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VersaMax Micro 20
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GE Digital VersaMax Micro 20 Operating Manual

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Page 1
USER MANUAL
GFK-1645M
Dec 2019
PACSystems
TM
VersaMax
Page 2
User Manual Contents
GFK-1645M Dec 2019
Contents i
Contents
Chapter 1: Introduction .......................................................... 1
1.1 VersaMax Micro, Micro PLUS and Nano PLC Models .............................................. 2
1.1.1 VersaMax Nano PLCs ................................................................................. 2
1.1.2 VersaMax Micro and Micro PLUS PLCs ........................................................ 3
1.1.3 VersaMax Micro PLC Expansion Units ......................................................... 4
1.1.4 Option Modules ........................................................................................ 5
1.2 Comparison of Program and Data Memory Available ........................................... 6
1.3 Comparison of PLC Features ................................................................................ 7
1.4 Comparison of I/O and Power Features for PLCs ................................................... 9
1.5 Comparison of I/O and Power Features for Expansion Units ................................ 10
1.6 VersaMax Serial to Ethernet Adapter .................................................................. 12
1.6.1 Firmware Options .................................................................................... 12
1.6.2 Serial Interface ........................................................................................ 12
1.6.3 Network Interface ................................................................................... 12
1.6.4 Power Requirements ............................................................................... 12
1.7 Logic-Driven Read/Write Flash Memory Feature ................................................ 13
1.8 Online Program Changes ................................................................................... 13
1.8.1 Word for Word Changes .......................................................................... 13
1.8.2 Run Mode Store ...................................................................................... 13
1.9 Documentation ................................................................................................. 14
1.10 Revisions in this Manual ..................................................................................... 14
Chapter 2: VersaMax Nano PLCs ............................................ 15
2.1 VersaMax Nano PLC Features ............................................................................. 15
2.1.1 Nano PLC General Specifications ............................................................. 16
2.1.2 RS-232 Serial Port .................................................................................... 16
2.1.3 Status LEDs ............................................................................................. 16
2.1.4 High-Speed Counters .............................................................................. 17
2.2 IC200NAL110 Nano PLCs with 10 Discrete Points and 1 Analog Input: (6) 12Vdc In, (4)
Relay Out, 1 Analog Input, 12Vdc Power Supply ................................................ 17
2.2.1 DC Inputs ................................................................................................ 17
2.2.2 Analog Input ........................................................................................... 17
2.2.3 Relay Outputs ......................................................................................... 18
2.2.4 Nano PLC IC200NAL110 Specifications .................................................... 18
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2.2.5 Wiring Diagram, IC200NAL110 ............................................................... 19
2.3 IC200NAL211 Nano PLC with 10 Discrete Points and 1 Analog Input: (6) 12Vdc In, (4) Relay
Out, 1 Analog Input, 24Vdc Power Supply .......................................................... 20
2.3.1 DC Inputs ................................................................................................ 20
2.3.2 Analog Input ........................................................................................... 20
2.3.3 Relay Outputs ......................................................................................... 20
2.3.4 Nano PLC IC200NAL211 Specifications .................................................... 21
2.3.5 Wiring Diagram, IC200NAL211 ............................................................... 22
2.4 IC200NDD010 10 Point Nano PLC: (6) 12Vdc In, (4) 12Vdc Out, 12Vdc Power Supply 23
2.4.1 DC Inputs ................................................................................................ 23
2.4.2 Transistor Outputs .................................................................................. 23
2.4.3 Nano PLC IC200NDD010 Specifications ................................................... 23
2.4.4 Wiring Diagram, IC200NDD010 .............................................................. 25
2.5 IC200NDD101 10 Point Nano PLC: (6) 24Vdc In, (4) 12Vdc Out, 24Vdc Power Supply 25
2.5.1 DC Inputs ................................................................................................ 25
2.5.2 Transistor Outputs .................................................................................. 25
2.5.3 Nano PLC IC200NDD101 Specifications ................................................... 26
2.5.4 Wiring Diagram, IC200NDD101 .............................................................. 27
2.6 IC200NDR001 ................................................................................................... 28
2.6.1 DC Inputs ................................................................................................ 28
2.6.2 Relay Outputs ......................................................................................... 28
2.6.3 Nano PLC IC200NDR001 Specifications ................................................... 28
2.6.4 Wiring Diagram, IC200NDR001 ............................................................... 30
2.7 IC200NDR010 10 Point Nano PLC: (6) 24Vdc In, (4) Relay Out, 12Vdc Power Supply 30
2.7.1 Inputs ..................................................................................................... 30
2.7.2 Relay Outputs ......................................................................................... 30
2.7.3 Nano PLC IC200NDR010 Specifications ................................................... 31
2.7.4 Wiring Diagram, IC200NR010 ................................................................. 32
Chapter 3: VersaMax 14-Point Micro PLCs ............................. 33
3.1 VersaMax 14-Point Micro PLC Features .............................................................. 33
3.2 14-Point Micro PLC General Specifications ......................................................... 34
3.3 High-Speed Counters ........................................................................................ 34
3.4 IC200UAA003 14-Point Micro PLC, (8) 120Vac In, (6) 120Vac Out, 120/240Vac Power
Supply ............................................................................................................... 35
3.4.1 AC Inputs ................................................................................................ 35
3.4.2 AC Outputs ............................................................................................. 35
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3.4.3 Micro PLC IC200UAA003 Specifications ................................................... 35
3.4.4 Wiring Diagram, IC200UAA003 ............................................................... 36
3.5 IC200UAR014 14-Point Micro PLC, (8) 120Vac In, (6) Relay Out, 120/240Vac Power Supply
.......................................................................................................................... 37
3.5.1 Inputs ..................................................................................................... 37
3.5.2 Relay Outputs ......................................................................................... 37
3.5.3 Micro PLC IC200UAR014 Specifications ................................................... 37
3.5.4 Wiring Diagram, IC200UAR014 ............................................................... 39
3.6 IC200UDD104 14-Point Micro PLC, (8) 24Vdc In, (6) 24Vdc Source Out, 24Vdc Power
Supply ............................................................................................................... 39
3.6.1 DC Power ................................................................................................ 39
3.6.2 DC Inputs ................................................................................................ 40
3.6.3 Outputs .................................................................................................. 40
3.6.4 Micro PLC IC200UDD104 Specifications .................................................. 40
3.6.5 Wiring Diagram, IC200UDD104 .............................................................. 42
3.7 IC200UDD112 14 Point Micro PLC, (8) 12Vdc In, (6) 12Vdc Out, 12Vdc Power Supply 43
3.7.1 DC Power ................................................................................................ 43
3.7.2 DC Inputs ................................................................................................ 43
3.7.3 Transistor Outputs .................................................................................. 43
3.7.4 Micro PLC IC200UDD112 Specifications .................................................. 44
3.7.5 Wiring Diagram, IC200UDD112 .............................................................. 45
3.8 IC200UDR001 14-Point Micro PLC, (8) 24Vdc In, (6) Relay Out, 120/240Vac Power Supply
.......................................................................................................................... 46
3.8.1 DC Inputs ................................................................................................ 46
3.8.2 Relay Outputs ......................................................................................... 46
3.8.3 Micro PLC IC200UDR001 Specifications ................................................... 46
3.8.4 Wiring Diagram, IC200UDR001 ............................................................... 48
3.9 IC200UDR002 14-Point Micro PLC, (8) 24Vdc In, (6) Relay Out, 24Vdc Power Supply 49
3.9.1 DC Power ................................................................................................ 49
3.9.2 DC Inputs ................................................................................................ 49
3.9.3 Relay Outputs ......................................................................................... 49
3.9.4 Micro PLC IC200UDR002 Specifications ................................................... 50
3.9.5 Wiring Diagram, IC200UDR002 ............................................................... 51
3.10 IC200UDR003 14-Point Micro PLC, (8) 12Vdc In, (6) Relay Out, 12Vdc Power Supply 52
3.10.1 DC Power ................................................................................................ 52
3.10.2 DC Inputs ................................................................................................ 52
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3.10.3 Relay Outputs ......................................................................................... 52
3.10.4 Micro PLC IC200UDR003 Specifications ................................................... 53
3.10.5 Wiring Diagram, IC200UDR003 ............................................................... 54
Chapter 4: VersaMax 20-Point Micro/Micro PLUS PLCs .......... 55
4.1 Features of VersaMax 20-Point Micro PLCs ......................................................... 55
4.1.1 Run/Stop Switch...................................................................................... 56
4.1.2 Ports ....................................................................................................... 56
4.1.3 Analog Inputs .......................................................................................... 57
4.1.4 Removable Terminal Strips ...................................................................... 57
4.1.5 Status LEDs ............................................................................................. 57
4.1.6 Backup Battery ........................................................................................ 57
4.2 General Specifications of 20-Point VersaMax Micro PLCs .................................... 58
4.3 High-Speed Counters ........................................................................................ 58
4.4 IC200UDD020 20-Point Micro PLC, (12) 24Vdc In, (4) 24Vdc Out with ESCP, (4) LCDC Out,
24Vdc Power Supply .......................................................................................... 59
4.4.1 DC Power ................................................................................................ 59
4.4.2 DC Inputs ................................................................................................ 59
4.4.3 DC Outputs ............................................................................................. 59
4.4.4 Micro PLC IC200UDD020 Specifications .................................................. 60
4.4.5 Wiring Diagram, IC200UDD020 .............................................................. 61
4.5 IC200UDD220 20-Point Micro PLC, (12) 24Vdc In, (8) 24Vdc Out (Sink), 24Vdc Power
Supply ............................................................................................................... 62
4.5.1 DC Power ................................................................................................ 62
4.5.2 DC Inputs ................................................................................................ 62
4.5.3 DC Outputs ............................................................................................. 62
4.5.4 Micro PLC IC200UDD220 Specifications .................................................. 63
4.5.5 Wiring Diagram, IC200UDD220 .............................................................. 64
4.6 IC200UDR020 20-Point Micro PLC, (12) 24Vdc In, (8) Relay Out, 24Vdc Power Supply 65
4.6.1 DC Inputs ................................................................................................ 65
4.6.2 Relay Outputs ......................................................................................... 65
4.6.3 Micro PLC IC200UDR020 Specifications ................................................... 65
4.6.4 Wiring Diagram, PLC IC200UDR020 ........................................................ 67
4.7 IC200UDR120 20-Point Micro PLC, (12) 24Vdc In, (8) Relay Out, 120/240Vac Power Supply
.......................................................................................................................... 67
4.7.1 DC Inputs ................................................................................................ 67
4.7.2 Relay Outputs ......................................................................................... 68
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4.7.3 Micro PLC IC200UDR120, Specifications .................................................. 68
4.7.4 Wiring Diagram, PLC IC200UDR120 ........................................................ 69
Chapter 5: Micro PLCs with 23 Discrete Points and 3 Analog Channels 70
5.1 VersaMax 23 Discrete / 3 Analog Micro PLC Features ......................................... 70
5.2 General Specifications for 23-Point VersaMax Micro PLCs .................................. 71
5.2.1 Run/Stop Switch...................................................................................... 72
5.2.2 Serial Ports .............................................................................................. 72
5.2.3 Analog Potentiometers ........................................................................... 72
5.2.4 Removable Terminal Strips ...................................................................... 73
5.2.5 Status LEDs ............................................................................................. 73
5.2.6 Backup Battery ........................................................................................ 73
5.3 High-Speed Counters ........................................................................................ 73
5.3.1 Analog I/O ............................................................................................... 73
5.4 IC200UAL004 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 12Vdc In, (10)
Relay Out, (2) Analog In, (1) Analog Out, 12Vdc Power Supply ........................... 74
5.4.1 DC Inputs ................................................................................................ 74
5.4.2 Normally-Open Relay Outputs ................................................................. 75
5.4.3 DC Power Supply ..................................................................................... 75
5.4.4 Micro PLC IC200UAL004 Specifications.................................................... 75
5.4.5 Wiring Diagram, IC200UAL004................................................................ 76
5.5 IC200UAL005 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 24Vdc In, (1) 24Vdc Out, (9) Relay Out, (2) Analog In, (1) Analog Out, 24Vdc Power Supply ... 77
5.5.1 DC Inputs ................................................................................................ 77
5.5.2 DC Output (Q1) ....................................................................................... 77
5.5.3 Normally-Open Relay Outputs ................................................................. 77
5.5.4 DC Power Supply ..................................................................................... 77
5.5.5 Micro PLC IC200UAL005 Specifications.................................................... 78
5.5.6 Wiring Diagram, IC200UAL005................................................................ 80
5.6 IC200UAL006 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 24Vdc In, (1) 24Vdc Out, (9) Relay Out, (2) Analog In, (1) Analog Out, 120/240Vac Power Supply 80
5.6.1 DC Inputs ................................................................................................ 81
5.6.2 DC Output (Q1) ....................................................................................... 81
5.6.3 Normally-Open Relay Outputs ................................................................. 81
5.6.4 Micro PLC IC200UAL006 Specifications.................................................... 81
5.6.5 Wiring Diagram, IC200UAL006................................................................ 83
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5.7 Analog Operation .............................................................................................. 84
5.7.1 Analog I/O Parameters ............................................................................ 84
5.7.2 Input/Output Values Compared to Process Data ..................................... 84
5.7.3 Analog Input Processing .......................................................................... 85
5.7.4 Analog Output Processing ....................................................................... 86
5.7.5 Adjusting the Calibration of Analog Channels .......................................... 87
Chapter 6: VersaMax 28-Point Micro PLCs ............................. 88
6.1 Features of VersaMax 28-Point Micro PLCs ......................................................... 88
6.1.1 Run/Stop Switch...................................................................................... 89
6.1.2 Serial Ports .............................................................................................. 90
6.1.3 Analog Potentiometers ........................................................................... 90
6.1.4 Removable Terminal Strips ...................................................................... 90
6.1.5 Status LEDs ............................................................................................. 90
6.1.6 Backup Battery ........................................................................................ 90
6.2 General Specifications for 28-Point VersaMax Micro PLCs .................................. 91
6.3 High-Speed Counters ........................................................................................ 91
6.4 IC200UAA007 28-Point Micro PLC, (16) 120Vac In, (12) 120Vac Out, 120/240Vac Power
Supply ............................................................................................................... 92
6.4.1 Inputs ..................................................................................................... 92
6.4.2 AC Outputs ............................................................................................. 92
6.4.3 Micro PLC IC200UAA007 Specifications ................................................... 93
6.4.4 Wiring Diagram IC200UAA007 ................................................................ 94
6.5 IC200UAR028 28-Point Micro PLC, (16) 120Vac In, (2/10) Relay Out, 120/240Vac Power
Supply ............................................................................................................... 94
6.5.1 Inputs ..................................................................................................... 94
6.5.2 Relay Outputs ......................................................................................... 94
6.5.3 Micro PLC IC200UAR028 Specifications ................................................... 95
6.5.4 Wiring Diagram IC200UAR028 ................................................................ 96
6.6 IC200UDD110 28-Point Micro PLC, (16) 24Vdc In, (12) 24Vdc Out, 24Vdc Power Supply
.......................................................................................................................... 96
6.6.1 DC Power ................................................................................................ 96
6.6.2 DC Inputs ................................................................................................ 97
6.6.3 Transistor Outputs .................................................................................. 97
6.6.4 Micro PLC IC200UDD110 Specifications .................................................. 97
6.6.5 Wiring Diagram IC200UDD110 ............................................................... 99
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6.7 IC200UDD120 28-Point Micro PLC, (16) 24Vdc In, (12) 24Vdc Out with ESCP, 24Vdc Power
Supply ............................................................................................................. 100
6.7.1 DC Power .............................................................................................. 100
6.7.2 DC Inputs .............................................................................................. 100
6.7.3 Transistor Outputs ................................................................................ 100
6.7.4 Micro PLC IC200UDD120 Specifications ................................................ 101
6.7.5 Wiring Diagram IC200UDD120 ............................................................. 102
6.8 IC200UDD212 28-Point Micro PLC, (16) 12Vdc In, (12) 12Vdc Out, 12Vdc Power Supply
........................................................................................................................ 103
6.8.1 DC Power .............................................................................................. 103
6.8.2 DC Inputs .............................................................................................. 103
6.8.3 Transistor Outputs ................................................................................ 103
6.8.4 Micro PLC IC200UDD212 Specifications ................................................ 104
6.8.5 Wiring Diagram IC200UDD212 ............................................................. 105
6.9 IC200UDR005 28-Point Micro PLC, (16) 24Vdc In, (1) 24Vdc Out, (11) Relay Out,
120/240Vac Power Supply ............................................................................... 106
6.9.1 DC Inputs .............................................................................................. 106
6.9.2 DC Output (Q1) ..................................................................................... 106
6.9.3 Relay Outputs (Q2 – Q12) ..................................................................... 106
6.9.4 Micro PLC IC200UDR005 Specifications ................................................. 106
6.9.5 Wiring Diagram IC200UDR005 .............................................................. 108
6.10 IC200UDR006 28-Point Micro PLC, (16) 12Vdc In, (12) Relay Out, 12Vdc Power Supply 109
6.10.1 DC Power .............................................................................................. 109
6.10.2 Inputs ................................................................................................... 109
6.10.3 Relay Outputs (Q1 – Q12) ..................................................................... 109
6.10.4 Micro PLC IC200UDR006 Specifications ................................................. 110
6.10.5 Wiring Diagram IC200UDR006 .............................................................. 111
6.11 IC200UDR010 28-Point Micro PLC, (16) 24Vdc In, (1) 24Vdc Out, (11) Relay Out, 24Vdc PS IC200UDR228 28-Point Micro PLC, (16) 24 VC In, (1) 24Vdc Out, (11) Relay Out, 12/24Vdc
PS .................................................................................................................... 112
6.11.1 DC Power .............................................................................................. 112
6.11.2 DC Inputs .............................................................................................. 112
6.11.3 DC Output (Q1) ..................................................................................... 112
6.11.4 Relay Outputs (Q2 – Q12) ..................................................................... 113
6.11.5 Micro PLC IC200UDR010, IC200UDR228 Specifications ......................... 113
6.11.6 Wiring Diagram IC200UDR010, IC200UDR228 ...................................... 115
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Chapter 7: VersaMax 40-Point Micro/Micro PLUS PLCs ........ 116
7.1 Features of VersaMax 40-Point Micro PLCs ....................................................... 116
7.1.1 Run/Stop Switch.................................................................................... 117
7.1.2 Ports ..................................................................................................... 117
7.1.3 Analog Inputs ........................................................................................ 118
7.1.4 Removable Terminal Strips .................................................................... 118
7.1.5 Status LEDs ........................................................................................... 118
7.1.6 Backup Battery ...................................................................................... 118
7.2 General Specifications of 40-Point VersaMax Micro PLCs .................................. 119
7.3 High-Speed Counters ...................................................................................... 119
7.4 IC200UDD040 40-Point Micro PLC, (24) 24Vdc In, (12) 24Vdc Out with ESCP,(4) LCDC Out,
24Vdc Power Supply ........................................................................................ 120
7.4.1 DC Power .............................................................................................. 120
7.4.2 DC Inputs .............................................................................................. 120
7.4.3 DC Outputs ........................................................................................... 120
7.4.4 Micro PLC IC200UDD040 Specifications ................................................ 121
7.4.5 Wiring Diagram, IC200UDD040 ............................................................ 122
7.5 IC200UDD240 40 Point Micro PLC, (24) 24Vdc In, (16) 24Vdc Out (Sink), 24Vdc Power
Supply ............................................................................................................. 123
7.5.1 DC Power .............................................................................................. 123
7.5.2 DC Inputs .............................................................................................. 123
7.5.3 DC Outputs ........................................................................................... 123
7.5.4 Micro PLC IC200UDD240 Specifications ................................................ 124
7.6 IC200UDR040 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 24Vdc Power Supply IC200UDR140 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 120/240Vac Power Supply IC200UDR440 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 12/24Vdc Power
Supply ............................................................................................................. 126
7.6.1 DC Inputs .............................................................................................. 126
7.6.2 Relay Outputs ....................................................................................... 126
7.6.3 Micro PLC IC200UDR040, IC200UDR140, IC200UDR440 Specifications . 127
7.6.4 Wiring Diagram, IC200UDR040, IC200UDR140, IC200UDR440 ............. 129
Chapter 8: VersaMax 64-Point Micro/Micro PLUS PLCs ........ 130
8.1 Features of VersaMax 64-Point Micro PLCs ....................................................... 130
8.2 General Specifications of 64-Point VersaMax Micro PLCs .................................. 131
8.3 High-Speed Counters ...................................................................................... 131
8.3.1 Run/Stop Switch.................................................................................... 132
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8.3.2 Ports ..................................................................................................... 132
8.3.3 Analog Inputs ........................................................................................ 133
8.3.4 Removable Terminal Strips .................................................................... 133
8.3.5 Status LEDs ........................................................................................... 133
8.3.6 Backup Battery ...................................................................................... 133
8.4 IC200UDD064 64 Point Micro PLC, (40) 24Vdc In, (24) 24Vdc Out (Source), 24Vdc Power
Supply ............................................................................................................. 133
8.4.1 DC Power .............................................................................................. 133
8.4.2 DC Inputs .............................................................................................. 134
8.4.3 Transistor Outputs ................................................................................ 134
8.4.4 Micro PLC IC200UDD064 Specifications ................................................ 134
8.4.5 Wiring Diagram, IC200UDD064 ............................................................ 136
8.5 IC200UDD164 64 Point Micro PLC, (40) 24Vdc In, (24) 24Vdc Out (Sink), 24Vdc Power
Supply ............................................................................................................. 136
8.5.1 DC Power .............................................................................................. 136
8.5.2 DC Inputs .............................................................................................. 136
8.5.3 DC Outputs ........................................................................................... 137
8.5.4 Micro PLC IC200UDD164 Specifications ................................................ 137
8.5.5 Wiring Diagram, IC200UDD164 ............................................................ 138
8.6 IC200UDR064 64 Point Micro PLC, (40) 24Vdc In, (24) Relay Out, 24Vdc Power Supply 139
8.6.1 DC Inputs .............................................................................................. 139
8.6.2 Relay Outputs ....................................................................................... 139
8.6.3 Micro PLC IC200UDR064 Specifications ................................................. 139
8.6.4 Wiring Diagram, PLC IC200UDR064 ...................................................... 141
8.7 IC200UDR164 64 Point Micro PLC, (40) 24Vdc In, (24) Relay Out, 120/240Vac Power
Supply ............................................................................................................. 141
8.7.1 DC Inputs .............................................................................................. 141
8.7.2 Relay Outputs ....................................................................................... 141
8.7.3 Micro PLC IC200 UDR164, Specifications ............................................... 142
8.7.4 Wiring Diagram, IC200UDR164 ............................................................. 143
Chapter 9: VersaMax Micro PLC 8-, 14-, and 16-Point Expansion Units 144
9.1 Features of VersaMax 8-, 14-, and 16-Point Expansion Units ............................. 145
9.1.1 Removable Terminal Strips .................................................................... 145
9.1.2 Expansion Connector ............................................................................ 145
9.1.3 Status LEDs ........................................................................................... 145
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9.1.4 Cables ................................................................................................... 145
9.2 IC200UEC008 8 Point Expansion Unit, (4) 24Vdc Inputs, (4) 24Vdc Outputs with ESCP,
24Vdc Power Supply ........................................................................................ 146
9.2.1 DC Inputs .............................................................................................. 146
9.2.2 Transistor Outputs ................................................................................ 146
9.2.3 Expansion Unit IC200UEC008 Specifications .......................................... 147
9.2.4 Wiring Diagram, IC200UEC008 ............................................................. 148
9.3 IC200UEC108 8 Point Expansion Unit, (4) 24Vdc Inputs, (4) 24VC Transistor Outputs,
24Vdc Power Supply ........................................................................................ 148
9.3.1 DC Inputs .............................................................................................. 148
9.3.2 Transistor Outputs ................................................................................ 149
9.3.3 Expansion Unit IC200UEC108 Specifications .......................................... 149
9.4 IC200UEC208 8 Point Expansion Unit , (4) 24Vdc Inputs, (4) Relay Outputs, 24Vdc Power
Supply ............................................................................................................. 150
9.4.1 DC Inputs .............................................................................................. 150
9.4.2 Relay Outputs ....................................................................................... 151
9.4.3 Expansion Unit IC200UEC208 Specifications .......................................... 151
9.4.4 Wiring Diagram, IC200UEC208 ............................................................. 152
9.5 IC200UEI008 8 Point Expansion Unit, (8) 24Vdc Inputs, 24Vdc Power Supply IC200UEI016
16 Point Expansion Unit, (16) 24Vdc Inputs, 24Vdc Power Supply .................... 153
9.5.1 DC Inputs .............................................................................................. 153
9.5.2 Expansion Units IC200UEI008 and IC200UEI016 Specifications .............. 153
9.5.3 Wiring Diagram, IC200UEI008 ............................................................... 154
9.5.4 Wiring Diagram, IC200UEI016 ............................................................... 154
9.6 IC200UEO008 8 Point Expansion Unit, (8) 24Vdc Outputs with ESCP, 24Vdc Power Supply IC200UEO016 16 Point Expansion Unit, (16) 24Vdc Outputs with ESCP, 24Vdc Power
Supply ............................................................................................................. 155
9.6.1 Transistor Outputs ................................................................................ 155
9.6.2 Expansion Units IC200UEO008 and IC200UEO016 Specifications .......... 156
9.6.3 Wiring Diagram, IC200UEO008 ............................................................. 157
9.6.4 Wiring Diagram, IC200UEO016 ............................................................. 157
9.7 IC200UEO108 8 Point Expansion Unit, (8) 24Vdc Transistor Outputs, 24Vdc Power Supply IC200UEO116 16 Point Expansion Unit, (16) Transistor Outputs, 24Vdc Power Supply 158
9.7.1 Transistor Outputs ................................................................................ 158
9.7.2 Expansion Units IC200UEO108 and IC200UEO116 Specifications .......... 158
9.7.3 Wiring Diagram, IC200UEO108 ............................................................. 159
9.7.4 Wiring Diagram, IC200UEO116 ............................................................. 160
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9.8 IC200UER008 8 Point Expansion Unit, (8) Relay Outputs, 24Vdc Power Supply IC200UER016 16 Point Expansion Unit, (16) Relay Outputs, 24Vdc Power Supply161
9.8.1 Relay Outputs ....................................................................................... 161
9.8.2 Expansion Units IC200UER008 and IC200UER016 Specifications ........... 161
9.8.3 Wiring Diagram, IC200UER008 ............................................................. 162
9.8.4 Wiring Diagram, IC200UER016 ............................................................. 162
9.9 IC200UEX009 14 Point Expansion Unit, (8) 120Vac In, (2) Relay Out at 10 Amps, (4) Relay
Out at 2 Amps, 120/240Vac Power Supply ....................................................... 163
9.9.1 AC Inputs .............................................................................................. 163
9.9.2 Relay Outputs ....................................................................................... 163
9.9.3 Expansion Unit IC200UEX009 Specifications .......................................... 163
9.9.4 Wiring Diagram, IC200UEX009 ............................................................. 164
9.10 IC200UEX010 14 Point Expansion Unit, (8) 120Vac In, (6) 120Vac Out, 120/240Vac Power
Supply ............................................................................................................. 165
9.10.1 AC Inputs .............................................................................................. 165
9.10.2 AC Outputs ........................................................................................... 165
9.10.3 Expansion Unit IC200UEX010 Specifications .......................................... 165
9.10.4 Wiring Diagram, IC200UEX010 ............................................................. 166
9.11 IC200UEX011 14-Point Expansion Unit with AC Power, (8) 24Vdc Inputs, (6) Relay Outputs
........................................................................................................................ 167
9.11.1 DC Inputs .............................................................................................. 167
9.11.2 Relay Outputs ....................................................................................... 167
9.11.3 Expansion Unit IC200UEX011 Specifications .......................................... 167
9.11.4 Wiring Diagram, IC200UEX011 ............................................................. 168
9.12 IC200UEX012 14-Point Expansion Unit with 24DC Power, (8) 24Vdc Inputs, (6) Relay
Outputs ........................................................................................................... 169
9.12.1 DC Inputs .............................................................................................. 169
9.12.2 Relay Outputs ....................................................................................... 169
9.12.3 Expansion Unit IC200UEX012 Specifications .......................................... 169
9.12.4 Wiring Diagram, IC200UEX012 ............................................................. 170
9.13 IC200UEX013 14-Point Expansion Unit with 12Vdc Power, (8) 12Vdc Inputs, (6) Relay
Outputs ........................................................................................................... 171
9.13.1 DC Inputs .............................................................................................. 171
9.13.2 Relay Outputs ....................................................................................... 171
9.13.3 Expansion Unit IC200UEX013 Specifications .......................................... 171
9.13.4 Wiring Diagram, IC200UEX013 ............................................................. 172
9.14 IC200UEX014 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs, (2) High-
Current and (4) Low-Current Transistor Outputs .............................................. 173
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9.14.1 DC Inputs .............................................................................................. 173
9.14.2 Transistor Outputs ................................................................................ 173
9.14.3 Expansion Unit IC200UEX014 Specifications .......................................... 174
9.14.4 Wiring Diagram, IC200UEX014 ............................................................. 175
9.15 IC200UEX015 14-Point Expansion Unit with 12DC Power, (8) 12DC Inputs, (6) 12Vdc
Outputs ........................................................................................................... 176
9.15.1 DC Inputs .............................................................................................. 176
9.15.2 Transistor Outputs ................................................................................ 176
9.15.3 Expansion Unit IC200UEX015 Specifications .......................................... 177
9.15.4 Wiring Diagram, IC200UEX015 ............................................................. 178
9.16 IC200UEX122 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs, (2) High-
Current and (4) Low-Current Transistor Outputs with ESCP .............................. 179
9.16.1 DC Inputs .............................................................................................. 179
9.16.2 Outputs ................................................................................................ 179
9.16.3 Expansion Unit IC200UEX122 Specifications .......................................... 180
9.16.4 Wiring Diagram, IC200UEX122 ............................................................. 181
Chapter 10: VersaMax Micro PLC 28-Point Expansion Units ... 182
10.1 Features of VersaMax 28-Point Micro PLC Expansion Units ............................... 182
10.1.1 Removable Terminal Strips .................................................................... 183
10.1.2 Expansion Connector ............................................................................ 183
10.1.3 Status LEDs ........................................................................................... 183
10.1.4 Cables ................................................................................................... 183
10.2 IC200UEX209 28 Point Micro PLC Expansion Unit, (16) 120Vac In, (2/10) Relay Out,
120/240Vac Power Supply ............................................................................... 183
10.2.1 AC Inputs .............................................................................................. 183
10.2.2 Relay Outputs ....................................................................................... 183
10.2.3 Expansion Unit IC200UEX209 Specifications .......................................... 184
10.2.4 Wiring Diagram, IC200UEX209 ............................................................. 185
10.3 IC200UEX210 28 Point Micro PLC Expansion Unit, (16) 120Vac In, (12) 120Vac Out,
120/240Vac Power Supply ............................................................................... 186
10.3.1 AC Inputs .............................................................................................. 186
10.3.2 AC Outputs ........................................................................................... 186
10.3.3 Expansion Unit IC200UEX210 Specifications .......................................... 187
10.3.4 Wiring Diagram, IC200UEX210 ............................................................. 188
10.4 IC200UEX211 28 Point Micro PLC Expansion Unit, (16) 24Vdc In, (12) Relay Out,
120/240Vac Power Supply ............................................................................... 188
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10.4.1 DC Inputs .............................................................................................. 188
10.4.2 Relay Outputs (Q1 – Q12) ..................................................................... 188
10.4.3 Expansion Unit IC200UEX211 Specifications .......................................... 189
10.4.4 Wiring Diagram, IC200UEX211 ............................................................. 190
10.5 IC200UEX212 28 Point Micro PLC Expansion Unit, (16) 24Vdc In, (12) Relay Out, 24Vdc
Power Supply................................................................................................... 191
10.5.1 DC Power .............................................................................................. 191
10.5.2 DC Inputs .............................................................................................. 191
10.5.3 Relay Outputs (Q1 – Q12) ..................................................................... 191
10.5.4 Expansion Unit IC200UEX212 Specifications .......................................... 191
10.5.5 Wiring Diagram, IC200UEX212 ............................................................. 192
10.6 IC200UEX213 28 Point Micro PLC Expansion Unit, (16) 12Vdc In, (12) Relay Out, 12Vdc
Power Supply................................................................................................... 193
10.6.1 DC Power .............................................................................................. 193
10.6.2 DC Inputs .............................................................................................. 193
10.6.3 Relay Outputs (Q1 – Q12) ..................................................................... 193
10.6.4 Expansion Unit IC200UEX213 Specifications .......................................... 193
10.6.5 Wiring Diagram, IC200UEX213 ............................................................. 195
10.7 IC200UEX214 28 Point Micro PLC Expansion Unit, (16) 24Vdc In, (12) 24Vdc Out, 24Vdc
Power Supply................................................................................................... 196
10.7.1 DC Power .............................................................................................. 196
10.7.2 DC Inputs .............................................................................................. 196
10.7.3 Transistor Outputs ................................................................................ 196
10.7.4 Expansion Unit IC200UEX214 Specifications .......................................... 197
10.7.5 Wiring Diagram, IC200UEX214 ............................................................. 198
10.8 IC200UEX215 28 Point Micro PLC Expansion Unit, (16) 12Vdc In, (12) 12Vdc Out, 12Vdc
Power Supply................................................................................................... 199
10.8.1 DC Power .............................................................................................. 199
10.8.2 DC Inputs .............................................................................................. 199
10.8.3 Transistor Outputs ................................................................................ 199
10.8.4 Expansion Unit IC200UEX215 Specifications .......................................... 200
10.8.5 Wiring Diagram, IC200UEX215 ............................................................. 201
10.9 IC200UEX222 28 Point Micro PLC Expansion Unit, (16) 24Vdc In, (12) 24Vdc Out with
ESCP, 24Vdc Power Supply .............................................................................. 202
10.9.1 DC Power .............................................................................................. 202
10.9.2 DC Inputs .............................................................................................. 202
10.9.3 Transistor Outputs ................................................................................ 202
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10.9.4 Expansion Unit IC200UEX222 Specifications .......................................... 203
10.9.5 Wiring Diagram, IC200UEX222 ............................................................. 204
Chapter 11: VersaMax Micro PLC 64-Point Expansion Units ... 205
11.1 Features of VersaMax 64-Point Micro PLC Expansion Units ............................... 205
11.1.1 Removable Terminal Strips .................................................................... 205
11.1.2 Expansion Connector ............................................................................ 206
11.1.3 Status LEDs ........................................................................................... 206
11.1.4 Cables ................................................................................................... 206
11.2 IC200UEX064 64 Point Micro PLC Expansion Unit,(40) 24Vdc In, (24) Relay Out, 24Vdc
Power Supply................................................................................................... 206
11.2.1 DC Inputs .............................................................................................. 206
11.2.2 Relay Outputs ....................................................................................... 206
11.2.3 Expansion Unit IC200UEX064 Specifications .......................................... 207
11.2.4 Wiring Diagram, IC200UEX064 ............................................................. 208
11.3 IC200UEX164 64 Point Micro PLC Expansion Unit, (40) 24Vdc In, (24) Relay Out,
120/240Vac Power Supply ............................................................................... 208
11.3.1 DC Inputs .............................................................................................. 208
11.3.2 Relay Outputs ....................................................................................... 209
11.3.3 Expansion Unit IC200UEX164 Specifications .......................................... 209
11.3.4 Wiring Diagram, IC200UEX164 ............................................................. 210
11.4 IC200UEX264 64 Point Micro PLC Expansion Unit, (24) 24Vdc In, (4) LCDC, (16) LCDC with
ESCP, (4) HCDC with ESCP Out, 24Vdc Power Supply ....................................... 210
11.4.1 DC Inputs .............................................................................................. 210
11.4.2 DC Outputs ........................................................................................... 211
11.4.3 Expansion Unit IC200UEX264 Specifications .......................................... 211
11.4.4 Wiring Diagram, IC200UEX264 ............................................................. 212
11.5 IC200UEX364 64 Point Micro PLC Expansion Unit, (40) 24Vdc In, (24) LCDC Out, 24Vdc
Power Supply................................................................................................... 213
11.5.1 DC Power .............................................................................................. 213
11.5.2 DC Inputs .............................................................................................. 213
11.5.3 DC Outputs ........................................................................................... 213
11.5.4 Expansion Unit IC200UEX364 Specifications .......................................... 214
11.5.5 Wiring Diagram, IC200UEX364 ............................................................. 215
Chapter 12: Analog Expansion Units ..................................... 216
12.1 Features of Analog Expansion Units ................................................................. 216
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12.1.1 Removable Terminal Strips .................................................................... 216
12.1.2 Expansion Connector ............................................................................ 216
12.1.3 Status LEDs ........................................................................................... 217
12.1.4 Cables ................................................................................................... 217
12.2 Analog Expansion Unit Specifications............................................................... 217
12.2.1 Power Specifications for Analog Expansion Units ................................... 217
12.2.2 Input and Output Specifications ............................................................ 217
12.3 Analog Operation ............................................................................................ 218
12.3.1 Analog I/O Parameters .......................................................................... 218
12.3.2 Input/Output Values Compared to Process Data ................................... 219
12.3.3 Count Resolution for Analog Expansion Units ........................................ 219
12.3.4 LED Indications ...................................................................................... 219
12.3.5 Analog Input Processing ........................................................................ 220
12.3.6 Analog Output Processing ..................................................................... 221
12.3.7 Wiring Diagram ..................................................................................... 222
Chapter 13: RTD and Thermocouple Expansion Units ............ 223
13.1 Description of RTD and Thermocouple Modules .............................................. 223
13.1.1 Removable Terminal Strips .................................................................... 224
13.1.2 Expansion Connector ............................................................................ 224
13.1.3 Status LEDs ........................................................................................... 224
13.1.4 Cables ................................................................................................... 224
13.2 RTD Expansion Modules................................................................................... 224
13.2.1 Compatibility ........................................................................................ 225
13.2.2 RTD Module General Specifications ....................................................... 225
13.2.3 RTD Module Input Specifications ........................................................... 226
13.2.4 RTD Module Output Specifications ........................................................ 226
13.2.5 Scaling .................................................................................................. 227
13.2.6 Wiring for RTD Expansion Modules ........................................................ 228
13.3 Module Installation .......................................................................................... 229
13.3.1 DIP Switches ......................................................................................... 229
13.3.2 LED Indications ...................................................................................... 230
13.3.3 Data Conversion for RTD Expansion Units (in Compatible mode) ........... 230
13.4 Thermocouple Expansion Modules .................................................................. 233
13.4.1 Compatibility ........................................................................................ 233
13.4.2 Thermocouple Module General Specifications ....................................... 234
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13.4.3 Analog Output Specifications (Model IC200UEX826) ............................. 234
13.4.4 Thermocouple Module Input Specifications ........................................... 235
13.4.5 Scaling for Thermocouple Module Data ................................................. 236
13.4.6 Scaling for Analog Outputs (Model IC200UEX826) ................................ 236
13.4.7 Thermocouple Module Configuration .................................................... 237
13.4.8 Wiring for Thermocouple Expansion Modules ........................................ 238
13.5 Module Installation .......................................................................................... 239
13.5.1 DIP Switch Settings ............................................................................... 239
13.5.2 LED Indications ...................................................................................... 240
13.5.3 Basic Temperature Conversion Logic ..................................................... 241
13.5.4 High-Resolution Temperature Conversion Logic for Thermocouple Units242
Chapter 14: CPU Option Modules .......................................... 244
14.1 Using Option Modules ..................................................................................... 244
14.2 IC200UMB001 Memory Pack Module ............................................................... 244
14.2.1 Features ................................................................................................ 245
14.3 IC200USB001 RS232 Extra Port Option Module with 2 Analog Inputs ............... 246
14.3.1 Analog Inputs ........................................................................................ 247
14.4 IC200USB002 RS-422/485 Extra Port Option Module with 2 Analog Inputs ...... 248
14.4.1 Analog Inputs ........................................................................................ 249
14.5 IC200UUB001 USB / RS232 Conversion Option Module ................................... 249
14.6 IC200UEM001 RJ-45, 10/100 Mbit Ethernet Communications Module ............. 250
14.6.1 Module Specifications ........................................................................... 250
14.6.2 Status LEDs ........................................................................................... 251
14.6.3 Configuration Options ........................................................................... 251
14.6.4 Enhanced Data Throughput .................................................................. 252
14.6.5 Setting the IP Address ........................................................................... 252
14.6.6 Downloading Ethernet Drivers............................................................... 252
14.6.7 Modbus/TCP Client Support .................................................................. 252
14.6.8 Security Settings for the Ethernet Option Module .................................. 266
14.7 Installing Option Modules ................................................................................ 267
Chapter 15: Installation Instructions ..................................... 269
15.1 Preinstallation Check ....................................................................................... 269
15.2 Agency Approvals, Standards, and General Specifications ................................ 270
15.2.1 Immunity and Emission Specifications, Relevant Standards, and Level Passed 271
15.3 Installation Guidelines ..................................................................................... 271
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15.3.1 CE Mark Installation Requirement .......................................................... 272
15.3.2 UL Requirements for Class I Div 2 Installations ....................................... 272
15.3.3 Additional Environmental Guidelines ..................................................... 272
15.4 Mounting Dimensions ..................................................................................... 273
15.4.1 Dimensions of Nano PLCs ...................................................................... 273
15.4.2 Dimensions of 14-, 20-, 23-, 28-, 40-, and 64-Point Micro PLCs and Expansion Units
274
15.5 Grounding the Equipment ............................................................................... 274
15.5.1 Grounding the Programmer .................................................................. 275
15.6 Installing a PLC or Expansion Unit on a DIN Rail ................................................ 275
15.6.1 Mounting the PLC on a DIN Rail ............................................................. 276
15.6.2 Removing the PLC from a DIN Rail ......................................................... 276
15.6.3 Panel-Mounting .................................................................................... 276
15.6.4 Grounding the Metal Panel or DIN Rail ................................................... 277
15.7 Connecting an Expansion Unit to a Micro PLC................................................... 277
15.7.1 The Expansion Cable ............................................................................. 277
15.8 System Wiring Guidelines ................................................................................ 278
15.8.1 Safety Measures .................................................................................... 278
15.8.2 Installing Additional Suppression ........................................................... 278
15.9 I/O Installation and Wiring ............................................................................... 279
15.9.1 Wiring for Power Supply and I/O Connections........................................ 280
15.9.2 Removable Wiring Terminals ................................................................. 280
15.9.3 General Wiring Procedures .................................................................... 281
15.9.4 Providing Fusing for Outputs ................................................................. 282
15.9.5 Providing Suppression Circuits for Inductive Loads ................................ 283
15.9.6 Typical DC Input Circuits ....................................................................... 283
15.9.7 Typical DC Output Circuits .................................................................... 284
15.9.8 Typical High-Speed Counter Connections .............................................. 286
15.9.9 Added Resistance for 20-, 40-, and 64-Point Micro PLCS at Higher Count Rates 287
15.9.10 Typical AC Input and Output Circuits ............................................... 288
15.9.11 Typical Analog Input and Output Circuits ......................................... 289
15.10 Starting Up the PLC.......................................................................................... 290
15.10.1 Turning off Power to the PLC ........................................................... 290
15.10.2 Normal Power-up Sequence ............................................................ 291
15.11 Adjusting the Analog Potentiometers .............................................................. 292
15.12 DIP Switches .................................................................................................... 293
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15.12.1 4-Position DIP Switches on Micro PLC CPUs ...................................... 293
15.12.2 DIP Switches on an Analog Expansion Module Select Count Resolution293
15.12.3 DIP Switches on an RTD Expansion Module Select Update Rate ........ 293
15.12.4 DIP Switches on a Thermocouple Expansion Module Select Input Sensors/Mode
294
15.13 Installing/Replacing a Backup Battery .............................................................. 294
15.13.1 CPU Battery Consumption Data ....................................................... 294
15.14 Serial Port Connections.................................................................................... 295
15.14.1 Providing Power to an External Device from Port 1 or 2 .................... 295
15.14.2 Short Circuit Protection on 5Vdc for Units Later than June 2005 ....... 295
15.14.3 Cable Lengths and Baud Rates ......................................................... 296
15.14.4 Port 1: RS-232 ................................................................................. 296
15.14.5 Port 2 on 23-Point and 28-Point Micro PLCs: RS-485 ........................ 298
15.14.6 Port 2 RS-485 Option Module on 20-/ 40-/ 64-Point Micro PLCs ....... 300
15.14.7 RS-485 Multidrop Serial Connections ............................................... 301
15.14.8 RS-485 Port Isolator ......................................................................... 302
15.14.9 RS-232 to RS-485 Adapter ............................................................... 307
15.15 Replacing AC Output Module Fuses ................................................................. 310
15.15.1 AC Output Fuse Specifications ......................................................... 311
Chapter 16: Configuration .................................................... 312
16.1 Configuration Overview ................................................................................... 312
16.1.1 Autoconfiguration ................................................................................. 312
16.1.2 Software Configuration ......................................................................... 312
16.2 Storing a Configuration from a Programmer .................................................... 313
16.3 CPU Configuration ........................................................................................... 314
16.4 Port 1 Configuration ........................................................................................ 316
16.4.1 Timing Note for RTU Communications .................................................. 316
16.5 Port 2 Configuration ........................................................................................ 317
16.6 Configuring Analog I/O Parameters ................................................................. 318
16.7 Configuring High-Speed Counter, PWM or Pulse Train ..................................... 318
16.7.1 HSC, PWM, and PTO Settings ................................................................ 318
16.7.2 Channel #1, 2, 3, 4 Parameters .............................................................. 320
Chapter 17: PLC Operation .................................................... 323
17.1 Operating Modes............................................................................................. 323
17.2 Parts of the CPU Sweep .................................................................................... 324
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17.3 Standard CPU Sweep Operation ....................................................................... 326
17.3.1 The Sweep Windows ............................................................................. 326
17.3.2 The Watchdog Timer ............................................................................. 327
17.4 Constant Sweep Time Operation ..................................................................... 327
17.4.1 Changing the Configured Default for Constant Sweep Mode ................. 327
17.4.2 The Constant Sweep Timer .................................................................... 327
17.4.3 Enabling/Disabling Constant Sweep Time, Reading or Setting the Length of the
Timer .................................................................................................... 327
17.5 CPU Stop Modes .............................................................................................. 328
17.6 Controlling the Execution of a Program ........................................................... 328
17.6.1 Calling a Subroutine Block ..................................................................... 328
17.6.2 Creating a Temporary End of Logic ........................................................ 328
17.6.3 Executing Rungs of Logic without Logical Power Flow ............................ 328
17.6.4 Jumping to Another Part of the Program................................................ 329
17.7 Privilege Levels and Passwords ......................................................................... 329
17.7.1 Protection Level Request from Programmer .......................................... 330
17.7.2 The OEM Protection Feature .................................................................. 330
17.7.3 Clearing All Memory .............................................................................. 331
17.8 Run/Stop Mode Switch Operation.................................................................... 331
17.8.1 Run/Stop Mode Operation .................................................................... 331
17.8.2 Configurable Memory Protection .......................................................... 332
17.8.3 Configuration Parameters and Switch Position for Run/Stop Modes ...... 332
17.8.4 Configuration Parameters and Switch Position for Memory Protection .. 332
17.8.5 Configuration Parameters and Switch Position for Simultaneous Run/Stop
Operation and Memory Protection ........................................................ 333
17.8.6 Configuration Parameters and Switch Position for Fault Operations....... 333
17.9 Power-Up and Power-Down Sequence ............................................................. 333
17.9.1 Power-Up Sequence .............................................................................. 333
17.9.2 Flash Memory ........................................................................................ 334
17.9.3 Default Conditions for Micro PLC Output Points..................................... 334
17.9.4 Power-Down Conditions........................................................................ 335
17.9.5 Power Cycle .......................................................................................... 335
17.10 Input Filters ..................................................................................................... 336
17.10.1 Discrete Input Filtering .................................................................... 336
17.11 Hardware R/C Filters ........................................................................................ 337
17.12 Analog Potentiometer Input Filtering .............................................................. 339
17.12.1 Input Settings .................................................................................. 339
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17.12.2 Default Filter Time ........................................................................... 339
17.12.3 Limitations of Analog Potentiometer Input Filtering ........................ 339
Chapter 18: High-Speed Counter, PWM, and Pulse Train Operation 340
18.1 Overview ......................................................................................................... 340
18.1.1 Operation at Power-up and Mode Change ............................................. 341
18.1.2 Basic Setup ............................................................................................ 341
18.2 HSC/PWM/PTO Channels ................................................................................. 342
18.2.1 HSC/PWM/PTO Channels for Micro PLCs (14 Point/ 28 Point) ................. 342
18.2.2 HSC/PWM/PTO Channels for Micro-20, -40, or -64 PLC .......................... 343
18.2.3 HSC/PWM/PTO Channels for Nano PLCs ................................................ 343
18.3 Type A Counter ................................................................................................ 344
18.3.1 Type A Counter Program References ..................................................... 344
18.3.2 Type A Counter Operation ..................................................................... 345
18.3.3 Type A High-Speed Counter Operation Details ...................................... 345
18.4 Type B Counter ................................................................................................ 347
18.4.1 Type B Counter Program References ..................................................... 348
18.4.2 Type B Counter Operation ..................................................................... 348
18.5 High-Speed Counter Outputs .......................................................................... 350
18.5.1 Pulldown Resistor .................................................................................. 350
18.5.2 Duty Cycle Limits: with 1.5k pulldown resistor - UDR005/006/010 &
UAL004/005/006 .................................................................................. 350
18.5.3 Duty Cycle Limits: with 1.5k pulldown resistor - UDD104/110 & NDD101351
18.5.4 Counter Output Presets ......................................................................... 351
18.6 PWM Outputs .................................................................................................. 352
18.6.1 Enabling and Disabling a PWM Output .................................................. 352
18.6.2 PWM Frequency .................................................................................... 353
18.6.3 PWM Duty Cycle .................................................................................... 353
18.6.4 Load Correction for PWM Outputs ......................................................... 353
18.7 Pulse Train Outputs ......................................................................................... 354
18.7.1 Configuring a Pulse Train Output ........................................................... 354
18.7.2 Program References for Pulse Train Outputs .......................................... 354
18.7.3 Enabling and Disabling Pulse Train Operation ........................................ 355
18.7.4 Setting Up the Pulse Frequency ............................................................. 355
18.7.5 Setting Up the Number of Pulses ........................................................... 356
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18.7.6 Load Correction Time ............................................................................ 356
18.8 Pulse Train with Ramp ..................................................................................... 357
18.8.1 Configuring Pulse Train with Ramp ........................................................ 357
18.8.2 Program References for Pulse Train with Ramp Outputs ........................ 357
18.8.3 Setting Up the Pulse Frequency for Pulse Train with Ramp ..................... 358
18.8.4 Setting Up the Number of Pulses ........................................................... 358
18.8.5 Changing the Acceleration and Deceleration ......................................... 358
18.8.6 Controlling Operation of a Pulse Train with Ramp Output ...................... 358
18.9 COMMREQs for the HSC/PWM/PTO Functions ................................................. 360
18.9.1 The COMMREQ Command Block ........................................................... 361
18.9.2 COMMREQ Example .............................................................................. 364
18.10 HSC Application Examples ............................................................................... 366
18.10.1 RPM Indicator .................................................................................. 366
Chapter 19: Motion Control Functions .................................. 367
19.1 Overview ......................................................................................................... 368
19.1.1 Program References for Motion Features ............................................... 368
19.1.2 Position Registers .................................................................................. 368
19.1.3 Function Block Instance Registers .......................................................... 369
19.1.4 Error Codes and Warnings for Motion Features (Hexadecimal) ............... 371
19.1.5 Avoiding Abrupt Start/Stop of Motion ................................................... 374
19.2 Finding a Home Position .................................................................................. 374
19.2.1 Find Home Function Block ..................................................................... 376
19.2.2 Example Program Logic for Find Home .................................................. 379
19.3 Moving to the Home Position .......................................................................... 379
19.3.1 Go Home Function Block ....................................................................... 380
19.3.2 Example Program Logic for Go Home .................................................... 383
19.4 Jogging ............................................................................................................ 383
19.4.1 Jogging Function Block .......................................................................... 384
19.4.2 Example Program Logic for Jogging ....................................................... 386
19.5 Blending .......................................................................................................... 387
19.5.1 Examples of Blended Moves .................................................................. 387
19.5.2 Blending Function Block ........................................................................ 390
19.5.3 Example Program Logic for Blending ..................................................... 393
19.6 Stopping Motion on an Axis ............................................................................. 394
19.6.1 Stop Motion Function Block ................................................................... 394
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19.6.2 Example Program Logic for Stop Motion ................................................ 396
Chapter 20: Fault Handling ................................................... 397
20.1 Faults and Fault Handling................................................................................. 397
20.1.1 Fault Handling ....................................................................................... 397
20.1.2 Classes of Faults .................................................................................... 397
20.2 System Responses to Faults ............................................................................. 397
20.2.1 Fault Actions ......................................................................................... 398
20.3 Fault References .............................................................................................. 399
20.3.1 Example Program Logic for Fault References ......................................... 399
Chapter 21: Elements of an Application Program .................. 400
21.1 Structure of an Application Program ................................................................ 400
21.2 Subroutines ..................................................................................................... 401
21.2.1 Declaring a Subroutine .......................................................................... 402
21.2.2 Calling a Subroutine .............................................................................. 402
21.2.3 Locking/Unlocking Subroutines ............................................................. 402
21.3 Program Languages ......................................................................................... 403
21.3.1 Ladder Diagram .................................................................................... 403
21.4 The Instruction Set .......................................................................................... 403
21.4.1 Contacts ............................................................................................... 404
21.4.2 Coils ...................................................................................................... 404
21.4.3 Timers and Counters ............................................................................. 405
21.4.4 Math Functions ..................................................................................... 405
21.4.5 Relational Functions .............................................................................. 406
21.4.6 Bit Operation Functions ......................................................................... 406
21.4.7 Data Move Functions ............................................................................. 406
21.4.8 Table Functions ..................................................................................... 407
21.4.9 Conversion Functions ............................................................................ 407
21.4.10 Control Functions ............................................................................ 407
21.4.11 Communication Function ................................................................ 408
21.4.12 Motion Functions ............................................................................ 408
Chapter 22: Program Data and References ............................ 409
22.1 Data Memory References ................................................................................ 409
22.1.1 Memory Allocation ................................................................................ 409
22.1.2 Word Memory References ..................................................................... 410
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22.1.3 Bit Memory References ......................................................................... 411
22.2 Fixed I/O Map Locations ................................................................................... 412
22.2.1 Reserved Bit Memory Locations: %I ........................................................ 412
22.2.2 Reserved Bit Memory Locations: %Q ...................................................... 413
22.2.3 Reserved Word Memory Locations: %AI ................................................. 414
22.2.4 Reserved Word Memory Locations: %AQ ............................................... 415
22.3 Retentiveness of Data ...................................................................................... 416
22.4 System Status References ................................................................................ 417
22.4.1 Using the System Status References ...................................................... 417
22.4.2 Time-Tick References ............................................................................ 417
22.4.3 %S References ....................................................................................... 418
22.4.4 %SA, %SB, and %SC References .............................................................. 419
22.5 How Program Functions Handle Numerical Data ............................................. 421
22.5.1 Real Numbers (Floating Point) ............................................................... 422
22.5.2 Errors in Real Numbers and Operations.................................................. 422
Chapter 23: Instruction Set Reference ................................... 423
23.1 Bit Operation Functions ................................................................................... 424
23.1.1 Data Lengths for the Bit Operation functions ......................................... 424
23.1.2 Bit Operation Functions Logical AND, Logical OR ................................... 425
23.1.3 Bit Operation Functions Exclusive OR..................................................... 426
23.1.4 Bit Operation Functions Logical Invert (NOT) ......................................... 427
23.1.5 Bit Operation Functions Shift Bits Right, Shift Bits Left ........................... 428
23.1.6 Bit Operation Functions Rotate Bits Right, Rotate Bits Left ..................... 431
23.1.7 Bit Operation Functions Bit Test ............................................................ 432
23.1.8 Bit Operation Functions Bit Set and Bit Clear .......................................... 433
23.1.9 Bit Operation Functions Masked Compare ............................................. 434
23.1.10 Bit Operation Functions Bit Position ................................................. 436
23.1.11 Bit Operation Functions Bit Sequencer ............................................. 438
23.2 Control Functions ............................................................................................ 440
23.2.1 Control Functions Do I/O ....................................................................... 440
23.2.2 Control Functions Call ........................................................................... 443
23.2.3 Control Functions End of Logic .............................................................. 443
23.2.4 Control Functions Master Control Relay (MCR) / End MCR ...................... 444
23.2.5 Control Functions Jump, Label ............................................................... 445
23.2.6 Control Functions Comment ................................................................. 446
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23.2.7 Control Functions Drum Sequencer ....................................................... 447
23.3 Data Move Functions ....................................................................................... 449
23.3.1 Data Move Functions Move Data ........................................................... 450
23.3.2 Data Move Functions Block Move .......................................................... 451
23.3.3 Data Move Functions Block Clear ........................................................... 453
23.3.4 Data Move Functions Shift Register ....................................................... 454
23.3.5 Data Move Functions Communication Request ..................................... 456
23.4 Data Type Conversion Functions ...................................................................... 458
23.4.1 Data Type Conversion Functions Convert Signed Integer Data to BCD-4 458
23.4.2 Data Type Conversion Functions Convert to Signed Integer ................... 459
23.4.3 Data Type Conversion Functions Convert to Double Precision Signed Integer 460
23.4.4 Data Type Conversion Functions Convert to Real Data ........................... 461
23.4.5 Data Type Conversion Functions Convert Real Data to Word Data ......... 462
23.4.6 Data Type Conversion Functions Truncate Real Number ........................ 463
23.5 Math and Numerical Functions ........................................................................ 464
23.5.1 Converting Data for the Math and Numerical Functions ......................... 464
23.5.2 Math and Numerical Functions Add, Subtract, Multiply, Divide .............. 464
23.5.3 Math and Numerical Functions Add, Subtract, Multiply, Divide .............. 465
23.5.4 Math and Numerical Functions Modulo Division .................................... 466
23.5.5 Math and Numerical Functions Scaling .................................................. 467
23.5.6 Math and Numerical Functions Square Root .......................................... 469
23.5.7 Math and Numerical Functions Trigonometric Functions ....................... 470
23.5.8 Math and Numerical Functions Logarithmic / Exponential Functions ...... 472
23.5.9 Math and Numerical Functions Radian Conversion Functions ................ 473
23.6 Relational Functions ........................................................................................ 474
23.6.1 Data Types for Relational Functions ....................................................... 474
23.6.2 Relational Functions Equal, Not Equal, Less Than, Less/Equal, Greater Than,
Greater/Equal ........................................................................................ 475
23.6.3 Relational Functions Range ................................................................... 476
23.7 Relay Functions ............................................................................................... 477
23.7.1 Relay Functions Normally-open, Normally-closed, Continuation Contacts478
23.7.2 Relay Functions Coils ............................................................................. 479
23.8 Table Functions ............................................................................................... 483
23.8.1 Table Functions Array Move................................................................... 483
23.8.2 Table Functions Search for Array Values ................................................ 486
23.9 Timer and Counter Functions ........................................................................... 488
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23.9.1 Time-Tick Contacts ............................................................................... 488
23.9.2 Function Block Data Required for Timers and Counters .......................... 489
23.9.3 Timer and Counter Functions On Delay Stopwatch Timer ...................... 490
23.9.4 Timer and Counter Functions On Delay Timer ........................................ 492
23.9.5 Timer and Counter Functions Off Delay Timer ....................................... 494
23.9.6 Timer and Counter Functions Up Counter .............................................. 496
23.9.7 Timer and Counter Functions Down Counter ......................................... 498
Chapter 24: Service Request Function ................................... 500
24.1 SVCREQ Functions ........................................................................................... 501
24.2 Format of the SVCREQ Function....................................................................... 502
24.2.1 Parameters of the SVCREQ Function ...................................................... 502
24.3 SVCREQ 1: Change/Read Constant Sweep Timer ............................................. 503
24.3.1 Input Parameter Block for SCVREQ 1 ..................................................... 503
24.3.2 Disable Constant Sweep Mode .............................................................. 503
24.3.3 Enable Constant Sweep Mode ............................................................... 503
24.3.4 Change the Constant Sweep Time ......................................................... 503
24.3.5 Read the Constant Sweep State and Time.............................................. 503
24.4 SVCREQ 2: Read Window Times ....................................................................... 505
24.4.1 Output Parameter Block for SVCREQ 2 .................................................. 505
24.5 SVCREQ 3: Change Programmer Communications Window Mode ................... 506
24.5.1 Changing the Programmer Communications Window Mode ................. 506
24.6 SVCREQ 4: Change System Communications Window Mode ........................... 506
24.6.1 Changing the System Communications Window Mode ......................... 507
24.7 SVCREQ 6: Change/Read Number of Words to Checksum ................................ 507
24.7.1 Parameter Block Formats for SVCREQ 6 ................................................. 507
24.8 SVCREQ 7: Read or Change the Time-of-Day Clock .......................................... 508
24.8.1 Parameter Block Format for SVCREQ 7 .................................................. 508
24.9 SVCREQ 7 Parameter Block Content: BCD Format ............................................ 509
24.9.1 2-Digit Year ........................................................................................... 509
24.9.2 4-Digit Year ........................................................................................... 509
24.10 SVCREQ 7 Parameter Block Content: Packed ASCII Format ............................... 510
24.10.1 2-Digit Year ..................................................................................... 510
24.10.2 4-Digit Year ..................................................................................... 511
24.11 SVCREQ 8: Reset Watchdog Timer ................................................................... 512
24.11.1 Parameter Block Format for SVCREQ 8 ............................................. 512
24.12 SVCREQ 9: Read Sweep Time from Beginning of Sweep ................................... 513
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24.12.1 Output Parameter Block Format for SVCREQ 9................................. 513
24.13 SVCREQ 10: Read Folder Name ........................................................................ 514
24.13.1 Output Parameter Block Format for SVCREQ 10............................... 514
24.14 SVCREQ 11: Read PLC ID .................................................................................. 515
24.14.1 Output Parameter Block Format for SVCREQ 11............................... 515
24.15 SVCREQ 13: Shut Down (Stop) PLC .................................................................. 516
24.15.1 Parameter Block for SVCREQ 13 ....................................................... 516
24.16 SVCREQ 14: Clear Fault .................................................................................... 517
24.16.1 Input Parameter Block for SVCREQ 14 .............................................. 517
24.17 SVCREQ 15: Read Last-Logged Fault Table Entry .............................................. 518
24.17.1 Input Parameter Block for SVCREQ 15 .............................................. 518
24.18 SVCREQ 16: Read Elapsed Time Clock .............................................................. 520
24.18.1 Output Parameter Block for SVCREQ 16........................................... 520
24.19 SVCREQ 18: Read I/O Override Status .............................................................. 521
24.19.1 Output Parameter Block for SVCREQ 18........................................... 521
24.20 SVCREQ 23: Read Master Checksum ................................................................ 521
24.20.1 Output Parameter Block for SVCREQ 23........................................... 521
24.21 SVCREQ 26/ SVCREQ 30: Interrogate I/O ......................................................... 522
24.22 SVCREQ 29: Read Elapsed Power Down Time ................................................... 523
24.22.1 Output Parameter Block for SVCREQ 29........................................... 523
24.23 SVCREQ 34: Enter Analog Calibration Mode ..................................................... 523
24.24 SVCREQ 35: Store Analog Calibration .............................................................. 524
24.24.1 Input Parameter Block for SVCREQ 35 .............................................. 525
24.24.2 Output Parameter Block for SVCREQ 35........................................... 526
24.25 SVCREQ 52: Read from Flash ............................................................................ 527
24.25.1 Input Parameter Block for SVCREQ 52 .............................................. 528
24.25.2 Status Data for SVCREQ 52 .............................................................. 528
24.26 SVCREQ 53: Write to Flash ............................................................................... 529
24.26.1 Input Parameter Block for SVCREQ 53 .............................................. 530
24.26.2 Status Data for SVCREQ 53 .............................................................. 530
Chapter 25: Serial I/O, SNP & RTU Protocols .......................... 531
25.1 Format of the Communication Request Function ............................................. 532
25.1.1 Parameters of the COMMREQ Function ................................................. 532
25.1.2 Command Block for the COMMREQ Function ........................................ 533
25.2 Configuring Serial Ports Using the COMMREQ Function ................................... 534
25.2.1 Timing .................................................................................................. 534
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25.2.2 Sending Another COMMREQ to the Same Port ...................................... 534
25.2.3 Invalid Port Configurations .................................................................... 534
25.2.4 RTU Slave/SNP Slave Operation with Programmer Attached .................. 535
25.2.5 COMMREQ Command Block for Configuring SNP Protocol .................... 536
25.2.6 COMMREQ Command Block for Configuring RTU Protocol .................... 537
25.2.7 COMMREQ Command Block for Configuring Serial I/O Protocol............. 539
25.3 Calling Serial I/O COMMREQs from the PLC Sweep ........................................... 540
25.3.1 Compatibility ........................................................................................ 540
25.3.2 Status Word for Serial I/O COMMREQs ................................................... 541
25.4 Serial I/O COMMREQ Commands ..................................................................... 542
25.4.1 Overlapping COMMREQs ....................................................................... 542
25.4.2 Initialize Port Function (4300) ............................................................... 543
25.4.3 Set Up Input Buffer Function (4301) ...................................................... 544
25.4.4 Flush Input buffer Function (4302) ........................................................ 545
25.4.5 Read port status Function (4303) .......................................................... 545
25.4.6 Write port control Function (4304) ........................................................ 547
25.4.7 Cancel COMMREQ Function (4399) ....................................................... 548
25.4.8 Autodial Function (4400)....................................................................... 549
25.4.9 Write bytes Function (4401) .................................................................. 550
25.4.10 Read bytes Function (4402) ............................................................. 551
25.4.11 Read String Function (4403) ............................................................ 553
Chapter 26: PID Function ...................................................... 557
26.1 Format of the PID Function .............................................................................. 557
26.1.1 Parameters of the PID Function ............................................................. 558
26.2 Operation of the PID Function ......................................................................... 559
26.2.1 Automatic Operation ............................................................................ 559
26.2.2 Manual Operation ................................................................................. 559
26.2.3 Time Interval for the PID Function ......................................................... 560
26.2.4 Scaling Input and Outputs ..................................................................... 560
26.3 Parameter Block for the PID Function ............................................................... 561
26.3.1 Internal Parameters in RefArray ............................................................. 561
26.4 PID Algorithm Selection (PIDISA or PIDIND) and Gains ..................................... 567
26.4.1 Error Term ............................................................................................. 567
26.4.2 Derivative Term..................................................................................... 567
26.4.3 Delta Time ............................................................................................ 568
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26.4.4 Independent Term Algorithm (PIDIND) ................................................. 569
26.4.5 Sample Period and PID Block Scheduling ............................................... 570
26.5 Determining the Process Characteristics .......................................................... 571
26.6 Setting Parameters Including Tuning Loop Gains ............................................. 572
26.6.1 Setting Loop Gains Using the Ziegler and Nichols Tuning Approach ...... 573
26.6.2 The Ideal Tuning Method ....................................................................... 573
26.7 Sample PID Call ............................................................................................... 574
Chapter 27: Reading and Writing Data in Flash Memory ....... 575
27.1 Logic-Driven Write to Flash .............................................................................. 575
27.1.1 Data Quantities ..................................................................................... 575
27.1.2 If Flash Memory Becomes Full ................................................................ 576
27.1.3 Important Note ..................................................................................... 576
Appendix A: Instruction Timing .............................................. 587
A-1 Notes on the Timing Information ..................................................................... 587
A-1.1 Execution Times with Function Block Enabled or Disabled ..................... 587
A-1.2 Additional Notes ................................................................................... 587
A-2 Typical Execution Times for Boolean Contacts ................................................. 588
A-2.1 Sweep Times for Micro-64 CPUs ............................................................ 588
A-3 Typical Execution Times for Release 4.0 CPUs .................................................. 589
A-4 Typical Execution Times for Release 3.8 CPUs .................................................. 593
A-5 Typical Execution Times for Release 3.0 CPUs .................................................. 598
A-6 Typical Execution Times for Release 2.0 CPUs .................................................. 603
A-7 Typical Execution Times for Release 1.1 CPUs .................................................. 608
A-8 Typical Execution Times for Release 1.0 CPUs .................................................. 613
Appendix B: Feature Comparison ............................................ 617
B-1 Operating Differences ..................................................................................... 617
B-2 VersaMax Nano/Micro PWM/Pulse Outputs ..................................................... 619
B-2.1 %AQ References for PWM ...................................................................... 619
B-2.2 %AQ References for Pulse Train ............................................................. 620
B-2.3 Enabling Outputs .................................................................................. 620
B-2.4 Load Correction..................................................................................... 620
B-2.5 Formulas for Converting Series 90 Micro Frequencies and Duty Cycles... 620
B-3 Functions Supported ....................................................................................... 621
B-4 Program References ........................................................................................ 625
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Appendix C: Battery Backup Options ...................................... 626
C-1 CPU Battery Consumption ............................................................................... 626
C-2 Backup Batteries for VersaMax Micro PLCs ....................................................... 626
C-3 Calculating the Life of a Battery ....................................................................... 627
C-3.1 For Standard Backup Battery IC200ACC403 ........................................... 627
C-3.2 For High Capacity Battery IC200ACC414 ............................................... 627
Appendix D: Input Simulators ................................................. 628
D-1 IC200ACC450 Input Simulator for DC-powered VersaMax Nano PLCs .............. 628
D-1.1 Compatibility ........................................................................................ 628
D-1.2 Installation Instructions ......................................................................... 629
D-2 IC200ACC451 Input Simulator for DC-powered VersaMax Micro PLCs and Expansion Units
........................................................................................................................ 629
D-2.1 Compatibility ........................................................................................ 629
D-2.2 Installation Instructions ......................................................................... 630
Appendix E: Relay Contact Ratings .......................................... 631
E-1 125Vac ............................................................................................................ 631
E-2 250Vac ............................................................................................................ 632
E-3 30Vdc.............................................................................................................. 632
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Warnings, Caution Notes as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury to exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.
Caution notices are used where equipment might be damaged if care is not taken.
Notes: Notes merely call attention to information that is especially significant to understanding and operating
the equipment.
These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met during installation, operation, and maintenance. The information is supplied for informational purposes only, and Emerson makes no warranty as to the accuracy of the information included herein. Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that Emerson may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel familiar with the Emerson products referenced herein.
Emerson may have patents or pending patent applications covering subject matter in this document. The furnishing of this document does not provide any license whatsoever to any of these patents.
Emerson provides the following document and the information included therein as-is and without warranty of any kind, expressed or implied, including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose.
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Introduction 1

Chapter 1: Introduction

The VersaMax® PLC family of products includes a broad range of small-size programmable logic controllers (PLCs) with big-PLC features. The VersaMax family includes Nano PLCs (10 points), Micro PLCs (up to 176 I/O points), and Micro PLUS PLCs (up to 320 I/O points) using optional Expansion Units. These small PLCs are the perfect solution for applications such as packaging machines, dispensing machines, and relay replacement.
Figure 1
These versatile controllers provide powerful programming features such as built-in high­speed counter functionality, support for floating-point function blocks and subroutines, ability to assign passwords and privilege levels to control access, and override capability.
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Introduction 2
1.1 VersaMax Micro, Micro PLUS and Nano PLC
Models
Versions of these compact, powerful controllers are available for AC and DC power, and with several different combinations of discrete and analog input and output points.
This chapter compares the features of the many VersaMax Nano, Micro and Micro PLUS PLC models that are available.
Micro PLUS 20/40/64 CPUs have enhanced memory compared to earlier versions of these CPUs. Firmware versions 4.00 and later cannot be used with the earlier hardware versions.
Figure 2

1.1.1 VersaMax Nano PLCs

VersaMax Nano PLCs have 10 points of discrete I/O. Two models also provide a 0V to 10V analog input.
Model Number
Description
IC200NAL110
10 Point (6) 12Vdc In, (4) 12 Relay Out, (1) Analog Input, 12Vdc Power Supply
IC200NAL211
10 Point (6) 24Vdc In, (4) 24 Relay Out, (1) Analog Input, 24Vdc Power Supply
IC200NDD010
10 Point (6) 12Vdc In, (4) 12Vdc Out, 12Vdc Power Supply
IC200NDD101
10 Point (6) 24Vdc In, (4) 24Vdc Out, 24Vdc Power Supply
IC200NDR001
10 Point (6) 24Vdc In, (4) Relay Out, 24Vdc Power Supply
IC200NDR010
10 Point (6) 12Vdc In, (4) Relay Out, 12Vdc Power Supply
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1.1.2 VersaMax Micro and Micro PLUS PLCs

VersaMax Micro PLCs are available with 14 to 64 points of I/O.
Micro PLUS PLCs are available with 20, 40 or 64 points of I/O.
Model Number
Description
IC200UAA003
14 Point (8) 120Vac In, (6) 120Vac Out, 120/240Vac Power Supply
IC200UAA007
28 Point (16) 120Vac In, (12) 120Vac Out, 120/240Vac Power Supply
IC200UAL004
23 Point (13) 12Vdc In, (10) Relay Out, (2) Analog In and (1) Analog Out, 12Vdc Power Supply
IC200UAL005
23 Point (13) 24Vdc In, (1) 24Vdc Out, (9) Relay Out, (2) Analog In and (1) Analog Out, 24Vdc Power Supply
IC200UAL006
23 Point (13) 24Vdc In, (9) Relay Out, (1) 24Vdc Out, (2) Analog In and (1) Analog Out, 120/240Vac Power Supply
IC200UAR014
14 Point (8) 120Vac In, (2) Relay Out at 10 Amp, (4) Relay Out at 2 Amp, 120/240Vac Power Supply
IC200UAR028
28 Point (16) 120Vac In, (4) Relay Out at 10 Amp, (8) Relay Out at 2 Amp, 120/240Vac Power Supply
IC200UDD020
20 Point (12) 24Vdc In, (4) 24Vdc Out with ESCP, (4) 24Vdc Out, 24Vdc Power Supply
IC200UDD040
40 Point (24) 24Vdc In, (16) 24Vdc Out (source), 24Vdc Power Supply
IC200UDD064
64 Point (40) 24Vdc In, (24) 24Vdc Out with ESCP (source), 24Vdc Power Supply
IC200UDD104
14 Point (8) 24Vdc In, (6) 24Vdc Out 2 at 1.0 Amp and 4 at 0.5 Amp, 24Vdc Power Supply
IC200UDD110
28 Point (16) 24Vdc In, (12) 24Vdc Out, 6 at 1.0 Amp and, 6 at 0.5 Amp, 24Vdc Power Supply
IC200UDD112
14 Point (8) 12Vdc In, (6) 12Vdc Out, 12Vdc Power Supply
IC200UDD120
28 Point (16) 24Vdc In, (12) 24Vdc Out with ESCP, 24Vdc Power Supply
IC200UDD164
64 Point (40) 24Vdc In, (24) 24Vdc Out (sink), 24Vdc Power Supply
IC200UDD212
28 Point (16) 12Vdc In, (12) 12Vdc Out, 12Vdc Power Supply
IC200UDD220
20 Point, (12) 24Vdc In, (8) 24Vdc Out (sink), 24Vdc Power Supply
IC200UDD240
40 Point (24) 24Vdc In, (16) 24Vdc Out (sink), 24Vdc Power Supply
IC200UDR001
14 Point (8) 24Vdc In, (6) Relay Out, 120/240Vac Power Supply
IC200UDR002
14 Point (8) 24Vdc In, (6) Relay Out, 24Vdc Power Supply
IC200UDR003
14 Point (8) 12Vdc In, (6) Relay Out, 12Vdc Power Supply
IC200UDR005
28 Point (16) 24Vdc In, (11) Relay Out, (1) 24Vdc Out, 120/240Vac Power Supply
IC200UDR006
28 Point (16) 12Vdc In, (12) Relay Out, 12Vdc Power Supply
IC200UDR010
28 Point (16) 24Vdc In, (11) Relay Out, (1) 24Vdc Out, 24Vdc Power Supply
IC200UDR020
20 Point, (12) 24Vdc In, (8) Relay Out, 24Vdc Power Supply
IC200UDR040
40 Point (24) 24Vdc In, (16) Relay Out, 24Vdc Power Supply
IC200UDR064
64 Point (40) 24Vdc In, (24) Relay Out, 24Vdc Power Supply
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Model Number
Description
IC200UDR120
20 Point (12) 24Vdc In, (8) Relay Out, 120/240Vac Power Supply
IC200UDR140
40 Point (24) 24Vdc In, (16) Relay Out, 120/240Vac Power Supply
IC200UDR164
64 Point (40) 24Vdc In, (24) Relay Out, 120/240Vac Power Supply
IC200UDR228
28 Point (16) 24Vdc In, (11) Relay Out, (1) 24Vdc Out, 12/24Vdc Power Supply
IC200UDR440
40 Point (24) 24Vdc In, (16) Relay Out, 12/24Vdc Power Supply

1.1.3 VersaMax Micro PLC Expansion Units

VersaMax Micro PLC Expansion Units provide additional discrete points and analog I/O channels for the PLC system. Up to four VersaMax Micro PLC Expansion Units of any type can be connected to a VersaMax Micro PLC.
Note: The 64-point Expansion Units are supported on Micro PLUS PLCs (20/40/64 point PLCs with
release 4.0 or later firmware).
Model Number
Description
IC200UEC008
8 Point (4) 24Vdc In, (4) 24Vdc Out with ESCP, 24Vdc Power Supply
IC200UEC108
8 Point (4) 24Vdc In, (4) 24Vdc Out, 24Vdc Power Supply
IC200UEC208
8 Point (4) 24Vdc In, (4) Relay Out, 24Vdc Power Supply
IC200UEI008
8 Point (8) 24Vdc In, 24Vdc Power Supply
IC200UEI016
16 Point (16) 24Vdc In, 24Vdc Power Supply
IC200UEO008
8 Point (8) 24Vdc Out with ESCP, 24Vdc Power Supply
IC200UEO016
16 Point (16) 24Vdc Out with ESCP, 24Vdc Power Supply
IC200UEO108
8 Point (8) 24Vdc Out, 24Vdc Power Supply
IC200UEO116
16 Point (16) 24Vdc Out, 24Vdc Power Supply
IC200UER008
8 Point (8) Relay Out, 24Vdc Power Supply
IC200UER016
16 Point (16) Relay Out, 24Vdc Power Supply
IC200UEX009
14 Point (8) 120Vac In, (2) Relay Out @ 10 Amps (4) Relay Out @ 2 Amps, 120/240Vac P.S.
IC200UEX010
14 Point (8) 120Vac In, (6) 120Vac Out, 120/240Vac Power Supply
IC200UEX011
14 Point (8) 24Vdc In, (6) Relay Out, 120/240Vac Power Supply
IC200UEX012
14 Point (8) 24Vdc In, (6) Relay Out, 24Vdc Power Supply
IC200UEX013
14 Point (8) 12Vdc In, (6) Relay Out, 12Vdc Power Supply
IC200UEX014
14 Point (8) 24Vdc In, (6) 24Vdc Out, 24Vdc Power Supply
IC200UEX015
14 Point (8) 12Vdc In, (6) 12Vdc Out, 12Vdc Power Supply
IC200UEX064
64 point (40) 24Vdc In; (24) Relay Out, 24Vdc Power Supply
IC200UEX122
14 Point (8) 24Vdc In, (6) 24Vdc Out with ESCP, 24Vdc Power Supply
IC200UEX164
64 point (40) 24Vdc In; (24) Relay Out, 120/240Vac Power Supply
IC200UEX209
28 Point (16) 120Vac In, (4) Relay Out at 10 Amp, (8) Relay Out at 2 Amp, 120/240Vac P.S.
IC200UEX210
28 Point (16) 120Vac In, (12) 120Vac Out, 120/240Vac Power Supply
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Model Number
Description
IC200UEX211
28 Point (16) 24Vdc In, (12) Relay Out, 120/240Vac Power Supply
IC200UEX212
28 Point (16) 24Vdc In, (12) Relay Out, 24Vdc Power Supply
IC200UEX213
28 Point (16) 12Vdc In, (12) Relay Out, 12Vdc Power Supply
IC200UEX214
28 Point (16) 24Vdc In, (12) 24Vdc Out, 6 at 1.0 Amp and, 6 at 0.5 Amp, 24Vdc Power Supply
IC200UEX215
28 Point (16) 12Vdc In, (12) 12Vdc Out, 12Vdc Power Supply
IC200UEX222
28 Point (16) 24Vdc In, (12) 24Vdc Out with ESCP, 24Vdc Power Supply
IC200UEX264
64-point (40) 24Vdc In; (24) 24Vdc Source Out, 24Vdc Power Supply
IC200UEX364
64-point (40) 24Vdc In; (24) 24Vdc Sink Out, 24Vdc Power Supply
IC200UEX616
6 Point (4) Analog In and (2) Analog Out, 12Vdc Power Supply
IC200UEX624
4 Point (4) Analog In, 24Vdc Power Supply
IC200UEX626
6 Point (4) Analog In and (2) Analog Out, 24Vdc Power Supply
IC200UEX636
6 Point (4) Analog In and (2) Analog Out, 100-240Vac Power Supply
IC200UEX724
4 RTD, Pt 100 In, 24Vdc Power Supply
IC200UEX726
4 RTD, Pt 100 In and (2) Analog Out, 0 to 20mA, 4 to 20mA or 0 to 10Vdc, 24Vdc Power Supply
IC200UEX734
4 RTD, Pt 100 In, 120/240Vac Power Supply
IC200UEX736
4 RTD, Pt 100 In and (2) Analog Out, 0 to 20mA, 4 to 20mA or 0 to 10Vdc, 120/240Vac Power Supply
IC200UEX824
4 Thermocouple Input, 24Vdc Power Supply
IC200UEX826
4 Thermocouple In and (2) Analog Out, 0 to 20mA or 0 to10Vdc, 24Vdc Power Supply
IC200UMM0021
2 Axis Servo Motion Module, 24Vdc Power Supply
IC200UMM1021
2 Axis Servo Motion Module, 120/240Vac Power Supply

1.1.4 Option Modules

Option Modules can be used to enhance the functionality of a 20, 40, or 64-point (release
3.6 or later) VersaMax Micro or Micro PLUS PLC.
Model Number
Description
IC200USB001
RS232, Extra Port Option Module with 2 analog inputs
IC200USB002
RS485, Extra Port Option Module with 2 analog inputs
IC200UMB001
Memory Pack Module
IC200UUB001
USB / RS232 Conversion Option Module
IC200UEM001
Ethernet Option Module
1
For Motion Module operating details, refer to the VersaMax Micro PLC MicroMotion Modules Manual, GFK-2471A.
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1.2 Comparison of Program and Data Memory
Available
The following table compares the amounts of program and data memory available with VersaMax Nano, Micro and Micro PLUS PLCs.
Reference Type
Reference Range
10-Point Nano PLCs
14-Point Micro PLCs
23- and 28-Point Micro PLCs
20-, 40-, and 64­Point Micro/ Micro PLUS PLCs
User program logic
Not applicable
2K words
9K words
9K words
24K words
Discrete inputs
%I0001 - %I0512
512 bits
512 bits
512 bits
512 bits
Discrete outputs
%Q0001 - %Q0512
512 bits
512 bits
512 bits
512 bits
Discrete global references
%G0001 - %G1280
1280 bits
1280 bits
1280 bits
1280 bits
Discrete internal coils
%M0001 - %M1024
1024 bits
1024 bits
1024 bits
1024 bits
Discrete temporary coils
%T0001 - %T0256
256 bits
256 bits
256 bits
256 bits
System status references
%S0001 - %S0032
32 bits
32 bits
32 bits
32 bits %SA0001 - %SA0032
32 bits
32 bits
32 bits
32 bits
%SB0001 - %SB0032
32 bits
32 bits
32 bits
32 bits
%SC0001 - %SC0032
32 bits
32 bits
32 bits
32 bits
System register references
10-pt, 14-pt PLCs
23-pt and 28-pt PLCs
20-pt and 40-pt PLCs
64-pt PLCs
%R0001 - %R0256
%R0001 - %R2048
%R0001 - %R16384
%R0001 - %R32640
256 words
256 words
2K words
32K words
32K words
Analog and High­Speed Counter inputs
%AI0001 - %AI0128
128 words
128 words
128 words
128 words
Analog outputs
%AQ0001 - %AQ0128
128 words
128 words
128 words
128 words
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1.3 Comparison of PLC Features

The table below compares the features of VersaMax Nano PLCs and Micro PLCs.
Feature
10-Point Nano PLCs
14­Point Micro PLCs
23-Point Micro PLCs
28-Point Micro PLCs
20-, 40-, and 64-Point Micro/ Micro PLUS PLCs
Run/Stop Mode Select Switch
✓ ✓ ✓ ✓
Connection for an external mode switch
✓
Potentiometer Inputs (2)
✓ ✓ ✓
optional
Built-in Analog I/O
1 voltage out on some models
2 in (V/C) and 1 out (V/C)
Capacitor memory backup time, minimum (Hardware version C and above)
3 days
3 days
30 minutes
30 minutes
30 minutes
External high capacity battery to back up RAM
optional
optional
optional
LEDs: PWR, RUN, OK, point status
✓ ✓ ✓ ✓ ✓
Removable wiring terminal assemblies
✓ ✓ ✓ ✓
Accepts Up to 4 Expansion Units
✓ ✓ ✓ ✓
Maximum I/O Count with Expansion Units
126
135
140
20-point: 276 40-point: 296 64-point: 320
RS-232 Port 1 with RJ-45 Connector
✓ ✓ ✓ ✓ ✓
SNP/SNPX Master
✓
SNP/SNPX Slave
✓ ✓ ✓ ✓ ✓
2-Wire RTU Slave
✓ ✓
✓
4-Wire RTU Slave
✓ ✓
✓
Configurable for Serial I/O
✓ ✓
✓
Modbus RTU Master
✓
Port 2
✓ ✓ ✓
SNP/SNPX Slave
✓ ✓ ✓
SNP/SNPX Master
✓ ✓ ✓
2-Wire RTU Slave
✓ ✓ ✓
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Feature
10-Point Nano PLCs
14­Point Micro PLCs
23-Point Micro PLCs
28-Point Micro PLCs
20-, 40-, and 64-Point Micro/ Micro PLUS PLCs
4-Wire RTU Slave
✓ ✓ ✓
Modbus RTU Master
✓
(rel. 2.02 and later)
✓
(rel. 2.02 and later)
✓
Configurable for Serial I/O
✓ ✓ ✓
RS-232, RS-485/422, USB, and Memory Option Modules
✓
VersaMax Serial to Ethernet support
✓ ✓ ✓ ✓ ✓
LD and Instruction List programming
✓ ✓ ✓ ✓ ✓
Program Functions compatible with Series 90­30 and Series 90 Micro PLCs
✓ ✓ ✓ ✓ ✓
Subroutines
8
64
64
64
64
Floating Point functions
✓ ✓ ✓ ✓ ✓
64-Point Expansion support
✓
(Rel 4.0 or later)
Ethernet Communications module support
✓
Motion Module support
✓
Online program changes
✓
(Rel 4.0 or later)
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1.4 Comparison of I/O and Power Features for PLCs

Model Number
Discrete Points
Input Power
DC Power for inputs and field devices
DC Inputs
AC Inputs
Analog Inputs
Relay Outputs
DC Outputs
AC Outputs
Analog Output s
Nano PLCs
NAL110
10
12Vdc
6 1 4
NAL211
10
24Vdc
6 1 4 NDD010
10
12Vdc
6 4
NDD101
10
24Vdc
6 4
NDR001
10
24Vdc
6 4
NDR010
10
12Vdc
6 4
Micro and Micro PLUS PLCs
UAA003
14
100/240Vac
8 6 UAA007
28
100/240Vac
16 12 UAL004
23
12Vdc
✓
13 2
10
1
UAL005
23
24Vdc
✓
13 2 9 1 1
UAL006
23
100/240Vac
✓
13 2 9 1 1
UAR014
14
100/240Vac
✓
8
62
UAR028
28
100/240Vac
✓
16 122
UDD020
20
24Vdc
✓
12
4 LCDC, 4 ESCP
UDD040
40
24Vdc
✓
24 16
UDD104
14
24Vdc
✓
8 6
UDD064
64
24Vdc
✓
40 24, ESCP
UDD110
28
24Vdc
✓
16 12
UDD112
14
12Vdc
✓
8 6
UDD120
28
24Vdc
✓
16 12, ESCP
UDD164
64
24Vdc
✓
40 24
UDD220
20
24Vdc
✓
12 8
UDD212
28
12Vdc
✓
16 12
UDD240
40
24Vdc
✓
24 16
UDR001
14
100/240Vac
✓
8 6
UDR002
14
24Vdc
✓
8 6
UDR003
14
12Vdc
✓
8 6
UDR005
28
100/240Vac
✓
16
11 1
UDR006
28
12Vdc
✓
16
12 UDR010
28
24Vdc
✓
16
11 1 UDR020
20
100/240Vac
✓
12 8
2
Two outputs rated 10 Amps
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Model Number
Discrete Points
Input Power
DC Power for inputs and field devices
DC Inputs
AC Inputs
Analog Inputs
Relay Outputs
DC Outputs
AC Outputs
Analog Output s
UDR040
40
24Vdc
✓
24
16 UDR064
64
24Vdc
✓
40
24
UDR120
20
100/240Vac
✓
12 8
UDR140
40
100/240Vac
✓
24
16
UDR164
64
100/240Vac
✓
40
24
UDR228
28
24Vdc
✓
16
11 1
UDR440
40
12Vdc 24Vdc
✓
24
16

1.5 Comparison of I/O and Power Features for
Expansion Units

Model Number
Total Points
Input Power
DC Power for inputs and field devices
DC Inputs
AC Inputs
Analog Inputs
Relay Outputs
DC Outputs
AC Outputs
Analog Output s
UEC008
8
24Vdc
✓
4 4, ESCP
UEC108
8
24Vdc
✓
4 4
UEC208
8
24Vdc
✓
4 4
UEI008
8
24Vdc
✓
8
UEI016
16
24Vdc
✓
16
UEO008
8
24Vdc
✓
8, ESCP
UEO108
8
24Vdc
✓
8 8
UEO016
16
24Vdc
✓
16, ESCP
UEO116
16
24Vdc
✓
16
UER008
8
24Vdc
✓
8
UER016
16
24Vdc
✓
16
UEX009
14
100/240Vac
✓
8
62
UEX010
14
100/240Vac
✓
8 6
UEX011
14
100/240Vac
✓
8 6
UEX012
14
24Vdc
✓
8 6
UEX013
14
12Vdc
✓
8 6
UEX014
14
24Vdc
✓
8 6
UEX015
14
12Vdc
✓
8 6
UEX064
64
24Vdc
✓
40
24
UEX122
14
24Vdc
✓
8 6, ESCP
UEX164
64
24Vdc
✓
40
24 UEX209
28
100/240Vac
16 122
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Model Number
Total Points
Input Power
DC Power for inputs and field devices
DC Inputs
AC Inputs
Analog Inputs
Relay Outputs
DC Outputs
AC Outputs
Analog Output s
UEX210
28
100/240Vac
✓
16 12
UEX211
28
100/240Vac
✓
16
12 1
UEX212
28
24Vdc
✓
16
12 1
UEX213
28
12Vdc
✓
16
12
UEX214
28
24Vdc
✓
16 12
UEX215
28
12Vdc
✓
16 12
UEX222
28
24Vdc
✓
16 12, ESCP
UEX264
64
24Vdc
✓
40
24
UEX364
64
24Vdc
✓
40
24
UEX616
6
12Vdc
4
2
UEX624
4
24Vdc
4
UEX626
6
24Vdc
4 2 UEX636
6
100/240Vac
4 2 UEX724
4
24Vdc
4 RTD
UEX726
6
24Vdc
4 RTD
2
UEX734
4
100/240Vac
4 RTD
UEX736
6
100/240Vac
4 RTD
2
UEX824
4
24Vdc
4 TC
UEX826
6
24Vdc
4 TC 2
UMM002
24Vdc
✓
UMM102
100/240Vac
✓
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1.6 VersaMax Serial to Ethernet Adapter

The VersaMax™ IC200SET001 Serial to Ethernet Adapter (VMSE) can be used to connect a VersaMax Micro, Micro PLUS or Nano PLC to an Ethernet network.
Figure 3

1.6.1 Firmware Options

By default, SRTP/SNP firmware is loaded in flash memory. Use SRTP/SNP to communicate with VersaPro™, CIMPLICITY™ HMI, Series 90-30™, Series 90-70™, and other Emerson products.
Additional firmware options are provided on the CD that is shipped with the VMSE. These include Modbus TCP/RTU, and Pass Thru firmware, which can be used to send serial communication via Ethernet.

1.6.2 Serial Interface

The RJ-45 port on the VMSE supports RS-232. The screw block port supports both RS-232 and RS 485/422. Setting the switch on the front of the VMSE and configuring the VMSE setup selects RS 232 or RS-485/422. Only one port can be used at a time.

1.6.3 Network Interface

The VMSE supports 10/100 Mbit Ethernet through its RJ-45 (10BaseT) connector.

1.6.4 Power Requirements

The required input voltage can vary between 9Vdc and 30Vdc (or 24Vac) with a maximum of 3 Watts. The VMSE can be powered from the 12- or 24-Volt supply on a VersaMax Micro or Micro PLUS PLC (200mA available), or an external supply can be used. For a Nano PLC, an external power supply is required.
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1.7 Logic-Driven Read/Write Flash Memory
Feature
Release 3.0 and later Micro and Micro PLUS PLCs support two Service Requests that can be used in the application program to read data from and write data to flash memory.
The Logic-Driven Read/Write Flash feature can:
•
Write selected data to flash using Service Request (SVCREQ) logic in the application program
•
Write / read one to ten consecutive Reference Variables of same type with one Service Request
— Up to 10 words of %R, %AI, %AQ
— Up to 10 bytes of %I, %Q, %M, %T, %G
•
Up to 8k bytes of reference memory can be stored in flash. If a request is made to store more than 8k bytes in flash, a fault is logged in the PLC Fault Table.
See Chapter 24: for details and logic examples.

1.8 Online Program Changes

In release 4.0 or later Micro PLUS PLCs, you can perform online program changes to edit and download logic to the PLC without putting the PLC into Stop mode. Online program changes consist of:
•
Word-for-word change
•
Run mode store (RMS)

1.8.1 Word for Word Changes

Changes to the program that do not modify the size of the program are considered word­for-word changes. Examples include changing the type of contact or coil or changing a reference address used for an existing function block. Changing an operand is usually a word-for-word change. A word-for-word change can be made and downloaded to the PLC while online in programmer mode without having to download the entire block of logic.

1.8.2 Run Mode Store

Run Mode Store consists of downloading logic to a PLC while it is in Run mode. Changes in logic can account for the same or a different amount of memory as the original logic.
The Run Mode Store operation requires the modified logic block(s) size to be within the available free memory.
Example: In order to modify or add a logic block of 10 Kbytes and perform a Run Mode Store, at least 10 Kbytes of free memory should be available. A Run Mode Store with the maximum user logic (48K) is possible only when there is no user logic present in the PLC.
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Note: Online program changes should not be performed on active motion function blocks. Motion
functionality is not guaranteed if user performs word for word change or Run Mode Store on active motion function blocks.

1.9 Documentation

VersaMax Manuals

VersaMax PLC User's Manual GFK-1503
VersaMax Modules, Power Supplies, and Carriers User's Manual GFK-1504
VersaMax System DeviceNet Communications Modules User's Manual GFK-1533
VersaMax System Profibus Slave Modules User's Manual GFK-1534
VersaMax System Genius Network Interface Unit User's Manual GFK-1535
VersaMax I/O and Industrial Networking Application Guide GFK-1563
VersaMax Micro PLCs and Nano PLCs User's Manual GFK-1645
VersaPro Programming Software User's Guide GFK-1670
VersaMax System AS-i Network Master Module User's Manual GFK-1697
VersaMax Serial to Ethernet Adapter User's Manual GFK-1852
VersaMax System Ethernet Network Interface Unit User Manual GFK-1860
VersaMax PLC Station Manager User's Manual GFK-1876
VersaMax IP Installation Manual GFK-2307
VersaMax MicroMotion Modules IC200UMM002/102 GFK-2471
VersaMax PROFINET Scanner (PNS) Manual GFK-2721
VersaMax PROFIBUS Master Module, IC200BEM003 GFK-2740
VersaMax Controllers Secure Deployment Guide GFK-2955
In addition to these manuals, datasheets and product update documents describe individual modules and product revisions. The most recent PACSystems documentation is available on the Emerson support websitehttps://www.emerson.com/Industrial-
Automation-Controls/support.

1.10 Revisions in this Manual

Rev
Date
Description
M
Dec 2019
Following Emerson’s acquisition of this product, changes have been made to apply appropriate branding and registration of the product with required certification agencies. No changes to material, process, form, fit or functionality.
L
Sep 2015
Correction to figure in section 9.7.4
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Chapter 2: VersaMax Nano PLCs

This chapter describes the features and specifications of VersaMax Nano PLCs.
IC200NAL110 Nano PLC with 10 Discrete-Points and 1 Analog Input:
11-Point (6) 12Vdc In, (4) Relay Out, 1 Analog input,
12Vdc Power Supply
IC200NAL211 Nano PLC with 10 Discrete-Points and 1 Analog Input:
(6) 24Vdc In, (4) Relay Out, 1 Analog input,
24Vdc Power Supply
IC200NDD010 10-Point Nano PLC: (6) 12Vdc In, (4) 12Vdc Out,
12Vdc Power Supply
IC200NDD101 10-Point Nano PLC: (6) 24Vdc In, (4) 24Vdc Out,
24Vdc Power Supply
IC200NDR001 10-Point Nano PLC: (6) 24Vdc In, (4) Relay Out,
24Vdc Power Supply
IC200NDR010 10-Point Nano PLC: (6) 12Vdc In, (4) Relay Out,
12Vdc Power Supply

2.1 VersaMax Nano PLC Features

VersaMax Nano PLCs offer the perfect solution for smaller packaging machines, dispensing machines, and relay replacement applications with up to 6 inputs and 4 outputs. In spite of their small size, these versatile controllers provide powerful programming features such as built-in high-speed counter functionality, support for floating-point function blocks and subroutines, ability to assign passwords and privilege levels, and override capability.
Figure 4
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All VersaMax Nano PLCs feature:
•
Two non-removable recessed “box-style” terminal strips.
•
An external Run/Stop switch can be wired to the Nano PLC. The switch can be configured as a run/stop switch, or a memory protect switch, and used for clearing faults when a fatal fault exists.
•
Configurable to read configuration at power-up from either RAM or flash memory (ROM). Can also be configured to read application program from flash at power-up.
•
Capacitor backs up RAM for at least 30 minutes on hardware revisions C or above.
•
Full-featured programming Instruction Set with floating point math.
•
2K words of program memory, 256 words of registers.

2.1.1 Nano PLC General Specifications

Typical Scan Rate
1.3 ms/K for Boolean logic (see Appendix A:)
Output Power Supplies
+5Vdc on pin 7 of Serial Port, 100mA max
Maximum number of slave devices per RS-485 network
8 (can be increased with a repeater). Requires IC200ACC415.
Real-time clock accuracy (for timer functions)
±0.5%

2.1.2 RS-232 Serial Port

The RS-232 serial port has an RJ-45 connector. The serial port defaults to SNP protocol, and can be configured for SNP/SNPX, slave or RTU slave using the configuration software. It can also be configured for Serial I/O and controlled using COMMREQs from the application program. The port automatically switches from RTU to SNP for programmer communications.

2.1.3 Status LEDs

LEDs provide quick visual verification of operating status. In addition to LEDs for Power, OK, and Run mode, there is an LED for each I/O point.
Figure 5
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2.1.4 High-Speed Counters

A VersaMax Nano PLC can be configured to provide built-in high-speed counter and pulse operation.
When configured for High-Speed Counter operation, inputs can be set up as:
•
Up to three Type A Counters or
•
1 Type A and 1 Type B Counter.
Each counter provides direct processing of rapid pulse signals up to 10 kHz for industrial control applications such as meter proving, turbine flowmeter, velocity measurement, material handling, motion control, and process control.
Each counter can be enabled independently. Type A counters can be configured for up or down counting (default is up) and for positive or negative edge detection (default is positive). The type B counter provides an A Quad B counting function.
Nano PLCs with DC outputs provide up to 3 High-Speed Counter outputs, and/or Pulse Train or Pulse-Width Modulated outputs.
Nano PLCs with relay outputs also provide up to 3 High-Speed Counter outputs. However, relay outputs cannot be used as Pulse Train or Pulse-Width Modulated outputs.
2.2 IC200NAL110 Nano PLCs with 10 Discrete
Points and 1 Analog Input: (6) 12Vdc In, (4) Relay Out, 1 Analog Input, 12Vdc Power Supply
VersaMax Nano PLC IC200NAL110 has six DC inputs, one analog input, and four normally open 2-Amp relay outputs that can control 5Vdc to 30Vdc or 5Vac to 250Vac output devices. It uses +12Vdc nominal input power for PLC operation.

2.2.1 DC Inputs

The module’s six configurable DC inputs can be used as positive or negative logic standard inputs or High-Speed Counter inputs. When used as standard inputs, the input characteristics are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.

2.2.2 Analog Input

Input IN1 can be used as an analog input (8-bit resolution), for analog signals in the 0V to 10V range. The analog input cannot be software calibrated.
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2.2.3 Relay Outputs

The four Form A (SPST-single pole single throw) normally open relay outputs can control a wide range of devices such as motor starters, solenoids, and indicators. Power for the internal relay coils is provided by the +24-volt DC internal supply. An external source of AC or DC power must be supplied to operate field devices.
The relay outputs can be used as up to three High-Speed Counter outputs. They cannot be used as Pulse Train or Pulse-Width Modulated outputs. Connections and specifications for High-Speed Counter outputs are the same as for standard relay outputs.

2.2.4 Nano PLC IC200NAL110 Specifications

Inputs
Six 12Vdc positive/negative logic inputs, one analog input, 0 to 10V
Outputs
Four normally open 2 Amp relay circuits
High-Speed Counters
Three Type A or One Type A and One Type B
DC Power Specifications
Range
9.6Vdc - 15Vdc
Hold-up
3.0mS
Inrush Current
8A typical at 12Vdc
Inrush Time
200mS typical
Input Current
250mA typical at 12Vdc
Input Power Supply Rating
3W
DC Input Specifications
Number of Inputs
6
Rated Input Voltage
12 volts DC
Input Voltage Range
0 to 15 volts DC
Input Current
9.0mA typical
Input Impedance
1.3 kΩ
Input Threshold Voltage
ON: 9.5Vdc minimum, OFF: 2.5Vdc maximum
Input Threshold Current
ON: 6.5mA maximum, OFF: 1.6mA minimum
Response Time
0.5 to 20ms (user configurable) as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between group
Analog Input Specifications
Number of Analog Inputs
1, single
Input range
0 to 10 V (10.24 maximum)
Resolution
8 bits
Accuracy
1% of full scale over temperature range
Voltage input impedance
100kΩ
Input filter time
200ms to reach 1% error for step input
Relay Output Specifications
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Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac Minimum Load
10 mA
Maximum Inrush
5 amps per half cycle
On Response Time
15 ms maximum
Off Response Time
15 ms maximum
Fuse
None
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical
240Vac, 120Vac, 24Vdc
Current: Resistive 2A
Current: Lamp and Solenoid 0.6A
Typical Operations 200,000
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz
Input Voltage
ON: 9V, OFF: 2.5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16bits
Outputs
Load Voltage
12V
Number of Pulse Outputs
None

2.2.5 Wiring Diagram, IC200NAL110

Figure 6
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2.3 IC200NAL211
Nano PLC with 10 Discrete Points and 1 Analog Input: (6) 12Vdc In, (4) Relay Out, 1 Analog Input, 24Vdc Power Supply
VersaMax Nano PLC IC200NAL211 has six DC inputs, one analog input, and four normally open 2 Amp relay outputs that can control 5 to 30Vdc or 5 to 250Vac output devices. It uses +24Vdc nominal input power for PLC operation.

2.3.1 DC Inputs

The module’s six configurable DC inputs can be used as positive or negative logic standard
inputs. Whether used as a standard or HSC input, each DC input can have positive or negative logic characteristics. When used as standard inputs, the input characteristics are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.

2.3.2 Analog Input

Input IN1 can be used as an analog input (8-bit resolution), for analog signals in the 0V to 10V range. The analog input cannot be software calibrated.

2.3.3 Relay Outputs

The four Form A (SPST-single pole single throw) normally open relay outputs can control a wide range of devices such as motor starters, solenoids, and indicators. Power for the internal relay coils is provided by the +24-volt DC internal supply. An external source of AC or DC power must be supplied to operate field devices.
The relay outputs can be used as up to three High-Speed Counter outputs. They cannot be used as Pulse Train or Pulse-Width Modulated outputs. Connections and specifications for High-Speed Counter outputs are the same as for standard relay outputs.
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2.3.4 Nano PLC IC200NAL211 Specifications

Inputs
Six 24Vdc positive/negative logic inputs, one analog input, 0 to 10V
Outputs
Four normally open 2 Amp relay circuits
High-Speed Counters
Three Type A or One Type A and One Type B
DC Power Specifications
Range
19.2Vdc - 30.0Vdc
Hold-up
10mS at 19.2Vdc
Inrush Current
1 Amp maximum at 30Vdc
Inrush Time
10mS for 1 Amp
Input Current
0.12 Amp typical at 24Vdc
Input Power Supply Rating
3W
DC Input Specifications
Number of Inputs
6
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current
7.5mA typical
Input Impedance
2.8 kΩ
Input Threshold Voltage
ON: 15Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
ON: 4.5mA maximum, OFF: 1.5mA minimum
Response Time
0.5 to 20ms (user configurable) as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between group
Analog Input Specifications
Number of Analog Inputs
1, single
Input range
0 to 10 V (10.24 maximum)
Resolution
8 bits
Accuracy
1% of full scale over temperature range
Voltage input impedance
100kΩ
Input filter time
200ms to reach 1% error for step input
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac Minimum Load
10 mA
Maximum Inrush
5 amps per half cycle
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On Response Time
15 ms maximum
Off Response Time
15 ms maximum
Fuse
None
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical
240Vac, 120Vac, 24Vdc
Current: Resistive
2A
Current: Lamp and Solenoid
0.6A
Typical Operations
200,000
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz Input Voltage
ON: 15V, OFF: 5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16bits
Outputs
Load Voltage
12/24V
Number of Pulse Outputs
None

2.3.5 Wiring Diagram, IC200NAL211

Figure 7
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2.4 IC200NDD010
10 Point Nano PLC: (6) 12Vdc In, (4) 12Vdc Out, 12Vdc Power Supply
VersaMax Nano PLC IC200NDD010 has six 12Vdc inputs and four DC transistor outputs. It uses +12Vdc nominal input power for PLC operation.

2.4.1 DC Inputs

The module’s six configurable DC inputs can be used as standard inputs or High-Speed Counter inputs. Whether used as a standard or HSC input, each input can have positive or negative logic characteristics. When used as standard inputs, the input characteristics are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.

2.4.2 Transistor Outputs

The four transistor output circuits can be used to switch devices like valves, lamps or contactors. External fusing should be provided to protect the outputs. Fast fuses are recommended.
The outputs can be configured as regular outputs or as outputs controlled by the High­Speed Counters. Then can also be used as Pulse Train and/or Pulse Width Modulation (PWM) outputs.
All outputs are isolated between field and logic and are switching positive voltage. The outputs have one common incoming supply (VC) and one common ground (COM). The outputs are able to drive high inrush currents (8 times the rated current) and are protected against negative voltage pulses. This makes it possible to switch lamps and inductive loads.

2.4.3 Nano PLC IC200NDD010 Specifications

Inputs
Six 12Vdc positive/negative logic input circuits
Outputs
Four transistor outputs
High-Speed Counters
Three Type A or One Type A and One Type B
DC Power Specifications
Range
9.6Vdc - 15Vdc
Hold-up
3.0mS
Inrush Current
8A typical at 12Vdc
Inrush Time
200mS typical
Input Current
250mA typical at 12Vdc
Input Power Supply Rating
3W
DC Input Specifications
Number of Inputs
6
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Rated Input Voltage
12 volts DC
Input Voltage Range
0 to 15 volts DC
Input Current
9.0mA typical
Input Impedance
1.3 kΩ
Input Threshold Voltage
ON: 9.5Vdc minimum, OFF: 2.5Vdc maximum
Input Threshold Current
ON: 6.5mA maximum, OFF: 1.6mA minimum
Response Time
0.5 to 20ms (user configurable) as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between group
Transistor Output Specifications
Voltage Range
12Vdc (12Vdc +20%, -20%)
Maximum Load
0.7A per circuit, 4A per common
Maximum Inrush Current
4A for 20mS
Output Voltage Drop
0.3V maximum
OFF state leakage
0.1mA maximum
Response
OFF to ON: 0.1mS maximum 12Vdc 0.2A ON to OFF: 0.1mS maximum 12Vdc 0.2A
Isolation Voltage
1500V RMS field side to logic side, 500Vac between field side and logic side
External power supply
12Vdc +10%, -20%
Fuse
Outputs should be fused externally. Otherwise, a load short can damage the module output transistor, which is not user replaceable.
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz
Input Voltage
ON: 9V, OFF 2.5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16bits
Outputs
Number of Outputs
Up to three HSC/PT and/or PWM outputs
Load Voltage
12V
Maximum Pulse/PWM Frequency
5kHz
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2.4.4 Wiring Diagram, IC200NDD010

Figure 8
2.5 IC200NDD101
10 Point Nano PLC: (6) 24Vdc In, (4) 12Vdc Out, 24Vdc Power Supply
VersaMax Nano PLC IC200NDD101 has six 24Vdc inputs and four DC transistor outputs. It uses +24Vdc nominal input power for PLC operation.

2.5.1 DC Inputs

Six configurable DC inputs can be used as standard inputs or High-Speed Counter inputs. Whether used as a standard or HSC input, each input can have positive or negative logic characteristics. When used as standard inputs, the input characteristics are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.

2.5.2 Transistor Outputs

The four transistor output circuits can be used to switch devices like valves, lamps or contactors. External fusing should be provided to protect the outputs. Fast fuses are recommended.
The outputs can be configured as regular outputs or as outputs controlled by the High­Speed Counters. Then can also be used as Pulse Train and/or Pulse Width Modulation (PWM) outputs.
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All outputs are isolated between field and logic and are switching positive voltage. The outputs have one common incoming supply (VC) and one common ground (COM). The outputs are able to drive high inrush currents (8 times the rated current) and are protected against negative voltage pulses. This makes it possible to switch lamps and inductive loads.

2.5.3 Nano PLC IC200NDD101 Specifications

Inputs
Six 24Vdc positive/negative logic input circuits
Outputs
Four transistor outputs
High-Speed Counters
Three Type A or One Type A and One Type B
DC Power Specifications
Range
19.2Vdc - 30.0Vdc
Hold-up
10mS at 19.2Vdc
Inrush Current
1 Amp maximum at 30Vdc
Inrush Time
10mS for 1 Amp
Input Current
0.12 Amp typical at 24Vdc
Input Power Supply Rating
3W
DC Input Specifications
Number of Inputs
6
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current
7.5mA typical
Input Impedance
2.8 kΩ
Input Threshold Voltage
ON: 15Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
ON: 4.5mA maximum, OFF: 1.5mA minimum
Response Time
0.5 to 20ms (user configurable) as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side 500V RMS between group
Transistor Output Specifications
Voltage Range
12Vdc/24Vdc (24Vdc +10% / -43% input at V1,C1)
Maximum Load
0.75A per point (Q1 - Q4) at 24Vdc at 100 % ON duration
0.5A per point (Q1 - Q4) at 12Vdc at 100 % ON duration
Maximum Inrush Current
8A for 20ms, 1 pulse (0.75A outputs) 4A for 20ms, 1 pulse (0.5A outputs)
Output Voltage Drop
0.3V maximum
OFF state leakage
100A maximum
Response
OFF to ON: 0.1mS maximum 24Vdc 0.2A ON to OFF: 0.1mS maximum 24Vdc 0.2A
Isolation Voltage
1500V RMS field side to logic side, 500Vac between field side and logic side
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External power supply
16-30Vdc required to power the outputs.
Fuse
Outputs should be fused externally. Otherwise, a load short can damage the module output transistor, which is not user replaceable.
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz
Input Voltage
ON: 15V, OFF: 5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16bits
High-Speed Counter Outputs
Number of Outputs
Up to three HSC/PT and/or PWM outputs
Load Voltage
12/24V
Maximum Pulse/PWM Frequency
5kHz

2.5.4 Wiring Diagram, IC200NDD101

Figure 9
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2.6 IC200NDR001

10-Point Nano PLC: (6) 24Vdc In, (4) Relay Out, 24Vdc Power Supply
VersaMax Nano PLC IC200NDR001 has six 24Vdc inputs, and four normally-open 2-Amp relay outputs that can control 5 to 30Vdc or 5 to 250Vac output devices. It uses +12Vdc nominal input power for PLC operation.

2.6.1 DC Inputs

The module’s six configurable DC inputs can be used as standard inputs or High-Speed Counter inputs. Whether used as a standard or High-Speed Counter input, each input can have positive or negative logic characteristics. When used as standard inputs, the input characteristics are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.

2.6.2 Relay Outputs

The four Form A (SPST-single pole single throw) normally open relay outputs can control a wide range of devices such as motor starters, solenoids, and indicators. Power for the internal relay coils is provided by the +24-volt DC internal supply. An external source of AC or DC power must be supplied to operate field devices.
Connections and specifications for HSC outputs are the same as for standard relay outputs.

2.6.3 Nano PLC IC200NDR001 Specifications

Inputs
Six 24Vdc positive/negative logic input circuits
Outputs
Four normally open 2 Amp relay circuits
High-Speed Counters
Three Type A or One Type A and One Type B
DC Power Specifications
Range
24 –20%/+25%Vdc
Hold-up
10 ms at 19.2Vdc
Inrush Current
1A maximum at 24Vdc
Inrush Time
10 ms for 1 A
Input Current
0.12A typical at 24Vdc
Input Power Supply Rating
3W
Input Specifications
Number of Inputs
6
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current
7.5mA typical
Input Resistance
2.8 kΩ
Input Threshold Voltage
ON: 15Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
ON: 4.5mA maximum, OFF: 1.5mA minimum
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Response Time
0.5 to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side, 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac Minimum Load
10 mA
Maximum Inrush
5 amps per half cycle
Response Time
ON: 15 ms maximum, OFF: 15 ms maximum
Fuse
None
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical
240Vac, 120Vac, 24Vdc
Current: Resistive
2A
Current: Lamp and Solenoid
0.6A
Typical Operations
200,000
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz Input Voltage
ON: 15V, OFF: 5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16bits
High-Speed Counter Outputs
Load Voltage
refer to relay output specifications
Number of Pulse Outputs
None
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2.6.4 Wiring Diagram, IC200NDR001

Figure 10
2.7 IC200NDR010
10 Point Nano PLC: (6) 24Vdc In, (4) Relay Out, 12Vdc Power Supply
VersaMax Nano PLC IC200NDR010 has six 24Vdc inputs, and four normally open 2-Amp relay outputs that can control 5 to 30Vdc or 5 to 250Vac output devices. It uses +12Vdc nominal input power for PLC operation.

2.7.1 Inputs

The module’s six configurable DC inputs can be used as standard inputs or High-Speed Counter inputs. Whether used as a standard or High-Speed Counter input, each input can have positive or negative logic characteristics. When used as standard inputs, the input characteristics are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.

2.7.2 Relay Outputs

The four Form A (SPST-single pole single throw) normally open relay outputs can control a wide range of devices such as motor starters, solenoids, and indicators. Power for the internal relay coils is provided by the +24-volt DC internal supply. An external source of AC or DC power must be supplied to operate field devices.
Connections and specifications for High-Speed Counter outputs are the same as for standard relay outputs.
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2.7.3 Nano PLC IC200NDR010 Specifications

Item
Description
Inputs
Six 12Vdc positive/negative logic input circuits
Outputs
Four normally open 2 Amp relay circuits
High-Speed Counters
Three Type A or One Type A and One Type B
DC Power Specifications
Range
9.6Vdc - 15Vdc
Hold-up
3.0mS
Inrush Current
8A typical at 12Vdc
Inrush Time
200mS typical
Input Current
250mA typical at 12Vdc
Input Power Supply Rating
3W
Input Specifications
Number of Inputs
6
Rated Input Voltage
12 volts DC
Input Voltage Range
0 to 15 volts DC
Input Current
9.0mA typical
Input Resistance
1.3 kΩ
Input Threshold Voltage
ON: 9.5Vdc minimum, OFF: 2.5Vdc maximum
Input Threshold Current
ON: 6.5mA maximum, OFF: 1.6mA minimum
Response Time
0.5 to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side, 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac Minimum Load
10mA
Maximum Inrush
5 amps per half cycle
Response Time
ON: 15 ms maximum, OFF: 15 ms maximum
Fuse
None
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical
240Vac, 120Vac, 24Vdc
Current: Resistive
2A
Current: Lamp and Solenoid
0.6A
Typical Operations
200,000
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Item
Description
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz Input Voltage
ON: 9V, OFF: 2.5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16bits
Outputs
Load Voltage
refer to relay output specifications
Number of Pulse Outputs
None

2.7.4 Wiring Diagram, IC200NR010

Figure 11
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Chapter 3: VersaMax 14-Point Micro PLCs

IC200UAA003
14 Point Micro PLC, (8) 120Vac In, (6) 120Vac Out, 120/240Vac Power Supply
IC200UAR014
14 Point Micro PLC, (8) 120Vac In, (2) Relay Out at 10 Amps, (4) Relay Out at 2 Amps, 120/240Vac Power Supply
IC200UDD104
14 Point Micro PLC, (8) 24Vdc Source In, (6) 24Vdc Source Out, 24Vdc Power Supply
IC200UDD112
14 Point Micro PLC, (8) 12Vdc In, (6) 12Vdc Out, 12Vdc Power Supply
IC200UDR001
14 Point Micro PLC, (8) 24Vdc In, (6) Relay Out, 120/240Vac Power Supply
IC200UDR002
14 Point Micro PLC, (8) 24Vdc In, (6) Relay Out, 24Vdc Power Supply
IC200UDR003
14 Point Micro PLC, (8) 12Vdc In, (6) Relay Out, 12Vdc Power Supply

3.1 VersaMax 14-Point Micro PLC Features

Figure 12
All VersaMax 14 Point Micro PLCs feature:
•
Two removable screw-down “barrier-style” terminal strips with protective covers.
•
RS-232 serial port that supports SNP/SNPX, RTU slave protocols, and Serial I/O.
•
Run/Stop mode switch that can be configured as a run/stop switch, a memory protect switch, and also used for clearing faults when a fatal fault exists.
•
Two analog potentiometers.
•
Full-featured programming Instruction Set with floating point math. The application program can be either Ladder Diagram (LD) or Instruction List (IL) format.
•
9K words of program memory, 256 words of registers.
•
Support for up to four Expansion Units in any combination.
•
Flash memory (ROM) for non-volatile program storage and for system firmware.
•
Configurable to read configuration at power-up from either RAM or flash memory (ROM). Can also be configured to read application program from flash at power-up.
•
Capacitor backs up RAM for at least 3 days.
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3.2 14-Point Micro PLC General Specifications

Typical Scan Rate
1.3 ms/K for Boolean logic (see Appendix A:)
Output Power Supplies
+5Vdc on pin 7 of Serial Port, 100mA max
Maximum number of slave devices per RS-485 network
8 (can be increased with a repeater). Requires IC200ACC415.
Real-time clock accuracy (for timer functions)
± 0.5%

3.3 High-Speed Counters

All VersaMax Micro with DC power can be configured to provide built-in high-speed counter and pulse operation.
When configured for High-Speed Counter operation, inputs can be set up as:
•
Up to four Type A Counters or
•
One Type A and one Type B Counter.
Each counter provides direct processing of rapid pulse signals up to 10 kHz for industrial control applications such as meter proving, turbine flowmeter, velocity measurement, material handling, motion control, and process control.
Each counter can be enabled independently. Type A counters can be configured for up or down counting (default is up) and for positive or negative edge detection (default is positive). The type B counter provides an A Quad B counting function.
Models with DC outputs can be configured to provide up to four counter, Pulse Train or PWM outputs.
Figure 13
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3.4 IC200UAA003
14-Point Micro PLC, (8) 120Vac In, (6) 120Vac Out, 120/240Vac Power Supply
VersaMax Micro PLC model IC200UAA003 accepts eight AC inputs and provides six AC outputs. It uses 100Vac to 240Vac nominal input power.

3.4.1 AC Inputs

The module’s eight 120Vac input circuits are reactive (resistor/capacitor) inputs. Inputs are
compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic proximity switches. Power to operate the field devices must be supplied. The input circuits require an AC power source: they cannot be used with a DC power source.

3.4.2 AC Outputs

The 120/240Vac, 0.5 Amp triac outputs are provided in isolated groups. The commons are not tied together inside the module. This allows each group to be used on different phases of the AC supply or to be powered from the same supply. Each group is protected with a replaceable 3.15-amp fuse for its common. Also, an RC snubber is provided for each output to protect against transient electrical noise on the power line.
This module provides a high degree of inrush current (10x the rated current) which makes the outputs suitable for controlling many types of inductive and incandescent loads. AC power to operate loads connected to outputs must be supplied from an external source.

3.4.3 Micro PLC IC200UAA003 Specifications

Item
Description
Inputs
Eight AC inputs
Outputs
Six AC outputs
High-Speed Counters
None
AC Power Specifications
Range
100 -15% to 240 +10%Vac
Frequency
50 -5% to 60 +5% Hz
Hold-up
10mS at 85 to 100Vac, 20mS at 100 to 264Vac
Inrush Time
2mS for 40 Amp
Inrush Current
18 Amp maximum at 120Vac 30 Amp maximum at 200Vac 40 Amp maximum at 265Vac
Input Current
0.05 Amp typical at 200Vac, 0.10 Amp Typical at 100Vac
Input Power Supply Rating
11 VA
AC Input Specifications
Points/Common
4 (I1–I4) and (I5–I8)
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Item
Description
Rated Load Voltage
85–132Vac, 50 -5% to 60 +5% Hz
Maximum Input Voltage
132V rms, 50/60 Hz
Input Current
8mA rms (100Vac, 60 Hz)
Voltage
ON: minimum 80V rms, 4.5mA rms, OFF: maximum 30V rms, 2mA rms
Response Time
OFF to ON: maximum 25mS, ON to OFF: maximum 30mS
Isolation
1500V rms field side to logic side, 500V rms between groups
AC Output Specifications
Rated Load Voltage
100 -15% to 240 +10%Vac, 50 -5% to 60 +5% Hz
Maximum Resistive Load Current
0.5 Amp per point
Maximum UL Pilot Duty Rating
0.5 Amp per point at 240Vac
0.6 Amp maximum on C1
1.2 Amps maximum on C2
Maximum Inrush Current
5A (1 period)/point, 10A (1 period)/common
Maximum voltage drops when ON
1.5 V RMS
Maximum leak current when OFF
1.8 mA RMS (115Vac), 3.5 mA RMS (230Vac)
Response Time (Maximum)
OFF to ON: 1 mS, ON to OFF: 1/2 cycle + 1 mS
Isolation
1500V RMS field side to logic side 500V RMS between groups

3.4.4 Wiring Diagram, IC200UAA003

Figure 14
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3.5 IC200UAR014
14-Point Micro PLC, (8) 120Vac In, (6) Relay Out, 120/240Vac Power Supply
VersaMax Micro PLC model IC200UAR014 accepts eight AC inputs and provides six relay outputs: 2 at 10 Amps and 4 at 2 Amps. It uses 100Vac to 240Vac nominal input power.

3.5.1 Inputs

The module’s 120Vac input circuits are reactive (resistor/capacitor) inputs. The input circuits require an AC power source: they cannot be used with a DC power source. Inputs are compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic proximity switches. Power to operate the field devices must be supplied.

3.5.2 Relay Outputs

The six normally open relay outputs can control many types of devices such as motor starters, solenoids, and indicators. There are two individual 10 Amp relay outputs and one group of four 2-Amp relay outputs. Power for the internal relay coils is provided by the internal supply. Separate external sources of AC or DC power must be supplied to operate field output devices.

3.5.3 Micro PLC IC200UAR014 Specifications

Item
Description
Inputs
Eight AC inputs
Outputs
Six Relay outputs
High-Speed Counters
None
Output Power Supplies
24Vdc for input circuits & user devices, 200mA max. +5Vdc on pin 7 of Serial Port, 100mA max.
AC Power Specifications
Range
100 -15% to 240 +10%Vac
Frequency
50 -5% to 60 +5% Hz
Hold-up
10mS at 85 to 100Vac, 20mS at 100 to 264Vac
Inrush Time
2mS for 40 Amp
Inrush Current
18 Amp maximum at 120Vac 30 Amp maximum at 200Vac 40 Amp maximum at 265Vac
Input Current
0.05 Amp typical at 200Vac, 0.10 Amp Typical at 100Vac
Input Power Supply Rating
11 VA
AC Input Specifications
Points/Common
4 (I1–I4) and (I5–I8)
Rated Load Voltage
85–132Vac, 50 -5% to 60 +5% Hz
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Item
Description
Maximum Input Voltage
132V rms, 50/60 Hz
Input Current
8 mA rms (100Vac, 60 Hz)
Voltage
ON: minimum 80V rms, 4.5 mA rms, OFF: maximum 30V rms, 2 mA rms
Response Time
OFF to ON: maximum 25mS, ON to OFF: maximum 30mS
Isolation
1500V rms field side to logic side, 500V rms between groups
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side, 500 V RMS between groups
Leakage Current
15 mA maximum
Maximum UL Pilot Duty Rating
Q1 – Q4: 2 amps at 24Vdc and 240Vac, Q5, Q6: 10 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
Q1 – Q4: 2 amps at 24Vdc and 240Vac, Q5, Q6: 10 amps at 24Vdc and 240Vac
Minimum Load
10 mA
Maximum Inrush
Q1 – Q4: 5 amps per half cycle, Q5, Q6: 14 amps per half cycle
Response Time
ON: 15 ms maximum, OFF: 15 ms maximum
Fuse
None
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical Voltage:
Current: Resistive
2A
Current: Lamp and Solenoid
0.6A
Typical Operations:
200,000
10A
4A
100,000
4 A
1A
200,000
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3.5.4 Wiring Diagram, IC200UAR014

Figure 15
3.6 IC200UDD104
14-Point Micro PLC, (8) 24Vdc In, (6) 24Vdc Source Out, 24Vdc Power Supply
VersaMax Micro PLC IC200UDD104 accepts eight DC inputs and provides four low-current and two high-current DC transistor outputs. It uses +24Vdc nominal input power for PLC operation.

3.6.1 DC Power

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the voltage level of the power supply input reaches and maintains its nominal voltage (24Vdc). The power source for the PLC must have enough transient current capability to support the inrush current of the power supply and to maintain the nominal voltage level (see power supply specifications for inrush requirements).
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3.6.2 DC Inputs

The module’s eight configurable DC inputs can be used as standard or High-Speed Counter inputs. Each input can have positive or negative logic characteristics. When used as standard inputs, they are compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC DC supply can be used for input devices and to power the DC input circuits at about 7.5 mA per input. The combination of input circuit current and external device current must not exceed 200 mA.

3.6.3 Outputs

All outputs are isolated between field and logic and are switching positive voltage.
The outputs can be configured as regular outputs or as outputs controlled by the High­Speed Counters. Some outputs can be used as pulse train or pulse width modulation (PWM) outputs.
External fusing should be provided to protect the outputs. Fast fuses are recommended.
The outputs share one common incoming DC supply and one common ground. The outputs are able to drive high inrush currents (8 times the rated current) and are protected against negative voltage pulses. This makes it possible to switch lamps and inductive loads.

3.6.4 Micro PLC IC200UDD104 Specifications

Item
Description
Inputs
Eight 24Vdc positive/negative logic input circuits
Outputs
Four low-current and two high-current DC output circuits
High-Speed Counters
Four Type A or One Type A and One Type B
Output Power Supplies
24Vdc for input circuits & user devices, 200mA max. +5Vdc on pin 7 of Serial Port, 100mA max.
DC Power Specifications
Range
19.2Vdc to 30Vdc
Hold-up
10 ms at 19.2Vdc
Inrush Current
1A maximum at 30Vdc
Inrush Time
10 ms for 1 A
Input Current
0.16 A typical at 24Vdc
Input Power Supply Rating
4W
DC Input Specifications
Number of Inputs
8
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current
7.5mA typical
Input Resistance
2.8 kΩ
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Item
Description
Input Threshold Voltage
ON: 15Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
ON: 4.5mA maximum, OFF: 1.5mA minimum
Response Time
0.5 to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Output Specifications
Voltage Range
12Vdc/24Vdc (24Vdc +10% / -43% input at V1,C1)
Maximum Load
1.0A per point (Q1 - Q2) at 24Vdc at 100% ON duration
0.75A per point (Q3 - Q6) at 24Vdc at 100 % ON duration
0.5A per point (Q3 - Q6) at 12Vdc at 100 % ON duration
Maximum Inrush Current
Q1, Q2: 8A for 20ms, 1 pulse Q3, Q4, Q5, Q6: 4A for 20ms, 1 pulse
Output Voltage Drop
0.3V maximum
OFF state leakage
100A maximum
Response
OFF to ON: 0.1ms maximum (24Vdc, 0.2A), ON to OFF: 0.1ms maximum (24Vdc, 0.2A)
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Fuse
Outputs should be fused externally. Otherwise, a load short damage the module output transistor, which is not user replaceable.
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz
Input Voltage
ON: 15V, OFF: 5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16bits
Outputs
Load Voltage
12/24V
Maximum Pulse/PWM Frequency
5kHz Number of Pulse Outputs
4
Types available
HSC, PT, PWM
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3.6.5 Wiring Diagram, IC200UDD104

Figure 16
The maximum current that can be used for output points Q1 and Q2 is lower for ambient temperatures above 50°C.
Figure 17
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3.7 IC200UDD112
14 Point Micro PLC, (8) 12Vdc In, (6) 12Vdc Out, 12Vdc Power Supply
VersaMax Micro PLC IC200UDD112 accepts eight DC inputs and provides four low-current and two high-current DC transistor outputs. It uses +12Vdc nominal input power for PLC operation.

3.7.1 DC Power

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the voltage level of the power supply input reaches and maintains its nominal voltage. The power source for the PLC must have enough transient current capability to support the inrush current of the power supply and to maintain the nominal voltage level (see power supply specifications for inrush requirements).

3.7.2 DC Inputs

Eight configurable DC inputs can be used as positive or negative logic standard or High­Speed Counter inputs. When used as standard inputs, they are compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC DC supply can be used for input devices and to power the DC input circuits at about 7.5 mA per input. The combination of input circuit current and external device current must not exceed 200 mA.

3.7.3 Transistor Outputs

Micro PLC IC200UDD112 has two high-current transistor outputs (Q1 and Q2) and four low-current transistor outputs (Q3 to Q6). All outputs are isolated between field and logic and are switching positive voltage.
The outputs can be configured as regular outputs or as outputs controlled by the High­Speed Counters. Some outputs can be used as pulse train or pulse width modulation (PWM) outputs.
External fusing should be provided to protect the outputs. Fast fuses are recommended.
The outputs share one common incoming DC supply and one common ground. The outputs are able to drive high inrush currents (8 times the rated current) and are protected against negative voltage pulses. This makes it possible to switch lamps and inductive loads.
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3.7.4 Micro PLC IC200UDD112 Specifications

Item
Description
Inputs
Eight 12Vdc positive/negative logic input circuits
Outputs
Four low-current and two high-current DC output circuits
High-Speed Counters
Four Type A or One Type A and One Type B
Output Power Supplies
12Vdc for input circuits & user devices, 200mA max. +5Vdc on pin 7 of Serial Port, 100mA max.
DC Power Specifications
Range
9.6Vdc to 15Vdc
Hold-up
3.0mS
Inrush Current
9.2A typical
Inrush Time
200mS typical
Input Current
300mA typical at 12Vdc
Input Power Supply Rating
3W
DC Input Specifications
Number of Inputs
8
Rated Input Voltage
12 volts DC
Input Voltage Range
0 to 15 volts DC
Input Current
9.0mA typical
Input Resistance
1.3 kΩ
Input Threshold Voltage
ON: 9.5Vdc minimum, OFF: 2.5Vdc maximum
Input Threshold Current
ON: 6.5mA maximum, OFF: 1.6mA minimum
Response Time
0.5 to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Output Specifications
Voltage Range
12Vdc –20%, +20%
Maximum Load
0.7A per circuit, 4A per common
Maximum Inrush Current
4A for 20mS
Output Voltage Drop
0.3V maximum
OFF state leakage
0.1mA maximum
Response
OFF to ON: 0.1mS maximum 12Vdc 0.2A, ON to OFF: 0.1mS maximum 12Vdc 0.2A
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Fuse
Outputs should be fused externally. Otherwise, a load short may damage the module output transistor, which is not user replaceable.
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz
Input Voltage
ON: 15V, OFF: 5V
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Item
Description
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16bits
Outputs
Load Voltage
12V
Maximum Pulse/PWM Frequency
5kHz
Number of Pulse Outputs
4
Types available
HSC, PT, PWM

3.7.5 Wiring Diagram, IC200UDD112

Figure 18
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3.8 IC200UDR001
14-Point Micro PLC, (8) 24Vdc In, (6) Relay Out, 120/240Vac Power Supply
VersaMax Micro PLC IC200UDR001 accepts eight DC inputs and provides six normally­open 2 Amp relay outputs that can control 5-30Vdc or 5-250Vac output devices. It uses 100Vac to 240Vac nominal input power.

3.8.1 DC Inputs

Eight configurable DC inputs can be used as positive or negative logic standard or High­Speed Counter inputs. When used as standard inputs, they are compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC provides a +24Vdc supply that can be used for input devices and to power the DC input circuits at about 7.5 mA per input. The combination of input circuit current and external device current must not exceed 200 mA.

3.8.2 Relay Outputs

The six Form A relay outputs (SPST-single pole single throw) normally-open relay outputs can control many types of devices such as motor starters, solenoids, and indicators. Power for the internal relay coils is provided by the internal supply. An external source of AC or DC power must be supplied to operate field devices.
The relay outputs can be configured as up to four counter outputs. They cannot be used as Pulse Train or PWM outputs.
Connections and specifications for HSC outputs are the same as for standard relay outputs.

3.8.3 Micro PLC IC200UDR001 Specifications

Item
Description
Inputs
Eight 24Vdc positive/negative logic input circuits
Outputs
Six normally open 2 Amp relay circuits
High-Speed Counters
Up to four Type A or one Type A and one Type B
Output Power Supplies
24Vdc for input circuits & user devices, 200mA max. +5Vdc on pin 7 of Serial Port, 100mA max.
AC Power Specifications
Range
100 -15% to 240 +10%Vac
Frequency
50 -5% to 60 +5% Hz
Hold-up
10mS at 85 to 100Vac. 20mS at 100 to 264Vac
Inrush Time
2mS for 40A
Inrush Current
18 Amp maximum at 120Vac 30 Amp maximum at 200Vac 40 Amp maximum at 265Vac
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Item
Description
Input Current
0.06 Amp typical at 200Vac, 0.10 Amp typical at 100Vac
Input Power Supply Rating
13 VA
Isolation
1500Vac RMS field-side to logic (power supply input).
DC Input Specifications
Number of Inputs
8
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current
7.5mA typical
Input Resistance
2.8 kΩ
Input Threshold Voltage
ON: 15Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
ON: 4.5mA maximum, OFF: 1.5mA minimum
Response Time
0.5 to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side, 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac
Minimum Load
10 mA
Maximum Inrush
5 amps per half cycle
Response Time
ON: 15 ms maximum, OFF: 15 ms maximum
Fuse
None
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical Voltage
240Vac, 120Vac, 24Vdc
Current: Resistive
2A
Current: Lamp and Solenoid
0.6A
Typical Operations
200,000
High-Speed Counter Input and Output Specifications
Available High-Speed Counters
Four Type A or One Type A and One Type B
Maximum Counter Frequency
10kHz
Input Voltage
ON: 15V, OFF: 5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16 bits
Outputs
Available Pulse Outputs
None
Load Voltage
Refer to relay output specifications
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3.8.4 Wiring Diagram, IC200UDR001

Figure 19
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3.9 IC200UDR002
14-Point Micro PLC, (8) 24Vdc In, (6) Relay Out, 24Vdc Power Supply
VersaMax Micro PLC IC200UDR002 accepts eight DC inputs and provides six normally open 2 Amp relay outputs that can control 5 to 30Vdc or 5 to 250Vac output devices. It uses +24Vdc nominal input power for PLC operation.

3.9.1 DC Power

The DC power supply requires more current at startup voltage (approximately 4Vdc) than at rated input voltage. A minimum of 2.0 A is required to start up the DC power supply.
If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the voltage level of the power supply input reaches and maintains 24Vdc. The 24Vdc power source for the PLC must have enough transient current capability to support the inrush current of the power supply and to maintain a 24Vdc voltage level (see power supply specifications for inrush requirements).

3.9.2 DC Inputs

Eight configurable DC inputs can be used as positive or negative logic standard inputs or High-Speed Counter inputs. When used as standard inputs, they are compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC 24Vdc supply can be used for input devices and to power the DC input circuits at about 7.5 mA per input. The combination of input circuit current and external device current must not exceed 200 mA.

3.9.3 Relay Outputs

Six Form A (SPST-single pole single throw) normally open relay outputs can control many types of devices such as motor starters, solenoids, and indicators. Power for the internal relay coils is provided by the internal supply. An external source of AC or DC power must be supplied to operate field devices.
The relay outputs can be configured as HSC outputs. They cannot be used as Pulse Train or PWM outputs. Connections and specifications for HSC outputs are the same as for standard relay outputs.
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3.9.4 Micro PLC IC200UDR002 Specifications

Item
Description
Inputs
Eight 24Vdc positive/negative logic input circuits
Outputs
Six normally open 2 Amp relay circuits
High-Speed Counters
Up to four Type A or one Type A and one Type B
Output Power Supplies
24Vdc for input circuits & user devices, 200mA max. +5Vdc on pin 7 of Serial Port, 100mA max.
DC Power Specifications
Range
24 –20%/+25%Vdc
Hold-up
10 ms at 19.2Vdc
Inrush Current
1 A maximum at 30Vdc
Inrush Time
10 ms for 1 A
Input Current
0.16 A typical at 24Vdc
Input Power Supply Rating
4W
DC Input Specifications
Number of Inputs
8
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current
7.5mA typical
Input Resistance
2.8 kΩ
Input Threshold Voltage
ON: 15Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
ON: 4.5mA maximum, OFF: 1.5mA minimum
Response Time
0.5 to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side, 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac
Minimum Load
10 mA
Maximum Inrush
5 amps per half cycle
Response Time
ON: 15 ms maximum, OFF: 15 ms maximum
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical Voltage
240Vac, 120Vac, 24Vdc
Current: Resistive
2A
Current: Lamp and Solenoid
0.6A
Typical Operations
200,000
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Item
Description
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz
Input Voltage
ON: 15V, OFF: 5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16 bits
Outputs
Available Pulse Outputs
None
Load Voltage
Refer to relay specifications

3.9.5 Wiring Diagram, IC200UDR002

Figure 20
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3.10 IC200UDR003
14-Point Micro PLC, (8) 12Vdc In, (6) Relay Out, 12Vdc Power Supply
VersaMax Micro PLC IC200UDR003 accepts eight DC inputs and provides six normally open 2 Amp relay outputs that can control 5 to 30Vdc or 5 to 250Vac output devices. It uses +12Vdc nominal input power for PLC operation.

3.10.1 DC Power

The DC power supply requires more current at startup voltage (approximately 4Vdc) than at rated input voltage. A minimum of 2.0 A is required to start up the DC power supply. If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the voltage level of the power supply input reaches and maintains 24Vdc. The 24Vdc power source for the PLC must have enough transient current capability to support the inrush current of the power supply and to maintain a 24Vdc voltage level (see power supply specifications for inrush requirements).

3.10.2 DC Inputs

Eight configurable DC inputs can be used as positive or negative logic standard or High­Speed Counter inputs. When used as standard inputs, they are compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC 12Vdc supply can be used for input devices and to power the DC input circuits at about 7.5 mA per input. The combination of input circuit current and external device current must not exceed 200 mA.

3.10.3 Relay Outputs

The six normally-open Form A relay outputs (SPST-single pole single throw) can control many types of devices such as motor starters, solenoids, and indicators. Power for the internal relay coils is provided by the internal supply. An external source of AC or DC power must be supplied to operate field devices.
The relay outputs can be configured as HSC outputs. They cannot be used as Pulse Train or PWM outputs. Connections and specifications for HSC outputs are the same as for standard relay outputs.
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3.10.4 Micro PLC IC200UDR003 Specifications

Item
Description
Inputs
Eight 12Vdc positive/negative logic input circuits
Outputs
Six normally open 2 Amp relay circuits
High-Speed Counters
Up to four Type A or one Type A and one Type B
Output Power Supplies
12Vdc for input circuits & user devices, 200mA max. +5Vdc on pin 7 of Serial Port, 100mA max.
DC Power Specifications
Range
9.6Vdc - 15Vdc
Hold-up
3.0mS
Inrush Current
9.2A typical at 12Vdc
Inrush Time
200μS typical
Input Current
200mA typical at 12Vdc
Input Power Supply Rating
3W
DC Input Specifications
Number of Inputs
8
Rated Input Voltage
12 volts DC
Input Voltage Range
0 to 15 volts DC
Input Current
9.0mA typical
Input Resistance
1.3 kΩ
Input Threshold Voltage
ON: 9.5Vdc minimum, OFF: 2.5Vdc maximum
Input Threshold Current
ON: 6.5mA maximum, OFF: 1.6mA minimum
Response Time
0.5 to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac
Minimum Load
10 mA
Maximum Inrush
5 amps per half cycle
Response Time
ON: 15 ms maximum, OFF: 15 ms maximum
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical Voltage
240Vac, 120Vac, 24Vdc
Current: Resistive
2A
Current: Lamp and Solenoid
0.6A
Typical Operations
200,000
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Item
Description
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
10kHz
Input Voltage
ON: 9V, OFF: 2.5V
Count Pulse Width
20% to 80% duty cycle at 10kHz
Count Registers
16 bits
Outputs
Available Pulse Outputs
None
Load Voltage
Refer to relay specifications

3.10.5 Wiring Diagram, IC200UDR003

Figure 21
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Chapter 4: VersaMax 20-Point Micro/Micro
PLUS PLCs
This chapter describes the features, specifications, and field wiring for 20-point VersaMax Micro and VersaMax Micro PLUS PLCs.
IC200UDD020
20-point, (12) 24Vdc In, (4) 24Vdc Outputs with ESCP, (4) 24Vdc Transistor Outputs, 24Vdc Power Supply
IC200UDD220
20-point, (12) 24Vdc In, (8) 24Vdc Transistor Outputs, 24Vdc Power Supply
IC200UDR020
20-point, (12) 24Vdc In, (8) Relay Out, 24Vdc Power Supply
IC200UDR120
20-point, (12) 24Vdc In, (8) Relay Out, 120/240Vac Power Supply
Note: Firmware releases 4.00 and later require a Micro PLUS CPU, which has enhanced memory.
Firmware versions 4.00 cannot be used with the earlier hardware versions.
•
Micro and Micro PLUS PLCs support the same user logic memory size
•
The specifications given in this chapter for Micro PLCs also apply to Micro PLUS PLCs.

4.1 Features of VersaMax 20-Point Micro PLCs

Figure 22
All VersaMax Micro-20 PLCs feature:
•
Removable screw-down “barrier-style” terminal strips with protective covers.
•
Built-in serial communications port that supports SNP/ SNPX master and slave, Modbus RTU master and slave, and Serial I/O.
•
Removable Memory Pack Module available.
•
Optional Port 2.
•
Run/Stop mode switch that can be configured as a run/stop switch, a memory protect switch, and also used for clearing faults when a fatal fault exists.
•
Full-featured programming Instruction Set with floating point math. The application program can be either Ladder Diagram (LD) or Instruction List (IL) format.
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•
24K words of program memory, 32K words of registers.
•
Flash memory (ROM) for non-volatile program storage and for system firmware.
•
Configurable to read configuration and application program at power up from either RAM or flash memory (ROM).
•
Capacitor backup for RAM and the Time-of-Day clock for at least 30 minutes at 25° C
•
Optional lithium battery backup for RAM and real-time clock.
•
Enhanced High-Speed Counter / Pulse Train commands for Jogging, Blending, and Homing, plus configurable 32-bit Counters /PTO/ and 32-bit function blocks.
Figure 23

4.1.1 Run/Stop Switch

The Run/Stop switch can be configured as a run/stop switch or a memory protect switch and used for clearing faults when a fatal fault exists.

4.1.2 Ports

Port 1 is a built-in RS-232 serial port with an RJ-45 connector.
A second port can be added to a Micro-20 PLC using one of the port Option Modules described in Chapter 14:. If a second port is installed, both ports can be used for programming. Only one port can be used at a time for programming, but both ports can be used for monitoring at the same time.
Port 1 and the optional Port 2 are individually configurable for SNP master/slave, RTU master/slave, and Serial I/O protocols. Both 4-wire and 2-wire RTU are supported when the RS-485 Port Option module is installed as port 2. Port 2 does not support hardware flow control. When either port is being used for RTU slave, it automatically switches to SNP slave mode when that port is being used by the programmer. If a port is configured for Serial I/O,
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RTU Master, or SNP Master operation, that port defaults to SNP slave and automatically reverts to SNP slave when the CPU is in Stop mode.
Either port can be software-configured to set up communications between the CPU and various serial devices. An external device can obtain power from the port if it requires 200mA or less at 5Vdc.

4.1.3 Analog Inputs

The RS232 Option Module (IC200USB001) or the RS485 Option Module (IC200USB002) can provide two 0-10V analog inputs. See Chapter 14: for more information about option modules. The two inputs can be used to adjust the values in analog registers %AI016 (input
1) and %AI017 (input 2). An example use for the analog inputs would be to set threshold values for use in logical relationships with other inputs/outputs.

4.1.4 Removable Terminal Strips

The removable terminal assemblies are protected by hinged covers. After turning off power to the Micro PLC, a terminal assembly and attached field wiring can be separated from the Micro PLC by removing two screws.

4.1.5 Status LEDs

LEDs on the Micro PLC provide quick visual verification of operating status. In addition to LEDs for Power, OK, and Run mode, there is an LED for each I/O point.

4.1.6 Backup Battery

The Micro PLC uses a large value capacitor to provide memory retention current to the System/User RAM and the Time-of-Day clock when the power supply is either not present or not powered up. The capacitor retains memory contents for at least 30 minutes.
To maintain memory for longer than this, a replaceable battery assembly can be installed in the battery holder, as described in Chapter 15:. The Micro PLC reports the battery state to the PLC Fault Table and also uses Status Bits %SA011 and %S0014 to indicate the battery state.
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4.2 General Specifications of 20-Point VersaMax
Micro PLCs
Module Dimensions
Height: 90mm (3.6 inches) Depth: 76mm (3.0 inches) Width: 150mm (6.0 inches)
Typical Scan Rate
1.7 ms/K for Boolean logic (see Appendix A:)
Real Time Clock accuracy (for Timer contacts and Timer function blocks)
±0.5%
Time-of-Day Clock accuracy
±5 sec/day @10°C, ±5 sec/day @25°C, and ±11 sec/day @ 55°C or across full temperature range
Maximum number of slave devices per RS-485 network
8 (can be increased with a repeater)
+24Vdc Output Power Supply (for input circuits and user devices)
435mA maximum +5Vdc output of Serial Ports
200mA per port, 400mA total for both ports, maximum

4.3 High-Speed Counters

All VersaMax Micro PLCs with DC power can be configured to provide built-in High-Speed Counter and pulse operation.
When configured for High-Speed Counter operation, inputs can be set up as:
•
Up to four Type A Counters or
•
One Type A and one Type B Counter.
•
Up to four Type A_32 Counters or
•
One Type A and one Type B_32 Counter
Each counter provides direct processing of rapid pulse signals up to 100 kHz for industrial control applications such as meter proving, turbine flow meter, velocity measurement, material handling, motion control, and process control.
Each counter can be enabled independently. Type A counters can be configured for up or down counting (default is up) and for positive or negative edge detection (default is positive). The type B counter provides an A Quad B counting function.
See Chapter 18: for information about High-Speed Counter features.
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4.4 IC200UDD020
20-Point Micro PLC, (12) 24Vdc In, (4) 24Vdc Out with ESCP, (4) LCDC Out, 24Vdc Power Supply
VersaMax Micro PLC IC200UDD020 accepts twelve DC inputs and provides four ESCP outputs and four 24Vdc low-current outputs. It uses +24Vdc nominal input power for PLC operation.

4.4.1 DC Power

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the voltage level of the power supply input reaches and maintains its nominal voltage (24Vdc). The power source for the PLC must have enough transient current capability to support the inrush current of the power supply and to maintain the nominal voltage level (see power supply specifications for inrush requirements).

4.4.2 DC Inputs

The twelve configurable DC inputs can be used as positive or negative logic standard inputs. Eight of these inputs can be used for High-Speed Counter inputs. When used as standard inputs, they are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC +24Vdc supply can be used for input devices and to power the DC input circuits at about 8mA per input. The combination of input circuit current and external device current must not exceed 435 mA.

4.4.3 DC Outputs

Outputs 1 – 4 can be used as standard, High-Speed Counter, Pulse-Width Modulated, Pulse Train Outputs, or Pulse Train Outputs with Ramping. All standard outputs are all source­type. Outputs can be used to switch devices like valves, lamps or contactors.
Outputs 5 – 8 provide Electronic Short-Circuit Protection.
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4.4.4 Micro PLC IC200UDD020 Specifications

Item
Description
Inputs
Twelve 24Vdc positive or negative logic inputs
Outputs
Eight 24Vdc outputs. Outputs 5-8 with ESCP
High-Speed Counters
Up to four Type A or one Type A and one Type B, or four Type A_32, or one Type A_32 and one Type B_32
DC Power Specifications
Range
19.2Vdc to 30Vdc
Hold-up
10mS at 19.2Vdc
Inrush Current
1 Amp maximum at 30Vdc
Inrush Time
10mS for 1 Amp
Input Current
0.20 Amp typical at 24Vdc
Input Power Supply Rating
5W
DC Input Specifications
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current at 24Vdc
I1, I 3, I 5, I 7: 8mA typical; Other inputs: 4.8mA typical
Input Impedance
I1, I 3, I 5, I 7: 2.7 kΩ; Other inputs: 4.7 kΩ
Input Threshold Voltage
ON: 18Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
I1, I3, I5, I7: ON 4.5mA maximum, OFF: 1.8mA minimum Other Inputs: ON 3.3mA maximum, OFF: 1.6mA minimum
Response Time
0.5ms to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Output Specifications
Voltage Range
12Vdc / 24Vdc
External Power Supply
12/24Vdc –10%, +20%
Maximum Load Current
0.5A per point (Q1 – Q4) at 24Vdc at 100 % ON duration
0.7A per point (Q5 – Q8) at 24Vdc at 100 % ON duration
Minimum Switching Current
10mA
Maximum Inrush Current
Q1-Q4: 2A for 20ms, 1 pulse Q5-Q8: 4A for 20ms, 1 pulse
Output Voltage Drop
0.3V maximum
OFF state leakage current
0.1mA maximum
Response Time
OFF to ON, ON to OFF: 1ms maximum (24Vdc)
Isolation Voltage
1500V RMS between field side and logic side, 500V RMS between groups
Fuse
None, outputs Q5 – Q8 are ESCP protected
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Item
Description
Under-voltage shutdown
Q5 – Q8: 5V minimum, 8V maximum
DC short circuit current
Q1 – Q4: 5A typical Q5 – Q8: 0.7A minimum, 2A maximum
Peak short circuit current
Q5 – Q8: 4A maximum
Delay time of peak short circuit current
100 µS
Delay time of current limit
100 µS
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
100kHz
Input Voltage
ON : 18V, OFF: 5V
Count Pulse Width
20% to 80% of duty cycle at 100kHz
Count Registers
16/32 bits
Outputs
Load Voltage
12/24Vdc
Maximum Pulse/Pulse Train with Ramping/PWM Frequency
PWM and PTO: 65kHz Pulse Train with Ramping: 65kHz
Types available
Up to four HSC, PTO, PTO with Ramping and/or PWM outputs

4.4.5 Wiring Diagram, IC200UDD020

Figure 24
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4.5 IC200UDD220
20-Point Micro PLC, (12) 24Vdc In, (8) 24Vdc Out (Sink), 24Vdc Power Supply
VersaMax Micro PLC IC200UDD220 accepts twelve DC inputs and provides eight DC outputs. It uses +24Vdc nominal input power for PLC operation.

4.5.1 DC Power

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the voltage level of the power supply input reaches and maintains 24Vdc. The 24Vdc power source for the PLC must have enough transient current capability to support the inrush current of the power supply and to maintain a 24Vdc voltage level (see power supply specifications for inrush requirements).

4.5.2 DC Inputs

Twelve configurable DC inputs can be used as positive or negative logic standard inputs. Eight of these inputs can be used for High-Speed Counter inputs. When used as standard inputs, they are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC +24Vdc supply can be used for input devices and to power the DC input circuits at about 8mA per input. The combination of input circuit current and external device current must not exceed 435mA.

4.5.3 DC Outputs

Micro PLC IC200UDD220 has eight Sink-type DC outputs. All outputs are isolated between field and logic and are switching positive voltage. The outputs are able to drive high inrush currents (8 times the rated current) and are protected against negative voltage pulses. This makes it possible to switch lamps and inductive loads.
DC outputs can be used as standard, High-Speed Counter, Pulse-Width Modulated, Pulse Train Outputs, or Pulse Train Outputs with Ramping.
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4.5.4 Micro PLC IC200UDD220 Specifications

Item
Description
Inputs
Twelve 24Vdc positive or negative logic inputs
Outputs
Eight transistor outputs, 24Vdc.
High-Speed Counters
Up to four Type A or one Type A and one Type B, or four Type A_32, or one Type A_32 and one Type B_32
DC Power Specifications
Range
19.2Vdc to 30Vdc
Hold-up
10mS at 19.2Vdc
Inrush Current
1 Amp maximum at 30Vdc
Inrush Time
10mS for 1 Amp
Input Current
0.20 Amp typical at 24Vdc
Input Power Supply Rating
5W
DC Input Specifications
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current at 24Vdc
I1, I 3, I 5, I 7: 8mA typical; Other inputs: 4.8mA typical
Input Impedance
I1, I 3, I 5, I 7: 2.7 kΩ; Other inputs: 4.7 kΩ
Input Threshold Voltage
ON: 18Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
I1, I3, I5, I7: ON 4.5mA maximum, OFF: 1.8mA minimum Other Inputs: ON 3.3mA maximum, OFF: 1.6mA minimum
Response Time
0.5ms to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Output Specifications
Voltage Range
12Vdc/24Vdc
External Power Supply
12/24Vdc –10%, +20%
Maximum Load Current
0.5A per point (Q1 – Q8) at 24Vdc
Minimum Switching Current
10mA
Maximum Inrush Current
Q1-Q8: 2A for 20ms, 1 pulse
Output Voltage Drop
0.3Vdc maximum
OFF state leakage current
0.1mA maximum
Response Time
OFF to ON, ON to OFF: 1ms maximum @ 24Vdc
Isolation Voltage
1500V RMS between field side and logic side, 500V RMS between groups
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
100kHz
Input Voltage
ON : 18V, OFF: 5V
Count Pulse Width
20% to 80% of duty cycle at 100kHz
Count Registers
16/32 bits
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Item
Description
Outputs
Load Voltage
12/24Vdc
Maximum Pulse/PWM Frequency
PWM and PTO: 65kHz Pulse Train with Ramping: 65kHz
Types available
Up to four HSC, PTO, PTO, and/or PWM outputs

4.5.5 Wiring Diagram, IC200UDD220

Figure 25
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4.6 IC200UDR020
20-Point Micro PLC, (12) 24Vdc In, (8) Relay Out, 24Vdc Power Supply
VersaMax Micro PLC IC200UDR020 accepts twelve DC inputs and provides eight normally open 2 Amp relay outputs. It uses +24Vdc nominal input power for PLC operation.

4.6.1 DC Inputs

Twelve configurable DC inputs can be used as positive or negative logic standard inputs. Eight of these inputs can be used for High-Speed Counter inputs. When used as standard inputs, they are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC +24Vdc supply can be used for input devices and to power the DC input circuits at about 8mA per input. The combination of input circuit current and external device current must not exceed 435mA.

4.6.2 Relay Outputs

The eight normally open Form A relay outputs (SPST-single pole single throw) can control many types of load devices such as motor starters, solenoids, and indicators. The switching capacity of each of these circuits is 2 amps. An external source of AC or DC power must be supplied to operate field devices.
The relay outputs can be configured as up to four HSC outputs. Relay outputs cannot be used as Pulse Train or PWM outputs.

4.6.3 Micro PLC IC200UDR020 Specifications

Item
Description
Inputs
Twelve 24Vdc positive/negative logic input circuits
Outputs
Eight normally open 2 amp relay circuits
High-Speed Counters
Up to four Type A or one Type A and one Type B, or four Type A_32, or one Type A_32 and one Type B_32
+24Vdc Output Power Supply
435mA maximum (for input circuits and user devices)
+5Vdc output of Serial Port
Serial Port 1, pin 7: 100mA maximum
DC Power Specifications
Range
19.2Vdc to 30Vdc
Hold-up
10mS at 19.2Vdc
Inrush Current
1 Amp maximum at 30Vdc
Inrush Time
10mS for 1 Amp
Input Current
0.20 Amp typical at 24Vdc
Input Power Supply Rating
5W
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Item
Description
DC Input Specifications
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current at 24Vdc
I1, I3, I5, I7: 8mA typical; other inputs 4.8mA typical
Input Impedance
I1, I3, I5, I7: 2.7 kΩ; other inputs: 4.7kΩ
Input Threshold Voltage
ON: 18Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
I1, I3, I5, I7: ON 4.5mA maximum, OFF: 1.8mA minimum
Other inputs: ON 3.3mA maximum, OFF: 1.6mA maximum
Response Time
0.5ms to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side, 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac
Minimum Load
10 mA
Maximum Inrush
1.5A,10ms
Response Time
ON: 15 ms maximum, OFF: 15 ms maximum
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical Voltage
240Vac, 120Vac, 24Vdc
Current: Resistive
2.0A
Current: Lamp and Solenoid
0.6A
Typical Operations
200,000
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
100kHz
Input Voltage
ON: 18V, OFF: 5V
Count Pulse Width
20% to 80% of duty cycle at 100kHz
Count Registers
16/32 bits
Outputs
Load Voltage
Q1: 5/12/24V, Q2-Q4: See relay output specifications
Type available
Up to four HSC outputs. Pulse outputs are not available.
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4.6.4 Wiring Diagram, PLC IC200UDR020

Figure 26
4.7 IC200UDR120
20-Point Micro PLC, (12) 24Vdc In, (8) Relay Out, 120/240Vac Power Supply
VersaMax Micro PLC IC200UDR120 accepts twelve DC inputs and provides eight normally open 2 Amp relay outputs. It uses 100Vac to 240Vac nominal input power for PLC operation.

4.7.1 DC Inputs

Twelve configurable DC inputs can be used as positive or negative logic standard inputs. Eight of these inputs can be used for High-Speed Counter inputs. When used as standard inputs, they are compatible with a wide range of input devices, such as pushbuttons, limit switches, and electronic proximity switches.
The Micro PLC +24Vdc supply can be used for input devices and to power the DC input circuits at about 8mA per input. The combination of input circuit current and external device current must not exceed 435mA.
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4.7.2 Relay Outputs

The eight normally open Form A relay outputs (SPST-single pole single throw) can control many types of load devices such as motor starters, solenoids, and indicators. The switching capacity of each of these circuits is 2 amps. An external source of AC or DC power must be supplied to operate field devices.
The relay outputs can be configured as up to four HSC outputs. Relay outputs cannot be used as Pulse Train or PWM outputs.

4.7.3 Micro PLC IC200UDR120, Specifications

Item
Description
Inputs
Twelve 24Vdc positive/negative logic input circuits
Outputs
Eight normally open 2 amp relay circuits
High-Speed Counters
Up to four Type A or one Type A and one Type B, or four Type A_32, or one Type A_32 and one Type B_32
+24Vdc Output Power Supply
435mA maximum (for input circuits and user devices)
+5Vdc output of Serial Port
Serial Port 1, pin 7: 100mA maximum
AC Power Specifications
Range
100 -15% to 240 +10%Vac
Frequency
50 -5% to 60 +5% Hz
Hold-up
10mS at 85 to 100Vac, 20mS at 100 to 265Vac
Inrush Current
30 Amp maximum at 200Vac, 40 Amp maximum at 265Vac
Inrush Time
2 ms for 40Amp
Input Current
0.20 Amp typical at 200Vac 0.10 Amp typical at 100Vac
Input Power Supply Rating
26 VA
DC Input Specifications
Rated Input Voltage
24 volts DC
Input Voltage Range
0 to 30 volts DC
Input Current at 24Vdc
I1, I3, I5, I7: 8mA typical; other inputs 4.8mA typical
Input Impedance
I1, I3, I5, I7: 2.7 kΩ; other inputs: 4.7kΩ
Input Threshold Voltage
ON: 18Vdc minimum, OFF: 5Vdc maximum
Input Threshold Current
I1, I3, I5, I7: ON 4.5mA maximum, OFF: 1.8mA minimum
Other inputs: ON 3.3mA maximum, OFF: 1.6mA maximum
Response Time
0.5ms to 20ms configurable as regular input; 100µs as HSC input
Isolation Voltage
1500V RMS field side to logic side, 500V RMS between groups
Relay Output Specifications
Operating Voltage
5 to 30Vdc or 5 to 250Vac
Isolation
1500 V RMS between field side and logic side, 500 V RMS between groups
Leakage Current
15 mA at 240Vac maximum
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Item
Description
Maximum UL Pilot Duty Rating
2 amps at 24Vdc and 240Vac
Maximum Resistive Load Rating
2 amps at 24Vdc and 240Vac
Minimum Load
10 mA
Maximum Inrush
9.4A, 20mSec
Response Time
ON: 15 ms maximum, OFF: 15 ms maximum
Contact Life: Mechanical
20 x 106 mechanical operations
Contact Life: Electrical Voltage
240Vac, 120Vac, 24Vdc
Current: Resistive
2.0A
Current: Lamp and Solenoid
0.6A
Typical Operations
200,000
High-Speed Counter Input and Output Specifications
Maximum Counter Frequency
100kHz
Input Voltage
ON: 18V, OFF: 5V
Count Pulse Width
20% to 80% of duty cycle at 100kHz
Count Registers
16/32 bits
Outputs
Load Voltage
Q1: 5/12/24V, Q2-Q4: See relay output specifications
Type available
Up to four HSC outputs. Pulse outputs are not available.

4.7.4 Wiring Diagram, PLC IC200UDR120

Figure 27
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