GEM e2 2005, eS 2005, eL 2005, e4 2005 Owner's Manual

2005 Owner’s Manual

GEM Owner’s Manual - Page 1

Introduction

CONTENTS

 About this Manual ........................................................................2

 Cautions, Warnings and Notes ....................................................3

GEM Owner’s Manual - Page 2

ABOUT THIS MANUAL

Thank you for purchasing your GEM. Your vehicle is designed to
operate exclusively on battery power. It is an emission free vehicle.
The ideal application for a battery-powered vehicle occurs when the
daily driving pattern is predictable and the distance is short.

Customer safety and satisfaction is of genuine concern to GEM.
For this reason, we have supplied you with this Owner’s Manual
designed to acquaint you with the proper and safe use of your GEM
vehicle. Please take the time to read and understand the manual
before operating your vehicle. The Owner’s Manual has been
designed for your enjoyment and safety. Maintenance schedules and
general care instructions are included.

This manual is applicable to all four of the GEM models: The GEM
e2 (Two Passenger NEV), GEM e4 (Four Passenger NEV), GEM
eS (Two Passenger Short-back NEV), and the GEM eL (Two
Passenger Long-back NEV).

Introduction

GEM Owner’s Manual - Page 3

If questions arise after reading the manual, contact GEM Customer
Service at 1-866-764-0616. Please have your Vehicle Identification
Number (VIN) and date of purchase information available.

NOTE: All information and specifications in this Owner’s Manual

are current at the time of printing. However, due to GEM’s policy
of continuous product developm2ent, we reserve the right to make
changes, at any time, without written notice or obligation.

CAUTIONS, WARNINGS, AND NOTES

Throughout this book you will find the words “WARNING!” and
“CAUTION!” These serve as reminders to be especially careful.
“WARNING!” indicates an immediate hazard, which could result in an
accident causing bodily injury. “CAUTION!” identifies something that
could result in damage to your vehicle. You will also find information
preceded by the word “NOTE.” Notes are for your information and
make procedures more easily understood.

Introduction

GEM Owner’s Manual - Page 4

Vehicle Identification and Specifications

CONTENTS

 Vehicle Information ......................................................................5

 General Specifications .................................................................6

GEM Owner’s Manual - Page 5

VEHICLE INFORMATION

Figure 1 - VIN/Certification Label Location

For both the two and four-passenger model vehicles, the vehicle
identification number (VIN) can be found on the VIN/Certification
Label, located on the left rear, inside portion of the vehicle roof
panel. The VIN indicates the model year, the model type and the
serial number of the vehicle.

NOTE: Be sure to record the Vehicle Identification Number in the
space provided.

0001

1

Vehicle Identification and Specifications

Vehicle Identification Number (VIN):

__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|

Key # ___________

Optional Pak # _______________

Date purchased: _____ /_____ /_____

GEM Owner’s Manual - Page 6

GENERAL SPECIFICATIONS

GEM e2 Specifications

Motor: 72-volt shunt GE motor
Transmission: Front wheel drive direct ­ couple Dana Spicer differential
Speed Control: GE solid state controller with:
* Motor thermal protection
* Battery under-voltage protection
* Regenerative brakes
* Top speed regulation
Tire: 10” Two-ply street and turf rated tires
Battery Pack: Six 12-volt flooded or gel batteries
Secondary Power Supply: Dual output 30A DC/DC converter

On Board
Charger: Proprietary 72-volt DC charger
110-volt AC house current
Width: 55 inches
Length: 99 inches
Height: 68 inches
Turning Radius: 12’ 3”
Wheelbase: 72 inches
Curb Weight: 1078 lb.(EMPTY)
GVW: 1600 lb.(LOADED)

Vehicle Identification and Specifications

GEM Owner’s Manual - Page 7

GENERAL SPECIFICATIONS

GEM e4 Specifications

Motor: 72-volt shunt GE motor
Transmission: Front wheel drive direct ­ couple Dana Spicer differential
Speed Control: GE solid state controller with:
* Motor thermal protection
* Battery under-voltage protection
* Regenerative brakes
* Top speed regulation
Tire: 12” Two-ply street rated tires
Battery Pack: Six 12-volt flooded or gel batteries
Secondary Power Supply: Dual output 30A DC/DC converter

On Board
Charger: Proprietary 72-volt DC charger
110-volt AC house current
Width: 55 inches
Length: 128 inches
Height: 70 inches
Turning Radius: 16’ 6”
Wheelbase: 102 inches
Curb Weight: 1271 lb.(EMPTY)

GVW: 2100 lb.(LOADED)

Vehicle Identification and Specifications

GEM Owner’s Manual - Page 8

GENERAL SPECIFICATIONS

GEM eS Specifications

Motor: 72-volt shunt GE motor
Transmission: Front wheel drive direct ­ couple Dana Spicer differential
Speed Control: GE solid state controller with:
* Motor thermal protection
* Battery under-voltage protection
* Regenerative brakes
* Top speed regulation
Tire: 12” Two-ply street rated tires
Battery Pack: Six 12-volt flooded or gel batteries
Secondary Power Supply: Dual output 30A DC/DC converter

On Board
Charger: Proprietary 72-volt DC charger
110-volt AC house current
Width: 55 inches
Length: 108 inches
Height: 70 inches
Turning Radius: 12’ 3”
Wheelbase: 72 inches
Curb Weight: 1140 lb.(EMPTY)
GVW: 1850 lb.(LOADED)

Vehicle Identification and Specifications

GEM Owner’s Manual - Page 9

GENERAL SPECIFICATIONS

GEM eL Specifications

Motor: 72-volt shunt GE motor
Transmission: Front wheel drive direct ­ couple Dana Spicer differential
Speed Control: GE solid state controller with:
* Motor thermal protection
* Battery under-voltage protection
* Regenerative brakes
* Top speed regulation
Tire: 12” Two-ply street rated tires
Battery Pack: Six 12-volt flooded or gel batteries
Secondary Power Supply: Dual output 30A DC/DC converter

On Board
Charger: Proprietary 72-volt DC charger
110-volt AC house current
Width: 55 inches
Length: 144 inches
Height: 70 inches
Turning Radius: 16’ 6”
Wheelbase: 102 inches
Curb Weight: 1192 lb.(EMPTY)

GVW: 2300 lb.(LOADED)

Vehicle Identification and Specifications

GEM Owner’s Manual - Page 10

Things to Know Before You Operate Your Vehicle

CONTENTS

 Driving and Alcohol .................................................................... 11

 Safety Information ......................................................................12

GEM Owner’s Manual - Page 11

DRIVING AND ALCOHOL

Drunk driving is one of the most frequent causes of accidents. Your
driving ability can be seriously impaired with blood alcohol levels
far below the legal minimum. If you are drinking, don’t drive. Ride
with a designated non-drinking driver, call a cab, or use public
transportation.

Things to Know Before You Operate Your Vehicle

Driving after drinking alcohol can lead to an accident. Your
perceptions are less sharp, your reflexes are slower, and your
judgement is impaired when you have been drinking. Never
drink and then drive.

WARNING!

GEM Owner’s Manual - Page 12

Things to Know Before You Operate Your Vehicle

Your vehicle is battery powered. Handled improperly, batteries
can be dangerous. Follow the precautions provided on pages
12-13 during charging operations to avoid personal injury or
damage to electrical components in the vehicle.

WARNING!

SAFETY INFORMATION

• Read the Owner’s Manual before operating this vehicle.

• Charge batteries in a well-ventilated area only.

• Keep children away from the batteries during charging.

• Batteries can emit explosive hydrogen gases when charging.
Keep sparks and flames away from the battery area of the vehicle.
Tools, wires and metal objects can cause sparks when shorted
across a battery. Follow all instructions carefully when dealing
with batteries.

• The batteries in the GEM vehicle are either 12-volt flooded or gel
batteries, specially built for electric vehicle application. Automotive
batteries should neverbe used.

• Some electrolyte can leak from damaged or defective flooded
batteries. Avoid contact with skin, eyes, or clothing.

GEM Owner’s Manual - Page 13

The battery packs contain high voltage that could cause serious
or fatal injury if not handled properly. Only qualified techni­cians should handle or service this vehicle, after consulting the
service manual.

WARNING!

• Batteries contain acid, which causes severe burns. If battery fluid
is on your skin, flush the affected areas with water for at least 15
minutes and then seek medical assistance.

• Internal contact: Get medical assistance as soon as possible.

• Contact with eyes: Flush with water and get medical assistance
as soon as possible. While you are being driven to get medical
assistance, continue to rinse your eyes by using a sponge or soft
cloth saturated with water.

Things to Know Before You Operate Your Vehicle

GEM Owner’s Manual - Page 14

CONTENTS

 Instrument Pod ...........................................................................15

 Windshield Wiper .......................................................................27

 Foot Controls .............................................................................28

 Parking Brake ............................................................................29

 Main Disconnect Switch .............................................................31

 Seat Belts ...................................................................................32

Understanding the Features of Your Vehicle

GEM Owner’s Manual - Page 15

Understanding the Features of Your Vehicle

INSTRUMENT POD

1. Turn Signal/Windshield Wiper/Horn Lever

2. Trip/Odometer Switch

3. Headlight Switch

4. Vehicle Direction Switch

5. Key Switch

6. LCD Display

Figure 2 - Instrument Pod

NOTE: Further explanation of these vehicle features are found on the next
few pages.

4

3

1

6

2

5

GEM Owner’s Manual - Page 16

Turn Signal/Windshield Wiper/Horn Lever

The turn signal lever is multi-functional, controlling the turn signals, horn and
wiper. Figure 3 illustrates how to activate the different functions.

Turn Signal

For a left turn, move the lever down until it clicks. For a right turn, move the
lever up until it clicks.

Understanding the Features of Your Vehicle

Figure 3 - Turn Signal Lever

The turn signal lever is not self-canceling. After
completing the turn, return the lever to the center

CAUTION!

GEM Owner’s Manual - Page 17

Understanding the Features of Your Vehicle

Horn

Press the turn signal lever inward, toward the instrument pod to activate the
horn.

Windshield Wiper

Press the turn signal lever towards the steering wheel to turn on the
windshield wiper. Pull the turn signal lever away from the steering whell to
turn off.

Trip/Odometer Switch

The momentary trip switch has three functions: toggle between the
odometer and the tripmeter; to reset the tripmeter; and to change the
function of the speedometer and odometer from miles-per-hour (MPH) to
kilometers-per-hour (km/h) and miles to kilometers.

Using the Trip/Odometer Switch

1. Pressing the trip switch for less than 2 seconds will toggle between the

odometer and tripmeter modes on the display.

2. Pressing the trip switch for 3-9 seconds, while the display is in the trip

mode, will reset the tripmeter to zero. (TRIP must be lit on the display

- page 20).

3. Pressing the trip switch for 10-12 seconds, while the display is in the

odometer mode will change the display functions from MPH to km/h and
miles to km.

GEM Owner’s Manual - Page 18

Understanding the Features of Your Vehicle

Headlight Switch

This switch turns the headlights and rear running lights on and off.

Vehicle Direction Switch

Drive High
With the key turned on and “High” selected, pushing down on the accelerator
pedal will move the vehicle in a forward direction with the speed range of 0-25
mph. This mode refers to “APPROVED TRAFFIC” routes based on Low Speed
Vehicle (LSV) regulations for your area.

Drive Low
With the key turned on and “Low” selected, pushing down on the accelerator
pedal will move the vehicle in a forward direction with the speed range of 0­15 mph. When “Low” is selected, the acceleration and speed of the GEM is
limited.

Reverse
With the key switch on and “Reverse” selected, pushing down on the accelerator
pedal will move the vehicle in reverse. The top speed in the reverse direction
is limited for safety.

NOTE: Your GEM is equipped with a reverse warning device that sounds when

the key is on and the vehicle direction switch is in the reverse position.

GEM Owner’s Manual - Page 19

Understanding the Features of Your Vehicle

Key Switch

When the key is in the “ON” position (turned clockwise), the display
will light up and all accessories may be turned on. When the key is in
the “OFF” position, the car will not drive but accessories and lights will
remain on for approximately 20 seconds.

Do not leave the key in the “ON” position when not in
use. Doing so discharge the batteries.

CAUTION!

Always bring the vehicle to a complete stop before chang­ing the position of the vehicle direction switch.

CAUTION!

Zero Speed Detect

If the vehicle is moving when the key switch is on and accelerator
pedal up, the electric motor will resist vehicle motion.

GEM Owner’s Manual - Page 20

LCD Display

Understanding the Features of Your Vehicle

Figure 4 - LCD Display

A

B

C
D

E
F

G

H

P

O

N

M

K

JI

L

GEM Owner’s Manual - Page 21

Understanding the Features of Your Vehicle

LCD Display Indicators

A LEFT TURN
B BRAKE FAILURE WARNING
C HIGH MOTOR TEMPERATURE WARNING
D ODOMETER / TRIPMETER
E CHARGER CONNECTED
F STATE OF CHARGE
G CURRENT LIMITING MODE
H SEAT BELT WARNING
I REVERSE
J DRIVE LOW
K DRIVE HIGH
L NOT USED
M HEADLIGHTS
N SERVICE
O RIGHT TURN
P SPEEDOMETER / ERROR CODE

NOTE: These indicators are defnined on the next several pages.

GEM Owner’s Manual - Page 22

Understanding the Features of Your Vehicle

Turn Signals

The blinking turn signal arrows correspond to the direction of the turn
signal lever.

Brake Failure Warning

If the brake warning icon is lit, there may be a problem with your
braking system. It could be an indication of the following.

• Low brake fluid

• Air in the brake system

Have your brakes checked immediately by a trained ser­vice person if the brake failure warning indicator is lit.

WARNING!

High Motor Temperature

If the high motor temperature icon is lit, your motor may be
overheating. This is usually a symptom of overworking the motor.
Steep grades and heavy loads will quickly heat the motor and
shorten motor life.

GEM Owner’s Manual - Page 23

Understanding the Features of Your Vehicle

Odometer/Tripmeter

The odometer indicates the total distance the vehicle has been
driven. This is useful in keeping a record for maintenance. The
odometer can be displayed in kilometers or miles. To change from
miles to kilometers or to change from odometer to tripmeter, see the
Trip/Odometer Switch section on page 17. The tripmeter is useful
for keeping tack of specific distances traveled.

Speedometer/Error Code

The speedometer indicates driving speed in either miles-per­hour (MPH) or kilometers-per hour (km/h). To switch between
MPH and km/h, see the Trip/Odometer Switch section on page

17. If the Service icon is lit, an error code will be displayed at the

speedometer location. See page 44 for information regarding error
codes.

If the high motor temperature warning indicator is lit,
pull over and park the vehicle in a cool location as soon
as possible. Wait until motor temperature is reduced and
the high motor temperature icon turns off to drive. If this

condition persists, contact your service provider.

CAUTION!

GEM Owner’s Manual - Page 24

Understanding the Features of Your Vehicle

Charger Connected

The charger connected icon and state of charge gauge turns on approxi­mately 8-10 seconds after the extension cord is plugged in. After charging
is done, both indicators remain lit. To know if the charge is complete, all ten
bars on the state of charge should be lit. If both the charger connected and
state of charge are not lit, the charger may not be charging. If this occurs,
make sure the disconnect switch is in the “ON” position. More information
on the charger and charging of the batteries is discussed on pages 46-50.

State of Charge

The state of charge gauge indicates how much capacity remains in the bat­tery pack. There are 10 bars: 1 red, 1 yellow, and 8 green. After a full charge
all the bars should be lit. The far right green bar will be the first to turn off
once the battery pack voltage begins to drop. The percent full charge cor­responding to each bar is shown below.

Bar Color % Full Charge

1 Red (Far Left) Less Than 10

2 Yellow 10-20
3 Green 20-30
4 Green 30-40
5 Green 40-50
6 Green 50-60
7 Green 60-70
8 Green 70-80
9 Green 80-90

10 Green (Far Right) 90-100

GEM Owner’s Manual - Page 25

Understanding the Features of Your Vehicle

Current Limiting Mode

The current limiting mode is designed to protect the batteries and motor. If
the current limiting mode icon is lit, it is an indication of one of the following
issues.

Battery Pack Over-Voltage
Battery over-voltage typically occurs when the vehicle is descending down
hills after being fully charged. During descent, the regen mode is activated,
which returns current to the battery by using the motor as a generator. In
some extreme cases, the battery pack might get overcharged.

Battery Pack Under-Voltage
Battery under-voltage would coincide with a low charge reading on the state
of charge gauge. If you continue to drive, the acceleration and power will
begin to decrease. The controller will eventually shut the vehicle down before
allowing battery damage to occur. If the charge is low and the current limiting
icon is lit, pull the vehicle over to a safe location and charge the vehicle.

GEM Owner’s Manual - Page 26

Seat Belt

The seat belt icon reminds you to fasten your seatbelt. The icon
remains on for 45 seconds.

Drive High/Low/Reverse

The drive High/Low/Reverse corresponds to the position of the
vehicle direction switch. More information regarding this switch can
be found on pages 18.

Service

If the Service icon is lit, an error code will be displayed at the
speedometer location. See page 44 for a description and
explanation of common error codes.

Understanding the Features of Your Vehicle

GEM Owner’s Manual - Page 27

A damaged or worn wiper blade may reduce vision and prevent you
from seeing well enough to drive safely. A worn blade could damage
windshield glass. If your blade becomes damaged or worn, replace

it.

CAUTION!

WINDSHIELD WIPER

NOTE: Operation of the windshield wiper is interrupted should the

current draw from the wiper motor become too high. This typically
occurs when the wiper is dragging on a dry window. The interruption
will usually only last a few seconds.

Understanding the Features of Your Vehicle

1. Wiper Blade and Arm

Figure 5- Windshield Wiper

1

GEM Owner’s Manual - Page 28

1. Brake Pedal

2. Accelerator Pedal

Brake Pedal

The foot brake pedal (Figure 6) is located on the floor to the left of the
accelerator pedal. To slow or stop the vehicle, firmly press the foot brake
pedal.

Accelerator Pedal

The accelerator pedal (Figure 6), is located on the floor, close to the center
of the vehicle and is used to control your speed. Pressing down on the

pedal will increase speed.

Figure 6 - Foot Controls

Understanding the Features of Your Vehicle

FOOT CONTROLS

1

2

Always accelerate slowly to prevent possible injury to
yourself or others.

WARNING!

GEM Owner’s Manual - Page 29

Understanding the Features of Your Vehicle

PARKING BRAKE

Figure 7 - Parking Brake (Two Passenger)

Figure 8 - Parking Brake (Four Passenger)

1

2

GEM Owner’s Manual - Page 30

Understanding the Features of Your Vehicle

Always engage the parking brake before leaving the
vehicle.

CAUTION!

1. Parking Brake (Two Passenger)

2. Parking Brake (Four Passenger)

The parking brake is located to the right of the driver. To apply the
parking brake, lift the handle. To release, press the button on the end
of the handle and lower it. A warning will sound whenever you turn
the key switch to the “OFF” position and have not applied the parking
brake.

NOTE: The parking brake is adjustable and should be checked
periodically by a trained service technician. Preview the vehicle
maintenance schedule on page 68.

GEM Owner’s Manual - Page 31

Understanding the Features of Your Vehicle

MAIN DISCONNECT SWITCH

Figure 9 - Main Disconnect Switch

The main disconnect switch (Figure 9), is inside the fuse access panel on
the lower dash. The switch is clearly labeled ON and OFF. The switch
is intended to provide an easy way to disconnect all power to the vehicle
during long-term storage. After disconnect is turned off, some power may
still be in the system until all capacitors have drained.

NOTE: The main disconnect switch must be turned on for operation and
charging. Also, it is recommended that if the vehicle is not to be used for
10 days or more, the main disconnect switch should be turned off to prolong

battery life.

1

GEM Owner’s Manual - Page 32

SEAT BELTS

1. Belt

2. Latch

3. Buckle

GEM is equipped with seat belts for both driver and passengers.

Understanding the Features of Your Vehicle

Figure 10 - Seat Belts (Bench Seat)

Figure 11 - Seat Belts (Bucket Seats)

3

2

1

1

3

2

GEM Owner’s Manual - Page 33

Research has shown that seat belts save lives. Seat belts can
reduce the seriousness of injuries in a single vehicle accident.
Some of the worst injuries happen when people are thrown from the
vehicle. Seat belts provide protection from that, and they reduce the
risk of injury caused by striking the inside of the vehicle. Everyone
needs to buckle up all the time, including short trips.

Understanding the Features of Your Vehicle

WARNING!

• Wearing a seat belt incorrectly is dangerous. Seat belts
are designed to go around the large bones of your body.
These are the strongest parts of your body and can take
the forces of a collision best.

• Wearing your belt incorrectly could make your injuries
in a collision much worse. You might suffer internal
injuries, or you could even slide out of part of the belt.
Use these instructions to insure you and your passengers
are wearing the seatbelts properly.

• Two people should never be belted into a single seat belt.
People belted together can crash into one another in an
accident, causing injury. Never use a lap/shoulder belt
for more than one person, no matter what their size.

GEM Owner’s Manual - Page 34

Proper Use Of Your Seat Lap and Shoulder Belt

1. Enter the vehicle and sit back.

2. The seat belt latch plate is above the back of your seat. Grasp
the latch plate and pull out the belt. Slide the latch plate up the
webbing as far as necessary to make the belt go around your lap.

3. When the belt is long enough to fit, insert the latch plate into the
buckle until you hear a click.

4. Position the lap belt plate across your thighs, below your
abdomen. To remove slack in the lap belt portion, pull up a bit
on the shoulder belt. To loosen the lap belt if it’s too tight, tilt the
latch plate and pull on the lap belt. A snug belt reduces the risk of
sliding under the belt in a collision.

5. Position the shoulder belt on your chest so that it is comfortable

and not resting on your neck. The retractor will withdraw any
slack in the belt.

Understanding the Features of Your Vehicle

Make sure the button on the buckle faces upward or
outward, so that you are able to unbuckle your seat belt

quickly.

CAUTION!

GEM Owner’s Manual - Page 35

Understanding the Features of Your Vehicle

6. To release the belt, push the red button on the buckle. If
necessary, slide the latch plate down the webbing to allow it to
retract fully.

WARNING!

• A belt that is buckled into the wrong buckle will not
protect you properly. The lap portion could ride too high
on your body, possibly causing internal injuries. Always
buckle your belt into the buckle nearest you.

• A belt that is too loose will not protect you as well. In a
sudden stop you could jerk too far forward, increasing
the possibility of injury. Wear your seat belt snugly.

• A belt that is worn under your arm is very dangerous.
Your body could strike the inside surfaces of the vehicle
in a collision, increasing the possiblity of head and neck
injury. A belt worn under the arm can cause internal
injuries. Ribs are not as strong as shoulder bones. Wear
the belt over your shoulder so that your strongest bones
will absorb the force in a collision.

• A shoulder belt placed behind you will not protect you
from injury during a collision. You are more likely to hit
your head in a collision if you do not wear your shoulder
belt. The lap and shoulder belt are to be used together.

GEM Owner’s Manual - Page 36

Maximum occupancy is limited to four people for your
GEM four-passenger vehicle, and two people for your

GEM two-passenger vehicle.

CAUTION!

Understanding the Features of Your Vehicle

A frayed or torn belt could rip apart in a collision and leave
you with no protection. Inspect the belt system periodically,
checking for cuts, frays, or loose parts. Damaged parts must
be replaced immediately. Do not disassemble or modify the
system. Seat belt assemblies must be replaced after an ac­cident if they have been damaged.

WARNING!

GEM Owner’s Manual - Page 37

Understanding the Features of Your Vehicle

CONVENIENCE ITEMS

Seat Adjustment - 4 Passenger Only

The front seats on the 4 passenger models are equipped with
manual seat adjustments. The seat adjustment handle is directly
under the front of the seat. Move the handle to the side and move
the seat to the desired position. Using body pressure, move forward
and rearward on the seat to assure the seat adjusters have latched.

Figure 12 - Seat Adjustment Handle

1. Seat Adjustment Handle

1

GEM Owner’s Manual - Page 38

Upper Dash

Figure 13 - Upper Dash

1. Cup Holder

2. Glove Box Door

3. Package Tray

4. Glove Box Key

The glove box (Figure 13), is located on the top center of the upper
dash and is equipped with a lock to protect against theft or damage.
The upper dash also contains a package tray and four cup holder
locations.

Understanding the Features of Your Vehicle

2

3

4

1

GEM Owner’s Manual - Page 39

Understanding the Features of Your Vehicle

Drinking alcohol can seriously impair your ability to
operate this vehicle.

WARNING!

Basketpak (Standard)

Figure 14 - Basketpak

Liquids can damage electrical components and the circuit
board. Handle liquids with care. Do not spray water di-

rectly into the upper or lower dash.

CAUTION!

GEM Owner’s Manual - Page 40

00010

2

1

3

Accessory Paks (Optional)

1. Release Handle

2. Pak Cover

3. Pak Cover Lock

Paks are available from your dealer and they are interchangeable.

Use only GEM approved Paks. Other Paks may cause
damage to the Pak system or vehicle and will void war-

ranty.

CAUTION!

Understanding the Features of Your Vehicle

Figure 15 - SwivelpakTM

Figure 16 - Linkspak

TM

GEM Owner’s Manual - Page 41

Understanding the Features of Your Vehicle

The release handle is located at the rear of the vehicle between the
taillights.

To remove an installed Pak, or install a different one:

1. Empty Pak completely.

2. Steady the Pak to prevent it from falling.

3. Rotate the release handle clockwise to release the Pak.

4. Remove the Velcro safety strap.

5. Lift the empty Pak off the GEM.

6. Position the new Pak onto the brackets and apply the Velcro
safety strap.

7. Push forward to engage lock. Test to make sure Pak is secure.
This is a two stage locking system. If not secure, repeat

procedure.

The capacity of the Pak is not intended for any type of
passenger use. Doing so could result in personal injury.

WARNING!

Keep the Pak latch in a locked position when operating or
transporting the vehicle.

CAUTION!

GEM Owner’s Manual - Page 42

Accessory Plug (Optional)

Figure 17 - Accessory Plug

1. Accessory Plug Cover

The optional accessory plug (Figure 17) is located on the lower dash,
to the right of the fuse access panel. This plug will accept a standard
automotive 12-volt accessory jack and is intended for moderately
powered accessories such as a cellular phone. It or accessory plugs
will not operate large current items such as cigarette lighters.

Understanding the Features of Your Vehicle

Damage to electrical components may occur from im­proper use.

WARNING!

1

GEM Owner’s Manual - Page 43

Operation and Maintenance

CONTENTS

 Basic Operation .........................................................................44

 What To Do In Emergencies ......................................................44

 Basic Maintenance .....................................................................46

 Care and Cleaning .....................................................................66

 Vehicle Maintenance Schedule ..................................................68

GEM Owner’s Manual - Page 44

Operation and Maintenance

BASIC OPERATION

This is a basic list of how to operate the vehicle.

1. Make sure the disconnect switch is in the “ON” position.

2. Turn key switch on.

3. Fully release the parking brake.

4. Move direction switch to desired position.

5. Press accelerator pedal and go.

WHAT TO DO IN EMERGENCIES

Error Code Summary and Explanation

Error codes are used in the control system to indicate conditions that
prevent the vehicle from operating. All error codes are accompanied by the
service icon. The chart shown below summarizes the most frequent error
codes and remedies.

Error Code Condition Remedy

-11

Key on while pedal is pressed

Release accelerator pedal

-15 Low voltage on battery pack

-16 High voltage on battery pack

Turn lights on for several seconds, then
turn key switch on and off.

Need to charge batteries before operating

Pedal depressed and no direction
is selected.

Release pedal and insure direction switch
is “locked” into a position.

-06

GEM Owner’s Manual - Page 45

Operation and Maintenance

NOTE: If any other codes are present, contact your GEM dealer or

customer service for assistance.

Transporting Your Vehicle

The best way to transport your vehicle is in an enclosed trailer. If it is
necessary to haul your vehicle on an open trailer, follow these guidelines:

1. Never haul your vehicle while the vehicle is facing rearward on the

trailer.

2. With the vehicle facing forward, pull the trailer at speeds of 55 MPH or

less.

3. Secure any items that could be affected by airflow through the vehicle.

4. Do not secure across any plastic body or floor panel component of
the vehicle. Use tie down points on the frame identified with an “X” on

TOWING THE VEHICLE IS NOT RECOMMENDED. This
vehicle is not designed for dolly towing. Any vehicle failures
resulting from dolly towing will void warranty.

CAUTION!

GEM Owner’s Manual - Page 46

Operation and Maintenance

BASIC MAINTENANCE

Battery Charging

NOTE: THE TYPE OF BATTERIES USED IN THIS VEHICLE
WILL PERFORM BETTER WHEN KEPT FULLY CHARGED.
THEREFORE, WHENEVER POSSIBLE RECHARGE THE
BATTERIES - NO MATTER WHAT THE STATE OF CHARGE.

The GEM vehicle has a battery control and recharge system
especially designed for electric vehicle usage. Two of the six 12-volt
flooded or gel batteries are located inside the short and long back
bed (page 53) or the spat (page 54), and four are located under the
bench seat cushion. The charging system is designed to maximize
the battery pack life while recharging the pack, in the shortest time,
with available household current (110-volt, 15 amp, A/C outlet). The
following guidelines will insure that you get the maximum battery life
and performance out of your GEM electric vehicle.

The main disconnect switch should be turned off before
any vehicle maintenance is started.

WARNING!

GEM Owner’s Manual - Page 47

Operation and Maintenance

• New batteries will not perform to their fullest capacity until they
have been discharged and recharged 20 to 30 times. Batteries
should be fully charged before

the first use of a new vehicle.

• When recharging, it is preferable to have the battery pack at room
temperature. Do not charge in direct sunlight, on hot pavement or
at temperatures of 110°F or higher.

• Batteries should be charged after each use.

• In the first few years of life, your batteries should provide a range
of 25 miles at 72°F. At 32°F, your range may reduced to 12-15
miles. This is a normal characteristic of electric vehicles.

• Always wear safety glasses or approved eye protection
when servicing the vehicle. Wear a full-face shield and
gloves when working with or around batteries and electrical
connectors.

• Always use insulated tools when working with or near

batteries.

WARNING!

GEM Owner’s Manual - Page 48

Operation and Maintenance

It is essential when replacing the cables on the battery
that the positive cable is attached to the positive post
and the negative cable is attached to the negative post.
Battery posts are identified on the battery case as
positive (+) and negative (-). Cable clamps should be
tight on the terminal posts and free of corrosion.

CAUTION!

WARNING!

• Battery fluid is a corrosive acid solution and can burn or
even blind you.

• Do not allow battery fluid to contact eyes, skin or cloth­ing. If acid splashes in eyes or on the skin, flush the area
immediately with large quantities of water.

• Battery gas is flammable and explosive. Keep flame
or sparks away from the battery or any other booster
source.

• Don’t allow cable clamps to touch each other.

• Battery posts, terminals and related accessories contain
lead and lead compounds. Wash your hands after han­dling.

GEM Owner’s Manual - Page 49

Operation and Maintenance

Battery Charger

The battery pack should be charged whenever convenient and no
matter what the state of charge. If no green bars are lit, the battery
pack should be put on charge as soon as possible. A full recharge
cycle (state of charge showing only 1 red bar) can take 8 hours or
more. Most recharge cycles will be shorter.

NOTE: Recharge cycles are always encouraged. However, to
condition a new set of batteries, it is recommended that you
discharge the vehicle at least two green bars for the first 20 trips.

• Charge batteries fully before storing.

• In hot climates, battery self-discharge will increase.

• In cold climates, batteries will freeze if not properly
charged.

• Remember to turn the main disconnect switch “OFF” if
the vehicle will not be used for 10 days or more.

CAUTION!

GEM Owner’s Manual - Page 50

Operation and Maintenance

Battery Charge Receptacle

Figure 18 - Charging Receptacle

1. Charging Receptacle

The Battery Charge Receptacle (Figure 18), is located on the hood. It accepts
a standard, 3 wire, grounded, extension cord and should not exceed the
following:

• 12 gauge wire 50 feet in length

• 14 gauge wire 25 feet in length

Insert the proper extension cord into the battery charger receptacle (Figure

18), and then plug into a 110-volt A/C, 15amp-breaker outlet. GFI is
recommended.

Use the correct gauge extension cord as defined above.
An incorrect gauge extension cord could result in fire or
heat damage.

WARNING!

1

GEM Owner’s Manual - Page 51

Figure 19 - Flooded and Gel batteries

1. Gel Battery

2. Flooded Battery

Battery Care

Your GEM vehicle is equipped with six 12-volt flooded or gel batteries. Both
types are shown in Figure 19.

Operation and Maintenance

1

2

Each vehicle is programmed at the factory for a particular
battery type. Switching batteries can only be done by a GEM

certified technician.

CAUTION!

GEM Owner’s Manual - Page 52

Operation and Maintenance

Flooded Battery Fill Well

1. Bottom of Fill Well

2. Vent Cap

The detailed view in Figure 20 shows the internal features of a fill
well. Each battery contains two vent caps and six fill wells. In Figure
20, only one vent cap was removed to expose the fill wells.

*See Page 55 for filling instructions

Figure 20 - Fill Wells of Flooded Battery

2

Top of Battery

Battery Plates

1

GEM Owner’s Manual - Page 53

Two of the six batteries are located inside the short or long back bed,
or the spat. Four are located under the bench seat. The bed and
spat battery access covers are shown in Figures 21 and 22. Both
covers can be removed by unscrewing four fasteners.

Operation and Maintenance

#8 X 3/4” Phillips Flat
Head, Type-A

Figure 21 - Short back bed battery access

GEM Owner’s Manual - Page 54

Operation and Maintenance

Figure 22 - Spat battery access

To keep batteries in good working condition, follow the maintenance
schedule listed below and discussed on pages 55-56.

Monthly Tasks

1. Check water level (flooded only)

2. Wash tops and terminals of batteries.

3. Check terminal connection

4. Check battery hold down bar to insure

batteries are tightly secured

5. Check for worn insulation or frayed wires

NOTE: For more information or if a problem exists, contact GEM
Service.

GEM Owner’s Manual - Page 55

Operation and Maintenance

1. The water level in the flooded batteries should be checked monthly. The
level should be in between the battery plates and the bottom of the fill
well (page 52). The battery plates should be visible when looking into the
fill well. If not, use a flashlight. Add water only after charging unless the
water level is below the top of the battery plates. In this case, add just
enough water to cover the plates, charge then recheck the level.

NOTE: For best battery life, add only distilled water.

2. Batteries should be kept clean and free of corrosion. Wash the tops and
terminals of batteries with a solution of baking soda and water (1 cup
baking soda per gallon of water) once per month. Review the CAUTIONS
on pages 46 and 47.

NOTE: Do not allow the cleaning solution to enter the battery.

3. Be sure battery terminals are tight. If just cleaned, let terminals dry and
then spray them with battery anti-corrosion spray.

Never charge batteries if plates are exposed above water
level.

CAUTION!

Battery acid from cleaning batteries can damage driveway
and garage floor.

CAUTION!

GEM Owner’s Manual - Page 56

Operation and Maintenance

4. The hold down bars should be snug to keep batteries from moving
while the vehicle is in motion, but not so tight as to crack or buckle
the battery case.

5. Any worn insulation or frayed cables should be replaced
immediately by a GEM certified technician.

NOTE: After each use, the batteries should be charged. The
batteries should never be left discharged.

Battery Disposal

Lead-acid batteries are recyclable. Return whole scrap batteries
to distributor, manufacturer or lead smelter for recycling. For
neutralized spills, place residue in acid-resistant containers with
absorbent material, sand or earth and dispose of in accordance with
local, state and federal regulations for acid and lead compounds.
Contact local and/or state environmental officials regarding disposal
information.

If battery cable terminals are damaged or corroded, they
should be replaced or cleaned as necessary. Failure to do

so may cause them to overheat during operation.

CAUTION!

GEM Owner’s Manual - Page 57

Batteries can be permanently damaged (and the warranty
voided) if they are allowed to remain 30 days or more

with low charge.

CAUTION!

Operation and Maintenance

Battery Care During Storage

To allow for extended storage time, your GEM vehicle has several
features to enhance battery life.

A fully charged vehicle can be safely stored (with the power key
switch in the “OFF” position), for up to 10 days. It will lose some of
its charge during this period.

NOTE: To eliminate battery charge loss due to component current
drain, the main disconnect switch must be turned off--- if the vehicle
will be stored for more than 10 days. The main disconnect switch
can be seen on page 30.

NOTE: Batteries should be fully charged, when storing longer then
48 hours.

For storing your vehicle for extended periods of time (30 days or
more), it is recommended that you make arrangements to have the
vehicle recharged every 30 days while in storage.

GEM Owner’s Manual - Page 58

Operation and Maintenance

Brake Fluid Level

Figure 23 - Brake Fluid Reservoir

1. Reservoir 3. Maximum Level Mark

2. Cap 4. Minimum Level Mark

The Brake Fluid Reservoir (Figure 23) is located under the hood,
above and to the rear of the left front tire. The fluid level of your
brake system is a very important safety component. You should
check it according to the Vehicle Maintenance Schedule, by
observing the side of the reservoir and noting its level. The fluid
level should be at the maximum level mark. If it approaches the
minimum level mark, fill it with DOT3 brake fluid and see your dealer

service or call Customer Service immediately.

1

3

4

2

GEM Owner’s Manual - Page 59

Operation and Maintenance

NOTE: The vehicle is equipped with a four-wheel hydraulic braking
system.

Tires

Proper tire inflation pressure is essential to the safe and satisfactory
operation of your vehicle. Tire inflation pressures are provided on
your vehicle’s VIN/Certification Label (Figure 1) and are also shown
on the side of each tire.

Three primary areas are affected by improper tire pressure.

1. Safety

Under-inflation increases tire flexing and can result in tire failure.
Over-inflation causes a tire to lose its ability to cushion shock.
Objects on the road and potholes could cause tire damage that
may result in tire failure. Unequal tire pressure can cause steering
problems.

Use standard DOT3 brake fluid.

CAUTION!

GEM Owner’s Manual - Page 60

Operation and Maintenance

2. Economy

Improper inflation pressures can cause uneven wear patterns to develop
across the tire tread. These abnormal wear patterns will reduce tread life
resulting in premature replacement. Under-inflation increases tire rolling­resistance, resulting in lower vehicle range.

3. Ride Comfort and Vehicle Stability

Proper tire inflation contributes to a comfortable ride. Over-inflation produces
a jarring and uncomfortable ride. Both under-inflation and over-inflation affect
the stability of the vehicle and can produce a feeling of sluggish response or
over responsiveness.

Improperly inflated tires are dangerous and can cause accidents. Always
drive with each tire inflated to the recommended pressure located on the
tire sidewall.

WARNING!

Replacement Tires

The tires on your new vehicle provide a balance of many characteristics.
They should be inspected regularly for wear and correct inflation pressure.
GEM strongly recommends that you use tires equivalent to the originals
in quality and performance when replacement is needed. Failure to use
equivalent replacement tires may adversely affect the safety, handling,
and ride of your vehicle. We recommend that you contact your dealer or
GEM Customer Service regarding any questions you may have on tire
specifications or capability.

GEM Owner’s Manual - Page 61

Operation and Maintenance

NOTE: The vehicle’s tire information can be found on the VIN/Certification
label (Figure 1).

• Do not use a tire size other than that specified
on your vehicles tire label.

• Improperly sized tires can cause vehicle components to
wear out prematurely and may change your vehicles ride,
handling, and steering behavior. In addition, it may affect the
accuracy of your speedometer/odometer. Using tires sized
other than specified on your vehicle’s tire label could cause
you to lose control resulting in serious injury or death.

• Never use a tire smaller than the minimum tire size listed
on your vehicle’s tire label. Using a smaller tire could result
in tire overload and failure.

• Failure to equip your vehicle with tires having adequate
speed capability can result in sudden tire failure and loss
of vehicle control.

• Overloading your tires is dangerous. Like under inflation,
overloading can cause tire failure. Use tires of the recom­mended load capacity for your vehicle and never overload
them.

WARNING!

GEM Owner’s Manual - Page 62

Operation and Maintenance

Tire Changing and Jacking Points

Figure 24 - Jacking and Tie Down Points

In the event of a flat tire, GEM recommends using the GEM dealer
network or GEM Customer Service to change it, because they
have the proper equipment. Should you choose to change the tire
yourself, you need to observe the following precautions:

• Park the vehicle on a firm level surface; avoiding ice or slippery
areas.

GEM Owner’s Manual - Page 63

Operation and Maintenance

• Set the parking brake and block both the front and rear of the tire
diagonally opposite the jacking position. For example, if the right
front tire is being changed, block the left rear wheel.

• Use a small floor style jack, or low profile scissors jack only.

• Jack the vehicle only from the side of the vehicle, on the main
frame rail, at the point where the tub or floor panel support and
the main frame rail are welded (Figure 24). Alternative locations
include the rear frame rail and the center of the front cross
member.

Lug Nut Torque Specification: 50 ft-lbs, or 41 N-m

Getting under a jacked-up vehicle is dangerous. The vehicle
could slip off the jack and fall on you. Never get any part of
your body under a vehicle that is on a jack. Never start or run
the motor when the vehicle is on a jack. If you need to get
under the vehicle, make sure the vehicle is first located on
a flat solid surface, and is supported securely by automotive
jack stands or, take the vehicle to a service center where a
technician can put it on a hoist.

WARNING!

Jacking any location other than proper jacking
points may cause major vehicle body damage.

CAUTION!

GEM Owner’s Manual - Page 64

Operation and Maintenance

Figure 26 - Fuse Access Panel

Fuse Access Panel / Fuse Block

The fuse block (Figure 25) is located inside the fuse access panel
(Figure 26), which is on the lower dash. The ignition key opens
the fuse access panel. To open, turn the key counterclockwise a
quarter turn.

Figure 25 - Fuse Block

GEM Owner’s Manual - Page 65

Operation and Maintenance

A sticker is attached to the inside of the fuse access panel showing
the function and amp rating of each fuse as shown in Figure 27.
The “Spare” and “Heater Coil” fuses are used for accessories.

Figure 27 - Fuse Decal

GEM Owner’s Manual - Page 66

Key Replacement

To obtain an extra or replacement key for your vehicle please call
Global Electric Motorcars, LLC at 1-866-764-0616. Please have your
key code and VIN number ready.

CARE AND CLEANING

Cleaning the Windshield or Sun Roof
Normal dust and dirt can be removed using a liquid household glass
cleaner. Do not use abrasive cleaners on the windshield and sun
roof, as they will cause scratches.

Operation and Maintenance

Be very careful when cleaning the acrylic windows as
they can be scratched or damaged. Do not use a cleaner
with an abrasive, a combination cleaner and wax or any
solvent that contains ethyl or methyl alcohol. Also, do
not use products containing ammonia, soaps, or abrasives.
Never use gasoline or cleaning solvent. These products
scratch or destroy the surface of the windows.
To remove oil, grease or road tar use isopropyl alcohol.
Then wash the windows with water. Dry gently with a

soft cloth or chamois.

CAUTION!

GEM Owner’s Manual - Page 67

Operation and Maintenance

Do not spray the interior of your vehicle. Water contact
with the windshield, dash panel or instrument panel,

could damage the electrical system.

CAUTION!

Cleaning the Seats

To clean the seats of your GEM vehicle, use warm water and rub with a
clean, damp cloth to remove dirt.

Substances such as tar, asphalt, and other soils will stain if not removed
quickly. Use a clean cloth and solvent type vinyl cleaner and then wash
the area thoroughly with a damp cloth and mild liquid detergent. Finish by
rinsing with cool water.

Cleaning the Interior

Use mild liquid detergent and warm water to clean the interior. Wipe using a
cloth dampened with warm or cool water or remove detergent or deposits.

Cleaning the Exterior

The best way to preserve your vehicles finish is to wash the vehicle
regularly. Use mild liquid detergents only (no strong soaps or chemical
detergents), and rinse promptly. Dry the finish with a soft, clean chamois or
towel to avoid surface scratches and water spotting.

NOTE: To avoid spotting, do not wash your vehicle in direct sunlight.

GEM Owner’s Manual - Page 68

Operation and Maintenance

Protection From the Elements

Covering your vehicle is optional, however, prolonged exposure to
UV light may deteriorate the exterior and interior finish. Protecting
the vehicle with a GEM custom vehicle cover or equivalent is
recommended.

MONTHLY MAINTENANCE SCHEDULE

GEM Owner’s Manual - Page 69

Warranties and Customer Service

CONTENTS

 Warranties ..................................................................................70

 Customer Assistance .................................................................75

 Change of Address/Transfer of Warranty ...................................76

GEM Owner’s Manual - Page 70

Warranties and Customer Service

WARRANTIES

12 Month-Factory Materials and Workmanship
We warrant to the original consumer, purchaser, or lessee that your GEM
will be free from defects in factory materials and workmanship under normal
use and service for a period of twelve months from the date of sale, subject
to the terms and provisions contained herein.

The factory warranty for parts and labor shall include your GEM in its
entirety. Battery and tires are excluded from warranty as they are warranted
by their respective manufacturers. (See individual warranty terms and
conditions in your owner’s packet)

Additional Conditions

GEM will warrant all parts provided under this warranty. All GEM parts
replaced under warranty become the property of GEM and must be returned
to the factory for inspection, on request. Your authorized GEM dealer will
provide parts return service.

Any other expenses incurred in obtaining warranty repairs, including
transportation, are the responsibility of the purchaser, unless otherwise
stated in this warranty.

GEM Owner’s Manual - Page 71

Warranties and Customer Service

NOTE: To qualify for warranty protection, the selling dealer must file the
warranty registration information on the Internet site “GEMConnect” within
ten days after purchase. If this is not on file, we will not honor your warranty
claim.

To obtain warranty service, you must contact the nearest GEM
retailer and make your vehicle available for inspection and repair
during the warranty period. Your GEM dealer should be able
to provide service during normal business hours and within a
reasonable time, depending upon workload and availability of
necessary parts. Further information regarding warranty service may
be obtained from

Global Electric Motorcars, LLC
1301 39th St NW Suite 2
Fargo, North Dakota 58102

Customer Service hours
7am - 7pm Monday - Thursday CST, 7am - 5pm Friday CST,
1-866-764-0616

Changes by GEM in design or equipment made during the course of
ownership shall not apply to any GEM vehicle previously manufactured or
purchased.

GEM Owner’s Manual - Page 72

Warranties and Customer Service

This Warranty shall not apply to damage or repair costs caused by:

1) Failures to operate, maintain, and service, as specified in the GEM
Owner’s Manual.

2) Abuse, misuse, neglect, accident, collision, or operation other than the
specified design, use and speed.

3) Alteration or repair outside of factory specifications.

4) Use of components, including batteries, not specified in the applicable
owner’s manual or any damage avoidable with the proper use of specified
GEM

components.

5) Owner should contact selling dealer or GEM Service for currently
approved

battery manufacturer and model information.

6) Fading, deterioration or weathering of seats, floor

mats, composite parts or paint caused by ordinary
wear and tear of exposure.

This warranty shall not apply to normal maintenance. This maintenance
includes, but is not limited to, battery fluid replenishment, brake adjustment,
brake fluid replenishment, and brake shoes. Consumables such as: light
bulbs, fuses, etc. are not covered.

Our dealers are independently owned and operated, and may sell products
other than GEM. Therefore, you should understand that we are not, and
cannot be, responsible for the quality, suitability or safety of any non-genuine
GEM parts, accessories or design modifications, including labor, which may
be sold and/or installed by a GEM dealer or anyone else, or any damage
caused thereby.

GEM Owner’s Manual - Page 73

Warranties and Customer Service

There are no other expressed warranties on your GEM beyond those set
forth herein, and no implied warranties of merchantability or fitness to
the full extent allowed by law. GEM and its dealers shall not be liable for
loss of use, inconvenience, lost time, commercial loss or any incidental,
consequential or other damages.

(Export GEM only) In the case of GEM NEV’S sold outside of the USA,
defective parts must be returned to the selling dealer and transportation
charges prepared by the purchaser. Your dealer or GEM will then replace all
parts which inspection shall show to be defective under the warranty. GEM
will cover the shipping charges of warranty parts to the 50 United States,
but it is the purchaser’s responsibility to cover the rest of the shipping
charges outside the 50 United States. For further information concerning
export GEM service, please contact:

Global Electric Motorcars, LLC
1301 39th St NW Suite 2
Fargo, North Dakota 58102

Customer Service hours
7am - 7pm Monday - Thursday CST, 7am - 5pm Friday CST,
1-866-764-0616

GEM Owner’s Manual - Page 74

Warranties and Customer Service

GEM Business Hours
8am-5pm M-F CST
1-888-871-4367 Web Site: www.gemcar.com

Some states do not allow the exclusion or limitation of incidental,
consequential or other damages, or limitation on the length of an implied
warranty, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights. You may also have other rights,
which vary from state to state.

NOTE: See your dealer to obtain a copy of a detailed warranty description.

Battery and Tire Warranty
The batteries and tires are warrantied through their respective
manufacturers. The warranty information is in your Owner’s Manual packet.
Refer to the manufacturers warranty statements.

Extended Warranty
For information regarding purchase of an extended warranty, call or write to
Global Electric Motorcars, LLC.

Global Electric Motorcars, LLC
1301 39th St NW Suite 2
Fargo, North Dakota 58102

Customer Service hours
7am - 7pm Monday - Thursday CST, 7am - 5pm Friday CST,
1-866-764-0616

GEM Owner’s Manual - Page 75

Warranties and Customer Service

CUSTOMER ASSISTANCE

Prepare For Appointment

If you’re having warranty work done, be sure to have the right papers
with you. Have your warranty folder. All work to be performed may not
be covered by the warranty, discuss additional charges with the service
provider. Keep a maintenance log of your vehicle’s service history. This can
often provide a clue to the current problem.

Prepare A List

Make a written list of your vehicle’s problems or the specific work you
want done. If you’ve had an accident, or work done that is not on your
maintenance log, let the service provider know.

GEM Owner’s Manual - Page 76

Warranties and Customer Service

CHANGE OF ADDRESS/TRANSFER OF WARRANTY

Change of Address/2nd Owner Address

Please copy the form on page 77 and mail to GEM at the address
below, so our warranty records can be kept current.

Transfer of Factory Warranty/Onsite

Please copy the form on page 78 and mail to GEM at the address
below. Warranty will transfer upon completion of this form. Our
Warranty Department can assist you in maintaining your new
vehicle.

Global Electric Motorcars, LLC

Warranty Department

1301 39th St NW Suite 2

Fargo, North Dakota 58102

1-866-764-0616

GEM Owner’s Manual - Page 77

|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|

Vehicle Identification Number

(See Vehicle Identification and Specifications section)

_________________________________________________

Last Name

_________________________________________________

First Name

_________________________________________________

Street Address

_________________________________________________

City State Zip Code

_________________________________________________

Phone #

Warranties and Customer Service

CHANGE OF ADDRESS FORM / 2ND OWNER ADDRESS FORM

GEM Owner’s Manual - Page 78

|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|

Vehicle Identification Number

(See Vehicle Identification and Specifications section)

New Owner Informatin

_________________________________________________

Last Name

_________________________________________________

First Name

_________________________________________________

Street Address

_________________________________________________

City State Zip Code

_________________________________________________

Phone #

TRANSFER OF FACTORY WARRANTY / ONSITE

(Transfer remainder of factory warranty 1 year from original date of
sale)

Warranties and Customer Service

$125.00 Transfer Warranty - Parts & Labor Only
$199.00 Transfer Onsite - Travel Fee Only

Credit Card #___________________________Exp.:__/__/__

GEM Owner’s Manual - Page 79

CONTENTS

 Word Index .................................................................................80

Word Index

GEM Owner’s Manual - Page 80

Word Index

About This ManualL, 2-3
Accelerator Pedal, 28
Accessory Plug, 42
Alcohol, 11, 39
Basketpak, 37
Basic Operation, 44
Basic Maintenance, 46-66
Battery, 12,-13, 46-57
Battery Access, 53-54
Battery Care, 51-57
Brake Fluid Level, 58-59
Brake Failure Indicator, 20-22
Brake Pedal, 28
Care and Cleaning, 66-68
Caution, 3, 16, 19, 23, 27, 30, 34,
36, 39-41, 45, 48-49, 51,
55-57, 59, 63, 66-67
Cautions, Warnings, and Notes, 3
Certification Label, 5
Change of Address or New Owner
Forms, 76-78
Charge Receptacle, 50

Charger Connected Indicator, 20­ 21, 24
Charging, 46-50
Cleaning, 66-68
Convenience Items, 37-42
Current Limiting Mode, 20-21, 25
Customer Assistance, 75
Customer Service, 3, 71, 73
Driving and Alcohol, 11
Emergencies, 44-45
Error Code, 23, 44
Extended Warranty, 74
Foot Controls, 28
Fuses, 64-65
Fuse Access Panel, 64
General Specifications, 6-9
Glove Box, 38
Horn Button, 15-17
Headlight Switch, 15, 18
High Motor Temp, 20-23
Instrument Pod, 15-26
Jacking, 62-63

GEM Owner’s Manual - Page 81

Word Index

Key, 5, 66
LCD Display, 20-26
Left Turn Signal Indicator, 20-22
Maintenance, 44-68
Maintenance Schedule, 68
Main Disconnect Switch, 31
Motor, 6-9, 22-23
New Owner Registration, 76-78
Odometer, 23
Paks, 40-41
Parking Brake, 29-30
Right Turn Signal Indicator, 20-22
Safety Information, 12-13
Seat Adjustment, 37
Seat Belts, 20-21, 26, 32-36
Service Indicator, 20-21, 26
Shoulder/Lap Belt, 32-36
Speedometer, 20-21, 23
Specifications, 6-9
State of Charge, 20-21, 24
Tire or Tires, 6-9, 59-61
Transmission, 6-9

Transporting, 45, 62
Trip/Odometer Switch, 15, 17
Tripmeter, 20-21, 23
Turn Signal Lever, 15-17
Turn Signals Indicator, 20-22
Upper Dash, 38
Vehicle Direction Switch, 15, 18-19,
26
Vehicle Identification Number or
VIN, 5
Vehicel Information, 5
Warning, 3, 11-13, 22, 28, 33, 35­ 36, 39, 41-42, 46-48, 50,
60-61, 63
Warranties, 70-74
Windshield Wiper, 15- 17, 27
Zero Speed Detect, 19

GEM Owner’s Manual - Page 82

Notes

GEM Owner’s Manual - Page 83

Notes

1301 39th Street NW, Suite 2 ■ Fargo, ND 58102

Customer Service: 866.764.0616

www.gemcar.com