GE Industrial Solutions 12V Austin MicroLynx 5A User Manual

GE

Data Sheet

12V Austin MicroLynxTM 5A: Non-Isolated DC-DC Power Module

10Vdc – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A Output Current

RoHS Compliant

Applications

 Distributed power architectures

 Intermediate bus voltage applications

 Telecommunications equipment

 Servers and storage applications

 Networking equipment

 Enterprise Networks

 Latest generation IC’s (DSP, FPGA, ASIC) and

Microprocessor powered applications

Features

 Compliant to RoHS EU Directive 2002/95/EC (-Z versions)

 Compliant to ROHS EU Directive 2002/95/EC with lead

solder exemption (non-Z versions)

 Delivers up to 5A output current

 High efficiency – 89% at 3.3V full load (V

 Small size and low profile:

20.3 mm x 11.4 mm x 7.24 mm

(0.8 in x 0.45 in x 0.285 in)

 Low output ripple and noise

 High Reliability:

Calculated MTBF = 5.6M hours at 25

 Output voltage programmable from 0.75 Vdc to 5.5Vdc

via external resistor

 Line Regulation: 0.3% (typical)

 Load Regulation: 0.4% (typical)

 Temperature Regulation: 0.4 % (typical)

 Remote On/Off

 Output overcurrent protection (non-latching)

 Wide operating temperature range (-40°C to 85°C)

†

 UL* 60950-1Recognized, CSA

Certified, and VDE

 ISO** 9001 and ISO 14001 certified manufacturing

facilities

‡

0805:2001-12 (EN60950-1) Licensed

C22.2 No. 60950-1-03

= 12.0V)

IN

o

C Full-load

Description

Austin MicroLynxTM 12Vdc SMT (surface mount technology) power modules are non-isolated dc-dc converters that can deliver up to 5A of output current with full load efficiency of 89% at 3.3V output. These modules provide precisely regulated output voltage programmable via external resistor from 0.75Vdc to 5.5Vdc over a wide range of input voltage (V construction and small footprint enable designers to develop cost- and space-efficient solutions. Standard features include remote On/Off, programmable output voltage and overcurrent protection.

* UL is a registered trademark of Underwriters Laboratories, Inc.

†

CSA is a registered trademark of Canadian Standards Association.

‡

VDE is a trademark of Verband Deutscher Elektrotechniker e.V.

** ISO is a registered trademark of the International Organization of Standards

= 10 - 14V). Their open-frame

IN

GE

Data Sheet

12V Austin MicroLynxTM 5A: Non-Isolated DC-DC Power Modules

10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 5A Output Current

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Device Symbol Min Max Unit

Input Voltage All V

Continuous

Operating Ambient Temperature All T

IN

A

(see Thermal Considerations section)

Storage Temperature All T

stg

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Parameter Device Symbol Min Typ Max Unit

Operating Input Voltage All VIN 10 12 14 Vdc

Maximum Input Current All I

(VIN= V

Input No Load Current V

IN, min

to V

IN, max

, IO=I

)

O, max

= 0.75 Vdc I

O,set

IN,max

IN,No load

-0.3 15 Vdc

-40 85 °C

-55 125 °C

3.5 Adc

17 mA

(VIN = V

Input Stand-by Current All I

(VIN = V

, Io = 0, module enabled) V

IN, nom

, module disabled)

IN, nom

= 5.0Vdc I

O,set

IN,No load

IN,stand-by

100 mA

1.2 mA

Inrush Transient All I2t 0.4 A2s

Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V

IO= I

max,

; See Test configuration section)

Omax

IN, min

to V

IN,

All 30 mAp-p

Input Ripple Rejection (120Hz) All 30 dB

CAUTION: This power module is not internally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 6 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.

GE

Data Sheet

12V Austin MicroLynxTM 5A: Non-Isolated DC-DC Power Modules

10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 5A Output Current

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Output Voltage Set-point All V

(VIN=

, IO=I

IN, min

, TA=25°C)

O, max

Output Voltage All V

(Over all operating input voltage, resistive load, and temperature conditions until end of life)

Adjustment Range All V

Selected by an external resistor

O, set

O

Output Regulation

Line (VIN=V

Load (IO=I

Temperature (T

IN, min

O, min

to V

) All

IN, max

to I

) All

O, max

to T

ref=TA, min

) All ⎯ 0.4

A, max

Output Ripple and Noise on nominal output

(VIN=V

IN, nom

and IO=I

O, min

to I

O, max

Cout = 1μF ceramic//10μFtantalum capacitors)

RMS (5Hz to 20MHz bandwidth) All

Peak-to-Peak (5Hz to 20MHz bandwidth) All

External Capacitance

ESR ≥ 1 mΩ All C

ESR ≥ 10 mΩ All C

Output Current All I

Output Current Limit Inception (Hiccup Mode ) All I

(VO= 90% of V

)

O, set

Output Short-Circuit Current All I

(VO≤250mV) ( Hiccup Mode )

Efficiency V

VIN= V

IO=I

, TA=25°C V

IN, nom

= V

O, max , VO

V

O,set

V

= 1.2Vdc η 81.5 %

O, set

= 1.5Vdc η 84.0 %

O,set

= 1.8Vdc η 85.0 %

O,set

= 2.5Vdc η 87.0 %

O,set

= 3.3Vdc η 89.0 %

O,set

= 5.0Vdc η 92.0 %

O,set

Switching Frequency All f

O, max

o

O, lim

O, s/c

sw

Dynamic Load Response

(dIo/dt=2.5A/μs; VIN = V

IN, nom

; TA=25°C)

Load Change from Io= 50% to 100% of Io,max; 1μF ceramic// 10 μF tantalum

All V

pk

Peak Deviation

Settling Time (Vo<10% peak deviation)

(dIo/dt=2.5A/μs; VIN = V

IN, nom

; TA=25°C)

Load Change from Io= 100% to 50%of Io,max: 1μF ceramic// 10 μF tantalum

All t

All V

s

pk

Peak Deviation

Settling Time (Vo<10% peak deviation)

All t

s

-2.0 V

-2.5%

+2.0 % V

O, set

⎯

+3.5% % V

0.7525 5.5 Vdc

⎯

0.3

0.4

⎯

15 30 mV

30 75 mV

⎯ ⎯

1000 μF

3000 μF

0 5 Adc

⎯

200

2

⎯

300

200

25

200

25

⎯

⎯ μs

⎯

% V

pk-pk

% I

Adc

kHz

mV

μs

O, set

rms

o

GE

Data Sheet

12V Austin MicroLynxTM 5A: Non-Isolated DC-DC Power Modules

10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 5A Output Current

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Dynamic Load Response

(dIo/dt=2.5A/μs; V VIN = V Load Change from Io= 50% to 100% of Io,max;

Co = 2x150 μF polymer capacitors

Peak Deviation

Settling Time (Vo<10% peak deviation)

(dIo/dt=2.5A/μs; VIN = V Load Change from Io= 100% to 50%of Io,max:

Co = 2x150 μF polymer capacitors

Peak Deviation

Settling Time (Vo<10% peak deviation)

IN, nom

; TA=25°C)

All V

All t

All V

All t

pk

s

pk

s

⎯

General Specifications

Parameter Min Typ Max Unit

Calculated MTBF (IO=I

Weight

, TA=25°C) 5,677,000 Hours

O, max

⎯

2.8 (0.1)

50

⎯

g (oz.)

mV

μs

mV

μs

GE

Data Sheet

12V Austin MicroLynxTM 5A: Non-Isolated DC-DC Power Modules

10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 5A Output Current

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.

Parameter Device Symbol Min Typ Max Unit

Remote On/Off Signal interface

(VIN=V

Compatible, Von/off signal referenced to GND

See feature description section)

Logic Low (On/Off Voltage pin open - Module ON)

Von/Off All VIL — — 0.4 V

Ion/Off All IIL — — 10 μA

Logic High (Von/Off > 2.5V – Module Off)

Von/Off All VIH — — V

Ion/off All IIH — — 1 mA

Turn-On Delay and Rise Times

(IO=I Case 1: On/Off input is set to Logic Low (Module

ON) and then input power is applied (delay from instant at which V

Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set)

Output voltage Rise time (time for Vo to rise from 10% of V

Output voltage overshoot – Startup —

IO= I Overtemperature Protection

(See Thermal Consideration section)

Input Undervoltage Lockout

to V

IN, min

O, max , VIN

o,set to 90% of Vo, set)

; VIN = 10 to 14Vdc, TA = 25 oC

O, max

Turn-on Threshold All

Turn-off Threshold All

; Open collector pnp or equivalent

IN, max

= V

= 25 oC, )

IN, nom, TA

=V

until Vo=10% of Vo,set)

IN

IN, min

All Tdelay — 3 — msec

All Trise

All T

ref

V

IN, max

— 4 6 msec

1

⎯

8.2 V

8.0 V

140

⎯

% V

°C

O, set

GE

Data Sheet

12V Austin MicroLynxTM 5A: Non-Isolated DC-DC Power Modules

10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 5A Output Current

Characteristic Curves

The following figures provide typical characteristics for the Austin MicroLynxTM 12V SMT modules at 25ºC.

86

84

82

80

78

76

74

EFFICIENCY, η (%)

72

70

012345

VIN = 10V

VIN = 12V

VIN= 14V

OUTPUT CURRENT, IO (A) OUTPUT CURRENT, IO (A)

Figure 1. Converter Efficiency versus Output Current (Vout =

1.2Vdc).

88

86

84

82

80

78

76

74

EFFICIENCY, η (%)

72

70

012345

VIN = 10V

VIN = 12V

VIN= 14V

OUTPUT CURRENT, IO (A) OUTPUT CURRENT, IO (A)

Figure 2. Converter Efficiency versus Output Current (Vout =

1.5Vdc).

88

86

84

82

80

78

76

74

EFFICIENCY, η (%)

72

70

0 12345

VIN = 10V

VIN = 12V

VIN= 14V

OUTPUT CURRENT, IO (A) OUTPUT CURRENT, IO (A)

Figure 3. Converter Efficiency versus Output Current (Vout =

1.8Vdc).

91

88

85

82

79

76

EFFICIENCY, η (%)

73

70

0 12345

Figure 4. Converter Efficiency versus Output Current (Vout =

2.5Vdc).

91

88

85

82

79

76

EFFICIENCY, η (%)

73

70

012345

Figure 5. Converter Efficiency versus Output Current (Vout =

3.3Vdc).

96

93

90

87

84

81

78

EFFICIENCY, η (%)

75

0 12345

Figure 6. Converter Efficiency versus Output Current (Vout =

5.0Vdc).

VIN = 10V

VIN = 12V

VIN= 14V

VIN = 10V

VIN = 12V

VIN= 14V

VIN = 10V

VIN = 12V

VIN= 14V

,

GE

Data Sheet

12V Austin MicroLynxTM 5A: Non-Isolated DC-DC Power Modules

10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 5A Output Current

Characteristic Curves (continued)

The following figures provide typical characteristics for the MicroLynxTM 12V SMT modules at 25ºC.

4

3.5

3

(A)

IN

2.5

2

1. 5

1

0.5

INPUT CURRENT, I

0

6 8 10 12 14

INPUT VOLTAGE, VIN (V)

Figure 7. Input voltage vs. Input Current (Vout = 5.0Vdc).

Io = 0A

Io = 2.5A

Io = 5A

(V) (100mV/div)

O

(A) (2A/div) V

O

OUTPUT CURRENT, OUTPUT VOLTAGE

I

TIME

t (5 μs/div)

Figure 10. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 3.3Vdc).

(V) (10mV/div)

O

V

OUTPUT VOLTAGE

TIME, t (2μs/div) TIME, t (5 μs/div)

Figure 8. Typical Output Ripple and Noise (Vin = 12V dc, Vo = 0.75 Vdc, Io=5A).

(V) (10mV/div)

O

OUTPUT VOLTAGE

V

TIME, t (2μs/div) TIME, t (10μs/div)

Figure 9. Typical Output Ripple and Noise (Vin = 12.0V dc, Vo = 5.0 Vdc, Io=5A).

(V) (100mV/div)

O

(A) (2A/div) V

O

OUTPUT CURRENT, OUTPUT VOLTAGE

I

Figure 11. Transient Response to Dynamic Load Change from 100% to 50% of full load (Vo = 3.3 Vdc).

(V) (50mV/div)

O

(A) (2A/div) V

O

OUTPUT CURRENT, OUTPUT VOLTAGE

I

Figure 12. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 5.0 Vdc, Cext = 2x150 μF Polymer Capacitors).