Ge ZSC2001, SCB2000, ZSC2000, SCB2001 User Manual

Download

GE Consumer Home Services Training

TECHNICAL SERVICE GUIDE

Advantium™ Built-In Oven

MODEL SERIES: SCB2000

SCB2001 ZSC2000 ZSC2001

PUB # 31-9057 08/00

IMPORTANT SAFETY NOTICE

The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.

WARNING

To avoid personal injury, disconnect power before servicing this product. If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.

GE Consumer Home Services Training

Technical Service Guide

Table of Contents

T able of Contents

Welcome to Advantium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Overview of Advantium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Control Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

How to Speedcook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Operating Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Mechanical Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Schematics and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Illustrated Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

– 1 –

GEA00403

Welcome to

The new Advantium™ oven uses breakthrough speedcook technology to cook food with light. Foods cook in a fraction of the time needed in conventional ovens , with delicious results . Advantium browns, bakes, roasts, broils, and crisps just like a conventional oven, and requires no preheating. Advantium uses high-intensity halogen lights to cook food from the top and bottom simultaneously, cooking the surface and interior to seal in moisture and flavor. For added convenience, the Advantium oven can be converted to a fully functional microwave by simply pressing a button.

Advantium™ Owner’s Kit

Included with the purchase of the Advantium™ oven is an Advantium™ Owner’s Kit. The kit includes the following helpful tools and literature:

• 136-page cookbook

• 4-page cooking guide

• Owner’s Manual (use & care guide)

•“Getting Started” video (17:37 min.)

• Cleaning scraper

the cookbook for proper cookware selection and food placement on the turntable surface.

Pub. No. 49-40070

Cooking Guide

The cooking guide is a four-page, quick-reference guide containing numerous helpful cooking tips. In addition, it contains helpful use and care information and two pages of information which will assist the consumer in adapting their favorite recipe for the Advantium oven.

Pub. No. 28-X139

Cookbook

The cookbook includes numerous recipes, helpful cooking tips, information on proper cooking techniques, and proper use of cookware for various types of recipes. The cookbook is also a helpful diagnostic tool when servicing an Advantium™ oven for a cooking issue. Be sure to reference the cookbook prior to servicing a unit for any cooking concern. Be sure that the customer is following the proper selections for the type and size of food. Also be sure to consult the front of

Pub. No. 49-40122

“Getting Started” Video (17:37 min.)

The “Getting Started” video provides general information on proper use and care, and is intended to help the consumer during their initial use of the product (getting started).

Pub. No. 28-X060

– 2 –

Owner’s Manual

The Owner’s Manual provides the customer with detailed information on the operation, use, and care of their product. It also contains a section on helpful troubleshooting tips.

GE Appliances

Owner s Manual

. . . . . . . . . . . . . . .34

SCB2000

. . . . . . . . . . . . . . .32

. . . . . . . . . . . . . . . .34

SCB2001

. . . . . . . . . . . . . . . . . . .10, 32

. . . . . . . . . . . . .32

. . . . . . . . . . . . . . . . . . . . . .33

. . . . . . . . . . . . . . . . . . . .32

. . . . . . . . . . . . . . . . .32

. . . . . . . . . . . . . . . . . . . . .34

. . . . . . . . .35—36

. . . . . . . . . . . .37

. . . . . . . . . . . . . . . . . .36

. . . . . . . . . . . . .38, 39

. . . . . . . . . . . .8

. . . . . . . . .41, 42

. .Back Cover

. . . . . . . . . . . . . . . . . . . . .43

Part No. 164D3370P099 Pub. No. 49-40101 3-00 JR

Pub. No. 49-40101

“

Advantium Oven

http://geadvantium.com

Advantium

Advantium Quick Start Cooking controls

. . . . . . . . . . . . . . .13

Customer information

. . . . . . . . . . . .8

Oven features

. . . . . . . . . . . . . . . . .12

What is Advantium?

. . . . . . . . . . . . .9

Safety

. . . . . . . . . . . . . . . . . . . . . .2—7

Speedcooking

Cooking tips

. . . . . . . . . . . . . . . . . .15

Custom speedcook recipes Custom speedcook recipe log Manual speedcook

. . . . . . . . . . . . .17

Power level

. . . . . . . . . . . . . . . . . . .16

Repeat last

. . . . . . . . . . . . . . . . . . .15

Resume feature

. . . . . . . . . . . . . . .15

Speedcook cookware

. . . . . . . . . . .17

Speedcook menu guide Speedcook-safe cookware Things that are normal Using a pre-set speedcook menu

Microwaving

Cooking tips

. . . . . . . . . . . . . . . . . .23

Custom microwave recipes Custom microwave recipe log Defrost (auto)

. . . . . . . . . . . . . . . . .26

Defrost (time)

. . . . . . . . . . . . . . . . .26

Defrosting tips

. . . . . . . . . . . . . . . . .27

Micro Express

. . . . . . . . . . . . . .11, 23

Microwave power levels Microwave-safe cookware Precautions to avoid possible exposure to excessive microwave energy

. . . . . . . . . . . . . .2

Sensor cooking

. . . . . . . . . . . .28—29

Things that are normal Time cook

. . . . . . . . . . . . . . . . . . . .23

Using pre-set microwave selections

. . . . . . . . . . .22

. . . . . . . . . .10

. . . . . . . . .11

. . . . . . . . . .21

. . . . . . . . .23

. . . . . . . . . .30

. . . . . . . . .5

. . . . . . . .6

Other Features

Automatic fan Beeper volume Child lockout Clock Display ON/OFF Help Review Scroll speed Timer

. . .18—19

. . . .20

Care and Cleaning

Cleaning the inside Cleaning the outside Lamp covers

Troubleshooting

Problem Solver

Customer Service

. .14

Customer information Product Registration Service phone numbers

. . .24—25

Warranty

. . . .24

Scraper/Cleaner

The last item included in the Advantium™ Owner’s Kit is a scraper/cleaner. This tool is included in order to aid the consumer in cleaning the upper and lower halogen lamp covers. These covers must be kept clean in order to ensure maximum cooking efficiency.

GEA00410

For heavy or burned on soil

GEA00411

WX5X1614

– 3 –

Installation Instructions

Before you begin — Read these instructions

completely and carefully.

• Save these instructions for local inspector’s use.

• Observe all governing codes and ordinances.

Note to Installer: Be sure to leave these instructions with the consumer. Note to Consumer: Keep these instructions with your Owner’s Manual for future reference.

WARNING: This appliance must be properly grounded. See “Electrical Requirements” in this section.

Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the GE Appliance Warranty. See the Owner’s Manual for warranty information.

Use this appliance only for its intended purpose. Caution: This o ven should be installed by a

qualified installer or service technician.

• Never use the oven for warming or heating a room. Prolonged use of the oven without adequate ventilation can be hazardous.

Check with local utilities for electrical codes that apply in your area. Local codes vary. Installation of electrical connections and grounding must comply with applicable codes. In the absence of local codes, the oven should be installed in accordance with National Electrical Code ANSI/NFPA 70 or latest edition.

Product Dimensions

28-7/16"

15-27/32"

15"

(Recessed

Portion)

29-25/32"

21-7/8"

GEA00354

14-1/8"

20-27/32"

15/32"

11/16"7/8"

27/32"

9/16"

27/32"

13"

GEA00355

Advance Planning

• This oven may be installed directly into a wall or wall oven cabinetry, 30 in. minimum width.

• The front surface of the oven will be nearly flush with surrounding cabinetry doors.

• This oven can be installed over any GE single electric built-in oven or a single GE electric built-in warming drawer.

• This oven must be installed at least 36 in. above the floor.

WARNING: For personal safety, this oven cannot be installed in a cabinet arrangement such as an island or peninsula.

Caution: This oven is not approved for use above another built-in speedcook oven, side-by-side, or under-the-countertop installations.

• Cabinets installed adjacent to wall ovens must

have an adhesion specification of at least 194°F temperature rating.

• Allow for clearance to adjacent corners, walls,

drawers, etc.

Tools and Materials Required

• 2 x 4 or 2 x 2 lumber for runners

• Saw

• Level

• Drill and 3/32-in. bit

• Phillips screwdriver

• Wood screws and adhesive or other hardware

for installing runners or shelf to support oven

Electrical Requirements

• Junction box

• Electrical cable - 3-conductor or 4-conductor

wire, as required by local codes

• UL-listed conduit connector

• Wire cutters and wire stripper

– 4 –

Prepare the Opening

Single Speedcook Installation

Speedcook Oven Installed Above a GE Built-In Wall Oven

30"

21"

36-3/4" Min.

Required

19"

Min

28-1/2"

Construct Solid Bottom Min. 3/8" Plywood Supported by 2 x 4 or 1 x 2 Runners, all Four Sides

GEA00356

Order a 30-in. wide single oven cabinet or cut the opening in a wall to dimensions shown.

The rough opening must be:

• Depth - 19 in. min.

• Width - 28-1/2 in. min.

• Height - 21 in. min.

• 36-3/4 in. from the floor to the cutout is

required.

• These ovens require 3/4-in. overlap on each side, top, and bottom of the cutout.

• Oven overlaps will conceal cut edges on all sides of the opening.

When installed over a single oven or a warming drawer, allow at least 2 in. between the two openings. This separation will provide clearance for bottom over lap of the speedcook oven and top overlap of the single oven or warming drawer.

• Construct a solid oven floor of 3/8-in. min. thick plywood supported by 2 x 4 or 1 x 2 runners on all sides.

• The support must be level and rigidly mounted, flush with the bottom edge of the cutout.

WARNING: For personal safety, the mounting surface must be capable of supporting the cabinet load, in addition to the added weight of this approximately 100-lb. product plus additional oven loads of up to 50 lb., or a total weight of 150 lb.

24"

30"

21"

*45-1/4"

* If you are replacing a GE electric double oven with the combined installation of a speedcook and single wall oven, use the dimensions shown. The middle rail separating the two openings may need to be larger than the 2 in. min. shown.

Min.

28-1/2"

Construct Solid Bottom Min. 3/8" Plywood Supported by 2 x 4 or 1 x 2 Runners, all Four Sides

2" Min.

Per Oven Requirement

GEA00357

• Always maintain 36-3/4 in. min. distance from the floor to the speedcook oven cutout in any installation combination.

Speedcook Oven Installed Above a GE Warming Drawer

30"

21"

9-1/4"

36-3/4" Min.

Note: Additional clearance between the cutouts may be required. Check to be sure the oven supports above the warming drawer location do not obstruct the required interior 23-1/2 in. depth and 9-1/4 in. height. See Installation Instructions for details.

24"

Min.

28-1/2"

Construct Solid Bottom Min. 3/8" Plywood Supported by 2 x 4 or 1 x 2 Runners, all Four Sides

2" Min.

Install 2 x 4 or 2 x 2 Runners or Solid Bottom, Must Support 100 lbs.

GEA00358

– 5 –

When installing the speedcook oven over a GE

21"

Min.

GEA00359

electric warming drawer, follow the product installation instructions.

• An anti-tip block must be installed at the rear of the warming drawer opening. Again, see Installation Instructions for complete details.

• Do not have a fuse in the NEUTRAL or GROUNDING circuit. A fuse in the NEUTRAL or GROUNDING circuit could result in an electrical shock.

• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.

Electrical Requirements

Single Speedcook Installation Product rating is 120/208 or 120/240V, 60 Hz, 30

amps. This product must be connected to a supply circuit of the proper voltage and frequency and protected by a time delay fuse or circuit breaker. The power supply should be brought to a separate 30 ampere branch circuit. Wire size must confor m to the requirements of the National Electric Code or the prevailing local code.

Combined Speedcook and Wall Oven Installation When installed in combination with a GE single

wall oven, use separate electrical junction boxes,

Install a single junction box connected to 50 amp. supply circuit or properly rated supply circuit.

• Refer to single oven installation instructions for electrical requirements of that product.

• These connections must be made by a qualified electrician. All electrical connections must meet National Electrical Code or prevailing local codes.

Failure to follow these instructions could result in serious injury or death.

Install Junction Box

Note: The conduit is located at the top right on the

back of the oven. Locate and install the junction box within reach of

the oven conduit:

• Through the left or right sides of the cabinet wall and into adjacent cabinet, or

• Through the cutout floor, or

• In the upper cabinet.

Combined Speedcook and Warming Drawer Installation

When installing the speedcook oven over a GE electric warming drawer, a separate 120V, 60Hz, properly grounded receptacle must be installed. See instructions packed with the warming drawer.

WARNING: Electrical Shock Hazard

• The electrical power to the oven branch circuit

must be shut off while line connections are being made.

• Use copper wiring only.

• Electrical ground is required on this appliance.

The free end of the green wire (the ground wire)

must be connected to a suitable ground. This wire must remain grounded to the oven.

• If cold water pipe is interrupted by plastic, nonmetallic gaskets, union connections, or other insulating materials, do not use for grounding.

• Do not ground to a gas pipe.

Installation

Remove Packaging and Parts

1. Open the door and remove packing material with ceramic tray.

2. Locate Owner’s Kit in carton. Remove and save.

3. Locate box with metal trays in carton. Remove and save.

4. Locate parts package containing 5 mounting screws (4 required, 1 extra).

Caution: To protect the bottom trim, do not remove the styrofoam shipping base until the oven is slipped into the opening.

– 6 –

Route Conduit Through Cutout Caution: Two people are required to lift the oven

into the opening. Grasp the bottom at front and rear. Discard styrofoam base. Do not use the

oven handle to lift the oven. Damage will occur!

1. With the oven in front of the cabinet opening, insert conduit into cabinet opening.

WARNING: Securely fasten oven to cabinet using the screws provided. Failure to do so could cause the oven to move or tip during use and result in personal injury.

3. Secure oven to cabinet with screws supplied.

2. Lift the oven into the opening while continuing to feed the conduit in the direction of the installed junction box. Be sure the conduit does not get pinched between the back of the oven and the cabinet wall.

Styrofoam Shipping Base

GEA00360

Attachment

Screws

Secure Oven To Cabinet

With Screws Provided

CAUTION

GEA00361

Connect Electrical

WARNING: Electrical Shock Hazard

• Electrical ground is required on the appliance.

• Do not connect the electrical supply until

appliance is permanently grounded.

• Disconnect power to the junction box before making the electrical connection.

• This appliance must be grounded to a metallic, permanent wiring system, or a grounding connector should be connected to the grounding terminal or wire lead on the appliance.

• Failure to do so could result in fire, personal injury, or electrical shock.

Secure Oven to Cabinet

1. Slide oven into the cabinet opening.

2. Drill 3/32-in. pilot holes into the cabinet frame through the 4 mounting holes in the oven’s front frame.

– 7 –

GEA00362

GEA00363

When Connecting to a 3-Conductor Branch Circuit:

1. Connect oven red lead to branch circuit red lead.

2. Connect oven black lead to branch circuit black lead.

3. Connect oven green ground lead and white lead to branch circuit neutral (white or gray).

When Connecting to a 4-Conductor Branch Circuit:

1. Connect oven red lead to branch circuit red lead.

2. Connect oven black lead to branch circuit black lead.

3. Break connection between oven white lead and oven green ground lead.

4. Connect oven white lead to branch circuit neutral lead (white or gray).

5. Connect oven green ground lead to branch circuit ground lead (green or bare copper).

– 8 –

Notes

– 9 –

Specifications

GEA00412

15"

(Recessed

28-7/16"

15-27/32"

Portion)

29-25/32"

GEA00354

Nomenclature

SCB2000CBB

Speedcook Oven

Configuration A = Above the cooktop B = Built-in style

21-7/8"

14-1/8"

20-27/32"

15/32"

27/32"

9/16"

27/32"

13"

11/16"7/8"

GEA00355

GEA00414

Feature Package 2000 = Color model 2001 = Stainless steel

Model Year Designator

Color WW = White on white BB = Black on black CC = Bisque AA = Almond on almond SS = Stainless steel

GEA00413

Cleaning

Clean the inside of the oven after each use. Some spatters can be removed with a paper towel, others may require a warm soapy cloth. Remove greasy spatters with a sudsy cloth, then rinse with a damp cloth.

Do not use abrasive cleaners or sharp utensils on oven walls. Never use a commercial oven cleaner on any part of your oven. Do not clean the inside of the oven with metal scouring pads.

Both the upper and lower halogen lamp covers must be kept free of grease and food spatter ings in order to operate effectively. To clean the upper and lower lamp covers, remove the turntable. Wipe

– 10 –

the covers with a warm soapy cloth or plastic scrubbie.

For heavy burned-on soil, a cleaning scraper may be used to clean the halogen lamp covers.

Do not use cleaners containing ammonia or alcohol on the outside of the oven because they can damage the oven.

Warranty Information

:fOdoirePehTroF :ecalpeRlliWEG

raeYenO

lanigiroehtfoetadehtmorF

esahcrup

trapynA

roslairetamnitcefedaoteudsliafhcihwnevoehtfo

sihtgniruD.pihsnamkrow

,ytnarrawraey-enolluf

oslalliwEG

,edivorp

,egrahcfoeerf

ecalperotecivresemoh-nidnaroballla

.trapevitcefedeht

sraeYneT

htnetehthguorhtdnocesehtmorF

lanigirofoetadehtmorfraey

esahcrup

,spmalkoocdeepsnegolahehT

oteudliafspmalnegolahehtfi

sihtgniruD.pihsnamkrowroslairetamnitcefeda

raey-netlluf

,ytnarraw

,edivorposlalliwEG

,egrahcfoeerf

-nidnaroballla

.trapevitcefedehtecalperotecivresemoh

sraeYneT

htnetehthguorhtdnocesehtmorF

lanigirofoetadehtmorfraey

esahcrup

,ebutnortengamehT

tcefedaoteudsliafebutnortengamehtfi

lanoitiddasihtgniruD.pihsnamkrowroslairetamni

raey-enin

,ytnarrawdetimil

emoh-nirorobalynarofelbisnopsereblliwuoy

.stsocecivres

Sales slip or cancelled check is required as proof of original purchase date to obtain service under warranty.

All warranty service is provided by our Factory Service Centers or an authorized Customer Care® technician.

What GE Will Not Cover:

• Service trips to your home to teach you how to use the product.

• Improper installation.

• Failure of the product if it is abused, mis-

used, or used for other than the intended purpose or used commercially.

This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within the USA. In Alaska, the warranty excludes the cost of shipping or service calls to your home. Proof of the original purchase date is needed to obtain ser vice under the warranty.

Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state’s Attorney General.

Warrantor: General Electric Company. Louisville, KY 40225

• Replacement of house fuses or resetting of circuit breakers.

• Damage to the product caused by accident, fire, floods, or acts of God.

• Incidental or consequential damage to personal property caused by possible defects with this applicance.

– 11 –

Overview of Advantium

Oven Rack (Turntable)

The oven rack (turntable) must always be in place, on the oven floor, for all cooking. Be sure the oven rack (turntable) is seated securely over the square spindle in the center of the oven.

Black Metal Tray/Baking Sheet Used during speedcooking only. Put food

directly on the black metal tray and place on the oven rack (turntable) when using the speedcook features.

Black Grill Tray/Baking Sheet Used during speedcooking only. Put food

directly on the black grill tray and place on the oven rack (turntable) when speedcooking foods you would normally cook on the grill.

White Ceramic Tray Used during microwave oven cooking only.

Place on the oven rack (turntable) when using the microwave features. Place food or microwave-safe cookware directly on the tray.

Upper Halogen Lamp Assembly Used during speedcooking only. Two

1500-watt halogen lamps provide heat from the top of the oven cavity.

Window

Allows cooking to be viewed while keeping microwaves confined in the oven.

Door Handle

Pull to open the door. The door must be securely latched for the oven to operate.

Door Latches

Lower Halogen Lamp Assembly Used during speedcooking only. One

1500-watt halogen lamp provides heat from the bottom of the oven cavity.

Control Panel

The buttons used to operate the oven are located on the control panel.

– 12 –

SPEED

COOK

REPEAT LAST

MANUAL

COOK

RECIPE

Control Panel Features

POWER

LEVEL

OPTIONS

TIMER

HELP

MICRO WAVE

OVEN LIGHT

MICRO

EXPRESS

BACK

START

PAUSE

CLEAR

OFF

SPEEDCOOK/REPEA T LAST

Press this button to access the preset speedcook menu. Press and hold for 3 seconds to repeat the last cooking selection.

MANUAL COOK/RECIPE

Press this button to set your own speedcook program.

POWER LEVEL

Press this button and turn/press the selector dial to change the speedcook upper lamps, lower lamp, and microwave power level before and during cooking.

OPTIONS

Press this button to set the Clock and access the Beeper V olume, Clock Display ON/OFF , Display Scroll Speed features.

TIMER

Press this button to set the minute timer.

HELP

Press this button to find out more about your oven’s features.

Selector Dial

GEA00416

MICROWAVE/OVEN LIGHT

Press this button to operate the microwave. Press while microwave cooking to light the oven cavity. The light will come on and will remain on until the end of the cooking cycle.

MICRO EXPRESS

Press for 30 seconds of microwave cooking time. Each press of the button adds an additional 30 seconds to the remaining cooking time. The oven starts immediately.

BACK

Press this button to step back one or more levels in the program process, such as when entering custom recipes.

SELECTOR DIAL-Turn to select, Press to enter

First turn then press the dial to make food selections. Also use the dial to increase (turn clockwise) or decrease (turn counterclockwise) cooking times.

START/PAUSE

Press this button to start or pause any cooking function.

CLEAR/OFF

Press this button to cancel all oven programs except the clock and timer.

– 13 –

Notes

– 14 –

How to Speedcook

To Select a Speedcook Program:

1. Press the SPEEDCOOK button.

2. Turn the selector dial to select the type of food you want. Press the dial to enter it.

3. Turn the dial to select the specific food. Press the dial to enter it.

4. Turn the dial to select the amount, size, and/or doneness (if required, the oven will prompt you). Press the dial after each selection.

5. Once the display shows “ADJUST TIME OR START,” press either the selector dial or START/PAUSE button to start cooking.

If the door is opened during cooking, the oven stops and “PAUSE” appears in the display. Close the door and press START/PAUSE to resume cooking. At any time during the cooking, you can turn the selector dial to change the cooking time. You can also change power levels.

Press the SPEEDCOOK button to begin:

Select TYPE: PIZZA

OVEN LOCKED SELECT MUTE TIMER OVEN LOCKED SELECT MUTE TIMER OVEN LOCKED SELECT MUTE TIMER

1. “Select TYPE [of f ood]:” Turn to “PIZZA” and then press the selector dial to enter selection.

Use ROUND METAL TRAY 10:00 U=08 L=07 M=02

OVEN LOCKED SELECT MUTE TIMER OVEN LOCKED SELECT MUTE TIMER OVEN LOCKED SELECT MUTE TIMER

4. After entering the size, you will see a message instructing you to “Use R OUND METAL TRAY .” Be sure to use the metal tray

Select PIZZA type: REG. CRUST, FROZEN

2. “Select PIZZA type:” Turn to “REG. CRUST, FROZEN” and then press the selector dial to enter selection.

ADJUST TIME or START 10:00 U=08 L=07 M=02

5. “ADJUST TIME or START” appears. Press the START button or selector dial to begin cooking.

Select SIZE: Regular (12")

3. “Select SIZE:” Turn to “Regular (12”)” and then press the selector dial to enter selection.

REG, CRUST, FROZEN 09:59

6. Once the ov en starts cooking, you will see your selection in the display with remaining cooking time counting down.

GEA00417

GEA00418

GEA00419

that came with the Advantium.

OPTIMIZING COOK TIME 9:55

OVEN LOCKED SELECT MUTE TIMER OVEN LOCKED SELECT MUTE TIMER

7. After approximately 3-5 sec., the cook time may be adjusted up or down to compensate for variations in line voltage.

CHECK for DONENESS 4:00

8. Minutes before cooking ends, “CHECK for DONENESS” appears. Power shuts off until restarted (ST AR T).

– 15 –

YOUR FOOD IS READY

OVEN LOCKED SELECT MUTE TIMER

GEA00420

9. Minutes later , enjo y pizza with a crispy brown crust and golden melted cheese. It doesn’t get much easier than this.

Operating Characteristics

Table of Contents

Power Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Upper Halogen Lamp Pair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Lower Halogen Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Microwave Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Voltage Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Upper Halogen Lamp Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Thermal Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Thermal Compensation Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Thermal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Thermal Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Damper Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Damper Door Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Damper Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Damper Door Closed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Oven Cavity Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Thermal Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Air Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Exhaust Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Upper and Lower Halogen Blowers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Magnetron Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Air Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

– 16 –

Power Levels

Advantium uses power from high-intensity halogen lamps, as well as microwave energy, to cook foods evenly and quickly (average of one-fourth the time of a conventional oven) to seal in moisture and flavor.

Example: Upper element set at 80% (U=08), lower element set at 50% (L=05), and microwave set at 30% (M=03).

Select UPPER POWER: 5:00 U=08 L=05 M=03

Power levels are selected with the selector dial and can be adjusted before cooking or during cooking. When using preset menu foods, the power levels are already selected for you. However, power levels can be adjusted when cooking both preset menu food and when manual cooking.

Power levels are adjusted independently for the upper halogen lamps (pair), lower halogen lamp (single), and microwave energy. When selecting an upper halogen lamp power level, the power level can only be selected for the pair. You can not select power levels for the upper rear and upper front independently.

Power levels of 0 to 10 can be selected for the upper halogen lamps (pair), lower halogen lamp, and microwave energy. The power levels control the percentage of ON time for the upper halogen lamp pair, the lower halogen lamp, and microwave high voltage circuit.

The programming on the smart board which controls the upper and lower halogen lamps, as well as the high voltage/magnetron circuits, operates on a duty cycle of 32 seconds. This means the power level you select for each component controls the percentage of ON time during each 32-second period of time.

In the following example, the upper halogen lamps would cycle for 80% of each 32-second period, the lower would cycle at 50% of each 32-second period, and the microwave high voltage circuit would be energized for 30% of each 32-second period.

80%

M=03

L=05

U=08

30%

50%

80%

L=05

M=03

U=08

30%

50%

GEA00421

80%

% ON

TIME

U=08

L=05

M=03

50%

30%

0 32 Secs 64 Secs 96 S

32 Second Duty Cycles

OVEN LOCKED SELECT REM NITE MUTE TIMER

GEA00422

Upper Halogen Lamp Pair (U=) The upper halogen lamps provide radiant heat to

the top surface of the food. Select a higher setting for thin foods requiring a golden brown top (example: fish fillets, toast, boneless chicken breasts). Select a lower setting for thicker foods and foods with high sugar or fat content (example: cakes, roasts).

Upper Halogen Pair (U=)

Lower Halogen Lamp (L=)

UPPER AIR GAP

RELAY (RY23)

N L2

UPPER AIR GAP

RELAY (RY22)

UPPER HEATER

RELAY BOARD

UPPER HEATER

RELAY (RY18)

EXTERIOR

RELAY (RY19)

UPPER HEATER

CENTER

1.2

EXTERIOR

Microwave (M=)

GEA00423

UHC TCO

ONE SHOT

(293 /32 F)

UHE TCO

ONE SHOT

(293 /32 F)

GEA00396

Lower Halogen Lamp (L=) The lower halogen lamp provides cooking from

below to heat the cooking surface (cooking trays and cookware). Select a higher setting for thick or dense foods that may not cook quickly in the center (example: casseroles). Select a lower setting for thin foods (example: cookies) and foods containing high fat or sugar content (example: pastries, cakes).

N L1

LOWER HEATER AIR

GAP RELAY (RY21)

RELAY BOARD

LOWER HEATER

RELAY (RY20)

1.2

LOWER

HEATER

LH TCO

ONE SHOT

(293 /32 F)

GEA00397

– 17 –

Microwave Energy (M=) Microwave energy is provided by the high voltage/

magnetron circuit and directed via the wave guide directly into the oven cavity. As the food rotates on the oven turntable, microwave energy is evenly distributed to all portions of the food. Select a higher setting to shorten cooking time for dense or heavy foods (example: casseroles, whole chicken). Select a lower setting for delicate foods (example: cakes, breads, souffles) or foods requiring longer cooking times for tender results (example: stew, pot roast).

CONTROL BOARD

N L1

SECONDARY

INTERLOCK RELAY

HV PRIMARY

WINDING

(MAGNETRON)

PRIMARY

INTERLOCK

FUSE

(20 AMPS)

MGT TCO

(302 /140 F)

CAVITY TCO

ONE SHOT (302 /140 F)

GEA00398

Voltage Compensation

Note: Voltage compensation only occurs during

speedcook operation (preselect menu item). In other words, when cooking with manual cook, voltage compensation does not occur. When using speedcook, you are selecting preselected items from a menu. These items require compensation for accurate and consistent cooking results.

Voltage fluctuations in the power lines can cause inconsistencies in cooking. Advantium automatically measures line voltage at the start of each speedcooking selection and adjusts the cooking time to achieve consistent quality results.

Line voltage is monitored by the voltage compensation transformer, which is located on the smart board. This transformer monitors the voltage from L2 to neutral.

speedcooking selection that is chosen. The chart below shows the predicted compensation times based on a 5-minute speedcook selection (such as: Biscuits, Refr; Large; 8 biscuits).

VEGATLO

Not2L

8010.06

0119.74

2117.63

4113.62

6117.61

8119.7

0210.0

2211.7-

4213.31-

6218.81-

8213.32-

0311.72-

2310.03-

)sces(EMIT

NOITASNEPMOC

Voltage compensation occurs after approximately 5 seconds of cooking operation. The display will show “OPTIMIZING COOK TIME.” The time will flash and then display the new adjusted time, based on the amount of voltage compensation required.

OPTIMIZING COOK TIME 9:55

OVEN LOCKED SELECT MUTE TIMER

GEA00425

SMART BOARD

Voltage Compensation Circuit

GEA00424

The optimal line voltage, where no voltage compensation occurs, is 120 VAC. Above 120 VAC, time is subtracted from the recipe. Below 120 VAC, time is added to the recipe. The amount of voltage compensation required is dependent upon the incoming voltage at the start of the cooking cycle, and the particular

Voltage compensation only occurs during speedcook operation and only occurs once during the cooking cycle (at initial start of speedcook operation).

Upper Halogen Lamp Balance

As stated previously, the upper halogen lamps operate together at the same power level. However, in order to provide even (balanced) cooking performance, the upper rear halogen lamp will always cycle at 85% of the upper front halogen lamp. In other words, if the upper halogen lamps are set at power level 10 (U=10), you would expect both elements to operate at 100% of each 32-second duty cycle. Instead, the upper rear halogen will cycle at 85% of power level 10, or

– 18 –

85% of 32 seconds. The upper rear halogen lamp will cycle off just prior to the upper front.

Thermal Compensation

Note: Thermal compensation only occurs during

speedcook operation (preselect menu item). In other words, when cooking with manual cook, thermal compensation does not occur. When using speedcook, you are selecting preselected items from a menu. These items require compensation for accurate and consistent cooking results.

When cooking several food items consecutively, the temperature in the oven’s interior can become very hot. The Advantium speedcooking program (smart board) automatically compensates for the increased temperature by adjusting the cooking power levels of the upper and/or lower halogen lamps. This innovative technology gives you ovenquality food with consistent results.

resistance changes rapidly with small changes in temperature. In fact, you can squeeze the thermistor and see the resistance change fairly quickly. At room temperature, the thermistor should read approximately 200K to 250K ohms.

Thermal compensation can affect the upper halogen lamps power level, the lower halogen lamp power level, or both the upper and lower halogen power levels simultaneously. Ther mal compensation can lower the upper halogen pair by 1, 2, or 3 power levels. The lower halogen lamp can also be reduced by 1, 2, or 3 power levels, but nev er independently of the top halogen lamp pair. In other words, thermal compensation on the lower lamp will never be greater than the compensation occurring on the top lamps. It is possible, however, to have thermal compensation occurring on the upper halogen lamp pair, but not on the lower lamp.

Neither the upper halogen lamp pair nor the lower halogen lamp can be compensated below power levels of 2. In other words, if a power level of 3 is selected for either the upper halogen pair or the lower halogen lamp, then thermal compensation can only reduce the power level by a maximum of 1 power level.

GEA00439

Located inside of the oven cavity (upper right rear) is a thermistor. At the start of each new speedcooking operation (just prior to voltage compensation occurring), the cavity thermistor reads the oven cavity temperature. Depending upon the oven cavity temperature and the amount of cooking time selected, the smart board will adjust the power level of the upper and/or the lower halogen lamps to compensate for the additional heat that may already exist in the oven cavity (if previous cooking occurred).

CN6 APPROX. 219 K @ ROOM TEMP.

GEA00400

The oven cavity ther mistor has a negative temperature coefficient. In other words, as the temperature of the thermistor probe increases, the resistance of the thermistor decreases. This

– 19 –

Thermal compensation only occurs when oven cavity temperatures are higher than normal from the previous cooking operation. When thermal compensation is required, it will occur immediately upon the start of a new speedcook operation (just prior to voltage compensation occurring) and there will be no indication in the display that thermal compensation has occurred. The amount of thermal compensation (1, 2, or 3 power levels) depends upon the temperature of the oven cavity at the start of the speedcook operation and the amount of time selected.

When thermal compensation occurs, it is not possible to see the adjusted power levels in the display. If you were to press the power level pad during a speedcook operation in which thermal compensation occurred, you would not see the adjusted power levels in the display. In fact, what you would see is the original power level setting. However, you can visually see compensation occurring by carefully observing the cycling of the halogen lamps.

WARNING: When viewing the halogen lamps, do not stare directly into the face of the door window.

View the oven interior from a distance far enough not to cause eye strain.

Notes

– 20 –

Thermal Compensation Test To better understand this operation, you can

perform the following test (only if the oven cavity is at room temperature). Remove the pan from the oven so you can see both the upper and lower halogen lamps. Select “Speedcook, Meats, Hamburger, 1/2 inch thick, 1-2 patties.” The following will show in the display:

ADJUST TIME or START 3:00 U=10 L=10 M=10

OVEN LOCKED SELECT MUTE TIMER

GEA00426

Notice that the display shows power levels of 10 for each cooking component. During this test, you will be operating the oven with no load. For this reason, it will be necessary to adjust the microwave power level to zero (M=00). To do this, press the power level button on the control panel. Leave the upper and lower power levels at 10 (U=10, L=10), and adjust the microwave to zero (M=00).

Press START to run 3:00 U=10 L=10 M=00

OVEN LOCKED SELECT MUTE TIMER

NOTE: Set Microwave to Zero (M=00)

GEA00427

What is important to note is that while the power levels have been reduced (thermal compensation), the power levels which will show in the display (if you touch the power level pad while speedcooking operation is occurring) will be the original power levels (U=10, L=10, and M=00).

From a consumer’s point of view, if the consumer were to cook two hamburger patties, and then immediately cook two more patties, they could notice the halogen lamps cycling differently with the same selection used each time. This is perfectly normal when thermal compensation occurs. The consumer’s Owner’s Manual states the following:

Page 21 - Lights

“The halogen lights will dim and cycle on and off during a speedcook cycle, sometimes even at full power levels. This is normal. The oven senses the heat level and adjusts automatically.”

Page 38 - Troubleshooting, Lights

“Light during a speedcook cycle dims and cycles on and off, even at full power levels. This is normal. Power level has been automatically reduced because the oven is hot. The oven senses the heat level and adjusts automatically.”

Thermal Protection

Start the speedcook operation and carefully notice the cycling of the halogen lamps. At power levels of 10, both the upper halogen lamp pair and the lower halogen lamp should be on 100% of the time. However, remember that the upper rear halogen lamp always cycles at 85% of the upper halogen power level setting, so you will be able to see the upper rear halogen lamp cycle off briefly (see “UPPER HALOGEN LAMP BALANCE” for additional information).

With approximately 1 minute remaining, the oven will stop and you will be instructed to turn over the food. Briefly open the door and close it, and then touch START to resume the remainder of the cooking time. At the end of the cooking cycle, repeat the steps above using the same hamburger selection (remember to once again set the microwave power level to zero (M=00)). Once again pay attention to the halogen lamp cycling. Since the oven is now hot, you should be able to visually see thermal compensation occurring. You will notice that both the upper and lower halogen lamp power levels have been decreased by some amount.

If oven cavity temperatures reach somewhere in the range of 500°F to 600°F, or if a speedcooking selection is chosen which exceeds 12 minutes of cooking at halogen lamp power levels (upper and lower) greater than 7, all power levels (upper, lower, and microwave) will be reduced to 7 for the remainder of the speedcooking selection. This system allows for safe exterior operating temperatures.

In the unlikely event that ther mal protection is required, the consumer will not notice any change in the display readout (no power level change indication); however, they may notice that the halogen lamps are cycling differently than expected, due to the change in power levels.

GEA00428

– 21 –

As was the case with thermal compensation, the control is provided by the thermistor and smart board, with the thermistor sensing the oven cavity temperature and the smart board providing the proper responses to lower all power levels to 7.

SMART BOARD

DOOR

SENSING

SWITCH

DAMPER

MOTOR

THERMAL

FUSE

CN6 CN4 CN2

OVEN CAVITY THERMISTOR

AND SMART BOARD

GEA00429

Thermal Safety

In the unlikely event that internal oven cavity temperatures exceed 600°F, speedcooking operation will be terminated.

The oven cavity thermistor is constantly sensing oven cavity temperatures and providing input to the smart board. When the smart board determines that over 600°F has been reached, it will terminate speedcooking operation and return the oven display to its normal OFF position (with time-of-day clock showing in the display). When the unit cools, it will return to normal operation.

Thermal safety provides an additional means of thermal protection, in addition to the thermal protection mode mentioned in the previous section.

GEA00430

During microwave oven cooking, the damper door is fully open, allowing air to travel through and around the magnetron tube into the oven cavity.

DAMPER DOOR SHOWN IN OPEN

POSITION ALLOWING AIRFLOW

INTO OVEN CAVITY

DAMPER

DOOR ASSY

GEA00431

During speedcooking operation (recipe or manual speedcook), the metal damper door rotates into the damper chamber, closing off air flow from the magnetron blower into the oven cavity. In doing so, heat from the oven interior is contained in the oven cavity.

Damper Door Assembly

The damper door assembly has a metal semiround door, which rotates by control of a damper motor, to open and close off air from the damper chamber to the oven cavity. The thermal fuse and door sensing switch mount to the damper door assembly.

Damper Door Switch The damper door sensing switch is mounted to

the damper duct. The switch monitors the metal door position and provides this information to the smart board (“Metal damper door open” or “Metal damper door closed”), which controls the direction and operation of the damper door motor. If the damper door sensing switch shorts (or opens), the damper motor will continually cycle the damper door open and closed until one complete switch cycle is detected.

– 22 –

Damper Door Open:

Damper Door Open,

Damper Door Closed,

The following illustration shows the position of the metal damper door in the open position. In this position, air blowing through and across the magnetron tube can enter the oven interior. With the damper door open, the damper door sensing switch is not depressed.

Damper Door Open,

Sensing Switch Not

Depressed

GEA00440

Damper Door Closed: The following illustration shows the position of the

metal damper door in the closed position. In this position, air from the magnetron blower will not enter the oven interior. With the damper door closed, the damper door sensing switch is depressed.

• Speedcooking - At the start of speedcooking operation, the damper door will close, sealing off the damper duct from the oven cavity. The damper door will remain in the closed position during the entire speedcook operation, depressing the damper door sensing switch.

• Microwave oven cooking - At the start of microwave cooking, the damper door will cycle one complete revolution (completely close and then reopen) and stop in the open position (damper door sensing switch not depressed).

The oven cavity lamps will not illuminate during microwave operation.

Oven Cavity Lamps The oven cavity lamps are located at the upper

rear of the oven cavity and illuminate only when the oven door is opened. During microwave oven cooking, the oven interior can be illuminated by pressing the MICROWAVE OVEN LIGHT pad on the front panel. The lights will come ON and will remain ON until the end of the cooking cycle. In the event that it becomes necessary to change the lamps, it will be necessary to remove the oven from its installation.

Thermal Fuse The thermal fuse is mounted to the top of the

damper duct over a small rectangular hole in the duct. This hole allows the thermal fuse to sense temperatures inside the duct cavity. The fuse is secured to the damper duct with a small screw and retainer. In the event that it becomes necessary to change this fuse, it will be necessary to remove the oven from its installation (see page

32).

Damper Door Closed,

Sensing Switch Depressed

GEA00441

The following damper door positions will occur with various operations:

• When the oven is not in use (power applied to the unit with time-of-day clock showing), the damper door will always be in the open position.

Air Flow

There are four fan motors in the Advantium design which provide airflow for proper cooling. During speedcooking (pre-selected recipe or manual speedcook), all four fan motors will run during the entire speedcook operation.

– 23 –

LOWER HALOGEN

BLOWER

EXHAUST VENT

MOTOR

UPPER HALOGEN

BLOWER

MAGNETRON BLOWER

ASSEMBLY

GEA00432

Exhaust Motor The exhaust motor helps remove heat from all

components. The fan will be ON during cooking. At the end of speedcooking, the exhaust fan will continue to run for 1 minute (30 seconds on HIGH and 30 seconds on LOW), and the display will read “OVEN IS COOLING.” The fan will automatically shut off when the internal par ts of the oven have cooled.

Upper and Lower Halogen Blowers The upper and lower halogen blowers only run

during speedcook operations (speedcook recipe or manual speedcook selections). Both motors pull in fresh air from outside the unit and direct the air across the halogen lamps.

Upper Halogen Blower

As you will note from the illustration on the following page, the upper halogen blower pulls air in from the upper grille area. The air is then directed (blown) across the upper halogen lamp pair and exhausted back into the room through the lower grille area. The hot air directed across the upper halogen lamp pair is not controlled or directed by the exhaust motor.

Lower Halogen Blower

The lower halogen blower draws room air in through the upper grille area. The air is pulled down into the lower halogen blower and directed (blown) across the lower halogen lamp. The air is then exhausted through the lower grille area.

Magnetron Blower Assembly During microwave operation, room air is drawn in

through the upper grille area and into the magnetron blower area. The magnetron fan blows the cool air through and around the magnetron tube. The air then passes through the damper door assembly (damper door is open during microwave operation) into the oven cavity.

HIGH

LOW

As air enters the oven cavity, pressure builds up inside, forcing hot air out the top of the oven. The air passes across the humidity sensor and back into the room through the lower grille area.

GEA00433

– 24 –

GEA00570

EXHAUST POWER AIR FLOW UPPER HALOGEN BLOWER AIR FLOW LOWER HALOGEN BLOWER AIR FLOW MAGNETRON FAN AIR FLOW

Air Flow Diagram

– 25 –

Mechanical Disassembly

Table of Contents

Serviceability With Oven Installed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Remove Oven Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Disassemble Oven Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Serviceability With Oven Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Remove Oven From Cabinet or Wall Opening . . . . . . . . . . . . . . . . . . . . . . . . . 27

Remove Oven Cavity Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Remove Outer Access Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Interlocks and Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Remove and Adjust Door Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Access and Remove Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Remove Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Remove Low Voltage Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Remove Main PCB Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Remove Upper Exhaust Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Remove Damper Door Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Remove Upper Blower Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Remove Oven Cavity Thermistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Remove Upper Air Tunnel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Remove Upper Halogen Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Microwave High-Voltage Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Remove HV Capacitor and Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Remove Magnetron Fan Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 36

Remove Magnetron Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Remove High Voltage Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Remove Lower Blower Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Remove Turntable Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Remove Lower Halogen Lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

– 26 –

Serviceability With Oven Installed

The following component can be accessed from the front of the oven with the unit installed:

• Oven door

Remove Oven Door

WARNING: A microwave leakage test must be

performed anytime a door is removed, replaced, disassembled, or adjusted for any reason. The

maximum leakage is 4 MW/CM “Microwave Leakage Test” on page 44).

1. Disconnect power by turning off the circuit breaker.

2. Open the door and remove any ceramic or metal trays or grills from the oven.

Caution: Put electrician’s tape on each side of the hinges prior to performing the next step. This will protect the door panel from scratches.

(refer to

3. To remove the door handle, remove 2 screws and 2 E-rings from the holder handle.

4. To remove the glass mount, remove 6 screws from the bottom of the door frame.

5. To remove hinge assemblies, remove 6 screws from the door frame.

3. Insert a 1.0-in.-long pin (0.098-in. diameter) into the hole of each hinge.

4. Close the door approximately one-third of the way.

5. Lift up on the door to remove it from the oven.

GEA00345

GEA00352

Serviceability With Oven Removed

WARNING: Before proceeding, remove all power

to the oven by tur ning off the appropriate circuit breaker. WARNING: When reassembling the product, remember to reattach all ground wires and put screws in their correct locations.

The oven must be removed from the installation to allow servicing of internal components.

Remove Oven From Cabinet or Wall Opening

Disassemble Oven Door

1. Remove the door from the oven (see previous procedure).

2. Remove 4 screws from the upper side of the door frame. This will separate the door glass.

WARNING: This oven requires 2 people f or the removal process. Grasp the bottom of the oven at the front and rear on each side.

Caution: Do not use the oven handle to lift or lower the oven. Damage will occur!

• Be careful that the conduit is not caught or stressed during removal.

– 27 –

1. Remove 4 mounting screws located in the front oven frame.

2. Remove 2 screws holding the lamp housing in place.

ScrewsScrews

GEA00442

3. Slide the housing out from under the tabs.

TabsTabs

GEA00342

2. Slide the oven forward, out of the cabinet or wall opening.

3. Lower the oven onto a protected surface for further ser vicing.

Remove Oven Cavity Lamps

1. Remove the access panel at the rear of the unit.

GEA00443

4. Rotate the lamp housing to replace the bulb (WB36X10160).

Remove Outer Access Covers

To access all other electrical components (excluding the left latch switch), one or more covers must be removed.

WARNING: Before removing covers, remove all

power to the oven by turning off the appropriate circuit breaker.

To Remove the Top Access Cover:

1. Remove 9 screws and lift off the cover.

To Remove the Right Access Cover:

1. Remove the top access cover (see previous procedure).

2. Remove 8 screws on the right access cover panel.

3. Lift off the cover.

– 28 –

To Remove the Left Access Covers:

GEA00341

1. Remove the top access cover (see previous procedure).

2. Remove 8 screws from the left access cover and lift off the cover.

To Remove the Rear Access Cover:

1. Remove the top, right, and left access covers (see previous procedures).

2. Remove 6 screws from the rear access cover.

3. Lift off cover.

To Remove the Lower Front Grille:

1. Remove 3 screws under the grille from the bottom access panel.

2. Place fingers on each side of the grille.

3. Pull grille forward and upward to disengage hinge tabs from the chassis.

To Remove the Bottom Access Cover:

1. Remove the lower screws from the right access panel (5 screws) and rear access panel (1 screw).

2. Remove the left access panels and lower front grille (see previous procedures).

3. Remove 7 screws from the bottom access panel.

4. Lift cover slightly to disengage tabs from oven chassis.

5. Remove bottom access cover.

Interlocks and Monitor

The primary, door sensing (right and left), and monitor switches are mounted to plastic latch boards on the right and left sides of the oven cavity.

Note: To access the 3 switches in the left latch assembly, remove 1 screw from the door switch access cover on the left access panel. Remove the access cover.

Primary Interlock Test

1. Disconnect the power, remove the enclosure, and discharge the capacitor.

2. Check the continuity of the switch:

• Door closed: 0 ohms

• Door open: infinite ohms

Door Sensing Test Make continuity check betw een switch terminals.

Normal readings are:

• Door closed: 0 ohms

• Door open: infinite ohms

Monitor Switch The bottom latch pawl pushes horizontally and

actuates the lever of the monitor interlock, opening the switch.

• Door closed: infinite ohms

• Door open: 0 ohms

Interlock System Test

1. Disconnect the power, remove the enclosure, and discharge the capacitor.

2. Check the 20-amp fuse for continuity and proper size. Do not use any other fuse or size except 20 amp.

3. Remove the monitor switch leads to isolate the switch.

4. Check continuity of the monitor switch with the door open and door closed.

• Door closed: infinite ohms

• Door open: 0 ohms

– 29 –

5. Test the circuit operation.

Adjustment

Alignment Peg

To Adjust the Left Latch Assembly:

a. Connect temporary jumper leads across

relay contacts, and primary interlock and door sensing switches to simulate shorted switch contacts. Locate convenient connections in the circuit to be certain COM and NO terminals are used.

b. Connect the ohmmeter (Rx1) across the

line terminals of the power cord. Continuity must show:

• Door closed: low ohms

• Door open: 0 ohms

c. Remove the 20-amp fuse. The circuit must

open (infinite ohms). If the circuit does not open, check wiring of monitor and interlock circuits.

WARNING: After completing the test, remove the temporary jumper leads from the interlocks and relay, and reconnect the monitor switch leads.

Remove and Adjust Door Latches

1. Remove the door switch access cover on the left access panel.

2. Adjust the screws or replace the door switches as needed.

3. Retighten screws.

Latch

Adjust

Slots

Latch

Switch

GEA00455

Access and Remove Control Panel

Caution: Perform the microwave leakage test

when replacing or adjusting interlock switches or a latch board.

To Adjust the Right Latch Assembly:

1. Remove the top and right access covers (see page 28).

2. Adjust the screws or replace the door switch as needed.

3. Retighten screws.

Latch SwitchLatch Switch

Adjustment

Screws

The control panel is hinged at the bottom and secured at the top with holes that fit over alignment pegs on the oven trim.

To Access the Control Panel:

1. Open the oven door and place your thumbs under each end of the control panel.

2. Push upward to disengage the holes from the alignment pegs.

3. Allow the top of the control panel to fall forward.

Alignment Peg

(1 on Each Side)

GEA00454

– 30 –

Lower Hinge

(1 on Each Side)

GEA00445

To Remove the Control Panel: Caution: Be sure to note the location and routing

of wires for proper reinstallation purposes.

1. Remove the top access cover (see page 28).

2. Disconnect all associated connector plugs.

3. Lift the control panel to disengage the lower hinge tabs from the chassis.

4. Remove the control panel.

LED

Display

Note: The fuse is located on the right side of the

relay board housing.

FuseFuse

GEA00448

Remove Low Voltage Transformer

1. Remove the top and rear access covers (see pages 28-29).

Control

Control Assembly

Assembly

PCB LED

PCB LED Display

Display

Selector

PCB

GEA00446

Remove Relay Board

1. Remove the top access cover (see page 28).

2. Remove 1 screw that secures the relay board to the metal frame.

ScrewScrew

GEA00447

3. Disconnect all associated wiring to relay board.

4. Lift the relay board and disengage the hinges at the bottom of the board.

5. Remove the relay board.

2. Remove 1 screw on the front tab of the low voltage transformer beside the main PCB assembly.

3. Slide the transformer forward to disengage the back tab from the molded holder on the chassis.

Remove

I M A R Y

Remove

Screw

GEA00449

WHITE

BLACK

GEA00399

CN11

SlideSlide

1.4

5.5

1.9

RED

WHITE BLACK

YELLOW

E C O N D A

4.1

CN11

1 CN1 3

– 31 –

Pins 4 to 5 .....1.4 ohms....... 7.7 VAC

Pins 1 to 3 .....4.1 ohms....... 6.6 VAC

Pins 1 to 2 .....1.9 ohms....... 12.4 VAC

Pins 2 to 3 .....5.5 ohms....... 19.0 VAC

Remove Main PCB Assembly

Remove Upper Exhaust Assembly - Left

1. Remove the top and rear access covers (see pages 28-29).

2. Remove 4 screws that attach the main PCB assembly to the plastic support.

3. Slide the board forward and lift it slightly upward to disengage the board from 4 rear tabs.

TabsTabs

ScrewsScrews

Rear TabsRear Tabs

1. Remove the top, left, and rear access covers (see pages 28-29).

2. Remove 3 screws and disconnect the harness.

Harness

Disconnect

ScrewsScrews

GEA00452

3. Lift exhaust motor upward to remove.

Note: The fan capacitor is located to the right of the exhaust motor.

TabsTabs

GEA00450

4. Remove 2 screws on the front and 1 screw on the back of the plastic support. Slide the support to the left.

TabsTabs

ScrewsScrews

Fan CapacitorFan Capacitor

GEA00453

Remove Damper Door Assembly

1. Remove the top and right access covers (see page 28).

GEA00451

– 32 –

2. Remove 1 screw for more flexibility when accessing the damper door assembly and oven cavity thermistor.

ScrewScrew

GEA00576

Thermal Fuse

Thermal Fuse Cover Plate

Cover Plate

Thermal Fuse

GEA00469

3. Remove 2 screws via the damper screw access holes.

ScrewsScrews

GEA00575

Damper Screw

Access Ports

5. Move the fan motor assembly out of the way.

6. Remove 2 screws securing the damper door assembly.

7. Remove the assembly.

Remove Upper Blower Motor Assembly

1. Remove the top and right access covers (see page 28).

2. Remove the damper door assembly (see previous procedure).

3. When the damper housing is removed, remove 3 screws by the upper blower motor.

Screws

GEA00574

4. To change the thermal fuse, remove 1 screw from the thermal fuse cover plate.

GEA00463

4. Remove the motor.

Remove Oven Cavity Thermistor

1. Remove the top and right access covers (see page 28).

2. Remove the damper door assembly (see page

32), HV capacitor and diode (see page 36), magnetron fan motor assembly (see page 36), and magnetron (see page 37).

– 33 –

3. With the magnetron removed, you can now

Thermistor

see the thermistor, located under the air tunnel.

Thermistor

Remove Upper Air Tunnel Assembly

Upper Air

Tunnel Assembly

GEA00579

4. Remove 2 screws holding the thermistor in place. Access the screws through the access ports.

Note: Plug buttons sit on the access ports. Remember to insert them when reinstalling the thermistor.

Screw Access PortsScrew Access Ports

GEA00578

EXHAUST POWER AIR FLOW UPPER HALOGEN BLOWER AIR FLOW LOWER HALOGEN BLOWER AIR FLOW MAGNETRON FAN AIR FLOW

Lower Air

Tunnel Assembly

GEA00585

1. Remove all access covers (see pages 28-29).

2. Remove the exhaust motor, PCB assembly, and upper barrier (see page 32).

3. Remove 4 screws from upper air tunnel assembly.

4. Carefully lift assembly up from the chassis to remove.

5. Push up on the thermistor from inside the oven cavity and remove.

GEA00439

6. Disconnect the thermistor plug.

Remove Upper Halogen Assembly

1. Remove all access covers (see pages 28-29).

2. Unplug the wiring harness from the following components:

• Left latch switches

• Oven cavity T.C.O. (upper left rear of unit)

• Exhaust fan assembly

• All connections to the main PCB except the

LVT

• Upper halogen lamps and oven cavity lamps

• Fuse

• Relay board

• Upper blower fan assembly

3. Remove the exhaust fan assembly and fan capacitor support.

– 34 –

4. Remove the main PCB.

8. Remove the control panel (see page 31).

5. Remove the relay board and mounting.

6. Remove 6 air cover screws.

ScrewsScrews

9. Remove the oven cavity lamp assembly (see page 28).

10. Disconnect 4 wire leads from the upper thermostat.

Upper Halogen T.C.O.sUpper Halogen T.C.O.s

GEA00457

GEA00460

11. Straighten 8 tabs that secure the reflector to the halogen cover.

12. Carefully lift the cover off the lamps.

ScrewsScrews

7. Remove 4 screws from the lamp cover.

Halogen Lamp

Halogen Lamp Housing Screws

Housing Screws

GEA00458

GEA00459

Caution: Do not touch the halogen lamps. Dirt and skin oil can cause the lamps to explode when turned on.

Note: The two upper halogen lamps are replaced

as a pair.

GEA00461

– 35 –

Microwave High-Voltage Section

Remove Magnetron Fan Motor Assembly

WARNING: Prior to servicing the high-voltage

capacitor or diode, remove power to the oven (turn off the circuit breaker). WARNING: Always be certain the capacitor is discharged before servicing. Manually discharge by placing an insulated-handle screwdriver between the diode connection of the capacitor and the oven chassis ground. Use screw head close to capacitor to ensure ground metal contact.

The microwave high-voltage section is located on the right side of the Advantium oven. To access, remove the top and right access covers (see page

28).

Capacitor

High Voltage

High Voltage Transformer

Transformer

Capacitor

Note: The electrical terminal ends which attach to

the high-voltage capacitor have locking tabs on them. These tabs cannot be seen because they are encased in plastic. To remove these terminals, grasp the top and bottom of the terminal with needle-nose plier jaws. Gently squeeze the plier jaws together while pulling the electrical terminal from the capacitor.

DEPRESS LOCKING TAB

NOTE: TERMINAL END IS ENCASED IN CLEAR RUBBER AND DOES NOT ALLOW YOU TO SEE LOCKING TAB

GEA00434

1. Disconnect the red and white high-voltage transformer leads from the capacitor.

2. Remove the top screw from the fan motor assembly.

Diode

GEA00571

Remove HV Capacitor and Diode

1. Disconnect all associated connector plugs.

2. Remove 1 screw connecting the diode to the oven chassis.

3. Remove 1 screw connecting the capacitor mounting bracket to the plastic holder.

Chassis

Chassis Screw

Screw

Diode

Diode Screw

Screw

GEA00467

Top ScrewTop Screw

Magnetron

Magnetron T.C.O.

T.C.O.

GEA00464

3. Remove 1 screw connecting the diode to the oven chassis.

4. Remove the capacitor, diode, and capacitor mounting bracket as one assembly.

Diode

Diode Screw

Screw

4. Pull the assembly toward you and tip it slightly back to remove the assembly from the oven.

– 36 –

GEA00465

Remove Magnetron Assembly

1. With the top and right access covers removed, remove the HV capacitor, diode, magnetron fan (see page 36); and the damper housing (see page 32).

2. Disconnect all associated connector plugs.

3. Remove 4 screws securing the magnetron assembly to the oven chassis and remove the magnetron assembly.

ScrewsScrews

4. Remove the magnetron thermal cut-out (T.C.O.).

Remove High-Voltage Transformer

1. Disconnect 6 wiring connector plugs.

2. Remove 4 screws that secure the high-voltage transformer to the lower blower motor assembly.

3. Remove the high-voltage transformer.

GEA00577

– 37 –

GEA00522

Remove Lower Blower Motor Assembly

4. Disconnect all associated connector plugs.

Note: The magnetron fan motor, HV capacitor, and diode must be removed before you can access the lower blower motor assembly.

5. Lift fan motor assembly upward while removing the lower blower motor assembly from the chassis.

Remove T urntable Motor

1. Remove the turntable.

2. On the bottom access cover, remove 1 screw from the base plate cover. Remove the cover by rotating it counterclockwise.

1. Remove the top and right access covers (see page 28).

2. Remove 4 screws securing the magnetron blower to the oven chassis (see page 37).

3. Remove 4 screws securing the lower blower motor in place.

GEA00370

3. Disconnect motor leads.

4. Remove 2 screws securing the turntable motor to the oven cavity assembly.

GEA00347

Remove Lower Halogen Lamp

1. Remove the turntable.

2. Remove 3 screws from the lower right access panel, and 1 screw from the lower corner of the rear access panel.

ScrewsScrews

3. Remove the left and bottom access covers (see page 29).

4. Disconnect wiring to the lower halogen lamp (white connector).

GEA00580

– 38 –

5. Remove 2 screws from the lower edge of the inside left panel.

6. Remove 1 screw from the small right barrier and remove the barrier.

7. Remove 1 screw from the large right barrier, straighten the mounting tabs, and remove the barrier.

8. Remove 4 screws from the lower air tunnel assembly.

9. Lower the air tunnel and ease it out from under the inside left panel.

10. Disconnect the leads to the lower halogen lamp T.C.O.

11. Remove the halogen lamp.

GEA00350

– 39 –

Notes

– 40 –

Troubleshooting

Table of Contents

Diagnosing Cooking Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Food Items Appear to be Undercooked . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Food Items Appear to be Overcooked or Burned . . . . . . . . . . . . . . . . . . . 42

Diagnosing a “Dead” Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Microwave Performance Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Humidity Sensor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Microwave Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Performance Test for Halogen Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Key Panel Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

– 41 –

Diagnosing Cooking Problems

An important part of diagnosing any consumer cooking concern is listening carefully to the consumer describe the problem. Equally important is asking the consumer the right questions. The following diagnostic information is intended as a guide for you to follow when addressing cooking concerns.

Food Items Appear to be Undercooked Foods which appear to be undercooked or

partially cooked can be the result of any one of the following items. The possible causes listed below are sorted from most likely to least likely, with item #1 being the first item that you should check.

1. Is the consumer selecting the correct type of cooking (microwave vs. speedcook), and/or is the consumer using the correct time and power levels for the type, size, and quantity of food being cooked (see the Advantium cooking guide)?

2. Is the consumer using the correct cookware for the type of food being cooked (see pages 5 and 17 of the Owner’s Manual, and pages 5 and 6 of the Advantium cookbook)?

3. Is the consumer arranging the food properly on the metal cooking trays (see the Advantium cooking guide and page 7 of the cookbook)?

4. Is the turntable operating properly so that microwave energy and halogen heat are being evenly distributed to the food?

5. Inspect the upper and lower halogen lamp covers to ensure that they are free of grease and food spatterings. Build-ups of grease and food spatterings can cause a decrease in cooking performance.

6. Confirm proper line voltage to the unit (check voltage under full load).

7. Confirm that voltage compensation is operating properly (see page 18 of this service guide for details and diagnostic information).

8. Confirm that the upper and lower halogen lamps are operating (illuminating).

9. Check upper and lower halogen lamp operation at power level 10 and again at power level 5 to be sure that lamps are cycling properly. At this point, you must have a

thorough understanding of power level operation, upper halogen lamp balance operation, and thermal compensation (see pages 17-21 of this service guide for detailed information).

10. Perform a microwave performance test (page

44) to confirm that microwave energy output (HV/magnetron circuit) is operating to specification.

11. Are all fan motors operating properly (page 23 of this service guide)? During speedcook operation, all fan motors must operate (exhaust fan, upper halogen lamp blower, lower halogen lamp blower, and magnetron blower). Improper airflow can cause the halogen lamps or magnetron tube to cycle on the thermal cut-outs (T.C.O.s).

Food Items Appear to be Overcooked or Burned Foods which appear to be overcooked or burned

can be the result of any one of the following items. The possible causes listed below are sorted from most likely to least likely, with item #1 being the first item that you should check.

2. Is the consumer using the correct cookware for the type of food being cooked (see pages 5 and 17 of the Owner’s Manual, and pages 5 and 6 of the Advantium cookbook)?

3. Is the consumer arranging the food properly on the metal cooking trays (see the Advantium cooking guide and page 7 of the cookbook)?

4. Is the turntable operating properly so that microwave energy and halogen heat are being evenly distributed to the food?

5. Confirm proper line voltage to the unit (check voltage under full load).

6. Confirm that voltage compensation is operating properly (see page 18 of this service guide for details and diagnostic information).

– 42 –

7. Check upper and lower halogen lamp operation at power level 10 and again at power level 5 to be sure that lamps are cycling properly. At this point, you must have a thorough understanding of power level operation, upper halogen lamp balance operation, and thermal compensation (see pages 17-21 of this service guide for detailed information).

8. Confirm that thermal compensation is operating properly by following the thermal compensation test (see page 21 of this service guide).

Diagnosing a “Dead” Unit

A “dead” unit is better defined as a unit that appears to have no power to it (no clock display, oven cavity lamp, or key panel responses). The following components and associated wiring should be checked in the below order when diagnosing a “dead” unit.

L1L2N

CAVITY T.C.O

ONE SHOT

(150/0 C) (302/32 F)

M.G.T T.C.O

(150/60 C)

(302/140 F)

FUSE(20A)

THERMAL FUSE

ONE SHOT

(195 C)

(383 F)

B/B

R/B

GEA00435

SMART BOARD

CN11

CN1

VARISTOR

AC 240V/60Hz

L.V.T

22.0

3. If you read approximately 22 ohms from L1 to NEUTRAL, suspect a defective smart board, loose wiring connection, or open secondary winding of the low voltage transfor mer.

1. At the power source, use your volt/ohmmeter and check the resistance from L1 to NEUTRAL. The resistance should be approximately 22.0 ohms. Note: The resistance reading that you just made is shown in the schematic diagram at the upper right corner of this page (low voltage transformer primary resistance).

GEA00517

2. If you do not read continuity from L1 to NEUTRAL, suspect the following:

• Open fuse

• Open cavity T.C.O.

• Low voltage transformer (open primary winding)

• Open magnetron tube T.C.O.

• Open thermal fuse

• Defective smart board

Also, check all associated wiring and wiring connections.

GEA00436

– 43 –

Microwave Performance Test

This test will verify that the microwave oven high voltage and magnetron circuits are operating to performance specifications.

1. Using only a WB64XO073 beaker, place a standard test load of 1 liter (1000 ml) of water in the beaker. Measure and record the water temperature prior to making the test. The water temperature should be between 59°F and 75°F.

The humidity sensor can be tested from the front control panel area using the following diagnostic procedure:

1. Disconnect the humidity sensor connector from the smart board (CN4, 3 pin - red connector plug located at the top of the smart board).

2. Using an ohmmeter, set the scale to Rx1000, and confirm the following approximate resistance readings:

2. Place the beaker in the center of the oven on the white ceramic microwave cooking tray.

3. Close the oven door. At the front control panel, select “Microwave, Time Cook, 2:03 Minutes, Power Level 10.” Press START to begin microwave cooking.

Select COOK TIME 2:03 M=10

OVEN LOCKED SELECT MUTE TIMER

GEA00437

4. At the end of the cooking cycle, remove the beaker of water, and measure and record the temperature.

5. The minimum difference between the initial and ending temperatures should be 32°F at 240 volts.

If the water temperature rose but did not reach the 32°F minimum, suspect a problem with the line voltage (test under full load) or magnetron tube/ high voltage circuit.

If the water temperature did not rise at all, suspect a problem in the high voltage circuit.

a. BLK - RED = 6.2K ohms b. RED - WHT = 3.1K ohms c. BLK - WHT = 3.1K ohms

BLK

RED WHT

GEA00438

Microwave Leakage Test

Caution: This test should not be performed

during a speedcook operation. This test should only be performed during microwave-only operation.

To perform a microwave leakage test:

1. Place 275 ml of water in a 600 ml beaker (WB64X5010).

2. Place the beaker in the center of the white ceramic tray.

3. Set the leakage meter to the 2450 MHz scale.

Humidity Sensor Test

Note: Oven should be plugged in at least 5

minutes before test.

• Room temperature should not exceed 95°F.

• Be sure the exterior of the cooking container and the interior of the oven are dry.

• No sensor cooking is available during 5 minutes immediately after speedcook.

4. Program the microwave for 5 minutes (power level 10) and press START.

5. Hold the probe perpendicular to the surface being tested and scan surfaces at a rate of one inch/sec. Scan the following areas:

• Entire perimeter of door and control panel

• Viewing surface of door window

• Exhaust vents

– 44 –

Key Panel Test

If necessary, the key panel pads can be verified by a continuity test. For ease of handling, the key panel should be removed and placed on a flat protected surface. Check continuity between the connections at the end of the ribbon (use high ohm scale).

GEA00340

Note: Maximum allowab le leakage should not exceed 4 MW/CM2, which is used to allow for measurement and meter accuracy.

6. Leakage should not exceed 4 MW/CM

7. Inform the manufacturer of any oven found to have emissions in excess of 5 MW/CM

. Try to determine the cause of excessive leakage and make repairs to bring the unit into compliance at no cost to owner. Instruct the owner not to use the oven until it has been brought into compliance.

8. Record the data on your service invoice and/ or microwave leakage report.

Performance Test for Halogen Lamps

Caution: When performing this test, use only a

glass beaker. Plastic beakers will melt! Note: This test should be run when the oven is

cool.

1. Place 1000 ml of water in a 1000 ml glass beaker.

2. Record the initial water temperature.

GEA00346

To perform the test, press the appropriate pad on the front panel. While pressing the pad, check for continuity between the appropriate pins. For example, while pressing the SELECTOR DIAL, you should read continuity between pins 1 and 8.

Fault Codes

The smart board monitors various operations and can detect certain failure modes. In the event of specific failures, cooking will be terminated, a 4beep signal will be heard, and a fault code will be displayed.

3. Place the beaker in the center of the black metal tray.

4. Program oven at U=10, L=10, and M=0 for 2.5 minutes and press START.

5. Record the ending water temperature.

The minimum difference between the initial and ending temperature should be 15°F at 240 volts.

Also, a continuity test can be taken on the upper halogen lamps by disconnecting the blue and white connectors located near the upper blower motor. Check the resistance with an ohmmeter.

Pressing the CLEAR pad will remove the fault code display unless the failure is a shorted key panel switch. Detection of a failed sensor will have no effect on features that do not use that sensor.

F4 (open or shorted humidity sensor) and F6 (high cavity temperature during microwave cooking) codes apply only to microwave cooking.

– 45 –

The chart below indicates failure modes which can be detected and displayed:

YALPSID DETCETEDERULIAF

1F 2F 3F 4F

rotsimrehtytivacnevO nepo rotsimrehtytivacnevO detrohs

)sdnoces06>(detrohslenapyeK

detrohsroneporosnesytidimuH

detcetederutarepmetytivachgiH

gnikoocnevoevaworcimgnirud

Sometimes fault codes will appear with no apparent cause. These codes and their symptoms include:

• F1 - If the food is a large cold load that must cook over 5 minutes, the temperature of the cavity may not rise fast enough to change the thermistor resistance very much. The control

believes that the thermistor is not responding because it is open, and thus displays the F1 code. This can be cleared at the end of the cycle and cooking will continue.

• F4 - If there is an electrical surge or excessive line “noise” within the home, it could cause F4 to display on the control. The sensor will remain inoperable until the control is reset. This can be done by removing power (turning off the circuit) to the unit for 1 minute.

NOTE: Replacing the humidity sensor will not cure this situation if it was due to electrical “noise.”

• Interior oven lights stay on or off and do not respond to key commands - This is also caused by electrical surge or excessive line “noise.” Remove power (turn off the circuit) to the unit for 1 minute. Replacing parts will not solve the problem.

– 46 –

Notes

– 47 –

Schematics and Wiring Diagrams

T.C.O.

Oven

Cavity

T.C.O.

Upper Front

Halogen

T.C.O. LOCATIONS

T.C.O.

Upper Rear

Halogen

T.C.O.

Magnetron

Right Latch Assembly

GEA00343

SENSING

SWITCH

Tabs

DOOR

Door Open

DAMPER

MOTOR

T.C.O. Lower

Halogen

SWITCH LOCATIONS

THERMAL

FUSE

GEA00430

Door Open

Door Closed

Left Latch Assembly

Tab

GEA00540

All T.C.O.s are non-resettable (“one shot”) except for the magnetron T.C.O., which will reset at 140°F (60°C).

– 48 –

Door Closed

GEA00541

– 49 –

GEA00344

Smart Board

CONN COLOR # PINS DESCRIPTION

CN1 White 3 Pin To LV transformer (primary) CN2 Blue 3 Pin Door sensing switches (left and right and damper motor) CN3 White 11 Pin To control display (key panel control assembly) CN4 Red 3 Pin Humidity sensor CN5 Blue 5 Pin To control display (key panel control assembly) CN6 Yellow 3 Pin Thermistor CN11 White 4 Pin From LV transformer (secondary) CN12 White 5 Pin Vent motor, blower motor, thermal fuse, upper halogen T.C.O. CN13 White 6 Pin Damper motor, oven lamps, upper blower motor, lower blower motor CN17 White 8 Pin To control display (key panel control assembly)

CN17 CN13 CN12 CN1CN4 CN2

CN5 CN3 CN6 CN11

– 50 –

GEA00471

GEA00520

T.C.O. Lower

Halogen

T.C.O.

Magnetron

T.C.O.

Oven

Cavity

T.C.O.

Upper Rear

Halogen

T.C.O.

Upper Front

Halogen

Thermal Cut-Outs (T.C.O.s)

THERMAL CUT-OUTS

DESCRIPTION OPEN CLOSED CAVITY T.C.O. HALOGEN T.C.O.s

Upper Halogen T.C.O.s (2) Lower Halogen

T.C.O. (1) MAGNETRON (M.G.T.) T.C.O.

302°F 150°C

293°F 145°C

302°F 150°C

1 Shot 1 Shot

1 Shot 1 Shot 1 Shot 1 Shot

140°F 60°C

All T.C.O.s are non-resettable (“one shot”) except for the magnetron T.C.O., which will reset at 140°F (60°C).

– 51 –

Door Switches

Left Latch Assembly

OVEN DOOR OPEN POSITION

SWITCH DESCRIPTION

PRIMARY DOOR MONITOR DOOR SENSING

SWITCH CONTACTS

OPEN CLOSED OPEN

Right Latch Assembly

Tabs

Door Open

Door Closed

DAMPER

MOTOR

GEA00541

THERMAL

FUSE

Tab

Door Open

Door Closed

GEA00540

COOKING MODE

MICROWAVE SPEEDCOOK

* Damper door sensing switch contacts are closed when oven door is open.

DAMPER DOOR OPERATING MODES

DAMPER POSITION

OPEN CLOSED

SW. PLUNGER POSITION

NOT DEPRESSED DEPRESSED

SWITCH CONTACTS*

CLOSED OPEN

DOOR

SENSING

SWITCH

GEA00430

All T.C.O.s are non-resettable (“one shot”) except for the magnetron T.C.O., which will reset at 140°F (60°C).

– 52 –

GEA00522

Halogen Lamp Circuits

All T.C.O.s are non-resettable (“one shot”) except for the magnetron T .C.O ., which will reset at 140°F (60°C).

– 53 –

GEA00521

Illustrated Parts Breakdown

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 54 –

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 55 –

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 56 –

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 57 –

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 58 –

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 59 –

#metI#traPnoitpircseDytQ

860101X10BWPILC"C"-POTSGNIR 950101X10BWNOLFET-NOIHSUC

0140101X10BWNOLFET-REHSAW 2127601X20BWROTCETORP-NIP 4102001X41BWTHGIR-Y’SSAEGNIH 5112001X41BWTFEL-Y’SSAEGNIH 6164301X55BWSSALGELDDIMROOD 7174301X55BWREPPU-REDLOHSSALG 8184301X55BWREWOL-REDLOHSSALG 9137601X20BWECARBGTNMELDNAHROOD 0278601X20BWDA-TNUOMSSALGROOD 2267601X20BWDEL-EMARF 3277601X20BWDEL-REDLOH 4287601X20BWPOT-REVOCSSECCA 5297601X20BWRAER-REVOCSSECCA 6208601X20BWTHGIR-REVOCSSECCA 7218601X20BWTFEL-REVOCSSECCA 8228601X20BWT/TGNIRTEKSAG 9238601X20BWRVCSSECCATHGILYTIVAC 0348601X20BWRVCSSECCAHCTIWSROOD 1316101X63BWRVCSSALGTHGILYTIVAC 2347301X70BWEDISTHGIR-MIRT 3357301X70BWEDISTFEL-MIRT 9551001X40BWREDLOHPMAL 7619301X70BWDA-REWOL-ELLIRG 8688301X70BWDA-Y’SSARELLORTNOC

00149301X72BWY’SSABCPNIAM 28206101X63BWPMALYTIVAC 58285101X63BWY’SSANEGOLAHREWOL 68295101X63BWY’SSANEGOLAHREPPU

302123201X60BWL-Y’SSATEKCARBHCTAL 402113201X60BWR-Y’SSATEKCARBHCTAL 602131101X81BWY’SSADROCREWOP 072198301X72BWTFELY’SSAREWOLBREPPU 014168301X72BWROTSIMREHT 224147001X62BWY’SSAROTOMNAF 824172301X72BWY’SSANORTENGAM 924198601X20BWNOTTUBGULP 034164001X12BWRETAEHREPPU-TATSOMREHT 334139301X72BWREMROFSNARTEGATLOVHGIH 43417610X02BWGAM-OCT 534170001X02BWRTHREWOL-TATSOMREHT

#metI#traPnoitpircseDytQ

834133201X72BWEGATLOVHGIHROTICAPAC 934103301X72BWEDOID 54417180X42BWCOLRETNIROTINOMHCTIWS 644174001X42BWROOD&KCOLRETNIMIRPWS 054171201X60BWY’SSAREPMAD 454144001X42BWYTIDIMUH-ROSNES 074191201X60BWELBATNRUT 274157001X62BWELBATNRUT-ROTOM 374137001X62BWY’SSAROTOM 474142601X20BWELBATNRUT-TFAHS 674182101X63BWNWODDLOHSSALGREWOL 874172101X63BWNWODDLOHSSALGREPPU 084178301X72BWROTICAPACROTOM 015125001X94BWCIMAREC-YART 215135001X94BWNAPLATEM-YART 415145001X94BWNAPELLIRG-YART 065151201X60BWREVOCACIM-EDIUGEVAW 006123301X72BWYALPSIDDEL 506159301X72BWDEL-Y’SSABCP 016169301X72BWBCPROTCELES

516179301X72BWY’SSALORTNOCBCP 816189001X30BWDA-BONK 126143001X60BWREDLOHESUF 326119301X72BWYSSAROTOMREWOLBREPPU 526109301X72BWYSSAROTOMREWOLBREWOL 626188301X72BWESUF 346171001X02BWREMROFSNARTEGATLOVWOL 846121101X81BWY’SSAERIWDAEL 056153301X72BWLAMREHT-ESUF 356129301X72BWTNORF-Y’SSAYALERBCP 008165301X55BWDA-RETUOROODSSALG 108106001X51BWDA-Y’SSAELDNAH 208134301X55BWY’SSASSALGEMARFROOD 408144301X55BWREVOCEKOHC 018162001X01BWY’SSAHCTALROOD 818192101X63BWREVOCSSALGREPPU 028103101X63BWREVOCSSALGREWOL 9999060X-82OEDIVERAC&ESU 999904902-13LAUNAM-INIM 999920104-94LAUNAMERAC&ESU 999930104-94NOITCURTSNINOITALLATSNI 999940104-94KOOBKOOC

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 60 –

Quiz

1. The new Advantium Built-in Oven uses a breakthrough speedcook technology to cook food quickly. On average, compared to a conventional oven, what is the time saving?

a. 50% faster. b. 1/4 the time. c. 60% faster. d. The same as a regular gas or electric

range.

2. The damper door is closed for: a. All speedcook functions.

b. Microwave cooking only. c. Sensor cooking. d. Never closed.

3. What component can be serviced without removing the built-in Advantium from its installation?

a. The magnetron. b. The lower halogen lamp. c. The oven lamps. d. The door.

4. The small thermal fuse, electrically in series with the low voltage transfor mer, is located:

a. Near the vent motor. b. On the magnetron. c. On the damper duct. d. Near the upper halogen lamps.

5. If the upper halogen lamps do not come on, but the lower halogen lamp and the microwave work just fine, the problem could be:

a. The thermal fuse. b. The cavity T.C.O. c. A tripped circuit house breaker. d. A door switch.

6. Voltage compensation is used for: a. Adjusting the cook time in speedcook

functions to achieve consistent quality results.

b. Adjusting the time in microwave cooking

only. c. The temperature. d. Controlling the upper lamp balance.

7. Thermal compensation: a. Adjusts the cook time.

b. Only occurs during speedcook operations

(preset menu items). c. Adjusts the microwave power levels. d. Occurs at 600°F oven temperature.

8. A fault code for an open sensor is: a. F1.

b. F2. c. F3. d. The Advantium does not display fault

codes.

9. What components listed below are one-time tripping devices?

a. All T.C.O.s. b. Magnetron T.C.O. c. U.H.C. T.C.O., U.H.E. T.C.O., L.H. T.C.O. d. Lower cavity T. C.O.

10. With a stuck open/burnt primary interlock switch, the Advantium will:

a. Still work fine. b. Still speedcook with excellent results. c. Still operate the 3 halogen lamps. d. Will microwave just fine, but the halogen

lamps won’t work.

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 61 –

Exploded parts views and list for Model SCB2000. Refer to microfiche for specific model information.

– 62 –

Ge ZSC2001, SCB2000, ZSC2000, SCB2001 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual