GE ZGU36KBK1BB, ZGU36KSK1SS, ZGU36KWK1WW, ZGU36L4DH1SS, ZGU36L4DH2SS Installation Guide

Installation
Instructions

ProfessionalGasCooktops

48"Natural Gas Models
ZGU48N4G

ZGU48N6R
ZGU48N6D

48"LP Gas Models
ZGU48L4G

ZGU48L6R
ZGU48L6D

36"Natural Gas Models
ZGU36N6

ZGU36N4R
ZGU36N4D

36"LP Gas Models
ZGU36L6

ZGU36L4R
ZGU36L4D

0

Monogram.*

Installation Instructions

BEFORE YOU BEGINRead these instructions completely and

carefully.

• IMPORTANT- Save these instructions for

local inspector's use.

• IMPORTANT- Observe all governing codes

and ordinances.

• Note to Installer - Be sure to leave these
instructions with the Consumer.

• Note to Consumer- Keep these instructions for
future reference.

• Skill Level - Installation of this cooktop requires
basic mechanical and electrical skills.

• Completion time - 1to 3 hours.

• Proper installation is the responsibility of the installer.

• Product failure due to improper installation is not
covered under the Warranty.

WARNING:

This,appliance must be properly grounded.
See Electric Supply , page 6.

THESE C00KTOPS SHOULD BE INSTALLED

CAUTION:

IN CONJUNCTION WITH A SUITABLE

OVERHEADVENT HOOD.Due to the high heat capacity

of this unit, particular attention should be paid to the

hood and duct work installation to assure it meets
local building codes.

CES CUISINIERES D01VENT ttTRE

MISE EN GARDE :

• , MONTt_ES C0NJ01NTEMENT AVEC UNE

HOTTEA EVACUATION DE PLAFOND APPROPRIt_E.
Etant donn_ la grande capacit_ thermique de cet
appareil, une attention particuli_re dolt _tre port_e

au montage de la hotte et du systeme de gaines pour

s'assurer qu'il est conforme aux codes du b_timent

Jocaax.

Standard countertop and island installations:

A 1200 CFM hood is recommended for 48" ceokteps.
A 600 CFM hood is recommended for 36" cookteps.

Hoods should be 24"rain. deep and the same width
as the cooktop.

Island installations:

AVERTISSEMENT :

Cet appareil dolt _tre mis _ la terre
ad_quatement. Voir la section _ Alimentation

_lectrique _)_ la page 6.

For Monogram local service in your area,

1.800.444.1845.
For Monogram Service in Canada, call

1.888.880.3030.
For Monogram Parts and Accessories, call

1.800.626.2002.
If you received a damaged cooktop, you should contact

your dealer.

In the Commonwealth of Massachusetts:

• This product must be installed by a licensed plumber

or gas fitter.

• When using ball type gas shut off valves, they shall

be T-handle type.

• A flexible gas connector, when used, must not

exceed 3 feet.

Check local building codes for the proper method of

gas cooktop installation. Local codes vary. Installation,

electrical connections and grounding must comply
with applicable codes. In the absence of local codes,
the cooktop should be installed in accordance with the

National Fuel Gas Code ANSI 223.1-1990 and National

Electrical Code ANSI/NFPA 70-1990.

CAUTION:These cooktops are extremely heavy. Due

to the weight and size of the cooktop and

to reduce the risk of personal injury or damage to the

product, TWO PEOPLEARE REQUIREDFOR PROPER

INSTALLATION.

Ces cuisini_res sent extr_mement Iourds.

MISE EN GARDE :

Tout dOmontage rOduira consid6rablement

leur poids. En raison du poids et de la taille de la

cuisiniOre, dent la manipulation risque d'entraTner
des IOsions corporelles ou des dommages au produit,

DEUX PERSONNES SONT NECESSAIRES POUR

PROCEDER_, UN MONTAGE ADt_QUA'E

CONTENTS

Design Information

Design Information

Models Available ..............................................................3

Accessory Requirements ................................................3

Product Dimensions and Clearances ............................4

Installation Options ..........................................................5

Advance Planning ..........................................................5

Installation Preparation

Tools and Materials Required ........................................6

Power Supply Locations ..................................................6

MODELS AVAILABLE

These cooktops are factory set for either natural

gas or liquid propane gas. Order the model for your
installation situation.

48" Natural Gas Models:

ZGU48N4G - 4 gas burners, grill and griddle
ZGU48N6R -6 gas burners and grill
ZGU48N6B - 6 gas burners and griddle

48" Liquid Propane Gas Models:
ZGU48L4G -4 gas burners, grill and griddle

ZGU48L6R- 6gas burners and grill
ZGU48L6B -6 gas burners and griddle

Installation Instructions

Step 1, Remove Packaging ..............................................7

Step 2, Cut the Countertop Opening ..............................7

Step 3, Install the Cooktop ..............................................8

Step 4, Connect Cooktop to Gas......................................8

Step 5, Connect Electrical ................................................9

Step 6, Assemble Burners, Check Ignition ....................9

Finalize Installation ..........................................................10

Installation Checklist ......................................................10

Install the Cooktop Backsplash Accessory ................11

36" Natural Gas Models:
ZGU36N4D -4 gas burners and griddle

ZGU36N4R- 4 gas burners and grill
ZGU36N6- 6 gas burners

36" Liquid Propane Gas Models:

ZGU36L4D- 4 gas burners and griddle
ZGU36L4R-4 gas burners and grill

ZGU36L6 - 6 gas burners

BACKSPLASH ACCESSORIES

All models require 12"rain. clearance to a vertical
combustible surface at the rear. A backsplash
accessory is available for installations with less than
12"clearance to the back wall. Order a 12" high
backsplash or 22"high backsplash with warming shelf.

Backsplash for 48" Models:

ZX12B48HSS - 12"high backsplash
ZX22B48HSS - 22"high backsplash with warming shelf

(2 piece)

Backsplash for 36" Models:

ZX12B36HSS - 12"high backsplash
ZX22B36HSS - 22"high backsplash with warming shelf

(2 piece)

INSTALLATION NOTE:

A custom backspash may be constructed of non-combustible back wall materials such as ceramic tile, brick, marble
or other stone.

" HighBacksplashWith

Design Information

PRODUCT DIMENSIONS AND CLEARANCES

48"Wide Models

Allow Additional Clearance
BelowtheCooktopBurner
Boxfor the Regulatorand
GasConnections

36" Wide Models

Allow Additional Clearance
Below the CooktopBurner
Boxfor the Regulatorand

GasConnections

1/2"

8-7/16"

T Refer Hood 36*Min to

18"Min instructions Material From

to

installation Combustible

Cooking
Surface

22-3/4"Min

36" Min to

Installation

Instructions

12"Minto

Combustible
Material

LEach Side_

22-3/4"Min

Combustible
Material From

Cooking
Surface

\

\

\

o J

\ /

9-1/2" 2B-5/8'_] T

3/4"_ _ i_h

\12" HighBacksplashv

4

12" Min to Combustiblesor
O"Min to Combustibles
with 12" or 22" Backsplash

36" Min.

to

Combustibles

--O" Clearancel

Installation Preparation

INSTALLATION OPTIONS

These cooktops can be installed in standard 24"or

deeper 25" cabinets.

• In 24" deep cabinets, the front of the cooktop will
project approximately 1-7/8" beyond the front of the
countertop.

• In 25" deep cabinets, the cooktop will be flush with
the front of the countertop.

• The stainless surface of the cooktop will be 1/2"
higher than adjacent countertop.

• Cooktop fits flush to rear of cutout; no additional
support is required.

_,_26-5/8"

22 _'

High
Back

Counte_op
Level

Belowthe BurnerBoxfor

GasConnections

4" to Cente

of Gas inlet

on the Left

_2 _

1/2"_

I12"

CabinetFace- ProiectingControl

CabinetFace- FlushControl

Cooktop

gh

Backsplash
with Shelf

High

2" AboveAd]acent

ADVANCE PLANNING

Refer to "Dimensions and Clearances" for appropriate
placement and necessary clearances when planning

the installation.

• Cabinetry cannot be installed directly above the
cooktop.

• We recommend the installation of a vent hood above

the cooktop surface.

- The vent hood must be at least 24" deep.

- The vent hood must be at least the same width as
the cooktop.

- For 48" models, we recommend the vent hood

blower be 1200CFM.

- For 36" models, we recommend the vent hood

blower be 600 CFM

• Refer to hood installation instructions for height
dimensions.

• Working areas adjacent to the cooktop should have

18"minimum clearance between countertop and
cabinet bottom.

• Clearance between cooktop and side wall or

combustible material must be at least 12" on
each side.

• These cooktops require 8"free space below the

countertop to house the burner box. Additional
clearance is required below the burner box for the

gas regulator and connections. Connections should

be routed to limit interference with drawers or other
cabinetry features.

• Allow 12"rain. clearance at the back to combustible

materials.

• Allow 36"rain. above the cooking surface to

combustible materials.

FrontProectsOutwardasShown
FromStandardDepthCabnets

Cuoktup

FrontFlushWith Cabinets- a Minimum
of 25-3/4"CabinetDepthRequired

ont

jacent

• Installation must conform with local codes. In the

absence of local codes, the gas cooktop must comply

with the National Fuel Gas Code, ANSI Z223.1/NFPA.54,

latest edition. In Canada, installation must conform

with the current Natural Gas Installation Code,

CAN/CGA-B149.1 or the current Propane Installation
Code, CAN/CGA-B149.2, and with local codes where

applicable. This cooktop has been design-certified by
CSA International according to ANSI Z21.1, latest
edition and Canadian Gas Association according to

CAN/CGA-I.I latest edition.

Installation Preparation

TOOLS REQUIRED

• Saw

• Measuring tape

• Carpenter'ssquare

• Large flat-blade screwdriver

• Pipe wrench

POWER SUPPLY LOCATIONS

Gas Supply:

• The pressure regulator must be connected in series with the
manifold ofthe cooktop and mustremain in series with the
supplyline regardless of the type of gas being used.

• Thenatural gas models are designed to operate at 5"water
column pressure.A regulator is required atthe natural gas
sourceto provide a maximumof7"water pressureto the
cooktop regulator.

• Theliquid propane models are designedto operate at 10"
water column pressure.A regulator is required at the LP
source to provide a maximumof 14"water pressureto the
cooktop regulator.

• These gas cooktops aresupplied with 1/2"NPTfemale gas
connection located atthe left rear corner.

• A minimum5/8"dia. metal flexible line is required.

- Use5-foot long 5/8"flexible metaltubing.(Length must

complywith local codes.)

7" for 36"Models

, --. 17" for 48" Models Receptacle Box Cove ___

MATERIALS REQUIRED (not supplied)

• Pipeandfittings as required

• Manual gas line shut-offvalve

• Gaspressure regulator (supplied)

• Gas-resistantpipe jointsealant

• 5 foot, 5/8"AGA-certified flexible metal gas supplyline
(length must comply with local codes)

- If required bylocal codes, usesolid pipefittings.

NOTE:Purchase new flexible line. DONOTUSEOLD,

PREVIOUSLYUSEDFLEXIBLELINE.

• Forrigid connection, locate the pipestubwithin areashown.

• Install amanual shut-off valve in the gasline, in aneasily
accessible location.

ElectricSupply:

These cooktops must be suppliedwith 120volt, 60Hz.,and

connected to an individual, properly grounded branch circuit
protected by a 15amp circuit breaker ortime delay fuse.

The power cord ofthis appliance is equippedwith a
three-prong (grounding) plug which mates with a standard
three-prong grounding wall receptacle to minimizethe

possibility of shock hazard from this appliance.
If the electrical service provided does not meetthe above

specifications,it is recommendedthat a licensed electrician
install an approved outlet.

DONOT,UNDERANY CIRCUMSTANCES,CUTORREMOVE

THETHIRD(GROUND)PRONGFROMTHEPOWERCORD.

DONOTUSEAN EXTENSIONCORDWITH THISAPPLIANCE.

• Locatethe electric supplywithin the area shownor within
reach of the cooktop's six foot power cord.

•Toavoid tangling cordwith itemsstoredin the cabinet, locate

the receptacle on rear wall, inside the cabinet.

Locate GasSupply 2" Maximum/j "_ Three Prong Receptacle _
Protrusion FromWall or on Floor 2" From Watt

6

STEP 1 REMOVE PACKAGING

Installation

Use a hand-truck to move this cooktop.

• Flatten the carton and use a piece as a pad on the

Before moving the cooktop indoors:

• Remove outer carton and packing.

• Remove the straps holding the cooktop to the skid.

• Remove the grates and drawer, below the knobs
(on grill and griddle models).

Move the cooktop indoors:

If door and passageways into the installation location are
less than 30" wide, remove the cooktop knobs.

• Remove grill and/or griddle covers. DO NOT ATTEMPT

TO REMOVEA GRILL ORGRIDDLEASSEMBLY.

STEP 2 CUT THE COUNTERTOP OPENING

AHow CJearance

Below the Burne¢Box

for theRegulator and

GasConnections

Bebw the Burne¢Box

bottom and back of the hand-truck. Uft the cooktop onto
the hand-truck standing on its end, with the bottom of
the cooktop resting against the back of the hand-truck.

AHowCJearance

for the Regulatorand

GasConnections

i 1/2"

48"wide modelsaredesignedto fit in48" orwider basecabinets

Measure carefully when cutting the countertop.
Make sure sides of the opening are parallel.

• These cooktops require 8"free space below the

countertop to house the cooktop burner box.

• Allow additional clearances below the burner box

to install the regulator and make house supply
connections. Use a 90° elbow to route the gas

connections and limit interference with drawers
or other cabinetry features.

• These cooktops are designed to hang from the

countertop from its rear and side flanges.

• Smooth any rough edges on the countertop before

installing the cooktop.

- Formica countertop edges must be finished.

The countertop must be strong enough to
support the weight of the cooktop.

36"wide modelsaredesignedto fit in36"or wider basecabinets

AdiacentCabinet

CounterSunk
Screws

• Support cleats can be secured to cabinet sides.
OR

• Build a support deck or box inside the cabinet which
will support the weight of the cooktop.

- Build the support box using a solid material, cut a

5"x 5" square in the left rear corner for the gas inlet

and power cord clearances.

Installation

STEP 3 INSTALL COOKTOP

• Lower the cooktop into the opening. Make sure the
cooktop is evenly seated and supported. A side frame
gasket will seal the cooktop to the countertop.

• "L" brackets with screws are provided to secure the
cooktop to the countertop or to adjacent cabinetry.

- Alternate screw hole locations on the sides of the

cooktop allow for varying thicknesses of countertops
or side cleats.

• Select the bracket location; secure the bracket to the
cooktop with 2 screws.

• Drive one screw through the bottom of the "L" bracket
and into countertop or side cleats.

STEP 4 CONNECT COOKTOP TO GAS

A manual shut-off valve must be installed where
it will be accessible.

Assure that gas is turned off at the shut-off valve.

• Install the supplied pressure regulator onto the end
of the gas inlet.

• You can install a 90° elbow (net supplied) onto the
gas inlet and route the gas connections to avoid

interference with drawers or other cabinetry features.

• Make sure the regulator is installed in the right
direction. See arrow on the underside of the regulator.

NOTE: Instead of using solid piping to connect to
pressure regulator, an approved flexible metal appliance
connector may be used between the pipe stub and the
shut-off valve to the pressure regulator, if local codes
permit.

• Appropriate flare nuts and adapters are required at
each end of the flexible connector.

°_AIternate Bracket

Screw Holes

"k" Bracket

J

L Cooktop Burner Box

\\\

Note: Pipe stub extends
about I" below burner box. _ Gas inlet

Regulator
(Supplied)

urFlexible
SolidPiping

Connector

WARNING: Do net use a flame tO

check for gas leaks.

AVERTISSEMENT :

II ne faut pas atiliser de flamme pour v_rifier

s'il y a des fuites.

IMPORTANT: Disconnect the cooktop and the individual
shut-off valve from the gas supply pipingsystem during

any pressure testing of that system at test pressures

greater than 1/2 psig. Isolate the ceoktep from the gas
supply piping system by closing the individual manual
shut-off valve to the cooktop during any pressure testing
of the gas supplypiping system at test pressures equal
to or less than 1/2 psig.

• Turn on gas and check for leaks:

-Use a liquid leak detector at all joints and connections
in the system.

8

Installation

Plug power cord into properly grounded receptacle.

I STEP 5 CONNECT ELECTRICAL

STEP 6 ASSEMBLE BURNERS, CHECK IGNITION

Assemble burners as shown. Check to be sure that
burner heads and caps are securely seated. Pin(s) must

completely engage holes to ensure proper assembly.

• Check for proper ignition:

- Push in one control knob and turn 90° to Lite position.

- The igniter will spark and the burner will light; the
igniter will cease sparking when the burner is lit.

- First test may require some time while air is flushed
oat of the gas line.

- Turn knob to OFE

- Repeat the procedure for each burner.

IMPORTANT: If the igniter electrodes continue to
spark after the burners are lit, check that each

burner component is assembled and seated properly
by observing constant gaps between each layer.
Disassemble and reassemble as required.

• Burner flames should be blue and stable with no yellow
or yellow tips, excessive noise or lifting of the flame
from the burner. If any of these conditions exist, check
that the burner ports are not blocked.

I

f Burner Cap

BurnerHead -.

(Brass}

LocatorPins_

BurnerRinQ
(Aluminum_ _

Toaid reassembly, each brass burner head is
marked with a cluck face. Replace the burner
head with the arrow painting to the rear of the
cooktop (12o'clock position)

FINALIZE INSTALLATION

Installation

Place the burner grates over the burners. Press corner

of the grate to the cooktop. The grates should be seated
and should not rock.

The grill and griddle are secured with screws atthe
front. They are designed to be stationary and should not

be removed.

INSTALLATION CHECKLIST

Double check to make sure everything in this manual

has been completed. Rechecking steps will ensure
safe use of the cooktop.

Make sure all controls are left in the OFFposition.
Make sure the flow of combustion and ventilation air

to the cooktop is unobstructed.
The serial plate for your cooktop is located beneath

the ledge trim on the left side, just above the left knob.

In addition to the model and serial numbers, it tells

you the ratings of the burners and the type of fuel
and pressure the ceoktep was adjusted for when it

left the factory.

The griddle has two leveling screws beneath the rear
flue cover that can be used to adjust to the desired slope.
The center screw is for shipping purposes only and can

be removed.

When ordering parts, always include the serial

number, model number and a code letter to ensure
proper replacement parts.

Recheck Steps:
Double check to make sure everything in this manual

has been completed, Rechecking steps will ensure
safe use of the cooktop.

10

Installation

INSTALL 9" or 12" HIGH BACKSPLASH

• Install and level the range or cooktop according to the
installation instructions.

• Remove the backsplash packaging. Select the back, wall

mount panel with mounting screw slots.

• Mark a horizontal line on the wall, 1/8" above the

range/cooktop backguard.

• Use wood screws or fasteners (not supplied) to secure
the back section to the wall. Slide the panel up or down
to provide the 1/8" gap between the top of the

range/cooktop and the bottom of the backsplash.
This 1/8" gap allows the appearance or front section
to overlap the mounted rear panel.

• Secure the appearance panel to the mounted back
section with the #8 self-tapping screws provided.

Install 3 screws on each side and 5 across the top.

INSTALL 22" HIGH BACKSPLASH

• Install and level the range or cooktop according to the
installation instructions.

• Remove the backsplash packaging. Select the back, wall

mount panel with mounting screw slots.

• Mark a horizontal line on the wall, 1/8" above the

range/cooktop backguard.

• Usewood screws or fasteners (not supplied) to secure
the back section to the wall. Slide the panel up or down
to provide the I/8" gap between the top of the

range/cooktop and the bottom of the backsplash.
This 1/8" gap allows the appearance or front section
to overlap the mounted rear panel.

• Attach the shelf to the front section of the backsplash
using screws and nuts supplied.

• Secure the appearance panel to the mounted back

section with the #8 self-tapping screws provided.

Install 3 screws on each side and 5 across the top.

Front section _,

S_pplied -- Sack \

#8 Screws section"

Sacksection

1/8'L

Sack,

Front section

Supplied

\

Back
section

lip

BackguardJ

WARNING:

The back section must be securely fastened to
the wall. Failure to do so could cause damage or

personal injury.Maximum shelf weight capability

is 10 Ibs.

Slotsfar Verticat_
Adjustment

.q-

Slotsfor

O@ Vertical

Adjustment

S*ipplied_

#8Screws_,

AVERTISSEMENT ."

La section arri0re doit 0tre fix0e solidement
sur le mur. Le d0faut de proc0der ainsi peut

causer des dommages mat0riels ou des 10sions
corporelles. La capacitO de charge maximale
de I'0tagOre est de 4,5 kg (10 Ibs ).

11

NOTE:While performing installations described inthis book,
safety glasses or goggles should beworn,

_brMonogmm locals_icein youra_a, call

1.800.444.1845.

)

NOTE: l roduct improve'men t is a continuing _ ndeavor at
g_'nera[ Electric. Therefore, materials, app_ arancc alld
specifications are sul)iect to change without notice.

Pub.No.4£-80225-2
PartNo. 64D4290P377
17713Rev.2

1o-o4JR

Monogram

GEConsumer& Indus_al

£ouita#l_, l_ g_2_3

_O04 0E Companv