GE Industrial Solutions 20A Analog MicroDLynx User Manual

GE
Data Sheet
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 1
Features
Compliant to RoHS EU Directive 2002/95/EC (Z versions) Compatible in a Pb-free or SnPb reflow environment (Z
versions)
Compliant to IPC-9592 (September 2008), Category 2,
Class II
DOSA based Wide Input voltage range (3Vdc-14.4Vdc) Output voltage programmable from 0.45Vdc to 5.5Vdc via
external resistor
Tunable Loop
TM
to optimize dynamic output voltage
response
Flexible output voltage sequencing EZ-SEQUENCE Power Good signal Fixed switching frequency with capability of external
synchronization
Output over current protection (non-latching) Over temperature protection Remote On/Off Ability to sink and source current Cost efficient open frame design Small size: 20.32 mm x 11.43 mm x 8.5 mm (0.8 in x 0.45 in
x 0.334 in)
Wide operating temperature range [-40°C to 85°C] UL* 60950-1 2
nd
Ed. Recognized, CSA† C22.2 No. 60950-1-
07 Certified, and VDE‡ (EN60950-1 2nd Ed.) Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
Applications
Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment Industrial equipment
Description
The 20A Analog MicroDLynxTM power modules are non-isolated dc-dc converters that can deliver up to 20A of output current. These modules operate over a wide range of input voltage (VIN = 3Vdc-14.4Vdc) and provide a precisely regulated output voltage from 0.6Vdc to 5.5Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and over temperature protection. The module also includes the Tunable LoopTM feature that allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area.
* UL is a registered trademark of Underwriters Laboratories, Inc.
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
TRIM
VOUT
VS+
GND
RTUNE
CTUNE
RTrim
VIN
Co
Cin
Vout+
Vin+
ON/OFF
SEQ
MODULE
PGOOD
SIG_GND
VS-
GND
SYNC
RoHS Compliant
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 2
Parameter
Device
Symbol
Min
Max
Unit
Input Voltage
All
V
IN
-0.3
15
V
Continuous
SEQ, SYNC, VS+
All 7 V
Operating Ambient Temperature
All
TA -40
85
°C
(see Thermal Considerations section)
Storage Temperature
All
T
stg
-55
125
°C
Parameter
Device
Symbol
Min
Typ
Max
Unit
Operating Input Voltage
All
VIN
3  14.4
Vdc
Maximum Input Current
All
I
IN,max
19
Adc
(VIN=3V to 14V, IO=I
O, max
)
Input No Load Current (VIN = 12Vdc, IO = 0, module enabled)
V
O,set
= 0.6
Vdc
I
IN,No load
69 mA
V
O,set
=
5Vdc
I
IN,No load
134 mA
Input Stand-by Current (VIN = 12Vdc, module disabled)
All
I
IN,stand-by
16.4 mA
Inrush Transient
All
I2t
1
A2s
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; VIN =0 to 14V, IO= I
Omax
;
See Test Configurations)
All
50 mAp-p Input Ripple Rejection (120Hz)
All
-64 dB
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 3
Parameter
Device
Symbol
Min
Typ
Max
Unit
Output Voltage Set-point (with 0.1% tolerance for external resistor used to set output voltage)
All
V
O, set
-1.0 +1.0
% V
O, set
Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life)
All
V
O, set
-3.0  +3.0
% V
O, set
Adjustment Range (selected by an external resistor) (Some output voltages may not be possible depending on the input voltage – see Feature Descriptions Section)
All
VO 0.6 5.5
Vdc
Remote Sense Range
All
0.5
Vdc
Output Regulation (for VO ≥ 2.5Vdc)
Line (VIN=V
IN, min
to V
IN, max
)
All
 +0.4
% V
O, set
Load (IO=I
O, min
to I
O, max
)
All
 10
mV
Output Regulation (for VO < 2.5Vdc)
Line (VIN=V
IN, min
to V
IN, max
)
All
 5
mV
Load (IO=I
O, min
to I
O, max
)
All
 10
mV
Temperature (T
ref=TA, min
to T
A, max
)
All
 0.4
% V
O, set
Output Ripple and Noise on nominal output
(VIN=V
IN, nom
and IO=I
O, min
to I
O, max
Co = 0.1μF // 22 μF ceramic
capacitors)
Peak-to-Peak (5Hz to 20MHz bandwidth)
All
 50
100
mV
pk-pk
RMS (5Hz to 20MHz bandwidth)
All
20
38
mV
rms
External Capacitance1
Without the Tunable Loop
TM
ESR 1 mΩ
All
C
O, max
2x47  2x47
μF
With the Tunable Loop
TM
ESR 0.15 mΩ
All
C
O, max
2x47  1000
μF
ESR 10 mΩ
All
C
O, max
2x47
10000
μF
Output Current (in either sink or source mode)
All
Io 0 20
Adc
Output Current Limit Inception (Hiccup Mode) (current limit does not operate in sink mode)
All
I
O, lim
130 % I
o,max
Output Short-Circuit Current
All
I
O, s/c
1.4 Arms
(VO≤250mV) ( Hiccup Mode )
Efficiency
V
O,set
= 0.6Vdc
η 79.2 %
VIN= 12Vdc, TA=25°C
V
O, set
= 1.2Vdc
η 87.1 %
IO=I
O, max , VO
= V
O,set
V
O,set
= 1.8Vdc
η 90.4 %
V
O,set
= 2.5Vdc
η 92.6 %
V
O,set
= 3.3Vdc
η 93.8 %
V
O,set
= 5.0Vdc
η 95.2 %
Switching Frequency
All
f
sw
500  kHz
Electrical Specifications (continued)
1
External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best
transient response. See the Tunable LoopTM section for details.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 4
Parameter
Device
Symbol
Min
Typ
Max
Unit
Frequency Synchronization
All
Synchronization Frequency Range
All
425 600
kHz
High-Level Input Voltage
All
V
IH
2.0
V
Low-Level Input Voltage
All
V
IL
0.4 V Input Current, SYNC
All
I
SYNC
100
nA
Minimum Pulse Width, SYNC
All
t
SYNC
100
ns
Maximum SYNC rise time
All
t
SYNC_SH
100
ns
Parameter
Device
Min
Typ
Max
Unit
Calculated MTBF (IO=0.8I
O, max
, TA=40°C) Telecordia Issue 2
Method 1 Case 3
All
15,45 5,614
Hours
Weight
4.54
(0.16)
g (oz.)
Parameter
Device
Symbol
Min
Typ
Max
Unit
On/Off Signal Interface
(VIN=V
IN, min
to V
IN, max
; open collector or equivalent,
Signal referenced to GND)
Device code with suffix “4” – Positive Logic (See Ordering Information)
Logic High (Module ON)
Input High Current
All
IIH  1
mA
Input High Voltage
All
VIH 2  V
IN,max
V
Logic Low (Module OFF)
Input Low Current
All
IIL
1
mA
Input Low Voltage
All
VIL -0.2  0.6
V
Device Code with no suffix – Negative Logic (See Ordering Information)
(On/OFF pin is open collector/drain logic input with
external pull-up resistor; signal referenced to GND)
Logic High (Module OFF)
Input High Current
All
IIH ― ― 1 mA
Input High Voltage
All
VIH 2 ―
V
IN, max
Vdc
Logic Low (Module ON)
Input low Current
All
IIL ― ―
10
μA
Input Low Voltage
All
VIL
-0.2 ― 0.6
Vdc
Electrical Specifications (continued)
General Specifications
Feature Specifications
Unless otherwise indicated, specifications apply overall operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 5
Parameter
Device
Symbol
Min
Typ
Max
Units
Turn-On Delay and Rise Times
(VIN=V
IN, nom
, IO=I
O, max , VO
to within ±1% of steady state)
Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = V
IN, min
until Vo =
10% of Vo, set)
All
Tdelay
1.2 ― msec
Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set)
All
Tdelay
0.8 ― msec
Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set)
All
Trise
2.7 ― msec
Output voltage overshoot (TA = 25oC VIN= V
IN, min
to V
IN, max,IO
= I
O, min
to I
O, max
)
With or without maximum external capacitance
3.0
% V
O, set
Over Temperature Protection (See Thermal Considerations section)
All
T
ref
120
°C
Tracking Accuracy (Power-Up: 2V/ms)
All
VSEQ –Vo
100
mV
(Power-Down: 2V/ms)
All
VSEQ –Vo
100
mV
(V
IN, min
to V
IN, max
; I
O, min
to I
O, max
VSEQ < Vo)
Input Undervoltage Lockout
Turn-on Threshold
All
3.25
Vdc
Turn-off Threshold
All
2.6
Vdc
Hysteresis
All
0.25 Vdc
Resolution of Adjustable Input Under Voltage Threshold
All
500
mV
PGOOD (Power Good)
Signal Interface Open Drain, V
supply
5VDC
Overvoltage threshold for PGOOD ON
All
108 %V
O, set
Overvoltage threshold for PGOOD OFF
All
105 %V
O, set
Undervoltage threshold for PGOOD ON
All
110 %V
O, set
Undervoltage threshold for PGOOD OFF
All
90 %V
O, set
Pulldown resistance of PGOOD pin
All
50  Sink current capability into PGOOD pin
All
5
mA
Feature Specifications (cont.)
* Over temperature Warning – Warning may not activate before alarm and unit may shutdown before warning
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 6
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA OC
Figure 1. Converter Efficiency versus Output Current.
Figure 2. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (10mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (10Adiv) V
O
(V) (10mV/div)
TIME, t (1s/div)
TIME, t (20s /div)
Figure 3. Typical output ripple and noise (CO=2x47μF ceramic, VIN = 12V, Io = Io,max, ).
Figure 4. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 1x47uF +11x330uF CTune=47nF, RTune=178 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (200mV/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (200mV/div) V
IN
(V) (5V/div)
TIME, t (2ms/div)
TIME, t (2ms/div)
Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 6. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max).
50
55
60
65
70
75
80
85
90
0 5 10 15 20
Vin=3.3V
Vin=14V
Vin=12V
2
6
10
14
18
22
55 65 75 85 95 105
0.5m/s
(100LFM)
1.5m/s
(300LFM)
1m/s
(200LFM)
NC
2m/s
(400LFM)
Characteristic Curves
The following figures provide typical characteristics for the 20A Analog MicroDLynxTM at 0.6Vo and 25oC.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 7
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA OC
Figure 7. Converter Efficiency versus Output Current.
Figure 8. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (20mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (10Adiv) V
O
(V) (20mV/div)
TIME, t (1s/div)
TIME, t (20s /div)
Figure 9. Typical output ripple and noise (CO=2x47μF ceramic, VIN = 12V, Io = Io,max, ).
Figure 10. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 1x47uF +5x330uF, CTune=10nF & RTune=178 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (500mV/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (500mV/div) V
IN
(V) (5V/div)
TIME, t (2ms/div)
TIME, t (2ms/div)
Figure 1. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max).
50
55
60
65
70
75
80
85
90
95
0 5 10 15 20
Vin=3.3V
Vin=14V
Vin=12V
2
6
10
14
18
22
55 65 75 85 95 105
2m/s
(400LFM)
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
Characteristic Curves
The following figures provide typical characteristics for the 20A Analogl MicroDLynxTM at 1.2Vo and 25oC.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 8
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA OC
Figure 13. Converter Efficiency versus Output Current.
Figure 14. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (20mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (10Adiv) V
O
(V) (20mV/div)
TIME, t (1s/div)
TIME, t (20s /div)
Figure 15. Typical output ripple and noise (CO=2X47μF ceramic, VIN = 12V, Io = Io,max, ).
Figure 16. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 2x47uF +3x330uF, CTune=5600pF & RTune=220 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (500mV/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (500mV/div) V
IN
(V) (5V/div)
TIME, t (2ms/div)
TIME, t (2ms/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max).
70
75
80
85
90
95
0 5 10 15 20
Vin=3.3V
Vin=14V
Vin=12V
2
6
10
14
18
22
55 65 75 85 95 105
2m/s
(400LFM)
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
Characteristic Curves
The following figures provide typical characteristics for the 20A Analog MicroDLynxTM at 1.8Vo and 25oC.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 9
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA OC
Figure 19. Converter Efficiency versus Output Current.
Figure 20. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (20mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (10Adiv) V
O
(V) (20mV/div)
TIME, t (1s/div)
TIME, t (20s /div)
Figure 21. Typical output ripple and noise (CO=2x47μF ceramic, VIN = 12V, Io = Io,max, ).
Figure 22. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 2x47uF +2x330uF, CTune=3300pF & RTune=220 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (1V/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (1V/div) V
IN
(V) (5V/div)
TIME, t (2ms/div)
TIME, t (2ms/div)
Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max).
70
75
80
85
90
95
100
0 5 10 15 20
Vin=4.5V
Vin=14V
Vin=12V
2
6
10
14
18
22
55 65 75 85 95 105
2m/s
(400LFM)
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
Characteristic Curves
The following figures provide typical characteristics for the 20A Analog MicroDLynxTM at 2.5Vo and 25oC.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 10
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA OC
Figure 25. Converter Efficiency versus Output Current.
Figure 26. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (50mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (10Adiv) V
O
(V) (50mV/div)
TIME, t (1s/div)
TIME, t (20s /div)
Figure 27. Typical output ripple and noise (CO=2x47μF ceramic, VIN = 12V, Io = Io,max, ).
Figure 28 Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 5x47uF +1x330uF, CTune=2200pF & RTune=220 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (1V/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (1V/div) V
IN
(V) (5V/div)
TIME, t (2ms/div)
TIME, t (2ms/div)
Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max).
70
75
80
85
90
95
100
0 5 10 15 20
Vin=4.5V
Vin=14V
Vin=12V
2
6
10
14
18
22
55 65 75 85 95 105
2m/s
(400LFM)
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
2m/s
(400LFM)
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
Characteristic Curves
The following figures provide typical characteristics for the 20A Analog MicroDLynxTM at 3.3Vo and 25oC.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 11
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA OC
Figure 31. Converter Efficiency versus Output Current.
Figure 32. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (50mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (10Adiv) V
O
(V) (50mV/div)
TIME, t (1s/div)
TIME, t (20s /div)
Figure 33. Typical output ripple and noise (CO=2x47μF ceramic, VIN = 12V, Io = Io,max, ).
Figure 34. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 8x47uF, CTune=1500pF & RTune=220 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (2V/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (2V/div) V
IN
(V) (5V/div)
TIME, t (2ms/div)
TIME, t (2ms/div)
Figure 35. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max).
70
75
80
85
90
95
100
0 5 10 15 20
Vin=7V
Vin=12V
Vin=14V
2
6
10
14
18
22
55 65 75 85 95 105
2m/s
(400LFM)
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
Characteristic Curves
The following figures provide typical characteristics for the 20A Analog MicroDLynxTM at 5Vo and 25oC.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 12
Input Ripple Voltage (mVp-p)
Output Voltage (Vdc)
0
50
100
150
200
250
300
350
400
450
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
2x22uF 3x22 uF
0
10
20
30
40
50
60
70
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Ripple (mVp-p)
Output Voltage(Volts)
2x47uF Ext Cap 4x47uF Ext Cap 6x47uF Ext Cap 8x47uF Ext Cap
Design Considerations
Input Filtering
The 20A Analog MicroDLynxTM module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability.
To minimize input voltage ripple, ceramic capacitors are recommended at the input of the module. Figure 37 shows the input ripple voltage for various output voltages at 20A of load current with 2x22 µF or 3x22 µF ceramic capacitors and an input of 12V.
Figure 38. Output ripple voltage for various output voltages with external 2x47 µF, 4x47 µF or 6x47 µF ceramic capacitors at the output (20A load). Input voltage is 12V.
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1 2nd, CSA C22.2 No. 60950-1-07, DIN EN 60950­1:2006 + A11 (VDE0805 Teil 1 + A11):2009-11; EN 60950­1:2006 + A11:2009-03.
Figure 37. Input ripple voltage for various output voltages with 2x22 µF or 3x22 µF ceramic capacitors at the input (20A load). Input voltage is 12V.
Output Filtering
These modules are designed for low output ripple voltage and will meet the maximum output ripple specification with
0.1 µF ceramic and 2x47 µF ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change.
To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. Figure 38 provides output ripple information for different external capacitance values at various Vo and a full load current of 20A. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable LoopTM feature described later in this data sheet.
For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
The UDT020A0X series were tested using an external Littelfuse 456 series fast-acting fuse rated at 30 A, 100 Vdc in the ungrounded input.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 13
V
O
(+)
TRIM
VS─
R
trim
LOAD
V
IN
(+)
ON/OFF
VS+
SIG_GND
20K
Rpullup
I
20K
ON/OFF
+
20K
3.3V
470
VIN
20K
Q7
20K
100pF
4.7K
ENABLE
100K
DLYNX MODULE
47K
Q2
+VIN
20K
GND
20K
20K
2K
ON/OFF
Q6
Q5
V
Q3
_
ENABLE
470
4.7K
+VIN
20K
100K
2K
100pF
_
47K
GND
Q6
20K
Q2
+
DLYNX MODULE
V
Rpullup
Q3
ON/OFF
20K
I
ON/OFF
3.3V
Q5
20K
0
2
4
6
8
10
12
14
16
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
Input Voltage (v)
Output Voltage (V)
Lower
Upper
Analog Feature Descriptions
Remote On/Off
The 20A Analog MicroDLynxTM power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In the Positive Logic On/Off option, (device code suffix “4” – see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns OFF during a logic Low. With the Negative Logic On/Off option, (no device code suffix, see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal should be always referenced to ground. For either On/Off logic option, leaving the On/Off pin disconnected will turn the module ON when input voltage is present.
For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 39. When the external transistor Q2 is in the OFF state, the internal transistor Q7 is turned ON, which turn Q3 OFF which keeps Q6 OFF and Q5 OFF. This allows the internal PWM #Enable signal to be pulled up by the internal 3.3V, thus turning the module ON. When transistor Q2 is turned ON, the On/Off pin is pulled low, which turns Q7 OFF which turns Q3, Q6 and Q5 ON and the internal PWM #Enable signal is pulled low and the module is OFF. A suggested value for R
For negative logic On/Off modules, the circuit configuration is shown in Fig. 40. The On/Off pin should be pulled high with an external pull-up resistor (suggested value for the 3V to 14V input range is 20Kohms). When transistor Q2 is in the OFF state, the On/Off pin is pulled high, transistor Q3 is turned ON. This turns Q6 ON, followed by Q5 turning ON which pulls the internal ENABLE low and the module is OFF. To turn the module ON, Q2 is turned ON pulling the On/Off pin low, turning transistor Q3 OFF, which keeps Q6 and Q5 OFF resulting in the PWM Enable pin going high.
pullup
is 20k.
Monotonic Start-up and Shutdown
The module has monotonic start-up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range.
Startup into Pre-biased Output
The module can start into a prebiased output as long as the prebias voltage is 0.5V less than the set output voltage.
Analog Output Voltage Programming
The output voltage of the module is programmable to any voltage from 0.6dc to 5.5Vdc by connecting a resistor between the Trim and SIG_GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig. 41. The Upper Limit curve shows that for output voltages lower than 1V, the input voltage must be lower than the maximum of
14.4V. The Lower Limit curve shows that for output voltages higher than 0.6V, the input voltage needs to be larger than the minimum of 3V. .
Figure 41. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages.
Figure 39. Circuit configuration for using positive On/Off logic.
Figure 40. Circuit configuration for using negative On/Off logic.
CautionDo not connect SIG_GND to GND elsewhere in the layout
Figure 42. Circuit configuration for programming output voltage using an external resistor.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 14
 
 
k
Vo
Rtrim
6.0
12
V
O, set
(V)
Rtrim (KΩ)
0.6
Open
0.9
40
1.0
30
1.2
20
1.5
13.33
1.8
10
2.5
6.316
3.3
4.444
5.0
2.727
100 pF
DLynx Module
R1=Rtrim
20K
SIG_GND
SEQ
SEQ
V
Vo
MODULE
SIG_GND
Trim
Q1
Rtrim
Rmargin-up
Q2
Rmargin-down
Without an external resistor between Trim and SIG_GND pins, the output of the module will be 0.6Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, should be as per the following equation:
Rtrim is the external resistor in kΩ
Vo is the desired output voltage.
Table 1 provides Rtrim values required for some common output voltages.
Table 1
Remote Sense
The power module has a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage between the sense pins (VS+ and VS-). The voltage drop between the sense pins and the VOUT and GND pins of the module should not exceed 0.5V.
Analog Voltage Margining
Output voltage margining can be implemented in the module by connecting a resistor, R ground pin for margining-up the output voltage and by connecting a resistor, R pin for margining-down. Figure 43 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Downloads section, also calculates the values of R margin. Please consult your local Lineage Power technical representative for additional details.
margin-up
and R
margin-down
margin-down
for a specific output voltage and %
, from the Trim pin to the
margin-up
, from the Trim pin to output
Figure 43. Circuit Configuration for margining Output voltage.
Output Voltage Sequencing
The power module includes a sequencing feature, EZ­SEQUENCE that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, leave it unconnected.
The voltage applied to the SEQ pin should be scaled down by the same ratio as used to scale the output voltage down to the reference voltage of the module. This is accomplished by an external resistive divider connected across the sequencing voltage before it is fed to the SEQ pin as shown in Fig. 44. In addition, a small capacitor (suggested value 100pF) should be connected across the lower resistor R1.
For all DLynx modules, the minimum recommended delay between the ON/OFF signal and the sequencing signal is 10ms to ensure that the module output is ramped up according to the sequencing signal. This ensures that the module soft-start routine is completed before the sequencing signal is allowed to ramp up.
Figure 44. Circuit showing connection of the sequencing signal to the SEQ pin.
When the scaled down sequencing voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The final value of the sequencing voltage must be set higher than the set-point voltage of the module. The output voltage follows the sequencing voltage on a one-to-one basis. By connecting
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 15
MODULE
SYNC
GND
+
multiple modules together, multiple modules can track their output voltages to the voltage applied on the SEQ pin.
To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. The output voltage of the modules tracks the voltages below their set­point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range.
Overtemperature Protection
To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shut down if the overtemperature threshold of 120oC(typ) is exceeded at the thermal reference point T shutdown it will then wait to cool before attempting to restart.
.Once the unit goes into thermal
ref
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold.
Synchronization
The module switching frequency can be synchronized to a signal with an external frequency within a specified range. Synchronization can be done by using the external signal applied to the SYNC pin of the module as shown in Fig. 45, with the converter being synchronized by the rising edge of the external signal. The Electrical Specifications table specifies the requirements of the external SYNC signal. If the SYNC pin is not used, the module should free run at the default switching frequency. If synchronization is not being
used, connect the SYNC pin to GND.
Figure 45. External source connections to synchronize switching frequency of the module.
Dual Layout
Identical dimensions and pin layout of Analog and Digital MicroDLynx modules permit migration from one to the other without needing to change the layout. In both cases the trim resistor is connected between trim and signal ground. The output of the analog module cannot be trimmed down to
0.45V
Power Good
The module provides a Power Good (PGOOD) signal that is implemented with an open-drain output to indicate that the output voltage is within the regulation limits of the power module. The PGOOD signal will be de-asserted to a low state if any condition such as overtemperature, overcurrent or loss of regulation occurs that would result in the output voltage going ±10% outside the setpoint value. The PGOOD terminal can be connected through a pullup resistor (suggested value 100K) to a source of 5VDC or lower.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 16
Co
2x47F
4x47F
6x47F
10x47F
20x47F
R
TUNE
330
330
270
220
180
C
TUNE
47pF
560pF
1200pF
2200pF
4700pF
Vo
5V
3.3V
2.5V
1.8V
1.2V
0.6V
Co
8x47F
5x47F +
1x330F
Polymer
2x47F
+
2x330F
Polymer
2x47F
+
3x330F
Polymer
1x47F
+
5x330F
Polymer
1x47F
+
11x330F
Polymer
R
TUNE
220
220
220
220
180
180
C
TUNE
1500pF
2200pF
3300pF
5600pF
10nF
47nF
V
100mV
64mV
49mV
36mV
24mV
12mV
VS+
MODULE
SIG_GND
TRIM
VOUT
RTune
CTune
RTrim
CO
GND
Tunable Loop
TM
The module has a feature that optimizes transient response of the module called Tunable LoopTM.
External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Figure 38) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable.
The Tunable LoopTM allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable LoopTM is implemented by connecting a series R-C between the VS+ and TRIM pins of the module, as shown in Fig. 46. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module.
different values of ceramic output capacitors up to 1000uF that might be needed for an application to meet output ripple and noise requirements. Selecting R
TUNE
and C
according
TUNE
to Table 3 will ensure stable operation of the module. In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 3 lists recommended values of R and C
in order to meet 2% output voltage deviation limits
TUNE
TUNE
for some common output voltages in the presence of a 10A to 20A step change (50% of full load), with an input voltage of 12V.
Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values.
Table 2. General recommended values of of R C
for Vin=12V and various external ceramic capacitor
TUNE
TUNE
and
combinations.
Table 3. Recommended values of R
TUNE
and C
TUNE
to obtain transient deviation of 2% of Vout for a 10A step load with Vin=12V.
Figure. 46. Circuit diagram showing connection of R and C
Recommended values of R capacitor combinations are given in Tables 2 and 3. Table 3 shows the recommended values of R
to tune the control loop of the module.
TUNE
and C
TUNE
for different output
TUNE
TUNE
and C
TUNE
for
TUME
Note: The capacitors used in the Tunable Loop tables are 47 μF/3 mΩ ESR ceramic and 330 μF/12 mΩ ESR polymer capacitors.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 17
Air
flow
x
Power Module
Wind Tunnel
PWBs
12.7_
(0.50)
76.2_
(3.0)
Probe Location
for measuring
airflow and
ambient
temperature
25.4_
(1.0)
Figure 48. Thermal Test Setup.
Thermal Considerations
Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation.
Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 48. The preferred airflow direction for the module is in Figure 49.
The thermal reference points, T
used in the specifications
ref
are also shown in Figure 49. For reliable operation the temperatures at these points should not exceed 130oC. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max).
Please refer to the Application Note Thermal Characterization Process For Open-Frame Board-Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures.
Figure 49. Preferred airflow direction and location of hot­spot of the module (Tref).
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 18
Frequency (Hz)
PSD Level
(G2/Hz)
Frequency (Hz)
PSD Level
(G2/Hz)
Frequency (Hz)
PSD Level
(G2/Hz)
10
1.14E-03
170
2.54E-03
690
1.03E-03
30
5.96E-03
230
3.70E-03
800
7.29E-03
40
9.53E-04
290
7.99E-04
890
1.00E-03
50
2.08E-03
340
1.12E-02
1070
2.67E-03
90
2.08E-03
370
1.12E-02
1240
1.08E-03
110
7.05E-04
430
8.84E-04
1550
2.54E-03
130
5.00E-03
490
1.54E-03
1780
2.88E-03
140
8.20E-04
560
5.62E-04
2000
5.62E-04
Frequency (Hz)
PSD Level
(G2/Hz)
Frequency (Hz)
PSD Level
(G2/Hz)
Frequency (Hz)
PSD Level
(G2/Hz)
10
0.00803
170
0.01795
690
0.00727
30
0.04216
230
0.02616
800
0.05155
40
0.00674
290
0.00565
890
0.00709
50
0.01468
340
0.07901
1070
0.01887
90
0.01468
370
0.07901
1240
0.00764
110
0.00498
430
0.00625
1550
0.01795
130
0.03536
490
0.01086
1780
0.02035
140
0.0058
560
0.00398
2000
0.00398
Shock and Vibration
The ruggedized (-D version) of the modules are designed to withstand elevated levels of shock and vibration to be able to operate in harsh environments. The ruggedized modules have been successfully tested to the following conditions:
Non operating random vibration:
Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and up to 50Grms (Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90 minutes.
Operating shock to 40G per Mil Std. 810F, Method 516.4 Procedure I:
The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of the shock impulse characteristics as follows:
All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes.
Units were tested to the Functional Shock Test of MIL-STD­810, Method 516.4, Procedure I - Figure 516.4-4. A shock magnitude of 40G was utilized. The operational units were
Table 7: Performance Vibration Qualification - All Axes
subjected to three shocks in each direction along three axes for a total of eighteen shocks.
Operating vibration per Mil Std 810F, Method 514.5 Procedure I:
The ruggedized (-D version) modules are designed and tested to vibration levels as outlined in MIL-STD-810F, Method 514.5, and Procedure 1, using the Power Spectral Density (PSD) profiles as shown in Table 7 and Table 8 for all axes. Full compliance with performance specifications was required during the performance test. No damage was allowed to the module and full compliance to performance specifications was required when the endurance environment was removed. The module was tested per MIL­STD-810, Method 514.5, Procedure I, for functional (performance) and endurance random vibration using the performance and endurance levels shown in Table 7 and Table 8 for all axes. The performance test has been split, with one half accomplished before the endurance test and one half after the endurance test (in each axis). The duration of the performance test was at least 16 minutes total per axis and at least 120 minutes total per axis for the endurance test. The endurance test period was 2 hours minimum per axis.
Table 8: Endurance Vibration Qualification - All Axes
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 19
VS-
GND
Vin+
CI3
CO3
VOUT
VS+
GND
TRIM
CTUNE
RTUNE
RTrim
VIN
CO1
CI1
Vout+
ON/OFF
SEQ
MODULE
PGOOD
SIG_GND
SYNC
CI2
CO2
Example Application Circuit
Requirements: Vin: 12V Vout: 1.8V Iout: 15A max., worst case load transient is from 10A to 15A Vout: 1.5% of Vout (27mV) for worst case load transient Vin, ripple 1.5% of Vin (180mV, p-p)
CI1 Decoupling cap - 1x0.047F/16V ceramic capacitor (e.g. Murata LLL185R71C473MA01) CI2 3x22F/16V ceramic capacitor (e.g. Murata GRM32ER61C226KE20) CI3 47F/16V bulk electrolytic CO1 Decoupling cap - 1x0.047F/16V ceramic capacitor (e.g. Murata LLL185R71C473MA01) CO2 N.A. CO3 3 x 330F/6.3V Polymer (e.g. Sanyo Poscap) CTune 4700pF ceramic capacitor (can be 1206, 0805 or 0603 size) RTune 330 ohms SMT resistor (can be 1206, 0805 or 0603 size) RTrim 10k SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%)
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 20
PIN
FUNCTION
PIN
FUNCTION
1
ON/OFF
10
SYNC1
2
VIN
11
NC 3 SEQ
12
NC
4
GND
13
NC
5
TRIM
14
SIG_GND
6
VOUT
15
NC
7
VS+
16
NC 8 VS- 9 PG
Mechanical Outline
Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.)
1
If unused, connect to Ground.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 21
PIN
FUNCTION
PIN
FUNCTION
1
ON/OFF
10
SYNC2
2
VIN
11
NC 3 SEQ
12
NC 4 GND
13
NC 5 TRIM
14
SIG_GND
6
VOUT
15
NC
7
VS+
16
NC 8 VS-
9
PG
Recommended Pad Layout
Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.)
2
If unused, connect to Ground.
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 22
Packaging Details
The 12V Analog MicroDLynxTM 20A modules are supplied in tape & reel as standard. Modules are shipped in quantities of 200 modules per reel.
All Dimensions are in millimeters and (in inches).
Reel Dimensions: Outside Dimensions: 330.2 mm (13.00) Inside Dimensions: 177.8 mm (7.00”) Tape Width: 44.00 mm (1.732”)
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
April 24, 2013
©2012 General Electric Company. All rights reserved.
Page 23
Per J-STD-020 Rev. C
0
50
100
150
200
250
300
Reflow Time (Seconds)
Reflow Temp (°C)
Heating Zone 1°C/Second
Peak Temp 260°C * Min. Time Above 235°C
15 Seconds
*Time Above 217°C
60 Seconds
Cooling Zone
Surface Mount Information
Pick and Place
The 20A Analog MicroDLynxTM modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300oC. The label also carries product information such as product code, serial number and the location of manufacture.
Nozzle Recommendations
The module weight has been kept to a minimum by using open frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 7 mm.
Bottom Side / First Side Assembly
This module is not recommended for assembly on the bottom side of a customer board. If such an assembly is attempted, components may fall off the module during the second reflow process.
Lead Free Soldering
The modules are lead-free (Pb-free) and RoHS compliant and fully compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long­term reliability.
Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity.
Figure 50. Recommended linear reflow profile using Sn/Ag/Cu solder.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001).
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-
2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). For questions regarding Land grid array(LGA) soldering, solder volume; please contact Lineage Power for special manufacturing process instructions. The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 50. Soldering outside of the recommended profile requires testing to verify results and performance.
MSL Rating
The 20A Analog MicroDLynxTM modules have a MSL rating of 2a.
Storage and Handling
The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices).
GE
Data Sheet
20A Analog MicroDLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14.4Vdc input; 0.45Vdc to 5.5Vdc output; 20A Output Current
Contact Us
For more information, call us at
USA/Canada:
+1 888 546 3243, or +1 972 244 9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.74423-206
India: +91.80.28411633
www.ge.com/powerelectronics
April 24, 2013
©2012 General Electric Company. All rights reserved.
Version 1.26
Device Code
Input
Voltage Range
Output
Voltage
Output
Current
On/Off
Logic
Sequencing
Comcodes
UDT020A0X3-SRZ
3 – 14.4Vdc
0.45 – 5.5Vdc
20A
Negative
Yes
CC109159728
UDT020A0X3-SRDZ
3 – 14.4Vdc
0.45 – 5.5Vdc
20A
Negative
Yes
CC109168745
UDT020A0X43-SRZ
3 – 14.4Vdc
0.45 – 5.5Vdc
20A
Positive
Yes
CC109159736
Package
Identifier
Family
Sequencing
Option
Output current
Remot
e
Sense
Options
ROHS
Compliance
U D T
020A0 X 3 -SR
-D
Z
P=Pico U=Micro M=Mega
G=Giga
D=Dlynx
Digital
V = DLynx
Analog.
T=with EZ Sequence
X=without
sequencing
20A
X =
programmable
output
4 = positive
No entry =
negative
3 =
Remote
Sense
S =
Surface
Mount
R =
Tape &
Reel
D = 105°C
operating
ambient,
40G
operating
shock as
per MIL Std
810F
Z = ROHS6
Ordering Information
Please contact your GE Sales Representative for pricing, availability and optional features.
Table 9. Device Codes
-Z refers to RoHS compliant parts
Table 10. Coding Scheme
GE Digital Non-Isolated DC-DC products use technology licensed from Power-One, protected by US patents: US20040246754, US2004090219A1, US2004093533A1, US2004123164A1,
US2004123167A1, US2004178780A1, US2004179382A1, US20050200344, US20050223252, US2005289373A1, US20060061214, US2006015616A1, US20060174145, US20070226526, US20070234095, US20070240000, US20080052551, US20080072080, US20080186006, US6741099, US6788036, US6936999, US6949916, US7000125, US7049798, US7068021, US7080265, US7249267, US7266709, US7315156, US7372682, US7373527, US7394445, US7456617, US7459892, US7493504, US7526660. Outside the US the Power-One licensed technology is protected by patents: AU3287379AA, AU3287437AA, AU3290643AA, AU3291357AA, CN10371856C, CN1045261OC, CN10458656C, CN10459360C, CN10465848C, CN11069332A, CN11124619A, CN11346682A, CN1685299A, CN1685459A, CN1685582A, CN1685583A, CN1698023A, CN1802619A, EP1561156A1, EP1561268A2, EP1576710A1, EP1576711A1, EP1604254A4, EP1604264A4, EP1714369A2, EP1745536A4, EP1769382A4, EP1899789A2, EP1984801A2, W004044718A1, W004045042A3, W004045042C1, W004062061 A1, W004062062A1, W004070780A3, W004084390A3, W004084391A3, W005079227A3, W005081771A3, W006019569A3, W02007001584A3, W02007094935A3
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