GE ZDP30L4D1SS, ZDP30L4D2SS, ZDP30L4YSS, ZDP30N4D1SS, ZDP30N4D2SS Installation Guide

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GE Monogram ®
Installation
Instructions
Professional Ranges
48" Natural Gas Models ZDP48N4G ZDP48N6R ZDP48N6D
36" Natural Gas Models ZDP36N6 ZDP36N4R ZDP36N4D
30" Natural Gas Modal ZDP3ON4
30" LP Gas Modal ZDP30L4
Page 2
Before you begin--Read these instructions completely and carefully. IMPORTANT: Save these instructions for local inspector's use.
IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.
NOTE TO INSTALLER: Be sure to leave these instructions with the Consumer. NOTE TO CONSUMER: Keep these instructions with your Owner's Manual for future
reference.
F!l,,,t:s,,u_,:_l This appliance must be properly grounded. See "Electric Supply", page 7.
For Monogram local service in your area,
1-800-444-1845.
For Monogram Service in Canada, Call 1-888-880-3030.
For Monogram Parts and Accessories, call
1-800-626-2002.
If you received a damaged range, you should
Installation of this range requires basic electrical, carpentry and mechanical skills. Proper installation is the responsibility of the installer. Product failure due to improper
installation is not covered under the GE Appliance Warranty. See the Owner's Manual
for details.
contact your dealer:
Contents"
CAUTION: THESE RANGES SHOULD BE INSTALLED
IN CONJUNCTION WITH A SUITABLE OVERHEAD VENT HOOD. Due to the high
heat capacity of this unit, particular attention
should be paid to the hood and duct work
grounding must comply with applicable codes. In the absence of local codes, the gas range
should be installed in accordance with the National Fuel Gas Code ANSI 223.1, latest
edition and National Electrical Code ANSI/ NFPA 70, latest edition.
installation to assure it meets local building
codes.
Standard countertop and island installations: A 1200 CFM hood is recommended for 48"
ranges.
A 600 CFM hood is recommended for 30" and
36" Ranges.
Hoods should be 24" min. deep and the same
CAUTION: These ranges weigh up to 600 pounds. Some
disassembly will reduce the weight consider- ably. Due to the weight and size of the range and to reduce the risk of personal itl,jury or damage to the product, TWO PEOPLE ARE REQUIRED FOR PROPER INSTALLATION.
width as the cooktop.
Check local building codes tor the proper
method of gas range installation. Local codes
vary. Installation, electrical connections and
Design Information
Models Available .................................................................................................................................. 3
Accessory Requirements ..................................................................................................................... 3
Models Dimensions and Clearances ............................................................................................... 4,5
Advance Planning ............................................................................................................................... 6
Tools & Materials Required ................................................................................................................ 6
Installation Preparation
Power Supply Locations ...................................................................................................................... 7
Installation
Step 1: Remove Packaging .................................................................................................................. 8
Step 2: Level the Range ...................................................................................................................... 9
Step 3: Install _mti-Tip Device ............................................................................................................ 9
Step 4: Connect Range to Gas .......................................................................................................... 11
Step 5: Install the Range Backguard ................................................................................................ 11
Step 6: Connect Electrical ................................................................................................................ 12
Step 7: Slide Range Into Position .................................................................................................... 12
Step 8: Replace Oven Doors ............................................................................................................. 12
Step 9: _ssemble & Adjust Burners ................................................................................................. 13
Step 10: Adjustable Low Burner Settings ........................................................................................ 13
Finalize Installation ........................................................................................................................... 13
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Page 3
Design Information
Pr@ssional Ranges
Models"
Available
A ccesso,7 Requirements
These ranges are factory set fbr either natural gas or liquid propane gas. Order the model for your installation situation.
48" Natural Gas Models: ZDP48N4G
4 gas burners, grill and griddle ZDP48N6R
6 gas burners and grill ZDP48N6D 6 gas burners and griddle
48" Liquid Propane Gas Models: ZDP48L4G
4 gas burners, grill and griddle ZDP48L6R 6 gas burners and grill
ZDP48L6D 6 gas burners and griddle
All models require the installation of a back-
guard. A backguard should be ordered at the same time as the range. Both must be on site
at the time of installation.
Order one backguard for 48" Models: ZXIB48
1-1/2" high backguard (required for island
installations or installations where back wall is non-combustible such as brick, ceramic tile,
marble, etc.) ZX12B48
12" high backguard ZX22B48 22" high backguard with warming shelf
(2 piece) Order one backguard for 36" Models:
ZXIB36
1-1/2" high backguard (required for island installations or installations where back wall is
non-combustible such as brick, ceramic tile, marble, etc.)
ZX12B36
12" high backguard ZX22B36 22" high backguard with warming shelf
(2 piece)
Installation Note:
For approved installations to non-combustible back wall materials, consult material representative to ensure that the material has appropriate resistance to staining and/or discoloration.
36" Natural Gas Models:
ZDP36N6 6 gas burners
ZDP36N4R 4 gas burners and grill
ZDP36N4D 4 gas burners and griddle
36" Liquid Propane Gas Models:
ZDP36L6 6 gas burners
ZDP36L4R 4 gas burners and grill
ZDP36L4D 4 gas burners and griddle
30" Natural Gas Model: ZDP30N4
30" Liquid Propane Gas Model: ZDP30L4
Order one backguard for 30" Models: ZX1B30
1-1/2" high backguard (required for island
installations or installations where back wall is non-combustible such as brick, ceramic tile,
marble, etc.) ZX12B30
9" high backguard ZX22B30
22" high backguard with warming shelf
_rd for
2 hgB;':gf00rdW'th
12"High13ackguard
(9" Highfor30"Models)
IslandInstallatioasonly
Page 4
Product
Design Information
Pr@ssional Ranges
Dimensions
& Clearances
1/4"
ii Optionalt
35-1/4"-30-3/4"
48"Wide Range Models 36"Wide RangeModels
_29-1/16"
3-1/4" q_i 12"_
_ High
21-1/4" Shelf
LowBack
-- 0" Clearance
26"
28-1/4'm
31-1/2'm
48"and 36"Range Models
45-518"
30"Min.
to Combustibles
12"Min to Combustibles Without BackguardorO"
to Non-CombustibleWall with 1-1/2"Backguard 36"Min
to
Combustibles
All Models
Page 5
Product Dimensions
Design Information
Pro/essional Ranges
_27-3/8"
& Clearances"
35-I/4"-36-8/4"
26-8/4"
, _ \ 9-7/B"
Note: Refer to Vent
Hoed Installation
Instructions for
hood height above the range.
21-1/4" Shelf
30"Wide Range Models
Or
36"WideRangeHood 48"WideRangeHood
-_ _High
LowBack
-- o"Clearance
r_q r_q
--26-3/4'm
--29-1/4"
/
, \
36"Min.
to Combustibles
i
i
43-7/8"
\
\
I 30"WideRangeHood
30"/36"Wide Models4'_
48"Wide Models8"
i
,' 30"/36"Wide Models12"
48"WideModels16"
18"Min.
30/36 WldeModels4 , i , 12% _ 48 Wide Models8 , ,
\
"_ 35-3/8"Max.for CounterLevel
36-3/4"Max.with RangeLevelingLegsFullyExtended
I i i i _ i
o
i
8-1/2"
GasSupply
i i i i i i i
i i
t Matedal i EachSide
ElectricalSupply
12"Min.to
0
36"Min. to
Combustible MaterialFrom
CookingSurface
o
Page 6
Design Information
Pr@ssional Ranges
Advance Planning
Refer to "Dimensions and Clearances" for
appropriate placement and necessary clear-
ances when planning the installation.
Cabinetry can not be installed directly above the range.
We recommend the installation of a vent hood above the surface.
-The vent hood must be at least 24" deep.
-The vent hood must be the same width as the range.
-For 48" models, we recommend the vent hood blower be 1200 CFM.
-For 30" and 36" models, we recommend the vent hood blower be 600 CFM.
Working areas adjacent to the range should have 18" minimum clearance between
countertop and cabinet bottom.
Clearance between range and side wall or
combustible material must be at least 12" on each side.
If the range is installed in an island:
Allow 12" min. clearance at the back to
combustible materials.
Allow 36" min. above the cooking surface to combustible materials.
For 48" models, we recommend the vent hood blower be 1200 CFM.
For 30" and 36" models, we recommend the vent hood be 600 CFM.
Installation must conform with local codes. In the absence of local codes, the range
must comply with the National Fuel Gas Code, ANSI Z223.1, latest edition.
A.G.A. approved.
7bols &
Materials
.%qui, d:
Saw
Measuring tape
Carpenter's square
Pipe and fittings as required.
Manual gas line shut-off valve.
Gas pressure regulator (supplied)
Large flat-blade screwdriver
Pipe wrench
Drill and appropriate bits
Safety glasses
Gas-resistant pipe joint sealant
5 foot, 5/8" AGA-certified flexible metal gas supply line.
-If required by local codes, use solid pipe fittings.
Note: Purchase new flexible line. DO NOT
USE OLD, PREVIOUSLY USED FLEXIBLE
LINE.
Page 7
Installation Preparation
Pro/essional Ranges
Pozogr
Supply
Locations
Gas Supply:
The natural gas models are designed to
operate at 6" to 14" water column pressure.
The liquid propane models are designed to operate at 11 to 14" water column pressure. A regulator is required at the L.R source to
provide a maximum of 14" water pressure to the range regulator.
These gas ranges are supplied with 1/2" NPT female gas connection located at the
left rear cornet:
A minimum 5/8" dia. metal flexible line is
required.
For flexible connection, locate pipe stub on
the back wall as illustrated.
-- Use 54hot, 5/8" long flexible gas supply line.
For rigid connection, locate the pipe stub as illustrated.
Install a manual shut-off valve in the gas line, in an easily accessible location.
Electric Supply:
These ranges must be supplied with 208/240 volt, 60 Hz., and connected to an individual,
properly grounded branch circuit protected by a circuit breaker or time delay fuse (50 amp for 48" ranges, 30 amp for 36" ranges and 25 amps fbr 30" ranges). The receptacle
must be a NEMA 14-50R devise to accept the 4-prong plug supplied with the range.
4" For30"/36"Models
8"Models 12_Flex Line
Supply ///t0 Range
16"For48"Models
Electrical_
__i" ? 12"For30'736"Models
2" Maximum ProtrusionFrom
Wall ForGas
Supply ""-. 3-1/4"
NEMA14-50R"'-. Receptacle _
"_._.1/2"
If the electrical service provided does not meet the above specifications, it is recom-
mended that a licensed electrician install an approved outlet.
Locate the electric supply as illustrated.
The range is equipped fbr use with an electrical supply which uses a separate grounding conductor (4 wire system).
If this range must be connected to an electrical system which utilizes a single conductor for ground and neutral (3 wire system), the grounding jumper at the
terminal block must be connected. The grounding jumper is located behind the
fi-ont kick panel.
_Greea
_Red
/
Connec/t
TerminalBlock
To connect grounding jumper:
Disconnect restraining clip holding jumper.
Connect green jumper to open terminal on neutral (white) portion of the terminal
block.
/White ,Black
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Installation
Pro/essional Ranges
Before moving the range indoors:
Remove outer carton and packing material from the shipping base.
_/ KickPanel
Remove the kick panel by removing 2 screws
at the top and pulling forward.
left RearShipping
Screws
DoorHingeRoller
(Closed}
Remove oven doors:
Open the door fully and hold down.
Close the brass hinge latches to locked position on each side.
Carefully, lift and pull the door away from the range and out of" the frame.
RangeMust beUniformly Supported
onBraces
The range is secured m the skid with 2 bolts in the front and 2 "L" brackets on the bottom
flange of the range back. Remove bolts and
"L" brackets.
To simplify handling and to reduce the weight of the range:
Remove the grates and drawers below the knobs.
Remove grill and griddle covers. DO NOT ATTEMPT TO REMOVE A GRILL OR
GRIDDLE ASSEMBLY
Remove the broiler pans/literature package from inside oven (s).
Due to the weight of these ranges, use a dolly with soft wheels to move this range.
Lift the range onto the dolly and move indoors.
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Page 9
Pu¢_ilove
Packaging
(continued)
Installation
Pr@ssional Ranges
36" and 48" Wide Models:
Remove the panel from the rear of the shipping pack. Lay the panel on the floor directly in front of the installation location. The range should be placed on this panel to
prevent damage to the floor.
All Models:
Remove the two strips fi'om the oven
interior: Place the strips on the floor at the lef} and right sides of the installation
location. These strips provide a surface for sliding the range into the final position and will prevent damage to the floor. The
leveling legs must rest permanently on these
runner strips.
Level the
Range
Install Anti-Tip
Device
Note: Rear range leveling legs are not acces- sible af}er installation.
Check to be sure the aclioining cabinets/ countertops are level, fi'ont to back and lef} to right across the opening of the range.
Measure the distance fi'om the floor to the top of the countertop in the left and right
real- corners.
All RangesCanTip
Injury CouldResult
InstallAnti-Tip
BracketProvided
See Instructions
Acliust the height of the range to countertop
height or higher:
IMPORTANT: The range should always be installed at countertop height or highetz DO
NOT INSTALL THE RANGE LOWER THAN
ADJACENT COUNTERTOP HEIGHT.
All Ranges must have an anti-tip device
correctly installed according to these instructions.
If the range is pulled out fi'om the wall for any reason, make sure that the device is properly engaged when pushed back against the wall or installation position.
If the anti-tip device is not engaged, there is a possible risk that the range can tip over and cause injury if you or a child stand, sit or lean on an open door:
[41#10x 2" wood screws
The anti-tip bracket is designed to be installed on top of the slide (runners) provided with the range. Any other type of construction may require special installation techniques to insure adequate fastening of the anti-tip
bracket to the floor or wall.
The bracket must be properly installed to prevent tipping of the range.
Read the AItAM Anti-Tip Safizty brochure packed with the product.
Anti-Tip £racket
SafetyBrocMre
AHAMAnti-Tip
Page 10
Install Anti-Tip
Device
(continued)
SmallHolesForWood installations(2Total)\
Wood J
Slide__ Strip
Installation
SmallHoleForWood (2}WoodScrewsinto
Installations(2Total) BackWall
(2)LargeHolesFor \ ConcreteInstallations
(All Installations)
Pro/essional Ranges
Sack
Wall
Dimension A
\Dimension A
Wood Construction:
Place the bracket against the back wall, into the right rear corner of the installation location.
See Dimension A, position the bracket the correct distance from the right side. Mark the 2 small screw holes for fastening the bracket to
the floor and remove the bracket.
Drill two, 1/8" diameter pilot holes.
Fasten the bracket securely to the floor and wall using all 4 screws provided.
A=dels[V'o 112" 5/8" 1/4"
Concrete or Cement Construction: Hardware Required (not supplied):
[2] sleeve anchors, lag bolts and washers.
Place the bracket against the back wall, into the right rear corner of the installation location.
See Dimension A, position the bracket the correct distance from the right side. Mark the 2 large holes for fastening the bracket to the floor
and remove the bracket.
Drill recommended size holes for the hardware.
Install the sleeve anchors into the holes and then install the lag bolts through the bracket. The
bolts must be properly tightened as recom- mended for the hardware.
Fasten the bracket securely to the floor.
Drive wood screws into the back wall.
ZDP48 ZDP36 ZDP30
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Page 11
Installation
Pro/essional Ranges
Connect
Range
to Gas
A manual shut-offvalve must be installed where it will be accessible.
Assure that gas is turned off at the shut-off valve.
Remove all burner/hanger screws.
Lift and remove all open top burners/hangers to reveal the gas inlet location at the back of the range.
Pull the flexible metal gas line through the back of the range and into the cooking area until it meets the regular.
Connect flexible metal connector to incoming gas line pipe stub.
Turn on gas and check for leaks:
-Use a liquid leak detector at all joints and
connections in the system.
Flexor RigidGas
gul_
Flexor RigidGas LineToRegulat_
\
Regulator
36"Models
Regulator
Install the
Range
Backguard
30" Wide Models: Rigid pipe is factory installed from the
regulator to the bottom rear of'the range.
Flexible line may be used to connect to the pipe stub.
A backguard is required for all installations.
Insert the backguard into the guide channels on the back of the range.
Secure the backguard to the range at the rear with the 4 sheetmetal screw's provided.
Install 2 or 3 screws through the front of the range, depending on your model.
48"Models
FactoryInstalled RigidGasLine
Regulator
30"Models
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Page 12
Connect
Electrical
st°7
Slide the
Range Into
Position
Installation
Pro/essional Ranges
Plug power cord into properly grounded receptacle.
Carefully, slide the range into position.
-Be careful not to entange power cord and
gas flexible tubing.
Be sure the right rear leg is engaged in the slot of the installed anti-tip bracket.
Check for proper installation by grasping the range at the top fi'ont edge and carefully attempt to tilt the range forward.
Check to be sure the fi'ont of the range is level. Adjust front leveling legs accordingly.
Replace the fi'ont kick panel by reversing the proceedure described in Step 1.
Replace
Oven Door(s)
To replace the oven doors:
Slide the hinges into the openings. The hinge should rest in the center of each hinge roller.
Open the door fully and unlock hinge latches.
CAUTION: Take care when replacing the oven doors. If the hinge latch is not securely locked, the hinge may snap back and sepa- rate. If the hinge separates, you must apply pressure (possibly with your foot) to press it back together and then engage the brass hinge latch.
DoorHingeRoller
-Lock (Closed)
-Un-Lock
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Page 13
9
Assemble
& Adjust
Burners
Replace the burner bowls and burner caps.
Adjustments should not be required, unless vibration during transit or variations in local
gas supply make minor adjustments neces- sary.
CAUTION: Burner adjustments must be made by a qualified technician at the time of installa- tion. Extreme care should be used if adjust-
ments are made after installation.
Burner flames should be blue and stable with
no yellow or yellow tips, excessive noise or lifting of the flame from the burner. If any of
these conditions exist, check that the air shutter or burner ports are not blocked. If
one of these conditions continues, adjust the air shutter as required.
-If the flame is too yellow, there is insufficient
air flow, acliust the shutter counterclockwise to increase air inlet.
-If the flame is noisy or tends to lift away
from the burner, there is too much air. Turn the shutter clockwise to reduce air.
Installation
Burner-
Igniter-
Burner
MainBurner "SimmerBurner VentuB{front) Venturi{front)
Pr@ssional Ranges
_,__M Igniter
ain Burner
", enturi{rear)
' SimmerBurner
'\ Ventud{rear)
i_ AirShutter
Adjustable
Low Setting
kTnalize Installation
The open top burners and grill valves have an adjustable low setting. Each valve is individu- ally tested and adjusted before it is shipped. Minor adjustments may be required due to fluctuations in local gas pressure. Adjustments to increase or decrease gas flow may be necessary.
Turn knob countm_clockwise to the LITE
position.
Once lit, turn the know back to the "LOW"
position.
Remove the knob.
Insert a thin-blade flat screwdriver into the
valve shaft. (3/32" blade with recom-
mended.)
Grip the shaft with pliers and turn the
Place the burner grates into operating position. Press corner of the grate to the cooktop. The grates should be seated and should not rock.
Models equipped with grill and griddle:
The grill and griddle are secured with screws at the front. They are designed to be stationary
and should not to be removed.
screwdriver counter-clockwise to lower the flame, or clockwise to increase the flame.
CAUTION: Do not turn the flame so low that
it goes out, causing the igniter to spark.
When the desired setting is made, replace the knob and turn burner off.
The griddle has two leveling screws beneath the rear flue cover which can be used to
adiust to the desired slope. The center screw is for shipping purposes only and should be
removed.
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Page 14
Notes
Pro[essional Ranges
14
Page 15
Notes
Pro[essional Ranges
15
Page 16
Q Monogram:
General Electric Company Louisville, KY40225
NOTE: While perfolming installationsdescribedinthisbook, safetyglassesorgogglesshouldbeworn
NOTE: Pioduct implovement is a colltlltIlilt,_ endeax ol at Ge_lel a]
E]ect_i_ The_ _t<>] e, mate_ _aI_, a}_pearal_:e and sl_e_ itleati_ fls aJ e
_u6}eet t_ _:hange without no_i,e
Pub.No.49_8814-4 ] Dwg.No.164D3333P058J
(N.D286} 10/01 10658 Rev 6
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