAN, FLYWHEEL PTO SHAFT VERSION
NYLON 176 0D9560 1 CLAMP, FLYWHEEL FAN FRONT PTO 177 0C3033 1 WASHER, M24 178 0C3034 1 NUT, HEX M24 180 0A5992 4 WASHER, SHAKEPROOF INT M8 SS 181 048571 4 SCREW, HHC M8-1.25 X 10 G8.8 182 0F1169F 1 HOUSING, BLOWER HOR GASOLINE 183 0C8566 4 SCREW, HHC M6-1.0 X 20 184 0C9763 4 NUT, GROMMET ¼ PLUG 185 0D9684A 1 SCREEN, ROTATING NO PTO 186 0D7115 4 SCREW, #10 SHEET METAL 187 0A2702 1 REGULATOR, VOLTAGE (20A) 188 082774 1 KEY, WOODRUFF 4 X 19D 189 0F3202 1 HS HARNESS; 4 PIN FEMALE 190 0E6424 1 HOSE, BREATHER GTH990 L&G 191 048031G 1 HOSE, CLAMP GREEN 192 0C5894 1 CLAMP, FUEL LINE 1/4 193 0E8388 4 NUT, HEX FLANGE WHIZ M6-1.0 194A 022471 1 NUT, HEX #8-32 194B 022264 1 WASHER, LOCK #8-M4 194C 0F2094 1 SCREW, PPHM M3-0.5 X SEMS 194D 0F1150 1 HOUSING, CONN PACKARD 56 SERIES 196 0E3146 4 SPACER, ROTATING SCREEN GUARD 197 0C5136 4 KNOB, AIR CLEANER 198 0D7815A 1 ASSY, ROTATING SCREEN GUARD
AIR CLEANER
ASSEMBLY
MUFFLER
MOUNTING
213
214
215
216
138(REF)
182(REF)
152(REF)
10 (REF)
183(REF)
183(REF)
217
74 (REF)
75 (REF)
210
200 (REF)
210
201
206
211
208
209
205
92 (REF)
193 (REF)
207
200
202
203A
203
212
GTH990 OHVI SERIES ENGINE Model 005055-1
Model 005055-1 GTH990 OHVI SERIES ENGINE
ITEM PART NO. QTY. DESCRIPTION
AIR CLEANER ASSEMBLY 200 0F7642 1 CLEANER, AIR WITH M8 MOUNTING BASE 201 0E3557 1 FILTER, AIR PRIMARY DONALDSON 202 0E3656 1 FILTER, AIR SAFETY DONALDSON 203 0E0136A 1 HOOD, INLET DONALDSON #H001377 203A 0E0136B 1 CLAMP,HOSE DONALDSON #P148058 204 205 0E1680 2 CLAMP, HOSE #32 1.563-2.5 206 0E2836 1 BRACKET, AIRCLEANER SUPPORT GTH990 207 0E3059 1 ADAPTOR, CARB TO AIRBOX GTH990 208 051754 2 SCREW, HHC M8-1.25 X 12 209 022129 4 WASHER, LOCK 5/16-M8 210 022145 6 WASHER, FLAT M8-5/16 211 042907 2 SCREW, HHC M8-1.25 X 16 212 0E4807 1 HOSE, AIRCLEANER CONNECTOR GTH990
CARBURETOR OVERHAUL KIT — 0F9124
PART NO. QTY. DESCRIPTION
0D4023 1 GASKET, MANIFOLD TO CARB GTH990 0D4026 1 GASKET, ARBX TO SPCR/CARB H990 0E5689 1 "O"RING, FLOAT BOWL DRAIN 0E5694 1 ASSY, NEEDLE VALVE 0E5695 1 SPRING, NEEDLE 0E5696 1 PIN, NEEDLE 0E5700 1 "O"RING, FLOAT BOWL 0E5701 1 GASKET, FLOAT BOWL 0E5696 1 PIVOT PIN, FLOAT
ITEM PART NO. QTY. DESCRIPTION
MUFFLER MOUNTING 213 0E8558 1 MUFFLER, GTH990/760 214 0E6708A 1 SUPPORT, MUFFLER W/LIFT EYE-RH 215 0E6708B 1 SUPPORT, MUFFLER W/LIFT EYE-LH 216 067989 2 NUT, HEX FL WHIZ M8-1.25 217 039253 2 SCREW, HHC M8-1.25 X 20 G8.8
CARBURETOR BOWL GASKET KIT — 0F9125
PART NO. QTY. DESCRIPTION
0E5689 1 "O"RING, FLOAT BOWL DRAIN 0E5700 1 "O"RING, FLOAT BOWL 0E5701 1 GASKET, FLOAT BOWL
SOLENOID, FUEL SHUT OFF — 0E5551
GTH990 OHVI SERIES ENGINE Model 005055-1
OIL RELIEF KIT — 0D40150SRV
PART NO. QTY. DESCRIPTION
0C3009 2 SPRING, OIL RELIEF 0C3010 2 BALL, 1/2D OIL RELIEF 0C3011 2 COVER, OIL RELIEF
GEAR COVER KIT — 0D40160SRV
PART NO. QTY. DESCRIPTION
0C2988 1 THRUST WASHER 0C2991 2 E-RING, GOVERNOR ARM 0C2992 1 BUSHING, GOVERNOR LOWER 0C3009 2 SPRING, OIL RELIEF 0C3010 2 BALL, 1/2D OIL RELIEF 0C3011 2 COVER, OIL RELIEF 0D1667 1 ARM, GOVERNOR 0E9842 1 SEAL CRANKSHAFT PTO SIDE 090388 4 SCREW, HHTT M6-1.0 X 12 ZINC 0C5998 1 CLAMP, OIL TUBE
GASKET KIT — 0D40100ESV
PART NO. QTY. DESCRIPTION
0C2977 1 GASKET, C’CASE 0C2978 2 GASKET, CYLINDER HEAD 0C2979 2 GASKET, VALVE COVER 0C2993 1 SEAL, GOVERNOR SHAFT 0C3005 1 GASKET, BREATHER COVER 0C3043 2 GASKET, INTAKE PORT 0C4138 2 GASKET, EXHAUST PORT 0C5943 1 SEAL, OIL PASSAGE 0D4026 1 GASKET, CARB TO SPACER 0D4023 1 GASKET, MANIFOLD TO CARB 0E9842 1 SEAL CRANKSHAFT PTO SIDE 0E9843 1 SEAL CRANKSHAFT FLYWHEEL SIDE 0C3027 1 O-RING 3/8 X 1/2
BREATHER ASSEMBLY KIT — 0D40120SRV
PART NO. QTY. DESCRIPTION
0C3005 1 GASKET, BREATHER COVER 0C5372 1 ASSY, BREATHER 0E3372B 1 SEPARATOR, OIL BREATHER
HEAD ASSEMBLY KIT - CYL #1 —
0D8675ASRV
PART NO. QTY. DESCRIPTION
0C2229 1 VALVE, INTAKE 0C2976 6 SCREW, HHFC M8-1.25 X 65 0C2978 1 GASKET, CYLINDER HEAD 0C2979 1 GASKET, VALVE COVER 0C3043 2 GASKET, INTAKE PORT 0C4138 2 GASKET, EXHAUST PORT 0C5371 2 WASHER, VALVE SPRING 0D2274 2 RETAINER, VALVE SPRING 0D3867 2 SPRING, VALVE 0D3998 2 NUT, HEX M8-1.0 G8 YEL CHR 0D5313 2 ROCKER ARM 0D6024 1 PLATE, PUSH ROD GUIDE 0D8067A 1 ASSY, CYL HEAD GUIDES & SEATS CYL 1 0D9853D 2 PUSHROD 147 LENGTH 072694 1 STUD, ROCKER ARM PIVOT 078672 1 SEAL, VALVE STEM D7 086515 2 KEEPER, VALVE SPRING (SET OF 2) 086516 1 VALVE, EXHAUST
HEAD ASSEMBLY KIT - CYL #2 —
0D8675BSRV
PART NO. QTY. DESCRIPTION
0C2229 1 VALVE, INTAKE 0C2976 6 SCREW, HHFC M8-1.25 X 65 0C2978 1 GASKET, CYLINDER HEAD 0C2979 1 GASKET, VALVE COVER 0C3043 2 GASKET, INTAKE PORT 0C4138 2 GASKET, EXHAUST PORT 0C5371 2 WASHER, VALVE SPRING 0D2274 2 RETAINER, VALVE SPRING 0D3867 2 SPRING, VALVE 0D3998 2 NUT, HEX M8-1.0 G8 YEL CHR 0D5313 2 ROCKER ARM 0D6024 1 PLATE, PUSH ROD GUIDE 0D8067B 1 ASSY, CYL HEAD GUIDES & SEATS CYL 2 0D9853D 2 PUSHROD 147 LENGTH 072694 1 STUD, ROCKER ARM PIVOT 086515 2 KEEPER, VALVE SPRING (SET OF 2) 086516 1 VALVE, EXHAUST
PISTON KIT — 0E29500SRV
GOVERNOR KIT ASSEMBLY — 0D40130SRV
PART NO. QTY. DESCRIPTION
0A7811 1 SPOOL, GOVERNOR MACHINED 0C2985A 2 BEARING ROLLER GOV TOP 0C2985B 1 BEARING ROLLER GOV W/ROLLERS 0D4042 1 ASSY, GOV GEAR-LIGHT FLYWGT
Manual No. 0F6913 Revision C (12/20/05) Printed In U.S.A.
PART NO. QTY. DESCRIPTION
0E1466 2 PIN, PISTON 20 DIA X 48 0E2950 2 PISTON, 8.5:1 90MM DIA LOW COMPR 021533A 2 RING, PISTON TOP 90MM 021533B 2 RING, PISTON 2ND 90MM 021533C 4 RING, OIL RAIL 90MM 021533D 2 RING, OIL SPACER 90MM 071983 4 RETAINER, PISTON PIN 20
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