GE ZONELINE 2800 User Manual

GE Zoneline® packaged terminal air conditioners
2007 contract sales architects and engineers data manual
Quick Reference
Full Specs on pages 54 and 55
ALL UNITS REQUIRE POWER CONNECTION KIT
Power Connection Kit determines resistance heat output 7000 Btuh units do not activate 5 KW resistance heater
2800 Series Cooling with Electric Heat
MODEL
NUMBER
AZ28E07DA* 7100/6900 12.7/12.7 AZ28E09DA* 9300/8900 12.0/12.0 AZ28E12DA* 11800/11500 11.5/11.5 AZ28E15DA* 14600/14300 10.2/10.2 AZ28E07EA* 7100 12.7 AZ28E09EA* 9000 12.0 AZ28E12EA* 11700 11.5 AZ28E15EA* 14600 10.2
COOLING
(Btuh)
EER
Dry Air 25 2800 Series Cooling with Electric Heat
3800 Series Heat Pump with Backup Electric Heat
MODEL
NUMBER
AZ38H07DA* 7100/6900 12.7/12.7 6400/6200 3.6/3.6 AZ38H09DA* 9000/8800 12.0/12.0 8400/8200 3.6/3.6 AZ38H12DA* 11700/11500 11.5/11.5 10900/10700 3.4/3.4 AZ38H15DA* 14600/14300 10.0/10.0 13400/13200 3.2/3.2 AZ38H07EA* 7100 12.7 6400 3.6 AZ38H09EA* 9000 12.0 8400 3.6 AZ38H12EA* 11700 11.5 10900 3.4 AZ38H15EA* 14600 10.0 13400 3.2
COOLING
(Btuh)
EER
REVERSE CYCLE
BTUH
MODEL
NUMBER
AZ28E07DAP 6800/6600 12.1/12.1 AZ28E09DAP 8600/8400 11.5/11.5 AZ28E12DAP 11200/11000 11.0/11.0 AZ28E07EAP 6800 12.1 AZ28E09EAP 8600 11.5 AZ28E12EAP 11200 11.0
COP
COOLING
(Btuh)
EER
5800 Series Heat Pump with Backup Electric Heat
MODEL
NUMBER
AZ58H07DA* 7200/7000 13.0/13.0 6400/6200 3.7/3.7 AZ58H09DA* 9300/9050 12.0/12.0 8400/8200 3.6/3.8 AZ58H12DA* 11800/11600 11.7/11.7 10900/10700 3.4/3.4 AZ58H15DA* 14700/14400 10.3/10.3 13800/13800 3.2/3.2 AZ58H07EA* 7300 13.0 6400 3.7 AZ58H09EA* 9300 12.0 8400 3.6 AZ58H12EA* 11800 11.7 10900 3.4 AZ58H15EA* 14700 10.3 13800 3.2
5800 Series Control Panel
COOLING
(Btuh)
EER
REVERSE CYCLE
BTUH
COP
*Dual rated 230/20 8-volt units are shown wi th ratings separated by “/”.
Units with single rating are 265 -volt units.
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Power Connection Kits
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230/208-Volt Line Cord Connection Units
Line Cord
Kit
RAK3153 8600/7100 2550/2090 11.6/10.6 15 RAK3203 RAK3303 170100/13900
Electric Heat Amps inclu de electric heater and fan motor current draw. Each Line Cord Ki t has an integral Le akage Current Detection an d Interruption (LCDI) or Arc Fault Current Interrupter (AFCI) device as require d by National Ele ctrical Code (NEC) and Underwriter s Laboratories (UL) for units manufactured afte r August 1, 20 04.
Electric
Heat
BTUH
11700/9600 3450/2820 15.5/14.1 20
Electric
Heater
Watts
5000/4090 22.3/20.3 30
Electric
Heat
Amps
Min. Circuit
Protection
(Amps)
230/208-Volt Sub-Base and Direct Connected Units
Sub-Base
Connection
Kit
RAK204D15P RAK4157 8600/7100 2550/2090 11.6/10.6 15 RAK204D20P RAK4207 11700/9600 3450/2820 15.5/14.1 20 RAK204D30P RAK4307 170100/13900
Electric Heat Amps inclu de electric heater and fan motor current draw. Units connected through sub-base do not require a LCDI or AFCI device since they are not considered to b e line-cord connected . Each 230/208-volt sub-base kit consists of sub-b ase with appropriate receptacle for minimum circuit amperage, chaseway to route power connector from sub-base to chassis, wiring to connect sub -base to building wiring and a shor t line cord with 9-pin connector to connect to ch assis and plug into receptacle in sub-base . Short sub -base line cord may not be used without sub-base. Junction box for 230/208-volt chassis must be purchased separate ly. RAK4002A for 2800 and 3800 series units RAK4 002B for 5800 series units.
Direct
Electric
Heat
BTUH
Electric
Heater
Watts
5000/4090 22.3/20.3 30
Electric
Heat
Amps
Min. Circuit
Protection
(Amps)
265-Volt Sub-Base and Direct Connected Units
Sub-Base
RAK204E15 RAK5172 RAK5157 8600 2550 9.6 15 RAK204E20 RAK5202 RAK5207 11700 3450 13.0 20 RAK204E30 RAK5302 RAK5307
Electric Heat Amps inclu de electric heater and fan motor current draw. 265-volt unit s are to be permanently connec ted in compliance with National Electr ical Code and local codes and have a factor y-installe d junction box on the chassi s. Each 265-volt sub-base kit consists of sub-base with appropria te receptacle for minimum circuit amperage, chaseway to route power connector from sub-base to chassi s and wiring to connect sub- base to building wiring. 265-Volt Power Connection Kit must be ordered separately.
Power
Connection Kit
Direct
Connection Kit
Electric Heat
BTUH
17000 5000 18.9 30
Electric Heater
Watts
Electric Heat
Amps
Min. Circuit Protection
(Amps)
Important
Essential Elements Ordering Overview
230/208-volt line cord connected units — order line cord kit
230/208-volt sub-base connected units — order sub-base and junction box
265-volt units — order sub-base and power connection kit
Zoneline® Chassis Nomenclature
The Zoneline chassis is identified by a model number defining the type of unit, cooling capacity, electrical information and optional features included on the unit. When specifying or ordering the Zoneline chassis, the use of this nomenclature will assure receiving the correct unit.
EXAMPLE
A Z 5 8 H 1 2 D A D
Zoneline packaged terminal chassis
Chassis series 28= deluxe line cool/
electric heat 38=deluxe line heat pump 58= premium line
heat pump
Unit type E= cooling with electric
resistance heat
H= heat pump with electric
resistance heat
Nominal cooling capacity 07=7,000 BTUH cooling 09=9,000 BTUH cooling 12=12,000 BTUH cooling 15=15,000 BTUH cooling
Voltage/Phase/ Frequency D= 230/208-Volt,
E= 265-Volt, single-phase,
single-phase, 60 Hz
60 Hz
Universal power connection
Special Features B=base unit C=corrosion treated D= internal
condensate removal (ICR) system (heat pump models only) (not for coastal areas)
P= Dry Air 25 (2800
Series only)
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The Zoneline® 2800, 3800 and 5800 Series have incorporated changes suggested by customers, along with
Removes
25
%
More Moisture
GE Dry Air 25
GE 2500 Series Zoneline
®
Amana
Carrier
enhancements by GE’s Technology Team and changes necessary to meet new UL and NEC requirements.
“L” shaped condenser coil.
The “Partial Open Vent Air” feature was a specific request by a customer.
“Heat Sentinel” is an enhancement developed by GE’s Technology Team to help lodging professionals welcome their guests with a moderate-temperature room and to help lower cooling costs.
Devices have been added on cord-connected units to protect against injury from unsafe power cords.
See the “Features and Benefits” section for in-depth explanation of these changes and the industry-leading features of GE Zoneline retained from the previous series.
The Deluxe 2800 Series Zoneline Models Includes The “Dry Air 25” Models Which Remove 25% More Moisture Than Other Zoneline Models.
When the cold air from the evaporator comes in contact with the re-heat section of the heat pipe, the heat that was removed by the pre-cool section is added back to the air and the refrigerant in the heat pipe condenses and flows back to the indoor coil. The air discharged into the room by this process is much drier, creating a more comfortable room condition.
The Newest Innovation from GE
The Dry Air 25 Models center around GE’s exclusive use of the patented Dinh® Dehumidifier Heat Pipe from Heat Pipe Technology, Inc. This innovative NASA spin-off technology enables Dry Air 25 to remove 25% more moisture from the
Deluxe Dry Air 25 Models
Cooling With Resistance Heat
• Remove 25% More Moisture than other Zoneline Models, up to 2.7 Additional Gallons Per Day
• Cool and Dry Air in Less Time than Standard Zoneline Models
• Heat Pipe is a Separate Sealed Refrigerant System
— No Mechanical Parts — No Special Maintenance Required
• Helps Maintain Lower Relative Humidity In Rooms
• Maintains Comfort at Slightly Higher Room Temperatures
— Reduces Operating Costs — Provides Comfort Without
Overcooling
• Corrosion Treatment is Standard
• Excellent Choice for Humid Climates
• Available in 7000, 9000 and 12000 BTU Sizes
The Dry Air 25 system, a heat pipe, is a hermetically sealed heat transfer surface installed in a “saddlebag” configuration around the indoor (evaporator) coil of the Zoneline. This coil arrangement will transfer heat from the front coil of the saddlebag to the rear coil without power consumption. This assembly uses R-22 as the refrigerant and is not connected to the regular Zoneline refrigerant circuit.
As warm, humid air is pulled through the pre-cool (front) section of the heat pipe, the heat removed from the air is absorbed by the refrigerant, causing the refrigerant to change to a gas and flow to the re-heat (rear) section of the heat pipe. The air leaving the pre-cool section of the heat pipe is cooler and at a higher relative humidity level than the room air. The pre-cooled air is further cooled as it passes through the evaporator; consequently, the relative humidity increases allowing the evaporator coil to remove more moisture.
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air than other leading manufacturers’ packaged terminal air conditioners. This helps maintain room comfort at a higher room temperature, reducing operating costs.
The Dry Air 25 keeps a room cool and dry, and this is the most important benefit when it comes to the occupant of the room — hotel guests, apartment residents, students. In a hot, humid climate, getting away from the humidity is just as important as the heat, and the Dry Air 25 is the perfect solution. The dehumidification of the Dry Air 25 has been verified by the same ARI test conditions that standard units are rated under. A list of customers using Dry Air 25 is available from GE.
COMPARISON OF DRY AIR 25 DEHUMIDIFICATION*
*Based on 12,000 BTU Units.
NOTE: The Dry Air 25 models include all features of the 2800 series.
Table of Contents
Front Cover 1
Mini Specs 2800, 3800 and 5800 Series 2
Mini Specs Power Connection Kits and Nomenclature 3
The 2800/3800/5800 and Dry 25 4
Table of Contents 5
Introduction 6
The Zoneline System 7
Features and Benefits
Features Table 8
Features and Benefits 9-11
Auxiliary Control Switches 12-13
Central Desk Control 14
Remote Thermostat Control 15-17
Heat Pumps and Energy Savings 18-19
Installation and Dimensions
Application Comments 20
Case Dimensions 21
Wall Case/Sub-Base Installation 22-33
Condensate Disposal Systems 34-36
Ducted Installations 37-39
Exterior Grilles 40-41
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Product Data
Electrical Connection 42
Essential Elements Ordering Overview 43
Maximum Connected Load 44
Cooling/Heat Pump Performance Data 45
Latent System Capacity 46
Normal Yearly Operating Data 47
Schematics 48-50
Product Specifications
Suggested Bid Form Specifications 51-53
Zoneline Chassis Nomenclature/Receptacles/Sub-bases 54
Specifications 55
Complete Accessory List 56
General Installation Suggestions 57-58
Warranty 58
Alphabetical Index 59
Back Cover 60
Important Notice
Equipment used as a primary source for heating or cooling is an integral part of the building in which it is installed. Proper application is essential for satisfactory performance over a wide range of operating conditions. It is strongly recommended that a professional engineer determine proper application.
If this unit is a replacement unit, its specifications and performance may differ from those of the unit it is replacing. For that reason, we again strongly recommend that a professional engineer determine proper application.
5
Introduction
This manual is designed to provide product, performance and application information to our customers and their architects and engineers for use in selection and design of a zonal comfort control system utilizing GE Zoneline® Packaged Terminal Air Conditioners (PTAC) and Packaged Terminal Heat Pumps (PTHP). GE Zoneline PTACs and PTHPs are self-contained units designed for through-the-wall installations in hotels, motels, apartments, hospitals, nursing homes, add-on rooms and many other installations.
Zonelines provide individual room or zone control in both cooling and heating operation. There is a model for practically every application, ranging in cooling capacity from 7,100 to 14,700 BTUH and heating capacity from 6,400 to 13,400 BTUH in heat pump operation. See pages 33 and 55 for resistance heaters available.
Zoneline offers a two-tier lineup: the Deluxe Line and the Premium Line. The Deluxe Line consists of the 2800 Series with electric resistance heat, the 2800 Series Dry Air 25 Models with enhanced dehumidification for hot and humid climates and the 3800 Series heat pump. The 3800 Series heat pump features reverse cycle defrost and simultaneous supplemental resistance heat, when needed, to maintain room comfort. The Premium Line features the 5800 Series heat pump with reverse cycle defrost and supplemental resistance heat, when needed, to maintain room comfort, plus tactile touch controls with digital display and standard corrosion protection.
Deluxe Line Standard Features:
• Universal Heaters
• 2 Fan Motors
• Heat Sentinel
• “L” Coil Design Condenser
• Locked-In-Place Control Knobs
• 3-Position Vent Door
• Freeze Sentinel
• Indoor Coil Frost Control
• Central Desk Control Interface
• Remote Thermostat Control Interface
• Random Restart
• Electronic Temperature Limiting
• “Smart Fan” Fan Cycle/Continuous Control
• Transfer Fan Interface
• Room Occupancy Sensor Interface
• Reverse Cycle Defrost and Simultaneous Supplemental Resistance Heat on Heat Pumps
• Quick Heat Recovery
Deluxe Line Optional Features:
• Corrosion Protection
• Internal Condensate Removal (on 3800 Series Heat Pump without Corrosion Protection)
NOTE: Dry Air 25 models include all the standard features of the 2800 Series plus
standard corrosion protection.
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Premium Line Standard Features:
All the Standard Features of the Deluxe Line Plus:
• Two fan motor system with Indoor Cross Flow Blower for quieter operation
• Digital Controls
—LED Temperature Display —Easy Temperature Selection —Tactile Touch Pad
• Unit Diagnostics
• Standard Corrosion Protection Treatment
Premium Line Optional Features:
• Internal Condensate Removal (Not for use in seacoast or corrosive areas)
Advantages of the GE Zoneline System:
• Flexible Application
— May be installed from flush to finished floor to 3" from
the ceiling — 7,100 to 14,700 BTUH units in same physical size — Deluxe 2800 and 3800 Series may be ducted to condition
more than one room — Compatible with Class 2 remote thermostat control — Compatible with 2 wire CDC or many Energy
Management systems
• Economical Installation — No ductwork necessary — No mechanical equipment rooms or pipes required for
heating/cooling units — Replacement units fit existing 42"-wide by 16"-high
wall cases
• Quiet Operation — Indoor double cut-off scroll: two fan motor 2800 and 3800
Series units — Indoor cross-flow blower: 2 fan motor 5800 Series units
• Energy-Saving Operation — Units in unoccupied areas may be turned off — Designed for efficient cooling operation — EERs from 10.0
to 13.0 — Efficient heat pump units — COPs from 3.2 to 3.6 — Extended heat pump operation without sacrificing
room comfort
• Ease of Maintenance — Permanently lubricated fan motors — Upfront lift-out interchangeable filters — Air Discharge area is easily accessed for cleaning — Slide-out chassis for easy access for cleaning or if
service is required
• Reverse Cycle Heat Pump Operation
Both the 3800 and the 5800 Series heat pumps utilize the unique GE PTAC heat pump operation to ensure a comfortable room. The logic used by the units is the same logic used by central system heat pumps to provide greater savings.
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The Zoneline® System
The typical Zoneline installation consists of the wall case (or sleeve), chassis, and exterior grille. Some installations may use a sub-base for support of the unit or for ease of electrical connections. Each of the components should be the standard products offered by GE or, in the case of the exterior grille, approved by GE Applications Engineering. Use of components not specifically designed or approved for use with the Zoneline can result in unsatisfactory operation and can be the cause of failure not covered by the warranty.
Components of the Zoneline System
Typical Installation (Deluxe Series shown)
Wall Case
Chassis
Room Cabinet
RAB71A (Steel-Insulated) RAB77 (SMC — Molded) Wall Case Options (See page 22)
Optional Accessories of the Zoneline System
Chaseway
RAK204D20P Sub-Base (shown)
RAG67 (shown) Grill Options (See page 40)
Power Connection Kit (required on all units) Line Cord Kit shown See pages 42-43
Power Supply Cord
RAK6052 Duct Adapter (For Deluxe Series)
Power Supply Cord (included with 208v/230v sub-bases)
See pages 23 and 33 for information on electrical sub-bases and chaseway. See pages 37-39 for information on ducted installations.
RAK601/602 (For Deluxe Series) Duct Extension, Register and Trim Flange
7
Zoneline® Features
AZ AZ AZ 2800 3800 5800
Enhanced Dehumidification — Dry Air 25 Optional N/A N/A
Cooling EER Range (230 Volts/265 Volts) 10.2 - 12.7 10.0 - 12.7 10.2 - 13.0
Heating COP Range (230 Volts/265 Volts) N/A 3.2 - 3.6 3.2 - 3.6
Heat Source — Electric Resistance Heat Standard
Heat Source — Heat Pump With Selectable
Full Time or On Demand Simultaneous/ Supplemental Resistance Heat Standard Standard
Staged Heating 3 Stage 3 Stage
Universal Heater — UPC* Standard Standard Standard
Unit Controls Rotary Knobs Rotary Knobs Touch Pad
Electronic Temperature Selection (Slews Up & Down) with Digital Display Standard
Unit Diagnostics Standard
Highly Featured Microprocessor Controls Standard Standard Standard-Plus
Electric Resistance Heat Lock-Out (above 46°F) Standard Standard
Automatic Emergency Heat Standard Standard
Heat Pump Defrost System Reverse Cycle Reverse Cycle
High Temperature Operation Protection Standard Standard
Quick Heat Recovery Standard Standard
Temperature Boost Selectable Selectable
Service Indicator Temp Display Blinks
Fan Motors — Permanently Lubricated 2 2 2
2-Speed Outdoor Fan Standard Standard Standard
Indoor Fan Speed Selections — HIGH/LOW Standard Standard HIGH/LOW/AUTO
Fan Only Setting — HIGH/LOW Standard Standard Standard
Fan Cycle Switch “Smart Fan” “Smart Fan” “Smart Fan”
Constant-Run Fan Selectable Selectable Selectable
Rotary Compressor Standard Standard Standard
Automatic Compressor Restart Delay Standard Standard Standard
Freeze Sentinel™ Standard Standard Standard
Heat Sentinel Standard Standard Standard
Indoor Coil Frost Control Standard Standard Standard
Transfer Fan Connections Standard Standard Standard
7-Step Electronic Temperature Limiting Standard Standard Standard
Remote Control Capability with Wall Mounted Thermostat Standard Standard Standard
Central Desk Control Capability Standard Standard Standard
Energy Management System Interface with Load Shedding Option Standard Standard Standard
Reversible Indoor Air Louvers 40º/50º Standard Standard Standard
Up-Front Filters Standard Standard Standard
Easy-Clean Air Discharge Area Standard Standard
Concealed Manual Vent Control Standard Standard Standard
Ducted Installation Capability RAK6052 RAK6052
Corrosion Protection (Standard on Dry Air 25) Optional Optional Standard
Internal Condensate Removal (ICR) (Factory Installed Option. Cannot be used in Corrosion Areas.) N/A Optional Optional
*UPC — Universal Power Cord Connection (See pages 42 and 55). 265-volt unit s must be connected in a manner to meet National Electr ical Code and all local codes.
8
Features and Benefits
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Standard Physical Dimensions
GE has maintained the same dimensions since 1961 — 42" wide x 16" high x 13-3/4" deep
Replacement of older units is made easy.
Weather-Protected Electrical Components
Vital electrical components are protected from the weather by locating them on the indoor side of the weather barrier.
Weather-Resistant “Superseal”
Properly installed unit in undistorted case keeps air leakage to a minimum.
7 CFM air infiltration with 25 MPH wind on non-ICR units — 10 CFM on units with ICR.
Industry specification is 19 CFM of air infiltration.
Heater Sizes to Meet Room Requirements
All units are equipped with a universal heater — the resistance heat output is determined by power connection kit.
230/208-volt — Line Cord Connected Units — 2.55/2.09 KW with RAK3153 — 15-amp circuit; 3.45/2.82 KW with RAK3203 — 20-amp circuit; 5.0/4.09 KW with RAK3303 — 30-amp circuit.
230/208-volt - Sub-Base Connected Units — 2.55/2.09 KW with RAK204D15P — 15-amp circuit; 3.45/2.82 KW with RAK204D20P — 20-amp circuit; 5.0/4.09 KW with RAK204D30P — 30-amp circuit.
265-volt — 2.55 KW with RAK5172 — 15-amp circuit; 3.45 KW with RAK5202 — 20-amp circuit; 5.0 KW with RAK5302 — 30-amp circuit.
Unit Controls
2800 and 3800 Series — locked-in-place rotary knobs for temperature and operation selection.
5800 Series — touch pad controls with digital readout of temperature set point.
Highly Featured Microprocessor Controls
Microprocessor controls are programmed to interface with the temperature sensors to maximize comfort conditions for the room occupant and provide outstanding features.
Thermistors are used to sense small changes in temperature to give excellent room control and allow the microprocessor to monitor and react to changing conditions.
Electric Resistance Heat Lock-Out
To maximize the savings of the heat pump operation, the Zoneline heat pumps do not utilize the resistance heater when the outdoor temperature is above 46°F during normal operation. The resistance heat is used in the Quick Heat Recovery feature.
Reverse Cycle Heat Pump Defrost System
Standard on all Zoneline 3800 and 5800 Series heat pumps.
Enables heat pump to operate at lower temperatures when other systems switch to more expensive electric resistance heat.
See pages 18 and 19 for discussion of heat pump operation and defrost systems.
High Temperature Heat Pump Operation Protection
Automatically protects the compressor if heat pump is operated with high outdoor temperatures.
Power to the outdoor fan is turned off if the indoor coil gets too hot during heat pump operation to prevent damage to the compressor.
Quick Heat Recovery – Heat Pump Units
When the unit operation is changed from STOP or COOL to HEAT, the electric resistance heaters are used to warm the room to the thermostat set point. This provides faster room temperature increase for greater guest comfort.
Unit Diagnostics
The 5800 Series has a dip switch that activates each of the various components of the unit to operate briefly. This enables the technician to determine if individual components are functioning properly.
Service Indicator
On the 5800 Series, if the microprocessor detects a compressor malfunction, the digital temperature display will blink. If the malfunction occurs during cooling operation, the indoor fan will continue to operate. If the compressor malfunctions in heating mode, the unit will automatically switch to resistance heat to maintain room temperature set point. GE Service should be called to check the Zoneline.
Fan Motors – Permanently Lubricated
All units have two fan motors for quiet operation and maximum operating efficiency.
Motors are permanently lubricated to reduce maintenance and totally enclosed to keep dirt and water out of the motor windings.
2-Speed Outdoor Fan
The unit automatically selects the most efficient speed for the outdoor fan. The operating sound level is lower when the outdoor fan can operate in low speed yet there are situations where it must operate in high speed. The unit changes the fan speed automatically.
Indoor Fan Speed Selections – HIGH/LOW
Unit may be operated in HIGH HEAT or LOW HEAT or HIGH COOL or LOW COOL.
Automatic Emergency Heat
Automatically uses electric resistance heat if the heat pump output is not sufficient to maintain selected room temperature.
9
Features and Benefits
Fan-Only Setting – HIGH/LOW
The unit provides the option of selecting either HIGH or LOW speed for Fan-Only operation.
Fan-Cycle Switch – “SmartFan”
Unique “SmartFan” allows unit to operate fan continuous in cooling operation and fan cycle in heating to provide better guest comfort. Eliminates complaint of cold air draft during heating operation.
Eliminates need of changing fan-cycle switch seasonally.
“SmartFan” settings are controlled by two dip switches on auxiliary control panel.
Compressor Random Restart
In the event of a power failure, all compressors attempting to restart immediately when power is restored can result in a power surge that can cause another power interruption.
The microprocessors in the Zonelines have a random restart logic system that prevents all units from starting at the same time.
Rotary Compressor
Smoother operation for quiet, dependable service. GE has used rotary compressors since 1961.
Compressor Restart Delay
Zonelines are designed to provide a minimum of three minutes of compressor off time to allow refrigerant pressures to equalize before restarting to prevent compressor damage.
Zonelines are also designed to provide a minimum of three minutes of compressor run time to prevent room occupant disturbance due to short-cycling of the air conditioner.
Freeze Sentinel
Detects low room temperature and turns on heater to help protect against damage caused by freezing room temperature.
Heater turns on at 41°F and warms indoor thermistor temperature to 46°F and shuts off.
Freeze Sentinel may be turned off by dip switch on auxiliary control.
Heat Sentinel
The property owner may choose to activate the Heat Sentinel feature on the Zoneline. If the Heat Sentinel is activated and room temperature reaches 85°F while the unit is in the “STOP” setting, the unit will automatically start in air conditioning operation and will shut off when the room temperature reaches 80°F. This will help dehumidify the air and lower high temperatures so the guest will not be entering an extremely hot room.
Indoor Coil Frost Control
Prevents indoor coil from freezing and causing complaints due to lack of cooling. Frost can form on the indoor coil when the unit is operated in cooling when outdoor temperatures are low. The unit automatically shuts the compressor off until the indoor coil temperature warms to the point where frosting will no longer occur.
Transfer Fan Interface
24 VAC terminals are provided to operate a relay to control a fan mounted in a wall to move conditioned air into another space. The electrical power for the operation of the transfer fan itself is not provided by the Zoneline. Transfer fans and their controlling relays are field supplied.
Electronic Temperature Limiting
Seven independent programmable heating temperature limits and seven independent programmable cooling temperature limits. Eliminates need to reset the limits seasonally.
Heating Temperature Limits
65 70 72 74 76 78 80 85
Lowest
Cool
60 64 66 68 70 72 74 76
Limits are set by dip switches on auxiliary control panel.
Cooling Temperature Limits
Highest
Heat
Remote Control Capability with Wall-Mounted Thermostat
See pages 15-17.
Central Desk Control Capability
See page 14.
Energy Management System Interface with Load Shedding Option
All units have a switch on the auxiliary control panel to allow the indoor fan to continue operating if the unit is connected to an Energy Management System that shuts off compressor or heater operation. By allowing the indoor fan to run when the heater or compressor is shut off by the Energy Management System, the guest is less likely to realize the operation of the unit has been altered. This helps reduce peak energy demand loads without disturbing the room occupant.
Reversible Indoor Air Louvers
Allows air to be directed into room at 40º or 50º angle to provide better air distribution.
Angle is changed by removing room front and screws holding louver in place, and rotating louver section.
10
Features and Benefits
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Up-Front Air Filters
Two interchangeable up-front filters, easy to remove and reinstall, may be cleaned without opening or removing the room front.
Clean filters by brushing, vacuuming or back­flushing under faucet or shower head.
Easy Clean Air Discharge Area
2800 and 3800 Series units have an out-of-sight vertical protective screen over the indoor fan. This allows easy cleaning of air discharge area by simply removing room front and wiping clean.
There is no screen directly below discharge louver to trap unsightly dirt and debris where it may be seen by room occupant.
Concealed Manual Vent Control
The 3-position manual vent door control may be closed, partially open or fully open.
Vent CFM High Speed
Unit Full Open Partial Open
7000 50 40
9000 70 45
12000 75 45
15000 75 45
CFM ratings at 230 volts and 265 volts.
Greater amounts of air will be introduced if the room has an exhaust fan.
An open vent door brings unconditioned outdoor air into the room, increasing heating and cooling costs.
Positive vent door closure prevents accidental opening and unwanted air infiltration.
Corrosion Protection (Optional)
2800 and 3800 Series units may be ordered with special protection to better withstand damage from salt air and salt water in seacoast areas.
Corrosion protection is standard on the 5800 Series and on Dry Air 25 models.
Heat Pump units with ICR are not available with corrosion protection and should not be installed in seacoast or corrosive environments.
Units installed in corrosive areas should be examined and cleaned more frequently than normal installations.
Internal Condensate Removal (ICR)
See page 34 for a discussion of the Internal Condensate Removal system available on 3800 and 5800 Series heat pumps.
Enhanced Dehumidification
Moisture removal is an important function of an air conditioner. People are more comfortable at higher temperatures when the humidity level is relatively low. Air conditioners operate with less energy consumption when the room temperatures are set higher.
The GE Zoneline® 2800 Series with the Dry Air 25 heat pipe application removes 25% more moisture than the base 2800 Series unit.
The GE Zoneline Dry Air 25 chassis is the only PTAC available with the application of the patented Dinh® Dehumidifier Heat Pipe under license from Heat Pipe Technology, Inc.
Customers who are using the Dry Air 25 report a fresher­smelling room as a result of the lower humidity levels, as well as lower operating costs.
Locking Door Kit
RAK8023 — A door with a lock that replaces the standard control cover door to prevent unauthorized changing of control setting is offered as an accessory.
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Auxiliary Control Switches
HIGH COOL
1 2 3 4 5 6 1 2 3 4 5 67 8
UP
DOWN
UP
DOWN
ALLI2R (All Electric Heat)
(3800 Series models only)
C: FAN CN (Cooling–Smart Fan) H: FAN CY (Heating–Smart Fan)
CLASS 2 (Remote Thermostat)
LOAD SHEDDING (CDC)
FREEZ Sen (Freeze Sentinel)
CONST FAN (Constant ON Fan)
OCCUPIED (Occupancy Sensor)
TL1 (H) (Temp. Limit 1–Heat) TL2 (H) (Temp. Limit 2–Heat) TL3 (H) (Temp. Limit 3–Heat)
TL1 (C) (Temp. Limit 1–Cool) TL2 (C) (Temp. Limit 2–Cool) TL3 (C) (Temp. Limit 3–Cool)
7
8
Heat Sentinel
HEAT BOOST (3800 Series models only)
These switches are located behind the room cabinet under the control panel.
2800 and 3800 Series
Switches Description Left Switches
(1) ALL I2R Heat pump override —
Down — Normal heat pump operation Up — resistance heat only (3800 Series only)
(2) C: FAN Fan control for cooling operation —
Down — Fan Continuous Up — Fan Cycle
(3) H: FAN Fan control for heating operation —
Down — Fan Cycle Up — Fan Continuous
(4) CLASS 2 Remote Thermostat Mode —
Down — Unit Control Up — Remote Thermostat
(5) LOAD SHED Load Shedding when connected to Central Desk Control System —
Down — Fan shuts off with unit Up — Fan under “Smart Fan” settings
(6) FREEZ S Freeze Sentinel™ Override —
Down — Freeze Sentinel ON Up — Freeze Sentinel OFF
(7) CONST FAN Constant Fan —
Down — Fan runs normally Up — Fan runs when unit is in STOP position
(8) OCCUPIED Occupancy Sensor Mode —
Down – Unit Control
Up — Occupancy Sensor Connected Right Switches TL1 – TL3 Cooling temperature limiting (See table at bottom of page) TL4 – TL6 Heating temperature limiting (See table at bottom of page) (7) Heat Sentinel switch —
Down — Heat Sentinel OFF
Up — Heat Sentinel ON (8) Heat Boost (3800 series only) —
Down — Heat Boost OF
Up — Heat Boost ON Auxiliary (2800 and 3800 series)
3800 Series shown
Cooling and Heating temperature limits are set independently, temperature limiting switches are in factory-set down position, except as noted.
Cooling Temperature Limits
Switches Up NONE 1 1, 2 2 2, 3 1, 2, 3 1, 3 3
Switches Up 6 4, 6 4, 5, 6 5, 6 5 4, 5 4 NONE
12
60 64 66 68 70 72 74 76
65 70 72 74 76 78 80 85
Heating Temperature Limits
Auxiliary Control Switches
HIGH COOL
1 2 3 4 5 6 1 2 3 4 5 67 8
UP
DOWN
UP
DOWN
ALLI2R (All Electric Heat)
(5800 Series models only)
C: FAN CN (Cooling–Smart Fan) H: FAN CY (Heating–Smart Fan)
CLASS 2 (Remote Thermostat)
LOAD SHEDDING (CDC)
FREEZ Sen (Freeze Sentinel)
CONST FAN (Constant ON Fan)
OCCUPIED (Occupancy Sensor)
TL1 (H) (Temp. Limit 1–Heat) TL2 (H) (Temp. Limit 2–Heat) TL3 (H) (Temp. Limit 3–Heat)
TL1 (C) (Temp. Limit 1–Cool) TL2 (C) (Temp. Limit 2–Cool) TL3 (C) (Temp. Limit 3–Cool)
7
8 9
Diagnostics Switch
HEAT BOOST (5800 Series models only)
Heat Sentinel
These switches are located behind the room cabinet under the control panel.
5800 Series
Switches Description Left Switches
(1) ALL I2R Heat pump override —
Down — Normal heat pump operation Up — resistance heat only
(2) C: FAN Fan control for cooling operation —
Down — Fan Continuous Up — Fan Cycle
(3) H: FAN Fan control for heating operation —
Down — Fan Cycle Up — Fan Continuous
(4) CLASS 2 Remote Thermostat Mode —
Down — Unit Control Up — Remote Thermostat
(5) LOAD SHED Load Shedding when connected to Central Desk Control System —
Down — Fan shuts off with unit Up — fan under “Smart Fan” settings
(6) FREEZ S Freeze Sentinel Override —
Down — Freeze Sentinel ON Up — Freeze Sentinel OFF
(7) CONST FAN Constant Fan —
Down — Fan runs normally Up — fan runs when unit is in STOP position
(8) OCCUPIED Occupancy Sensor Mode —
Down — Unit Control
Up — Occupancy Sensor Connected Right Switches TL1 – TL3 Cooling temperature limiting (See table at bottom of page) TL4 – TL6 Heating temperature limiting (See table at bottom of page) (7) Diagnostics Switch (8) Heat Sentinel switch —
Down — Heat Sentinel OFF
Up — Heat Sentinel ON (9) Heat Boost —
Down — Heat Boost OFF
Up — Heat Boost ON
5800 Series shown
ge.com
Cooling and Heating temperature limits are set independently, temperature limiting switches are in factory-set down position, except as noted.
Switches Up NONE 1 1, 2 2 2, 3 1, 2, 3 1, 3 3
Switches Up 6 4, 6 4, 5, 6 5, 6 5 4, 5 4 NONE
Cooling Temperature Limits
60 64 66 68 70 72 74 76
Heating Temperature Limits
65 70 72 74 76 78 80 85
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Central Desk Control
Unit #2
Unit #1
Unit #3
CDCTerminals
onZoneline
Some installations may want to govern the ability of the unit to operate from a control device remote to the unit or even remote to the room in which the unit is located. The general term given to systems such as this is Central Desk Control. The most common installation of this type of system is a switch mounted at the registration desk and, upon guest check-in, a button is pushed or a switch is moved to allow the air conditioner to operate. Likewise, when the guest checks out the device is put into the “OFF” position so the unit will not operate while the room is vacant.
It is not necessary that the controlling device be located at a central desk to employ a device that will control the unit operation. For instance, in some resort areas devices are connected to sliding glass doors and opening the door causes a contact to close, turning the air conditioner off. This prevents energy being wasted by operating the air conditioner when warm, humid air is entering the room. Some systems operate by motion sensors or heat sensing detectors mounted in the room. These types of systems determine occupant presence in the room and allow the unit to operate; if no one is in the room the device signals the air conditioner to turn off.
Zoneline® models offer Load-Shedding capabilities on units connected to Central Desk Control Systems. For more information on the models’ Load-Shedding Feature, see page 10.
There is a wide variety of devices available, each with its own benefits and constraints. While GE does not offer components that are external to the unit for a Central Desk Control (CDC) system, GE Zonelines are compatible with most CDC and Energy Management systems. Zonelines provide a 24 VAC circuit that powers the Central Desk Control system and no external power is needed.
All Zoneline 2800, 3800, and 5800 Series units are compatible with simple on/off 2-wire Central Desk Control systems. Consult with the provider of other energy management systems to be sure they are compatible with the GE Zoneline. Zonelines have standard connectors factory-installed to provide a CDC interface that permits the unit to be connected to most of the energy management systems. The devices connected to the Zoneline units require no power supply or transformers external to the unit.
Important CDC Comments (all series applicable)
4. Recommended wire size must be followed as a minimum requirement.
Wire Size #AWG Maximum Allowable Length #22 600 Ft.
#20 900 Ft.
#18 1500 Ft.
#16 2000 Ft.
Freeze Sentinel™ remains operational when the unit is connected to a CDC system. Even if the unit is turned “OFF” at the central location, if the sensor at the unit detects the low temperature, the electric resistance heaters and the fan will automatically turn on.
Connecting the Zoneline to a CDC system does not eliminate the ability to connect the unit to a remote thermostat. Once the circuit is “opened,” and control of the unit removed from the CDC system, the selected controls - either the unit mounted control or the remote thermostat - govern the operation of the unit.
Please see page 57 for installation recommendations for the Central Desk Control wiring.
CDC Terminal Location and Typical Wiring
See page 15 for location of CDC terminals on unit.
Example of Common Bussing
NOT PERMITTED
INCORRECT Common Bussing
Normally Open
Switch -
Unit Operational
1. When the switching device closes the circuit of the CDC conductors, the unit operation stops.
2. Do not use a common buss (at the unit or at the switch panel) in the wiring. Both wires comprising the circuit must connect to the unit connectors and to the controlling switch. Running one wire from one unit to another unit is common bussing and may damage internal components or cause erratic operation of the system.
3. A 24-volt transformer is contained within the Zoneline. No external voltage may be applied to the unit through the CDC terminals. (Voltage on the CDC conductors is 24 volts AC.)
14
Typical Wiring
(All Wiring Shown Is Field Supplied)
Remote Thermostat Control
R
GL
GH
B
Y
W
C
Common — Ground White — Heater Yellow — Compressor Black — Not Used On 2800 Green — High-Speed Fan Green — Low-Speed Fan Red — 24V AC CDC Terminal
CDC
ge.com
In some installations, control of the operation of the unit at a location remote from the unit itself may be desired. A unit mounted high in the wall or over a door, for instance, where the unit-mounted controls are inaccessible, can be connected to a wall-mounted thermostat. Other installations may use remote thermostat control for design or performance enhancement. The unit is connected to the thermostat by low-voltage wiring which permits the operation of the unit to be selected and the temperature sensed at the thermostat.
Important Notes: Remote thermostat wiring should not be run through wall case. Thermostat wiring should exit the wall below the unit and enter the unit between room cabinet and chassis. Wire molding may be used to hide thermostat wiring. If a sub-base is used, the thermostat wiring may be concealed by the sub-base. Thermostat wiring should not be run parallel to line voltage wires since induced current may cause erratic operation.
All Zoneline 2800, 3800 and 5800 Series units are adaptable to Class 2 remote low-voltage thermostat. The only additional field-supplied components are the remote thermostat and wiring necessary to connect it.
The controls on the unit are not functional when the remote control function is used.
Resistance Heat Models
The Zoneline 2800 resistance heat units may be connected to a single-stage thermostat designed for use with cooling with electric heat systems. GE offers three thermostats compatible with the 2800 Series unit.
The AC voltage may not be compatible with some solid-state thermostats.
The fan speed for the 2800 Series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW terminal on the unit. See the sketch of the unit terminals for the location of the HIGH and LOW fan-speed terminals. Operating the unit in low fan speed reduces the operating sound level of the unit.
Freeze Sentinel™ remains operational if the unit is connected to a remote thermostat. The unit may be connected to a Central Desk Control (CDC) system and controlled with a remote thermostat when the CDC system has the unit in operation. See page 14 for additional information on the CDC system.
Unit temperature limiting switches are not functional when unit is connected to a remote thermostat.
Field Wiring Terminal
R — 24V AC GL — Low-Speed Fan GH — High-Speed Fan B — Not Used on 2800 Y — Compressor W — Heater C — Common — Ground
RAK163A1 — a mechanical manual changeover thermostat requiring four connection wires.
RAK164D1 — a solid-state digital manual changeover thermostat requiring five connection wires.
RAK164P1 — a solid-state digital programmable auto-changeover thermostat requiring five connection wires.
The Class 2 Mode Switch (dip switch #4 on the auxiliary control board) must be set to the ON/UP mode to enable remote thermostat control. Refer to installation instructions packaged with the chassis.
Please see page 57 for installation recommendations for the remote thermostat wiring.
Compatibility of other thermostats considered for use with the GE Zoneline is the responsibility of the customer. The control voltage on the remote control conductors is 24 volts AC.
RAK806 Universal Control Cover Label
When a Zoneline unit is using a remote thermostat control, the RAK806 Universal Control Cover Label is recommended. The RAK806 is only available in a package of 10 labels. The label is placed over the control panel directing the user to the wall thermostat for operation of the Zoneline unit.
15
Remote Thermostat Control
R
GL
GH
B
Y
W
C
Common Ground White Heater Yellow Compressor Black Not Used On 2800 Green High-Speed Fan Green Low-Speed Fan Red 24V AC CDC Terminal
R
GL
GH
B
Y
W
C
Common — Ground White — Heater Yellow — Compressor Black — Reversing Valve Green — High-Speed Fan Green — Low-Speed Fan Red — 24V AC
Resistance Heat Models
CDC
Heat Pump Models
The Zoneline® 3800 and 5800 Series heat pump units may be connected to a single-stage cooling/two-stage heating
Temperature Boost option should not be used with remote thermostat operation since this will cause the unit to switch to resistance heat when outdoor temperatures are below 46ºF.
thermostat designed for use with heat pump systems. GE offers 3 thermostats compatible with the 3800 and 5800 series units:
RAK147 — mechanical manual changeover thermostat requiring 6 connection wires.
RAK148D1 — solid-state digital manual changeover thermostat requiring 6 connection wires.
RAK148P1 — solid-state digital programmable auto-changeover thermostat requiring 6 connection wires.
Please see page 57 for installation recommendations for the remote thermostat wiring. Compatibility of other thermostats considered for use with the GE Zoneline® is the responsibility of the customer.
The control voltage on the remote control conductors is 24 VAC. The Class 2 Mode Switch, dip switch #4 on the auxiliary control
board on both the 3800 series and the 5800 series, must be set to the ON/UP mode to enable remote thermostat control. Refer to installation instructions packaged with the chassis.
Feature Heat Pump Electric Heat
Indoor Frost Control Yes Yes Freeze Sentinel Yes Yes Auto Fan Speed No No Electronic
Temperature Limiting No No Switch to Resistance
Heat Based On Indoor Temperature
Switch to Resistance Heat Based On Outdoor Temperature Yes N/A
Reverse Cycle Defrost Yes N/A Simultaneous
Resistance Heat with Heat Pump No N/A
Resistance Heat Lockout Yes N/A
“Smart Fan” Fan Cycle
Central Desk Control Yes Yes
Field Wiring Terminal
R — 24V AC GL — Low-Speed Fan GH — High-Speed Fan B — Reversing Valve Y — Compressor W — Heater C — Common - Ground
The fan speed for the 3800 and 5800 series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW terminal on the unit. See the sketch of the unit terminals for the location of the HIGH and LOW fan speed terminals. Operating the unit in low fan speed reduces the operating sound level of the unit.
When connected to a remote thermostat, the indoor air temperature sensing is shifted from the unit to the remote thermostat. For this reason, the units will operate slightly differently when connected to a remote thermostat. The following chart shows the unit operation when connected to a remote thermostat.
Remote Thermostat Control Selection Chart For Zoneline Packaged Terminal Units
Zoneline Series Thermostat Model Type Function Low-Voltage Conductors
2800 RAK163A1 Mechanical
RAK164D1 Digital 5
RAK164P1 Digital Programmable 5
Cooling and Heating
Determined by Remote Thermostat N/A
Fan ON/AUTO Set On Remote Thermostat
Fan ON/AUTO Set On Remote Thermostat
4
3800 and 5800
Thermostat wire size – up to 60 feet AWG20 – up to 66 feet AWG18
16
RAK147 Mechanical
RAK148D1 Digital 6
RAK148P1 Digital Programmable 6
Single Stage Cooling –
6
2 Stage Heating
Remote Thermostat Control
ge.com
Multiple Units Connected to One Remote Thermostat (2800 Series)
One remote control thermostat may be used to control multiple resistance heat Zoneline units, however the units may not be wired direct. Since each Zoneline unit has an
integral transformer, direct wiring can result in a “bucking” or boosting” voltage condition, and is in violation of the National Electric Code. The diagram below shows the correct wiring for such an installation through the use of field supplied isolation relays.
For Use With Mechanical 4-Wire Systems Only
Remote Control (Low Voltage) Wiring
One stage Thermostat Controlling Three Zoneline Units Resistance Heat Zoneline 2800 Series Units (Not Applicable on Heat Pump Units)
Field-Supplied Relay Specifications
Number Of
Units Controlled
2 POTTER and BRUMFIELD TYPE KA11AY-24 OR EQUIVALENT
3 POTTER and BRUMFIELD TYPE KA14AY-24* OR EQUIVALENT
4 POTTER and BRUMFIELD TYPE KU17A11-24* OR EQUIVALENT
MORE THAN 4 USE COMBINATION OF RELAYS SPECIFIED ABOVE
NOTE: Current draw through thermostat contacts should not exceed 1 .0 amps. *Special order, 100 piece minimum order.
Relay Designation
R1, R2, And R3
17
Heat Pumps and Energy Savings
• GE Zoneline® Heat Pumps are designed to provide cost-efficient heat pump operation while monitoring room conditions to maintain comfort.
The units employ a logic system monitoring both outdoor and indoor temperatures to determine the heat source, thus increasing energy savings by operating longer in the heat pump mode.
Heat pumps save energy and cost less to operate than units with electric resistance heaters as the only heat source. Just as the EER of an air conditioner is an indication of the efficiency of the unit, COP (Coefficient of Performance) is the indication of the efficiency of the heat pump. This relative efficiency of a heat pump compares the unit to electric resistance heat. If a unit has a COP of 3.0, it means the unit will produce three times as much heat at rating conditions for the same electrical input wattage used for electric resistance heat.
The compressor is used in heat pump operation just as in air conditioning operation. In heat pump operation, the hot refrigerant gas is directed to the indoor coil rather than to the outdoor coil. Room air that circulates over the indoor coil gains heat from the coil rather than losing heat to the coil as during cooling operation.
As the outdoor temperature falls, the heat pump is able to extract less heat from the outdoor air to raise the temperature of the indoor air. For this reason, all packaged terminal heat pumps also have electric resistance heaters as backup to heat pump operation. At some point, the heat pump is unable to provide sufficient heat to adequately warm the room. Many Packaged Terminal Heat Pumps cease heat pump operation and change to more expensive resistance heat at some pre-determined outdoor temperature to compensate for the inability of the heat pump to maintain room temperature. This point, called the “switchover point,” is usually at an outdoor temperature where savings from heat pump operation may still be realized, if the unit is designed to maintain room comfort at the lower outdoor temperatures.
Balance Point
An important consideration of the selection of a heat pump unit is the “balance point” of the installation. Virtually every room is unique — with different insulation — different sizes and types of windows — different types of construction — different directional exposures. All of these variables, as well as geographical location, must be considered in order to determine the balance point, the point at which the heat pump is unable to produce enough heat to compensate for the heat loss of the room or area being heated. For these reasons a consulting engineer should be engaged to calculate the heat loss and specify the heat pump unit required.
GE offers two series of Zoneline Heat Pump units — the 3800 Series with Standard Microprocessor controls and the 5800 Series with Highly Featured Microprocessor controls — and both series react to the indoor temperature as well as the outdoor temperature in determining the heat source to provide comfortable room conditions and energy savings. This determination of the heat source based on the indoor temperature helps provide a more comfortable room.
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