GE MDS DS-MESH2400 User Manual

PRELIMINARY
1.0 INTRODUCTION
The GE MDS WiYZ platform allows the connection of process sen­sors to a wireless network. Wirelessly networked sensors allow monitoring and control of equipment and processes without the infrastructure requirements of a hard-wired system. The WiYZ plat­form’s IP65 Outdoor Rating allows installation of the gateway and remotes outdoors, if required.
In addition Manual (05-4954A01) provides helpful guidance on WiYZ systems and menus. Also refer to the MDS WiYZ Gateway Quick Start Guide (05-4888A01). Electronic copies of all user documents and data sheets are available free of charge at www.GEmds.com.
1.1 WiYZ Remote
The WiYZ Remote is an industrial wireless solution for monitoring signals from directly connected sensors and other signaling devices. It provides robust, versatile communications even in harsh environments and at sites with limited power and communi­cation facilities.
The unit’s self-contained design allows for quick installation and deployment without the nee Remote automatically determines communication routes with the WiYZ Gateway.
to these instructions, the MDS WiYZ System Reference
d for additional accessories. The WiYZ
MDS WiYZ Remote
Publication No. 05-4953A01, Rev. 01
1.2 Typical Application
The WiYZ system allows the user to connect a network of sensors wirelessly, and to access collected sensor data through a variety of backhaul WAN interfaces.
The WiYZ Remotes monitor analog signals from directly con­nected sensors and other signaling devices, such as warehouse video cameras, tank level sensors,
1.3 Hardware Input/Output Configurations
You can order the WiYZ Remote with four different hardware I/O configurations:
1.3.1 TRNR_PRD-72
This device supports a low voltage I/O set:
• Two digital inputs (0 -5 VDC to 24 VDC)
• Two digital outputs (2 A at 24 VDC)
• Two analog voltage inputs (0-100 mV)
• One 6 V (40 mA) sensor power supply output
1.3.2 TRNR_PRD-74
This device supports a high voltage I/O set:
• Two digital inputs (0 -5 VDC to 24 VDC)
• Two digital outputs (2 A at 24 VDC)
• Two analog voltage inputs (0-5 V)
• One 6 V (40 mA) sensor power supply output
and OEM instruments.
Figure 1. WiYZ Remote
1.3.3 TRNR_PRD-77
This device supports a current input I/O set:
• Two digital inputs (0 -5 VDC to 24 VDC)
• Two digital outputs (2 A at 24 VDC)
• Two analog current inputs (0-22 mA)
• One 24 V (40 mA) sensor power supply output
1.3.4 TRNR_PRD-78
This device supports a current output I/O set:
• Two digital inputs (0 -5 VDC to 24 VDC)
• Two digital outputs (2 A at 24 VDC)
• Two analog current outputs (4-20 mA)
• One 24 V (40 mA) sensor power supply output
2.0 HARDWARE INSTALLATION
Refer to Figure 2 on Page 3 for component locations.
2.1 COM1 (J602) RS232 Diagnostic Pinouts
RJ11 Pin Signal Direction
4 Transmit Data (TXD) Output
5 Receive Data (RXD) Input
6 Ground (GND) Input
05-4953A01, Rev. 01 GE MDS WiYZ Remote Quick Start Guide 1
2.2 COM2 (J601) RS232/RS485 Payload Pinouts
RJ45 Pin Signal Direction
2 Receive Data (RXD) Output
3 Transmit Data (TXD) Input
5 Ground (GND) Input
7 Request to Send (RTS) Input
8 Clear to Send (CTS) Output
2.3 BATT (J208) Pinouts
Pin Signal Direction
1 Vbatt+ Output
2 Vbatt- Input
2.4 Terminal Strip (J201) Pinouts
Pin Signal Direction
1
2
3 Digital Input Common Input
4 ISO Ground (Isolated GND) Input
5
6
7 Digital Output Common
8 Ground (GND) Input
9 Volt Input 1/Current Input 1+/Current
10 Volt Input 2/Current Input 1-/Current
11 Ground (GND) Input
12 Volt Output 1/Current Input 2+/Current
13 Volt Output 2/Current Input 2-/Current
14 Power In Input
15 Ground (GND) Input
16 Sensor Power Output
Footnotes:
1. All I/O has ESD protection.
2. Digital I/O is optically isolated fro tion. Digital Input – Accepts voltage input from either the digital inputs are interruptible, and these inputs can wake up the Remote. Digital Output – Can sink any voltage.
Digital Input 1 (D_IN1)
Digital Input 2 (D_IN2)
Digital Output 1 (D_OUT1)
Digital Output 2 (D_OUT2)
(D_OUT_COMMON)
Output 1+ Refer to Section 2.4.1 through Section
2.4.6.
Output 1­Refer to Section 2.4.1 through Section
2.4.6.
Output 2+ Refer to Section 2.4.1 through Section
2.4.6.
Output 2­Refer to Section 2.4.1 through Section
2.4.6.
1
1
1
1
1,2
1,2
1,2
1,2
1,2
m the sources with >
current 2 A @ 24 VDC, but cannot source
Input
Input
Output
Output
Output
Input/Output
Input/Output
Input/Output
Input/Output
1500 V isola-
5 VDC to 24 VDC,
2.4.1 Digital Input Pinouts
Pin Signal Direction
1 Digital Input 1 Input
2 Digital Input 2 Input
3 Isolated Ground Input
2.4.2 Digital Output Pinouts
Pin Signal Direction
5 Digital Output 1 Output
6 Digital Output 2 Output
7 Digital Output Common Output
2.4.3 Analog Input Pinouts
Pin Signal Direction
9 Voltage In 1 Input
10 Voltage In 2 Input
2.4.4 Analog Output Pinouts
Pin Signal Direction
12 Voltage Out 1 Output
13 Voltage Out 2 Output
2.4.5 Current Input Pinouts
Pin Signal Direction
9 Current In 1+ Input
10 Current In 1- Input
2.4.6 Current Output Pinouts
Pin Signal Direction
9 Current Out 1+ Output
10 Current Out 1- Output
2.5 Additional Remote PCB Component Information
Refer to Figure 2 on Page 3 for component locations.
On/Off switch (SW201) – Use this switch to enable/d
power to the unit. Units with a battery ship from the factory with this switch in the OFF position.
Antenna mount (N-Connector) is certified for use with
omni-directio
nal antennas (up to 5 dBi gain) and Yagi anten-
nas (up to 10 dBi gain).
Fuse (FH501) is a 2 A fuse.
LED Ribbon Cable Connector (J604) is under the battery
bracket.
Status Switch (SW600) – Use this switch to wake the Remote,
Activate the LEDs,
and send a diagnostic message to the
WiYZ Gateway.
isable
2 GE MDS WiYZ Remote Quick Start Guide 05-4953A01, Rev. 01
2.6 WiYZ Remote Installation
Refer to Figure 3 during these steps, as required:
1. Attach the antenna. The antenna N-connector is certified for use with omni-directional antennas (up to 5 dBi gain) and Yagi antennas (up to 10 dBi gain). An appropriate Yagi antenna is the Maxrad MYP24010PT (MDS P/N: 97-4278A01).
2. Mount the WiYZ Remote units. Can b mount plate, a pole mount, or strapped to a mast. Descriptions
of available accessories TBS.
e mounted using a wall
3. Connect the analog cable from the sensor to be moni- tored to the I/O connector. For more inform
Terminal Strip (J201) Pinouts on Page 2.
4. For units with a battery, put Switch tion. Units with a battery ship from the factory with SW201 in the OFF position.
5. Connect optional AC power to the Remote units. The Wi
YZ Remote requires 7 to 30 Vdc. Additional details TBS.
ation, refer to 2.4
SW201 in the ON posi-
Figure 2. WiYZ Remote PCB
3.0 SOFTWARE CONFIGURATION
1. Change the security settings of the WiYZ Remote: Need some
specific console commands in this section.
a. Connect a serial cable.
b. Change the network join key to match the value entered
the WiYZ Gateway
at
c. Enter EUI-64 of WiYZ Gateway System Manager.
d. Enter IPv6 of the WiYZ
e. Enter
f. Enter Linear Calibration for all attached sensors, if
2. Check for normal operation, using the front panel LEDs. You might need to p Refer to In-Service Operation on Page 4.
3. Close
SubNet ID of the WiYZ Gateway System Manager.
quired. Refe
re Manual (05-4954A01) for more information.
ress the Reset button to activate the LEDs.
the lid and secure the 1/4-turn captive screws.
.
Gateway.
r to the MDS WiYZ System Reference
Figure 3. WiYZ Remote Cabling
05-4953A01, Rev. 01 GE MDS WiYZ Remote Quick Start Guide 3
.
4.0 IN-SERVICE OPERATION
In-service operation of the WiYZ Remote is completely automatic. The only operator actions required are to apply power and check the front panel LEDs for proper indications as described below.
Figure 4. LED Status Indicators
LED Name Function
Power
Link
Signal
Data
Off: No power to unit
On/Green: Powered and active
Slow Blink/Green: Sleep state
Slow Blink/Red: Battery Low
Fast Blink/Green: Battery charging (if rechar
geable battery installed)
Fast Blink/Re
OFF: Not connected to any network
SOLID: Connected to a network
Blink: In the process of connecting
Off: Not joined to any network
On: Signal Strength and channel good
Slow Blink: Low RSSI
Fast Blink: Channel overuse (packet loss)
OFF: no input or output configured
ON: at least one input or output configured
BLINK: activity (blink for 10 seconds following last activity
d: Alarmed
5.0 TROUBLESHOOTING
If trouble occurs, verify that the unit meets the basic requirements listed below. These items should be checked prior to starting any detailed troubleshooting, or calling for factory assistance. All instal­lations must have:
• Adequate and stable primary power
• Secure cable connections
• Proper setup of the associated WiYZ Gateway (menu set­tings, correct cable wiring, proper data format, timing, etc.).
5.1 LEDs
The radio’s LED indicator panel provides useful information when troubleshooting WiYZ remote problems. Refer to Figure 4 for LED data.
5.2 Technical Assistance
Factory technical assistance is available by contacting GE MDS during business hours (8:30 AM to 6:00 PM Eastern Time). Please use one of the following means to contact the factory:
Telephone: (585) 241-5510 E-mail: GEmds.TechSupport@GE.com Web: www.GEmds.com FAX: (585) 242-8369
FCC Part 15 Notice
This Equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equip­ment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case users will be required to correct the interference at their own expense.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received; including interference that may cause undesired operation.
RF Exposure Notice
The equipment described in this guide emits radio frequency energy. Although the power level is low, the concentrated energy from a directional antenna may pose a health hazard. To comply with rf exposure requirements the antenna
must be installed to ensure a minimum separation distance of 20cm from persons
and may not be collocated or operated with other transmitting devices.
This guide is intended for use by a professional installer.
Only approved antennas may be used on the unit's RF output connectors, as listed below. The use of non-approved antennas may result in a viola-
tion of FCC rules, and subject the user to FCC enforcement action.
Connector Approved Antennas
N-Connector Yagi: 97-4278A01
Omni: 97-4278A48 Panel: 97-4278A16
To be Supplied To be Supplied
Warning: Changes or modifications not expressly approved by the manufacturer could void the user’
MDS WiYZ Remote Quick Start Guide General Business: +1 585 242-9600 05-4953A01, Rev. 01 FAX: +1 585 242-9620 October 2009 Web: www.GEmds.com
s authority to operate the equipment.
GE MDS, LLC
175 Science Parkway Rochester, NY 14620
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