GE ZEW155N, ZGW125EN3SS, ZGW125EN5SS Installation Guide

Page 1
GE Monogram ®
Installation
Instructions
Component Cooktop System
Models
ZEW145V
ZG W125EN3
ZEW155N
ZEW166 Y
ZEW176 Y
Page 2
Before you begin--Read these instructions completely and carefully.
IMPORTANT: Save these instructions for local inspector's use. IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.
NOTE TO INSTALLER: Be sure to leave these instructions with the Consumer. NOTE TO CONSUMER: Keep these instructions with your Use and Care Book for
future reference.
F-!_li!_Tl._l:|_ql?[t'! This appliance must be properly grounded. See "Electrical Supply", page 13. I
If you have questions concerning tile installation of this product, call the GE
Answer Center "_:Consumer Information Service at 800.626.2000, 24 hours a day,
7 days a week.
CAUTION: FOR PERSONAL SAFETY, REMOVE HOUSE FUSE OR CIRCUIT
BREAKER BEFORE BEGINNING INSTALLATION.
These appliances must be suf)plied with the proper voltage and fi'equency, as listed on page 18. Connect to an individual, properly grounded branch circuit breaker or time delay fuse. Proper electrical ratings should be verified with listing on product's rating plate.
Wiring must conform to the requirements of the National Electrical Code. If the electric
supply provided does not meet the specifica- tions, call a licensed electrician.
WARNING:
Any home ventilation system, such as a cooktop with a downdraft mechanism, may interfere with the proper flow of exhaust products or combustion air required by gas furnaces, gas water heaters, fireplaces, or
If you received a damaged component, you should contact your dealer.
Installation of these components require basic mechanical skills. Proper installation is the responsibility of the installer.
other naturally vented systems. To minimize the chance of interference with such naturally vented systems, follow the heating equipment manufacturer's guidelines, and local codes.
Also follow tim guidelines in ASHRAE Standard 62-1989, "Ventilation for Acceptable
Indoor Air Quality", section 5.8. When following these guidelines, be sure to test for proper airflow direction into the draft hood of a naturally vented gas furnace oi" water heater.
This can be checked by striking a match, blowing it out, and while it is still smoking,
holding it near the draft hood relief opening. If smoke is drawn into the opening, vent flow
is in tim proper direction. If tim ASHRAE Standard 62 guidelines are not satisfied, a
positive supply of outside air may have to be suf)plied.
In the absence of local codes, the gas cooktop must comply with the National Fuel Gas Code, ANSI Z223.1, latest edition.
Contents
Models Available .................................................. 3
Product Dimensions ........................................ 3, 4
Installation Accessories ........................................ ,5
Advance Planning ................................................ ,5
Installation ()ptions ............................................. ,5
Installation Rules ................................................. ,5
Installation Location ............................................ 6
Tools & Materials Required ................................ 7
Cutout Information .................................... 7, 8, 9
Venting Options ................................................. 10
Ductwork Advance Planning ............................. 10
Optional Ductwork Arrangement .................... 10
Determine Ductwork Location ......................... 11
Install Blower Assembly ..................................... 11
Finalize Ductwork .............................................. 11
Duct Fittings ....................................................... 12
Gas Supply Location .......................................... 13
Electrical Supply ................................................ 13
Step 1: Apply Gasket Strip ................................. 14
Step 2: Remove Knobs, Gates ............................ 14
Step 3: Joining Multiple Cooktops ...... 14, 15, 16
Step 4: Secure Cooktop(s) to Countertop ....... 16
Step 5: Connect Gas ........................................... 17
Step 6: Connect Electrical .......................... 17, 18
Electrical Power Requirements ..................... 18
Finalize Installation ............................................ 19
Page 3
Design Information
Component Cooktop _vstem
Models
Available
Product Dimensions
Monogram Component Cooktop System offers cooking flexibility with modular cooktops in a variety of cooking technologies to meet any cooking need.
ZEW145V Halogen and Ribbon Component
ZEW155N Updraft Grill Cooktop Component,
ZEW166Y Downdraft Grill Cooktop Component
ZEW176Y Downdraft Vent Component
ZEW145V
Halogenand RibbonComponent (240and 208volt, dual rated)
Parts suf)plied:
44" flexible conduit
Onejoiner strip
Two sets clamping screws
One chassis support brace
ZGW124EN3
Gas Cooktop Component,
with right hand controls
ZGW125EN3
Gas Cooktop Component,
with left hand controls
JXBA55 blower motor assembly is supplied for the downdraft vent and downdraft grill.
JXBC55 optional outdoor cover accessory
may be ordered for installation of blower and motor assembly on an outside wall.
*Allow additional 1rl depth forclearance
of flexible conduit
ZEW155N
Updraft GrillCooktop Component (240volt)
Parts suf)plied
Grease collection jar
48" flexible conduit
Onejoiner strip
Two sets clamping screws
One chassis support brace
ZEW176Y
Downdraft VentComponent Install next to gas or halogen components.
(Cannotbe installed next to an updraft grill) (120volt)
Parts supplied:
48" flexible conduit
Two downdraft joiner strips
One downdraft endcap
JXBA55 blower motor assembly
NOTE:Thedowndraft plenum is shippedwith the discharge outlet onthe left side, It canbe changed to the right side,
5-3/8"
21-5/16"
-Shipped With Discharge On
LeftSide
Page 4
Design Information
Component Cooktop 5_stem
Product Dimensions
ZEW166Y Downdraft Grill Cooktop Component
(240 volt)
Parts supplied:
Grease collection jar
48" flexible conduit
One set clamping screws
One downdraft joiner strip
JXBA55 blower motor assembly
NOTE: Thedowndraft plenum is shipped with the discharge outlet on the left side, Itcan be changedto the right side,
14-1/2"
Motor
Assembly
14-I/2"
10"
4--
-Shipped With Discharge On
Left Side
14-1/2"
l .
16-3/4"
FrontView, Downdraft Grill With Blower Motor Assembly
ZGW124EN3
GasCooktop Component, with right handcontrols
ZGW125EN3 GasCooktop Component,
with left hand controls
Parts supplied with each:
1/2" inlet pipe
Pressure regulator
One joiner strip
Two sets clamping screws
One chassis support brace
NOTE:Gascomponents are designed for natural gasoperations and cannot beconverted to/P
operation.
If installation includes a drawer beneath gas cooktop, make allowance for gas inlet pipe.
Gas inlet extends 1-1/4" fl'om bottom.
Left SideView, Down@aftGrill
__ _4-7/1_
Bit/ TopView /Utnit
_L Countertop
jC,,-Cut°ut'_
O O Gas Gas Inlet Inlet
Pipe 17-118" Pipe
'ZGW124EN3 ZGW125EN3'
RightHand LeftHand
Controls Controls
Page 5
Design Information
Component Cooktop _wtem
Installation Accessories Provided
Advance Planning
Joinei" sti'ips and end caps are included to
provide a finished look to any modular cooktop ai,i'angement.
ConsideI" base cabinet stoi'age ai`i'angements
to accommodate the downdi,aft blowei'/ motor assembly.
-The downdi`aft plenum assembly will occupy the cabinet below the cooktop. Di'awei's
cannot be installed below the downdi`aft
vent or downdi`aft gi'ill components. The
blower may be installed in the cabinet oi" located downstream fl'om the plenum in
the duct run.
- Shorter length drawers may be installed below gas components, allowing foi` gas
inlet clearance.
Do not cut holes foi` ductwoi`k locations until components are on-site, with countei`top in
place, and all pi`e-planned locations are confirmed.
EndCap Downdraft Joiner Downdraft
Joiner EndCap
Always t)i`e-plan electrical and gas connections to be accessible at the time of
installation.
Consider the distance to power supply, cable length and bending restrictions befoi`e cutting holes.
Gas components are not convertible to liquid propane operation.
In the absence of local codes, the gas cooktop must comply with the National Fuel Gas
Code, ANSI Z223.1, latest edition.
UL, A.G.A. appi`oved.
Installation
Opdons
Installation Rules
Multiple gas and electric components can be combined to form one custom cooking ai`i`angenlent.
-Multiple electric components can operate
fl'om a singlejunction box, if local codes permit. Multiple gas components can operate from a manifold, as permitted by local codes.
Updraft components can be vented according to normal exhausting methods.
The downdi`aft vent and grill blower assembly may be vented downwards to the left or right sides or through the floor. See page 11.
Never vent a cooktop into an interior space - always to the outdooi`s.
The updraft grill requires an overhead vent
with at least 300 CFM.
DO NOT install an updraft grill component next to a downdi`aft vent.
-The motor blower assembly can be mounted in the cabinet or under the flooi`.
The blower will fit between floor joists on
16" centei`s.
The plenum on the downdi,aft grill and vent is shipped with the discharge on the left side. It can be changed to discharge fl'om the right side.
JXBC55 optional outdooi` covei` accessory may be ordered foi` installation of blower and motor assembly on an outside wall.
DO NOT install a downdi`afl vent behind a cooktop.
DO NOT install a gas or grill cooktop where the knobs are between the heated ai`ea and
the downdi`aft vent.
Page 6
Cabinetry
Component Cooktop _v_tem
Installation Location
Whenever possible, avoid placing cabineti T
directly above the cooking surface.
If cabinetry is used above tile cooking surface:
Use cabinets no more than 13" deep. Maintain 30" nAnimum clearance between
cooktop(s) and unprotected cabinets directly above the cooktop.
-If clearance is less than 30", protect cabinet
bottoms with flame-retardant millboard at least 1/4" thick or gypsum board at least
3/16" thick covered with 28 gauge sheet steel or .02" thick copper.
-Clearance between cooktop and protected
cabinetry must not be less than 24".
Working areas next to the cooktops should
have 18" nAnimum clearance between the countertop and the cabinet bottom.
EXCEPTION: Installation of a listed microwave oven or cooking appliance over the
cooktop(s) shall conform to tile installation instructions packed with that appliance.
Installation must conform with local codes.
Clearances:
When installed electric components require the following clearances:
2" nan. fl'om fl'ont of cooktop to fl'ont edge
of countertop,
- 1" rain. fl'om back of cooktop to rear wall,
- 1" nan. fl'om side of cooktop to side wall.
Gas components require:
2" rain. fl'om back of cooktop to rear wall, 2" rain. fl'om side of cooktop to side wall.
* Gas in side to side orientation
requires 2" min. to rear wall.
** Gas requires 2" rain. to side wall,
Page 7
Cabinetry
Component Cooktop _vstem
Tools &
Materials
Required
(Not stq)plied)
Cutout
Information
Carpenter's square
Measuring tape
Saw
#2 Phillips head screwdriver bit socket
Phillips screwdriver
1/4" nutdriver
5/16" nutdriver
7/16" and 5/16" socket and ratchet wrench
Pencil
Scissors
Level
Hole saw
6" 90 ° elbow
Duct work to suit the installation.
4" Minimum Between Cutouts
For Gas Components:
Pipe wrench
Gas line to reach installation location
Gas resistant pipe joint sealant.
Manual gas line shut-off valve
3/4" NPT x 3/4" I.D. or 1/2" NPTx 1/2" I.D. flare union adapter
1/2" NPTx 3/4" I.D. or 1/2" I.D. flare union adapter
5 foot AGA certified flexible metal appliance connector 3/4" x 1/2" I.D. to match gas supply line.
-If required by local codes, use solid pipe
with fttings.
NOTE:Usenewflexibleline,DONOTuseold, previouslyusedflexibleline,
4"Minimum Between Cutouts
Front to Back Orientation
Minimum clearance is 4" between cooktops
in separate cutouts. This clearance does not apply when multiple component cooktops
are installed in one cutout.
Find Dimension A in chart below and on the following page.
1-7/8"Min. to
RearWall (2-7/8"for !las)
T
19-1/2"
1-3/4"Min.
to SideWall
(2-3/4"
for Gas)
Cut the opening as shown above. Measure carefully when cutting countertop, making sure sides are parallel and fl'ont and rear cuts are perpendicular to sides.
The front and rear of the opening must cleat" support rails of the cabinet.
The cutout depth (front to back) is 19-1/2" for all components.
,, A _.
2-1/2"Min.
Front to Back Orientation
to SideWall
'_ (2-3/4"
1-3/4"Min.
for Gas)
Side to Side Orientation
NOTE:Donot installadowndraftventina sideto side orientationbehindagasorhalogencomponent,This
wouldrequirethe usertoreachovera heatedsurface toaccessthecontrol,
1-3/4"Min. to RearWall
(2-314"for gas)
A
1-7/8" Min.
to Side Wall
(2-7/8"
for Gas)
Halogen Gas
Updraft grill Downdraft Grill
Downdraft Vent
, , 1-7/8"Min.
:to SideWall
_19-1/2'" ,_
(2-7/8"
for Gas)
2-1/2"Min.
Sideto Side Orientation
A 14-1/2" 14-1/2" 154/8" 204/4"
5-1/8"
Page 8
Cabinetry
Conlponent Cooktop _vstem
Cutout
Information
(dontint,ed)
If your configuration is not shown in the previous size. For each of the following components, add the
charts, use tile following chart to calculate your cutout dimensions given.
Component/Connector Model/Name Width Quantity Sub Total Width
ZEW 145V
_": <'_ ZGW124EN3 "_-- ZGW125EN3
ZEW166Y Downdraft Grill
ZEW155N Updraft Grill
ZEW176Y Component
/
Joiner Strip
Halogen and Ribbon Component
Gas Component 14 1/2"
Component
Component
Downdraft Vent
Connectioi1 between
two cooktops (including updraft grill and nonwent
side of downdrafl grill)
14 1/2"
20-3/4"
15 3/8"
5 1/8"
3/4"
Cutout
Information: Multiple
Components
Example
/
A =
Add to Cutout
*Endcal /
Connectioi1 between
cooktop and
Downdraft
Joiner Strip
Cooktop and component cooktop Downdrafl arrangement. Do not Vent End count as part of Caps cutout width.
14-1/2" + 314" + 14-1/2" + 114"+ 5-118"+ 1/4" + 14-1/2"\= 49-7/8" Total
downdraft vent or vent
side of downdrafl grill
Provide finished look to
1/4"
0"
Total Cutout Width
U
Page 9
Cabinetry
Component Cooktop _vstem
Cutout
information:
multiple
component
units
If multiple components will be attached together, determine dimension A fl'om the following:
Unit 1 Unit 2 Unit 3 Unit 4 Unit 5 A
-_ Halogen _ Halogen 29 3/4"
RH Gas _ RH Gas
_ LH(-;as _ LHGas
Halogen _ Updraft 30 5/8"
RH Gas
LH Gas
[_ Updraft [_]gpdraftGrill Grill 311/2"
Downdraft _ Halogen 19 7/8"
Vent*
Grill
RH Gas
_Downdraft _ Halogen 35 1/2"
Grill
RH Gas
Halogen Downdraft 344/8"
LH Gas
_Downdraft _ Halogen 50-3/4"
Grill
Halogen
Downdraf'L _7_ Halogen
Vent*
Halogen
Vent*
RH Gas
Downdraft _ Halogen
Vent*
RH Gas
Downdraft _ Downdraft _ Halogen
Vent* Grill*
Halogen
RH Gas
Halogen
RH Gas
LH Gas
LH Gas B
Downdraft _7] Halogen 54-3/4" Vent*
Downdraft _] Halogen 55-1/4"
Vent*
RH Gas
55-5/8"
LH Gas
*See "Venting rules" concerning placement of knobs in relation to downdraft vent. If your configuration is not shown, refer to following page.
RH Gas
Page 10
Ductwork
Through FloorBetween Joists Through Floor & Under Joists
Multiple cooktops and downdrafl vent units may be used in a single arrangement.
Plan the route for venting exhaust to the outdoors.
Ductwork nmst be vented to outdoors - never to a crawl space, attic or other enclosed space.
Duct should be located between floorjoists or
wall studs whenever possible.
Blower and motor assembly can be installed on an outside wall. JXBC55 optional outdoor cover accessory is required and nmst be ordered with each downdraft venting unit.
Every downdraft vent and downdraft grill must have it's own, separate duct run.
Conlponent Cooktop _vstem
Direct To Outdoors
InsideWall
ToRoof
With JXBC55Mounted
OnOutside Wall
Ductwork Advance
Planning
Opdonal
Ductwork Arrangement
Use tile shortest and straightest duct run possible.
-Duct run for Downdraft Grill Component,
ZEW166Y, should not exceed equivalent
length of 100 feet. Duct run for Downdraft Vent, ZEW176Y,
should not exceed equivalent length of
150 feet.
-Refer to "Duct Fittings" chart to calculate
equivalent length for various duct configurations.
6" PVC duct should be used when installing under a concrete slab.
Use recommended wall caps with damper. Do not use laundry type wall caps.
Ductwork nmst be vented to the outside.
Each cooktop blower system requires a separate duct system.
NOTE: Localbuilding codemust be followed for installation and in specifying approvedtype and scheduleof PVCduct used,
The downdrafl blower system is designed for use with 3-1/4" x 10" ductwork. It can be
transitioned to 6" round.
Ductwork MUST be vented to the outside never into a crawl space, attic or other
enclosed space.
1o
Page 11
Determine
Ductwork
Conlponent Cooktop _vstem
Ductwork
Location
I
6"90° Elbow
(not
Discharge left side (not to scale)
To accurately locate the ductwork holes in the
cabinet floor:
Place all components into the cutout, arranged in the exact position they will be
installed.
Place a 90 ° elbow over the discharge outlet and into the blower motor assembly.
Position tile transition duct on the end of tile blower motor assembly.
Mark tile location and remove the components and blower motor assembly.
Cut holes and install ductwork connections.
The discharge on the t)lenum is located on the left side. To change to the right side, remove 2 screws on each side of the plenum below the cooktop flange. Rotate the plenum
and reinstall screws.
6"90° Elbow
Dischargeright side (notto scale)
Dischargethroughthe
floor(notto scale).
Install Blower
Assembly
Finalize Puctwork
Install blower
The blower can be mounted in the cabinet or under tim floor. The blower will fit between
floorjoists on 16" centers.
For installation where the blower is mounted inside the cabinet, attach the mounting
supports to the bottom corners of the blower housing. (The motor is on the bottom side,
the 6" round opening is the top side).
If the blower is installed under the floor, attach the mounting suf)ports to the top
corners (the side with the 6" round opening).
NOTE:Donotdrilladditionalholesinthe blowe),
Install ductwork, making connections in the direction of airflow as shown.
Secure all joints with sheetmetal screws.
Wrap joints with duct tape for airtight seal.
Install a wall cap with damper or roof cap at exterior opening.
Adjust mounting supports
AdJust tim height of the mounting SUl)t)oi'ts by sliding tim two halves up or down. With SUl)t)orts at desired length, install bolts and nuts into the SUl)t)oi'ts.
Secure the blower to tim cabinet floor or between floor joist with screws provided.
DUCtTape
ver Seam
and Screw
Airflow 7-
,- O I
, {
H-i
Screw
11
Page 12
Ductwork
Co111ponent Cooktop _vstem
JDttct fittings
Use copies of this form to compute
inaxilntl in
permissable lengths for duct runs to
outdoors.
ZEW166Y DowndraR Grill Component maximum
equivalent length is 100feet.
ZEW176Y Down&aft Vent Component maximum
equivalent length is 150feet
Note: Donotexceedmaximum permissableequivalentlengths!
Flexible ducting: If flexible metal
ducting is used, all the equivalent length
values in the table should be dou bled. Tile flexible metal duct should be
straight and smooth and extended as
nmch as possible.
Do NOT use flexible plastic ducting.
Total
Equivalent Quantity Equivalent
Duct Piece Dimensions Lengtb* Used Length
lft.
6" round, (pen" foot
straight length)
lit.
3-1/4" x 10" (pen" foot
straight lengtb)
6"
90° elboN 15 ft.
(_ 6"
_1_ 6" rotmd
_I_ 3 1/4" x 10"
_ll 3-1/4" x 10" to 6"
45 ° elbow 9 ft.
x
3 1/4" 10"
90° elbow 15 ft.
3-1/4" x 10" 45 ° elbow 9 ft.
3 1/4" x 10" 90 ° flat elbow 20 ft.
to 3 1/4" x 10" transition 1 ft.
3-1/4" x 10" to 6" round transition 5 ft.
6" round to
transition 90 ° elbow 5 ft.
round transition
90° elboN 15 ft.
CAUTION:
Allyhomeventilation System, such asa cooktopwith adowndraft exhaustmechanism,mayinterrupt tile properflow of combustionair andexhaustrequiredbyfireplaces, gasfurnaces,gaswater heaters andothernaturallyvented systems.Tominimizettle chance d interruptionof sucllnaturally ventedsystems,followttle heating equipmentmanufacturer's guidelinesandsafetystandards suchasthosepublishedby NFPA
andASHRAE.
Nail cap
6" t'otlnd
Nith damper 30 ft.
3-1/4" x 10"
Nail cap with damper 30 ft.
6" rotlndroof ca[) 26 ft.
6" round roof vent 24 ft.
Actual length of straight duct plus duct fitting Total Duct Rtm, equivalent. Equivalent length of duct pieces are based on actual tests conducted by GEEvaluation Engineer-
ing and reflect requirements for goodventing performance with any downdrafl cooktop.
12
Page 13
Gas and Electrical Supply
Component Cooktop _vstem
GaS
Supply
Location
Gas components are designed to operate on natural gas at 4" water column pressure. These cooktops are supplied with 1/2" NPT male gas connections. The connection for models with right hand controls is on the bottom right corner, and left hand control
models on the left corner.
Gas components cannot be converted to LP gas operation.
Make gas connection through the rear wall, or on the cabinet floor at the rear.
For rigid connection, locate pipe stub:
4-7/16" fl'om center line of appliance, on the back wall, at least 12" below
countertop,
-on the floor, 2-1/2" forward of the back of the countertop cutout.
For flexible connection, locate pipe stub on floor or back wall in a convenient location.
Install a manual shut-off valve in the gas line in an easily accessible location.
Unit
I
2-I/2"
from Rear Edge
of Cutout
GasSupply Options
* Important: 12" min. is specified
to allow space for shut-off valve if
supply is opted to enter from rear.
Both left and right-controlled gas compo- nents are illustrated together in order to compare their supply rough-in locations.
Electrical
Supply
Halogen and ribbon components operate on
240/208 volt, 60 Hz. Updraft grill and
downdraft grill components operate on 240 volt, 60 Hz. Gas and downdraft vent compo-
nents operate on 120 volt, 60 Hz. from a separate junction box. A dedicated circuit,
protected by a time delay fuse or circuit breaker is required for cooktops. The
downdraft vent requires an appliance circuit with a time delay fuse of circuit breaker.
If local codes permit, more than one cooktop can be used on the same branch circuit. See
local codes or the National Electrical Code for circuit demand loads.
WARNING: DO NOT USE AN EXTENSION CORD WITH THESE APPLIANCES.
,'_ 40"radius radius /'\
/ electrical ' electricalX / oat!etarea outlet area '
2" /
) _l'_pewe_
_21 _ard
ZEWI45V location
' electr cal
outlet
" area electrical ,
3"
power
conduit
location ZEW155N
rical
40"Radius_
35"radi_ electrical','_,
outlet area \
3"_
_asiaet_ E_I ela_t,icaWg _ _1
power cord ZGW124EN3
location ZGW125EN3
power cord
location ZEW166Y
13
Page 14
Apply
Gasket Strip
2
Rem ove
Knobs,
Gates
Installation
Component Cooktop _vstem
Apply foam tape (supplied) on top surface of countertop along all edges of the cutout,
Turn all control knobs to OFF position.
Carefully remove knobs by lifting straight up.
Remove all grates, burner caps and vent
covers fl'oln conlponents.
Remove tape covering screw holes on the downdraft grill.
Joining
Multiple
Cooktops
These Nuts
Cookto Joiner Strip
Lay cooktops upside down on a clean flat
work surface.
Remove endcaps on sides to bejoined by removing three n uts with a 5/ 16" n u tdriver.
Discard nuts.
Attach joiner strip to first cooktop by tightening flanged nuts (supplied) over the flanges.
Attach chassis support brace to equal-height cooktops
When attaching gas to gas, gas to halogen,
halogen to halogen or grill to grill, place support brace as shown.
Remove one screw fl'om the center of each
cooktop chassis.
Position brace and tighten screws.
Repeat these steps for three cooktops.
Place the two cooktops into the countertop
cutout.
Slide the cooktops together so that the slots in the joiner strip are engaged by the studs. There should be no gaps between cooktops andjoiners. Press together firmly to assure a tight fit.
Place flanged nuts in end of 5/16" nutdriver. Start nuts on studs and tighten from below.
14
Page 15
Installation
Component Cooktop _vstem
Joining
Mtdtiple
Cooktops
(Continued)
Attach chassis support brace to different height cooktops
When attaching grill to halogen or gas, place the support brace as shown.
Remove one screw fl'om the center of each cooktop chassis.
Position brace and tighten screws.
Repeat these steps for three cooktops.
Joiner Strip
Joining Cooktop to Downdrafl Vent
Remove all grates, knobs, burner caps and drip
pal-IS.
Lay cooktop upside down.
Remove endcap on side of cooktop to be joined by removing three nuts with a 5/16" nutdriver.
Gasor Grill
Halogen
These Nuts
Important: Pre-tap holes in downdraft joiner and endcaps by driving supplied screws through holes and then backing out before installation. This will make the joining process easier.
Replace endcap with downdraft joiner strip using the same three nuts.
- If the vent is to be installed at the end of
the countertop opening, attach downdraft endcap to that side.
Place the downdraft vent and cooktop into the cutout.
Remove two screws fl'om the fl'ont of cooktop chassis. Drive the two screws into holes below
the downdraft vent flange as shown. Use a phillips screwdriver bit socket.
If downdraft vent is installed at the end of the cutout, secure the downdraft endcap to the
countertop by driving two phillips head screws
as shown,
To finalize installation, proceed to "Securing cooktop(s) to countertop.
If additional cooktop (s) are to be installed, proceed to "Joining additional cooktop to downdraft vent or downdraft grill."
__ FrontofCountDowndraft ___ ertop
15
Page 16
Joining
Multiple
Cooktops
(Continued)
Installation
Component Cooktop _vstem
Frontof Countertop
_ecllFe
Cooktop (s)
to Countertop
Joining additional cooktop to downdraft vent
or to downdraf| grill
Remove endcap on the side of the next cooktop to be joined.
Pre-tap holes in downdraft joiner and endcaps by driving supplied screws through
holes and then backing out before installation. This will make the joining
process easier.
Attach downdraft joiner strip to cooktop.
Loosen screws on hold-down brackets at each end of cooktop. Extend the bracket to
reach the underside of the countertop. Tighten screws.
Drive a long screw (2 lengths are provided) through the bracket until screw is tight against the bottom of the countertop.
Place cooktop next to downdraft vent in the cutout.
Drive two i)hillips head screws into pre- tapped holes. Use a phillips screwdriver bit
socket.
To install additional vent or cooktop (s), refer to "Joining Multiple Cooktops."
16
Page 17
Connect
Gas
Install the supplied pressure regulator in gas supply line as close to the cooktop irflet as
possible. Allowances for ventilation ducting may be required.
- The regu later should be installed with the arrow pointing in the direction of gas flow.
Install a manual gas shut-off valve where it will be easily reached. Be sure the user knows
where and how to shut off the gas supply.
Appropriate flare union adapters are required at each end of a flexible connector.
Turn on the gas and check for leaks. Use a
liquid leak detector at all connections in the
system. A pressure test fitting is located on the pressure regulator.
NOTE:If local codes permit, use 5foot AGA-
certified flexible metal gas supply line. 3/4"or 1/2"
I.D.to match gas supply line. Donot use old,previously used flexible line.
Installation
Component Cooktop _vstem
Do not use a flame to
check for leaks.
1-1/4"
or Flexible
SolidPiping
Connector
_ hut-Off
Valve
_ Pipe Stub
st<6
Connect
Electrical
Connect electrical to downdraft vent
Connect tim 3-pin plastic plug fi'om tim blower/motor assembly to tim 3-pin plastic
socket on tim underside of tim vent controls.
Fasten the wire box on tim conduit over tim l)lug and onto tim bottom of tim control box
with screws provided.
The blower conduit is long enough to reach the vent connection when installed in the cabinet below. The conduit will also reach
some blower installations below the cabinet floor.
If the blower conduit is not long enough to reach the vent connection, the leads can be
extended.
To add conduit length:
Install an appropriate junction box neat" the blower.
Remove tim wire box fl'om tim end of the blower condu it.
Cut the leads al)proximately 3" fl'om the plug.
Cut a length of electrical cable to reach the
junction box. Use 14 gauge nan. electrical
cable (or conform to local codes).
Attach the wire box and plug to one end of the cable. Connect opposite end of cable to blower leads in the junction box.
3-Pin Connector
Vent
r---i I ElectricalBox
I [_ I/(With vent)
PowerCable III (notincluded #4 IIIIII
with vent) Z IIIIII
JunctionBox IIIIII
(notinel e<JIIIIII
with vent) L_
!
ToSlower
17
Page 18
Installation
Component Cooktop _wtem
+6
Connect
Electrical
(dontin.ed)
3-Conductor branch circuit:
Connect red lead to branch circuit red lead.
Connect black lead to branch circuit black lead.
Connect bare or green conductor and white lead * of the cooktop to branch circuit
neutral lead, which is white or gray.
4-Conductor branch circuit:
Connect red lead to branch circuit red lead.
Connect black lead to branch circuit black lead.
Break connection between cooktop white lead to bare or green conductor.
Connect cooktop white lead* to branch
circuit neutral lead, which is white or gray.
Ground unit by connecting bare conductor
of cooktop to branch circuit bare or green
lead (ground lead).
The fl'ames of these appliances are grounded to neutral.
* Updraft grill has no white neutral wire. Connect only black, red and bare wires as
showl-I,
3-Conductor Branch Circuit
Branch Circuit Cooktop
+120VAC
Neutral
-120VAC
4-Conductor Branch Circuit
+120VAC Red _ Red
Neutral Gray (_ White
-120VAC Black _ Black
DND Green _ Green
Red
White or
Gray White
(_- Bare or
Black _ Black
Branch Circuit Cooktop
White or
Bare or Bare or
Green
Electrical Power
Requirements
Model Voltage Frequency ZGW124EN3 120 60 Hz
ZGW125EN3 120 60 Hz ZEW145V 208 60 Hz ZEW145V 240 60 Hz ZEW155N 240 60 Hz ZEW166Y 240 60 Hz ZEW176Y 120 60 Hz
AMPS
1.0
1.0
11.0
12.7
7.3
13.5
1.8
KW
2.3
3.0
1.8
3.3
18
Page 19
Installation
Component Cooktop _v_tem
Finalize Installation
Install downdraft vent filter
Place filter into the opening and on top of the supports.
Place grille over tile filter.
Electric Components: Push in and turn each knob to high position.
Make sure each element heats up.
Gas Components:
(Electrical connections should be complete).
Plug power cord into outlet.
Assemble burner (s) as shown.
Check for proper ignition: Push in control knob and turn 90 ° to HIGH
position.
First test may require some time, while air is
flushed out of the gas line.
-Turn knob to OFF. Repeat tile procedure for each burner.
ilter
Grille Removed
_¢¢._Burner
er Cap
Ring
Do not operate
tile burners until all burner parts are in place,
19
Page 20
Note: While performing installations described in this book, safety glasses or goggles should be worn.
fo obrltiz_ specific iz_foz'mation concernh_g az_y
Monogram product o1" service, call Gff Anst_er (enter +_ consumer information service at 800.G2G.2000 +tq), _illle. dltv o1"!ii_hr.
For Monogram local service in yoln" area. call
1 800 ddd 18d5.
NO'It : Product imprt>vtqntqat is a c+>ntinuing endeavor at Gtq_+,ral [qectlic ]her+,R>r+., materials, ;mpealanct. 7rod sp+_cmcali_ns ar+_ s_d+ject
Monogram;
General E@ctr£ Company 953 0559 000 Louisville, KY40225
_ change withotl{ I]oliCe,
Pub No 49 8834 Dwg. No 164D3333P076
', 1997 GE Appliances Printed il_ USA
(ND 751) ?/97
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