GE ZDIW50YB, ZDIW50YA, ZDIB50YB, ZDIB50YA Owner’s Manual

Monogram.

Use & Care Guide and Installation Instructions

for ZDIB50

ZDIW50

Automatic Icemaker

General Electric Company Louisville, KY40225

Monogram.":" Automatic h:emaker

Pub. No. 49-6857

Parl No. 162D7745P002 ] 2-95 C(;

Introduction

Your new Monogram icemaker makes an eloquent statement of style, convenience and kitchen planning

flexibility. Whether you chose it for its purity of design, practical features or assiduous attention to

detail--or for all of these reasons--you'll find that your Monogram icemaker's superior blend of form

and function will delight you for years to come.

Contents

Appliance Registration ................. 3

Care and Cleaning .................. 7-10

Changing the Light Bulb ...... 10

Condenser .............................. 7

Filtering & Treating Water... 10

Icemaker System .................... 8

Inside Parts of the Icemaker...9

Outside Surfaces .................... 7

Consumer Services ..................... 20

Controls ........................................ 6

Features ......................................... 6

Installation Instructions ........ 16-18

Electrical Requirements ....... 16

Free Standing Installation .... 16

Grounding Instructions ........ 16

Model and Serial Number

Location ............................. 3, 6

The Monogram icemaker was designed to provide the flexibility to blend in with your kitchen cabinetry.

The information on the following pages will help you operate and maintain your icemaker properly.

For a listing of dealers--or if you have other questions--please call the GE Answer Center _: (800.626.2000).

Operating Instructions .............. 5, 6

Preparation ............................ 1l- 15

Changing the Bin

Door Panel ........................ 12

Changing the Lower

Access Panel ..................... 13

Leveling ............................... 11

Location ............................... 11

Custom Door

and Access Panels ............. 14

Thermostat Calibrations ....... 11

Unpacking the Icemaker ...... 11

Vacation and Moving ........... 15

Problem Solver ........................... 19

Safety Instructions ........................ 4

Warranty ..................................... 21

Questions? Call GEAnswer Center

800.626.2000

HELP US HELP YOU...

Read this guide carefully.

It is intended to help you operate and maintain your new icemaker properly.

Keep it handy for answers to your questions. If you don't understand something or need

more help, call:

GE Answer Center _"_

800.626.2000 24 hours a day, 7 days a week

If you received a damaged icemaker...

Immediately contact the dealer (or builder) that sold you the icemaker.

Save time and money. Before you request service...

Check the Problem Solver. It lists minor operating problems that you can correct yourself.

IF YOU NEED SERVICE

Write down the model and serial numbers.

You'll see them on a plate on the left side of the ice bin. These numbers are also on the Consumer Product Ownership Registration Card that came

with your icemaker. Before sending in the registration card, please write

these numbers here:

Model Number

Serial Number

Use these model and serial numbers in any correspondence or service calls concerning your icemaker.

To obtain service, see the Consumer Services page in the back of this guide.

We're proud of our service and want you to be pleased. If for some reason you are not happy with the

service you receive, here are three steps to follow for further help.

FIRST, contact the people who serviced your appliance. Explain why you are not pleased. In most

cases this will solve the problem.

NEXT, if you are still not pleased, write all the details--including your phone number--to:

Manager, Consumer Relations GE Appliances

Appliance Park Louisville, KY 40225

FINALLY, if your problem is still not resolved, write:

Maior Appliance Consumer Action Program 20 North Wacker Drive

Chicago, IL 60606

IMPORTANT SAFETY INSTRUCTIONS

Read All Instructions Before Using This Appliance.

_ ARNING--To reduce the risk of fire,

electrical shock, or injury when using

your icemaker, follow basic precautions

including the following:

• Never allow children to operate, play with, or

crawl inside the icemaker.

• Never clean icemaker parts with flammable fluids. The fumes can create a fire hazard or

explosion•

• For your safety: Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance• The

fumes can create a fire hazard or explosion•

• Be sure your icemaker is properly installed and grounded by a qualified technician in

accordance with the Installation Instructions•

• Do not attempt to repair or replace any part of

vour icemaker unless it is specifically

recommended in this guide• All other servicing should be referred to a qualified technician•

• It is your responsibility to be sure your lcemaker:

n has been installed where it is protected from

the elements.

-- is located so that the front is not blocked to restrict incoming or discharge air flow.

-- is properly leveled. is located in a well ventilated area with

temperatures above 55°E (13°C.) and below

110°E (43°C.). Best results are obtained at

temperatures between 70°F. (21°C.) and 90°F. (32°C.).

is properly connected to a water supply and drain.

is connected only to the proper kind of outlet, with the correct electric supioly and grounding.

A 120 volt. 60 Hz.. 15 amp fused electrical supply is required. NOTE: Time delay fuse or

circuit breaker is recommended. is not used by anyone unable to operate

it properly.

-- is used only to do what icemakers are designed to do.

-- is properly maintained.

SAVE THESE INSTRUCTIONS

OPERATING YOUR ICEMAKER

How the Icemaker Works

1. Water is constantly circulated over a freezing plate.

As the water freezes into ice, the minerals in the water are reiected. This produces a sheet of ice with

a low mineral content. NOTE: The icemaker is designed to make clear ice

from the maiority of water sources on a daily basis. If your results are unsatisfactory, water may need to

be filtered or treated. See Filtering and Treating Water in the Care and Cleaning section.

2. When the desired thickness is reached, the ice sheet is released and slides onto a cutter grid. The grid

divides the sheet into individual cubes.

3. The water containing the reiected minerals is drained after each freezing cycle.

4. Fresh water enters the machine for the next icemaking cycle.

_:'" J

5. Cubes fall into the storage bin. When the bin is full, the icemaker shuts off automatically and restarts

when more ice is needed.

Notes About This Icemaker

• Water enters only during the defrost cycle. Therefore

the first cycle will be completed without water in the system.

• As the room and water temperatures vary, so will

the amount of ice produced. This means that higher operating temperatures will result in reduced ice

production.

• The icemaker will shut off when ice in the storage

bin touches the bin thermostat well and will automatically cycle to keep the bin full.

• The storage bin is not refrigerated and some meltage will occur. This, too, varies with the room temperature.

• The icemaker needs good air circulation to perform efficiently. Keep the front grille and

the condenser clean.

• The water system, including the filter screen in the water inlet solenoid valve, needs to be cleaned

periodically for good circulation. Instructions are located on the inner door panel.

(contimted next page)

OPERATING YOUR ICEMAKER

Setting the Controls

1. Select ice thickness. The icemaker has been preset

to produce ice approximately 1/2" (13 mm) thick, while operating in a room temperature of 70°F.

(21°C.). Operation in different room temperatures may

require readjusting the control toward either the "THICK" or "TH1N" setting.

Best operation will be obtained with ice 1/2" (13 mm) to 5/8" (16 mm) thick.

If operating in a warm room (above 90°F. [32°C.]) DO NOT set the control to maximum thickness or

the icemaker may malfunction.

2. To start the normal icemaking cycle, turn the Cycle

Control Knob to "ON."

3. To stop icemaker operation, turn Cycle Control Knob to "OFF."

The "CLEAN" setting is used whenever solutions are circulated through the icemaker for cleaning. Only the

water pump operates at this setting. See Cleaning the Icemaker System in the Care and Cleaning section for specific instructions.

(continued)

NORMAL

THIN

ICE CYCLE

NORMAL

\ I /

THIN - - THICK

THICK

ICE CYCLE

OFF -_- CLEAN

OFF - _ - CLEAN

FEATURES OF YOUR ICEMAKER

Model and Serial Number Plate

(not shown)

Ice Retainer Baffle

Lower

Access

Panel

I II

III

Ice Thickness Knob

Cycle Control Knob

Bin Light

Ice Bin

Ice Scoop

CARE AND CLEANING

Periodically inspect and clean the icemaker to keep it operating at peak efficiency and to prevent premature

failure of system components. Both the icemaking system and the air-cooled

condenser need to be cleaned regularly. The minerals reiected from the circulating water

during the freezing cycle will eventually form a hard scaly deposit in the water system which prevents a

rapid release of the ice from the freezing plate.

Clean the ice and water system periodically to remove mineral scale build-up. Frequency of cleaning

depends on water hardness. With hard water (15 to 20 grains/gal.), cleaning may be required as frequently as

every six months. A dirty or clogged condenser:

• prevents proper air flow.

• reduces icemaking capacity.

• causes higher than recommended operating temperatures which may lead to component failure.

Cleaning Outside Surfaces

Wash the outside enamel surfaces and gaskets with warm water and mild soap or detergent. Rinse and dry. Regular use of a good household

appliance cleaner and wax will help protect the finish.

Do not use abrasive cleaners on enamel surfaces as they may scratch the finish.

Cleaning the Condenser

A _VARNING:

• Be sure the icemaker is OFF and disconnected from the main power

supply. The icemaker could suddenly start if not disconnected. Condenser fan rotation,

sharp condenser fins and hot tubing could cause personal injury.

o Condenser fins can bend easily. Use care

when vacuuming the condenser to keep from bending the fins.

1. Disconnect the electrical power supply to the

icemaker and turn the Cycle Control Knob to "OFF."

2. Remove the screw from the top of the lower access panel and the two screws from the grille area of the

lower access panel.

3. Pull forward at the bottom, then down to remove the panel.

4. Remove dirt and lint from the condenser fins and the icemaker compartment with a brush attachment

attached to a vacuum cleaner.

5. Replace the lower access panel and screws. The top of the access panel needs to be secured under

the two metal tabs before replacing the screws.

6. Plug icemaker in and turn the Cycle Control Knob to "ON."

Grill

Area

Screws

(continued next page)

CARE AND CLEANING

Cleaning the Icemaker System

A WARNING: Most ice machine cleanersare citric or phosphoric acid which can

cause irritation even after dilution. In

case of contact with eyes, flush eyes thoroughly

with fresh water and contact a physician

immediately. In case of contact with skin, rinse

well with water. If swallowed, give large

amounts of water and contact a physician immediately. Do not induce vomiting. KEEP

OUT OF REACH OF CHILDREN.

(continued)

THI_- CLEAN

Turn the Cycle Control Knob to "OFF."

/Harness I.". I.I

"Screws (long) "_

2. Remove the two screws and slide the ice cutter grid

forward, out of the two slots near the water pan.

3. Unplug the electrical harness.

CAUTION:Any ice on the grid should be

melted under running warm water. Attempting to pick the ice slab off the grid may stretch and

4. Remove all ice from the storage bin and the

freezing plate.

h, / JL

?sorews

, ,Water Pan I _:::r,_'"

Drain the water pan by removing the drain plug

.. Drain

Plug

and then replace the plug.

Pour 1/2 gallon (1.9 L) of hot tap water into the water pan* and turn the Cycle Control Knob to

"CLEAN." This warms up the system to make the cleaning solution more effective. Let circulate for

five minutes. While tap water is circulating,

prepare the cleaning solution. Mix: 6 oz. (170 g) powdered citric or phosphoric acid into 1/2 gallon

(1.9 L) hot water. (Citric and phosphoric acid crystals are available or can be ordered from many

pharmacies or scientific supply houses.)

Commercial ice machine cleaners (liquid) are also available from your dealer or refrigeration parts

supply stores. Mix according to instructions on label (total quantity 1/2 gallon [1.9 L]).

Turn the Cycle Control Knob to "OFF" and drain

the water pan. (See step 5.)

Turn the Cycle Control Knob to "CLEAN"

and slowly pour the hot cleaning solution into the water pan.* (If the solution foams while pouring, wait until the foaming stops.) Then add

the balance of the solution.

Allow the solution to circulate until the scale has

dissolved (15 to 20 minutes). Severe scale build- up may require repeated cleaning with a fresh

quantity of cleaning solution.

To clean scale off the side flanges of the freezing plate, use rubber gloves and scrub with a non-

abrasive plastic scrubbing pad or nylon brush

dipped in cleaning solution.

Keep rubber gloves on to drain the cleaning

solution. Turn the Cycle Control Knob to "OFF"

and drain the water pan. (See step 5.)

10. Replace the plug and add 1/2 gallon (1.9 L) of fresh water.* Set Cycle Control Knob on "CLEAN," circulate five minutes and drain.

Repeat rinsing process.

*For easier pouring of water and cleaning solution,

use a 1- or 2-cup container.

Cleaning the Inside Parts of the Icemaker

WARNING:

• Do not operate the icemaker with the lower access panel or control panel

removed. Electrical shock or personal injury could result.

o Do not wash plastic parts in dishwasher.

They cannot withstand temperatures above

145°E (63°C.).

Turn the Cycle Control Knob to "OFF" and disconnect the electrical power supply to the

machine. Open the storage bin door and remove

any ice that is in the bin.

Remove the ice retainer baffle by flexing it and then slide it off the studs.

Remove the ice cutter grid by unscrewing the two

screws, sliding the grid forward and unplugging

the electrical wire harness.

Remove the water pan by unscrewing and removing the two screws and washers.

Water Distlributor

Remove the water distributor from the freezing plate. It is held in place by rubber end caps.

Remove the inlet hose and clean all water

distributor holes and the small orifice in the inlet side of the distributor. When replacing the

distributor, make sure the end caps are located in

the evaporator flange detents and that the water

distributor holes face down.

Wash the interior components (ice retainer baffle,

cutter grid, water pan, inlet hose and water distributor) and the storage bin, door gasket and

ice scoop with mild soap or detergent and warm

water. Rinse in clean water. These components

should also be cleaned in a solution of 1 oz. (29.6 ml) of chlorine bleach in 1 gallon (3.8 L)

warm water. Rinse again thoroughly in clean water.

Replace the interior components: water

distributor, inlet hose and water pan.

Check the following:

• The hose from the water valve is in the water pan.

• The rubber drain plug is in the water pan.

• The water distributor is seated and the holes are facing down.

• The hose is reconnected to the pump and the

water distributor.

• The hose from the water pan is inserted into the storage bin drain opening.

10. Reconnect the electrical harness, slide the cutter

grid into place and tighten the screws. Replace

the ice retainer baffle.

11. Turn Cycle Control Knob to "ON."

_Hose

Water L__

Pump J/

(continued next page)

5. Remove the hose from the water pump. 9

CARE AND CLEANING

Filtering and Treating Water

In most areas it will be beneficial to filter or treat the water being supplied to the icemaker. It can improve

the reliability of the icemaker, reduce water system maintenance and produce the best quality of ice.

The installation of a polyphosphate feeder will generally reduce scale build-up and the icemaker will

require less frequent cleaning.

Changing the Light Bulb

A WARNING: Before removing the lightbulb, either unplug the icemaker or

disconnect the electricity leading to

the icemaker at the main power supply.

Shock and injury can occur if electricity remains connected.

The icemaker has a light bulb in the top of the storage bin. To replace it, open the bin door and follow these

instructions:

1. Disconnect the icemaker from the power supply.

2. Remove the two screws and slide the ice cutter grid

forward, out of the two slots near the water pan. Set the ice cutter grid on the bin door.

3. Press the front of the light shield in while pulling down to remove it from the light bracket.

4. Remove the bulb. Replace it with a 15-watt bayonet base type bulb.

5. Replace the light shield, ice cutter grid and two screws.

6. Reconnect the power supply.

(continued)

Municipal water systems are generally treated with chlorine to maintain a safe drinkable water supply.

Activated carbon filters will sufficiently remove the residual chlorine from the water to reduce surface

staining of stainless steel materials in the icemaker. For more information on filtering and treating the

water, see the dealer from whom you purchased your icemaker.

€ \

Light Switch

Screws

Shield

PREPARATION

Unpacking the Icemaker

1. Lay the carton on rear face and break open the bottom flap.

2. Set the carton upright with all

four flaps outward.

3. Lift carton up and off icemaker.

Flaps

ttom

Remove all tape and packaging material from

the outside and inside of the cabinet.

Remove the front grille; take out the screws securing the

grille at the bottom and lift it

Remove Interior

Packing

free of the cabinet.

6. Turn the fan by hand to make certain it moves freely.

Location

THIS ICEMAKER MUST BE INSTALLED IN AN AREA PROTECTED FROM THE ELEMENTS,

SUCH AS WIND, RAIN, WATER SPRAY OR DRIP.

1. Place the icemaker so the front side will be completely unobstructed to provide proper air flow.

2. The area should be well ventilated with temperature above 55°F. (13°C.) and below ll0°F. (43°C.). Best

results are obtained between 70°F. (21 °C.) and 90°F. (32°C.).

3. Provision for electricity, water and drain connections should be determined.

4. The icemaker may be closed in on the top and three sides, but the front MUST BE unobstructed for air

circulation and proper operation. Installation should be such that the cabinet can be moved forward for

servicing, if necessary.

Leveling

1. After placing the icemaker into position, check to make certain the icemaker is level side to side and

front to back.

Accurate leveling is essential for proper operation.

The icemaker should be shimmed so that it is solid as well as level. The shims should be of hard

permanent type material such as masonite.

Compliance with National Sanitation Foundation standards requires that this type of product be

sealed to the floor at the bottom rail in order to prevent contamination from spills or the entrance

of vermin. Therefore, we recommend that when installing the icemaker you seal it to the floor in

accordance with those standards. A silicone-type sealer is recommended.

Thermostat Calibrations

If the icemaker is installed above two thousand feet of altitude, the bin and evaporator thermostats must be adjusted to a warmer setting. Disconnect electricity, remove thermostat and follow the directions for turning the

altitude adjustment screw as shown in the label on each thermostat.

(continued next page)

PREPARATION

Changing the Bin Door Panel

You can easily change the color of the front panel on the storage bin door. Two colors are available: black

and white.

To change the panel:

1. Open the storage bin door. Remove the two screws

on the top of the door which hold the handle.

2. Loosen the screws in both of the side trim pieces.

3. Remove the handle and the handle insert.

4. Carefully slide the panel out. You will find the reverse side is black. For units with black panels

showing, the reverse side will be white.

5. Choose the color you want to show and carefully slide the panel back into the door.

NOTE: Be careful not to scratch the panel as it is inserted.

6. Replace the handle insert and tighten the screws in both side trim pieces. Replace the handle and screws.

NOTE: You can make a decorative wood front to match existing cabinets. See the section on Custom

Door and Access Panels.

(continued)

Handle

Insert

Changing the Lower Access Panel

control panel removed. Electrical shock

1. Remove the screw from the top of the lower access

panel and the two screws in the bottom grille area. Pull forward at the bottom, then down to remove the panel.

2. Remove the two screws from the top panel trim and remove the top trim.

3. Carefully slide the panel out.

4. Choose the color you want to show and carefully slide the panel back into the lower access panel.

NOTE: Be careful not to scratch the panel as it is inserted.

5. Replace the top trim and screws. Replace the lower access panel assembly and screws. The top of the

access panel needs to be secured under the two metal tabs before replacing the screws.

NOTE: You can make a decorative wood front to match existing cabinets. See the section on Custom

Door and Access Panels.

Grill

Area

Screws

(continued next page)

CUSTOM DOOR AND ACCESS PANELS

Custom Door and Access Panels--I/4" Thick

Cut panels to the same size as the production metal panel.

Custom Door and Access Panels--3/4" Thick

These door and access panels--both raised and flat design--should be constructed in the same manner as

typical cabinet doors or drawers. Storage bin door panel:

• Cut the panel 17" wide x 111/4"high.

• Rout the top and both sides 5/16" wide, 1/2" deep

for a total thickness of 1/4".

• Rout the bottom of the panel 1" wide, 1/2" deep for

a total thickness of 1/4". This will allow the door to open without binding against the lower panel. For a

custom appearance, consider tapering this 1" rout.

Lower access panel:

• Cut the panel 17" wide x 1115/I61"high.

• Rout all four sides 5/16" wide and 1/2" deep for a

total thickness of 1/4".

Door

Lower

Bin

Panel

11//4"

11W_o"

91 17"

Rout 1/2" deep, 1" wide across bottom

Rout 1/2" deep, 5/16" wide top and sides

Rout 1/2" deep, 5/16" wide on all sides

Wood Panel

Dimensions

17"

Storage Bin Door Panel 11//4"

Lower Access Panel 5/_0"

,_ 17" Im,

3/4" Thick Panels

II,

-f

Install Custom Door and Access Panels

To install the storage bin door panel:

1. Open the storage bin door.

2. Remove the two screws on top of the door which hold the handle.

3. Remove the handle.

4. Slide the metal panel out.

5. Break off the ribs on

the door insulation to allow for the wood

thickness.

6. Slide the wood panel into the door frame.

7. Replace the handle and screws.

Remove all door insulation ribs to

accept wood

panel thickness

To install the lower access panel:

WARNING: Make sure the icemaker is

_ disconnected from the main powe r supply

before removing the lower access panel.

Failure to do so could result in electric

1. Remove the screw at the top of the lower access

panel assembly and the two screws at the bottom that hold the lower access panel assembly to the icemaker.

2. Remove the two screws from the top panel trim.

3. Slide the metal panels and spacers out.

4. Slide the wood panel into the door frame.

5. Replace the top of the panel assembly. NOTE: Make sure the galvanized panel is replaced

in back of the panel assembly.

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