12V AustinLynxTM 10A: Non-Isolated DC-DC Power Module,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output
`
RoHS Compliant
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Features
Compliant to RoHS EU Directive 2002/95/EC (-Z
versions)
Compliant to ROHS EU Directive 2002/95/EC with lead
solder exemption (non-Z versions)
Delivers up to 10A of output current
High efficiency – 93% at 3.3V full load (V
Small size and low profile:
33.00 mm x 13.46 mm x 8.28 mm
(1.300 in x 0.530 in x 0.326 in)
Low output ripple and noise
High Reliability:
Calculated MTBF = 4.4 M hours at 25
Output voltage programmable from 0.75 Vdc to 5.5 Vdc
via external resistor
Line Regulation: 0.3% (typical)
Load Regulation: 0.4% (typical)
Temperature Regulation: 0.4% (typical)
Remote On/Off
Remote Sense
Output overcurrent protection (non-latching)
Overtemperature protection
Wide operating temperature range (-40°C to 85°C)
†
UL* 60950-1Recognized, CSA
Certified, and VDE
ISO** 9001 and ISO 14001 certified manufacturing
facilities
‡
0805:2001-12 (EN60950-1) Licensed
C22.2 No. 60950-1-03
= 12.0V)
IN
o
C Full-load
Description
The 12V Austin LynxTM Programmable SMT (surface mount technology) power modules are non-isolated DC-DC converters that
can deliver up to 10A of output current with full load efficiency of 93% at 3.3V output. These modules provide a precisely regulated
output voltage programmable via an external resistor from 0.75Vdc to 5.5Vdc over a wide range of input voltage (V
Their open-frame construction and small footprint enable designers to develop cost- and space-efficient solutions. Standard
features include remote On/Off, remote sense, output voltage adjustment, overcurrent and overtemperature protection.
* UL is a registered trademark of Underwriters Laboratories, Inc.
†
CSA is a registered trademark of Canadian Standards Association.
‡
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings
only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations
sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All V
Continuous
Operating Ambient Temperature All T
IN
A
(see Thermal Considerations section)
Storage Temperature All T
stg
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 10 12.0 14.0 Vdc
Maximum Input Current All I
(VIN= V
Input No Load Current V
IN, min
to V
IN, max
, IO=I
= 3.3Vdc)
O, max VO,set
= 0.75 Vdc I
O,set
IN,max
IN,No load
6.5 Adc
40 mA
-0.3 15 Vdc
-40 85 °C
-55 125 °C
(VIN = 12.0Vdc, IO = 0, module enabled) V
Input Stand-by Current All I
= 3.3Vdc I
O,set
100 mA
IN,No load
2.0 mA
IN,stand-by
(VIN = 12.0Vdc, module disabled)
Inrush Transient All I2t 0.4 A2s
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; V
IO= I
max,
; See Test configuration section)
Omax
IN, min
to V
IN,
All 20 mAp-p
Input Ripple Rejection (120Hz) All 30 dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a
complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety
and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 15 A
(see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input
current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off Signal interface
(VIN=V
Compatible, Von/off signal referenced to GND
See feature description section)
Logic High (On/Off Voltage pin open - Module ON)
Von/Off All VIH — — VIN V
Ion/Off All IIH — — 10 μA
Logic Low (Von/Off ≤ 0.3V – Module Off)
Von/Off All VIL — — 0.3 V
Ion/off All IIL — — 1 mA
Turn-On Delay and Rise Times
(IO=I
Case 1: On/Off input is set to Logic Low (Module
ON) and then input power is applied (delay from
instant at which V
Case 2: Input power is applied for at least one second
and then the On/Off input is set to logic Low (delay from
instant at which Von/Off=0.3V until Vo=10% of Vo, set)
Output voltage Rise time (time for Vo to rise from 10%
of V
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Test Configurations
TO OSCILLOSCOPE
L
TEST
1μH
CS 1000μF
BATTERY
NOTE: Measure input reflected ripple current with a simulated
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
source induct ance (L
possible battery impedance. Measure current as shown
above.
) of 1μH. Capacitor CS offsets
TEST
Figure 23. Input Reflected Ripple Current Test Setup.
COPPER STRIP
V
(+)
O
COM
1uF .
10uF
SCOPE
CIN
2x100μF
Tantalum
RESISTIVE
LOAD
CURRENT PROBE
VIN(+)
COM
Design Considerations
Input Filtering
The 12V Austin Lynx Programmable SMT module should be
connected to a low ac-impedance source. A highly inductive
source can affect the stability of the module. An input
capacitance must be placed directly adjacent to the input pin
of the module, to minimize input ripple voltage and ensure
module stability.
In a typical application, 4x47 µF low-ESR tantalum capacitors
(AVX part #: TPSE476M025R0100, 47µF 25V 100 mΩ ESR
tantalum capacitor) will be sufficient to provide adequate ripple
voltage at the input of the module. To minimize ripple voltage
at the input, low ESR ceramic capacitors are recommended at
the input of the module. Figure 26 shows input ripple voltage
(mVp-p) for various outputs with 4x47 µF tantalum capacitors
and with 4x22 µF ceramic capacitor (TDK part #:
C4532X5R1C226M) at full load.
300
250
200
GROUND PLANE
NOTE: All voltage measurements to be take n at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 24. Output Ripple and Noise Test Setup.
R
R
contact
distribution
V
R
R
contact
distribution
NOTE: All volt age measurements to be tak en at th e module
termina ls, as sh own abo ve. If s ockets ar e used then
Kelvin c onnections are r equired at the modul e terminals
to avoid meas urement errors due t o socket c ontact
resistance.
IN
VIN(+)
COM
V
COM
R
O
contact Rdistribution
R
R
contact Rdistribution
LOAD
V
O
Figure 25. Output Voltage and Efficiency Test Setup.
V
. I
O
Efficiency
=
η
VIN. I
O
IN
x 100 %
150
10 0
50
Input Ripple Voltage (mVp-p)
0
0123456
Tantalum
Cer ami c
Output Voltage (Vdc)
Figure 26. Input ripple voltage for various output with 4x22
µF polymer and 4x47 µF ceramic capacitors at the input (full
load).
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Design Considerations (continued)
Output Filtering
The 12V Austin Lynx Programmable SMT module is designed for
low output ripple voltage and will meet the maximum output
ripple specification with 1 µF ceramic and 10 µF tantalum
capacitors at the output of the module. However, additional
output filtering may be required by the system designer for a
number of reasons. First, there may be a need to further reduce
the output ripple and noise of the module. Second, the dynamic
response characteristics may need to be customized to a
particular load step change.
To reduce the output ripple and improve the dynamic response
to a step load change, additional capacitance at the output can
be used. Low ESR polymer and ceramic capacitors are
recommended to improve the dynamic response of the module.
For stable operation of the module, limit the capacitance to less
than the maximum output capacitance as specified in the
electrical specification table.
Safety Considerations
For safety agency approval the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standards, i.e., UL
60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12
(EN60950-1) Licensed.
For the converter output to be considered meeting the
requirements of safety extra-low voltage (SELV), the input must
meet SELV requirements. The power module has extra-low
voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a fast-acting
fuse with a maximum rating of 15A in the positive input lead
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Feature Description
Remote On/Off
The 12V Austin Lynx Programmable SMT power modules
feature an On/Off pin for remote On/Off operation. If not using
the remote On/Off pin, leave the pin open (module will be On).
The On/Off pin signal (Von/Off) is referenced to ground. To
switch the module on and off using remote On/Off, connect an
open collector npn transistor between the On/Off pin and the
ground pin (See Figure 27).
During a logic-high (On/Off pin is pulled high internal to the
module) when the transistor is in the Off state, the power
module is ON. The maximum allowable leakage current of the
transistor when Von/off = V
when the transistor is turned-on, the power module is OFF.
During this state VOn/Off is less than 0.3V and the maximum
IOn/Off = 1mA.
VIN+
ON/OFF
+
V
I
ON/OFF
ON/OFF
Q1
is 10µA. During a logic-low
IN,max
MODULE
R2
R1
Q2
PWM Enable
R3
Q3CSS
beyond its rating. The module will automatically restart after it
cools down.
Output Voltage Programming
The output voltage of the 12V Austin Lynx Programmable SMT
module can be programmed to any voltage from 0.75Vdc to
5.5Vdc by connecting a resistor (shown as Rtrim in Figure 28)
between Trim and GND pins of the module. Without an
external resistor between Trim and GND pins, the output of the
module will be 0.7525Vdc. To calculate the value of the trim
resistor, Rtrim for a desired output voltage, use the following
equation:
Rtrim
−
Vo
10500
=1000
7525.0
Ω
−
For example, to program the output voltage of the 12V Austin
Programmable SMT module to 1.8 Vdc, Rtrim is calculated
Lynx
is follows:
10500
VIN(+)
Rtrim
=1000
VO(+)
−
75.08.1
−
Ω=kRtrim024.9
Vout
R4
GND
_
Figure 27. Remote On/Off Implementation.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the
unit is equipped with internal current-limiting circuitry and can
endure current limiting continuously. At the point of
current-limit inception, the unit enters hiccup mode. The unit
operates normally once the output current is brought back into
its specified range. The typical average output current during
hiccup is 3 A.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit,
module operation is disabled. The module will begin to operate
at an input voltage above the undervoltage lockout turn-on
threshold.
Overtemperature Protection
To provide over temperature protection in a fault condition, the
unit relies upon the thermal protection feature of the controller
IC. The unit will shutdown if the thermal reference point T
exceeds 125
o
C (typical), but the thermal shutdown is not
intended as a guarantee that the unit will survive temperatures
,
ref
ON/OFF
GND
TRIM
R
trim
LOAD
Figure 28. Circuit configuration for programming output
voltage using an external resistor.
Table 1 provides Rtrim values required for some common
output voltages
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Feature Descriptions (continued)
By using a 1% tolerance trim resistor, set point tolerance of
±2% is achieved as specified in the electrical specification. The
POL Programming Tool, available at www.lineagepower.com
under the Design Tools section, helps determine the required
external trim resistor needed for a specific output voltage.
The amount of power delivered by the module is defined as the
voltage at the output terminals multiplied by the output current.
When using the trim feature, the output voltage of the module
can be increased, which at the same output current would
increase the power output of the module. Care should be taken
to ensure that the maximum output power of the module
remains at or below the maximum rated power (P
).
I
o,max
Remote Sense
The 12V Austin Lynx Programmable SMT power modules have a
Remote Sense feature to minimize the effects of distribution
losses by regulating the voltage at the Remote Sense and GND
pins (See Figure 29). The voltage between the Sense pin and Vo
pin must not exceed 0.5V. Although both the Remote Sense
and the TRIM features can increase the output voltage Vo, the
maximum increase is not the sum of both. The maximum Vo
increase is the larger of either the Remote Sense or TRIM.
max
= V
o,set
under the Design Tools section, also calculates the values of
R
margin-up
and R
margin-down
for a specific output voltage and %
margin. Please consult your local GE technical
representative for additional details
Vo
Rmargin-down
Austin Lynx or
Lynx II Series
Q2
Trim
Rmargin-up
x
Rtrim
Q1
GND
Figure 30. Circuit Configuration for margining Output
voltage.
The amount of power delivered by the module is defined as the
output voltage multiplied by the output current (Vo x Io). When
using Remote Sense and/or TRIM, the output voltage of the
module can increase, which if the same output is maintained,
increases the power output by the module. Make sure that the
maximum output power of the module remains at or below the
maximum rated power. When the Remote Sense feature is not
being used, leave the Remote Sense pin unconnected.
R
distribution
R
distribution
R
contact
R
contact
VIN(+)
COM
V
Sense
COM
R
contact Rdistribution
R
contact Rdistribution
R
LOAD
O
Figure 29. Remote sense circuit configuration
Voltage Margining
Output voltage margining can be implemented in the 12V
Austin Lynx Programmable SMT modules by connecting a
resistor, R
up the output voltage and by connecting a resistor, R
, from Trim pin to Output pin. Figure 30 shows the circuit
down
configuration for output voltage margining. The POL
Programming Tool, available at www.lineagepower.com
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Thermal Considerations
Power modules operate in a variety of thermal environments;
however, sufficient cooling should always be provided to help
ensure reliable operation.
Considerations include ambient temperature, airflow, module
power dissipation, and the need for increased reliability. A
reduction in the operating temperature of the module will result
in an increase in reliability. The thermal data presented here is
based on physical measurements taken in a wind tunnel. The
test set-up is shown in Figure 32. Note that the airflow is
parallel to the short axis of the module as shown in figure 31.
The derating data applies to airflow in either direction of the
module’s short axis.
T
Top View
ref
Air Flow
Figure 31. T
The thermal reference point, T
shown in Figure 31. For reliable operation this temperature
should not exceed 115
The output power of the module should not exceed the rated
power of the module (Vo,set x Io,max).
Please refer to the Application Note “Thermal Characterization
Process For Open-Frame Board-Mounted Power Modules” for a
detailed discussion of thermal aspects including maximum
device temperatures.
Temperature measurement location.
ref
used in the specifications is
ref
o
C.
ind Tunnel
PWBs
Figure 32. Thermal Test Set-up.
Heat Transfer via Convection
Increased airflow over the module enhances the heat transfer
via convection. Thermal derating curves showing the
maximum output current that can be delivered at different
local ambient temperatures (T
from natural convection and up to 2m/s (400 ft./min) are
shown in the Characteristics Curves section.
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Surface Mount Information
o
Pick and Place
The 12V Austin Lynx Programmable SMT modules use an
open frame construction and are designed for a fully
automated assembly process. The modules are fitted with a
label designed to provide a large surface area for pick and
place operations. The label meets all the requirements for
surface mount processing, as well as safety standards, and
is able to withstand reflow temperatures of up to 300
o
C. The
label also carries product information such as product code,
serial number and the location of manufacture.
Figure 33. Pick and Place Location.
Nozzle Recommendations
The module weight has been kept to a minimum by using
open frame construction. Even so, these modules have a
relatively large mass when compared to conventional SMT
components. Variables such as nozzle size, tip style, vacuum
pressure and placement speed should be considered to
optimize this process. The minimum recommended nozzle
diameter for reliable operation is 6mm. The maximum nozzle
outer diameter, which will safely fit within the allowable
component spacing, is 9 mm.
Oblong or oval nozzles up to 11 x 9 mm may also be used
within the space available.
Tin Lead Soldering
The Austin LynxTM 12 V SMT power modules are lead free
modules and can be soldered either in a lead-free solder
process or in a conventional Tin/Lead (Sn/Pb) process. It is
recommended that the customer review data sheets in order
to customize the solder reflow profile for each application
board assembly. The following instructions must be
observed when soldering these units. Failure to observe
these instructions may result in the failure of or cause
damage to the modules, and can adversely affect long-term
reliability.
In a conventional Tin/Lead (Sn/Pb) solder process peak
reflow temperatures are limited to less than 235
o
C.
Typically, the eutectic solder melts at 183
and subsequently wicks the device connection. Sufficient
time must be allowed to fuse the plating on the connection
to ensure a reliable solder joint. There are several types of
SMT reflow technologies currently used in the industry.
These surface mount power modules can be reliably
soldered using natural forced convection, IR (radiant
infrared), or a combination of convection/IR. For reliable
soldering the solder reflow profile should be established by
accurately measuring the modules CP connector
temperatures.
300
250
200
15 0
10 0
REFLOW TEMP (°C)
50
0
Peak Temp 235oC
Heat zone
oCs-1
max 4
So ak zone
30-240s
Preheat zo ne
oCs-1
max 4
REFLOW TIME (S)
Figure 34. Reflow Profile for Tin/Lead (Sn/Pb) process.
240
235
230
225
220
215
210
MAX TEMP SOLDER (°C)
205
200
0 102030405060
Figure 35. Time Limit Curve Above 205oC for Tin/Lead
(Sn/Pb) process.
12V AustinLynxTM10A: Non-Isolated DC-DC Power Modules,Programmable
10Vdc –14Vdc input; 0.75Vdc to 5.5Vdc output; 10A Output Current
Surface Mount Information (continued)
Lead Free Soldering
The –Z version 12V Austin Lynx Programmable SMT modules
are lead-free (Pb-free) and RoHS compliant and are both
forward and backward compatible in a Pb-free and a SnPb
soldering process. Failure to observe the instructions below
may result in the failure of or cause damage to the modules
and can adversely affect long-term reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for Nonhermetic
Solid State Surface Mount Devices) for both Pb-free solder
profiles and MSL classification procedures. This standard
provides a recommended forced-air-convection reflow
profile based on the volume and thickness of the package
(table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu
(SAC). The recommended linear reflow profile using
Sn/Ag/Cu solder is shown in Fig. 36.
MSL Rating
The 12V Austin Lynx Programmable SMT modules have a
MSL rating of 2a.
Storage and Handling
The recommended storage environment and handling
procedures for moisture-sensitive surface mount packages
is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping
and Use of Moisture/Reflow Sensitive Surface Mount
Devices). Moisture barrier bags (MBB) with desiccant are
required for MSL ratings of 2 or greater. These sealed
packages should not be broken until time of use. Once the
original package is broken, the floor life of the product at
conditions of ≤ 30°C and 60% relative humidity varies
according to the MSL rating (see J-STD-033A). The shelf life
for dry packed SMT packages will be a minimum of 12
months from the bag seal date, when stored at the following
conditions: < 40° C, < 90% relative humidity.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The result
of inadequate cleaning and drying can affect both the
reliability of a power module and the testability of the
finished circuit-board assembly. For guidance on
appropriate soldering, cleaning and drying procedures, refer
to Board Mounted Power Modules: Soldering and Cleaning
Application Note (AN04-001).
300
Per J-STD-020 Rev. C
250
200
150
Heating Zone
1°C/Second
100
Reflow Temp (°C)
50
0
Figure 36. Recommended linear reflow profile using
Sn/Ag/Cu solder.