GE Digital VersaMax Operating Manual

GE
Intelligent Platforms

Programmable Control Products

VersaMax*

Modules, Power Supplies and
Carriers

User Manual

August

2014

, GFK-1504N

These instructions do not purport to cover all details or variations in equipment, nor to provide for every

possible contingency

to be met
during installation, operation, and maintenance. The information is supplied for informational purposes only, and GE makes no warranty
as to the accuracy of the information included herein. Changes, modifications, and/ or improvements to equipment and specifications are
made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or
improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel
familiar with the GE products referenced herein.

This document is approved for public disclosure.
GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this document

does not provide any license whatsoever to any of these patents.
GE provides the following document and the information included therein as is and without warranty of any kind, expressed or implied,

including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose.
For further assistance or technical information, contact the nearest GE Sales or Service Office, or an authorized GE Sales

Representative.

Revised: Aug 2014
Issued: Sept 2006

Copyright © 2006 - 2014 General Electric Company, All rights reserved.

* Indicates a trademark of General Electric Company and/or its subsidiaries. All other
trademarks are the property of their respective owners.

Refer to the section, Contact Information for support on this

product

.

Online Technical Support

www.ge-ip.com/support

Phone

[phone]

or dialing from a mobile telephone)

Technical Support Email

[e-mail]

Custome r Care Email

[e-mail]

Primary languages of support

English, French, German, Italian, Czech, Spanish

Phone
[phone]

[phone] (India, Indonesia, and Pakistan)

[e-mail] (remaining Asia customers)

[e-mail] (China)

Contact Information

If you purchased this product through an Authorized Channel Partner, contact the seller
directly.

General Contact Information

Online technical support and GlobalCar e http://www.ge-ip.com/support
Additional information http://www.ge-ip.com/
Solution Provider [e-mail]

Technical Support

If you have technical problems that cannot be resolved with the information in this guide,
contact us by telephone or email, or on the web at www.ge-ip.com/support

Americas

Online Technical Support www.ge-ip.com/support
Phone [phone]
International Americas Direct Dial 1-780-420-2010 (if toll free 800 option is unavailable)
Technical Support Email [e-mail]
Customer Care Email [e-mail]
Primary language of support English

.

Europe, the Middle East, and Africa

EMEA Direct Dial [phone] (if toll free 800 option is unavailable

Asia Pacific

Online Technical Support www.ge-ip.com/support

Technical Support Email [e-mail] (China)

[e-mail] (Japan)

Custome r Care Email [e-mail]

Contents

Introduction .......................................................................................... 1-1

Getting Started ............................................................................................. 1-1

The VersaMax Family of Products ............................................................... 1-3

CPU Modules for VersaMax PLCs............................................................... 1-4

Network Interface Units ................................................................................ 1-6

Power Supplies ............................................................................................ 1-8

I/O Modules .................................................................................................. 1-9

Discrete Module Point LEDs ........................................................................ 1-9

Carriers ...................................................................................................... 1-13

Expansion Modules .................................................................................... 1-15

Communications Modules .......................................................................... 1-17

VersaMax General Product Specifications ................................................ 1-19

Installation ............................................................................................ 2-1

Preinstallation Check ................................................................................... 2-2

Thermal Considerations ............................................................................... 2-4

DIN Rail and Panel Mounting ....................................................................... 2-5

Installing an Expansion Transmitter Module ................................................ 2-7

Installing a Power Supply ........................................................................... 2-12

System Wiring Guidelines .......................................................................... 2-14

System Grounding ..................................................................................... 2-19

Installing Wiring for I/O Devices ................................................................. 2-20

Installing Modules ...................................................................................... 2-39

Power Supplies ....................................................................................... 3-1

IC200PWR001 24VDC Power Supply ......................................................... 3-2

IC200PWR002 24VDC Expanded 3.3 V Power Supply .............................. 3-4

IC200PWR011 and IC200PWR012 24VDC Isolated Power Supplies ........ 3-6

IC200PWR101 120/240VAC Power Supply ................................................ 3-9

IC200PWR102 120/240VAC Expanded 3.3V Power Supply .................... 3-11

IC200PWR201 12VDC Power Supply ....................................................... 3-13

IC200PWR202 12VDC Expanded 3.3 V Power Supply ............................ 3-15

Carriers ................................................................................................. 4-1

IC200CHS001 Barrier-Style I/O Carrier ....................................................... 4-2

IC200CHS002 Box-Style I/O Carrier ........................................................... 4-5

IC200CHS003 Connector-Style I/O Carrier ................................................. 4-8

IC200CHS005 Spring-Style I/O Carrier ..................................................... 4-11

IC200CHS022 Compact Box-Style I/O Carrier .......................................... 4-14

GFK-1504N iii

Contents

IC200CHS025 Compact Spring-Style I/O Carrier ...................................... 4-17

IC200CHS006 Communications Carrier .................................................... 4-20

IC200PNS001 and IC200PNS001 PROFINET Scanner Carriers ............. 4-21

IC200PWB001 Power Supply Booster Carrier .......................................... 4-23

Interposing Terminals and Auxiliary I/O Terminal Strips .......................... 5-1

IC200CHS011 Barrier-Style Interposing I/O Terminals .............................. 5-2

IC200CHS012 Box-Style Interposing I/O Terminals .................................... 5-4

IC200CHS014 Thermoc ouple Compensation Box-Style Interposing

I/O Terminals ................................................................................................ 5-6

IC200CHS015 Spring-Style Interposing I/O Terminals................................ 5-8

IC200CHS101, Main Base IC200CHS102, Expansion Base

Disconnect-Style Interposing I/O Terminals .............................................. 5-10

IC200CHS111, Main Base IC200CHS112, Expansion Base

Relay-Style Interposing I/O Terminals ....................................................... 5-14

IC200CHS121, Main Base IC200CHS122, Expansion Base

Fuse-Style Interposing I/O T erminals ........................................................ 5-20

IC200TBM001: Barrier-Style Auxiliary I/O Terminal Strip .......................... 5-24

IC200TBM002 Box-Style Auxiliary I/O Terminal Strip ............................... 5-25

IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip ........................... 5-26

Expansion Modules ................................................................................. 6-1

IC200ETM001 Expansion Transmitter Module ............................................ 6-2

IC200ERM001 Expansion Receiver Module, Isolated ................................. 6-7

IC200ERM002 Expansion Receiver Module, Non-isolated ....................... 6-14

Discrete Input Modules ........................................................................... 7-1

IC200MDL140 Input Module, 120VAC 8 Points .......................................... 7-2

IC200MDL141 Input Module, 240VAC 8 Points .......................................... 7-5

IC200MDL143 Input Module, 120VAC Isolated 8 Points ............................. 7-8

IC200MDL144 Input Module, 240VAC Isolated 4 Points ........................... 7-11

IC200MDL240 Input Module, 120VAC 16 Points ...................................... 7-14

IC200MDL241 Input Module, 240VAC16 Points ....................................... 7-18

IC200MDL243 Input Module, 120VAC Isolated 16 Points ......................... 7-22

IC200MDL244 Input Module, 240VAC Isolated 8 Points ........................... 7-26

IC200MDL631 Input Module, 125VDC Pos/Neg Logic Isolated 8 Points .. 7-29
IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points 7-32
IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points. 7-36
IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points. 7-39

IC200MDL640 Input Module, 24VDC Pos/Neg Logic 16 Points ................ 7-43

iv VersaMax Modules, Power Supplies and Carriers GFK-1504N

Contents

IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped

16 Points .................................................................................................... 7-46

IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped

32 Point ...................................................................................................... 7-50

IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points ................ 7-54

Discrete Output Modules ........................................................................ 8-1

IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points .......... 8-2

IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points ........ 8-6

IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points ........ 8-10

IC200MDL730 Output Module, 24VDC Posi ti ve Log ic 2.0 Amps,

w/ESCP 8 Points ........................................................................................ 8-14

IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp,

16 Points .................................................................................................... 8-17

IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp,

w/ESCP 16 Points ...................................................................................... 8-21

IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp,

w/ESCP 32 Points ...................................................................................... 8-25

IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp,

16 Points .................................................................................................... 8-29

IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp,

32 Points ................................................................................................... 8-32

IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp,

32 Points .................................................................................................... 8-36

IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form A

8 Points ...................................................................................................... 8-40

IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form A

16 Points .................................................................................................... 8-44

Discrete Mixed Modules .......................................................................... 9-1

IC200MDD840 Mixed Module, 24VDC Positive Logic Input

20 Points / Output Relay 2.0 Amp 12 Points .............................................. 9-2

IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped

w/ESCP 16 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points ....... 9-6

IC200MDD843 Mixed Module, 24VDC Positive Logic Input Grouped

10 Points / Output Relay 2.0A per Point Grouped 6 Points ...................... 9-13

IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A

16 Points / Input 24 VDC Pos/Neg Logic Grouped 16 Points ................... 9-17

IC200MDD845 Mixed Module, Output Relay 2.0A Isolated

8 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points ...................... 9-23

IC200MDD846 Mixed Module, Output Relay 2.0A per Pt Isolated

8 Points / Input 120VAC Grouped 8 Points .............................................. 9-30

GFK-1504N Contents v

Contents

IC200MDD847 Mixed Module, Output Relay 2.0A per Pt Isolated

8 Points / Input 240VAC Grouped 8 Points ............................................... 9-34

IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated

8 Points / Input 120VAC Grouped 8 Points .............................................. 9-38

IC200MDD849 Mixed Module Output Relay 2.0A per Pt Isolated

8 Points / Input 120VAC Isolated 8 Points ................................................ 9-43

IC200MDD850 Mixed Module, Output Relay 2.0A per Pt Isolated

8 Points / Input 240VAC Isolated 4 Points ................................................ 9-47

IC200MDD851 Mixed Module, Output 12/24VDC Positive Logic Grouped

16 Points / Input 5/12VDC Pos/Neg Logic Grouped 16 Points ................. 9-51

Analog Input Modules ........................................................................... 10-1

IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels . 10-2
IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation,

8 Channels ................................................................................................. 10-9

IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels 10-17
IC200ALG261 Analog Input Module, 15 Bit Differential Voltage

8 Channels ............................................................................................... 10-24

IC200ALG262 Analog Input Module, 15 Bit Differential Current

8 Channels ............................................................................................... 10-29

IC200ALG263, IC200ALG265 Analog Input Module, 15 Bit Voltage

15 Channels ............................................................................................. 10-34

IC200ALG264, IC200ALG266 Analog Input Module, 15 Bit Current

15 Channels ............................................................................................. 10-39

Analog Output Modules ........................................................................ 11-1

IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels ........... 11-2

IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC

4 Channels ................................................................................................. 11-9

IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC

4 Channels ............................................................................................... 11-15

IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels ......... 11-21

IC200ALG326 Analog Output Module, 13 Bit Current, 8 Channels ......... 11-28

IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels ....... 11-34

IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels....... 11-41

IC200ALG331 Analog Output Module, 16 Bit Voltage/Current,

1500VAC Isolation, 4 Channels ............................................................... 11-48

vi VersaMax Modules, Power Supplies and Carriers GFK-1504N

Contents

Analog Mixed I/O Modules ..................................................................... 12-1

IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels

and Output Current 2 Channels ................................................................ 12-2

IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input

4 Channels and Output 2 Channels ........................................................... 12-9

IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels

and Output 2 Channels ............................................................................ 12-17

Mixed Discrete/High-Speed Counter Module ......................................... 13-1

IC200MDD841: Mixed Module, 24VDC Positive Logic Input
20 Points / Output 12 Point / (4) High Speed Counter,

PWM, or Pulse Train Configurable Points ................................................. 13-2

Temperature Sensing Modules ......................................................... 14-1

IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels ............................... 14-2

IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels ............. 14-10

Accessories ........................................................................................... 15-1

IC200ACC301 I/O Filler Module ................................................................ 15-2

IC200ACC302 Input Simulator ................................................................... 15-3

IC200ACC303 I/O Shorting Bar ................................................................. 15-4

Panel Mounting Dimensions ................................................................... A-1

Thermal Considerations ............................................................................... A-2

Panel-Mounting Details ................................................................................ A-3

Module Space Requirements ....................................................................... A-4

Module Sizes ................................................................................................ A-5

Mounting Dimensions Example ................................................................. A-11

Relay Contact Ratings ............................................................................ B-1

Power Supply Load Requirements .......................................................... C-1

I/O Module Keying Summary .................................................................. D-1

Compatibility Matrix .............................................................................. E-1

GFK-1504N Contents vii

Chapter

1

Introduction

Getting Started

Read this chapter first to learn about the basics of VersaMax I/O. To locate
detailed information, refer to the following section, Guide to the VersaMax
Document Set.

Guide to the VersaMax Document Set

This manual contains descriptions of the many VersaMax I/O and option
modules, power supplies, and carriers.

Installation procedures are described in Chapter 2.
The rest of the chapters in this manual describe the wide variety of VersaMax

I/O modules, carriers, and accessories that are available.

 Power Supplies: chapter 3
 Carriers: chapter 4
 Interposing Terminals and Terminal Strips: chapter 5
 Expansion Modules: chapter 6
 Discrete Input Modules: chapter 7
 Discrete Output Modules: chapter 8
 Discrete Mixed Modules: chapter 9
 Analog Input Modules: chapter 10
 Analog Output Modules: chapter 11
 Analog Mixed Modules: chapter 12
 Discrete Mixed/High Speed Counter Module: chapter 13
 Temperature-sensing Modules: chapter 14
 Accessories: chapter 15

The appendices to this manual contain detailed reference information.

GFK-1504N 1-1

Describes the installation and operation of the VersaMax PROFINET

1

Related VersaMax Manuals

For more information about VersaMax products, consult the following manuals.

GFK-1503, VersaMax PLC
System Manual

GFK-1860, VersaMax Ethernet
Network Interface Unit User’s
Manual

GFK-1533, VersaMax
DeviceNet Modules User’s
Manual

GFK-1534, VersaMax Profibus
Network Modules User’s
Manual

Describes the installation and operation of the PLC System. This
manual also contains general information about CPU operation and
program features.

Describes the installation and operation of the Ethernet NIU. The
Ethernet NIU interfaces an I/O station of VersaMax modules to an
Ethernet Network.

Describes the installation and operation of the DeviceNet NIU and
DeviceNet Network Communications Module.

The DeviceNet NIU interfaces an I/O station of VersaMax modules to
a DeviceNet Network. It operates as a slave on the network.

The DeviceNet Network Communications Module can operate as a
master or slave on the DeviceNet network.

Describes the installation and operation of the Profibus Network
Interface Unit and Profibus Network Slave Module.

The Profibus NIU interfaces an I/O station of VersaMax modules to a
Profibus Network. It operates as a slave on the network.

The Profibus Network Slave Module operates as a slave on the
Profibus network.

GFK-1535, VersaMax Genius
Network Interface Unit User’s
Manual

GFK-1697, VersaMax AS-i
Network Master Module User’s
Manual

GFK-2571, VersaMax
PROFINET Scanner Manual

1-2 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

Describes the installation and operation of the Genius NIU. The
Genius NIU interfaces an I/O station of VersaMax modules to a
Genius Network.

Describes the installation and operation of the VersaMax AS-Interface
Network Master module (IC200BEM104), which can be used to
interface a VersaMax PLC or I/O station NIU to an AS-i network.

Scanner, which interfaces a remote node of VersaMax modules to a
PROFINET IO network.

1

VersaMax Product Line

The VersaMax product line provides universally-distributed I/O that spans PLC
and PC-based architectures. Designed for industrial and commercial
automation, VersaMax I/O provides a common, flexible I/O structure for local
and remote control applications. The VersaMax PLC provides big-PLC power
with a full range of I/O and option modules. VersaMax I/O Stations with Network
Interface Modules make it possible to add the flexibility of VersaMax I/O to other
types of networks. VersaMax meets UL, CUL, CE, Class1 Zone 2 and Class I
Division 2 requirements.

As a scaleable automation solution, VersaMax I/O combines compactness and
modularity for greater ease of use. The 70-mm depth and small footprint of
VersaMax I/O enables easy, convenient mounting as well as space-saving
benefits. Modules can accommodate up to 32 points of I/O each.

The compact, modular VersaMax products feature DIN-rail mounting with up to
eight I/O and option modules per “rack” and up to 8 racks per VersaMax PLC or
VersaMax I/O Station system. Expansion racks can be located up to 750 meters
from the main VersaMax PLC or VersaMax I/O Station rack. Expansion racks
can include any VersaMax I/O, option, or communications module.

VersaMax provides automatic addressing that can eliminate traditional
configuration and the need for hand-held devices. Multiple field wiring
termination options provide support for two, three, and four-wire devices.

For faster equipment repair and shorter Mean-Time-To-Repair, the hot insertion
feature enables addition and replacement of I/O modules while a machine or
process is running and without affecting field wiring.

GFK-1504N Chapter 1 Introduction 1-3

VersaMax PLC CPU

power supply

VersaMax Modules

1

CPU Modules for VersaM ax P LCs

A VersaMax PLC consists of a group of VersaMax modules with a VersaMax
CPU and attached power supply in the first position.

All VersaMax CPUs provide powerful PLC functionality. They are designed to
serve as the system controller for up to 64 modules with up to 2048 I/O points.
Two serial ports provide RS-232 and RS-485 interfaces for SNP slave and RTU
slave communications.

VersaMax CPUs are described in GFK-1503, VersaMax PLC User’s Manual.
This document also provides programming information for the VersaMax PLC.

Basic CPU Features

 Programming in Ladder Diagram, Sequential Function Chart, and

Instruction List

 Floating point (real) data functions
 Non-volatile flash memory for program storage
 Battery backup features for program, data, and time of day clock

 Super capacitor provides power to memory for 1 hour
 Over 1 hour, backup battery protects memory contents up to 6 months.
 Backup battery has shelf life of 5 years when not in use.

 Run/Stop switch
 Embedded RS-232 and RS-485 communications

1-4 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

1

RS485

PORT 2

RS232

PORT 1

CPU001

PORT 2

FORCE

PORT 1

FAULT

RUN

PWR

OK

RS485

PORT 2

RS232

PORT 1

CPU005

FAULT

RUN

PWR

OK

PORT 2

FORCE

PORT 1

CPU001
CPU002

CPU005

Status LEDs

Serial Ports

RS485

PORT 2

RS232

PORT 1

CPUE05

FAULT

RUN

PWR

OK

PORT 2

FORCE

PORT 1

PORT 1

LAN

STAT

ETHERNET

10 BASE T /
100 BASE TX

ETHERNET

RESTART

CPUE05

Ethernet Interface

Available VersaMax CPUs

CPU with Two Serial Ports, 34kB of Configurable Memory IC200CPU001

CPU with Two Serial Ports, 42kB of Configurable Memory IC200CPU002

CPU with Two Serial Ports, 128kB of Configurable Memory IC200CPU005

CPU with Two Serial Ports and Embedded Ethernet Interface,
128kB of Configurable Memory

IC200CPUE05

GFK-1504N Chapter 1 Introduction 1-5

VersaMax NIU

power supply

VersaMax Modules

SHIELD OUT

SERIAL B2

SHIELD IN

SERIAL A2

SHIELD OUT

SERIAL B1

SHIELD IN

SERIAL A1

0

1

0 0 7

6

4

5

8

9

1

1

BAUD

RATE

SBA

X10

3

2

3

2

3

2

GBI001

BUS B

SBA ERR

I/O ENBL

FORCE

PWR

FAULT

OK

SBA

X1

U

N

A

N

Genius® NIU

IC200GBI001

1

Network Interface Uni t s

A VersaMax I/O Station consists of a group of VersaMax modules with a
VersaMax Network Interface Unit (NIU) module and attached power supply in
the first position.

The NIU provides I/O scanning and a communications interface, allowing a
group of VersaMax modules to function as an I/O station on a communications
bus. The power supply on the NIU provides power for the modules in the I/O
Station. Additional “booster” power supplies can be included in the system if
needed for modules with high current requirements.

A NIU module has connectors appropriate for its communications network type
and status LEDs. NIUs also have rotary dials that can be used to set
communications ID information and other parameters.

Genius NIU

1-6 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

1

Available VersaMax NIUs

Ethernet NIU

The Ethernet NIU (IC200EBI001) serves as the connection point between
VersaMax I/O modules and a single 10/100Base-T Ethernet network. The NIU
supports Modbus/TCP protocol. For information about the Ethernet NIU, refer to
GFK-1860, VersaMax System Ethernet Network Communications User’s
Manual.

DeviceNet NIU

The DeviceNet NIU (IC200DBI001) is a DeviceNet slave module. DeviceNet
supports a variety of communication structures including peer to peer, multi­master and master/slave with broadcasting capabilities. Up to 64 nodes can be
connected to a DeviceNet network without bridging or routing. For information
about the DeviceNet NIU, refer to GFK-1533, VersaMax System DeviceNet
Network Communications User’s Manual.

Ethernet NIU IC200EBI001

Profibus NIU IC200PBI001

Genius NIU IC200GBI001

DeviceNet NIU IC200DBI001

Profibus NIU

The Profibus NIU (IC200PBI001) operates as a slave on a Profibus-DP
Network, automatically exchanging I/O, status, control, and diagnostic data with
a master device. The NIU is capable of handling up to 375 bytes of I/O data,
consisting of up to 244 bytes of discrete and analog input data and up to 244
bytes of discrete and analog output data. The system host can be any device
capable of operating as a bus master. For information about the Profibus-DP
NIU, refer to GFK-1534, VersaMax System Profibus Network Modules User’s
Manual (revision A or later).

Genius NIU

The Genius NIU (IC200GBI001) operates as a device on a Genius bus. The
NIU is capable of handling up to 128 bytes of discrete and analog input data and
128 bytes of discrete and analog output data. The system host can be any PLC
or computer capable of controlling the Genius bus. For information about the
Genius NIU, refer to GFK-1535, VersaMax System Genius Network Interface

Unit User’s Manual.

GFK-1504N Chapter 1 Introduction 1-7

IC200PWR001

VDC

+

INPUT

-

24 VDC, 11 W
POWER SUPPLY

NOT

USED

24VDC Power Supply

IC200PWR001

24VDC Expanded 3.3V Power Supply

IC200PWR002

120/240VAC Power Supply

IC200PWR101

120/240VAC Expanded 3.3V Power Supply

IC200PWR102

12VDC Power Supply

IC200PWR201

12VDC Expanded 3.3V Power Supply

IC200PWR202

Power Supply Booster Carrier

IC200PWB001

1

Power Supplies

An AC or DC Power Supply module installs directly on the CPU or NIU. The
power supply provides +5V and +3.3V power to the modules in the station.
Additional power supplies can be installed on special booster carriers, if
needed, for systems where the number of modules creates the need for a
booster. The AC or DC power supply on the CPU or NIU and the power supply
that resides on the Booster carrier must share the same external power source.

Available Power Supplies and Carrier

1-8 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

The following table lists the available VersaMax power supplies and carrier.

Power supplies are described in chapter 3 of this manual.

1

66.8mm
(2.63in)

110mm
(4.33in)

Latch

Individual Point LEDS

on Discrete Modules

Field Power LED
indicates presence of
power from external
supply

OK LED indicates
presence of power from
VersaMax power supply

Color code:
Red: AC

Blue: DC
Gold: Mixed

Gray: Analog/other

Module
Description

1234567 831

FLD
PWR

OK

IC200MDL750

OUTPUT 12/24VDC
POS GRP .5A 32PT

OK

FLD
PWR

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16

Q

Q

17 18 19

20

21 22

23

24 25 26 27 28 29 30 31

32

I/O Modules

VersaMax IO and option modules are approximately 110 mm (4.3 in) by 66.8
mm (2.63 in) in size. Modules can be mounted either horizontally or vertically on
several types of available I/O Carriers. Modules are 50 mm (1.956 in) in depth,
not including the height of the carrier or the mating connectors.

VersaMax I/O modules discussed in this manual are grouped into chapters by
module type. For more information about a specific module, refer to the Table of
Contents or Index for the module description.

Discrete Module Point LEDs

Individual point LEDs on discrete modules provide status information at a
glance. Laser markings on the module identify the LEDs. The positions of the
point LEDs always correspond to the module’s wiring diagram, whether the
module is simple:

GFK-1504N Chapter 1 Introduction 1-9

Q (output points)

Point numbers

I (input points)

1234567

8

123456789

10111213141516

OK

Q

I

OK

I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

v v v v v v v v

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18

1 2 3 4

5 6 7 8 9 11 12 13 14 15 16 17 18 10

10

B

A

+

-

(+)

(-)

+

-

(+)

(-)

-

(+) - (+)

OK

123456789101112171819

20

123456789101112131415

16

FLD

Q/I

I

Q (Output points 1 - 12)

followed by

I (input points 17 - 20)

Point numbers

I (input points 1 - 16)

1

A B

2

3

4

5

6 7

8

9

1

2

3

4

5

6 7 8

9

11

12

13

14

15

16

17

18

11

12 13

14

15

16

17

18

10

10

I1

I2

I3

I4

I5

I6

I7

I8 9 I10

I11

I12

I13

I14

I15

I16

I17

I18

I19

I20

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

Q9

Q10

Q11

Q12

1

LEDs for Discrete Mixed
Module IC200MDD845

Wiring Diagram for Module
IC200MDD845

or more complex:

LEDs for Discrete Mixed
High-speed Counter Module
IC200MDD841

Wiring Diagram for Mixed
High-speed Counter Module
IC200MDD841

1-10 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

1

Available I/O Modules

Discrete Input Modules

Input Module, 120VAC 8 Points IC200MDL140

Input Module, 240VAC 8 Points IC200MDL141

Input Module, 120VAC Isolated 8 Points IC200MDL143

Input Module, 240VAC Isolated 4 Points IC200MDL144

Input Module, 120VAC 16 Points IC200MDL240

Input Module, 240VAC16 Points IC200MDL241

Input Module, 120VAC Isolated 16 Points IC200MDL243

Input Module, 240VAC Isolated 8 Points IC200MDL244

Input Module, 125VDC Positive/Negative Logic Isolated 8 Points IC200MDL631

Input Module, 125VDC Positive/Negative Logic Isolated 16 Points IC200MDL632

Input Module, 48VDC Positive/Negative Logic Grouped 16 Points IC200MDL635

Input Module, 48VDC Positive/Negative Logic Grouped 32 Points IC200MDL636

Input Module, 24VDC Positive/Negative Logic 16 Points IC200MDL640

Input Module, 5/12VDC Positive/Negative Logic Grouped 16 Points IC200MDL643

Input Module, 5/12VDC Positive/Negative Logic Grouped 32 Point IC200MDL644

Input Module, 24VDC Positive/Negative Logic (32 Points IC200MDL650

Discrete Output Modules

Output Module, 120VAC 0.5 Amp, Isolated 8 Points IC200MDL329

Output Module, 120VAC 0.5 Amp, Isolated 16 Points IC200MDL330

Output Module, 120VAC 2.0 Amp, Isolated 8 Points IC200MDL331

Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points IC200MDL730

Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points IC200MDL740

Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points IC200MDL741

Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points IC200MDL742

Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points IC200MDL743

Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points IC200MDL744

Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points IC200MDL750

Output Module, Relay 2.0 Ampt Isolated Form A 8 Points IC200MDL930

Output Module, Relay 2.0 Amp, Isolated Form A 16 Points IC200MDL940

GFK-1504N Chapter 1 Introduction 1-11

Discrete Mixed I/O Modules

Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points

IC200MDD840

Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed

IC200MDD841

Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 16 Points / Input 24VDC
Pos/Neg Logic Grouped 16 Points

IC200MDD842

Mixed Module, 24VDC Positive Logic Input Grouped 10 Points / Output Relay 2.0A per Point
Grouped 6 Points

IC200MDD843

Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC Pos/Neg Logic
Grouped 16 Points

IC200MDD844

Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped
16 Points

IC200MDD845
Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points

IC200MDD846

Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Grouped 8 Points

IC200MDD847

Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / Input 120VAC Grouped 8
Points

IC200MDD848
Mixed Module Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Isolated 8 Points

IC200MDD849

Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points

IC200MDD850

Mixed Module, Output 12/24VDC Pos. Grouped 16 Pts / Input 5/12VDC Pos/Neg Grp16 Pts

IC200MDD851

Analog Input Modules

Analog Input Module,12 Bit Voltage/Current 4 Channels

IC200ALG230

Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels

IC200ALG240

Analog Input Module, 12 Bit Voltage/Current 8 Channels

IC200ALG260

Analog Input Module, 15 Bit Voltage Differential 8 Channels

IC200ALG261

Analog Input Module, 15 Bit Current Differential 8 Channels

IC200ALG262

Analog Input Module, 15 Bit Voltage 15 Channels

IC200ALG263

Analog Input Module, 15 Bit Current 15 Channels

IC200ALG264

Analog Input Module, 15 Bit Voltage 15 Channels, SIL2 Rated, Enhanced Diagnostics

IC200ALG265

Analog Input Module, 15 Bit Current 15 Channels, SIL2 Rated, Enhanced Diagnostics

IC200ALG266

Analog Input Module, 16 Bit RTD, 4 Channels

IC200ALG620

Analog Input Module, 16 Bit Thermocouple, 7 Channels

IC200ALG630

Analog Output Modules

Analog Output Module, 12 Bit Current, 4 Channels

IC200ALG320

Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels

IC200ALG321

Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels

IC200ALG322

Analog Output Module, 13 Bit Voltage 8 Channels

IC200ALG325

Analog Output Module, 13 Bit Current 8 Channels

IC200ALG326

Analog Output Module, 13 Bit Voltage 12 Channels

IC200ALG327

Analog Output Module, 13 Bit Current 12 Channels

IC200ALG328

Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels

IC200ALG331

Analog Mixed I/ O Modules

Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels

IC200ALG430

Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels

IC200ALG431

Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels

IC200ALG432

1

Counter, PWM, or Pulse Train Configurable Points

1-12 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

1

Terminal-style I/O

Carrier

Compact Terminal-

style I/O Carrier

Connector-style I/O

Carrier and

Interposing Terminals

Auxiliary I/O

Terminal Strip

Carriers

Carriers provide mounting, backplane communications, and field wiring
connections for all types of VersaMax modules. I/O modules can be installed
on carriers or removed without disturbing field wiring.

There are three basic I/O Carrier types:

 Terminal-style I/O carriers. Modules mount parallel to the DIN rail.
 Compact Terminal-style I/O Carriers. Modules mount perpendicular to the

DIN rail.

 Connector-style I/O Carriers. Modules mount perpendicular to the DIN rail.

These carriers are normally used with Interposing I/O Terminals. One type
of Interposing I/O Terminals is illustrated below; other types are also
available.

Refer to chapter 4 for information about VersaMax I/O Carriers.

Terminal-style I/O carriers have 36 individual terminals for direct connection of
field wiring. Auxiliary I/O Terminal Strips are available for applications requiring
additional wiring terminals. Chapter 5 describes the VersaMax Interposing
Terminals and Auxiliary I/O Terminal Strips.

GFK-1504N Chapter 1 Introduction 1-13

Terminal-Style I/O Carriers

Barrier-Style Terminal I/O Carrier

IC200CHS001

Box-Style Terminal I/O Carrier

IC200CHS002

Spring-Style Terminal I/O Carrier

IC200CHS005

Compact Terminal-Style I/O Carriers

Compact Box-Style I/O Carrier

IC200CHS022

Compact Spring-Style I/O Carrier

IC200CHS025

Connector-Style I/O Carrier

Connector-Style I/O Carrier

IC200CHS003

Interposing Terminals for use wit h Connector-Style Carrier

Barrier-Style Interposing I/O Terminals

IC200CHS011

Box-Style Interposing I/O Terminals

IC200CHS012

Thermocouple-Style Interposing I/O Terminals

IC200CHS014

Spring-Style Interposing I/O Terminals

IC200CHS015

Disconnect-Style Interposing I/O Terminals, Main Base
Disconnect-Style Interposing I/O Terminals, Expansion Base

IC200CHS101
IC200CHS102

Relay-Style Interposing I/O Terminals, Main Base
Relay-Style Interposing I/O Terminals, Expansion Base

IC200CHS111
IC200CHS112

Fuse-Style Interposing I/O Terminals, Expansion Base

IC200CHS122

Cables for use with Connector-Style I/O Carriers

2 connectors, 0.5m, no shield

IC200CBL105

2 connectors, 1.0m, no shield

IC200CBL110

2 connectors, 2.0m, no shield

IC200CBL120

1 connector, 3.0m, no shield

IC200CBL230

Auxiliary I/O Terminal Strips for use with Terminal-style I/O Carriers and Interposing Terminals

Barrier-Style Auxiliary I/O Terminal Strip

IC200TBM001

Box-Style Auxiliary I/O Terminal Strip

IC200TBM002

Spring-Style Auxiliary I/O Terminal Strip

IC200TBM005

Other Carriers

Communications Carrier

IC200CHS006

Power Supply Booster Carrier

IC200PWB001

1

Available I/O Carriers and Terminal Strips

Fuse-Style Interposing I/O Terminals, Main Base

IC200CHS121

1-14 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

1

PS

CPU/NIU

PS

ERM

PS

ERM

ETM

VersaMax ExpansionRack 1

Terminator

Plug

15M with any

IC200ERM002 ERMs

750M with all

IC200ERM001 ERMs

VersaMax PLC or I/O Station Main Rack (0)

VersaMax ExpansionRack 7

IC200CBL601,

602, 615

PS

ERM

VersaMax Expansion Rack

1 M

VersaMax PLC or NIU I/O Station Main Rack

PS

CPU/NIU

IC200CBL601

Expansion Modules

There are two basic types of VersaMax I/O expansion systems, Multi-Rack and
Two-Rack Local:

 Multi-Rack: A VersaMax PLC or NIU I/O Station with an Expansion

Transmitter Module (IC200ETM001) and one to seven expansion “racks”,
each with an Expansion Receiver Module (IC200ERM001 or
IC200ERM002). If all the Expansion Receivers are the Isolated type
(IC200ERM001), the maximum overall cable length is 750 meters. If the
expansion bus includes any non-isolated Expansion Receivers
(IC200ERM002), the maximum overall cable length is 15 meters.

 Two-Rack Local: A CPU or NIU I/O Station connected directly to one

expansion rack with non-isolated Expansion Receiver Module
(IC200ERM002). Maximum cable length is 1 meter.

GFK-1504N Chapter 1 Introduction 1-15

Module

Module Revision

IC200ALG320

B or later

IC200ALG321

B or later

IC200ALG322

B or later

IC200ALG430

C or later

IC200ALG431

C or later

IC200ALG432

B or later

1

VersaMax Modules for Expansion Racks

All types of VersaMax I/O and communications modules can be used in
expansion racks. Some VersaMax analog modules require specific module
revisions, as listed in the following table.

Available Expansion Module s

Expansion Modules

Expansion Transmitter Module IC200ETM001

Expansion Receiver Module, Isolated IC200ERM001

Expansion Receiver Module, Non-isolated IC200ERM002

Cables

Expansion Cable, Shielded, 1 meter IC200CBL601

Expansion Cable, Shielded, 2 meters IC200CBL602

Expansion Cable, Shielded, 15 meters IC200CBL615

Firmware Update Cable IC200CBL002

Terminator Plug (included with ETM) IC200ACC201

Connector Kit IC200ACC302

Refer to chapter 6 for information about VersaMax Expansion modules.

1-16 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

1

VersaMax PLC CPU

power supply

Optional booster

power supply

Profibus Network
Slave Module

Communications Modules

Communications modules provide additional flexibility for VersaMax systems.
These communications modules install on a VersaMax Communications Carrier.
Power for the communications module comes from the main system power supply
or from a booster supply as displayed in the following figure.

Available VersaMax PLC Communications Modules

Communications Modules

Profibus-DP Network Slave Module IC200BEM002

DeviceNet Network Control Module IC200BEM103

Asi Network Master Module IC200BEM104

Communications Carrier IC200CHS006

Serial Communications Module IC200CMM020

For information about the Communications Carrier, refer to chapter 4.

Profibus-DP Network Slave Module

The Profibus-DP Network Slave Module (IC200BEM002) is a communications
module that exchanges PLC reference table data on the Profibus network. The
VersaMax PLC CPU can read and write this data as though it were conventional
bit- and word-type I/O data.

Multiple Profibus-DP Network Slave Modules may be used in the same
VersaMax PLC. Each one can read up to 244 bytes of data from the network,
and send up to 244 bytes of output data. The total amount of combined inputs
and outputs is 384 bytes.

GFK-1504N Chapter 1 Introduction 1-17

1

For information about the Profibus-DP Network Slave Module, refer to GFK­1534, VersaMax System Profibus Network Modules User’s Manual (revision A
or later).

DeviceNet Network Control Module

The DeviceNet Network Control Module (IC200BEM103) is a communications
module that can be configured to operate as a master, as a slave, or as both
simultaneously. It can exchange up to 512 bytes of input data and 512 bytes of
output data with other devices on the DeviceNet network. The VersaMax PLC
CPU can read and write this data as though it were conventional bit- and word­type I/O data.

The Network Control Module operates as a Group 2 Only Client (master) and
can communicate only with Group 2 Slave devices. It can also operate as a
Group 2 Only or a UCMM-capable Server (slave), or as a master and slave
simultaneously.

For information about the DeviceNet Network Control Module, refer to GFK­1533, VersaMax System DeviceNet Network Communications User’s Manual.

Asi Network Master Module

The VersaMax AS-Interface Network Master (IC200BEM104) conforms to the
AS-Interface Specification for the master AS-Interface protocol. It can be used
to connect a VersaMax PLC or I/O station NIU to an Actuator-Sensor network.

The AS-Interface module supports communications with up to 31 slave devices,
exchanging to exchange up to 4 bits of input data and 4 bits of output data per
slave address on the Actuator-Sensor network.

For information about the AS-Interface Network Master Module, refer to GFK­1697, VersaMax System ASI Network Communications User’s Manual.

Serial Communications Module

The VersaMax Serial Communications Module, IC200CMM020, operates as a
Modbus RTU Master in a VersaMax I/O Station. The Serial Communications
module receives commands from a remote host such as an RX7i PLC.

1-18 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

1

Environmental

Vibration

IEC68-2-6

1G at 57-150Hz, 0.012in p--p at 10-57Hz

Shock

IEC68-2-27

15G, 11ms

0 to +60 deg C ambient

auxiliary I/O terminals

Storage Temperature

-40 to +85 deg C

Humidity

5% to 95%, noncondensing

protection from dust & splashing water

EMC Emission

(Group 1, Class A)

CISPR 22/EN 55022

Information Technology Equipment (Class A)

Radio Devices (Class A)

EMC Immunity

Electrostatic Discharge

EN 61000-4-2

8KV Air, 4KV Contact

rms

100%AM with 200Hz square wave

Fast Transient Burst

EN 61000-4-4

2KV: power supplies, 1KV: I/O, communication

power supplies, I/O [12V-240V]

power supplies, I/O [12V-240V]

modules)

rms

Isolation

Dielectric Withstand

UL508, UL840, IEC664

1.5KV for modules rated from 51V to 250V

Power Supply

Variation for DC ±20%

VersaMax General Product S pecifications

VersaMax products should be installed and used in conformance with product­specific guidelines, as well as the specifications listed in the following table.

Operating Temperature

Enclosure Protection IEC529 Steel cabinet per IP54:

Radiated, Conducted CISPR 11/EN 55011 Industrial Scientific & Medical Equipment

FCC 47 CFR 15 Referred to as FCC part 15,

RF Susceptibility EN 61000-4-3 10V

ENV 50140/ENV 50204 10V

Surge Withstand ANSI/IEEE C37.90a Damped Oscillatory Wave: 2.5KV:

IEC255-4 Damped Oscillatory Wave: Class II,

-40 to +60 deg C ambient for I/O carriers,
communications carrier, interposing I/O terminals, and

/m, 80 to 1000Mhz, 80% AM

/m, 900MHz ±5MHZ

rms

EN 61000-4-5 2 kV cm(P/S); 1 kV cm (I/O and communication

Conducted RF EN 61000-4-6 10V

Input Dips, Variations EN 61000-4-11 During Operation: Dips to 30% and 100%,

GFK-1504N Chapter 1 Introduction 1-19

, 0.15 to 80Mhz, 80%AM

Variation for AC ±10%,

Chapter

2

Installation

This section provides the following installation instructions:

 Pre-installation Check
 Conformance to Standards
 Thermal Clearance
 DIN Rail and Panel Mounting
 Installing Carriers
 Expansion System Installation
 Installing a Power Supply
 System Wiring Guidelines
 System Grounding
 Installing Wiring for I/O Devices
 Installing Modules

GFK-1504N 2-1

2

Pre-installation Check

Carefully inspect all shipping containers for damage during shipping. If any part
of the system is damaged, notify the delivery service immediately. The
damaged shipping container should be saved as evidence for inspection by the
delivery service. It is the user’s responsibility to register a claim with the delivery
service for damage incurred during shipment.

After unpacking the VersaMax modules and other equipment, record all serial
numbers. Serial numbers are required if you should need to contact Product
Service during the warranty period of the equipment. All shipping containers and
all packing material should be saved should it be necessary to transport or ship
any part of the system.

Conformance to Standards

Before installing VersaMax products in situations where compliance to
standards or directives from the Federal Communications Commission, the
Canadian Department of Communications, or the European Union is required
please refer to GFK-1179, Installation Requirements for Conformance to
Standards.

▪ Power Supply Modules: Be sure to read the installation instructions

provided with each Power Supply module. These instructions specify the
use of copper conductors for the power supply, wire gauge and type.

▪ Control circuit modules: Be sure to read the installation instructions provided

with the module. These instructions specify the use of copper conductors
and wire gauge and type requirements.

▪ Equipment labeled with reference to Class I, Div. 2, Groups A, B, C and D,

Hazardous Locations is suitable for use in Class I, Div. 2, Groups A, B, C, D
or non-hazardous locations only.

▪ Equipment labeled with reference to Class I, Zone 2, Groups A, B, C and D,

hazardous locations is suitable for use in Class I, Zone 2, Groups A, B, C, D
or non-hazardous locations only.

▪ Battery in CPU Category No. IC200CPU001 and IC200CPU002 is to be

replaced only with Matsushita No. BR2032. The correct battery type is
available as Accessory Kit IC200ACC001.

2-2 VersaMax Modules, Pow er S uppl i es and CarriersUser Manual GFK-1504N

2

Installation in Hazardous Locations

▪ WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS

MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2;

▪ WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS

LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING
MODULES; AND

▪ WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR

DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED
OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.

GFK-1504N Chapter 2 Installation 2-3

5.1cm
(2.0in)

2.54cm
(1.0in)

5.1cm
(2.0in)

2.54cm

(1.0in)

5.1cm
(2.0in)

2.54cm
(1.0in)

5.1cm
(2.0in)

2.54cm
(1.0in)

CPU or NIU

at Bottom

2

Thermal Considerations

The thermal performance specified for modules in this manual requires a
clearance of 5.1 cm (2 in) above and below the modules and 2.54 cm (1 in) on
each side of the modules as shown below, regardless of the orientation of the
DIN rail.

When using a vertical DIN rail, the CPU or NIU module must be installed at the
bottom.

Individual modules have may additional clearance requirements. Refer to

Appendix A.

2-4 VersaMax Modules, Pow er S uppl i es and CarriersUser Manual GFK-1504N

2

Hole for Optional

Panel-Mounting

DIN Rail and Panel Mounting

Each rack in a VersaMax PLC or VersaMax I/O Station must be installed on a
single section of 7.5 mm x 35 mm DIN rail, 1 mm thick. Steel DIN rail is
recommended. “Rack” is the term used for a CPU, NIU, or Expansion Receiver,
plus up to 8 physically-connected I/O carriers. The first rack in a system is
called Rack 0. If there are multiple expansion racks, Rack 0 also includes an
Expansion Transmitter module installed in the leftmost position, before the CPU
or NIU.

The DIN rail used in a VersaMax installation must be electrically grounded to
provide EMC protection. The rail must have a conductive (unpainted) corrosion­resistant finish. DIN rails compliant with DIN EN50022 are preferred.

For vibration resistance, the DIN rail should be installed on a panel using
screws spaced approximately 5.24 cm (6 in) apart. DIN-rail clamps (part
number IC200ACC313) can also be installed at both ends of the station to lock
the modules in position.

For applications requiring maximum resistance to mechanical vibration and
shock, the DIN-rail-mounted carriers should also be mounted on the panel.
Panel mount holes can be located on the panel by using the carrier as a
template, or by following the dimensions provided in Appendix A. Pre-drill the
mounting holes and install the CPU, NIU, ERM, and carriers using M3.5 (#6)
screws.

GFK-1504N Chapter 2 Installation 2-5

Connector Cover

Connector Cover

2

DIN Rail Installation Steps

VersaMax CPUs, Network Interface Unit (NIU) modules, Expansion Receiver
(ERM) modules, and module carriers snap easily onto the DIN rail. No tools are
required for mounting or grounding to the DIN rail.

Before joining module carriers to a CPU, NIU, or ERM, remove the connector
cover on the right-hand side of the CPU, NIU, or ERM. Do not discard this
cover. You will need to install it on the last carrier.

Slide carriers along the DIN rail to engage the connectors in the sides of
adjacent carriers. To avoid damaging connector pins, do not force or slam
carriers together.

Install the connector cover that was removed over the connector on the last
carrier to protect the connector pins and to provide compliance with standards.

2-6 VersaMax Modules, Pow er S uppl i es and CarriersUser Manual GFK-1504N

2

PWR

EXP TX

On indic ates presence of 5VDC power.
Off indicates no 5VDC power.

Blinking or On indicates active
communicati ons on expansion bus.

Off indicates no communications.

Installing an Expansion Transmitter Module

An Expansion Transmitter Module must be installed to the left of a CPU or NIU.

1. Make sure rack power is off.

2. Attach the Expansion Transmitter to DIN rail to the left of the CPU or NIU.

3. Slide the module toward the CPU or NIU and press together until the
connectors are mated.

4. After completing any additional system installation steps, apply power and
observe the module LEDs.

Removing an Expansion Transmitter Module

1. Make sure rack power is off.

2. Slide module on DIN rail away from the CPU or NIU in the main rack.

3. Using a small screwdriver, pull down on the tab on the bottom of the
module and lift the module off the DIN rail.

GFK-1504N Chapter 2 Installation 2-7

5

7

6

4

1

3

2
0

PWR

EXP RX

SCAN

On indicates presence of 5VDC power.
Off i ndic ates no 5VDC power.

Blinking or On indicates module is
communicating on expansion bus

Off i ndic ates module not communicating

Green indi cates CPU/NIU is scanning I /O
in expansion racks.

Amber indicates not sc anning.

2

Installing an Expansion Rec eiver Module

An Expansion Receiver Module (IC200ERM001 or 002) must be installed in the
leftmost slot of each VersaMax expansion rack.

1. Insert the label inside the small access door at the upper left corner of the
module.

2. Attach the module to the DIN rail at the left end of the expansion rack.

3. Select the expansion rack ID (1 to 7) using the rotary switch under the
access door at upper left corner of the module. Each rack must be set to a
different rack ID. With a single-ended cable (one expansion rack only), set
the Rack ID to 1.

4. Install a VersaMax Power Supply module on top of the Expansion Receiver.
Refer to the section, Installing a Power Supply.

5. Attach the cables. If the system includes an Expansion Transmitter Module,
attach the terminator plug to the EXP2 port on the last Expansion Receiver
Module.

6. After completing system installation, apply power and observe the module
LEDs.

2-8 VersaMax Modules, Pow er S uppl i es and CarriersUser Manual GFK-1504N

2

Removing an Expansion Receiver Module

1. Make sure rack power is off.

2. Un-install the Power Supply module from the Expansion Receiver Module.

3. Slide the Expansion Receiver Module on DIN rail away from the other
modules.

4. Using a small screwdriver, pull down on the tab on the bottom of the module
and lift the module off the DIN rail.

GFK-1504N Chapter 2 Installation 2-9

PS

CPU/NIU

PS

ERM

PS

ERM

ETM

VersaMax ExpansionRack 1

Terminator

Plug

15M with any

IC200ERM002 ERMs

750M with all

IC200ERM001 ERMs

VersaMax PLC or I/O Station Main Rack (0)

VersaMax ExpansionRack 7

IC200CBL601,

602, 615

Expansion

Transmitter or

Expansion

Receiver

Module

Transmitting

Port

PIN

2 3

5

6

8

9

12

13

16 17

20 21

24 25

7 23

1

FR AME + FR AME-

RIRQ/+

RIRQ/-

RUN+

RUN-

RERR+

RERR-

IODT + IODT -

RSEL+

RSEL-

IOCL K+ IOCL K-

0V

0V

SHIELD

PIN

2 3

5

6

8

9

12 13

16 17

20

21

24 25

7 23

1

FR AME + FR AME-

RIRQ/+

RIRQ/-

RUN+

RUN-

RERR+ RERR-

IODT +

IODT -

RSEL+

RSEL-

IOCL K+ IOCL K-

0V

0V

SHIELD

26-PIN

FEM AL E

26-PIN

MALE

26-PIN

MALE

26-PIN

FEM AL E

VARIABLE (SEE

TEXT)

Expansion

Receiver

Module

Receiving

Port

2

Connecting the Expansion Cable: RS-485 Differential

For a multiple-rack expansion system, connect the cable from the expansion
port on the Expansion Transmitter to the Expansion Receivers as displayed in
the following figure. If all the Expansion Receivers are the Isolated type
(IC200ERM001), the maximum overall cable length is 750 meters. If the
expansion bus includes any non-isolated Expansion Receivers (IC200ERM002),
the maximum overall cable length is 15 meters.

Install the Terminator Plug (supplied with the Expansion Transmitter module)
into the lower port on the last Expansion Receiver. Spare Terminator Plugs can
be purchased separately as part number IC200ACC201 (Qty 2).

RS-485 Differential Inter-Rack Connection (IC200CBL601, 602, 615)

Building a Custom Expansion Cable

Custom expansion cables can be built using Connector Kit IC200ACC202,

2-10 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

Crimper AMP 90800-1, and Belden 8138, Manhattan/CDT M2483, Alpha
3498C, or equivalent AWG #28 (0.089mm

2

) cable.

2

PS

ERM

VersaMax Expansion Rack

1 M

VersaMax PLC or NIU I/O Station M ain Rack

PS

CPU/NIU

IC200CBL600

Connecting the Expansion Cable: Single-ended

For a two-rack local system with one non-isolated expansion rack
(IC200ERM002) and NO Expansion Transmitter, connect the expansion cable
from the serial port on the VersaMax CPU or NIU to the Expansion Receiver as
displayed in the following figure. The maximum cable length is one meter.
Cables cannot be fabricated for this type of installation; cable IC200CBL600
must be ordered separately.

No Terminator Plug is needed in a single-ended installation; however, it will not
impede system operation if installed.

Single-Ended Inter-Rack Connection Cable (IC200CBL600)

GFK-1504N Chapter 2 Installation 2-11

2

Installing a Power Supply

I/O and option modules receive power for their operation from the CPU, NIU, or
Expansion Receiver Module through the mating connector on the carrier. The
number of modules that can be supported depends on the power requirements
of the modules (listed in the individual module specifications).

Power Supply Booster Carriers can be used as needed to meet the power
needs of all modules. The AC or DC Power Supply on the CPU or NIU and the
Power Supply that resides on the Booster Carrier must share the same external
power source.

In some cases, the field devices served by an I/O module require additional AC
or DC power, which must be provided using an “external” power supply.
Specifications and connection details for such external power supplies are given
in the module specifications in this manual.

Installing a Power Supply Module

The power supply module installs directly on top of a CPU, NIU, ERM, or
booster carrier. The latch on the power supply must be in the unlocked position.

Align the connectors, tab, and latch post on the power supply to be parallel with
the CPU, NIU, ERM, or carrier. Press the power supply module down firmly,
until the two tabs on the bottom of the power supply click into place. Be sure the
tabs are fully inserted in the holes in bottom edge of the CPU, NIU, ERM, or
booster carrier.

Turn the latch to the locked position to secure the power supply in place.

Note: The VersaMax power supply is not hot-swappable. Hot inserting or
extracting the power supply is an improper method to power-down or power-up.
Hot inserting the power supply can cause a “Corrupted User Memory Fault”
condition. Power-cycling should only be accomplished by switching the main
power going into the power-supply.

2-12 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

Removing a Power Supply

1. Switch off the external power source to the power supply module.
2

. Turn the latch to the unlocked position.

3

. Press in the tabs on the lower edge of the power supply

4

. Pul l the power supply straight off.

GFK-1504N Chapter 2 Installation 2-13

2

System Wiring Guidelines

Four types of wiring may be encountered in a typical factory installation:

 Power wiring – the plant power distribution, and high power loads such as

high horsepower motors. These circuits may be rated from tens to
thousands of KVA at 220 V AC or higher.

 Control wiring – usually either low voltage DC or 120 V AC of limited energy

rating. Examples are wiring to start/stop switches, contactor coils, and
machine limit switches. This is generally the interface level of discrete I/O.

 Analog wiring – transducer outputs and analog control voltages. This is the

interface level to I/O analog blocks.

 Communications and signal wiring – the communications network that ties

everything together, including computer LANs, MAP, and field busses.

These four types of wiring should be separated as much as possible to reduce
the hazards from insulation failure, incorrect wiring, and interaction (noise)
between signals. A typical control system may require some mixing of the latter
three types of wiring, particularly in cramped areas inside motor control centers
and on control panels.

In general, it is acceptable to mix the communications bus cable with the I/O
wiring from the blocks, as well as associated control level wiring. All noise
pickup is cumulative, depending on both the spacing between wires, and the
distance span they run together. I/O wires and communications bus cable can
be placed randomly in a wiring trough for lengths of up to 50 ft. If wiring is cord–
tied (harnessed), do not include the bus cable in the harness, since binding
wires tightly together increases the coupling and mechanical stress that can
damage the relatively soft insulation of some serial cable types. Consider using
shielded cable in electrically noisy environments.

External wiring to the equipment and in cable trays should be separated
following National Electrical Code practices.

1

2-14 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

DC+
DC-

H

N

Installing Power and Ground Wiring

Power Supply terminals accommodate one AWG #14 (avg. 2.1mm2 cross
section) to AWG #22 (avg. 0.36mm
AWG #18 (avg. 0.86mm

2

cross section). Use copper wire rated for 90 deg C.

2

cross section) wire, or two wires up to

When inserting two wires in the same position, the wires must be the same size
and the same type (solid or stranded).

Connect the ground terminal to the conductive mounting panel with a 4 in
maximum length of AWG #14 (avg. 2.1mm

2

) wire. Use hardware such as star

washers to ensure ground integrity.

Grounding DC Power Supplies

DC power supplies are non-isolated. DC- must be grounded to frame / earth
ground. DC- is grounded to frame internally in the Power Supply. As a result,
floating power supplies cannot be used.

Grounding AC Power Supplies

AC power supplies are isolated. Therefore, the AC source does not have to be
grounded. However, it is recommended to only use ground-referenced sources
such as a neutral line or grounded center-tap transformer.

GFK-1504N Chapter 2 Installation 2-15

JUMPER

FOR 120V

2

Jumper Installation on an AC Power Supply Module

AC power supply modules (IC200PRW101 and IC200PWR102) can be used
with either 120 V AC or 240 V AC nominal input power. For 120 V AC nominal
operation, install a jumper as marked on the power supply. Use insulated AWG
#14 (avg. 2.1mm
wire.

The power supply operates without a jumper installed; however, the hold-up
specification is not met. If a jumper is not installed for 120 V AC operation, the
power supply will not cause hazardous conditions.

Warnings

DO NOT USE A JUMPER FOR 240V AC OPERATION. If a jumper is used on
the input connector for 240V AC nominal operation, the power s u p p ly will
be damaged and may cause hazardous conditions.

Do not touch the exposed portions of the jumper wire with power applied
to the system. Hazardous voltages are present that could cause personal
injury.

2

cross section) to AWG #22 (avg. 0.36mm2 cross section)

2-16 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

+

-

DC: +

or

AC: H

DC: -

or

AC: N

Installing Additional Suppression

For agency compliance, external Metal Oxide Varistor (MOV) suppression is
required from both the positive and negative input to frame ground or at the
power line input of a system enclosure. The MOV should be sized to handle
line transients. Examples of suitable MOVs to handle normal line transients
include the following products manufactured by Littelfuse:

V36ZA80 (Non-isolated 24 V DC
V130LA20AP (120 V AC applications)
V275LA40BP (240 V AC applications)

Measurement of actual transients may be required in extreme cases to decide
what MOV is best.

Installing Suppression at the Pow er Supply

The following figure displays typical power and ground connections.

GFK-1504N Chapter 2 Installation 2-17

Enclosure

Power

to

Modules

Short Length of

Communications

Bus Cable

2

Installing Suppression for Devi ces in an Enclosure

For a group of devices installed in an enclosure, MOVs can be installed at the
point where the power lines enter the enclosure. Ideally, MOVs should be used
at each cabinet in the system for maximum protection. The following figure
illustrates suppression on both power lines and a communications bus entering
an enclosure.

Periodic Inspection and Replacement of MOVs

MOVs do a good job of absorbing transients on communications, control, and
power lines, provided the total energy of those transients does not exceed the
rating of the device. However, if the energy of the transient exceeds the rating of
the device, the MOV may be either damaged or destroyed. This failure may not
be visibly or electrically evident. MOVs should be regularly inspected for signs
of damage to assure continued protection against transients. For some
applications, periodic replacement of critical MOVs is recommended, even if
they do not show signs of damage.

2-18 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

Programming

Device

Each Terminal

Block

Motor Drives and

Other Electrical

Control

Equipment

Machinery

Earth

Ground

Central

Ground Point

Signal and power

connections not shown

System Grounding

All components of a control system and the devices it controls must be properly
grounded. Ground conductors should be connected in a star fashion, with all
branches routed to a central earth ground point. This ensures that no ground
conductor carries current from any other branch.

The control panel and enclosure should also be bonded to the plant system
ground per code. Inadequate grounding may compromise system integrity in the
presence of power switching transients and surges.

GFK-1504N Chapter 2 Installation 2-19

Return for Isolated

Output Point

Isolated Output

Point

Inductive
Load

100 Ohm
½ Watt

0.1µF
250VAC

Return for Isolated

Output Point

Isolated Output

Point

Inductive
Load

Diode

A18 and/or

B18

Output Point

Inductive
Load

100 Ohm
½ Watt

0.1µF
250VAC

A18 and/or

B18

Output Point

Inductive
Load

Diode

2

Installing Wiring for I/O Devices

Wiring to Inductive Loads

When wiring outputs to inductive loads, use of external suppression circuits is
recommended. If possible, the external suppression circuits should be
connected across the actual load. If that is not possible, external suppression
circuits should be connected to each point that will drive an inductive load.

AC Inductive Loads

For AC inductive loads, the s nubber network
should consist of a 250 V AC, 0.1µF capacitor
connected in series with a 100 Ohm ½ Watt or
higher resistor. A capaci tor with a different
working voltage may be chosen, as appropriat e
for the application.

Recommended snubber pack ages include
104M06QC100 or 104M06RL100 from Paktron.

Isolated Outputs, AC

Grouped Outputs, AC

DC Inductive Loads

For DC inductive loads, a diode should be pl aced
across the load as shown below. Recommended
diodes include:

1N4934 100 V, 1A;
1N4936 400 V, 1A;
1N4937 600 V, 1A.

These diodes are available from most
manufacturers.

Isolated Outputs, DC

Grouped Outputs, DC

2-20 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

Field Wiring

Terminals

A1A2A3A4A5B5B6B3B4B1B2

A6

A7

A8A9A10

B12B9B10B7B8

A11

A12

A13

A14

A15

A16

B15

B16

B13

B14

B17

B18

A17

A18

B11

Wiring for a Compact I/O Carrier (IC200CHS022, IC200CHS025)

Each terminal on a Compact-style I/O Carrier accommodates one solid or
stranded AWG #14 (avg. 2.1mm
cross section) wire, or two wires up to AWG #18 (avg. 0.86mm

2

cross section) to AWG #22 (avg. 0.36mm2

2

cross section).
Use copper wire rated for 90 degrees C. When inserting two wires in the same
position, the wires must be the same size and type (solid or stranded).

The I/O carrier can accommodate current levels up to 2 Amps per point or 8
Amps per each power and ground, and a voltage range of up to 264 V AC.
Voltage transients up to 300 V AC will not damage the carrier.

For a Box-Style I/O Carrier, recommended terminal torque is 0.37 to 0.45 ft-lbs.
The label provided with the module can be folded and inserted in the label

holder.

Terminal Numbering for a Box- or Spring-Style Compact I/O Carrier

GFK-1504N Chapter 2 Installation 2-21

B

A

H

G

F

8

2

4

6

B

C

7

D

3

Field Wiring

Terminals

A1

A2

A3

A4

A5

A6A7A8

A9

A11

A12

A13

A14

A15

A16

A17

A18

A10

B2

B3

B4

B5

B6

B7

B8

B9

B11

B12

B13

B14

B15

B16

B17

B18

B10

B1

2

Wiring for a Box-Style I/O Carrier or Spring-Style I/O Carrier
(IC200CHS002, IC200CHS005)

Each terminal on a Box-Style or Spring-Style I/O Carrier accommodates one
solid or stranded AWG #14 (avg. 2.1mm

0.36mm

2

cross section) wire, or two wires up to AWG #18 (avg. 0.86mm2 cross
section). Use copper wire rated for 90 degrees C. When inserting two wires in
the same position, the wires must be the same size and type (solid or stranded).

The I/O carrier can accommodate current levels up to 2 Amps per point or 8
Amps per each power and ground, and a voltage range of up to 264 V AC.
Voltage transients up to 300 V AC will not damage the carrier.

For a Box-Style I/O Carrier, recommended terminal torque is 0.37 to 0.45 ft-lbs.
The label provided with the module can be folded and inserted in the module’s

transparent door.

2

cross section) to AWG #22 (avg.

Terminal Numbering for a Box-Style or Spring-Style I/O Carrier

2-22 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

Field Wiring

Terminals

F

A1A2A3A4A5

A6

A7A8A9

A11

A12

A13

A14

A15

A16

A17

A18

A10

B1B2B3B4B5

B6

B7B8B9

B11

B12

B13

B14

B15

B16

B17

B18

B10

Wiring for a Barrier-Style I/O Carrier (IC200CHS001)

Each terminal on a Barrier-Style I/O Carrier accommodates one or two solid or
stranded wires from AWG #22 (avg. 0.36mm
(avg. 2.1mm

2

cross section). Use copper wire rated for 90 degrees C. When
inserting two wires in the same position, the wires must be the same size and
type (solid or stranded).

The I/O carrier can accommodate current levels up to 2 Amps per point or 8
Amps per each power and ground, and a voltage range of up to 264 V AC.
Voltage transients up to 300 V AC will not damage the carrier.

For a Barrier-Style I/O Carrier, recommended terminal torque is 0.37 to 0.50 ft-lbs.
The label provided with the module can be folded and inserted in the module’s

transparent door.

2

cross section) to AWG #14

Terminal Numbering for a Barrier-Style I/O Carrier

GFK-1504N Chapter 2 Installation 2-23

Field Wiring
Connector

2

Wiring for a Connector-Style I/O Carrier (IC200CHS003)

For a Connector-Style I/O Carrier field connections are usually made to an
Interposing I/O Terminal unit and one or more Auxiliary I/O Terminals. However,
it is also possible to make field wiring connections directly to the Connector­Style I/O Carrier itself using contacts crimped to the ends of the field wires.

Prewired Cables for a Connector-Style I/O Carrier

Connection between a Connector-Style I/O Carrier and Interposing I/O
Terminals is made by cable. The following cables are available:

IC200CBL105 2 connectors, 0.5m, no shield
IC200CBL110 2 connectors, 1.0m, no shield
IC200CBL120 2 connectors, 2.0m, no shield
IC200CBL230 1 connector, 3.0m, no shield

2-24 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

Latch

Cable

A1A2A3A4A5

B5B6B3B4B1

B2

A6A7A8A9A10

B12B9B10B7B8

A11

A12

A13

A14

A15

A16

B15

B16

B13

B14

B11

B17

B18

A17

A18

B terminals

A terminals

Cable

Installing and Removing a Prewired Cable

To install a prewired connecting cable, place the cable connector over the
connector on the carrier and press downward until the latch engages the tab on
the connector.

To remove the cable, hold the cable connector and press up on the latch to
release the connector. When removing the cable, remember that operating
equipment may be very hot, especially at higher ambient temperatures. If the
equipment is hot, do not touch it directly.

DO NOT TOUCH exposed connector pins if the system is operating.

Connector Kit

A connector kit (part number IC200ACC304) is available for building custom
cables or for connecting wires directly from field devices. The kit includes two
connectors and covers, four screws, 27 small contacts, and 12 large contacts.
The following equipment is also required but not included in the kit:

Crimping Tools small contact Molex 11-01-0008
large contact Molex 11-01-0084
Extraction Tools small contact Molex 11-03-0002
large contact Molex 11-03-0006

Terminal Numbering

The following illustration displays the terminal assignments of the connector
pins as viewed from above.

GFK-1504N Chapter 2 Installation 2-25

(IC200CBL230D and later)

A1

36

32

Black

— — 1

1-ONE

A2

35

34

Black

Red — 2

2-TWO

A3

34

23

Black

White

Green

3

3-THREE

A4

33

11

Orange

Red — 4

4-FOUR

A5

32

36

Red

Green

— 5 5-FIVE

A6

25

16

Blue

Red — 6

6-SIX

A7

24

22

Black

White

Orange

7

7-SEVEN

A8

23

38

Green

White

— 8 8-EIGHT

A9

22

10

Red

Black

Green

9

9-NINE

A10

21

13

Blue

White

—

10

10-TEN

A11

15

37

Blue

White

Orange

11

11-ELEVEN

A12

14

21

Orange

Black

Green

12

12-TWELVE

A13

13 9 Green

Black

Orange

13

13-THIRTEEN

A14

12

12

Blue

Black

—

14

14-FOURTEEN

A15

11

30

Black

Red

Green

15

15-FIFTEEN

A16

10

24

Blue

Black

White

16

16-SIXTEEN

A17 4 7

White

Red

— — —

A17 4 8

White

Black

Red

36

GREEN – Solid
color/no markings

A18 3 5

White

—

— — —

A18 3 6

White

Red

Green

35

YELLOW – Solid
color/no markings

B1

27

35

Red

Black

—

17

17-SEVENTEEN

B2

26

33

Red — —

18

18-EIGHTEEN

B3

29

17

Red

White

Green

19

19-NINETEEN

B4

28

18

Black

White

Red

20

20-TWENTY

B5

31

19

Orange

White

Blue

21

21-TWENTY-ONE

B6

30

15

Orange

Green

—

22

22-TWENTY-TWO

B7

17

14

Green

— — 23

23-TWENTY­THREE

B8

16

27

Orange

Black

—

24

24-TWENTY-FOUR

B9

19

29

Green

Black

—

25

25-TWENTY-FIVE

2

Terminal Assignments for Cable IC200CBL230

The table below shows terminal assignments and wire marking schemes for
cable IC200CBL230.

Marking Scheme for Color-coded Wire

(IC200CBL230C and earlier)

Terminal
Block
Position

Terminal # Wire # Bas

color

1st spot/
stripe

2nd spot
/stripe

Marking Scheme for Num b er -

Text coded wire

Terminal #
Wire #

White wire base
color marked with
the following in
black ink

2-26 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

B10

18

40

Orange

— — 26

26-TWENTY-SIX

B11 5 31

Red

Black

White

27

27-TWENTY­SEVEN

B12

20

39

Red

White

—

28

28-TWENTY-EIGHT

B13 7 26

Orange

Black

White

29

29-TWENTY-NINE

B14 6 25

Green

Black

White

30

30-THIRTY

B15 9 28

Blue — —

31

31-THIRTY-ONE

B16 8 20

Black

White

—

32

32-THIRTY-TWO

B17 2 3

White

Black

Green

—

—

B17 2 4

White

Black

—

34

BLACK – Solid
color/no markings

B18 1 1

White

Red

Blue — —

B18 1 2

White

Red

Orange

33

RED – Solid
color/no markings

Connector

Wire

Contact

Probe
(Inserted into Contact)

Marking Scheme for Color-coded Wire

(IC200CBL230C and earlier)

Terminal
Block
Position

Terminal # Wire # Bas

color

1st spot/
stripe

2nd spot
/stripe

Marking Scheme for Num b er -

Text coded wire

(IC200CBL230D and later)

Terminal #
Wire #

White wire base
color marked with
the following in
black ink

Note: To accommodate larger currents for common connections,

IC200CBL230C and earlier provide two color-coded 22AWG wires
each for terminals 1-4 (wires 1-8) while IC200CBL230D and later
provide one color-coded 18 AWG wire for each terminal 33-36.

Caution

Do not insert a test probe into the contacts. Perma n ent damage to the
contacts will result.

GFK-1504N Chapter 2 Installation 2-27

Field Wiring
Terminals

Cable Connector

Clear Protective
Cover

Interposing I/O Terminals

2

Installing Interposing I/O Terminals IC200TBM011, IC200TBM012, IC200TBM014, IC200TBM015

Interposing I/O Terminals are used to provide field-wiring connections to a
Connector-style I/O Carrier (IC200CHS003). Installation and wiring for several
styles of Interposing I/O Terminals is described in this section.

The Interposing I/O Terminals illustrated below are available with box-style
terminals (IC200TBM002), spring-clamp style terminals (IC200TBM005), or
barrier-style terminals (IC200TBM001). A version with box-styl e terminals and a
built-in thermistor (IC200TBM014) is also available for use with Thermocouple
modules, as described in chapter 14. A clear protective hinged door covers the
wiring terminals. The printed wiring card provided with each I/O module can be
folded and inserted in this door.

These Interposing I/O Terminals unit can be mounted on the same DIN rail as
the Connector-Style I/O Carrier, or on a separate DIN rail. For applications
requiring maximum resistance to mechanical vibration and shock, the
Interposing I/O Terminals must also be panel-mounted.

Use copper wire rated for 90 deg C. When inserting two wires in the same
position, the wires must be the same size and type (solid or stranded). Wire
specifications depend on the terminal type.

Wiring Specifications for IC200TBM012, IC200TBM014, and IC200TBM015

For box-type or spring type terminals, each terminal accommodates one solid or
stranded AWG #14 (avg. 2.1mm
cross section) wire, or two wires up to AWG #18 (avg. 0.86mm

2

cross section) to AWG #22 (avg. 0.36mm2

2

cross section).

Wiring Specifications for IC200TBM011

For barrier-type terminals, each terminal accommodates one or two solid or
stranded wires from AWG #22 (avg. 0.36mm

2.1mm

2-28 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

cross section) .

2

cross section) to AWG #14 (avg.

2

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

X8

X7

X6

X5

X4

X3

X2

X1

W8

W7

W6

W5

W4

W3

W2

W1

A18

A17 X W

J2

IC200CHS101

IC200CHS121

Installing Disconnect-Style Interposing I/O Terminals: IC200CHS101 and 102 and Fuse-Style Interposing I/O Terminals: IC200CHS121 and 122

Disconnect-Style Interposing I/O Terminals (IC200CHS101 and IC200CHS102)
or Fuse-Style Interposing I/O Terminals (IC200CHS121 and IC200CHS122)
interface a VersaMax Connector-Style I/O Carrier to field wiring and provide an
integrated disconnect or fusing option for field devices connected to VersaMax
I/O modules. The Main Base, IC200CHS101 or IC200CHS121, provides
terminals that correspond to the "A" terminals on a VersaMax I/O module. If the
I/O module also has "B" terminals, an Expansion Base, IC200CHS102 or
CHS122) is also needed.

Field wiring to these interposing bases follows the standard wiring diagram for
each module. Terminals A1-A18 and B1-B18 on the interposing terminal bases
are connected in the same fashion as all other bases. The built-in auxiliary
terminals (W1-W8, X1-X8, Y1-Y8, Z1-Z8) are positioned directly below the A or
B terminals to provide for simple two-wire connection of field devices.

Each group of auxiliary terminals has a dedicated terminal to jumper the group
to the appropriate VersaMax terminal (“W” terminal is connection point for
W1-W8 and so forth.). The installation of these jumpers depends on the
grouping present on the I/O module, as illustrated on the following pages.

GFK-1504N Chapter 2 Installation 2-29

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

Q9

Q10

Q11

Q12

Q13

Q14

Q15

Q16

1234567891112131415161718

10

A

2

Disconnect-Style and Fuse-Style Interposing I/O Bases, Terminal Wiring

Each terminal accommodates:

 One solid (0.2 to 4.0mm

section), AWG #12 to AWG #24.

When inserting two wires in the same position, the wires must be the same size
and type (solid or stranded):

 Rigid or flexible wires: 0.2 to 1.5mm2 cross section.
 Stranded wires with ferrules, no plastic sleeve: 0.25 to 0.75mm

section

 Stranded wires with twin ferrule, with plastic sleeve:

Upper level (A/B terminals): 0.5 to 1.5mm
Lower level (W/X/Y/Z terminals): 0.5 mm

 Recommended torque for the terminal screws is 0.5 to 0.6 Nm.

Disconnect-Style and Fuse-Style Interposing I/O Terminals, Wiring for Modules with One Group per Row

2

cross section) or stranded (0.2 to 2.5mm2 cross

2

cross

2

cross section

2

cross section

This wiring format generally applies when the associated VersaMax module
provides for connection of I/O in 16-point groups. An example of such a module
is the VersaMax 24 V DC 16pt Output Module, IC200MDL740:

When connecting an Interposing Disconnect or Fuse base in this format, follow
these guidelines:

 Connect the field devices to A1-A16 (or B1-B16 where appropriate)
 Connect the return wires of field devices to the corresponding common

connections – A1 to W1, A2 to W2, A9 to X1, A10 to X2, and such.

 Connect jumpers between the A17, W, and X terminals (or B17, Y, and Z)
 Connect the power supply between A17 and A18 (or B17 and B18)

2-30 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

J1

J2

Q1

Q1

J1

J2

IC200CHS101

IC200CHS121

1234567891112131415161718

10

I1I2I3I4I5I6I7I8I9

I1011I12

I13

I14

I15

I16

A

+

-

(+)

(-)

+

-

(+)

(-)

-

(+)-(+)

Example: Wiring for Output Module IC200MDL740

The following figures provide example field wiring for IC200CHS101 or 121
when used with VersaMax modules with 1 group per terminal row.

Disconnect-Style or Fuse-Style Interposing I/O Terminals, Wiring for Modules with Two Groups per Row

This wiring format generally applies when the associated VersaMax module
provides for connection of I/O in 8-point groups. An example of such a module
is the VersaMax 24 V DC 16pt Input Module, IC200MDL640.

When connecting the Interposing Disconnect or Fuse bases in this format,
follow these guidelines:

 Connect field devices to A1-A16 (or B1-B16 where appropriate)
 Connect return wires of field devices to the corresponding common

connections – A1 to W1, A2 to W2, A9 to X1, A10 to X2, and such.

 Connect power supply between A17 and W (or B17 and Y).
 Connect power supply between A18 and X (or B18 and Z).

GFK-1504N Chapter 2 Installation 2-31

J1

J2

I1

J1

J2

I1

IC200CHS101

IC200CHS121

I1

I2

I3

I4

I5

I6

I7

I8

1

2

3

4

567

8

9

11

12

13141516171810

A

NNNNNNN

N

2

Example Wiring Diagram for Module IC200MDL640

The following figures provide example field wiring for IC200CHS101 or 121
when used with VersaMax modules with 2 groups per terminal row.

Disconnect-Style or Fuse-Style Interposing I/O Terminals, Wiring for Modules with Connections that are Not Grouped

This wiring format generally applies when the associated VersaMax module
provides for connection of isolated I/O devices, but may also be used when a
non-isolated module provides dedicated terminals for each common
connection. An example of an isolated module is the VersaMax 120V AC 8pt
Isolated Input Module, IC200MDL143:

When connecting the Interposing Disconnect or Fuse base in this format,
additional jumpers are usually not needed. Field wiring is connected to
terminals A1-A16 (or B1-B16 where appropriate). The auxiliary terminals are not
generally connected.

2-32 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

J1

J2

I1

I1

J1

J2

IC200CHS101

IC200CHS121

Example Wiring Diagram for Module IC200MDL143

The following figures provide example field wiring for IC200CHS101 or 121
when used with VersaMax modules without grouped points.

GFK-1504N Chapter 2 Installation 2-33

2

Installing Relay-Style Interposing I/O Terminals IC200CHS111 and IC200CHS112

The Relay-Style Interposing I/O Terminals (IC200CHS111 and IC200CHS112)
each provide dry contacts capable of switching high current outputs (up to 8A).
For the Relay Style Interposing I/O Terminals, power for operation of the relay
coils must be provided by an external 24 V DC power supply. This power must
be provided to both the main base (IC200CHS111) and the expansion base
(IC200CHS112). Connection of this external power supply is made at the
terminals A17 and A18
connection is for the relay coils only. User loads must be powered by an

external source.

Components labeled A1-A16 correspond to points Q1-Q16. Components
labeled B1-B16 correspond to points Q17-Q32. Each point is associated with 3
terminal connections: NO (Normally Open), C (Common), and NC (Normally
Closed). Loads may be connected between C and NO, C and NC, or both.

(B17 and B18 for the expansion base). This power

24VDC

-

+

A17A18

J2

A16 A15 A14 A13 A8 A7 A6 A5 A4 A3 A2 A1A12 A11 A10 A9

A16 A15 A14 A13 A8 A7 A6 A5 A4 A3 A2 A1A12 A11 A10 A9

J1

A1

NO C NC

V

Q1

Relay-Style Interposing I/O Terminals, Terminal Wiring

Each terminal accommodates:

 One solid (0.2 to 4.0mm

section), AWG #12 to AWG #24.
When inserting two wires in the same position, the wires must be the same size
and type (solid or stranded), as specified below:

 Rigid or flexible wires: 0.2 to 1.5mm
 Stranded wires with ferrules, no plastic sleeve: 0.25 to 0.75mm

section

 Stranded wires with twin ferrule, with plastic sleeve
 Recommended torque for the terminal screws is 0.5 to 0.6 Nm.

2

cross section) or stranded (0.2 to 2.5mm2cross

2

cross section.

2

cross

2-34 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N

2

Ex nV II T4 Demko

Terminal-Style

Auxiliary I/O

Interposing

Auxiliary I/O
Terminals

Point

Point

Common

Point

Common

+V

Point

Common

+V

-V

Wiring for Auxiliary I/O Terminals

Auxiliary I/O Terminals can be used to provide extra field wiring connections if
needed. They can be attached to either a terminal-style I/O carrier or to
Interposing I/O Terminals. Auxiliary I/O Terminals units are available with 18 box­style terminals as displayed in the following figures or with 18 spring-style
terminals or 12 barrier-style terminals.

The terminals are electrically tied together. There is no electrical connection
from the I/O Carrier or Interposing Terminals to the Auxiliary I/O Terminals; any
necessary electrical reference must be provided. Multiple Auxiliary I/O

Terminals can be connected to provide the additional wiring terminals that may
be needed for high-density modules, or for 2-, 3-, and 4-wire field devices.

Field

Device

1-wire

2-wire

3-wire

4-wire

†

For 16-point modules that only use one row of terminals for point wiring, a shorting bar may be

used to provide extra terminals. Ref er t o the section , Using A S horting Bar.

GFK-1504N Chapter 2 Installation 2-35

Diagram 16 Point Module 32 Point Module

Box-, Spring-, or

Connector Carrier

Barrier-Style

Carrier

Box-, Spring-, or

Connector Carrier

Barrier-Style

Carrier

no Auxiliary Terminals

1 Auxiliary

Terminals

2 Auxiliary

Terminals

3 Auxiliary

Terminals

3 Auxiliary
Terminals

6 Auxiliary
Terminals

9 Auxiliary
Terminals

†

†

†

2 Auxiliary

Terminals *

4 Auxiliary

Terminals *

6 Auxiliary

Terminals *

3 Auxiliary

Terminals

6 Auxiliary

Terminals

9 Auxiliary

Terminals

CLASS I ZONE 2 Ex nA IIC T4 OC Ta

Ex nV II T4 Demko N

Point Connections

Common Connections

+V Connections

-V Connections

2

For example, a 16-point module might use 3 Auxiliary I/O Terminals for 4-wire
devices as displayed in the following figure.

Auxiliary I/O Terminals accommodate current levels up to 8 A and voltage up to
264 V AC. Voltage transients up to 300 V AC will not cause damage.

Installing Auxiliary I/O Terminals

Auxiliary I/O Terminals are installed by inserting the tabs into the slots on the I/O
Carrier or Interposing Terminals and pressing downward. Screws can be
inserted through the panel-mount holes for added stability if needed.

Auxiliary Carriers must be installed on the I/O Carrier or Interposing Terminals
before connecting field wiring.

Wire Specifications for Auxiliary I/O Terminals

Wire specifications depend on the terminal type. For box-type or spring type
terminals, each terminal accommodates one solid or stranded AWG #14 (avg.

2.1mm
wires up to AWG #18 (avg. 0.86mm

For barrier-type terminals, each terminal accommodates one or two solid or
stranded wires from AWG #22 (avg. 0.36mm

2.1mm
Use copper wire rated for 90 deg C. When inserting two wires in the same

position, the wires must be the same size and type (solid or stranded).

2

cross section) to AWG #22 (avg. 0.36mm2 cross section) wire, or two

2

cross section) .

2

cross section).

2

cross section) to AWG #14 (avg.

2-36 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

123456789

11121314151617

18

10

Q1

Q2

Q3

Q4Q5Q6

Q7Q8Q9

Q10

Q11

Q12

Q13

Q14

Q15

Q16

1234567891112

13

14

151617

1810A

B

12345

6

13

1415161718

A

7891112

10

B

12345

6

13

1415161718

7891112

10

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

Q9

Q10

Q11

Q12

Q13

Q14

Q15

Q16

+

-

A

B

B

A

A

B

Using Shorting Bars

Shorting Bars (part number IC200ACC303, quantity 2) can be a cost-effective
solution for providing additional bussed terminals for modules that include only
one I/O board. The shorting bar has a maximum current-carrying capacity of 2
Amps per point. Refer to the individual module descriptions to determine
whether a shorting bar can be used for a particular module.

The following figures illustrate the use of a Shorting Bar on a 2-row or 3-row
carrier to provide extra field wiring connections for an I/O module.

Example Connection

for Carriers with Two

Rows of Terminals

Example Connection

for Carriers with

Three Rows of

Terminals

A Shorting Bar must be installed directly on the carrier before installing the I/O
module.

GFK-1504N Chapter 2 Installation 2-37

,

Point

Point

Common

3 Auxiliary

Point

Common

+V

6 Auxiliary

Point

Common

+V

-V

9 Auxiliary

2

Field

Device

1-wire

2-wire

3-wire

With a Shorting Bar in place, the unused terminals on the I/O Carrier or
Interposing I/O Terminals unit can be used in the same way as the Auxiliary I/O
Terminals described earlier.

Diagram 16 Point Module 32 Point Module

Box-,
Spring-, or
Connector

Carrier

1 Auxiliary

Terminals

2 Auxiliary

Terminals

Barrier-

Style

Carrier

Terminals

Terminals

Box-, Spring-,

or Connector

Carrier with a

Shorting Bar

no Auxiliary Terminals

no Auxiliary

Terminals

1 Auxiliary

Terminals

Barrier-Style

Carrier with

a Shorting

Right side of

terminals on

I/O Carrier

3 Auxiliary
Terminals

Bar

barrier

Box-, Spring-

or Connector

Carrier

2 Auxiliary

Terminals

4 Auxiliary

Terminals

Barrier-Style

Carrier

3 Auxiliary

Terminals

6 Auxiliary

Terminals

4-wire

3 Auxiliary

Terminals

Terminals

2 Auxiliary

Terminals

6 Auxiliary
Terminals

6 Auxiliary

Terminals

9 Auxiliary

Terminals

2-38 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

Module to Carrier
Connectors

Keying Dials

Field Wiring

Latch
hole

Module to Carrier
Connectors

2

4

3

B

D

C

H

F

G

8

6

7

Keying Dials

Installing Modules

Setting the Carrier Keying

Keying dials on the carrier must be used to assure that the correct module type
will be installed on that carrier. One dial selects alphabetic characters and the
other selects numbers. These dials must be set to match the factory keying on
the underside of the module. Refer to Appendix D for module keying
assignments.

GFK-1504N Chapter 2 Installation 2-39

Alignment

projections

2

4

3BD

C

H

F

G

8

6

7

Latch Hole

2

Installing a Module on a Carrier

Note: Before installing a module in an operating system, refer to the following
information about Module Hot Insertion and Removal.

The latch on the module must be in the unlocked position as displayed in the
following figure to install a module on its carrier.

Align the three T-shaped projections on the module side with the slots on the
carrier and align the latch post on the module with the hole on the carrier.

Press the module straight down onto the carrier, seating it fully.
Turn the latch to the locked position to secure the module to the top of the

carrier.

2-40 VersaMax Modules, Pow er Supplies and CarriersUser Manual GFK-1504N

2

CAUTION

NOTE

Hot Insertion and Removal of I/O Modules

If external power to an I/O module’s field devices is removed, the module itself
can be removed/inserted in an operating system (backplane power and CPU or
NIU active) without affecting the rest of the system. Communications modules
are not hot-insertable or removable.

For hot insertion, the I/O module must be properly seated on the carrier with all
pins connected within 2 seconds. For removal, the module must be completely
disengaged from the carrier within 2 seconds. If hot insertion or removal takes
longer than 2 seconds, a System Misconfiguration fault may be generated,
which may shut down the I/O Station.

Operating equipment may be very hot, especially at higher am b ient
temperatures. If the equipment is hot, do not touch it directly.

Such “hot insertion” and removal should not be attempted in hazardous
locations. Personal injury, system malfunction and/or damage to the equipment
may occur.

VersaMax equipment is suitable for use in non-hazardous locations or in Class
1, Div. 2, Groups A, B, C, and D, and Class 1 Zone 2 locations.

Explosion hazard: Substitution of components may impair suitability for Class 1,
Division 2 and Class 1 Zone 2.

The VersaMax power supply is not hot-swappable. Hot inserting or extracting
the power supply is an improper method to power down or power up. Hot
inserting the power supply can cause a “Corrupted User Memory Fault”
condition. Power-cycling should only be accomplished by switching the main
power going into the power supply.

GFK-1504N Chapter 2 Installation 2-41

Chapter

3

Power Supplies

This chapter describes the VersaMax power supply modules. Refer to chapter 4
for information about the Power Supply Booster Carrier that can be used to
install an additional “booster” power supply in the system.

 IC200PWR001 24 V DC Power Supply
 IC200PWR002 24 V DC Expanded 3.3 V Power Supply
 IC200PWR011 24 V DC Isolated Power Supply
 IC200PWR012 24 V DC Isolated Power Supply, Enhanced
 IC200PWR101 120/240 V AC Power Supply
 IC200PWR102 120/240 V AC Expanded 3.3 V Power Supply
 IC200PWR201 12 V DC Power Supply
 IC200PWR202 12 V DC Expanded 3.3V Power Supply

GFK-1504N 3-1

IC200PWR001

VDC

+

INPUT

-

24 VDC, 11 W
POWER SUPPLY

NOT

USED

3

IC200PWR001

24 V DC Power Supply

24 V DC Power Supply IC200PWR001 provides backplane power for CPU, NIU,
and I/O modules. When mounted on the CPU or NIU module, it serves as the
main power supply for the station and supplies up to 1.5 A output current
through 3.3 V and 5 V outputs, with up to 0.25 A on the 3.3 V output. This is
ample power for most installations. Refer to Appendix C for module backplane
current consumption.

When mounted on a Power Supply Booster Carrier, IC200PWR001 can also be
used as a supplemental power supply. Refer to chapter 4, the section Power

Supply Booster Carrier.

3-2 VersaMax Modules, Power Supplies and Carriers Us er' s Manual GFK-1504N

3

Input Voltage

18 to 30 V DC, 24 V DC nominal

Input Power

11W

Holdup Time

10ms

Inrush Current

20 A for 6 ms maximum at 24 V DC†
Output Voltage

5 V DC, 3.3 V DC

Protection

Short circuit, overload, reverse polarity

Specifications

IC200PWR001

24 V DC Power Supply

25 A for 6 ms maximum at 30 V DC†

Output Current
Total

3.3 V DC Output
5 V DC Output

†

The Inrush current specification is given as a guide for sizing the
external power source. Peak inrush current may be higher for shorter
durations.

‡

The total output current should not exceed 1.5 A. For example, if 3.3 V

Standard power supply
(IC200PWR001G):

1.5 A maximum

0.25 A maximum
(1.5 A - I

3.3 V

‡

maximum)

Enhanced power supply
(IC200PWR002G):

1.5 A maximum

1.0 A maximum
(1. 5 A - I

maximum)

3.3 V

‡

at 0.25 A is required, 1.25 A is available on the 5 V output.

GFK-1504N Chapter 3 Power Supplies 3-3

DC+
DC-

3

Wiring

DC- must be grounded to frame / earth ground. DC- is grounded to frame
internally in the Power Supply. As a result, floating power supplies cannot be
used.

For agency compliance, external MOV suppression is required from both the
positive and negative inputs to frame ground or at the power line input of a
system enclosure. (Refer to chapter 2.) MOV protection across the inputs is
provided on the supply and not necessary to add externally.

3-4 VersaMax Modules, Power Supplies and Carriers Us er' s Manual GFK-1504N

3

IC200PWR002

VDC

+

INPUT

-

24 VDC, 11 W
POWER SUPPLY
EXPANDED 3.3VDC

NOT

USED

IC200PWR002

24 V DC Expanded 3.3 V Power Supply

24 V DC Expanded 3.3 V Power Supply IC200PWR002 provides backplane
power for CPU, NIU, and I/O modules. When mounted on the CPU or NIU
module, it serves as the main power supply for the station and supplies up to

1.5 A output current through 3.3 V and 5 V outputs, with up to 1.0 A on the 3.3 V
output. Refer to Appendix C for module backplane current consumption.

When mounted on a Power Supply Booster Carrier, it can also be used as a
supplemental power supply. Refer to chapter 4, the section Power Supply

Booster Carrier.

GFK-1504N Chapter 3 Power Supplies 3-5

Input Voltage

18 to 30 V DC, 24 V DC nominal

Input Power

11W

Holdup Time

10ms

Inrush Current

20 A for 6 ms maximum at 24 V DC†
Output Voltage

5 V DC, 3.3 V DC

Protection

Short circuit, overload, reverse polarity

3

Specifications

IC200PWR002

24 V DC Expanded 3.3 V Power Supply

25 A for 6 ms maximum at 30 V DC†

Output Current
Total

3.3 V DC Output
5 V DC Output

†

The Inrush current specification is given as a guide for sizing the external

Standard power supply
(IC200PWR001G):

1.5 A maximum

0.25 A maximum
(1.5 A - I

maximum)

3.3 V

‡

power source. Peak inrush current may be higher for shorter durations.

‡

The total output current should not exceed 1.5 A. For example, if 3.3 V

Enhanced power supply
(IC200PWR002G):

1.5 A maximum

1.0 A maximum
(1. 5 A - I

maximum)

3.3 V

‡

at 0.25 A is required, 1.25 A is available on the 5 V output.

3-6 VersaMax Modules, Power Supplies and Carriers Us er' s Manual GFK-1504N

3

DC+
DC-

Wiring

DC- must be grounded to frame / earth ground. DC- is grounded to frame
internally in the Power Supply. As a result, floating power supplies cannot be
used.

For agency compliance, external MOV suppression is required from both the
positive and negative inputs to frame ground or at the power line input of a
system enclosure. (Refer to chapter 2.) MOV protection across the inputs is
provided on the supply and not necessary to add externally.

GFK-1504N Chapter 3 Power Supplies 3-7

IC200PWR011

VDC

+

INPUT

-

ISOLATED
24 VDC, 11 W
POWER SUPPLY

NOT

USED

VersaMax®

3

IC200PWR011 and IC200PWR012 24 V DC Isolated Power Supplies

VersaMax 24 V DC Isolated Power Supplies IC200PRW011 and
IC200PRW012 provide backplane power for CPU, NIU, and I/O modules.
Module backplane current consumption is summarized in GFK-1504, VersaMax
I/O Manual.

Both Isolated Power Supplies provide up to 1.5 A output current through 3.3-V
and 5-V outputs.

Isolated Power Supply IC200PWR011, illustrated below, supplies up to 0.25
Amp on the 3.3-V output. This is ample power for most installations.

The Enhanced 3.3 V Isolated Power Supply IC100PWR012 supplies up to 1.0 A
on the 3.3-V output.

When mounted on the CPU or NIU module, it serves as the main power supply
for the station. It can also be used as a supplemental power supply when
mounted on a Power Supply Booster Carrier.

3-8 VersaMax Modules, Power Supplies and Carriers Us er' s Manual GFK-1504N

3

Input Power

11 W

Holdup Time

10ms

Inrush Current

20 A maximum at 24 V DC
25 A maximum at 30 V DC

Output Voltage

5 V DC, 3.3 V DC

Protection

Short circuit, overload, reverse polarity

Isolation

1500 Vs between primary and secondary

Output Current

Standard (PWR011)

Enhanced (PWR012)

Total

1.5 A† maximum

1.5 A† maximum

Thermal Derating.

5 V DC Output

(1.5 A - I

3.3 V

) maximum

(1.5 A - I

3.3 V

) maximum

-

+

integrity.

Specifications

Input Voltage 18 to 30 V DC, 24 V DC nominal

3.3 V DC Output 0.25 A maximum 1.0 A maximum
Refer to the section, IC200PWR012

†

The total output current should not exceed 1.5 A. For example, if 3.3 V at 0.25 A

is required, 1.25 A is available on the 5 V output.

Wiring

24 V DC is internally isolated from frame ground and the +5 V, +3.3 V outputs in
the Power Supply. Floating 24 V DC supplies can be used.

Connect an appropriate source of 24 V DC to the power supply.
Terminals accommodate one AWG #14 (avg. 2.1mm
section) to AWG #22 (avg. 0.36mm
wires up to AWG #18 (avg. 0.86mm
wire rated for 90°C. When inserting two wires in the same position,
the wires must be the same size and type (solid or stranded).

Connect the ground terminal to the conductive mounting panel
with a 10 cm (4 in) maximum length of AWG #14 (avg. 2.1mm
larger wire. Use hardware such as star washers to ensure ground

2

cross section) wire, or two

2

cross section). Use copper

2

cross

2

) or

GFK-1504N Chapter 3 Power Supplies 3-9

3.3 V Output vs. Ambient Temperature

0.0

0.2

0.4

0.6

0.8

1.0

1.2

45 50 55 60

Temperature, °C

3

IC200PWR012 Thermal Derating

3-10 VersaMax Modul es, Power Supplies and CarriersUs er' s Manual GFK-1504N

3

IC200PWR101

VAC

L

INPUT

N

MADE IN USA

120/240 VAC, 27VA
POWER SUPPLY

ADD JUMPER

FOR 120V

IC200PWR101

120/240 V AC Power Supply

120/240 V AC Power Supply IC200PWR101 provides backplane power for
CPU, NIU, and I/O modules. It supplies up to 1.5 A output current through 3.3 V
and 5 V outputs, with up to 0.25 Am on the 3.3 V output. This is ample power for
most installations. Refer to Appendix C for module backplane current
consumption.

When mounted on the CPU or NIU module, this power supply serves as the
main power supply for the station. It can also be used as a supplemental power
supply when mounted on a Power Supply Booster Carrier. Refer to chapter 4,

the section Power Supply Booster Carrier.

GFK-1504N Chapter 3 Power Supplies 3-11

176 to 264 V AC w/o jumper installed, 240 V AC nominal

Input Power

27VA

Frequency

47 to 63Hz

Holdup Time

20ms

Output Voltage

5 V DC, 3.3 V DC

Protection

Short circuit, overload

JUMPER

FOR 120V

3

Specifications

IC200PWR101

120/240 V AC Power Supply

Input Voltage 85 to 132 V AC with jumper installed, 120 V AC nominal

Output Current
Total

3.3 V DC Output
5 V DC Output

†

The total output current should not exceed 1.5 A. For example, if 3.3 V

1.5 A maximum

0.25 A maximum
(1.5 A - I

) maximum

3.3 V

†

at 0.25 A is required, 1.25 A is available on the 5 V output.

Jumper Selection of 120 V AC or 240 V AC

This power supply can be used with either 120 V AC or 240 V AC nominal input
power. For 120 V AC nominal operation, a jumper should be installed as
marked on the power supply.

The power supply operates without a jumper installed; however, the hold-up
specification is not met. If a jumper is not installed for 120 V AC operation, the
power supply will not cause hazardous conditions.

DO NOT USE A JUMPER FOR 240 V AC OPERATION. If a jumper is used
on the input connector for 240 V AC nominal operation, the power supply
will be damaged and may cause hazardous conditions.

WARNING:

3-12 VersaMax Modul es, Power Supplies and CarriersUs er' s Manual GFK-1504N

3

IC200PWR102

VAC

L

INPUT

N

MADE IN USA

120/240 VAC, 27VA
POWER SUPPLY
EXPANDED 3.3VDC

ADD JUMPER

FOR 120V

IC200PWR102

120/240 V AC Expanded 3.3 V Power Supply

120/240 V AC Expanded 3.3 Power Supply IC200PWR102 provides backplane
power for CPU, NIU, and I/O modules. It supplies up to 1.5 A output current
through 3.3 V and 5 V outputs, with up to 1.0 Amp on the 3.3 V output. Refer to
Appendix C for module backplane current consumption.

When mounted on the CPU or NIU module, this power supply serves as the
main power supply for the station. It can also be used as a supplemental power
supply when mounted on a Power Supply Booster Carrier. Refer to chapter 4,

the section Power Supply Booster Carrier.

GFK-1504N Chapter 3 Power Supplies 3-13

176 to 264 V AC w/o jumper installed, 240 V AC nominal

Input Power

27VA

Frequency

47 to 63Hz

Holdup Time

20ms

Output Voltage

5 V DC, 3.3 V DC

Protection

Short circuit, overload

JUMPER

FOR 120V

3

Specifications

IC200PWR102

120/240 V AC Expanded 3.3 V Power Supply

Input Voltage 85 to 132 V AC with jumper installed, 120 V AC nominal

Output Current
Total

3.3 V DC Output
5 V DC Output

†

The total output current should not exceed 1.5 A. For example, if 3.3 V

1.5 A maximum

1.0A maximum
(1.5 A - I

) maximum

3.3 V

†

at 1.0 A is required, 0.5 A is available on the 5 V output.

Jumper Selection of 120 V AC or 240 V AC

This power supply can be used with either 120 V AC or 240 V AC nominal input
power. For 120 V AC nominal operation, a jumper should be installed as
marked on the power supply.

The power supply operates without a jumper installed; however, the hold-up
specification is not met. If a jumper is not installed for 120 V AC operation, the
power supply will not cause hazardous conditions.

DO NOT USE A JUMPER FOR 240 V AC OPERATION. If a jumper is used
on the input connector for 240 V AC nominal operation, the power supply
will be damaged and may cause hazardous conditions.

WARNING:

3-14 VersaMax Modul es, Power Supplies and CarriersUs er' s Manual GFK-1504N

3

IC200PWR201

VDC

+

INPUT

-

MADE IN USA

12 VDC, 11 W
POWER SUPPLY

NOT

USED

IC200PWR201

12V DC Power Supply

12V DC Power Supply IC200PWR201 provides backplane power for CPU, NIU,
and I/O modules. It supplies up to 1.5 A output current through 3.3 V and 5 V
outputs, with up to 0.25 A on the 3.3 V output. This is ample power for most
installations. Refer to Appendix C for module backplane current consumption.

When mounted on the CPU or NIU module, it serves as the main power supply
for the station. It can also be used as a supplemental power supply when
mounted on a Power Supply Booster Carrier. Refer to chapter 4, the section

Power Supply Booster Carrier.

GFK-1504N Chapter 3 Power Supplies 3-15

Input Voltage

9.6 to 15 V DC, 12V DC nominal

Input Power

11W

Holdup Time

10ms

Inrush Current

25 A at 12V DC
Output Voltage

5 V DC, 3.3 V DC

Protection

Short circuit, overload, reverse polarity

DC+
DC-

3

Specifications

IC200PWR201

12V DC Power Supply

30A at 15 V DC

Output Current
Total

3.3 V DC Output
5 V DC Output

†

The total output current should not exceed 1.5 A. For example, if

1.5 A maximum

0.25 A maximum
(1.5 A - I

†

) maximum

3.3 V

3.3 V at 0.25 A is required, 1.25 A is available on the 5 V output.

Wiring

DC- must be grounded to frame / earth ground. DC- is grounded to frame
internally in the Power Supply. As a result, floating power supplies cannot be
used.

For agency compliance, external MOV suppression as detailed in chapter 2 is
required from both the positive and negative inputs to frame ground or at the
power line input of a system enclosure. MOV protection across the inputs is
provided on the supply and not necessary to add externally.

3-16 VersaMax Modul es, Power Supplies and CarriersUs er' s Manual GFK-1504N

3

IC200PWR202

VDC

+

INPUT

-

MADE IN USA

12 VDC, 11 W

POWER SUPPLY

EXPANDED 3.3VDC

IND CONT EQ FOR HAZ LOC

POWER BEFORE

WHEN IN HAZARDOUS

LOCATIONS TURN OFF

REPLACING OR WIRING

NOT

USED

IC200PWR202

12V DC Expanded 3.3 V Power Supply

12V DC Expanded 3.3 V Power Supply IC200PWR202 provides backplane
power for CPU, NIU, and I/O modules. It supplies up to 1.5 A output current
through 3.3 V and 5 V outputs, with up to 1.0 A on the 3.3 V output. Refer to
Appendix C for module backplane current consumption.

When mounted on the CPU or NIU module, it serves as the main power supply
for the station. It can also be used as a supplemental power supply when
mounted on a Power Supply Booster Carrier. Refer to chapter 4, the section

Power Supply Booster Carrier.

GFK-1504N Chapter 3 Power Supplies 3-17

Input Voltage

9.6 to 15 V DC, 12V DC nominal

Input Power

11W

Holdup Time

10ms

Inrush Current

25 A at 12V DC
Output Voltage

5 V DC, 3.3 V DC

Protection

Short circuit, overload, reverse polarity

DC+
DC-

3

Specifications

IC200PWR202

12V DC Expanded 3.3 V Power Supply

30A at 15 V DC

Output Current
Total

3.3 V DC Output
5 V DC Output

†

The total output current should not exceed 1.5 A. For example, if 3.3 V

1.5 A maximum

1.0A maximum
(1.5 A - I

) maximum

3.3 V

†

at 1.0A is required, 0.5A is available on the 5 V output.

Wiring

DC- must be grounded to frame / earth ground. DC- is grounded to frame
internally in the Power Supply. As a result, floating power supplies cannot
be used.

For agency compliance, external MOV suppression as detailed in chapter 2 is
required from both the positive and negative inputs to frame ground or at the
power line input of a system enclosure. MOV protection across the inputs is
provided on the supply and not necessary to add externally.

3-18 VersaMax Modul es, Power Supplies and CarriersUs er' s Manual GFK-1504N

Chapter

4

Carriers

This chapter describes the Carriers that provide mounting and backplane
communications for VersaMax modules.

 IC200CHS001 Barrier-Style I/O Carrier
 IC200CHS002 Box-Style I/O Carrier
 IC200CHS003 Connector-Style I/O Carrier
 IC200CHS005 Spring-Style I/O Carrier
 IC200CHS022 Compact Box-Style I/O Carrier
 IC200CHS025 Compact Spring-Style I/O Carrier
 IC200CHS006 Communications Carrier
 IC200PNS001 PROFINET Scanner Carrier, 10/100 Mbps copper ports
 IC200PNS002 PROFINET Scanner Carrier, 100 Mbps Multi-Mode fiber
 IC200PWB001 Power Supply Booster Carrier

GFK-1504N 4-1

H

G

F

8

2

4

6

C

7

D

3

IC200CHS001

I/O CARRIER
BARRIER STYLE

110.5mm

(4.35in)

139.7mm

(5.5in)

4

IC200CHS001 Barrier-Style I/O Carrier

The Barrier-Style I/O Carrier (IC200CHS001) has 36 barrier-style terminals. It
provides mounting, backplane communications, and field wiring for one I/O
module.

The I/O module mounts lengthwise (parallel to the DIN rail) on this carrier.

4-2 VersaMax Modules, Pow er S uppl i es and Carriers User's Manual GFK-1504N

4

H

G

F

8

2

4

6

B

C

7

D

3

Module to Carrier
Connectors

Keying Dials

Transparent

protective door

Carrier to Carrier
Connector

Module
latch hole

Field Wiring
Terminals

Din Rail Mounting

Features

IC200CHS001

Barrier-Style I/O Carrier

The I/O carrier snaps easily onto a 7.5 mm x 35 mm DIN rail. The DIN rail must
be electrically grounded to provide EMC protection. The rail must have a
conductive (unpainted) corrosion-resistant finish. For applications requiring
maximum resistance to mechanical vibration and shock, the carrier must also
be panel-mounted. Refer to chapter 2 for installation instructions.

 The Barrier-Style I/O carrier supports wiring for up to 32 I/O points and 4

common/power connections.

 Easily-set keying dials to assure installation of the correct type of module

on the carrier. Keys are set to match the keying on the bottom of the
module. Refer to Appendix D for a complete list of module keying
assignments.

 Carrier-to-carrier mating connectors for quick installation of the backplane

connection with no additional cables or tools needed.

 Module latch hole for securely fastening the module to the carrier.
 A clear protective hinged door covering the wiring terminals. The printed

wiring card provided with each I/O module can be folded and inserted in
this door.

 Notches on the lower edge for attaching an Auxiliary I/O Terminal Strip if

extra bussed connection points are needed.

GFK-1504N Chapter 4 Carriers 4-3

A1A2A3A4A5

A6

A7A8A9

A11

A12

A13

A14

A15

A16

A17

A18

A10

B1B2B3

B4

B5

B6

B7B8B9

B11

B12

B13

B14

B15

B16

B17

B18

B10

4

IC200CHS001
Barrier-Style I/O Carrier

Field Wiring Terminals

Each terminal accommodates one or two solid or stranded wires from AWG #22
(avg. 0.36 mm

2

cross section) to AWG #14 (avg. 2.1 mm2 cross section).

The carrier accommodates current levels up to 2 A per point or 8 A per each
power and ground, and a voltage range of up to 264 V AC. Voltage transients
up to 300 V AC will not damage the carrier.

One or more Auxiliary I/O Terminal Strips can be added to provide extra field
wiring connections if needed. Auxiliary I/O Terminal Strips insert directly into
the lower edge of the I/O Carrier.

4-4 VersaMax Modules, Pow er S uppl i es and Carriers User's Manual GFK-1504N

4

B

A

H

G

F

8

2

4

6

C

7

D

110.5mm

(4.35in)

139.7mm

(5.5in)

IC200CHS002

I/O CARRIER
BOX STYLE

IC200CHS002

Box-Style I/O Carrier

The Box-Style I/O Carrier (IC200CHS002) has 36 IEC box-style terminals. It
provides mounting, backplane communications, and field wiring for one I/O
module.

The I/O module mounts lengthwise (parallel to the DIN rail) on this carrier.

GFK-1504N Chapter 4 Carriers 4-5

B

A

H

G

F

8

2

4

6

B

C

7

D

3

Module to Carrier
Connectors

Keying Dials

Transparent

protective door

Carrier to Carrier
Connector

Module
latch hole

Field Wiring
Terminals

4

IC200CHS002
Box-Style I/O Carrier

Din Rail Mounting

The I/O carrier snaps easily onto a 7.5 mm x 35 mm DIN rail. The DIN rail must
be electrically grounded to provide EMC protection. The rail must have a
conductive (unpainted) corrosion-resistant finish. For applications requiring
maximum resistance to mechanical vibration and shock, the carrier must also
be panel-mounted. Refer to chapter 2 for installation instructions.

Features

 The Box-Style I/O carrier supports wiring for up to 32 I/O points and 4

common/power connections.

 Easily-set keying dials to assure installation of the correct type of module

on the carrier. Keys are set to match the keying on the bottom of the
module. Refer to Appendix D for a complete list of module keying
assignments.

 Carrier-to-carrier mating connectors for quick installation of the backplane

connection with no additional cables or tools needed.

 Module latch hole for securely fastening the module to the carrier.
 A clear protective hinged door covering the wiring terminals. The printed

wiring card provided with each I/O module can be folded and inserted in
this door.

 Notches on the lower edge for attaching an Auxiliary I/O Terminal Strip if

extra bussed connection points are needed.

4-6 VersaMax Modules, Pow er S uppl i es and Carriers User's Manual GFK-1504N

4

A1

A2

A3A4A5A6A7A8A9

A11

A12

A13

A14

A15

A16

A17

A18

A10

B2

B3B4B5

B6B7B8B9B11

B12

B13

B14

B15

B16

B17

B18

B10

B1

Field Wiring Terminals

IC200CHS002

Box-Style I/O Carrier

Each terminal accommodates one solid or stranded AWG #14 (avg. 2.1 mm2
cross section) to AWG #22 (avg. 0.36 mm
to AWG #18 (avg. 0.86 mm

2

cross section).

2

cross section) wire, or two wires up

The carrier accommodates current levels up to 2 A per point or 8 A per each
power and ground, and a voltage range of up to 264 V AC. Voltage transients
up to 300 V AC will not damage the carrier.

One or more Auxiliary I/O Terminal Strips can be added to provide extra field
wiring connections if needed. Auxiliary I/O Terminal Strips insert directly into
the lower edge of the I/O Carrier.

GFK-1504N Chapter 4 Carriers 4-7

66.8mm

(2.63in)

133.4mm

(5.25in)

IC200CHS003

I/O CARRIER

CONNECTOR STYLE

4

IC200CHS003 Connector-Style I/O Carrier

The Connector-Style I/O Carrier (IC200CHS003) has a 36-pin connector for
attaching an I/O cable. It provides mounting, backplane communications, and
field wiring for one I/O module.

The I/O module mounts vertically (perpendicular to the DIN rail) on this carrier.

4-8 VersaMax Modules, Pow er S uppl i es and Carriers User's Manual GFK-1504N

4

Module to Carrier
Connectors

Keying Dials

Field Wiring
Connector

Carrier to Carrier
Connector

Module
latch hole

Din Rail Mounting

Features

IC200CHS003

Connector-Style I/O Carrier

The carrier snaps easily onto a 7.5 mm x 35 mm DIN rail. The DIN rail must be
electrically grounded to provide EMC protection. The rail must have a
conductive (unpainted) corrosion-resistant finish.

For applications requiring maximum resistance to mechanical vibration and
shock, the carrier must also be panel-mounted. Refer to chapter 2 for
installation instructions.

 Easily-set keying dials to assure installation of the correct type of module

on the carrier. Keys are set to match the keying on the bottom of the
module. Refer to Appendix D for a complete list of module keying
assignments.

 Carrier-to-carrier mating connectors for quick installation of the backplane

connection with no additional cables or tools needed.

 Module latch hole for securely fastening the module to the carrier.
 Connector provides quick attachment of wiring for up to 32 I/O points and 4

common/power connections.

GFK-1504N Chapter 4 Carriers 4-9

A1A2A3A4A5

B5B6B3B4B1

B2

A6A7A8A9A10

B12B9B10B7B8

A11

A12

A13

A14

A15

A16

B15

B16

B13

B14

B11

B17

B18

A17

A18

4

IC200CHS003
Connector-Style I/O Carrier

Field Wiring Connection

I/O devices can be wired directly to Interposing I/O Terminals, described
separately in this chapter, or other types of terminal strips.

Connection to the Connector Style I/O Carrier is made by cable. The following
cables are available:

IC200CBL105 2 connectors, 0.5m, no shield
IC200CBL110 2 connectors, 1.0m, no shield
IC200CBL120 2 connectors, 2.0m, no shield
IC200CBL230 1 connector, 3.0m, no shield

The notch on the connector indicates the orientation of the pins.

A connector kit is available for building custom cables. The kit is part number
IC200ACC304.

The carrier accommodates current levels up to 2 A per point or 8 A per each
power and ground, and a voltage range of up to 264 V AC. Voltage transients
up to 300 V AC will not damage the carrier.

Compatibility

This carrier can be used with all VersaMax I/O modules EXCEPT the following,
due to their high isolation requirements:

IC200MDL144 Input 240 V AC 4 Point Isolated Module
IC200MDL244 Input 240 V AC 8 Point Isolated Module
IC200MDD850 Mixed 240 V AC Isolated 4 Point / Output Relay 2.0 A

Isolated 8 Point Module

4-10 VersaMax Modules, Pow er Supplies and Carriers User's Manual GFK-1504N

4

H

G

F

8

2

4 6 B

3

A

B

110.5mm

(4.35in)

139.7mm

(5.5in)

C

D

7

IC200CHS005

I/O CARRIER
SPRING STYLE

A

B

IC200CHS005

Spring-Style I/O Carrier

The Spring-Style I/O Carrier (IC200CHS005) has 36 spring-clamp style
terminals for field wiring. It provides mounting, backplane communications, and
field wiring for one I/O module.

The I/O module mounts lengthwise (parallel to the DIN rail) on this carrier.

GFK-1504N Chapter 4 Carriers 4-11

H

G

F

8

2

4

6

B

C

7

D

3

Module to Carrier
Connectors

Keying Dials

Field Wiring
Terminals

Transparent

protective door

Carrier to Carrier
Connector

Module
latch hole

A

B

4

IC200CHS005
Spring-Style I/O Carrier

Din Rail Mounting

The carrier snaps easily onto a 7.5 mm x 35 mm DIN rail. The DIN rail must be
electrically grounded to provide EMC protection. The rail must have a
conductive (unpainted) corrosion-resistant finish.

For applications requiring maximum resistance to mechanical vibration and
shock, the carrier must also be panel-mounted. Refer to chapter 2 for
installation instructions.

Features

 The Spring-Style I/O Carrier supports up to 32 I/O points and 4

common/power connections.

 Easily-set keying dials to assure installation of the correct type of module

on the carrier. Keys can be set to match the keying on the bottom of the
module. A complete list of module keying is included in appendix D.

 Carrier-to-carrier mating connectors for quick installation of the backplane

connection with no additional cables or tools needed.

 Module latch hole for securely fastening the module to the carrier.
 A clear protective hinged door covering the wiring terminals. The printed

wiring card provided with each I/O module can be folded and inserted in
this door.

 Notches on the lower edge for attaching an Auxiliary I/O Terminal Strip if

extra bussed connection points are needed.

4-12 VersaMax Modules, Pow er Supplies and Carriers User's Manual GFK-1504N

4

A1

A2

A3

A4

A5

A6

A7

A8

A9

A11

A12

A13

A14

A15

A16

A17

A18

A10

B2

B3

B4

B5

B6

B7

B8

B9

B11

B12

B13

B14

B15

B16

B17

B18

B10

B1

Field Wiring Terminals

IC200CHS005

Spring-Style I/O Carrier

Each terminal accommodates one solid or stranded AWG #14 (avg. 2.1 mm2
cross section) to AWG #22 (avg. 0.36 mm
to AWG #18 (avg. 0.86 mm

2

cross section).

2

cross section) wire, or two wires up

The carrier accommodates current levels up to 2 A per point or 8 A per each
power and ground, and a voltage range of up to 264 V AC. Voltage transients
up to 300 V AC will not damage the carrier.

One or more Auxiliary I/O Terminal Strips can be added to provide extra field
wiring connections if needed. Auxiliary I/O Terminal Strips insert directly into
the lower edge of the I/O Carrier.

GFK-1504N Chapter 4 Carriers 4-13

66.8mm

(2.63in)

163.5mm

(6.45in)

IC200CHS022

COMPACT I/O CARRIER

BOX STYLE

4

IC200CHS022 Compact Box-Style I/O Carrier

The Compact Box-Style I/O Carrier (IC200CHS022) has 36 IEC box-style
terminals. It provides mounting, backplane communications, and field wiring for
one I/O module.

The I/O module mounts vertically (perpendicular to the DIN rail) on this carrier.

4-14 VersaMax Modules, Pow er Supplies and Carriers User's Manual GFK-1504N