GE SCOUT100-Ex, SCOUT140-Ex, vb6, vb7, vb8 Reference Manual

...
SCOUT & vbSeries
Instrument Reference Guide
SCOUT100-Ex, SCOUT140-Ex
vb5, vb6, vb7, vb8
GE
Measurement & Control
COPYRIGHT © 2014 Bently Nevada, Inc & GE Energy (New Zealand) Ltd. All rights reserved
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopy, recording or otherwise without the prior written permission of Bently Nevada.
The information provided in this document is subject to change without notice. Names and data used in examples are fictitious unless otherwise noted. This document is distributed as is, without warranty of any kind, either expressed or implied, respecting the contents of this document, including but not limited to implied warranties for the document’s quality, performance, merchantability, or fitness for any particular purpose. Neither GE Energy (New Zealand) Ltd, nor its employees, dealers, agents or distributors shall be liable to the user of this document or any other person or entity with respect to any liability, loss or damage caused or alleged to be caused directly or indirectly by this document.
Trademarks
The following are trademarks of Bently Nevada, Inc, a wholly owned subsidiary of General Electric Company:
Registered trademarks — Ascent, Bently Nevada, Commtest, Keyphasor, vbOnline, vbSeries
Trademarks — Ranger, System 1
Other trademarks and registered trademarks are the property of their respective owners.
Printed in New Zealand. Uncontrolled when transmitted electronically.
GE
Measurement & Control
Additional Information
This manual does not contain all the information required to operate and maintain the product. Refer to the Ascent Reference Guide for the required information (available from Help menu in Ascent).
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are in control of the product at the end of its life or at the end of its use, are solely responsible for the proper disposal of the product. No person, firm, corporation, association or agency that is in control of product shall dispose of it in a manner that is in violation of any applicable federal, state, local or international law. GE Energy (New Zealand) Ltd is not responsible for the disposal of the product at the end of its life or at the end of its use.
Section 1 — Introduction
i
Contents
SECTION 1 — INTRODUCTION ....................................................................... 1
FLEX FEATURES ...........................................................................................................................2
PRECAUTIONS..............................................................................................................................4
HAZARDOUS LOCATIONS ..........................................................................................................6
CSA Certification — vbSeries Instruments ..........................................................6
IECEx / ATEX Certification — SCOUT Instruments ...........................................8
INSTRUMENT CONNECTIONS ................................................................................................. 11
FRONT PANEL BUTTONS ........................................................................................................ 12
LED INDICATORS ..................................................................................................................... 13
CHARGE BATTERY PACK ......................................................................................................... 14
BATTERY FEATURES ................................................................................................................. 15
REMOVE BATTERY PACK ......................................................................................................... 16
CABLE TEST .............................................................................................................................. 17
OPERATING OVERVIEW ........................................................................................................... 18
Onsite Analysis .............................................................................................................. 19
Recording Routes ......................................................................................................... 20
Balancing ......................................................................................................................... 21
Keypad Entry .................................................................................................................. 22
SECTION 2 — INSTRUMENT FUNDAMENTALS ........................................... 23
SWITCH INSTRUMENT ON OR OFF ....................................................................................... 23
USE MAIN MENU ..................................................................................................................... 24
RETURN TO PREVIOUS MENU ................................................................................................ 24
USE NAVIGATION KEYS AND ICONS ..................................................................................... 24
SELECT MENU ITEMS............................................................................................................... 26
Select Option .................................................................................................................. 26
Jump To End of List ..................................................................................................... 26
Scroll through Multi-column List .......................................................................... 27
Cancel Option ................................................................................................................ 27
Display Hint Labels and Detailed Help .............................................................. 28
Display Alternative Options..................................................................................... 30
Enter Characters........................................................................................................... 31
Example — Rename Folder ..................................................................................... 32
ADDITIONAL ICONS ................................................................................................................. 34
SECTION 3 — SENSORS ................................................................................. 35
CONNECT SENSOR TO INSTRUMENT .................................................................................... 35
MOUNT SENSOR ...................................................................................................................... 35
Section 1 — Introduction
ii
SET UP ACCELEROMETER........................................................................................................ 36
Permanent Mounting ................................................................................................. 37
SET UP TACHOMETER .............................................................................................................. 38
TACHOMETER SIGNAL FROM KEYPHASOR® ........................................................................ 40
Manual Keyphasor Threshold settings .............................................................. 42
USE STROBE LIGHT ................................................................................................................. 45
SECTION 4 — MEASUREMENT TYPES AND THEIR USES ........................... 46
SPECTRUM ................................................................................................................................ 46
Strobe Output................................................................................................................. 48
Read Speed of Connected Strobe ........................................................................ 50
WAVEFORM .............................................................................................................................. 51
DEMODULATION ...................................................................................................................... 52
Analyze Demodulation Data .................................................................................. 54
DEMOD SPECTRUM ................................................................................................................. 55
6PACK ....................................................................................................................................... 55
Streamlined Parameter Settings .......................................................................... 56
6Pack Demodulation Processing ......................................................................... 57
TACHOMETER DISPLAY ........................................................................................................... 58
TIME SYNCHRONOUS AVERAGING ........................................................................................ 59
BUMP TEST ............................................................................................................................... 60
COAST-DOWN/RUN-UP ......................................................................................................... 61
Tips for Coast-down/Run-up recordings.......................................................... 61
Deactivate Saving Waveform Data for Coast-down/Run-up
Measurement ................................................................................................................. 62
Take Coast-down/run-up Measurement.......................................................... 63
CROSS CHANNEL PHASE ........................................................................................................ 64
Recommendations for Cross Channel Phase................................................. 65
Fault Types and their Phase Relationships ..................................................... 66
Measuring Cross Channel Phase.......................................................................... 69
Setup .................................................................................................................................. 69
Measure Cross Channel Phase .............................................................................. 70
1 — Plan Cross Channel Spectrum (ODS) Recording Routine ................ 71
2 — Setup ......................................................................................................................... 72
3 — Take Cross Channel Spectrum (ODS) Recording ................................. 75
4 — Review Data .......................................................................................................... 77
REVIEW DATA IN ODS SOFTWARE ....................................................................................... 78
LONG TIME WAVEFORMS ....................................................................................................... 80
Measure Long Time Waveforms........................................................................... 80
View Long Time Waveforms on Computer ..................................................... 82
ORBIT PLOT .............................................................................................................................. 83
Use Orbit Plot Measurement Mode ..................................................................... 86
Section 1 — Introduction
iii
Take Orbit Plot Measurement on Route ............................................................ 88
MODAL IMPACT TESTING........................................................................................................ 89
1 — Plan Impact Test Routine ................................................................................ 90
2 — Setup ......................................................................................................................... 90
3 — Perform Trial Impact ......................................................................................... 93
Disable Warning Messages .................................................................................... 95
4 — Perform Actual Modal Impact Test ............................................................ 95
Specify Locations and Directions for Saved Impacts..................................... 97
5 — Review Data .......................................................................................................... 98
KEYPAD ENTRY ......................................................................................................................... 99
ORDER TRACKING................................................................................................................. 101
Take Order Tracked Measurement ................................................................... 102
AVERAGE VALUE MEASUREMENTS .................................................................................... 106
TAKE MULTI-CHANNEL SIMULTANEOUS MEASUREMENTS ............................................ 106
Set up Sensors and Channels ............................................................................. 107
Save Multi-channel Measurements ................................................................. 108
SECTION 5 — SET MEASUREMENT OPTIONS ........................................... 110
SET MEASUREMENT UNITS AND SPECTRUM SCALING ................................................... 110
SET MEASUREMENT PARAMETERS ..................................................................................... 112
CREATE YOUR OWN PARAMETER SETS.............................................................................. 114
ASSIGN SENSORS TO CHANNELS ....................................................................................... 115
SPECTRUM PARAMETERS ..................................................................................................... 116
Fmax ................................................................................................................................ 117
Spectral Lines .............................................................................................................. 118
Fmin ................................................................................................................................. 118
Tach Trigger ................................................................................................................. 118
Averaging ...................................................................................................................... 118
Number of Averages ............................................................................................... 119
Averaging Types ....................................................................................................... 119
Average Overlap....................................................................................................... 119
Windowing ................................................................................................................... 120
Choose Window Type ............................................................................................. 120
WAVEFORM PARAMETERS................................................................................................... 120
Equivalent Fmax ........................................................................................................ 121
Number of Samples ................................................................................................. 121
Duration ......................................................................................................................... 121
ADDITIONAL MEASUREMENT PARAMETERS ..................................................................... 121
SECTION 6 — TAKE RECORDINGS ............................................................. 122
WALKTHROUGH TAKE RECORDINGS............................................................................ 122
TAKE INDIVIDUAL AND MULTIPLE RECORDINGS.............................................................. 123
Individual recording ................................................................................................. 123
Section 1 — Introduction
iv
Multiple recording ..................................................................................................... 123
SAVE RECORDINGS ............................................................................................................... 124
REVIEW RECORDING ............................................................................................................ 125
Review Current Recording .................................................................................... 125
Review Stored Recording ...................................................................................... 126
DELETE RECORDING ............................................................................................................. 127
ATTACH NOTE ....................................................................................................................... 127
BASELINE RECORDINGS ....................................................................................................... 128
SECTION 7 — ANALYZING MEASUREMENTS ONSITE ............................. 129
TIPS FOR TAKING MEASUREMENTS ................................................................................... 130
WALKTHROUGH TAKE MEASUREMENT ........................................................................ 131
CHANGE DEFAULT MEASUREMENT SETTINGS ................................................................. 133
CHARTS .................................................................................................................................. 134
ANALYZE MEASUREMENTS.................................................................................................. 135
Cursors ........................................................................................................................... 136
Show or Hide Harmonics ...................................................................................... 138
Zoom ............................................................................................................................... 139
VIEW MULTIPLE CHARTS ..................................................................................................... 140
Select Chart .................................................................................................................. 140
Display Single Chart................................................................................................. 140
CHANGE CHART VIEW ......................................................................................................... 141
Select Chart Layout .................................................................................................. 141
Change Multi-chart Layout Display ................................................................... 141
SET Y AXIS (AMPLITUDE) SCALE ......................................................................................... 142
Fixed Y Axis scale options ..................................................................................... 143
AMPLITUDE DISPLAY UNITS ................................................................................................ 144
vdB ................................................................................................................................... 145
adB ................................................................................................................................... 145
SET RPM ............................................................................................................................... 145
Enter RPM manually ................................................................................................ 145
Enter RPM using 1X peak ...................................................................................... 146
VIEW ORDERS ....................................................................................................................... 147
VIEW REVOLUTIONS ............................................................................................................. 148
SAVE MEASUREMENT ........................................................................................................... 148
Save to Existing Machine ...................................................................................... 149
Save to New Machine ............................................................................................. 150
CHANGE SCREEN CONTRAST WHILE IN MEASURE MODE ............................................ 151
SECTION 8 — SEND AND RECEIVE INFORMATION ................................. 152
TRANSFER RECORDINGS FROM INSTRUMENT TO ASCENT ............................................. 152
TRANSFER FOLDERS FROM ASCENT TO INSTRUMENT .................................................... 154
Section 1 — Introduction
v
Resend Updated Folder ......................................................................................... 155
Retain Stored Recordings ...................................................................................... 155
Retain Baseline Recordings on Instrument ..................................................... 155
SYNCHRONIZE TIME ZONE ON INSTRUMENT AND COMPUTER ..................................... 156
EXPORT OR IMPORT DATA USING USB FLASH DRIVE .................................................... 157
Export Data using USB Flash Drive .................................................................. 158
Import Data using USB Flash Drive.................................................................. 159
REMOTE COMMS FUNCTIONALITY ...................................................................................... 159
Receive Data from Remote Comms Server .................................................. 160
Send Data from Instrument to Remote Comms Server ......................... 161
CONNECT TO WI-FI NETWORK .......................................................................................... 162
Set up wireless network ........................................................................................ 163
Connect instrument to wireless network ...................................................... 165
Specify preferred wireless connection ........................................................... 166
Using Wi-Fi with your smart phone ................................................................. 167
UFF EXPORT ......................................................................................................................... 168
SECTION 9 — WORKING WITH ROUTES ................................................... 169
WHAT IS A ROUTE? .............................................................................................................. 169
WALKTHROUGH TAKE RECORDINGS USING ROUTE .................................................. 170
USE BAND ALARMS AND BASELINE OVERALLS ON ROUTE ........................................... 173
View Alarm Bands Configured in Ascent....................................................... 175
RECORD MULTIPLE CHANNELS ON ROUTE ...................................................................... 176
Axis Mode ...................................................................................................................... 177
Point Mode ................................................................................................................... 178
Complete Setup.......................................................................................................... 179
TRIAXIAL MEASUREMENTS .................................................................................................. 179
ENTER MACHINE SPEED ON ROUTE .................................................................................. 182
View Machine and Point Speed Details.......................................................... 184
SKIP ROUTE ENTRIES AND MACHINES .............................................................................. 184
LOCATE SKIPPED ROUTE ENTRIES ..................................................................................... 185
TRACK PROGRESS THROUGH ROUTE ................................................................................ 186
SAVE ROUTE RECORDING ................................................................................................... 187
Select Save mode for recording ......................................................................... 188
Select Recording to Review .................................................................................. 189
RETAKE RECORDING ............................................................................................................ 190
DELETE ROUTE RECORDING ............................................................................................... 191
TAKE OFF-ROUTE RECORDING .......................................................................................... 192
EDIT OR DELETE ROUTE....................................................................................................... 192
SECTION 10 — CREATE, EDIT, AND DELETE ITEMS ................................. 193
STORAGE CAPACITY AND RECORDING VOLUME.............................................................. 193
Section 1 — Introduction
vi
ORGANIZE AND STORE RECORDINGS ................................................................................ 194
FOLDERS ................................................................................................................................ 196
Create Folder ............................................................................................................... 196
Change Selected Folder ......................................................................................... 196
Rename Folder ........................................................................................................... 196
Delete Folder ............................................................................................................... 197
Restore Deleted or Overwritten Folder ........................................................... 197
MACHINES ............................................................................................................................. 198
Create Machine Structure ..................................................................................... 199
Create Parameter Set.............................................................................................. 200
Change Sensor ........................................................................................................... 201
Add Structure to Existing Machine ................................................................... 201
Copy Machine Structure ........................................................................................ 202
Rename Machine Structure ................................................................................. 203
Delete Machine Structure...................................................................................... 204
SENSORS ................................................................................................................................ 205
Define or Edit Sensors ............................................................................................. 205
Bias Voltage Check ................................................................................................... 207
Set Default Sensor .................................................................................................... 208
Change Sensor Temporarily ................................................................................. 209
Change Default Sensor .......................................................................................... 209
Delete Sensor .............................................................................................................. 209
NOTES .................................................................................................................................... 209
Create Note .................................................................................................................. 210
Edit Note ........................................................................................................................ 210
Attach Note .................................................................................................................. 211
View Note ...................................................................................................................... 211
Detach Note ................................................................................................................. 211
Delete Note Permanently ...................................................................................... 212
DELETE ALL RECORDINGS IN FOLDER ............................................................................... 212
DELETE ALL STORED INFORMATION .................................................................................. 213
SECTION 11 — BALANCING ROTORS ........................................................ 214
METHODS FOR BALANCING ROTORS ................................................................................ 214
BALANCING PROCESS .......................................................................................................... 215
BALANCING TIPS ................................................................................................................... 216
TACHOMETER ........................................................................................................................ 216
SUGGESTED TRIAL WEIGHT MASS AND LOCATION ........................................................ 217
MANUALLY ENTER BALANCING DATA............................................................................... 217
SET UP BALANCING JOB...................................................................................................... 218
Balance Planes and Weight Positions ............................................................ 219
Balance Planes ......................................................................................................... 219
Section 1 — Introduction
vii
Weight Position (Reference Mark) ....................................................................... 219
# Sensors....................................................................................................................... 221
Channel Position ...................................................................................................... 222
Averages ........................................................................................................................ 223
Machine Information ............................................................................................... 224
Rotor Weight, Diameter, and Speed .................................................................. 224
Reference Mark......................................................................................................... 225
Filter Bandwidth ........................................................................................................ 226
Weight Orientation ................................................................................................... 226
Tach Trigger ................................................................................................................. 227
Weight Lin Dist ........................................................................................................... 227
Store Units .................................................................................................................... 227
COMBINE AND SPLIT TRIM WEIGHTS ................................................................................ 227
Combine/Adjust Weights ...................................................................................... 228
Split Weight .................................................................................................................. 229
ADJUST WEIGHTS FOR NEW RADIUS LOCATION ............................................................ 231
REVIEW PREVIOUS BALANCING JOBS ............................................................................... 232
SECTION 12 — BALANCING WALKTHROUGH .......................................... 233
STEP 1 SET UP NEW BALANCE JOB ............................................................................. 234
STEP 2 TAKE INITIAL READING ...................................................................................... 235
STEP 3 TAKE TRIAL READING ........................................................................................ 237
STEP 4 BALANCE ROTOR................................................................................................ 240
STEP 5 PERFORM TRIM BALANCING ............................................................................ 241
STEP 6 VIEW OR SAVE BALANCING JOB ..................................................................... 242
Save balance job ....................................................................................................... 243
SECTION 13 — GENERAL SETUP OPTIONS ............................................... 244
SET DATE AND TIME ............................................................................................................. 244
Adjust Date or Time Format................................................................................. 245
SELECT LOCAL TIME ZONE .................................................................................................. 245
DAYLIGHT SAVING AUTOMATIC ADJUSTMENT ................................................................ 246
ADJUST SOUND VOLUME.................................................................................................... 247
SET INSTRUMENT LANGUAGE ............................................................................................. 247
ADJUST SCREEN CONTRAST ............................................................................................... 247
SWITCH BACKLIGHT ON/OFF ............................................................................................ 248
ESTIMATE REMAINING OPERATING TIME .......................................................................... 248
CONSERVE BATTERY POWER .............................................................................................. 249
Set Backlight Timeout ............................................................................................. 249
Set Sleep Mode Timeout ........................................................................................ 250
Change Default Sleep Mode Timeout ................................................................ 250
Switch Instrument On ............................................................................................. 250
Set Complete Powerdown Timeout ................................................................. 251
Section 1 — Introduction
viii
MANAGE INSTRUMENT MEMORY ....................................................................................... 251
Check Available Memory ....................................................................................... 252
Instrument Memory Warnings ........................................................................... 252
80% Memory Capacity Warning ....................................................................... 253
95% Memory Capacity Warning ......................................................................... 254
100% Memory Capacity Warning ...................................................................... 254
Free up Instrument Memory ................................................................................ 255
Reformat Memory Card ......................................................................................... 256
Empty Recycle Bin .................................................................................................... 257
Overwrite Primary Database with Mirror Backup .................................... 258
DISPLAY SYSTEM INFORMATION ........................................................................................ 259
UNLOCKABLE FEATURES ..................................................................................................... 260
UPGRADE INSTRUMENT FIRMWARE PROFLASH ......................................................... 261
PROFLASH PROCEDURE ....................................................................................................... 262
SECTION 14 – TROUBLESHOOTING .......................................................... 263
RESET INSTRUMENT ............................................................................................................. 263
TROUBLESHOOT NETWORK COMMUNICATIONS ............................................................. 264
Set Ethernet Network Address ........................................................................... 265
Reset Network Values to Factory Default ........................................................ 265
ETHERNET CONNECTION LOST IN WINDOWS VISTA ...................................................... 266
INDEX ............................................................................................................. 267
Section 1 — Introduction
1
Section 1 — Introduction
You can use this Reference Guide in conjunction with the Ascent Reference Guide. Please read this guide before operating your Bently Nevada SCOUT or Commtest vbSeries Portable Vibration Analyzer and keep it for future reference. This guide applies to the following instrument models:
SCOUT100-Ex
SCOUT140-Ex
vb5
vb6
vb7
vb8
Although this guide makes use of common vibration analysis and balancing concepts, it is not intended as a comprehensive guide or training manual. Please ensure you have the relevant knowledge and experience to carry out the procedures described. It is essential to follow all appropriate safety precautions when working near rotating machinery.
Section 1 — Introduction
2
Flex Features
Some of the features available with the 2013 release are included by default for some new models, and available for purchase with other older models. When you purchase an additional Flex feature, you will receive a license for it which you can activate via Ascent.
If you purchase a Flex feature, you can easily review the licensing status of these at any time. To do this:
1. Press Options.
2. Press Model + Features.
MORE: Contact your local sales representative to arrange a license for a feature you wish to add.
MORE: Refer to your Ascent Reference Guide to learn how to apply our license in Ascent.
Checking the licensing details for any additional features
Section 1 — Introduction
3
Some older instruments are not automatically compatible with Flex features. To check whether your instrument is currently configured to support the addition of Flex features:
1. Press Options.
2. Press Memory & System — The Flex Capable listing at the bottom of the screen indicates either Yes or No.
MORE: Contact Commtest Support if your instrument is currently not set up to support Flex features.
Determining whether your instrument is currently set up to
support the addition of Flex features
Section 1 — Introduction
4
Precautions
Ensure you read and understand this section before operating your instrument. Pay attention to all warnings and recommendations to prevent data loss, data inaccuracy, damage to the instrument, or injury to you.
Do NOT attach sensors to any object with a high potential voltage — I.e. a voltage that exceeds 50 V DC or 32 V AC or the Safety Extra Low Voltage (SELV) defined by your local power authority.
Ensure the cables and neck strap cannot become entangled with any rotating or moving machinery.
Do NOT bring any objects that are sensitive to magnetic fields near the magnetic mounting bases (e.g. cardiac pacemakers, credit cards, floppy disks, video tapes, audio cassette tapes, or mechanical watches).
Explosion Hazard — When working in a hazardous area with risk of flammable gases, all precautions and limitations explained in the following Hazardous Locations section must be followed.
Do NOT detach the battery pack from the instrument for more than 10 minutes. This will erase the instrument's date and time (it will retain all recordings and other information).
Neck straps must be connected to the instrument using the 2.5 turn stainless steel rings provided. The strap must NOT be connected directly to the unit. This will defeat the 10 kg safety release provided by the rings. Replacement rings are available.
Section 1 — Introduction
5
Only use an approved power adapter — 12 V 3 A output, center positive. Do NOT use the plug-pack transformers supplied with previous instrument versions. Doing so will damage these transformers.
The cover over the comms and charger connectors provides an essential seal. The cover must be in place whenever you use the instrument in an industrial environment. Failure to comply with this requirement might void your warranty. IP65 rating only applies while the cover is securely in place.
Transfer information stored in the instrument to a PC before reprogramming (PROFLASHING) the instrument with new firmware. PROFLASHING the instrument will delete all stored information.
To obtain accurate measurements, ensure the drive current is switched on when using an IEPE/ICP®-type accelerometer.
Mount the sensor correctly before taking measurements. This will ensure your readings are accurate and consistent.
Use a mild detergent diluted with warm water to clean your instrument. Do NOT use abrasive or polishing substances, hydrocarbons, petrochemicals, or solvents, as these will degrade the plastic casing.
Do NOT place the instrument or magnetic mounting base where the temperature might exceed 140°F (60°C). This will degrade the battery pack and magnet.
If your instrument malfunctions, return it to an authorized dealer. Do NOT attempt to repair the instrument yourself as this will void your warranty.
Section 1 — Introduction
6
Hazardous Locations
SCOUT and vbSeries instruments are rated differently for hazardous environments — SCOUT instruments hold an IECEx/ATEX rating, while vbSeries instruments are CSA-certified.
CSA Certification — vbSeries Instruments
Your Portable Vibration Analyzer has been approved by the Canadian Standards Association (CSA) for use in hazardous locations that meet the following classifications — Class I; Division 2; Groups A, B, C, and D.
These instruments are clearly identified with the CSA logo and a Hazardous Locations information panel. The Class I Division 2 classification is officially defined in the Canadian Electrical Code, part 1. In summary, it is a location in which volatile flammable gases or vapors are present but confined within closed systems from which they can escape only in case of accidental rupture or abnormal operation; or in which ignitable concentrations of gases are normally prevented by positive pressure or mechanical ventilation, and which might become hazardous through abnormal operation of the ventilation equipment.
The approval specifically covers use in the United States of America and any other countries which recognize the CSA certification.
When using a certified instrument in a hazardous location, the installation must comply with the Installation Control Drawing for Hazardous Locations, including all its footnotes and warnings.
Your instrument will be supplied, complete with appropriate sensors for use in Class I Division 2 environments. As indicated in the diagram, you can use alternative sensors, provided these are certified for use in these locations, and provided their entity parameters meet the limits shown in the drawing.
Section 1 — Introduction
7
Installation Control Drawing for Hazardous Locations
Section 1 — Introduction
8
IECEx / ATEX Certification — SCOUT Instruments
SCOUT100-Ex and SCOUT140-Ex portable vibration analyzers are IECEx /
ATEX certified — Identified by the logo on the rear instrument label.
If you need to use your instrument in hazardous areas, please ensure it is the appropriate variant for your country. Refer to the following pages for the hazardous area usage instructions.
The logo on the rear label indicates your instrument has been approved for use in hazardous locations with the following classification:
II 3 G Ex ic IIB T4 Gc
Group II = non-mining
Category 3 = Zone 2
Atmosphere G = Gas
Protection method ic = intrinsic safety for zone 2
Explosion Group IIB = gases such as Ethylene
Temperature Class T4 = surface will not exceed 135°C
Protection level c = Zone 2
The approval covers use in Europe (under ATEX) and any other countries that recognize the IECEx certification.
When using a certified instrument in a hazardous location, the installation must comply with the following Installation Control Drawing for ATEX Hazardous Locations GE2214VBX , including all its footnotes and warnings.
Your instrument will be supplied, complete with appropriate sensors for use in Zone 2 environments. As indicated in the following drawing, you can use alternative sensors, provided these are certified for use in these locations, and provided their entity parameters meet the limits shown in the drawing.
Section 1 — Introduction
9
Installation Control Drawing GE2214VBX for ATEX Hazardous Locations
Section 1 — Introduction
10
IECEx / ATEX Declaration of Conformity
Section 1 — Introduction
11
Instrument Connections
The top panel of the instrument is equipped with the following connectors:
Top panel
Label number
Feature Description
1 Ethernet port Connects to a standard 8P8C (RJ45)
male plug terminator
2 USB host port Connects to an external USB memory
device for data import and export
MORE: See Export/Import Data via an
External USB Flash Drive.
3 USB socket Provides a data connection between
the instrument and an Ascent software host computer
4 Charger power socket
(12 Volt 3 Amp input)
Enables you to power the instrument and charge the its battery pack
5 BNC sensor input Channel 1
6 BNC sensor input Channel 2
7 LEMO four-pin
tachometer input
IMPORTANT! Ensure the protective rubber cover is securely fastened over the instrument communication ports while you collect data in the field. Failure to do this may void your warranty. The IP65 rating only applies while the rubber cover is securely fastened.
Section 1 — Introduction
12
Front Panel Buttons
The table outlines the functions of the buttons on the front panel of your instrument.
Switch the instrument On/Off.
Cancel/Go Back — A long press takes you back to the main menu.
Accept/Go Forward to the next menu.
Activate alternate functions for each key — In some menus, keys can perform several functions. To see the available options, press ALT and toggle the key functions.
Help key — Access easy-to-see hint labels. A long press displays detailed contextual help text.
Navigate up/down through a list — Press and hold to move more rapidly through a list.
Navigate left/right — Expands and collapse a level in the navigator and directs movement between split-screen menus (e.g. Record Review menu).
Buttons on front panel of your instrument
Section 1 — Introduction
13
LED Indicators
There are five LED indicators on the front panel of your instrument. These indicate the instrument's current state and warn you of any measurement problems.
Instrument LEDs
Power supply (GREEN)
Illuminates when power is supplied to the instrument from the power adapter.
Charging (RED)
Indicates the instrument battery is charging.
Danger (RED)
Illuminates when:
A DSP or critical error occurs.
A measurement is less than 25% or greater than
200% of the preset baseline value.
MORE: See Baseline Recordings.
The sensor bias voltage is outside the specified range.
Alert (AMBER)
Illuminates when a measurement is less than 50% or greater than 150% of the preset baseline value.
OK (GREEN)
Indicates that a measurement is being, or has been, collected successfully. No error or alert has been triggered.
Section 1 — Introduction
14
Charge Battery Pack
To charge your battery pack:
1. Ensure the power adapter you are using is suitable (i.e. 12 Volt, 3 Amp output, center positive).
NOTE: The power adapter supplied with your instrument has the correct DC voltage.
2. Connect the AC power adapter included with your instrument to a powered outlet (100-240 Volt, 50/60 Hz).
NOTE: You can also use the optional car adapter charging lead to charge the battery pack in a vehicle with a 12 V negative-chassis power system.
3. Connect the adapter's DC output to your instrument's charger power socket — The instrument's Power Supply and Charging LED indicators illuminate to indicate that the instrument is charging.
NOTE: The battery will be fully charged in approximately 3 hours.
NOTE: Ensure you charge the fast-charge Lithium Ion battery pack for at least 1 hour before or during its initial use.
Section 1 — Introduction
15
Battery Features
Your instrument is powered by a rechargeable custom Lithium Ion battery pack with a normal operating range of 6.5 - 8.4 V.
It is equipped with an internal backup energy source to protect your data and settings in case the battery pack is momentarily removed from the instrument. The backup remains charged by the battery pack, provided the battery is functioning correctly. Your instrument includes a number of features that help ensure the battery pack is always sufficiently charged.
The table outlines the battery behavior in its different states.
Battery state Behavior
Below 7 Volts Instrument automatically switches off the back
light to prevent further power drainage. It displays a flashing battery icon to indicate the battery needs to be recharged.
At 6.5 Volts Instrument automatically powers down.
Charge of 25% or less Instrument enters Complete Powerdown mode
when powered off (rather than Sleep mode).
Section 1 — Introduction
16
Remove Battery Pack
To remove the battery pack from your instrument:
1. Use a 2 x Phillips head to loosen the screws that attach the battery cover to the bottom panel of the instrument.
2. Set the battery cover aside and extract the battery.
WARNING! Do NOT detach the battery pack from the instrument for more than 10 minutes. This will cause the instrument date/time to be reset. Stored measurement data or recordings will NOT be lost.
WARNING! Ensure power is NOT supplied to the instrument when you remove the battery. Unplug any connected power adapters before removing the battery.
WARNING! You should NOT re-insert a damaged battery in your instrument. Dispose of damaged batteries responsibly and in accordance with local regulations. Do NOT disassemble the battery or use fire to dispose of it. Replacement batteries are available from authorized distributors (part number BATT0206).
Section 1 — Introduction
17
Cable Test
To display a live bias voltage graph of all connected channels and determine whether your sensors and cables are working correctly:
1. Secure your sensor so that it does not move — You could attach it to a machine that is not running or hold it with a clamp.
2. Press or Measure.
3. Use the navigation keys provided to scroll down and select Cable Test.
4. Press — The current voltage displays in real time.
5. Move the cable joints to determine whether there is an intermittent short:
Consistent data (e.g. a straight line) indicates the cable is
working correctly.
Varying data (e.g. a varying line) indicates there is a problem
with the cable.
TIP: You can view the data that displays for a particular channel in
more detail. To do this, press to toggle and select the channel
you wish to view > Press to access an enlarged view of the data.
NOTE: You can run a cable test for any standard sensor that is supported by your instrument, including accelerometers, velocity sensors, and proximity probes.
Cable test reveals sensor is functioning correctly
Section 1 — Introduction
18
Enlarged view of selected channel reveals problematic sensor connection
Operating Overview
You can use your instrument to:
Take live, free run measurements for onsite analysis of vibration
spectra and waveforms.
Record routes and store vibration data for transfer to a PC (off-
site analysis).
Use keypad entry to enter additional machine information and
process inputs.
Balance machines using single and dual plane methods.
Section 1 — Introduction
19
Onsite Analysis
You can use your instrument to measure vibration spectra and waveforms. You can then analyze your data onsite immediately. This is ideal for one-off investigations that fall outside your regular scheduled monitoring route.
To do an onsite analysis:
1. Set measurement parameters on your instrument.
2. Measure and analyze the spectrum or waveform.
3. Record the data to memory (optional).
4. Transfer the data to your computer for further analysis (optional).
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