The Handloader, Mity-Mite and
Powereactor Regulators
Page 2
2 | GE Oil & Gas
2 | GE Oil & Gas
Page 3
Mooney* Handloader Regulator
This small volume, high pressure regulator has become the standard of industry and science. These instruments
are often referred to as “Loaders” because of their many years of extensive use maintaining constant, extremely
accurate pressure control in the “loading” of dome regulators. However, their accuracy, trouble-free performance, and versatility have led to hundreds of other applications in static, mobile and airborne services. They
are used in component testing, hydraulic and pneumatic operator systems, safety relief valve actuation, critical
rocket fuel transfer and pressurizing problems encountered in missiles and space vehicle projects, to name only
a few.
Features
Maintains constant, accurate pressure control
Simple effective design
Compact, lightweight, easy to mount
Self-contained, self operating
Bubble-tight shutoff
Repeatability and accuracy of spring loading
Greater sensitivity with flexible diaphragm
Ease of adjustment
Corrosion resistant
Interchangeability of parts
Positive downstream protection
GE’s Mooney Regulators | 3
Page 4
Mooney* Handloader Pressure Reducing Regulator
ModelInlet Pres-
sure
Temperature
Range
C
v
15L w/ Relief System
16 L
15LH w/Relief System
6000 psi-65° to 165° F0.06
16 LH
15 LX w/Relief
6000 psi
System
16 LX
15 LHX w/Relief
-65° to 165° F0.06
System
16 LHX
ModelBasic
Outlet Range Code End ConnectionCode
Fig #
15L109272-251 psiA1/4 Tube MS33649-4
1/4”NPT
L2
P2
16L110583-60 psiB
15 LX109285-150 psiC
16 LX110898-300 psiE
10-750 psiF
15 LH1092910-1000 psiH1/4 Tube MS33649-4
1/4”NPT
L2
P2
16 LH1105910-2000 psiK
15 LHX 1093010-3100
L
psi*
16 LHX 11118
Order
Code =
* Available only in 15LHX and 16LHX models
For all handloaders, add the letter A to the end of the figure number for standard soft
goods (Mylar diaphragm, Nylon seat). For other materials, please contact Oil & Gas.
For example, the complete figure number for a Model 15L with 0-300 psi outlet range and
1/4” FNPT connections and standard soft goods is 10927EP2A.
NOTE: Other configurations may be available, please contact Oil & Gas.
P2
Model 15L Shown
6 | GE Oil & Gas
Page 7
Mooney* Mity-Mite Regulator
The Pressure Reducing Mity-Mite is a direct acting, self-contained gas dome regulator of compact design,
weighing approximately 2 lbs. These regulators have a set of integral needle valves for internal dome loading
for gas service. An auxiliary connection is provided in the dome for external dome loading. This port is used
for those applications where the line fluid is a liquid and the dome must be externally loaded from a separate
source of gas pressure, also used for those situations where it is desirable to set the reference dome pressure
form a remote point by means of a Mooney* series 15, combination reducing and relief regulator. Control
pressure is sensed within the regulator.
The Back Pressure Mity-Mite is a an extremely simple, angle
pattern regulator having only one moving part. The diaphragm
senses upstream pressure on the underside and is balanced by
dome pressure on the upper side. In addition, the diaphragm
serves as the valve seal, closing on a nozzle which is an
integral part of the body. This regulator acts to limit upstream
pressure and has no control over outlet pressure. Unlike relief
valves, this unit is designed for continuous throttling service,
maintaining the upstream system pressure between two
pressure levels.
All Mity-Mite back pressure regulators have externally loaded
domes and may be used to control either gases or liquids
providing such fluids do not react chemically with the wetted
regulator materials. The dome must be charged with gas to a
pressure of approximately the desired back pressure setting.
Two connections are provided in the dome. One is intended for
the attachment of a gauge and the other is for dome charging
purposes. An assortment of double needle valve loading
assemblies are available for this purpose as options. Please
contact GE Oil & Gas for details.
Features
Rugged, extremely compact and lightweight
Capacity range equal to conventional regulators
Recommended for small/medium flow conditions
where extreme accuracy is required
Available for pressure reducing and back pressure service
Handles any non-corrosive gas or liquid over a variety of
pressure ranges
Back pressure Mity-Mite series can be applied to corrosive flow media
Materials - Aluminum Alloy/316 SST
GE’s Mooney Regulators | 7
Page 8
Mooney* Mity-Mite Regulator
Model 94
Inlet Pressure5000 psi
Max. Outlet Pressure3000 psi
End Connections1/4” FNPT
Cv0.1 with 3/32” orifice
WeightAluminum - 1.6 lbs
0.6 with 3/16’ orifice
Stainless Steel - 4.6 lbs.
ModelDia-
942500030003/32”0.140.411YesNoUnbal
942500030003/16’0.652.36.1YesNoUnbal
ModelBasic
9411486All Alloy 416 SST1/4” NPTP21/8”13/16”None Nylon PCTFENitrile0 to 165° FA
1123318-8
Order
Code
=
*All regulators also include options for External Loading or Internal Sensing. External Sensing may be requested on
order for the models specified above for an additional fee.
The Internal Loading option is included at no additional charge for the models specified above.
Fig. #
phragm
Size
(Inches)
Body/
Dome
Material
SST
Max Inlet
(psig)
Trim
Mate-
rial
17-4
PH
SST
Max Outlet
(psig)
End
Conn.
1/4”
MS33649-
4
OrificeC
CodeSizeCode OrificeCodeValve/
L21/4”23/32”8NylonPCTFENitrile-65°F to
3/8’3PCTFE PCTFENitrile0 to 165° FE
1/2’4PCTFE PCTFENitrile-65°F to
v
Outlet
rise/100 psig
Inlet Drop
Average
Lock up
(psi)
Valve
Seat
PCTFE PCTFEPCTFE0 to 65°FJ
Seat
Gasket
Internal
Loading
Option*
Rubber
Goods
External
Sensing
Option*
Temp RangeCode
165°F
165°F
Valve Type
C
G
8 | GE Oil & Gas
Page 9
Mity-Mite Back Pressure Regulator Specifications
ModelConnectionsC
90W
S90W
SD90W
91LW
S91LW
SD91LW
91W
S91W
SD91W
91W
S91W
SD91W
911/4” FNPT0.1260-6000 psi
ModelBasic Fig #DomeBodyDiaphragmTemperature
90W
S90W
SD90W
91LW
S91LW
SD91LW
91W
S91W
SD91W
91W
S91W
SD91W
91M12519-G316 SST316 SSTFKM0° F to 200 ° F60-60000.124
Order Code =AL = Aluminum
1/4” FNPT0.4410-2000 psi
1/4” FNPT0.4425-400 psi
1/4” FNPT0.38100-2000 psi
1/4” FNPT0.17100-3000 psi
10448
11521
11508
10451
11522
11504
10454
11523
11505
10457
11524
11506
316 SST = 316 Stainless Steel
v
Al-Alloy
Al-Alloy
316 SST
Al-Alloy
316 SST
316 SST
Al-Alloy
Al-Alloy
316 SST
Al-Alloy
Al-Alloy
316 SST
Control Range
Al-Alloy
Al-Alloy
316 SST
Al-Alloy
316 SST
316 SST
Al-Alloy
316 SST
316 SST
Al-Alloy
316 SST
316 SST
Nitrile
FKM
FKM
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
Range
0 to 165° F
0 to 200° F
0 to 200 ° F
-65° F to 200
° F
-65° F to 200
° F
-65° F to 200
° F
Back Pressure
Range (psig)
10-20000.44
25-4000.44
100-20000.38
100-30000.17
Max
C
v
Weight
(lbs)
1.6
2.5
4
1.6
2.5
4
1.6
2.5
4
1.6
2.5
4
Viton and Teflon are registered trademarks of Dupont.
GE’s Mooney Regulators | 9
Page 10
Mooney* Powreactor Dome Regulator
The Mooney* Powreactors are direct-acting, self-contained, dome-loaded, pressure reducing regulators.
Control pressure sensing is normally accomplished within the Powreactor without the need for external tubing
and valves. This achieves a clean silhouette and minimum envelope size while also making the Powreactor
capable of sustaining much rougher handling than the average regulator.
Features
Instantaneous automatic control
Extremely sensitive to pressure changes
Maintains constant delivered pressure
Balanced valve construction
Ease of cleaning
Avoids chattering and pounding
Positive, tight shutoff
Entirely self-contained
Quick, easy adjustment
Few wearing parts
Fail close on loss of dome pressure
Optional external sensing
10 | GE Oil & Gas
Page 11
As you consider the proper regulator for your application,
please consider the balanced and unbalanced valve
configurations that are available for the Mooney* Specialty
Regulator.
In Unbalanced Valves, the inlet pressure beneath the valve
adds the force needed to open the valve. As the inlet pressure
decreases, the force on the valve decreases, allowing the
valve to open more freely and resulting in higher downstream
pressure. Balanced Valves reduce this effect by equalizing
the pressure above and below the valve, allowing greater
consistency in downstream pressure as the upstream
pressure varies.
Also, consider which outlet pressure sensing configuration is
best for your application. The choices are External Sensing or
Internal Sensing.
The normal configuration of the Mooney* regulator is Internal
Sensing. This method conveys outlet pressure to the bottom
of the diaphragm through an internal sensing passage. This
method provides quick response and accurate control.
Sometimes high-pressure drops across the regulator can
cause turbulence at the outlet port resulting in inaccurate
sensing of the true outlet pressure. This makes the External Sensing configuration the better choice as the outlet sensing
point is moved away from the turbulence.
Models 202B, 212B, 301B, 311B, 402F, 412F, and 411B can be
converted to external sensing by plugging the internal sense
passage and connecting a tube between the sense volume
and downstream piping.
ModelInlet
Pressure
112B - 3/16” Bal
Valve
112 BR - 3/16”
BR represents relief configuration
6000 psi6000 psi0.5
6000 psi6000 psi0.5
Max Outlet
Pressure
C
v
Relief PortRelief MaterialWeight
6 lbs aluminum/
15 lbs stainless
1/4”
MS16142-4
PCTFE16 lbs
112BR Relief Port:
Internally loaded through integral needle valves
External Dome Loading connection: 1/4” MS16142-4
ModelBasic
Fig. #
Body/
Dome
End
Connection
CodeOrificeCodeRubber
Goods Seat
Temperature
Range
CodeTrim
Material
Material
112B11220 All Alloy1/2” FNPTP043/16” Bal9Nitrile-65° F to 165° FA18-8 & 17-4
SST
112B11221 304 SST 1/2” MS33649-8L043/16” Bal9EDPM-65° F to 165° FH18-8 & 17-4
Internal Sensing with Alternate External Sensing
Connection 3/8” MS16142
Internally loaded through integral needle valves
External Dome Loading connection: 1/4” MS16142-4
Balanced Valve Example
ModelBasic
Fig. #
Body/
Dome
Material
Trim
Mate-
rial
202B11127304 SST18-8
& 17-4
SST
212B11128304 SST18-8
& 17-4
SST
202F11568Alumi-
num
18-8
SST
Bronze/
Brass
Order
Code =
Unbalanced Valve ExampleUnbalanced Valve Example
End
Conn.
CodeEnd
Conn
Size
Code OrificeCodeRub-
ber
Goods
Seat
Mate-
rial
Seat
Gasket
Temp RangeCode
FNPTP1/2”041/4”6Nitrile PCTFE PCTFE-65°F to
165°F
MS33649-4L1”063/8”8EPDM KynarPCTFE-65°F to
165°F
1/2”9Viton PCTFE PCTFE0 to 165° F9
1/2” GR4 Grayloc
1’ GR7 Grayloc
1-1/12” GR14 Grayloc
H044
H067
H0814
FNPTP1/2”043/16”5Nitrile PCTFEPCTFE-65°F to
165°F
MS33649L3/4”051/4”6EPDM KynarPCTFE-65°F to
165°F
MS16142M1”065/16”7Viton PCTFE PCTFE-65°F to
165°F
3/8”8
1/2”9
A
H
A
H
P
Internally loaded through integral needle valves
External Dome Loading connection: 1/8” FNPT
Example: A Model 202B with 1/2” MS end connections, a 3/8” orifice, and standard soft goods (Nitrile O-rings and diaphragm,
PCTFE seat and seal gasket), would be Figure No. 11127L048A.
Internal loaded integral needle valves
External Dome Loading connection: 1/8” FNPT
402E Balanced
2’ FNPT3/4”60003000-65° F to
165° F
412E Unbalanced
NitrilePCTFEPCTFE
411B Balanced
18-8
SST
412F Unbalanced
4142F Unbalanced
GE’s Mooney Regulators | 15
Page 16
Powreactor Dome Regulator Chart
ModelDiaphragm
Size
942500030003/320.140.411YesNoUnbal
942500030003/160.652.36.1YesNoUnbal
112B2600060003/160.50.37.1YesNoBal
112BR2600060003/160.50.187.1YesNoBal
202B3600060003/160.70.942.6YesYesUnbal
202B3600060001/41.41.53.3YesYesUnbal
202B3600060005/161.52.24YesYesUnbal
202B3600060003/82.32.64.4YesYesUnbal
212B3600060001/240.926.7YesYesBal
202F3350030003/160.70.942.6YesNoUnbal
202F3350030001/41.21.53.3YesNoUnbal
202F3350030005/161.532.24YesNoUnbal
202F3350030003/82.42.64.4YesNoUnbal
202F3350030001/23.456YesNoUnbal
301B5600060003/82.40.991.5NoYesUnbal
301B5600060001/251.61.9NoYesUnbal
301B5600060003/410.73.52.9NoYesUnbal
311B560006000112.40.753.7NoYesBal
311B5600060001-1/22618NoYesBal
302G5350020003/82.40.991.5YesNoUnbal
302G5350020001/24.41.61.9YesNoUnbal
302G5350020003/48.63.52.9YesNoUnbal
302G5350020001115.93.7YesNoUnbal
402E7-3/4600030001/240.620.8YesNoUnbal
402E7-3/4600030003/4101.41.1YesNoUnbal
402E7-3/4600030001122.31.5YesNoUnbal
412E7-3/4360030001-1/2200.552.2YesYesBal
402F7-3/4600030001/240.620.8YesYesUnbal
402F7-3/4600030003/4101041.1YesYesUnbal
402F7-3/4600030001122.31.5YesYesUnbal
412F7-3/4360030001-1/2200.552.2YesYesBal
411B7-3/4600030002-1/2690.655.1NoYesBal
Max Inlet
(psi)
Max Out-
let (psi)
Orifice
(inches)
C
v
Outlet rise
per 100 psi
Inlet Drop
Average
Lockup (psi)
Internal Load-
ing
Option•
External
Loading
Option•
Valve
Type
* All regulators also include options for External Loading or Internal Sensing. External Sensing may be requested on order for the
models specified above for an additional fee.
The Internal Loading option is included at no additional charge for the models specified above.
16 | GE Oil & Gas
Page 17
Dome Loading Methods
Dome regulators use gas pressure instead of a spring force
to push down on the diaphragm to establish an outlet set
pressure. A pressure down stream that is lower than the
dome pressure results in the diaphragm being pushed
down which opens the valve. Conversely, the valve closes
as the outlet increases above the dome pressure.
The dome loading methods include the use of internal loading needle valves or by the use of a Model 15 Handloader
or other method. By using the Model 15 Handloader,
compensation for variations of pressure changes caused
by increased temperature is carried out by venting gas out
of the dome. Any decrease in dome pressure is maintained
by set point of the Model 15 by adding gas to the dome.
Dome Loaded Regulator uses include:
Propellant transfer systems (pressurization prefabs)
Fuel tank pressurization (test stands)
Test consoles and benches
Jet engine air start sets
Component pressure testing
Hydraulic hoists, power cylinders and presses
High pressure gas wells and pipelines
GE’s Mooney Regulators | 17
Page 18
Regulator Selection Considerations:
Is the flow media liquid or gas?
Is it for pressure reducing or back pressure service?
What is the minimum and maximum inlet pressure?
What is the minimum and maximum outlet pressure?
What is the specific gravity of the media?
What is the minimum and maximum flow rate?
What are the connection requirements?
Other considerations:
Unbalanced Effect = Outlet pressure change affected by the inlet pressure. Lockup = Normal pressure rise above set pressure required to shut off flow
through the regulator
• Larger diaphragms and smaller valves have lower lockup pressures
Droop = As flow increases through the regulator, the outlet pressure decreases
• Large diaphragms and small orifices have lower droop
Universal Gas Sizing Equation
Q =520
G•T
Cg =
P1 •
Natural gas@ 60° F
Q = Flow Rate (SCFH)
Cg = Gas Size Coefficient
P1 = Inlet Pressure (psia)
∆P = Pressure Drop Across Valve (∆P = P
P2 = Outlet Pressure (psia)
C1 = Value Recovery Coefficient (C
Cv = Liquid Sizing Coefficient
G = Specific Gravity (0.6 for Natural Gas0 (1.0 for Air)
T = Gas temperature (°Rankine) (T = 460 + °F)
Cg•P1 •sin
520
G•T
Simplifies
1.29
& 0.6 Sg
•sin
3417
[
Q
[
Critical Flow
C
1
P
1 - P2
P
Simplifies
1 = Cg - Cv
1
1.00
1 - P2
∆P
P
1
deg.
]
(psid)
)
]
deg.
Liquid Sizing
Q =CvF
p
∆PA or ∆P Allowable
∆PA = P1 - P
∆PA = .8 (P1 - Pv)
Q = Flow gpm (Gallons per minute)
Cv = Liquid Sizing coefficient (see valve selection)
G = Liquid Specific Gravity
P1 = Inlet Pressure (psia)
P2 = Outlet Pressure (psia)
Pv = Vapor Pressure (psia)
Fp = Piping Swage Factor
2 or
∆PA
G
whichever is less
}
18 | GE Oil & Gas
Page 19
Whether it is the simple operation of the Handloader, the compact Mity-Mite or the configurable
Powreactor, the Mooney* Specialty Regulators provide a stellar history of performance in the
most demanding industrial, laboratory, aero space and defense applications.
PSI
10,000
6,000
5,000
PSI
0.06
Pressure Reducing
For pressure reducing applications, the Mooney* Specialty Regulator line are typically
used for high inlet pressure applications but they work equally well for low inlet
pressures. As seen below, their simple yet durable direct acting design senses down
stream pressure and delivers accurate pressure control over a wide range of inlet
pressures and volumes.
0.669
Volume (C )
v
6,000
3,000
2,000
1,000
0.040.120.17
Back Pressure
The back pressure versions of the Mooney* Specialty Regulator line provide
the same reliability and proven performance and operate by sensing
upstream pressure and throttling the valves to maintain inlet pressure.
0.44
Volume (C )
v
GE’s Mooney Regulators | 19
Page 20
GE Oil & Gas
2822 S. 1030 West
Salt Lake City, UT 84119
T: +1 801.487.2225
F: +1 801.487.2587