GE ZGU486LD, ZGU486ND, ZGU486NR, ZXADJB36PSS, ZXADJB48PSS User Manual

...

Installation Instructions

36" and 48" Professional Rangetops

Tables de cuisson professionnelles de 36" (91 cm) et de 48" (122 cm)

Instructions d’installation

La section française commence à la page 18

Estufas profesionales de 36" (91 cm) y 48" (122 cm)

Instrucciones de instalación

La sección en español empieza en la página 34

31-10691-2

06-09 JR

Safety Information

BEFORE YOU BEGIN

Read these instructions completely and carefully.

•

IMPORTANT — Save these instructions for

local inspector’s use.

•

IMPORTANT — Observe all governing

codes and ordinances.

• Note to Installer — Be sure to leave these

instructions with the Consumer.

• Note to Consumer — Keep these instructions

with your Owner’s Manual for future reference.

• Completion Time — 1 to 3 hours.

• Proper installation is the responsibility of the

installer. Product failure due to improper installation is not covered under the warranty. See Owner’s Manual for warranty information.

WARNING

This appliance must be properly grounded. See “Electric Supply.”

For Monogram local service in your area,

1.800.444.1845.

For Monogram Service in Canada, call

1.800.561.3344.

For Monogram Parts and Accessories, call

1.800.626.2002. If you received a damaged rangetop, you should

contact your dealer.

Vent hood Combinations:

It is recommended that these rangetops be installed in conjunction with a suitable overhead vent hood.

• Install a hood with at least 1200 CFM above a 48"

wide rangetop

• Install a hood with at least 600 CFM above a 36" rangetop.

Due to the high heat capacity of this unit, particular attention should be paid to the hood and ductwork installation to assure it meets local building codes.

WARNING:

Clearances to horizontal surfaces above the rangetop, measured to the cooking surface:

• Installations without a hood require 48" minimum to combustibles.

• A custom hood installation with exposed horizontal combustibles surfaces must have an Auto-On feature.

• For other installations with a hood, refer to hood installation instructions for specific hood clearances.

CAUTION:

These rangetops are extremely heavy. Due to the weight and size of the rangetop and to reduce the risk of personal injury or damage to the product:

TWO PEOPLE ARE REQUIRED FOR PROPER INSTALLATION.

In the Commonwealth of Massachusetts:

• This product must be installed by a licensed plumber or gas fitter.

• When using ball type gas shut off valves, they shall be T-handle type.

• A flexible gas connector, when used, must not exceed 3 feet.

If sold outside the U.S. and Canada:

WARNING: If you wish to use this

product with Liquefied Petroleum (LP) gas containing greater than 10% butane, you must purchase the butane conversion kit #WB28K10589. To order, please call

1.888.664.8403 or 1.787.276.4051.

Installation must conform with local codes. In the absence of local codes, the rangetop must comply with the National Fuel Gas Code, ANSIZ223.1/ NFPA 54, latest edition and National Electrical Code ANSI/NFPA 70 latest addition. In Canada, installation must conform with the current Natural Gas Installation Code, CAN/CGA-B149.1 or the current Propane Installation Code, CAN/CGA-B149.2, and with local codes where applicable. This rangetop has been design-certified by CSA International according to ANSI Z21.1, latest edition and Canadian Gas Association according to CAN/CGA-1.1 latest edition.

Leak testing of the appliance shall be conducted according to the manufacturer’s instructions.

Design Information

CONTENTS

Design Information

Models Available......................................................................3

Backsplash Accessories ......................................................3

Product Dimensions and Clearances

for 48” Wide Models ..............................................................4

Product Dimensions and Clearances

for 36” Wide Models ..............................................................5

Installation Options ..............................................................6

Installation Preparation

Tools and Materials Required ..........................................7

Power Supply Locations ....................................................7

Remove Packaging ................................................................8

MODELS AVAILABLE

Monogram rangetops are factory set for natural gas or LP gas. Order the model for your installation situation.

48” Natural Gas Models:

ZGU484NG – 4 gas burners, grill and griddle ZGU486NR – 6 gas burners and grill ZGU486ND – 6 gas burners and griddle

48” LP Gas Models:

ZGU484LG – 4 gas burners, grill and griddle ZGU486LR – 6 gas burners and grill ZGU486LD – 6 gas burners and griddle

Installation Instructions

Step 1, Cut the Countertop Opening..............................9

Step 2, Install the Rangetop ............................................10

Step 3, Connect Rangetop to Gas ................................10

Step 4, Connect Electrical ................................................11

Step 5, Check Burners ......................................................11

Finalize Installation ..............................................................11

Installation Checklist ..........................................................11

Install the Rangetop Backsplash Accessory ..........12

Install the Adjustable

Backsplash Accessory................................................13, 14

Gas Conversion..............................................................15–17

36” Natural Gas Models:

ZGU364ND – 4 gas burners and griddle ZGU364NR – 4 gas burners and grill ZGU366N – 6 gas burners

36” LP Gas Models:

ZGU364LD – 4 gas burners and griddle ZGU364LR – 4 gas burners and grill ZGU366L – 6 gas burners

BACKSPLASH ACCESSORIES

All models require 12" minimum clearance to a vertical combustible surface at the rear. If clearance is less than 12", the entire surface of the back wall above the countertop and the full width of the rangetop must be protected by a backsplash. The backsplash must be constructed of non-combustible material, such as metal, ceramic tile, brick, marble or other stone.

Two Backsplash Accessories Available:

• The 12" high stainless steel backsplash accessory is available. Use this backsplash in combination with a custom, non-combustible backsplash built beyond the 12” height . The combined height of the backsplash accessory and the custom backsplash must reach the bottom of a hood, or when there is no hood, to 48” above the cooking surface.

• An adjustable 30" to 36" high backsplash with shelf is also available. This backsplash fills in the space between the top of the rangetop and the bottom of the hood. The shelf is positioned so that heat lamps from the bottom of a Monogram professional hood are directed towards the shelf.

12" High Backsplash ZX12B48PSS, for 48" wide rangetops ZX12B36PSS, for 36" wide rangetops

30" to 36" Adjustable Height Backsplash With Shelf ZXADJB48PSS, for 48" wide rangetops ZXADJB36PSS, for 36" wide rangetops

Design Information

PRODUCT DIMENSIONS AND CLEARANCES FOR 48” MODELS

27-1/2” to

47-7/8” Width

Front of

Bullnose

Universal Utility Locations

WARNING:

Installations without a hood require 48"minimum to combustibles above the rangetop. A custom hood installation with exposed horizontal combustible surfaces must have an Auto-On feature. Refer to hood installation instructions for specific hood clearances.

The surface of the entire back wall above the countertop and below the hood must be covered with a non-combustible material such as metal, ceramic tile, brick, marble or other stone.

13” Max.

18” Min.

-1/2”

eight

48” Minimum to Combustibles

*48”

46-1/4”

Locate gas inlet on back wall or on floor 2” from back wall.

Non-combustible

material

22-3/4” Min.

48”

12” Minimum

Each Side

2”

17”

12” Minimum to

Adjacent Wall

16”

7/8”

2-1/2”

8”

* The opening between a 4” high backsplash must be 48” to allow the rangetop to slide back against the wall.

ADDITIONAL CLEARANCES:

Allow 12" minimum clearance to an adjacent wall on each side.

Working areas adjacent to the rangetop should have 18" minimum clearance between countertop and the bottom of the wall cabinet.

12” Minimum to Combustibles or 0” to non-combustible material above the cooking surface

48” Min. to

Combustibles

0” Clearance

Design Information

PRODUCT DIMENSIONS AND CLEARANCES FOR 36” MODELS

7-1/2” to

35-7/8” Width

ront of ullnose

8-1/2” Height

Locate gas inlet on back wall or on floor 2” from back wall.

Universal Utility Locations

2”

17”

6”

WARNING:

The surface of the entire back wall above the countertop and below the hood must be covered with a non-combustible material such as metal, ceramic tile, brick, marble or other stone.

13” Max.

18” Min.

48” Minimum to Combustibles

*36”

35”

Non-combustible

material

22-3/4” Min.

36”

12” Minimum

Each Side

12” Minimum to

Adjacent Wall

1/2”

2-1/2”

8”

* The opening between a 4” high backsplash must be 36” to allow the rangetop to slide back against the wall.

ADDITIONAL CLEARANCES:

Allow 12" minimum clearance to an adjacent wall on each side.

Working areas adjacent to the rangetop should have 18" minimum clearance between countertop and the bottom of the wall cabinet.

12” Minimum to Combustibles or 0” to non-combustible material above the cooking surface

48” Min. to

Combustibles

0” Clearance

8”

Countertop

Level

Cooktop

1/2” Above Adjacent Countertops.

Cooktop

1/2” Above Adjacent Countertops.

INSTALLATION OPTIONS

Design Information

Backedge of chamfer

* Minimum cabinet cutout depth from the back of the rear trim to the back finished edge of the controlpanel typically,the minimum cabinet depth (front to back). Maximum cabinet cutout depth is 26” minus the countertop overhang.

Rangetop

Finished back edge of control panel

†

Include theoverhangoftherear trimwhen countertopcontinues behindthe product.

The overhang is decorativeonly.Theweightoftherangetop is fully supported by theside trims.

** Maximum countertop cutout depth from the back of the rear trim to the back edge of chamfer at the sides of the control panel -typically, the maximum countertop cutoutdepth (front to back). Minimum countertop cutout depth is 25-1/4”.

Rangetop

1/2” Above Adjacent Countertops

†

1/2” Above Adjacent Countertops

Control panel projects forwards from standard depth cabinets.

Front of deep cabinets can align with control panel beveled edge.

Installation Preparation

TOOLS REQUIRED

Saber Saw

Measuring Tape

Carpenter’s Square

Safety Glasses

Phillips #2 Screwdriver

Level

Drill and

Appropriate Bits

Adjustable Wrench

1/4" Driver or Wrench

Hand Truck

MATERIALS PROVIDED

Hold-Down

Strap

Regulator

MATERIALS REQUIRED (not provided)

Joint

Sealant

5-foot maximum length, 5/8" O.D. CSA-approved

(3-foot maximum length in Massachusetts only)

NOTE: Purchase new flexible line; do not use

previously used flexible gas line.

Pipe Fittings

flexible metal gas supply

Shut-Off Valve

POWER SUPPLY LOCATIONS

Gas Supply:

• The natural gas models are designed to operate at 5" water column pressure. For proper operation, the pressure of the natural gas supplied to the regulator must be between 7" and 13" water column.

• The LP models are designed to operate at 10" water column pressure. For proper operation, the pressure of the LP gas supplied to the regulator must be between 11" and 13" water column.

• Locate the pipe stub on the back wall or floor (see “Product Dimensions and Clearances”). Use 5-foot maximum length, 5/8" O.D. flexible gas supply line (3-foot in Massachusetts).

• Install a manual shut-off valve in the gas line (not provided), in an easily accessible location. Make sure the homeowner knows where and how to shut off the gas supply to the rangetop.

Electric Supply:

These rangetops must be supplied with 120 volt, 60 Hz., and connected to a dedicated, properly grounded branch circuit protected by a 15 amp circuit breaker or time delay fuse.

The power cord of this appliance is equipped with a three-prong (grounding) plug which mates with a standard three-prong grounding wall receptacle to minimize the possibility of shock hazard from this appliance.

If the electrical service provided does not meet the above specifications, it is recommended that a licensed electrician install an approved outlet.

DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.

DO NOT USE AN EXTENSION CORD WITH THIS APPLIANCE.

• Locate the electric supply within the area shown or within reach of the rangetop’s four-foot power cord.

• To avoid tangling cord with items stored in the cabinet, locate the receptacle on rear wall, inside the cabinet.

Installation Preparation

REMOVE PACKAGING

CAUTION

Stand clear. The ends of the cut metal banding may snap toward you.

•Cut the metal banding.

•Remove packaging tape and foam. Dispose of packaging materials properly.

•Cut the ties holding the grill grate to the grill frame.

Griddle Flue Cover

•Remove grill/griddle covers, grill grate and burner grates.

•Lift out cast-iron griddle flue cover, grease troughs and pads.

Ties

•Lift off burner caps and remove foam pad, then lift off burner heads and remove foam pad.

Remove Foam Pads

Grease Troughs

Installation

STEP 1

Measure carefully when cutting the countertop. Make sure sides of the opening are parallel.

• Allow 8” free space below the top surface of the countertop.

• Allow additional clearances below the burner box to install the regulator and make house supply connections. Use a 90° elbow to route the gas connections and limit interference with drawers or other cabinetry features.

• These rangetops are designed to hang from the countertop by their side flanges.

• Smooth any rough edges on the countertop before installing the rangetop. – Formica countertop edges must be finished.

The countertop must be strong enough to support the weight of the rangetop.

CUT THE COUNTERTOP OPENING

48" wide models are designed to fit in 48" or wider base cabinets 36" wide models are designed to fit in 36" or wider base cabinets

Cutout Opening with False Bottom

Dimensions

A (Dia.) BCD

36” Rangetop 7-3/8” 1-1/2” 7-1/2” 11-1/8”

48” Rangetop 8-1/4” 1-1/2” 7-1/2” 11-1/8”

• You can construct the cutout with a false bottom to conceal the bottom of the rangetop. – Build the false bottom using a solid material; cut a

7-1/2" x 11-1/8" hole in the left rear corner for the gas inlet and power cord clearances.

Installation

Regulator (Supplied)

Note: Pipe stub extends about 1” below burner box.

Solid Piping or Flexible Connector

Shut-Off Valve

Pipe Stub From House Gas Supply

Rangetop Burner Box

1/2” N.P.T. Gas Inlet

STEP 2

•Slide the rangetop into the opening. Make sure the rangetop is evenly seated and supported.

•A hold-down strap with screws is provided to secure the rangetop to the rear or side cabinet walls.

•Remove the hold-down strap from the back of the rangetop. Attach one end of the strap to the back of the rangetop.

•Secure the other end of the strap as high as possible to the cabinet back wall or adjacent cabinet. Keep the strap as short as possible for better security.

STEP 3

WARNING

Do not use a flame to check for gas leaks. A manual shut-off valve must be installed where

it will be accessible.

Assure that gas is turned off at the shut-off valve.

•Install the supplied pressure regulator onto the end of the gas inlet .

•You can install a 90° elbow (not provided) onto the gas inlet and route the gas connections to avoid interference with drawers or other cabinetry features. However, it is not recommended because it will result in a drop in gas pressure.

•Make sure the regulator is installed in the right direction. See arrow on the underside of the regulator.

NOTE: Instead of using solid piping to connect to pressure regulator, an approved flexible metal appliance connector may be used between the pipe stub and the shut-off valve to the pressure regulator, if local codes permit .

•Turn on gas and check for leaks: –Use a liquid leak detector at all joints and

connections in the system.

INSTALL RANGETOP

CONNECT RANGETOP TO GAS

Hold-Down Strap Location and Attachment

Back Wall

IMPORTANT: Disconnect the rangetop and the individual shut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig. Isolate the rangetop from the gas supply piping system by closing the individual manual shut-off valve to the rangetop during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.

Installation

STEP 4

• Plug power cord into properly grounded

receptacle.

• Press the button on the left side of the control

panel. The lights above the knobs should illuminate.

STEP 5

Check to be sure that burner heads and caps are securely seated.

CONNECT ELECTRICAL

CHECK BURNERS

Burner Cap Properly Seated

Burner Cap Not Properly Seated

FINALIZE INSTALLATION

Place the burner grates over the burners. The grates should be seated and should not rock.

The griddle is secured with screws. It is designed to be stationary and should not be removed.

The griddle has two leveling screws beneath the rear flue cover that can be used to adjust to the desired slope.

Griddle Flue Cover

Leveling Screws

Clamping Screws

•Check for proper ignition: – Push in one control knob and turn to LITE

position.

– The igniter will spark and the burner will light;

the igniter will cease sparking when the burner is lit.

– First test may require some time, while air

is flushed out of the gas line. – Turn knob to OFF. – Repeat the procedure for each burner.

IMPORTANT: If the igniter electrodes continue to spark after the burners are lit, check that each burner component is assembled properly. Refer to the Owner’s Manual.

•Burner flames should be blue and stable with no yellow tips, excessive noise or lifting of the flame from the burner. If any of these conditions exist, check that the burner ports are not blocked. If one of these conditions continues, call for service.

The two inner screws are clamping screws for securing the griddle in place. Loosen these two screws before leveling. Do not remove these two screws.

The two outer screws are leveling screws. Do not remove these two screws. They can be turned to level the griddle or to provide a forward slope to help grease and oils to drain away from the food being cooked.

After leveling the griddle, hand-tighten the clamping screws; do not over-tighten.

INSTALLATION CHECKLIST

❑ Make sure all controls are left in the OFF

position.

❑ Make sure the flow of combustion and

ventilation air to the rangetop is unobstructed.

❑ The serial plate for your rangetop is located

on the bottom of the rangetop. In addition to the model and serial numbers, it tells you the ratings of the burners and the type of fuel and pressure the rangetop was adjusted for when it left the factory.

❑ Recheck Steps:

Double check to make sure everything in this manual has been completed. Rechecking steps will ensure safe use of the rangetop.

ZX12B30PSS, ZX12B36PSS, ZX12B48PSS Accessory Installation

OPTIONAL ACCESSORIES—12" HIGH BACKSPLASH

WARNING:

To prevent ignition of combustible materials, the entire back wall above the range must be protected by a backsplash constructed of non-combustible material.

This stainless steel backsplash accessory must be installed in combination with a custom, non-combustible backsplash built beyond the 12" height of the backsplash.

BEFORE YOU BEGIN

Read these instructions completely and carefully.

IMPORTANT: Save these instructions for local inspector’s use.

IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.

NOTE TO INSTALLER: Be sure to leave these instructions with the Consumer.

NOTE TO CONSUMER: Keep these instructions with your Owner’s Manual for future reference.

This kit provides for the installation of a 12" high backsplash for 30", 36" or 48" Monogram Professional Ranges and Rangetops.

TOOLS AND MATERIALS REQUIRED

• Gloves to protect against sharp edges

• T-15 and #2 Phillips screwdrivers

• Drill with 3/32" and 9/64" bits

• Safety glasses

• Level

• Pencil

Cover Panel

Wall Support Panel

INSTALL 12" BACKSPLASH

WARNING: This backsplash must

be securely fastened to the wall. Failure to do so could result in damage or personal injury.

• Install and level the range or rangetop and the range hood according to the installation instructions.

• Remove the backsplash packaging and protective film.

• Use a level to pencil a horizontal line on the wall, 1/8" above the range or rangetop. The 1/8" gap allows the cover panel to overlap the wall support panel.

• Locate wall studs on each side. Where studs are not available, plan to use wall anchors (not provided).

• Align the wall support panel on the marked horizontal line and centered left to right.

• The wall support panel must be secured to the wall at all 4 corners. Use wood screws (provided) or wall anchors (not provided) to secure the support panel to the wall.

• Place the cover panel over the wall support panel and secure with Torx screws (provided). Install 2 screws on each side.

Install 4 Wood Screws

Wall Support Panel

Center

1/8″

Wall Support Panel

Cover Panel

Arrow

Install T-15 Screws

This Kit Includes

• Wall support panel

• Cover panel

• Hardware package with – 5 Stainless Steel Torx 15 #8

self-tapping screws

– 5 Phillips #2 pan head wood

#10 screws

Hardware

Package

ZXADJB30PSS, ZXADJB36PSS, ZXADJB48PSS Accessory Installation

ACCESSORIES—30" TO 36" ADJUSTABLE BACKSPLASH (not included)

WARNING:

To prevent ignition of combustible materials, the entire back wall above the range must be protected by a backsplash constructed of non-combustible material.

BEFORE YOU BEGIN

Read these instructions completely and carefully.

IMPORTANT: Save these instructions for local inspector’s use.

IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.

NOTE TO INSTALLER: Be sure to leave these instructions with the Consumer.

NOTE TO CONSUMER: Keep these instructions with your Owner’s Manual for future reference.

• This backsplash adjusts to fit the space between the top of the range and the bottom of the hood, from 30" Min. to 36" Max. height.

• Maximum shelf load-bearing weight is 40 lbs.

INSTALL THE WALL SUPPORT PANELS

ARNING:

must be securely fastened to the wall. Failure to do so could result in damage or personal injury.

IMPORTANT: This backsplash is designed to cover the wall

between the bottom of the hood and the top of the range. The vent hood should be installed over the rangetop or range before installing this backsplash.

• Install and level the Range/Rangetop according to the product installation instructions.

• Remove backsplash packaging and protective film.

• Locate wall studs on each side. Where studs are not available, plan to use wall anchors (not provided).

• Use a level to pencil 2 horizontal lines on the wall, one 1/8" below the vent hood and the other 1/8" above the Range/Rangetop. This 1/8" space allows the cover panels to overlap the wall supports.

• Secure the top wall support panel to the wall with 4 wood screws, through the outermost studs.

• Use 4 wood screws to secure the bottom wall support panel. The center slot should be positioned at the top.

The gap between the top and bottom support panels will be covered by the top cover with shelf.

1/8″

The wall support panels

Secure the top panel to the wall with 4 wood screws

TOOLS AND MATERIALS REQUIRED

• Gloves to protect against sharp edges

• T-15 and #2 Phillips screwdrivers

• Drill with 3/32" and 9/64" bits

• Safety glasses

• Level

• Pencil

Top Cover with Shelf

This Kit Includes

• Top wall support

• Bottom wall support

• Top cover with shelf

• Bottom cover

• Hardware package with – 9 Stainless Steel Torx 15 #8

self-tapping screws – 9 Phillips #2 pan head wood #10 screws – 3 Stainless Steel #2 truss head

#10 screws (for alternate installation method)

Bottom Cover

Bottom Wall Support

Top Wall Support

Hardware

Package

1/8″

Center

Wood Screws

Arrow

Wood

Screws

Secure the bottom panel to the wall with 4 wood screws

ZXADJB30PSS, ZXADJB36PSS, ZXADJB48PSS Accessory Installation

INSTALL COVER PANELS

See alternate method if side access is blocked.

• Hold the bottom cover over the bottom support while driving one screw (provided) into each side.

• Place the top cover with shelf over the top wall support. If you have access to the sides, secure the panel with two screws on each side.

• Secure the top cover with shelf to the top support with screws through the front of the panel, at the top corners. Use one screw on each side.

Install

Cover Panel Install Screw

Screw

INSTALL COVER PANELS (cont.)

ALTERNATEMETHOD: Whenside access is blocked

• Install bottom cover over the bottom support while driving one screw into each side.

• Hold top cover in place while marking screw locations, just below shelf support and onto bottom cover.

• Remove the shelf and drill a 9/64" diameter hole in the pencil-marked locations.

• Mount the top cover over the top support and secure the front cover with screws through the drilled holes on each side.

• Install screws through each top corner.

Mark Screw Locations for Alternate Method

Install Corner Screws

Install Screw on Each Side

Install Screw in Top Corner on Each Side

Shelf

DOWN

FOR OFF

NAT

Installation Convert Natural Gas to LP Gas Operation Instructions Convert LP Gas to Natural Gas Operation

WARNING: This conversion must

be performed by a qualified installer or gas supplier in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for the conversion.

WARNING: The rangetop, as shipped from

the factory, is set for use with its intended gas. If you wish to use your rangetop with the alternate gas, you must first replace the orifices and convert the pressure regulator.

WARNING: The following adjustments

must be made before turning on the burner. Failure to do so could result in serious injury. Be sure pressure regulator has been converted as described in Step 2.

TOOLS YOU NEEDED FOR CONVERSION

CONVERT THE REGULATOR

Disconnect all electrical power at the main circuit breaker or fuse box.

A. Remove the rear vent

trim (on ranges only) to access the regulator. The Rangetop regulator is on the left bottom corner.

B. Shut off the gas supply by closing the manual shut-off

valve in the unit or at the wall.

Convert the pressure regulator:

• Unscrew the cap with plunger.

• Place your thumb against flat side of the plunger and press down to snap the plunger out of the cap.

• Carefully look at the plunger to locate the NAT or LP position.

• Turn the plunger over so that the desired gas is showing near the bottom.

• Snap the plunger back into the cap.

• Screw the cap back onto the regulator.

Range Regulator

Cap

NAT.

Position

Pressure Regulator

Gasket

Plunger

LP Position

Crescent Wrench

Safety Glasses

1/2” Deepwell

Socket Wrench

ORIFICE HOLDER

Small Pliers

1/4” and 7mm Nutdrivers

Small Flat-Head Screwdriver

(2 to 2.4 mm or 3/32” tip size,

60 mm long)

Griddle

Orifice

The range orifice holder is located behind the front access panel at the bottom of the range.

The rangetop orifice holder is located inside the range insulation cover.

Additional orifices may be present. Use only the orifices specified in the instructions for your range or rangetop.

Burner Orifices

Philips

Screwdriver

Grill

Orifice

CHANGE BURNER ORIFICES

INSTALLATION TIP: First remove all

orifices and then start replacing them. This will help to prevent the possibility that some may not be replaced.

A. Remove the burner grates,

burner caps and burner heads.

B. Loosen the top burner

orifices using a 7 mm

Spark

Igniter

nut driver. Use small pliers to carefully lift out the orifices.

The main orifice is located low in the center of the burner, while the simmer orifice is located higher beside the center of the burner.

Main Orifice

Burner Cap

Burner

Head

Burner Base

Simmer Orifice

Installation Instructions for Gas Conversion

CHANGE BURNER ORIFICES (cont.)

IMPORTANT: Find your model number below. Read

each orifice label to identify and install them in the exact locations shown.

ZDP304 SIMMER ORIFICES

A 34SL or 51SN orifice will be used on all burners.

ZDP304 MAIN ORIFICES

Use a 108XL

or 190XN orifice A 84XL or 126HXN orifice will be used on these three burners.

for the right

front burner.

CHANGE GRILL ORIFICE

Locate the 1–1/2” long Grill orifice. Select for your gas type. LP

—

.047,NAT—.067

A. Remove the grill cover,

grates and grate frame. Lift the radiant baffle straight up and off.

B. Remove the 2 hex

head screws from the top of the igniter.

• Remove one screw

Remove 2

hex head

screws

from each side of the burner surround.

• Lift out the surround.

(if present)

Surround

Screws

ZDP364, ZDP366, ZDP484, ZDP486

SIMMER ORIFICES

MAIN ORIFICES

A. Return the unused orifices to the holder. Reattach

the holder and the instruction sheet with screw in the original storage location.

B. Replace the burner heads, caps and top grates

On range models, replace rear vent trim.

A 34SL or 51SN orifice will be used on all burners.

Use 108XL or 190XN orifices for all burners.

C. Carefully push the

igniter aside and

Burner

Surround

Igniter

under the burner. Do not pull or pinch the wire.

Remove 4 burner

Burner

Assembly

attachment screws, 2 at the front and 2 at the back. Slide the burner assembly toward the back and out of the gas inlet.

D. Use a 1/2" deep well

Front of Range

socket to remove and replace the orifice .

Reverse these steps to re-assemble the grill. Be sure to

place the unused orifice in the holder for possible future use.

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