GE ZIF180NPKAII, ZIF240NPKAII, ZIR240NPKAII, ZIR300NPKAII Installation Guide

Installation Instructions
18” and 24”Built-In Column Freezers 24” and 30” Built-In Column Refrigerators
BEFORE YOU BEGIN
Read these instructions completely and carefully.
IMPORTANT – Save these instructions for
• local inspector’s use. Observe all governing codes and ordinances.
Note to Installer – Be sure to leave these
• instructions with the Consumer.
Note to Consumer – Keep these instructions with your Owner’s Manual for future reference.
If you received a damaged unit, you should immediately contact your dealer or builder.
Skill Level – Installation of this unit requires basic
mechanical, carpentry and plumbing skills. Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the Monogram Warranty. See the Owner’s Manual for warranty information.
WARNING
Plug into a grounded 3-prong outlet. Do not remove the ground prong. Do not use an adapter. Immediately discontinue use of a damaged supply cord.
If the supply cord is damaged it must be replaced by a qualified service professional with an authorized service part from the manufacturer.
WARNING
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or serious injury. Read and follow the entire installation instructions for securing the appliance with the anti-tip system.
WARNING
Keep flammable materials and vapors, such as gasoline, away from appliance. Failure to do so can result in fire, explosion, or death.
WARNING
have access to small parts during the installation of this product.
Electrical Shock Hazard.
Do not use an extension cord with this appliance. Failure to follow these instructions can result in death,
fire, or electrical shock. Follow the instructions in the section Grounding the unit. This appliance must be installed with a means in the
fixed house wiring or circuit breaker for disconnecting the appliance from the electrical supply after installation.
Tip Over Hazard.
Explosion Hazard.
To reduce the risk associated with choking, do not allow children under 3 years of age to
CAUTION
This unit is very heavy. To reduce the risk of person injury during maneuvering and installing this appliance, 3 people are required for proper installation.
CAUTION
doors and cabinet are necessarily small. Be careful closing doors when children are in the area.
For Monogram local service in your area, call 1.800.444.1845 or visit monogram.com. For Monogram service in Canada, call 1.800.561.3344 For Monogram Parts and Accessories, call 1.800.444.1845 or visit monogram.com.
Lifting Hazard
Keep fingers out of the “pinch point” areas; clearances between the doors and between the
2
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Contents
Safety 2 Design Guide
Dimensions and Clearances 4 Accessories/Kits 5
Instructions for Dual Integrated Installation 6
The Installation Space 6 Tools, Hardware, Materials 8 Grounding the Unit 8 Flooring 8 Step 1. Remove Packaging 9 Step 2. Install Water Line 9 Step 3. Preparing Unit for Installation 10 Step 4. Install Anti-tip Bracket 11 Step 5. Joining Dual Installed Units 12 Step 6. Connecting Water Supply 13 Step 7. Inserting/Securing into Cabinet Surround 14 Step 8. Level Unit 15 Step 9. Final External Unit Preparation 15 Step 10. Internal Unit Preparation 16 Step 11. Start Icemaker 16 Step 12. Install AutoFill Pitcher Assembly 17
Instructions for Dual Retro-Fit Installation 18
The Installation Space 19 Tools, Hardware, Materials 20 Grounding the Unit 20 Flooring 20 Step 1. Remove Packaging 21 Step 2. Install Water Line 21 Step 3. Preparing Unit for Installation 22 Step 4. Install Anti-tip Bracket 23 Step 5. Joining Dual Installed Units 24 Step 6. Connecting Water Supply 26 Step 7. Inserting/Securing into Cabinet Surround 27 Step 8. Level Unit 28 Step 9. Final External Unit Preparation 28 Step 10. Internal Unit Preparation 29 Step 11. Start Icemaker 29 Step 12. Install AutoFill Pitcher Assembly 30
Instructions for Single Integrated Installation 31
The Installation Space 32 Tools, Hardware, Materials 33 Grounding the Unit 33 Flooring 33 Step 1. Remove Packaging 34 Step 2. Install Water Line 34 Step 3. Preparing Unit for Installation 35 Step 4. Install Anti-tip Bracket 35 Step 5. Connecting Water Supply 36 Step 6. Inserting/Securing into Cabinet Surround 36 Step 7. Level Unit 37 Step 8. Final External Unit Preparation 38 Step 9. Internal Unit Preparation 38 Step 10. Start Icemaker 38 Step 11. Install AutoFill Pitcher Assembly 39
Reversing the Door Swing 40
Step 1. Remove Door 41 Step 2. Remove Hinge Brackets 41 Step 3. Move Control Assembly 42 Step 4. Hove Light Switch Housing 42 Step 5. Reinstall Hinge Brackets 43 Step 6. Remove Hinges from Door 43 Step 7. Panel Brackets and Hinges 44 Step 8. Reinstall the Door 44
Stainless Steel Door Panel Installation 45
Step 1. Reversing Stainless Panel Door Swing 46 Step 2. Install Stainless Panel 47 Step 3. Adjust Stainless Panel 48 Step 4. Install Hinge Covers 49 Step 5. Install Door Trims 49
Custom Overlay Door Panel Installation 51
Custom Handle Design Guide 52 3/4” Custom Decorative Panel Dimensions 52 Step 1. Overlay Panel Prep 53 Step 2. Install Overlay Panel 54 Step 3. Adjust Overlay Panel 54 Step 4. Install Hinge Covers 55 Step 5. Install Door Trims 55
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3
Design Guide
DIMENSIONS AND CLEARANCES
Dimensions in parentheses are in centimeters.
Overall Dimensions
A
C
D
83-3/8"
(211.77)
TOP VIEWS
(38.1)
15"
Minimum
to a Wall
(41.9)
(16.5"
on 30” models)
F
4"
(10.16)
FRONT VIEW SIDE VIEW
83-1/4"
(211.46)
4"
(10.16)
Minimum to a Wall
B
E
DOOR OPEN 90Û DOOR OPEN 115Û
Dimensions 18” Models 24” Models 30” Models A Overall Width - Front 17-1/2” (44.5 cm) 23-1/2” (59.7 cm) 29-1/2” (74.9 cm) B Overall Width - Rear 17-1/4” (43.8 cm) 23-1/4” (59.1 cm) 29-1/4” (74.3 cm) C Overall Depth 24-3/4” (62.9 cm) 24-3/4” (62.9 cm) 24-3/4” (62.9 cm) D Case Depth 22-1/16” (56 cm) 22-1/16” (56 cm) 22-1/16” (56 cm) E Door Clearance at 90° 21-1/4” (53.9 cm) 27-1/4” (62.9 cm) 33-1/4” (84.5 cm) F Door Clearance at 115° 19-1/16” (48.4 cm) 24-1/2” (62.2 cm) 29-15/16” (76.0 cm)
Cutout Width 17-3/4” (45.1 cm) 23-3/4” (60.3 cm) 29-3/4” (59.7 cm) Cutout Height 84” (213.4 cm) 84” (213.4 cm) 84” (213.4 cm) Cutout Depth 25” (63.5 cm) 25” (63.5 cm) 25” (63.5 cm) Weight 370 lbs
(167.8 kg)
460 lbs (208.7 kg)
(Refrigerator)
510 lbs (231.3 kg)
430 lbs. (195.0 kg)
(Freezer)
B
Shipping height.
The product can be adjusted to fit into a cutout that is 84” (213.36 cm). Use leveling legs and wheels for a maximum 1” (2.54 cm) height adjustment.
Product Clearances
These units are equipped with a 2-position door stop. The factory set 115° door swing can be adjusted to 90° if clearance to adjacent cabinets or walls is restricted.
For a 90° door swing, allow 4” (10.2 cm) minimum clearance to a wall.
When installed in a corner, allow 15” (38.1 cm) for a full 115° door swing on 18” and 24” models. Allow 16.5” (41.9 cm) on 30” models.
4
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Design Guide
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door reversal instructions and two options for door panel installation.
Instructions for Dual Integrated Installation
New construction installation with 25” deep openings
Instructions for Dual Retro Installation
Existing construction installation (existing cutouts) with 24” deep openings that are 41-1/2” or 47-1/2” wide
Instructions for Single Integrated Installation
New construction installation with 25” deep opening
Reversing the Door Swing (all installation types)
Making a refrigerator LH swing and freezer RH swing
Instructions for Stainless Steel Door Panel Installation (all installation types)
Installing Stainless Steel Door Panel Kits
Instructions for Custom Overlay Door Panel Installation (all installation types)
Installing Custom Decorative Panels
ACCESSORIES/KITS
Ŷ ZUGC+HDWHU8QL¿FDWLRQ.LW Ŷ WX08X10006 8 Ft. Water Line Ŷ ZTKC42 42” Trim Retro Kit Ŷ ZTKC48 48” Trim Retro Kit Ŷ 6WDLQOHVV6WHHO'RRU3DQHO.LWV
Unit Euro Handle Kits Pro Handle Kits
Ǝ/+ ZKCSC184 ZKCSP184 Ǝ/+ ZKCSC249 ZKCSP249 Ǝ5+ ZKCSC244 ZKCSP244 Ǝ5+ ZKCSC304 ZKCSP304
Ŷ Handle Kits for Custom Overlay Door Panels
ZKHCSS: Euro Tubular Stainless Steel Handle
GHVLJQHGWR¿W´RYHUOD\SDQHOV
ZKHPSS1: Pro Tubular Stainless Steel Handle
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5
Instructions for Dual Integrated Installation
New construction installation with 25” deep openings
6
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Design Guide - Dual Integrated Installation
DUAL INTEGRATED INSTALLATION SPACE
Dimensions in parentheses are in centimeters.
18” Integrated Freezer 24” Integrated Refrigerator
41 1/2" (105.4)
3 1/2"
(8.9)
Finished
Return
25" (63.5)
24” Integrated Freezer 24” Integrated Refrigerator
47 1/2"
(120.7)
3 1/2"
(8.9)
Finished
Return
25" (63.5)
84"
(213.4)
4 1/8"
(10.5)
3 1/2"
(8.9)
6 3/4"
(17.2)
27 1/4"
(69.2)
22 1/8" (56.2)
7 1/2”
(19.1)
E
W
2"
(5.1)
4"
(10.2)
2 1/2"
(6.4)
FRONT VIEW
(10.2)
ELEC W
(12.7)
4"
6 3/4"
(17.2)
2 1/2"
5"
(6.4)
SIDE VIEW
18” Integrated Freezer 30” Integrated Refrigerator
47 1/2"
(120.7)
84"
(213.4)
4 1/8"
(10.5)
6 3/4"
(17.2)
3 1/2"
(8.9)
22 1/8" (56.2)
7 1/2"
(19.1)
E
28" (71.1)
W
2"
(5.1)
2 1/2"
4"
(10.2)
(6.4)
6 1/4"
(10.2)
ELEC W
5"
(12.7)
FRONT VIEW
6 3/4"
(17.2)
2 1/2"
(6.4)
3 1/2"
(8.9)
Finished
Return
Water And Electrical Locations Electrical and water supply must be located as shown.
The Cutout Depth Must Be 25”
Cutout is based on installation of 2 products with a left­and-right hand door swing.
Heater Unification Kit ZUGC required.
Product Clearances
These units are equipped with a 2-position door stop. The factory set 115° door swing can be adjusted to 90° if clearance to adjacent cabinets or walls is restricted.
For a 90° door swing, allow 4” (10.2 cm) minimum clearance to a wall.
When installed in a corner, allow 15” (38.1 cm) for a full 115° door swing on 18” and 24” models. Allow 16.5” (41.9 cm) on 30” models.
25" (63.5)
Back
SIDE VIEW
Back
84"
(213.4)
4 3/8"
(11.1)
9 1/2"
(24.1)
ELEC W
33 1/4" (84.5)
28 1/8" (71.4)
4
2 1/2"
5"
(12.7)
6 3/4"
(17.2)
(6.4)
FRONT VIEW
(10.2)
ELEC W
(12.7)
4"
6 3/4"
(17.2)
2 1/2"
5"
(6.4)
SIDE VIEW
24” Integrated Freezer 30” Integrated Refrigerator
25
25" (63.5)
SIDE VIEW
84"
84"
(213.4)
4 3/8"
(11.1)
9 1/2"
(24.1)
ELEC W
34" (86.4)
28 1/8" (71.4)
4"
(10.2)
5"
(12.7)
53 1/2" (134.6)
6 3/4"
ELEC W
(17.2)
2 1/2"
(6.4)
FRONT VIEW
6 1/4"
(15.9)
5"
(12.7)
6 3/4"
(17.2)
2 1/2"
(6.4)
3 1/2"
(8.9)
Finished
Return
Additional Specifications
• A separate 115 volt 60Hz., 15 or 20 amp power supply is recommended for each product. An individual properly grounded branch circuit or circuit breaker is recommended. Install a properly grounded 3-prong electrical receptacle recessed into the back wall. Electrical must be located on rear wall as shown.
• Water line must be located on the back wall as shown.
The water line should be 1/4” O.D. copper tubing or QuickConnect™ kit (WX08X10006) between the cold water line and water connection location, long enough to extend to the front of the unit (8’ [2.4m]). Installation of an easily accessible shut-off valve in the water line is required.
• A minimum of 3-1/2” finished return matching cabinet
exterior is recommended on interior on all sides and top at front of opening.
Back
Back
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7
Installation Instructions - Dual Integrated Installation
REFRIGERATOR/FREEZER LOCATION
Ŷ Do not install the refrigerator/freezer where the tem-
perature will go below 55°F (13°C). It will not run often enough to maintain proper temperatures.
Ŷ Do not install the refrigerator/freezer where
temperatures will go above 100°F (37°C). It will not perform properly.
Ŷ Do not install the refrigerator/freezer in a location
exposed to water (rain, etc.) or direct sunlight.
Ŷ Install it on a floor strong enough to support it fully
loaded.
TOOLS AND MATERIALS REQUIRED
• Metal shears
• #1, #2 Phillips screwdriver
• Flathead screwdriver
• Putty knife
• Measuring tape
• Drill and 1/16”, 5/64”, 3/16”, 1/2” bits
• 5/32” concrete bit (if installing anti-tip into concrete)
• 1/4”, 3/8”, 7/16” driver/socket
• 7/16” open wrench
• T20, T30 driver/bit
• 5/64”, 1/8”, 1/4” hex driver (allen wrench)
• Level
• Water shut-off valves (optional but recommended)
• 8’ waterline (one per unit requiring water hookup)
• Masking tape
• Rubbing alcohol
• Adjustable wrench
• Center punch
• Heater Unification Kit (ZUGC)
• Stainless Steel Door Kits (if applicable)
• Custom panels for doors (if applicable)
• Handle Kits (if applicable)
HARDWARE SUPPLIED (per unit)
• Water Filter Bypass Plug (if equipped)
• Air filter (if equipped)
• Anti-Tip bracket
• 3 Lag screws
• 3 Tapcon screws
• 3 Toggles with bolts
• 1 Hair Pin Cotter
• 1 Retaining pin
• Panel installation templates
• 2 Door trims
• 2 Door panel brackets
• Set screws
• #6 Phillips head wood screws
• Door Bracket Cover Top
• T30 screws
• 1 Hinge limiter pin
• Center door panel bracket
• Hi-Lo screw and square washer
GROUNDING THE UNIT
WARNING
Hazard.
result in death, fire, or electrical shock.
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong (grounding) wall receptacle to minimize the possibility of electric shock hazard from this appliance.
Have the wall outlet and circuit checked by a qualified electrician to make sure the outlet is properly grounded.
Where a standard 2-prong wall outlet is encountered, it is your personal responsibility and obligation to have it replaced with a properly grounded 3-prong wall outlet.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.
DO NOT USE AN ADAPTER PLUG TO CONNECT THE REFRIGERATOR TO A 2-PRONG OUTLET.
DO NOT USE AN EXTENSION CORD WITH THIS APPLIANCE.
Failure to follow these instructions can
Electrical Shock
FLOORING
For proper installation, this product must be placed on a level surface of hard material that is at the same height as the rest of the flooring. This surface should be strong enough to support a fully loaded refrigerator or freezer, or approximately 1,200 lbs. per unit.
NOTE: Protect the finish of the flooring. NOTE: Not recommended for installation on carpeted
flooring.
8
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Installation Instructions - Dual Integrated Installation
STEP 1 REMOVE PACKAGING
WARNING
appliance is top heavy. Use extreme caution with moving to prevent tipping over which could result in death or serious injury.
Ŷ Remove outer carton and external packing from units. Ŷ Inspect for damage.
Ŷ Ensure the flooring that the units are set is clean/
free of debris that could be collected on to, or pinched in front of the wheels and damaging the floor. Additionally, it is recommended that the floor be protected with a plastic covering through out the installation process.
Ŷ Remove hardware kit from top drawer. Ŷ If installation requires a 90° door opening, the
hinge limiter pin must be installed in the top
hinge BEFORE the unit is
removed from the skid. Pin is located in the hardware kit.
- Open the door approximately 45°, but no wider than 90°, to expose the hole in the back hinge bracket and install the limiting pin. Pin must be fully seated in the bracket or the door will not close properly.
Ŷ Remove front access cover from unit by removing 2
T20 Torx screws. Place the cover and screws to the side for future installation.
3/8” Drive Screws
Tip Over Hazard. This
To p Hinge
STEP 2 INSTALL WATER LINE
WARNING
Ŷ A cold water supply is required for automatic
icemaker and AutoFill pitcher operation. The water pressure must be between 40 and 120 p.s.i. (275­827 kPa).
Shut off the main water supply.
Turn on the nearest faucet long enough to clear the line of water.
ŶInstall a shut-off valve between the water valve and
cold water pipe in a basement or cabinet. The shut­off valve should be located where it will be easily accessible.
ŶTurn on the main water supply and flush debris.
Run about a quart of water through the tubing into a bucket. Shut off water supply at the shut-off valve.
NOTE: Saddle type shut-off valves are included in many water supply kits. Before purchasing, make sure a saddle type valve complies with your local plumbing codes.
NOTE: Commonwealth of Massachusetts Plumbing Codes 248CMR shall be adhered to. Saddle valves are illegal and use is not permitted in Massachusetts. Consult with your licensed plumber.
Ŷ Route 1/4” OD copper or SmartConnect
(WX08X10006) plastic tubing between house cold water line and the water connection location at the front of the unit.
SmartConnect™ Refrigerator Tubing Kits are
available. One 8’ (2.4m) water line (WX08X10006) is needed for each unit. The waterline(s) will be taped to the floor using masking tape after anti-tip bracket installation.
Connect to potable water supply
only.
Shipping Bracket
7/16” Drive Screws
T20 Torx Screws
Ŷ Remove three 3/8” drive screws and two 7/16” drive
screws from each side of the unit to release it from the skid. Tip the unit from the side enough to remove the shipping material from under the unit, but above the skid (both sides)
Ŷ CAREFULLY roll the unit off the back side of the skid. Ŷ Handle from side only with a hand truck.
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Ŷ Tubing should be long enough to extend to the front
of the unit. Allow enough tubing to accommodate bend leading into the water line connection. Unit must be tipped on its side to route waterline underneath and to the front of the appliance.
NOTE: The only GE Appliances approved plastic tubing is supplied in the SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Other types of plastic may crack or rupture with age and cause water damage to your home.
9
Installation Instructions - Dual Integrated Installation
STEP 3 PREPARING UNIT FOR INSTALLATION
Ŷ Place the right hand unit in front of the installation
opening in a way that the unit is in front of the intended installed location.
Ŷ If doors will be reversed after installing, the stabilization
bracket at the top hinge side of the case will need to be moved to the opposite side of the case. Remove 4 Phillips head screws, rotate the stabilization bracket and install on the opposite side of the case.
Stabilization Bracket
Ŷ Unpack the heater Unification Kit (ZUGC) and make
sure all of the components on the list are included.
Ŷ Install 4 bumper blocks by snapping them to the left
side of the case between the 2 units - 2 on the upper section of the case wall and 2 on the lower.
Ŷ Install adhesive heater on the outside of the unit to
the left side of the case. Install heater 2” below the top 2 standoff blocks. Heater should be centered front to back on the metal case. Ensure the heater connector cord is toward the bottom of the unit when installed.
Ǝ
Adhesive Heater
Upper bumpers
Lower bumpers
Clips
Left Access Hex Screws
Ŷ Remove the left access cover by removing 4 (1/4”) hex
screws. The cover is located at the outside lower left side of the case.
Ŷ Use clips to adhere loose wire tightly to side of case as
shown. Clean the side using rubbing alcohol to ensure proper clip adhesion.
Cover
10
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Installation Instructions - Dual Integrated Installation
STEP 3 PREPARING UNIT FOR INSTALLATION (Cont.)
WARNING
Hazard. To avoid the risk of electric shock, make
sure the power cord is not plugged into the wall outlet.
Ŷ Install the transformer into the machine compartment:
1. Plug transformer into the 3 pin connector at the top of the machine compartment. Make sure locking tabs are engaged.
2. Place the transformer into the machine compartment and secure it with the 2 (1/4”) hex screws provided in ZUGC kit.
3. Connect the 2 pin transformer connector to the heater connector, make sure locking tabs are engaged, and place in wire clip at the top of the machine compartment.
3 Pin Connector
Electrical Shock
1
2
2 Pin Connector to Heater Connector
STEP 4
WARNING
INSTALL ANTI-TIP BRACKET
Tip Over Hazard.
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or seri­ous injury. Read and follow the entire installation instructions for securing the appliance with the anti-tip system.
Ŷ Remove the anti-tip bracket from the hardware kit. Ŷ Anti-tip bracket should be mounted against the back
wall or up to 27” (68.6 cm) maximum from front of opening. Use floor mounting method if the bracket is not against a wall (bracket hardware is provided for mounting into wood, steel studs and concrete).
Unit LH Unit
18” 10-7/8”
(27.62cm)
24” 14-7/8”
(37.78cm)
30” 18-7/8”
(47.95cm)
18” 24” 30”
29-3/4”
(75.57 cm)
33-3/4”
(85.73 cm)
37-3/4”
(95.89 cm)
RH Units
33-3/4”
(85.73 cm)
39-3/4”
(100.97cm)
45-3/4”
(116.21cm)
37-3/4”
(95.89 cm)
43-3/4”
(110.49cm)
49-3/4”
(126.37cm)
3
Transformer
Ŷ Replace the left access cover and 4 (1/4”) hex
screws.
Ŷ Measure and mark from the LH side of the opening
per the table above depending on the size of the LH unit you are installing.
LH Unit
RH Unit
Ŷ Measure and mark again from the LH side of the
opening per the table and depending on your combination of LH and RH units.
For example, if installing an 18” LH unit and a 30” RH
unit, use 10-7/8” and 37-3/4”.
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11
Installation Instructions - Dual Integrated Installation
STEP 4 BRACKET
Ŷ Mount the anti-tip bracket centered about the marks
and flush to the floor as shown. Mark 3 holes for wall mounting or 4 holes for floor mounting.
WOOD MOUNTING: Predrill with 3/16” drill bit, 2”
deep, then install lag bolts with a 7/16” driver.
CONCRETE MOUNTING: Predrill with a 5/32”
concrete bit, 2” deep, then install tapcon screws with a 7/16” driver.
STEEL MOUNTING: Predrill with a 1/2” drill bit, insert
toggle, then install bolts with a 7/16” driver.
The bracket must be screwed to either the FLOOR or
REAR WALL.
Ŷ Tape the waterline to the wall and floor approximately
3” to the left of the anti-tip bracket. Apply tape about every 5” toward the front of the opening (tape will prevent the unit from rolling over the waterline during installation). Do not tape near the cabinet front in order to keep tape hidden under the unit.
INSTALLING ANTI-TIP
(Cont.)
STEP 5
JOINING DUAL INSTALLED
UNITS
Ŷ Place the left hand unit in front of the opening. Ŷ Install top unification bracket between the 2 units by
sliding in place over the two shoulder bolts.
Ŷ Install the bottom unification bracket using a 3/8”
driver (4 screws).
3"
5"
Ŷ Route the strapping coiled up at the back of the unit
through the anti tip bracket.
1. Cut the wire tie holding the strap bundle.
2. Put the strap on the backside of the retaining pin.
3. Secure the retaining pin to the bracket with the cotter pin.
4. Repeat strap routing on the second unit.
3"
5"
Cotter Pin
Retaining Pin
12
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Installation Instructions - Dual Integrated Installation
STEP 6
WARNING
CONNECTING WATER SUPPLY
Connect to potable water supply
only.
House
Water Supply
Refrigerator/
Freezer
Freezer
Water Supply
Water Supply
Ŷ Locate and bring the tubing to the front of the cabinet. Ŷ Turn the water on to flush debris from the line. Run
about a quart of water through the tubing into a bucket, then shut off the water.
Ŷ Remove strain relief screw to allow for enough slack
to make a proper water connection. (Screw must be
replaced in the next step.)
Strain Relief Screw
Anti-tip Strap
Copper Tubing:
Ŷ Slip a 1/4” nut and ferrule (provided) over both ends of
the copper tubing. Insert the tube into the union fitting on the unit and tighten the nut to the union.
Ŷ Turn on the water to check for leaks.
SmartConnect™ Tubing: NOTE: The only GE Appliances-approved plastic tubing
is supplied in the SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Other types of plastic may crack or rupture with age and cause water damage to your home.
Ŷ Insert the molded end of the tubing into the refrigerator
or freezer connection. Tighten the compression nut until it is just hand-tight.
Ŷ Tighten one additional turn with a wrench.
Overtightening can cause leaks!
Ŷ Turn on the water to check for leaks.
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13
Installation Instructions - Dual Integrated Installation
STEP 7
Ŷ Plug both units into the outlet in the wall.
WARNING
To reduce the risk of electrical shock, be careful during the remaining installation steps not to touch wiring or electrical components inside the compressor compartment while the appliance is plugged in and the front access cover is not in place.
Ŷ Loosen the strap by removing a Phillips head screw
from the top strap bar and the large tensioner 1/4” allen screw to allow the strap to move freely during installation. Retain screws for later installation in this step. Repeat process for both units.
INSERTING/SECURING INTO CABINET SURROUND
Electrical Shock Hazard.
Ŷ As you walk the unit back, pull the anti-tip strap tight.
Secure the strap in the front of the unit. This process should be completed for each unit.
Ŷ Secure the strap in the front of the unit by replacing the
screw in the top strap bar (do not overtighten) and the large tensioner screw to prevent the strap from moving.
This process must be completed for both units.
Ŷ Find the installation string that is attached to the door
of the unit; this is to be used as you are pushing the unit back into the opening. The string is attached to the power cord; as you walk the unit back into the opening you should pull the string tight to make sure the power cord is routed underneath the unit.
Installation String
Ŷ Slowly walk both units into opening making sure not
to touch the cabinetry on the sides and top to prevent damage. Both door faces should be 7/8” behind the front face of surrounding cabinets on either a stainless or custom panel installation.
WARNING
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or serious injury.
Tip Over Hazard.
Ŷ Replace the waterline strain relief screw.
Strain Relief Screw
Anti-tip Strap
WARNING
Replace waterline strain relief in front rail location as shown.
Ŷ Store the excess strapping, string, and water tubing
under the unit.
Electrical Shock Hazard.
14
31-49133-1
Installation Instructions - Dual Integrated Installation
STEP 8 LEVEL UNIT
All models have 4-point leveling. The front is supported by leveling legs; the rear is supported by adjustable wheels. Both are accessible from the front of the unit.
Ŷ To level the back of the unit, turn the 7/16” hex nut
located above the front wheels. Turn clockwise to raise or counterclockwise to lower the unit.
Ŷ For front leveling, use a 7/16” open-end wrench. Ŷ Adjust height of unit to match installation cutout
opening 84”. The unit should be level and plumb with cabinetry.
Hex nut adjusts rear wheels
Open-end wrench adjusts front leveling legs
STEP 9
FINAL EXTERNAL UNIT
PREPARATION
Ŷ FOR FLUSH INSTALLATION: Make sure front
surface of the door is 7/8” behind front face of surrounding cabinets BEFORE securing brackets to the surrounding cabinetry.
Ŷ Secure stabilization brackets by predrilling 1/16”
holes in both the side and top surround 1/2” deep through holes in the bracket. Drive 4 No. 6 Phillips head screws to secure the unit stabilization bracket to surrounding cabinetry. NOTE: This step does NOT replace the anti-tip safety hardware. Refer to Step 4 Installing Anti-Tip Bracket and Step 7 Inserting/ Securing into Cabinet Surround for details on installing the anti-tip hardware. Repeat for the second unit.
Stabilization Bracket already installed to unit
Cabinet surround
NOTICE: The rear leveling wheels and front leveling legs are limited to a maximum height adjustment of 1”. If the installation requires more than 84” height, the installer should elevate the unit on a sheet of plywood or runners. Cabinetry trim could also be added across the top of the opening to shorten the opening. If you attempt to raise the unit more than 1”, you will damage the front leveling legs and the rear leveling wheels.
Ŷ Open doors to make sure lights are on. If they are
not on, check to make sure the master switch is on.
Master Switch
Front Access Cover
Ŷ Install front access covers by replacing 2 T20 Torx
screws on each cover.
T20 Torx Screws
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15
Installation Instructions - Dual Integrated Installation
STEP 9
FINAL EXTERNAL UNIT
PREPARATION (Cont.)
Ŷ Install front mullion and access cover trims between
the 2 units. Open the doors and push the flexible “dart” area of the trims in place between units.
Upper Mullion Trim
“Dart”
STEP 11 START ICEMAKER
(freezer models)
CAUTION
of the ejector mechanism, or with the heating element (located on the bottom of the icemaker) that releases the cubes. Do not place fingers or hands on the automatic ice making mechanism while the freezer is plugged in.
A newly-installed freezer may take 12–24 hours to begin making ice.
The icemaker will produce seven cubes per cycle— approximately 15 cycles in a 24-hour period, depending on freezer compartment temperature, room temperature, number of door openings and other use conditions.
If the freezer is operated before the water connection is made to the icemaker, set the power switch to OFF. Top wire basket must be removed to access the icemaker power switch.
When the freezer has been connected to the water supply, set the power switch to ON.
Avoid contact with the moving parts
“Dart”
Lower Mullion Trim
STEP 10 INTERNAL UNIT PREPARATION
Ŷ Remove all tape, cardboard, and foam from each
unit.
Ŷ Remove boxed door bins from shelves. Ŷ Unbox and install door bins.
Throw away the first full bucket of ice to allow the water line to clear.
Be sure nothing interferes with the sweep of the feeler arm.
(Appearance may vary)
Icemaker
Power Switch
When the bin fills to the level of the feeler arm, the icemaker will stop producing ice.
It is normal for several cubes to be joined together.
If ice is not used frequently, old ice cubes will become cloudy, taste stale and shrink.
NOTE: Icemaker works best between 40 and 120 PSI (275-827 kPa) home water pressure.
Feeler Arm
Power Switch
Icemaker
Feeler Arm
16
31-49133-1
Installation Instructions - Dual Integrated Installation
STEP 12 INSTALL AUTOFILL PITCHER ASSEMBLY (Some Refrigerator Models)
Ŷ Locate the AutoFill pitcher cover on the left side of the
refrigerator’s interior. Remove T20 Torx screw holding the cover in place towards the rear of the cover. Retain this screw for attachment of AutoFill assembly.
Cover
Ŷ Slide the cover forward to remove. This reveals an
electrical connector and a water tube.
Ŷ Remove the AutoFill assembly from the box. Connect
the 4 pin connector from the AutoFill assembly to the connector in the compartment wall.
Screw
Ŷ Conceal wires and tubing inside the wall compartment
and place the AutoFill wall assembly onto the forward end of the mount until flush with the interior wall of the refrigerator. Slide the assembly toward the back wall until mounting screw hole is visible.
Mount Compartment
AutoFill Assembly
Screw
Ŷ Secure AutoFill assembly with the T20 Torx screw
removed earlier.
Ŷ Ensure supply water is connected to the refrigerator
before proceeding further.
Ŷ Align the pitcher lid to the dispenser guide and slide
the pitcher toward the back of the refrigerator until it stops. There may be up to a 5 second response time before water starts to fill the pitcher.
Ŷ Ensure that the locking tab on the connector is fully
engaged.
Ŷ Connect the water line fitting from the AutoFill
assembly to the water tube located in the compartment. Ensure the water tube is firmly connected and will not easily become unattached. Water tube should be inserted to the tubing mark.
31-49133-1
Ŷ Water will fill the pitcher until it reaches a specified
level and will then shut off. It is normal for the water level to be below the top of the pitcher.
NOTE: After installing the AutoFill pitcher, run 2 gallons of water (approximately 5 full pitchers) through the AutoFill dispenser to remove air from the system. A newly installed filter cartridge will cause water to spurt and dribble until the air is out of the system. It is normal for water to appear discolored during the initial system flush. Water color will return to normal after the first minutes of dispensing. Wash the AutoFill pitcher following the initial flush before using.
NOTE: Do not place the pitcher in the dispenser guide before the water connection is made to the refrigerator.
17
Instructions for Dual Retro-Fit Installation
Existing construction installation with 24” deep openings
that are 41-1/2” or 47-1/2” wide
18
31-49133-1
Design Guide - Dual Retro-Fit Installation
DUAL RETRO-FIT INSTALLATION SPACE
Dimensions in parentheses are in centimeters.
47 1/2" (120.7)
20" (50.8)
6"
E
(15.2)
5"
(12.7)
83 1/2" min 84 1/2" max
(212.1-214.6)
Trim will overlap
additional 7/16"
5"
(12.7)
WATER
FRONT VIEW SIDE VIEW
(12.7)
75"
(190.5 ) From floor to bottom
of electrical
area
3 1/2"
5"
(8.9)
24" (61.0)
3/4"
(1.91)
W
41 1/2" (105.4)
18" (45.7)
6"
E
(15.2)
5"
*83 1/2" min
*84 1/2" max
(212.1-214.6)
*Trim will overlap
additional 7/16"
(12.7)
5"
(12.7)
75"
(190.5 ) From floor to bottom
of electrical
area
3 1/2"
5"
(8.9)
(12.7)
WATER
FRONT VIEW SIDE VIEW
Water And Electrical Locations Electrical and water supply must be located as shown.
For 24” Deep Cutouts
Trim Retro kits are required for a 41.5”(ZTKC42) or a
47.5” (ZTKC48) wide opening.
Heater Unification Kit ZUGC required
Product Clearances
These units are equipped with a 2-position door stop. The factory set 115° door swing can be adjusted to 90° if clearance to adjacent cabinets or walls is restricted.
For a 90° door swing, allow 4” (10.2 cm) minimum clearance to a wall.
When installed in a corner, allow 15” (38.1 cm) for a full 115° door swing on 18” and 24” models. Allow 16.5” (41.9 cm) on 30” models.
24" (61.0)
3/4"
(1.91)
W
Additional Specifications
• A separate 115 volt 60Hz., 15 or 20 amp power supply is recommended for each product. An individual properly grounded branch circuit or circuit breaker is recommended. Install a properly grounded 3-prong electrical receptacle recessed into the back wall. Electrical must be located on rear wall as shown.
• Water line must be located on the back wall as shown.
The water line should be 1/4” O.D. copper tubing or QuickConnect™ kit (WX08X10006) between the cold water line and water connection location, long enough to extend to the front of the unit (8’ [2.4m]). Installation of an easily accessible shut-off valve in the water line is required.
31-49133-1
19
Installation Instructions - Dual Retro-Fit Installation
REFRIGERATOR/FREEZER LOCATION
Ŷ Do not install the refrigerator/freezer where the tem-
perature will go below 55°F (13°C). It will not run often enough to maintain proper temperatures.
Ŷ Do not install the refrigerator/freezer where
temperatures will go above 100°F (37°C). It will not perform properly.
Ŷ Do not install the refrigerator/freezer in a location
exposed to water (rain, etc.) or direct sunlight.
Ŷ Install it on a floor strong enough to support it fully
loaded.
TOOLS AND MATERIALS REQUIRED
• Metal shears
• #1, #2 Phillips screwdriver
• Flathead screwdriver
• Putty knife
• Measuring tape
• Drill and 1/16”, 5/64”, 3/16”, 1/2” bits
• 5/32” concrete bit (if installing anti-tip into concrete)
• 1/4”, 3/8”, 7/16” driver/socket
• 7/16” open wrench
• T20, T30 driver/bit
• 5/64”, 1/8”, 1/4” hex driver (allen wrench)
• Level
• Water shut-off valves (optional but recommended)
• 8’ waterline (one per unit requiring water hookup)
• Masking tape
• Rubbing alcohol
• Adjustable wrench
• Center punch
• Heater Unification Kit (ZUGC)
• Stainless Steel Door Kits (if applicable)
• Custom panels for doors (if applicable)
• Handle Kits (if applicable)
• 42” (ZTKC42) or 48” (ZTKC48) Trim Retro Kit
GROUNDING THE UNIT
WARNING
Hazard. Failure to follow these instructions can
result in death, fire, or electrical shock.
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong (grounding) wall receptacle to minimize the possibility of electric shock hazard from this appliance.
Have the wall outlet and circuit checked by a qualified electrician to make sure the outlet is properly grounded.
Where a standard 2-prong wall outlet is encountered, it is your personal responsibility and obligation to have it replaced with a properly grounded 3-prong wall outlet.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.
DO NOT USE AN ADAPTER PLUG TO CONNECT THE REFRIGERATOR TO A 2-PRONG OUTLET.
DO NOT USE AN EXTENSION CORD WITH THIS APPLIANCE.
Electrical Shock
FLOORING
For proper installation, this product must be placed on a level surface of hard material that is at the same height as the rest of the flooring. This surface should be strong enough to support a fully loaded refrigerator or freezer, or approximately 1,200 lbs. per unit.
NOTE: Protect the finish of the flooring. NOTE: Not recommended for installation on carpeted
flooring.
HARDWARE SUPPLIED (per unit)
• Water Filter Bypass Plug (if equipped)
• Air filter (if equipped)
• Anti-Tip bracket
• 3 Lag screws
• 3 Tapcon screws
• 3 Toggles with bolts
• 1 Hair Pin Cotter
• 1 Retaining pin
• Panel installation templates
• 2 Door trims
• 2 Door panel brackets
• Set screws
• #6 Phillips head wood screws
• Door Bracket Cover Top
• T30 screws
• 1 Hinge limiter pin
• Center door panel bracket
• Hi-Lo screw and square washer
20
31-49133-1
Installation Instructions - Dual Retro-Fit Installation
STEP 1 REMOVE PACKAGING
WARNING
appliance is top heavy. Use extreme caution with moving to prevent tipping over which could result in death or serious injury.
Ŷ Remove outer carton and external packing from units. Ŷ Inspect for damage.
Ŷ Ensure the flooring that the units are set is clean/
free of debris that could be collected on to, or pinched in front of the wheels and damaging the floor. Additionally, it is recommended that the floor be protected with a plastic covering through out the installation process.
Ŷ Remove hardware kit from top drawer. Ŷ If installation requires a 90° door opening, the hinge
limiter pin must be installed
in the top hinge BEFORE
the unit is removed from the skid. Pin is located in the hardware kit.
- Open the door approximately 45°, but no wider than 90°, to expose the hole in the back hinge bracket and install the limiting pin. Pin must be fully seated in the bracket or the door will not close properly.
Ŷ Remove front access cover from unit by removing 2
T20 Torx screws. Place the cover and screws to the side for future installation.
3/8” Drive Screws
Shipping Bracket
7/16” Drive Screws
Ŷ Remove three 3/8” drive screws and two 7/16” drive
screws from each side of the unit to release it from the skid. Tip the unit from the side enough to remove the shipping material from under the unit, but above the skid (both sides)
Ŷ CAREFULLY roll the unit off the back side of the skid. Ŷ Handle from side only with a hand truck.
Tip Over Hazard. This
Top hinge
T20 Torx Screws
STEP 2 INSTALL WATER LINE
WARNING
Ŷ
A cold water supply is required for automatic icemaker and AutoFill pitcher operation. The water pressure must be between 40 and 120 p.s.i. (275-827 kPa).
Shut off the main water supply.
Turn on the nearest faucet long enough to clear the line of water.
ŶInstall a shut-off valve between the water valve and
cold water pipe in a basement or cabinet. The shut­off valve should be located where it will be easily accessible.
ŶTurn on the main water supply and flush debris.
Run about a quart of water through the tubing into a bucket. Shut off water supply at the shut-off valve.
NOTE: Saddle type shut-off valves are included in many water supply kits. Before purchasing, make sure a saddle type valve complies with your local plumbing codes.
NOTE: Commonwealth of Massachusetts Plumbing Codes 248CMR shall be adhered to. Saddle valves are illegal and use is not permitted in Massachusetts. Consult with your licensed plumber.
Ŷ Connect the jumper water line from the ZTKC42 or
ZTKC48 Trim Retro Kit to the house cold water line. Tighten the compression nut hand tight, then tighten one additional turn with a wrench. Overtightening can cause leaks!
Ŷ Connect the other end of the jumper water line to the
water fitting tee supplied in the trim retro kit. Tighten the compression nut hand tight, then tighten one additional turn with a wrench. Overtightening can cause leaks!
Ŷ Route 1/4” OD copper or SmartConnect
(WX08X10006) plastic tubing between water fitting tee and the water connection location at the front of the unit.
SmartConnect™ Refrigerator Tubing Kits are
available. One 8’ (2.4m) water line (WX08X10006) is needed for each unit.
Ŷ Tubing should be long enough to extend to the front
of the unit. Allow enough tubing to accommodate bend leading into the water line connection. Unit must be tipped on its side to route waterline underneath and to the front of the appliance.
Connect to potable water supply
only.
Water Line Jumper
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Water Fitting Tee
21
Installation Instructions - Dual Retro-Fit Installation
STEP 2 INSTALL WATER LINE (Cont.)
NOTE: The only GE Appliances approved plastic tubing
is supplied in the SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Other types of plastic may crack or rupture with age and cause water damage to your home.
Ŷ Tape the jumper waterline and water fitting tee to the
back wall. The waterlines will be taped to the floor using masking tape after anti-tip bracket installation.
STEP 3 PREPARING UNIT FOR INSTALLATION
Ŷ Place the right hand unit in front of the installation
opening in a way that the unit is in front of the intended installed location.
Ŷ Unpack the heater Unification Kit (ZUGC) and make
sure all of the components on the list are included.
Ŷ Install 4 bumper blocks by snapping them to the left
side of the case between the 2 units - 2 on the upper section of the case wall and 2 on the lower.
STEP 3 PREPARING UNIT FOR INSTALLATION (Cont.)
Ŷ
Install adhesive heater on the outside of the unit to the left side of the case. Install heater 2” below the top 2 standoff blocks. Heater should be centered front to back on the metal case. Ensure the heater connector cord is toward the bottom of the unit when installed.
Ǝ
Adhesive Heater
Upper bumpers
Lower bumpers
Clips
Left Access Hex Screws
Ŷ Remove the left access cover by removing 4 (1/4”)
hex screws. The cover is located at the outside lower left side of the case.
Ŷ Use clips to adhere loose wire tightly to side of case
as shown. Clean the side using rubbing alcohol to ensure proper clip adhesion.
Cover
22
31-49133-1
Installation Instructions - Dual Retro-Fit Installation
STEP 3 PREPARING UNIT FOR INSTALLATION (Cont.)
WARNING
Hazard. To avoid the risk of electric shock, make
sure the power cord is not plugged into the wall outlet.
Ŷ Install the transformer into the machine compartment:
1. Plug transformer into the 3 pin connector at the top of the machine compartment. Make sure locking tabs are engaged.
2. Place the transformer into the machine compartment and secure it with the 2 (1/4”) hex screws provided in ZUGC kit.
3. Connect the 2 pin transformer connector to the heater connector, make sure locking tabs are engaged, and place in wire clip at the top of the machine compartment.
3 Pin Connector
Electrical Shock
1
2
2 Pin Connector to Heater Connector
STEP 4
WARNING
INSTALL ANTI-TIP BRACKET
Tip Over Hazard.
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or seri­ous injury. Read and follow the entire installation instructions for securing the appliance with the anti-tip system.
Ŷ Remove the anti-tip bracket from the hardware kit. Ŷ Anti-tip bracket should be mounted against the back
wall or up to 27” (68.6 cm) maximum from front of opening. Use floor mounting method if the bracket is not against a wall (bracket hardware is provided for mounting into wood, steel studs and concrete).
Unit LH Unit
18” 10-7/8”
(27.62cm)
24” 14-7/8”
(37.78cm)
30” 18-7/8”
(47.95cm)
18” 24” 30”
29-3/4”
(75.57 cm)
33-3/4”
(85.73 cm)
37-3/4”
(95.89 cm)
RH Units
33-3/4”
(85.73 cm)
39-3/4”
(100.97cm)
45-3/4”
(116.21cm)
37-3/4”
(95.89 cm)
43-3/4”
(110.49cm)
49-3/4”
(126.37cm)
3
Transformer
Ŷ Replace the left access cover and 4 (1/4”) hex
screws.
Ŷ Measure and mark from the LH side of the opening
per the table above depending on the size of the LH unit you are installing.
LH Unit
RH Unit
Ŷ Measure and mark again from the LH side of the
opening per the table and depending on your combination of LH and RH units.
For example, if installing an 18” LH unit and a 30” RH
unit, use 10-7/8” and 37-3/4”.
Ŷ Mount the anti-tip bracket centered about the marks
and flush to the floor as shown. Mark 3 holes for wall mounting or 4 holes for floor mounting.
WOOD MOUNTING: Predrill with 3/16” drill bit, 2”
deep, then install lag bolts with a 7/16” driver.
CONCRETE MOUNTING: Predrill with a 5/32”
concrete bit, 2” deep, then install tapcon screws with a 7/16” driver.
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23
Installation Instructions - Dual Retro-Fit Installation
STEP 4
(Cont.) STEEL MOUNTING: Predrill with a 1/2” drill bit, insert
toggle, then install bolts with a 7/16” driver.
The bracket must be screwed to either the FLOOR or
REAR WALL.
Ŷ Tape the waterline to the floor approximately 3” to the
left of the anti-tip bracket. Apply tape about every 5” toward the front of the opening (tape will prevent the unit from rolling over the waterline during installation). Do not tape near the cabinet front in order to keep tape hidden under the unit.
INSTALL ANTI-TIP BRACKET
3"
5"
3"
5"
STEP 5
JOINING DUAL INSTALLED
UNITS
Ŷ Place the left hand unit in front of the opening. Ŷ Install top unification bracket between the 2 units by
sliding in place over the two shoulder bolts.
Ŷ Install the bottom unification bracket using a 3/8”
driver (4 screws).
Ŷ Route the strapping coiled up at the back of the unit
through the anti tip bracket.
1. Cut the wire tie holding the strap bundle.
2. Put the strap on the backside of the retaining pin.
3. Secure the retaining pin to the bracket with the
cotter pin.
4. Repeat strap routing on the second unit.
Cotter Pin
Retaining Pin
24
31-49133-1
Installation Instructions - Dual Retro-Fit Installation
STEP 5 JOINING DUAL INSTALLED UNITS (Cont.)
CHANGE POWER CORD
Longer power cords are required for retro fit installation. Power cords are included in 42” ZTKC42 and 48” ZTKC48.
Replace power cords on both units. Both units can be plugged into the same electrical supply receptacle.
Remove existing short power cord with string assembly:
Ŷ Remove 1/4” hex screws attaching rear access cover.
1. Unplug 3-pin power cord connector inside the
machine compartment (press on sides to release locking tabs).
2. Remove power cord green ground 1/4” hex screw.
3. Remove strain relief 1/4” hex screw.
Strain Relief Screw
Green Ground Screw
3-Pin Power Cord Connector
Power Cord
CASE TRIM INSTALLATION
Ŷ Remove the stabilization brackets from the hinge side
of each column refrigerator by removing 4 Phillips head screws per bracket.
Stabilization Bracket
Ŷ Install the trim kit side rails to the exposed right and left
case walls using the provided #8 Phillips head screws ­7 screws per side.
Rear Access Cover
Install new longer power cord:
1. Plug in the 3-pin connector (make sure locking tabs
are engaged).
2. Install the power cord green ground screw.
3. Install the power cord strain relief.
Ŷ Replace rear access cover. Make sure the power
cord and ground wire are properly routed through the access cover cut-out.
Ground Wire
Power Cord
Repeat all steps for second unit.
Ŷ Pre-assemble the trim kit top rail and corner keys.
One corner key should be installed to each end of the top trim. Use the provided 5/64” allen set screw in the corner key to ensure that the key is snuggly fit to the top trim, but be sure not to overtighten the screw to prevent damage to the parts.
Corner Key
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25
Installation Instructions - Dual Retro-Fit Installation
STEP 5 JOINING DUAL INSTALLED UNITS (Cont.)
CASE TRIM INSTALLATION
Ŷ Fit the top trim and side trim rails together by sliding
the exposed edges of the corner trim into the right and left trim kit side rails. Press downward on the top trim until each corner key is fully seated in each side rail. Use the provided set screws to ensure each corner key is snugly fit to each trim kit side rail.
Top Trim with Keys
Screws
STEP 6
CONNECTING WATER SUPPLY
WARNING
Ŷ Locate and bring the tubing to the front of the cabinet. Ŷ Turn the water on to flush debris from the line. Run
about a quart of water through the tubing into a bucket, then shut off the water.
Ŷ Remove strain relief screw to allow for enough slack
to make a proper water connection. (Screw must be
replaced in the next step.)
Connect to potable water supply
only.
House
Water Supply
Strain Relief Screw
Refrigerator/
Freezer
Freezer
Water Supply
Water Supply
Anti-tip Strap
Ŷ Secure the top trim to the case by using the provided
#8 Phillips head screws (4 screws).
Copper Tubing:
Ŷ Slip a 1/4” nut and ferrule (provided) over both ends
of the copper tubing. Insert the tube into the union fitting on the unit and tighten the nut to the union.
Ŷ Turn on the water to check for leaks.
SmartConnect™ Tubing: NOTE: The only GE Appliances-approved plastic tubing
is supplied in the SmartConnect™ Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Other types of plastic may crack or rupture with age and cause water damage to your home.
Ŷ Insert the molded end of the tubing into the
refrigerator or freezer connection. Tighten the compression nut until it is just hand-tight.
Ŷ Tighten one additional turn with a wrench.
Overtightening can cause leaks!
Ŷ Turn on the water to check for leaks.
26
31-49133-1
Installation Instructions - Dual Retro-Fit Installation
STEP 7
Ŷ Plug both units to the outlet in the wall.
WARNING
To reduce the risk of electrical shock, be careful during the remaining installation steps not to touch wiring or electrical components inside the compressor compartment while the appliance is plugged in and the front access cover is not in place.
Ŷ Loosen the strap by removing a Phillips head screw
from the top strap bar and the large tensioner 1/4” allen screw to allow the strap to move freely during installation. Retain screws for later installation in this step. Repeat process for both units.
Ŷ Find the installation string that is attached to the door
of the unit; this is to be used as you are pushing the unit back into the opening. The string is attached to the power cord; as you walk the unit back into the opening you should pull the string tight to make sure the power cord is routed underneath the unit.
INSERTING/SECURING INTO CABINET SURROUND
Electrical Shock Hazard.
Installation String
WARNING
These appliances are top heavy, especially with any doors open, and must be secured to prevent tipping forward which could result in death or serious injury.
Ŷ As you walk the unit back, pull the anti-tip strap tight.
Secure the strap in the front of the unit. This process should be completed for each unit.
Ŷ Secure the strap in the front of the unit by replacing the
screw in the top strap bar (do not overtighten) and the large tensioner screw to prevent the strap from moving.
This process must be completed for both units.
Tip Over Hazard.
Ŷ Slowly walk both units into opening making sure not
to touch the cabinetry on the sides and top to prevent damage. The back side of the top and side retro trims should be touching the cabinet surround when the units are pushed back.
Refrigerator or Freezer
Retro Trim
31-49133-1
Cabinet Surround
Ŷ Replace the waterline strain relief screw.
Strain Relief Screw
WARNING
Replace waterline strain relief in front rail location as shown.
Ŷ Store the excess strapping, string, and water tubing
under the unit.
Electrical Shock Hazard.
Anti-tip Strap
27
Installation Instructions - Dual Retro-Fit Installation
STEP 8 LEVEL UNIT
All models have 4-point leveling. The front is supported by leveling legs; the rear is supported by adjustable wheels. Both are accessible from the front of the unit.
Ŷ To level the back of the unit, turn the 7/16” hex nut
located above the front wheels. Turn clockwise to raise or counterclockwise to lower the unit.
Ŷ For front leveling, use a 7/16” open-end wrench. Ŷ Adjust height of unit to match installation cutout
opening 84”. The unit should be level and plumb with cabinetry.
Hex nut adjusts rear wheels
Open-end wrench adjusts front leveling legs
STEP 9
FINAL EXTERNAL UNIT
PREPARATION (Cont.)
Ŷ Secure the trims to the surrounding cabinets to
reduce excess movement to the top of the case during normal operation.
1. Drill 1/16” pilot holes in the trim (4 per side, see figure for approximate locations).
2. Drive #6 Phillips head wood screws into the pilot holes.
NOTE: This step does NOT replace the anti-tip safety hardware. Refer to Step 4 Installing Anti-Tip Bracket and Step 7 Inserting/Securing into Cabinet Surround for details on installing the anti-tip hardware. Repeat for the
second unit.
NOTICE: The rear leveling wheels and front leveling legs are limited to a maximum height adjustment of 1”. If the installation requires more than 84” height, the installer should elevate the unit on a sheet of plywood or runners. Cabinetry trim could also be added across the top of the opening to shorten the opening. If you attempt to raise the unit more than 1”, you will damage the front leveling legs and the rear leveling wheels.
STEP 9
FINAL EXTERNAL UNIT
PREPARATION
Ŷ For proper case placement after leveling, the back
side of the top and side retro trims should be flush with the cabinet surround on all sides.
Refrigerator or Freezer
Retro Trim
Cabinet Surround
2 at the top and 2 on the side in each corner
Ŷ Open doors to make sure lights are on. If they are not
on, check to make sure the master switch is on.
Ŷ Install front access covers by replacing 2 T20 Torx
screws on each cover.
Master Switch
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Front Access Cover
T20 Torx Screws
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Installation Instructions - Dual Retro-Fit Installation
STEP 9
FINAL EXTERNAL UNIT
PREPARATION (Cont.)
Ŷ Install front mullion and access cover trims between
the 2 units. Open the doors and push the flexible “dart” area of the trims in place between units.
Upper Mullion Trim
“Dart”
STEP 11 START ICEMAKER
(freezer models)
CAUTION
of the ejector mechanism, or with the heating element (located on the bottom of the icemaker) that releases the cubes. Do not place fingers or hands on the automatic ice making mechanism while the freezer is plugged in.
A newly-installed freezer may take 12–24 hours to begin making ice.
The icemaker will produce seven cubes per cycle— approximately 15 cycles in a 24-hour period, depending on freezer compartment temperature, room temperature, number of door openings and other use conditions.
If the freezer is operated before the water connection is made to the icemaker, set the power switch to OFF. Top wire basket must be removed to access the icemaker power switch.
When the freezer has been connected to the water supply, set the power switch to ON.
Avoid contact with the moving parts
“Dart”
Lower Mullion Trim
STEP 10 INTERNAL UNIT PREPARATION
Ŷ Remove all tape, cardboard, and foam from each
unit.
Ŷ Remove boxed door bins from shelves. Ŷ Unbox and install door bins.
Throw away the first full bucket of ice to allow the water line to clear.
Be sure nothing interferes with the sweep of the feeler arm.
Power Switch
When the bin fills to the level of the feeler arm, the icemaker will stop producing ice.
It is normal for several cubes to be joined together.
If ice is not used frequently, old ice cubes will become cloudy, taste stale and shrink.
NOTE: Icemaker works best between 40 and 120 PSI (275-827 kPa) home water pressure.
(Appearance may vary)
Icemaker
Feeler Arm
Power Switch
Icemaker
Feeler Arm
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Installation Instructions - Dual Retro-Fit Installation
STEP 12 INSTALL AUTOFILL PITCHER ASSEMBLY (Some Refrigerator Models)
Ŷ Locate the AutoFill pitcher cover on the left side of the
refrigerator’s interior. Remove T20 Torx screw holding the cover in place towards the rear of the cover. Retain this screw for attachment of AutoFill assembly.
Cover
Ŷ Slide the cover forward to remove. This reveals an
electrical connector and a water tube.
Ŷ Remove the AutoFill assembly from the box. Connect
the 4 pin connector from the AutoFill assembly to the connector in the compartment wall.
Screw
Ŷ Conceal wires and tubing inside the wall compartment
and place the AutoFill assembly onto the forward end of the mount until flush with the interior wall of the refrigerator. Slide the assembly toward the back wall until mounting screw hole is visible.
Mount Compartment
AutoFill Assembly
Screw
Ŷ Secure AutoFill assembly with the T20 Torx screw
removed earlier.
Ŷ
Ensure supply water is connected to the refrigerator before proceeding further.
Ŷ Align the pitcher lid to the dispenser guide and slide
the pitcher toward the back of the refrigerator until it stops. There may be up to a 5 second response time
before water starts to fill the pitcher.
Ŷ Ensure that the locking tab on the connector is fully
engaged.
Ŷ Connect the water line fitting from the AutoFill
assembly to the water tube located in the compartment. Ensure the water tube is firmly connected and will not easily become unattached. Water tube should be inserted to the tubing mark.
Ŷ Water will fill the pitcher until it reaches a specified
level and will then shut off. It is normal for the water level to be below the top of the pitcher.
NOTE: After installing the AutoFill pitcher, run 2 gallons of water (approximately 5 full pitchers) through the AutoFill dispenser to remove air from the system. A newly installed filter cartridge will cause water to spurt and dribble until the air is out of the system. It is normal for water to appear discolored during the initial system flush. Water color will return to normal after the first minutes of dispensing. Wash the AutoFill pitcher following the initial flush before using.
NOTE: Do not place the pitcher in the dispenser guide before the water connection is made to the refrigerator.
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