GE MDS DS-TRM450 Manual revised

Microwave Data Systems Inc.
TRM 450 OEM Series
410–470 MHz Data Transceivers
MDS 05-4121A01, Rev. A
DECEMBER 2003
Integration Guide
TABLE OF CONTENTS
1.0 INTRODUCTION.........................................................................7
1.1 Modem Speed versus Channel Bandwidth ......................................8
1.2 Frequency Coverage ........................................................................8
1.3 Radio Operating Modes ...................................................................8
Single Frequency (Simplex) Operation...............................................8
Switched-Carrier Operation (Half-Duplex)..........................................9
1.4 Applications ......................................................................................9
Point-to-Multipoint, Multiple Address Systems (MAS)........................9
Point-to-Point System.......................................................................10
1.5 Model Number Codes ....................................................................11
2.0 INSTALLATION DESIGN ...........................................................12
2.1 Mounting the Transceiver ...............................................................13
2.2 Interface Requirements ..................................................................13
2.3 Antennas and Feedlines ................................................................14
Antennas ..........................................................................................14
Feedlines..........................................................................................15
2.4 Primary Power (3.3 Vdc) ................................................................15
DC Supply Connection.....................................................................15
Shutdown Mode (Energy Conservation)...........................................16
2.5 Data Interface Connections ............................................................16
3.0 TRANSCEIVER CONFIGURATION AND DIAGNOSTIC
COMMANDS .............................................................................19
3.1 Error Messages ..............................................................................21
3.2 Initial Installation—Radio and Data Configuration ..........................21
4.0 TROUBLESHOOTING...............................................................23
5.0 TECHNICAL REFERENCE.......................................................24
5.1 TRM 450 Transceiver Specifications ..............................................24
5.2 Test and Evaluation Assembly .......................................................25
5.3 Vendors for Connectors ..................................................................28
5.4 dBm-Watts-Volts Conversion Chart ................................................30
6.0 GLOSSARY OF TERMS............................................................31
MDS 05-4121A01, Rev. A TRM 450 Integration Guide iii
RF Exposure
Separation distances required for FCC RF Exposure compliance
Copyright Notice
This Installation and Operation Guide and all software described herein are protected by copyright: 2003 Microwave Data Systems Inc . All rights reserved.
Microwave Data Systems Inc. reserves its right to correct any errors and omissions in this publication.
Antenna Installation Warning
1. All antenna installation and servicing is to be performed by
qualified technical personnel only . When servicing the antenna, or
working at distances closer than those listed below, ensure the
transmitter has been disabled.
2. Typically, the antenna connected to the transmitter is a directional (high gain) antenna, fixed-mounted on the side or top of a building, or on a tower. Depending upon the application and the gain of the antenna, the total composite power could exceed 90 watts ERP. The antenna location should be such that only qualified technical per­sonnel can access it, and that under normal operating conditions no other person can touch the antenna or approach within 2.3 meters of the antenna.
Antenna Gain versus Recommended Safety Distance
(TRM 450 Series)
Antenna Gain (TRM 450 Series)
0–5 dBi 5–10 dBi 10–16.5 dBi
Minimum RF Safety Distance
0.6 meter 1.06 meters 2.3 meters
ISO 9001 Registration
Microwave Data Systems adheres to this internationally accepted quality system standard.
MDS Quality Policy Statement
We, the employees of Microwave Data Systems Inc., are committed to understanding and exceeding our customer’s needs and expectations.
• We appreciate our customer’s patronage. They are our business.
• We promise to serve them and anticipate their needs.
• We are committed to providing solutions that are cost effective, innovative and reliable, with consistently high levels of quality.
• We are committed to the continuous improvement of all of our systems and processes, to improve product quality and increase customer satisfaction.
iv TRM 450 Integration Guide MDS 05-4121A01, Rev. A
ESD Notice
To prevent malfunction or damage to this product, which may be caused by Electrostatic Discharge (ESD), the radio should be properly grounded at the time of installation. In addition, the installer or main­tainer should follow proper ESD precautions, such as touching a bare metal object to dissipate body charge, prior to touching components or connecting/disconnecting cables.
Manual Revision and Accuracy
While every reasonable effort has been made to ensure the accuracy of this manual, product improvements may result in minor differences between the manual and the product shipped to you. If you have addi­tional questions or need an exact specification for a product, please con­tact our Customer Service Team using the information at the back of this guide. In addition, manual updates can often be found on the MDS Web site at www.microwavedata.com.
FCC Part 15 Notice
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be deter­mined by turning the equipment off and on, the user is encouraged to try and correct the interference by one or more of the following measures:
• Reorient or locate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Changes or modifications not expressly approved by the party respon­sible for compliance could void the user's authority to operate the equip­ment.
MDS 05-4121A01, Rev. A TRM 450 Integration Guide v
vi TRM 450 Integration Guide MDS 05-4121A01, Rev. A
1.0 INTRODUCTION
This guide presents installation and operating instructions for the TRM 450 digital radio transceiver. The radio is a compact, modular board well suited to user-designed customer integration with remote terminal units (RTUs), programmable logic controllers (PLCs), automatic banking machines, or similar equipment.
The transceiver (Figure 1) is a data telemetry radio designed to operate in a point-to-multipoint environment, such as electric utility Supervisory Control and Data Acquisition (SCADA) and distribution automation, gas field automation, water and wastewater SCADA, and on-line transaction processing applications. The radio employs microprocessor control to provide highly reliable communications, even under adverse conditions.
TRM 450 radios use Gaussian-mean shift keying (GMSK) modulation.
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Figure 1. TRM 450 Data Transceiver
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 7
1.1 Modem Speed versus Channel Bandwidth
The TRM 450 can be configured by the user to one-of-six arrangements dependent on the permissible values of over-the-air data baud rate (
), Gaussian filtering (
BAUD
configurations are:
Table 1. Permissible Data Configurations
Baud (bps)
19200 25.0 kHz .3 16000 25.0 kHz .3 9600 25.0kHz .5 9600 12.5 kHz .3 8000 25 kHz .5 8000 12.5 kHz .3 4800 25.0 kHz .5 4800 12.5 kHz .5
), and channel bandwidth (
BT
Receive Bandwidth (BW) BT
). The valid
BW
The current configuration will be displayed by the
MODEM
command. These parameters are independent of any other user-controllable operating parameter.
1.2 Frequency Coverage
The TRM 450 series radios are available for operation in one of three the frequency subbands between 410–470 MHz. The subbands are: 410–430 MHz, 430–450 MHz and 450–470 MHz. Any combination of transmitter and receiver operating frequencies can be programmed within the subband of the TRM 450, including a simplex (TX = RX) pair.
NOTE: Each of the three radio frequency ranges (subband) are factory
set and cannot be changed by the user.
1.3 Radio Operating Modes
Single Frequency (Simplex) Operation
Single frequency operation (also known as simplex) is a special case of switched carrier operation. Single frequency operation is automatically selected whenever the transmit and receive frequencies are set to the same value.
8 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
Switched-Carrier Operation (Half-Duplex)
Switched-carrier operation is a half-duplex mode where the master station transmitter is keyed to send data and unkeyed to receive. MDS’ TRM 450 radios operate in switched-carrier mode and are keyed when data is present.
NOTE: TRM 450 radios do not support full-duplex operation (i.e.,
transmitting and receiving at the same time). For information on other MDS products that provide this capability, contact your sales representative.
1.4 Applications
Point-to-Multipoint, Multiple Address Systems (MAS)
Point-to-multipoint (MAS) is the most common application of the transceiver. It consists of a central master station and several associated remote units as shown in Figure 2. An MAS network provides communications between a central host computer and remote terminal units (RTUs) or other data collection devices. The operation of the radio system is “transparent” to the computer equipment. That is, the radio system transports the data in its original form, making no changes to the data format.
Often, the radio system is used to replace a network of remote monitors currently linked to a central location by leased telephone lines. At the central office of such a system, there is usually a large mainframe computer and some means of switching between individual lines coming from each remote monitor. In this type of system, there is a modulator/demodulator (modem) at the main computer and at each remote site, usually built into the remote monitor itself. Since the cost of leasing a dedicated-pair telephone line is quite high, radio is frequently used as an alternative communication medium.
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 9
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Figure 2. MAS Point-to-Multipoint Network
(Two remote stations shown—four or more are typically used)
Point-to-Point System
Where permitted, the transceiver may also be used in a point-to-point arrangement. A point-to-point system consists of just two radios—one serving as a master and the other as a remote—as shown in Figure 3. It provides a simplex or half-duplex communications link for the transfer of data between two locations.
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Figure 3. Typical Point-to-Point Link
10 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
THIS INFORMATION IS SUBJECT TO CHANGE.
DO NOT USE FOR PRODUCT ORDERING.
1.5 Model Number Codes
The radio model number is printed on the PC board or on the radio enclosure, and provides key information about how the radio was configured when was shipped from the factory. See Figure 4 for an explanation of the model number characters.
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Figure 4. TRM 450 Model Number Codes
(As found on the serial number and identification label)
FREQUENCY BAND
1 410 – 430 MHZ 2 430 – 450 MHZ 3 450 – 470 MHZ
AGENCY
TRM 450
OPERATING MODE
T – TRANSCEIVER R – RECEIVE ONLY
APPROVAL
E – ETSI F – FCC
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 11
2.0 INSTALLATION DESIGN
The TRM 450 is designed to be part of a larger electronic device or system. It must be provided with adequate and stable primary power, a complementary data interface and RF antenna system connections. An appropriate antenna is the only external device that is needed.
Connections to the TRM 450 are through two connections: data and power through an AVX Series 5046 fine-pitch ( connector and RF signalling through PCB pads to a SMT PCB-to-PCB pressure-contact coaxial connector. These connections require a stable support for the TRM 450 module with positive pressure by the RF connector on the RF I/O pads (J300/301). Figure 5 shows the external connections for the transceiver.
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DATA INTERFACE)
RF I/O PADS (J300/301)
DATA & POWER INTERFACE CONNECTOR (J100)
Figure 5. External Connections to the Transceiver Board
(Bottom View of PCB)
The TRM 450 has all of its electronic circuitry enclosed in RF shields to minimize interaction with nearby electronic products. The transceiver module is compliant with FCC Part 90 and Part 15 in the 410–470 MHz band. The transmitter can be set to produce 2 Watts of RF output. Careful selection and/or design of the radio transmission line is important to minimizing RFI to nearby electronic devices.
This unit must be provided with a good antenna system optimal communication range and reliability. A secondary benefit is an opportunity to run the system at the lowest possible power level, a lower primary power consumption, and reduced chances of interference.
12 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
The data interface will support a variety of system designs. Use only the required pins for the application. Refer to the complete list of pin functions in Table 4 on Page 17.
2.1 Mounting the Transceiver
Figure 6 shows the mounting dimensions of the transceiver PC board.
The board should be secured to the mounting surface using the holes provided at each corner of the assembly. (Fasteners are not supplied.)
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1.695
1.555
Data
Connector
.775
.050"
.090"
1.835
.010
2.750
.090"
.050"
1.110
0.000 .090 .140
.050
.140
0.000 .140
2.33
2.465
2.61
2.47
Figure 6. Transceiver Mounting Dimensions
2.2 Interface Requirements
It is highly beneficial to provide for electronic access to the TRM 450 module after it is installed in your product or system. This allows for module configuration and control, frequency changes when needed, antenna system optimization, and diagnostic activities.
In addition, it would be beneficial to provide field service personnel a technique for directly monitoring the test and diagnostic indicators produced by the unit to indicate the incoming radio signal strength (RSSI), and the radio synthesizer’s unfiltered out-of-lock indicator.
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 13
Table 2 summarizes minimal recommended access requirements for
field setup and servicing of the TRM 450 radio transceiver. Other interface signal functions may be of use to field service personnel or as part of a diagnostic design for the whole user-defined package.
Table 2. Configuration and Evaluation Signals
Data
Function
Enable Configuration 11 Low = Enabled Enables terminal
Received (RF) Signal Strength Signal IndicatorRSSI
Synthesizer Lock 2 H = Locked
Interface Pin Signal Type
12 Analog
0–3 Vdc
L = Out-of-Lock
)
Description
interaction with module. Disables payload throughput.
Aid to aiming antenna system and determining presence of radio signals
Unprocessed indicator of state of transceivers frequency synthesizer.
Signal may contain inconsequential transients
2.3 Antennas and Feedlines
Antennas
The transceiver can be used with a number of antennas. The exact style depends on the physical size and layout of the radio system. Suitable antennas are available from several manufacturers, including MDS.
At master stations, omni-directional antennas (Figure 7) are typically used to provide equal coverage to all remote sites in the network.
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Figure 7. Typical Omni-directional Antenna for Master Stations
(Shown mounted to mast)
14 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
At remote sites, a directional Yagi (Figure 8) or corner reflector antenna is generally recommended to minimize interference to and from other users.
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Figure 8. Typical Yagi Antenna for Remote Sites
Feedlines
The selection of antenna feedline is very important. Poor quality cables should be avoided as they result in power losses that may reduce the range and reliability of the radio system.
CAUTION
POSSIBLE
EQUIPMENT
DAMAGE
Table 3 shows the losses that occur when using various lengths and types of cable at 400 MHz. Regardless of the type of cable used, it should be kept as short as possible to minimize signal loss.
Table 3. Length vs. Loss in Coaxial Cables at 400 MHz
10 Feet
Cable Type
RG-8A/U 0.51dB 2.53 dB 5.07 dB 25.35 dB
1/2 inch HELIAX 7/8 inch HELIAX 1-1/4 inch HELIAX 1-5/8 inch HELIAX
(3.05 Meters)
0.12 dB 0.76 dB 1.51 dB 7.55 dB
0.08 dB 0.42 dB 0.83 dB 4.15 dB
0.06 dB 0.31 dB 0.62 dB 3.10 dB
0.05 dB 0.26 dB 0.52 dB 2.60 dB
50 Feet
(15.24 Meters)
100 Feet
(30.48 Meters)
500 Feet
(152.4 Meters)
2.4 Primary Power (3.3 Vdc)
DC Supply Connection
The transceiver can be operated from any well-filtered 3.3 Vdc power source through the
DAT A INTERFACE
be capable of providing at least 1.5 Amperes and provide current limiting even if you intend to operate the radio at low power (0.5 Watts).
NOTE: The radio is designed for use in negative ground systems only.
There is no fuse or reverse polarity protection provided on the TRM 450 PCB assembly.
connector. The power supply must
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 15
The positive (+) DC power must be provided through pins 23, 24, 25, 26, 27,and 28. The data signal and DC power current return (–) should be connected to pins 1, 7, 9, 19, 20, 21, 22, and 30. (See Figure 5 on
Page 12 for details.)
Shutdown Mode (Energy Conservation)
In some installations, such as at solar-powered sites, it may be necessary to keep the transceivers power consumption to an absolute minimum. This can be accomplished by configuring the data device (RTU, PLC, etc.) to ground the
DATA INTERFACE connector Pin 29 to power-down
the radio until communication to other devices is needed. All radio and microprocessor activity is disabled when the radio is in the shutdown mode. When the ground is removed from Pin 29, the radio is ready to operate within 75 milliseconds.
2.5 Data Interface Connections
The transceivers DATA INTERFACE connector is configured as a DCE (modem) and supports over-the-air asynchronous data rates up to 19200 bps. (4800, 8000, 9600, 16000, and 19200 bps) The
INTERFACE is normally connected to a device/circuit with a TTL
interface. Refer to Figure 9 and Table 4 for a detailed description of each pin on the
DATA INTERFACE connector.
DA TA
CAUTION
USE ONLY
REQUIRED PINS
Some pins on the
DATA INTERFACE connector are used for factory
testing. Use only the required pins for the application. Damage may result if improper connections are made.
16 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
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Figure 9. Data Interface Connector
(As viewed from above)
Table 4. DATA INTERFACE Connector Pinouts
Pin Number
1 IN/OUT Ground 2 OUT RF synthesizer lock detect signal
3INTX DataTransmit Data (payload) in normal operation 4 OUT CDCarrier Detect
5 IN/OUT Ground (Power and signal) 6 OUT RX ClockAlways applicable when receiving
Input/ Output Pin Description
High = locked (Radio ready for service)
Low = Out-of-lock (Radio disabled)
Raw / unfiltered
Low whenever RSSI exceeds the programmed CDR
threshold.
Detects RF activity on the radio channel regarless of the
signals modulation type or data protocol.
Goes from low to high at the center of each RX Data bit
(receive mode)
Provided when transmitting if CLK RX is programmed
Goes from low to high to request each new TXD bit
Continuously high when transceiver is in Configuration
Mode (J100, Pin 11 = Low)
7 IN/OUT Ground (Power and signal) 8 OUT TX ClockTransmit Data Clock
Only applicable when CLK TX is programmed and TX
ON is asserted
Clock goes from low to high to request each new TXD bit
Continuously high when in Configuration Mode (J100,
Pin 11 = Low), or when CLK RX” is selected
9 IN/OUT Ground (Power and signal)
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 17
Table 4. DATA INTERFACE Connector Pinouts (Continued)
Pin Number
10 Do not connectReserved for factory use only. 11 IN CONFIGConfigure Radio
12 OUT RSSIReceive Signal Strength Indicator
13 IN TX ONRequest to key radio transmitter
14 OUT RX DataReceive Data
15 OUT RX AudioFiltered receive audio
16 Do not connectReserved for factory use only. 17 Not used – Do not connect 18 VccRegulated +3.3 Vdc power for the transceiver 19 IN/OUT Ground (Power and signal) 20 IN/OUT Ground (Power and signal) 21 IN/OUT Ground (Power and signal) 22 IN/OUT Ground (Power and signal) 23 IN VccRegulated +3.3 Vdc power for the transceiver 24 IN VccRegulated +3.3 Vdc power for the transceiver 25 IN VccRegulated +3.3 Vdc power for the transceiver 26 IN VccRegulated +3.3 Vdc power for the transceiver 27 IN VccRegulated +3.3 Vdc power for the transceiver 28 IN VccRegulated +3.3 Vdc power for the transceiver 29 IN Shutdown Mode
30 IN/OUT Ground (Power and signal)
Input/ Output Pin Description
High puts radio in normal payload mode to receive or
transmit data at the programmed rate
Low puts radio in setup mode to communicate with the
processor at 38.4 kbps asynchronously
Analog voltage between 0 and 3 Vdc proportional to
signal strength on the channel
High puts radio in transmit mode
Low puts radio in receive mode
Receive data (off-the-air) in normal operation
Control data from the processor in setup mode
For test purposes only
Low puts radio in low-power shutdown
High or open allows normal operation
18 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
3.0 TRANSCEIVER CONFIGURATION AND DIAGNOSTIC COMMANDS
The transceivers configuration and diagnostics are performed through the radios interfaceeither a personal computer or dedicated terminal. An EIA/RS-232 to TTL converter circuit may be required depending on your installation design. Configuration and diagnostic activities may be performed with the TRM 450 removed from the user equipment or as an installed module in your design.
If you choose to setup the TRM 450 before its final installation, you may find using MDS TRM 450 Test and Evaluation Assembly a convenient tool. (See Test and Evaluation Assembly on Page 25 for more detail.)
Table 5 lists each command entry and a brief description of its purpose.
Programmable information is shown in brackets [ ] following the command name.
DATA INTERFACE connector through a “dumb data terminal
To enter a command, type the command, followed by an
ENTER
keystroke. For programming commands, the command is followed by
SPACE
Command Function
MODEM
TX [xxx.xxxxx]
BAUD [xxxxx]
and the appropriate information or values, then
Table 5. Command Summary
MODEMData Configuration
Response indicates: Payload data rate (BAUD)
+ Gaussian Bandwidth x Data Rate (BT) + Channel Spacing (BW)
For example: 9.6Kbps BT=.5 25KHz. NOTE: Provides only an informational display. The
command cannot be used to configure the radio.
Transmit RF Channel Frequency
The frequency must be within the operating range for the unit.
Up to 5 digits can be entered after the decimal point. Trailing zeros are not required.
Frequencies can be in either 5 or 6.25 kHz increments.
Over-the-Air Modem Speed
Options: 4800, 8000, 9600, 16000 and 19200
For synchronous payload data through the DATA
INTERFACE port (J100)
NOTES:
Must complement BT and BW values. (See Table 1 on Page 8.)
Data rate for serial data (RXD/TXD) diagnostic/command interface is always 38400
ENTER
.
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 19
Table 5. Command Summary (Continued)
Command Function
BT [.x]
BW [xx.x]
CLK [xx]
CDR [–xxx]
CDT [–xxx]
PWR [x]
SCRAM [xxx]
SREV [xxx] SER RSSI
Relative TX Bandwidth
Valid options are .3 and .5
Leading zero (Ø) not permitted
NOTE: Must complement BAUD and BW values. (See Table 1 on Page 8.)
Channel Bandwidth
Options: 25 and 12.5 kHz
NOTE: Must complement BT and BW values. (See Table 1 on Page 8.)
Clock Output Pin
Selects which serial clock line to use for transmit operation.
Options: TX and RX
TX = Pin 8/TXC
RX = Pin 6/RXC
Receiver Carrier Detect Threshold
Inhibits the receiver from processing an incoming signal unless it is above the settings level.
• Range: –50 to –120
NOTE: A setting of -120 removes any limitation on signal detection.
Transmit Carrier Detect Threshold
Inhibits the transmitter from operating in the presence of a strong on-channel signal until the signal level is below the setting level.
• Range: –50 to –120
NOTES:
• –50 will effectively allow transmissions anytime
• –120 will effectively prohibit transmissions.
Minus sign () required for data entry
RF Power Output Level
Options:
H = High Power (2 Watts) L = Low Power (0.5 Watts)
Data Scrambler/Descrambler ON/OFF
Options: ON or OFF
Software Revision of installed firmware Serial Number of the radio Received Signal Strength Indictor
Displays the current received RF signal level
One measurement per request by command
Reading is accurate to within 3 dB from 100 dBm to 60
dBm
NOTE: A continuous RSSI signal available during receive state on the DATA INTERFACE connector (J100-Pin12).
20 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
Table 5. Command Summary (Continued)
Command Function
OWN [xxx]
KEY
DKEY
Owners Message
Displays an optional owner message
Enter OWN to display current entry.
Enter OWN followed by up to 30 characters to program.
Transmitter Carrier Key
Test command for technicians to key the radio with a unmodulated carrier.
Use DKEY command to cease transmission
NOTES:
Use only for test purposes.
No time-out timer on this function.
Unkey Transmitter Test Carrier
3.1 Error Messages
Listed below are some possible error messages that may be encountered when using the terminal interface:
UNKNOWN COMMAND—The command was not recognized. Refer to the
command description for command usage information.
INCORRECT ENTRY—The command format or its associated values were
not valid. Refer to the command description for command usage information.
COMMAND F AILED—The command was unable to successfully complete.
This may indicate an internal software problem.
NOT PROGRAMMED —Software was unable to program the internal radio
memory or the requested item was not programmed. This is a serious internal radio error. Contact MDS for assistance.
TEXT TOO LONG—Response to OWN command when too many characters
have been entered. Refer to the command description for command usage information.
NOT AVAILABLE—The entered command or parameter was valid, but it
referred to a currently unavailable choice. Refer to the command description for command usage information.
3.2 Initial InstallationRadio and Data
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 21
Configuration
Below are the basic steps for setting up of the transceiver once it is installed in the users product. In many cases, these steps alone are sufficient to complete the installation. This procedure assumes the TRM 450 has been installed in your system/product and suitable connections have been provided for a terminal interface and antenna.
3. Install the antenna and antenna feedline for the station. Preset directional antennas in the desired direction of transmission and reception.
4. Connect a terminal (computer with emulations software) to the TRM 450 through the users product interface. (async @ 38400 w/8N1)
5. Enable the conguration mode for the TRM 450 radio. (Ground Pin 11 of the radio transceiver’s
OPEN
will appear on the terminal screen terminal once diagnostics
communication with the radio is established.
DATA INTERFACE.) DIAGNOSTICS
6. Review the existing essential TRM 450 conguration parameters through a series of terminal commands.
MODEMData Configuration
Response indicates:
Payload data rate ( Gaussian Bandwidth x Data Rate ( Channel Spacing (
BAUD)
BT)
BW)
For example: 9.6Kbps BT=.5 25KHz.
PWRRF Power Output
Responses: H = 2 Watts, L = 0.5 Watts
7. Check and set the radio transmit and receive frequencies.
NOTE: The operating frequencies are typically not set at the factory.
Determine the transmit and receive frequencies to be used, and follow the steps below to program them. The TRM 450 must be programmed for the frequencies for which you hold a valid license and be within the radios operating subband. (See
Figure 4 on Page 11 for guidance in identifying the radio’s
operating band.)
a. Set the transmit frequency with the
Press after the command.
22 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
ENTER
TX xxx.xxxxx command.
b. Set the receive frequency with the RX xxx.xxxxx command.
Press after the command.
c. After programming any parameter,
ENTER
PROGRAMMED OK will be
displayed to indicate a successful entry.
8. Review and reprogram any other parameters as necessary to complement your system requirements. (See Table 5 on Page 19 for a list of all user commands.)
9. Optimize the antenna installation by measuring the received signal strength of the other station with which this station will be communicating. Monitor the TRM 450’s RSSI level. Rotate the station antenna until the signal is the strongest. The less negati ve the value, the stronger the incoming radio signal.
The received signal should be at least –90 dBm. This value will provide a safety margin (fade margin) to prevent loss of communications through signal reduction (fading) caused by weather conditions, changes in station location if mobile, or other obstructions temporarily positioned between communicating TRM 450 stations.
10. Disconnect the terminal interface and the ground from Pin 11 from
the
DATA INTERFACE connector.
11. Connect the data equipment to the transceiver’s
DATA INTERFACE
connector and test for normal operation.
4.0 TROUBLESHOOTING
Successful troubleshooting of the radio system is not difficult, but it requires a logical approach. It is best to begin troubleshooting at the master station, as the rest of the system depends on the master for polling commands. If the master station has problems, the operation of the entire network can be compromised.
It is good practice to start by checking the simple things. For proper operation, all radios in the network must meet these basic requirements:
Adequate and stable primary power.
Secure connections (RF, data, and power).
An efficient and properly aligned antenna system with a good
received signal strength (at least –90 dBm). It is possible for a system to operate with weaker signals, but reliability may be degraded.
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 23
Proper programming of the transceivers operating parameters (see Section 3.0, TRANSCEIVER CONFIGURATION AND
DIAGNOSTIC COMMANDS).
The correct interface between the transceiver and the connected data equipment (correct cable wiring, proper data format, timing, etc.).
5.0 TECHNICAL REFERENCE
5.1 TRM 450 Transceiver Specifications
RADIO TYPE
Synthesized, half duplex, 6.25 and 5.0 kHz channel spacing, split frequency, or simplex
ENVIRONMENTAL
Temperature Range: –30 to +60 degrees C Humidity: 0 to 95% at 40 degrees C Board Dimensions: 2.75 W x 0.4 H x 1.75″ D
Weight: x.x oz. (x.x kg) Enclosure: None. Open-frame PCB with digital/RF circuit
7.0 cm W x 1.10 cm H x 4.4 cm D
shield
TRANSMITTER
Frequency Range: 410 – 430 MHz
Frequency Increments: 6.25 and 5.0 kHz Frequency Stability: 1.5 ppm, –30 to +60 degrees C Channel Spacing: 6.25 and 5.0 kHz Modulation Type: GMSK (Gaussian-mean Shift Keying) Carrier Power: 0.5 W, 2 W programmable
Duty Cycle: 50% Output Impedance: 50 ohms RF Connection: Pads for SMT IMP 3 mm RF connector Spurious and Harmonics: –65 dBc Transmitter Keying: On reception of data Key-up Time: 2 ms Data Rate Over-the-Air : 4800, 8000, 9600, 16000, and 19200 bps
430 – 450 MHz 450 – 470 MHz
(+27 DBM, +33 dBm)
(Rate user-selectable via BAUD command)
RECEIVER
Type: Double conversion superheterodyne
Frequency Range: 410 – 430 MHz
Frequency Increments: 6.25 kHz
(45 MHz IF)
430 – 450 MHz 450 – 470 MHz
24 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
Frequency Stability: 1.5 ppm, –30 to +60 degrees C Spurious and Image Rejection: –70 dB Sensitivity: 12 dB SINAD @ –119 dBm @ 4800 bps
Intermodulation Rejection: –70 dB minimum Selectivity: 60 dB typical at adjacent channel (EIA) Bandwidth: 12.5 kHz
DATA INTERFACE
Connector: AVX fine-pitch 5046 series Signaling: TTL Data RateDiagnostics: 38400 bps asynchronous Data RatePayload: 38400 bps synchronous Flow-Control: Synchronous serial with clock supplied by the radio
Data Latency: < 20 ms typical
PRIMARY POWER
Voltage: 3.3 Vdc (3.2–3.6) via Data Interface connector RX Current at 3.3 Vdc (typical): 112 mA TX Current at 3.3 Vdc (typical): 1.8 A @ high power (2W)
Current Limit/Polarity Protection: External; User-provided
12 dB SINAD @ –116 dBm @ 19200 bps
in bursts of 8 bits (when the radio is ready)
750 mA @ low power (0.5W)
5.2 Test and Evaluation Assembly
A PCB assembly (03-6053A02) is available from MDS to facilitate bench testing, programming and evaluation of the TRM 450 transceiver module. This module features:
Mounting Posts for aligning and securing TRM 450 module
3.3 Vdc Power Input Receptacle
612 Vdc Power Input Receptacle
DB-25 Data Interface (Female)
providing EIA/RS-232 to TTL signalling conversion
Radio Configuration Mode Enable (Manual Jumper)
Activity LEDs:
TXD RXD TX CLOCK RX CLOCK CARRIER DETECT TEST (Reserved)
Antenna ConnectorRF I/O (TNC)
Receiver Analog Output through DB-25 interface connector
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 25
NOTE: The Test and Evaluation Assembly is not intended for service
in a permanent installation in a user-designed product or system.
Invisible place holder
TRM 450 MODULE
6–12 VDC IN
TEST ANTENNA/LOAD
3.3 VDC IN ACTIVITY
LEDS
EIA/RS-232 I/O DB-25(F)
Figure 10. Test and Evaluation PCB Assembly
(With TRM 450 module installed and retainers on RF connector end.)
Table 6. DB-25 Interface Connector Pinouts
Test and Evaluation PCB
Pin Number
1 IN/OUT Ground (Signal) 2IN TX DataTransmit Data (payload) in normal operation 3 OUT
4 OUT
5 6 No connection 7 IN/OUT Ground (Signal) 8 OUT CDCarrier Detect
9 Factory Test– Do not connect
Input/ Output Pin Description
RX DataReceive Data
Receive data (off-the-air) in normal operation
Control data from the processor in setup mode
TX ONRequest to key radio transmitter
High puts radio in transmit mode
Low puts radio in receive mode
Low whenever RSSI exceeds the programmed CDR
threshold.
Detects RF activity on the radio channel without
consideration for the signals modulation type or protocol.
26 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
Table 6. DB-25 Interface Connector Pinouts
Test and Evaluation PCB (Continued)
Pin Number
10 No connection 11 OUT
12 IN
13 OUT
14 No connection 15 OUT
16 No connection 17 OUT
Input/ Output Pin Description
RX AudioFiltered receive audio
For test purposes only
Also available through J109 (Pin 1 Out, Pin 2 GND)
Shutdown
Low = Radio powered down (off-line)
RF synthesizer lock detect signal
High = locked (Radio ready for service) Low = Out-of-lock (Radio disabled)
Raw / unfiltered
TX ClockTransmit Data Clock
Only applicable when CLK TX ” is programmed and TX
ON is asserted
Clock goes from low to high to request each new TXD bit
Continuously high when in Configuration Mode (J100,
Pin 11 = Low), or when CLK RX ” is selected
RX Clock Always applicable when receiving
Goes from low to high at the center of each RX Data bit
(receive mode)
Provided when transmitting if CLK RX ” is programmed
Goes from low to high to request each new TXD bit
Continuously high when transceiver is in Configuration
Mode (J100, Pin 11 = Low) 18 Do not connectReserved for factory use only. 19 No connection 20 No connection
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 27
Table 6. DB-25 Interface Connector Pinouts
Test and Evaluation PCB (Continued)
Pin Number
21 OUT RSSIReceive Signal Strength Indicator
22 No connection 23 IN CONFIGConfigure Radio
24 No connection 25 No connection
Input/ Output Pin Description
Analog voltage between 0 and 3 Vdc proportional to
signal strength on the channel
High (unterminated) puts radio in normal payload mode
to receive or transmit data at the programmed rate
Low (Ground/J108 Jumpered) puts radio in setup mode
to communicate with the processor at 38.4 kbps
asynchronously
5.3 Vendors for Connectors
The following are vendors of interface connectors that may be used on customer-designed interfaces or equipment connected to the TRM 450. These are not the only sources of these devices nor does this listing represent an endorsement by Microwave Data Systems.
Data Interface Connector
30-Pin PCB SMT Receptacle, J100
MDS: 73-3463A12 AVX: 14-5046-030-630-829
30-Pin PCB SMT Plug, Mates with J100
MDS: 73-3463A13 AVX: 24-5046-030-600-829
Vendor:
AVX Corporation Web: www.AVXcorp.com
28 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
RF Coaxial Connector
PCB SMT Connector
Mounted on users mating PCB to make contact with TRM 450 RF pads J300/301
MDS: 73-1022A53 Radiall: R107.064.020
Vendor:
Radiall SA 101 Rue Philibert Hoffmann 93116 Rosny Sous Bois France
Tel: + 33 1 49 35 35 35 FAX: + 33 1 49 35 35 14 Web: www. Radiall.com
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 29
5.4 dBm-Watts-Volts Conversion Chart
Table 7 is provided as a convenience for determining the equivalent
wattage or voltage of an RF power expressed in dBm.
Table 7. dBm-Watts-Volts Conversionfor 50 Ohm Systems
dBm V Po
+53 100.0 200W +50 70.7 100W +49 64.0 80W +48 58.0 64W +47 50.0 50W +46 44.5 40W +45 40.0 32W +44 32.5 25W +43 32.0 20W +42 28.0 16W +41 26.2 12.5W +40 22.5 10W +39 20.0 8W +38 18.0 6.4W +37 16.0 5W +36 14.1 4W +35 12.5 3.2W +34 11.5 2.5W +33 10.0 2W +32 9.0 1.6W +31 8.0 1.25W +30 7.10 1.0W +29 6.40 800mW +28 5.80 640mW +27 5.00 500mW +26 4.45 400mW +25 4.00 320mW +24 3.55 250mW +23 3.20 200mW +22 2.80 160mW +21 2.52 125mW +20 2.25 100mW +19 2.00 80mW +18 1.80 64mW +17 1.60 50mW +16 1.41 40mW +15 1.25 32mW +14 1.15 25mW +13 1.00 20mW +12 .90 16mW +11 .80 12.5mW +10 .71 10mW +9 .64 8mW +8 .58 6.4mW +7 .500 5mW +6 .445 4mW +5 .400 3.2mW +4 .355 2.5mW +3 .320 2.0mW +2 .280 1.6mW +1 .252 1.25mW
dBm V Po
0 .225 1.0mW
-1 .200 .80mW
-2 .180 .64mW
-3 .160 .50mW
-4 .141 .40mW
-5 .125 .32mW
-6 .115 .25mW
-7 .100 .20mW
-8 .090 .16mW
-9 .080 .125mW
-10 .071 .10mW
-11 .064
-12 .058
-13 .050
-14 .045
-15 .040
-16 .0355
dBm mV Po
-17 31.5
-18 28.5
-19 25.1
-20 22.5 .01mW
-21 20.0
-22 17.9
-23 15.9
-24 14.1
-25 12.8
-26 11.5
-27 10.0
-28 8.9
-29 8.0
-30 7.1 .001mW
-31 6.25
-32 5.8
-33 5.0
-34 4.5
-35 4.0
-36 3.5
-37 3.2
-38 2.85
-39 2.5
-40 2.25 .1µW
-41 2.0
-42 1.8
-43 1.6
-44 1.4
-45 1.25
-46 1.18
-47 1.00
-48 0.90
dBm mV Po
-49 0.80
-50 0.71 .01µW
-51 0.64
-52 0.57
-53 0.50
-54 0.45
-55 0.40
-56 0.351
-57 0.32
-58 0.286
-59 0.251
-60 0.225 .001µW
-61 0.200
-62 0.180
-63 0.160
-64 0.141
dBm µV Po
-65 128
-66 115
-67 100
-68 90
-69 80
-70 71 .1nW
-71 65
-72 58
-73 50
-74 45
-75 40
-76 35
-77 32
-78 29
-79 25
-80 22.5 .01nW
-81 20.0
-82 18.0
-83 16.0
-84 11.1
-85 12.9
-86 11.5
-87 10.0
-88 9.0
-89 8.0
-90 7.1 .001nW
-91 6.1
-92 5.75
-93 5.0
-94 4.5
-95 4.0
-96 3.51
-97 3.2
dBm µV Po
-98 2.9
-99 2.51
-100 2.25 .1pW
-101 2.0
-102 1.8
-103 1.6
-104 1.41
-105 1.27
-106 1.18
dBm nV Po
-107 1000
-108 900
-109 800
-110 710 .01pW
-111 640
-112 580
-113 500
-114 450
-115 400
-116 355
-117 325
-118 285
-119 251
-120 225 .001pW
-121 200
-122 180
-123 160
-124 141
-125 128
-126 117
-127 100
-128 90
-129 80 .1ƒW
-130 71
-131 61
-132 58
-133 50
-134 45
-135 40
-136 35
-137 33
-138 29
-139 25
-140 23 .01ƒW
30 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
6.0 GLOSSARY OF TERMS
If you are new to digital radio systems, some of the terms used in this guide may be unfamiliar. The following glossary explains many of these terms and is helpful in understanding the operation of the transceiver.
Antenna System Gain—A figure, normally expressed in dB, representing the power increase resulting from the use of a gain-type antenna. System losses (from the feedline and coaxial connectors, for example) are subtracted from this figure to calculate the total antenna system gain.
Bit—The smallest unit of digital data, often represented by a one or a zero. Eight bits (plus start, stop, and parity bits) usually comprise a byte.
Bits-per-secondSee BPS. BPSBits-per-second. A measure of the information transfer rate of
digital data across a communication channel. Byte—A string of digital data usually made up of eight data bits and
start, stop and parity bits.
Data Circuit-terminating Equipment—See DCE. Data Communications Equipment—See DCE. Data Terminal Equipment—See DTE. dBi—Decibels referenced to an “ideal” isotropic radiator in free space.
Frequently used to express antenna gain. dBm—Decibels referenced to one milliwatt. An absolute unit used to
measure signal power, as in transmitter power output, or received signal strength.
DCE—Data Circuit-terminating Equipment (or Data Communications Equipment). In data communications terminology, this is the “modem” side of a computer-to-modem connection. The MDS TRM 450 is a DCE device.
Decibel (dB)A measure computed from the ratio between two signal levels. Frequently used to express the gain (or loss) of a system.
DTE—Data Terminal Equipment. A device that provides data in the form of digital signals at its output. Connects to the DCE device.
ETSI—European Telecommunications Standards Institute. A non-profit group that produces and approves standards for use throughout Europe and other locations pertaining to communications equipment and systems.
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 31
Fade Margin—The greatest tolerable reduction in average received signal strength that is anticipated under most conditions. Provides an allowance for reduced signal strength due to multipath, slight antenna movement, or changing atmospheric losses. A fade margin of 20 is usually sufficient in most systems.
Gaussian-Mean Shift Keying (GMSK) ModulationA form of continuous-phase FSK, in which the phase is changed between bits to provide a constant envelope.
Hardware Flow Control—A transceiver feature used to prevent data buffer overruns when handling high-speed data from the RTU or PLC. When the buffer approaches overflow, the radio drops the clear-to-send (CTS) line, which instructs the RTU or PLC to delay further transmission until CTS again returns to the high state.
Host Computer—The computer installed at the master station site, which controls the collection of data from one or more remote sites.
Latency—The delay (usually expressed in milliseconds) between when data is applied to TXD (Pin 2) at one radio, until it appears at RXD (Pin 3) at the other radio.
MAS—Multiple Address System. A radio system where a central master station communicates with several remote stations for the purpose of gathering telemetry data.
Master (Station)—Radio which is connected to the host computer. It is the point at which polling enters the network.
Multiple Address SystemSee MAS. PLCProgrammable Logic Controller. A dedicated microprocessor
configured for a specific application with discrete inputs and outputs. It can serve as a host or as an RTU.
Point-to-Multipoint System—A radio communications network or system designed with a central control station that exchanges data with a number of remote locations equipped with terminal equipment.
Poll—A request for data issued from the host computer (or master PLC) to a remote radio.
Programmable Logic ControllerSee PLC. Received Signal Strength IndicationSee RSSI. Redundant Operation—A station arrangement where two transceivers
and two power supplies are available for operation, with automatic switchover in case of a failure.
32 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
Remote (Station)—A radio in a network that communicates with an associated master station.
Remote Terminal UnitSee RTU. RSSI—Received Signal Strength Indication. A measure, in dBm, of the
strength of the signal received by a radio from an antenna. The radio must be properly calibrated for the RSSI value to be meaningful.
RTU—Remote Terminal Unit. A data collection device installed at a remote radio site.
SCADA—Supervisory Control And Data Acquisition. An overall term for the functions commonly provided through an MAS radio system.
Supervisory Control And Data Acquisition—See SCADA.
MDS 05-4121A01, Rev. A TRM 450 Integration Guide 33
34 TRM 450 Integration Guide MDS 05-4121A01, Rev. A
IN CASE OF DIFFICULTY...
MDS products are designed for long life and trouble-free operation. However, this equipment, as with all electronic equipment may have an occasional component failure. The following informa­tion will assist you in the event that servicing becomes necessary.
F ACT ORY TECHNICAL ASSIST ANCE
Technical assistance for MDS products is available from our Customer Support Team during business hours (8:00 A.M.–5:30 P.M. Eastern Time). When calling, please give the complete model number of the radio, along with a description of the trouble symptom(s) that you are expe­riencing. In many cases, problems can be resolved over the telephone, without the need for returning the unit to the factory.
Please use the following telephone numbers for product assistance: 716-242-9600 (Phone) 716-242-9620 (Fax)
FACTORY REPAIRS
Component-level repair of radio equipment is not recommended in the field. Many components are installed using surface mount technology, which requires specialized training and equipment for proper servicing. For this reason, the equipment should be returned to the factory for any PC board repairs. The factory is best equipped to diagnose, repair and align your radio to its proper operating specifications.
If return of the equipment is necessary, you will be issued a Returned Material Authorization (RMA) number. The RMA number will help expedite the repair so that the equipment can be repaired and returned to you as quickly as possible. Please be sure to include the RMA number on the outside of the shipping box, and on any correspondence relating to the repair. No equipment
will be accepted for repair without an RMA number.
A statement should accompany the radio describing, in detail, the trouble symptom(s), and a description of any associated equipment normally connected to the radio. It is also important to include the name and telephone number of a person in your organization who can be contacted if additional information is required.
The radio must be properly packed for return to the factory. The original shipping container and packaging materials should be used whenever possible. All factory returns should be addressed to:
Microwave Data Systems Inc. Customer Service Department (RMA No. XXXX) 175 Science Parkway Rochester, NY 14620 USA
When repairs have been completed, the equipment will be returned to you by the same shipping method used to send it to the factory. Please specify if you wish to make different shipping arrangements.
175 Science Parkway, Rochester, New York 14620
General Business: +1 (585) 242-9600
FAX: +1 (585) 242-9620
Web: www.microwavedata.com
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