GE Valve Regulators Mooney Specialty Brochure

Page 1
GE Oil & Gas
GE’s Mooney* Specialty Regulators
The Handloader, Mity-Mite and Powereactor Regulators
Page 2
2 | GE Oil & Gas
2 | GE Oil & Gas
Page 3
Mooney* Handloader Regulator
This small volume, high pressure regulator has become the standard of industry and science. These instruments are often referred to as “Loaders” because of their many years of extensive use maintaining constant, extremely accurate pressure control in the “loading” of dome regulators. However, their accuracy, trouble-free perfor­mance, and versatility have led to hundreds of other applications in static, mobile and airborne services. They are used in component testing, hydraulic and pneumatic operator systems, safety relief valve actuation, critical rocket fuel transfer and pressurizing problems encountered in missiles and space vehicle projects, to name only a few.
Features

Maintains constant, accurate pressure control

Simple effective design

Compact, lightweight, easy to mount

Self-contained, self operating

Bubble-tight shutoff

Repeatability and accuracy of spring loading

Greater sensitivity with flexible diaphragm

Ease of adjustment

Corrosion resistant

Interchangeability of parts

Positive downstream protection
Page 4
Mooney* Handloader Pressure Reducing Regulator
Model Inlet Pres-
sure
Temperature
Range
C
v
15L w/ Relief System 16 L 15LH w/Relief System
6000 psi -65° to 165° F 0.06
16 LH
15 LX w/Relief
6000 psi System 16 LX 15 LHX w/Relief
-65° to 165° F 0.06
System 16 LHX
Model Basic
Outlet Range Code End Connection Code
Fig #
15L 10927 2-251 psi A 1/4 Tube MS33649-4
1/4”NPT
L2 P2
16L 11058 3-60 psi B
15 LX 10928 5-150 psi C
16 LX 11089 8-300 psi E
10-750 psi F
15 LH 10929 10-1000 psi H 1/4 Tube MS33649-4
1/4”NPT
L2 P2
16 LH 11059 10-2000 psi K
15 LHX 10930 10-3100
L
psi*
16 LHX 11118
Order Code =
* Available only in 15LHX and 16LHX models For all handloaders, add the letter A to the end of the figure number for standard soft
goods (Mylar diaphragm, Nylon seat). For other materials, please contact Oil & Gas. For example, the complete figure number for a Model 15L with 0-300 psi outlet range and
1/4” FNPT connections and standard soft goods is 10927EP2A.
Model 15L Shown
Mooney* Handloader Pressure Reducing Regulator
Model 15KX w/Relief System
Model 16KX
Inlet Pressure 600 psi 10000 psi
Temperature Range -65° F to +
165° F
Cv 0.018 0.018
Model Basic
Outlet Range Code End Connection Code
Fig #
15KX max
10931 10-2000 psi K 1/4 Tube MS33649-4 L2 Inlet: 6000 psi
16KX max
11060 10-3500 psi M 1/4”NPT P2 Inlet: 6000 psi
15KX max 10932 10-6000 psi P 1/4” Tube AMINCO
16KX max 11229 10-6000 psi
Order Code =
4 | GE Oil & Gas
-65° F to + 165° F
(for 100000 psi only)
S2
Model 15KX Shown
Page 5
Mooney* Handloader Pressure Reducing Regulator
Model Max Inlet
(psig)
15L 6000
16L 6000
15LX 6000
16LX 6000
15LH 6000
16LH 6000
15LHX 6000
16LHX 6000
6000
15KX
10000
6000
16KX
10000
Outlet Range
(psig)
2-25
3-60 5-150 8-300
10-750
2-25
3-60 5-150 8-300
10-750
2-25
3-60 5-150 8-300
10-750
2-25
3-60 5-150 8-300
10-750
10-1000 10-3100
10-1000 10-3100
10-1000 10-2000 10-3100
10-1000 10-2000 10-3100 10-6000
10-2000 10-3500 10-6000 10-2000 10-3500 10-6000
10-2000 10-3500 10-6000 10-2000 10-3500 10-6000
Relief System C
Yes 0.06
No 0.06
Yes 0.018
No 0.18
Yes 0.06
No 0.06
Yes 0.018
No 0.018
Yes 0.018
No 0.018
v
Outlet Rise/
1000 psig inlet
drop
3 3 3
5.4 11
3 3 3
5.4 11
1 1 1
1.8
3.7
1 1 1
1.8
3.7
33 33
33 33
5.5 11 11
5.5 11 11
6.9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
Average Lockup
(psig)
1.7
1.7
1.7 3 6
1.7
1.7
1.7 3 6
1.7
1.7
1.7 3 6
1.7
1.7
1.7 3 6
19 19
19 19
9
19 19
9
19 19 12
12 12 12 12 12 12
12 12 12 12 12 12
input signals.
Page 6
Mooney* Handloader Pressure Reducing Regulator
Model Temperature Range C
v
153 -65° to 165° F 0.17
155 -65° to 165° F 0.04
Model Basic
Outlet Range Code End Connection Code
Fig #
153 11409 2-25 psi
3-60 psi 5-150 psi 8-300 psi
10-750 psi
10-1000 psi
155 11410 2-25 psi
3-60 psi 5-150 psi 8-300 psi
10-750 psi
10-1000 psi
A B C E
1/4”NPT P2
F
H
A B C E
1/4”NPT P2
F
H
Order Code =
NOTE: Other configurations may be available, please contact Oil & Gas.
P2
Model 15L Shown
6 | GE Oil & Gas
Page 7
Mooney* Mity-Mite Regulator
The Pressure Reducing Mity-Mite is a direct acting, self-contained gas dome regulator of compact design, weighing approximately 2 lbs. These regulators have a set of integral needle valves for internal dome loading for gas service. An auxiliary connection is provided in the dome for external dome loading. This port is used for those applications where the line fluid is a liquid and the dome must be externally loaded from a separate source of gas pressure, also used for those situations where it is desirable to set the reference dome pressure form a remote point by means of a Mooney* series 15, combination reducing and relief regulator. Control pressure is sensed within the regulator.
The Back Pressure Mity-Mite is a an extremely simple, angle pattern regulator having only one moving part. The diaphragm senses upstream pressure on the underside and is balanced by dome pressure on the upper side. In addition, the diaphragm serves as the valve seal, closing on a nozzle which is an integral part of the body. This regulator acts to limit upstream pressure and has no control over outlet pressure. Unlike relief valves, this unit is designed for continuous throttling service, maintaining the upstream system pressure between two pressure levels.
All Mity-Mite back pressure regulators have externally loaded domes and may be used to control either gases or liquids providing such fluids do not react chemically with the wetted regulator materials. The dome must be charged with gas to a pressure of approximately the desired back pressure setting. Two connections are provided in the dome. One is intended for the attachment of a gauge and the other is for dome charging purposes. An assortment of double needle valve loading assemblies are available for this purpose as options. Please contact GE Oil & Gas for details.
Features

Rugged, extremely compact and lightweight

Capacity range equal to conventional regulators

Recommended for small/medium flow conditions where extreme accuracy is required

Available for pressure reducing and back pressure service

Handles any non-corrosive gas or liquid over a variety of pressure ranges

Back pressure Mity-Mite series can be applied to cor­rosive flow media

Materials - Aluminum Alloy/316 SST
Page 8
Mooney* Mity-Mite Regulator
Model 94
Inlet Pressure 5000 psi
Max. Outlet Pressure 3000 psi
End Connections 1/4” FNPT
Cv 0.1 with 3/32” orifice
Weight Aluminum - 1.6 lbs
0.6 with 3/16’ orifice
Stainless Steel - 4.6 lbs.
Model Dia-
94 2 5000 3000 3/32” 0.14 0.41 1 Yes No Unbal
94 2 5000 3000 3/16’ 0.65 2.3 6.1 Yes No Unbal
Model Basic
94 11486 All Alloy 416 SST 1/4” NPT P2 1/8” 1 3/16” None Nylon PCTFE Nitrile 0 to 165° F A
11233 18-8
Order
Code
=
*All regulators also include options for External Loading or Internal Sensing. External Sensing may be requested on order for the models specified above for an additional fee.
The Internal Loading option is included at no additional charge for the models specified above.
Fig. #
phragm
Size
(Inches)
Body/ Dome
Material
SST
Max Inlet
(psig)
Trim
Mate-
rial
17-4
PH
SST
Max Outlet
(psig)
End
Conn.
1/4”
MS33649-
4
Orifice C
Code Size Code Orifice Code Valve/
L2 1/4” 2 3/32” 8 Nylon PCTFE Nitrile -65°F to
3/8’ 3 PCTFE PCTFE Nitrile 0 to 165° F E
1/2’ 4 PCTFE PCTFE Nitrile -65°F to
v
Outlet
rise/100 psig
Inlet Drop
Average
Lock up
(psi)
Valve
Seat
PCTFE PCTFE PCTFE 0 to 65°F J
Seat
Gasket
Internal Loading
Option*
Rubber
Goods
External
Sensing Option*
Temp Range Code
165°F
165°F
Valve Type
C
G
8 | GE Oil & Gas
Page 9
Mity-Mite Back Pressure Regulator Specifications
Model Connections C
90W S90W SD90W
91LW S91LW SD91LW
91W S91W SD91W
91W S91W SD91W
91 1/4” FNPT 0.12 60-6000 psi
Model Basic Fig # Dome Body Diaphragm Temperature
90W S90W SD90W
91LW S91LW SD91LW
91W S91W SD91W
91W S91W SD91W
91 M12519-G 316 SST 316 SST FKM 0° F to 200 ° F 60-6000 0.12 4
Order Code = AL = Aluminum
1/4” FNPT 0.44 10-2000 psi
1/4” FNPT 0.44 25-400 psi
1/4” FNPT 0.38 100-2000 psi
1/4” FNPT 0.17 100-3000 psi
10448 11521 11508
10451 11522 11504
10454 11523 11505
10457 11524 11506
316 SST = 316 Stainless Steel
v
Al-Alloy Al-Alloy
316 SST
Al-Alloy 316 SST 316 SST
Al-Alloy
Al-Alloy 316 SST
Al-Alloy
Al-Alloy 316 SST
Control Range
Al-Alloy Al-Alloy
316 SST
Al-Alloy 316 SST 316 SST
Al-Alloy 316 SST 316 SST
Al-Alloy 316 SST 316 SST
Nitrile
FKM FKM
PTFE PTFE PTFE
PTFE PTFE PTFE
PTFE PTFE PTFE
Range
0 to 165° F 0 to 200° F
0 to 200 ° F
-65° F to 200 ° F
-65° F to 200 ° F
-65° F to 200 ° F
Back Pressure
Range (psig)
10-2000 0.44
25-400 0.44
100-2000 0.38
100-3000 0.17
Max
C
v
Weight
(lbs)
1.6
2.5 4
1.6
2.5 4
1.6
2.5 4
1.6
2.5 4
Viton and Teflon are registered trademarks of Dupont.
Page 10
Mooney* Powreactor Dome Regulator
The Mooney* Powreactors are direct-acting, self-contained, dome-loaded, pressure reducing regulators. Control pressure sensing is normally accomplished within the Powreactor without the need for external tubing and valves. This achieves a clean silhouette and minimum envelope size while also making the Powreactor capable of sustaining much rougher handling than the average regulator.
Features

Instantaneous automatic control

Extremely sensitive to pressure changes

Maintains constant delivered pressure

Balanced valve construction

Ease of cleaning

Avoids chattering and pounding

Positive, tight shutoff

Entirely self-contained

Quick, easy adjustment

Few wearing parts

Fail close on loss of dome pressure

Optional external sensing
10 | GE Oil & Gas
Page 11
As you consider the proper regulator for your application, please consider the balanced and unbalanced valve configurations that are available for the Mooney* Specialty Regulator.
In Unbalanced Valves, the inlet pressure beneath the valve adds the force needed to open the valve. As the inlet pressure decreases, the force on the valve decreases, allowing the valve to open more freely and resulting in higher downstream pressure. Balanced Valves reduce this effect by equalizing the pressure above and below the valve, allowing greater consistency in downstream pressure as the upstream
pressure varies.
Also, consider which outlet pressure sensing configuration is best for your application. The choices are External Sensing or
Internal Sensing.
The normal configuration of the Mooney* regulator is Internal Sensing. This method conveys outlet pressure to the bottom
of the diaphragm through an internal sensing passage. This method provides quick response and accurate control.
Sometimes high-pressure drops across the regulator can cause turbulence at the outlet port resulting in inaccurate sensing of the true outlet pressure. This makes the External Sensing configuration the better choice as the outlet sensing point is moved away from the turbulence.
Models 202B, 212B, 301B, 311B, 402F, 412F, and 411B can be converted to external sensing by plugging the internal sense passage and connecting a tube between the sense volume and downstream piping.
Model Inlet
Pressure
112B - 3/16” Bal
Valve
112 BR - 3/16”
BR represents relief configuration
6000 psi 6000 psi 0.5
6000 psi 6000 psi 0.5
Max Outlet
Pressure
C
v
Relief Port Relief Material Weight
6 lbs aluminum/
15 lbs stainless
1/4”
MS16142-4
PCTFE 16 lbs
112BR Relief Port:
Internally loaded through integral needle valves
External Dome Loading connection: 1/4” MS16142-4
Model Basic
Fig. #
Body/ Dome
End
Connection
Code Orifice Code Rubber
Goods Seat
Temperature
Range
Code Trim
Material
Material
112B 11220 All Alloy 1/2” FNPT P04 3/16” Bal 9 Nitrile -65° F to 165° FA 18-8 & 17-4
SST
112B 11221 304 SST 1/2” MS33649-8 L04 3/16” Bal 9 EDPM -65° F to 165° FH 18-8 & 17-4
SST
112 BR 11301 304 SST 1/2” & 3/4” GR4 H044 3/16” Bal 9 FKM 0° to 165* F P 18-8 & 17-4
SST
Order
Code =
Seat
Material
PTFE
PTFE
PTFE
GE’s Mooney Regulators | 11
Page 12
Model Inlet Pressure Maximum Outlet
Weight
Pressure
202B 6000 psi 6000 psi 32 lbs.
212B 6000 psi 6000 psi 32 lbs
202F 3500 psi 3500 psi 12 lbs
Internal Sensing with Alternate External Sensing Connection 3/8” MS16142
Internally loaded through integral needle valves External Dome Loading connection: 1/4” MS16142-4
Balanced Valve Example
Model Basic
Fig. #
Body/ Dome
Material
Trim
Mate-
rial
202B 11127 304 SST 18-8
& 17-4
SST
212B 11128 304 SST 18-8
& 17-4
SST
202F 11568 Alumi-
num
18-8
SST
Bronze/
Brass
Order
Code =
Unbalanced Valve Example Unbalanced Valve Example
End
Conn.
Code End
Conn
Size
Code Orifice Code Rub-
ber
Goods
Seat
Mate-
rial
Seat
Gasket
Temp Range Code
FNPT P 1/2” 04 1/4” 6 Nitrile PCTFE PCTFE -65°F to
165°F
MS33649-4L 1” 06 3/8” 8 EPDM Kynar PCTFE -65°F to
165°F
1/2” 9 Viton PCTFE PCTFE 0 to 165° F 9
1/2” GR4 Grayloc
1’ GR7 Grayloc
1-1/12” GR14 Grayloc
H044 H067
H0814
FNPT P 1/2” 04 3/16” 5 Nitrile PCTFE PCTFE -65°F to
165°F
MS33649 L 3/4” 05 1/4” 6 EPDM Kynar PCTFE -65°F to
165°F
MS16142 M 1” 06 5/16” 7 Viton PCTFE PCTFE -65°F to
165°F
3/8” 8
1/2” 9
A
H
A
H
P
Internally loaded through integral needle valves External Dome Loading connection: 1/8” FNPT
Example: A Model 202B with 1/2” MS end connections, a 3/8” orifice, and standard soft goods (Nitrile O-rings and diaphragm, PCTFE seat and seal gasket), would be Figure No. 11127L048A.
12 | GE Oil & Gas
Page 13
Model Basic
Fig. #
Body/Dome
Material
End
Connection
Code Orifice Code Rubber
301B 11167 All Alloy 1/2” FNPT P04 3/16”
Bal
311B 11221 304 SST 1/2” MS33649-8L04 3/16”
Bal
301B 11213 Carbon
Steel Elect
1-1/2” FNPT
Grayloc
H0814 3/4” 8 KFM P 18-8 & 17-4
Nickel
Coated
311B 11215 Carbon
Steel Elect
3’ x 3” ANSI
2500 RTJ Flg
CJ12 1” Bal
Val
Nickel
Coated
311B 11245 304 SST 2-1/2” - 3” H1225 1-1/2”
Bal
311B 11246 Carbon
Steel Elect
4” FR 31 - 4”
GR31
H1431 1-1/2”
Bal
Nickel
Coated
Order
Code =
301B, 311 B Weights: 1” -1-1/2” = 94 lbs. 3” - 4” = 306 lbs
Internal Sensing (External Sensing Available) External Dome Loading connection: 1/4” MS16142-4
Goods Seat
Temperature
Range
Code Trim
Material
9 Nitrile -65° F to 165° FA 18-8 & 17-4
SST
9 EDPM -65° F to 165° FH 18-8 & 17-4
SST
SST
9 18-8 & 17-4
SST
9 303 & 17-4
PH SST
9 FKM 0° to 165* F P 303 & 17-4
PH SST
302G Weight: 40 lbs
Internally loaded through integral needle valves External Dome Loading connection: 1/8” FNPT
Seat
Material
PCTFE
Kynar
PCTFE
PCTFE
PTFE
PTFE
301B Unbalanced
Model Basic
Fig. #
Body/Dome
Material
302G 11567 Aluminum
Bronze/Carbon
Steel
Order
11567
Code =
311B Balanced 302G Unbalanced
End
Connection
Code Orifice Code Rubber
Goods
Temperature
Range
Code Trim
Seat
1/2” FNPT P08 1/4” 4 Nitrile -65° F to 165° FA 18-8 SST
1-1/2’ MS336949-24L08 5/16” 5
3/8” 6
1/2” 7
3/4” 8
1’ 9
GE’s Mooney Regulators | 13
Material
Page 14
Model Basic Fig # Body/Dome
Material
402E 11487P106A Forged Carbon
Steel
11487P107A Forged Carbon
Steel
11487P108A Forged Carbon
Steel
11487P088A Forged Carbon
Steel
11487P086A Forged Carbon
Steel
Order
Code =
402E Weight: 80 lbs
Internal loaded integral needle valves External Dome Loading connection: 1/8” FNPT
End
Connec-
tion
2’ FNPT 1/2” 3600 1500 0 to 165° F
2’ FNPT 3/4” 3600 1500 0 to 165° F
2’ FNPT 1” 3600 1500 0 to 165° F
1-1/2’
FNPT
1-1/2’
FNPT
Orifice
Size
1/2” 6000 3000 0 to 165° F
1” 6000 3000 0 to 165° F
Max Inlet (psi)
Max
Outlet
(psi)
Temperature
Range
Rubber
Goods
Valve Seal
& Gasket
Body
Plug
Gasket
Nitrile PCTFE PCTFE
Nitrile PCTFE PCTFE
Nitrile PCTFE PCTFE
Nitrile PCTFE PCTFE
Nitrile PCTFE PCTFE
Trim
Material
18-8 SST
18-8 SST
18-8 SST
18-8 SST
18-8 SST
Model Basic Fig # Body/Dome
Material
402F 11040P106A Nickel Coated
Carbon Steel
11040P107A Nickel Coated
Carbon Steel
11040P108A Nickel Coated
Carbon Steel
11040P086A Nickel Coated
Carbon Steel
11040P088A Nickel Coated
Carbon Steel
Order
Code =
Model Basic
Body/Dome
Fig. #
411B 11251 304 SST 4’ x 4” ANSI
11252 Aluminum
Bronze/Carbon
Order
11567
Code =
402F Weight: 85 lbs
Internal loaded integral needle valves External Dome Loading connection: 1/8” FNPT
Material
Steel
Connec-
2’ FNPT 1/2” 3600 3000 -65° F to
2’ FNPT 3/4” 3600 3000 -65° F to
2’ FNPT 1” 3600 300 -65° F to
1-1/2’
FNPT
1-1/2’
FNPT
End
Connection
2500 RGJ Flg
4’ x 4” GR 31
Grayloc
End
tion
Orifice
Size
1/2” 6000 3000 -65° F to
1” 6000 3000 -65° F to
Max
Inlet
(psi)
Max
Outlet
(psi)
Temperature
Range
Code Orifice Code Rubber
Goods
Rubber
Goods
Valve
Seal &
Gasket
165° F Nitrile PCTFE PCTFE
165° F Nitrile PCTFE PCTFE
165° F Nitrile PCTFE PCTFE
165° F Nitrile PCTFE PCTFE
165° F Nitrile PCTFE PCTFE
Temperature
Code Trim
Range
Seat
CJ14 2-1/2” 9 Nitrile -65° F to 165° F A 303 SST and
H1431 2-1/2” 9 EDPM -65° F to 165° F H 303 SST and
FKM 0 to 165° F P 303 SST and
Body
Plug
Gasket
Material
17-4 PH SST
17-4 PH SST
17-4 PH SST
Trim
Material
18-8 SST
17-4 PH
SST
18-8 SST
17-4 PH
SST
18-8 SST
17-4 PH
SST
18-8 SST
17-4 PH
SST
18-8 SST
17-4 PH
SST
Seat
Seal
PTFE
PTFE
PTFE
14 | GE Oil & Gas
411B Weight: 900 lbs
Internally Sensing (External sensing option available) External Dome Loading connection: 1/2” MS-16142
Page 15
Model Basic Fig # Body/Dome
Material
412E 11489P109A Forged
Carbon Steel
End
Connec-
tion
Orifice
Size
Max Inlet (psi)
Max
Outlet
(psi)
Temperature
Range
2’ FNPT 1/2” 3600 1500 0 to 165° F
Rubber
Goods
Valve Seal
& Gasket
Body
Plug
Gasket
Nitrile PCTFE PCTFE
Trim
Material
18-8
SST
412F 11311P109A Nickel Coated
Carbon Steel
Order
Code
=
412E Weight: 80 lbs 412F Weight: 85 lbs
Internal loaded integral needle valves External Dome Loading connection: 1/8” FNPT
402E Balanced
2’ FNPT 3/4” 6000 3000 -65° F to
165° F
412E Unbalanced
Nitrile PCTFE PCTFE
411B Balanced
18-8
SST
412F Unbalanced
4142F Unbalanced
GE’s Mooney Regulators | 15
Page 16
Powreactor Dome Regulator Chart
Model Diaphragm
Size
94 2 5000 3000 3/32 0.14 0.41 1 Yes No Unbal
94 2 5000 3000 3/16 0.65 2.3 6.1 Yes No Unbal
112B 2 6000 6000 3/16 0.5 0.3 7.1 Yes No Bal
112BR 2 6000 6000 3/16 0.5 0.18 7.1 Yes No Bal
202B 3 6000 6000 3/16 0.7 0.94 2.6 Yes Yes Unbal
202B 3 6000 6000 1/4 1.4 1.5 3.3 Yes Yes Unbal
202B 3 6000 6000 5/16 1.5 2.2 4 Yes Yes Unbal
202B 3 6000 6000 3/8 2.3 2.6 4.4 Yes Yes Unbal
212B 3 6000 6000 1/2 4 0.92 6.7 Yes Yes Bal
202F 3 3500 3000 3/16 0.7 0.94 2.6 Yes No Unbal
202F 3 3500 3000 1/4 1.2 1.5 3.3 Yes No Unbal
202F 3 3500 3000 5/16 1.5 32.2 4 Yes No Unbal
202F 3 3500 3000 3/8 2.4 2.6 4.4 Yes No Unbal
202F 3 3500 3000 1/2 3.4 5 6 Yes No Unbal
301B 5 6000 6000 3/8 2.4 0.99 1.5 No Yes Unbal
301B 5 6000 6000 1/2 5 1.6 1.9 No Yes Unbal
301B 5 6000 6000 3/4 10.7 3.5 2.9 No Yes Unbal
311B 5 6000 6000 1 12.4 0.75 3.7 No Yes Bal
311B 5 6000 6000 1-1/2 26 1 8 No Yes Bal
302G 5 3500 2000 3/8 2.4 0.99 1.5 Yes No Unbal
302G 5 3500 2000 1/2 4.4 1.6 1.9 Yes No Unbal
302G 5 3500 2000 3/4 8.6 3.5 2.9 Yes No Unbal
302G 5 3500 2000 1 11 5.9 3.7 Yes No Unbal
402E 7-3/4 6000 3000 1/2 4 0.62 0.8 Yes No Unbal
402E 7-3/4 6000 3000 3/4 10 1.4 1.1 Yes No Unbal
402E 7-3/4 6000 3000 1 12 2.3 1.5 Yes No Unbal
412E 7-3/4 3600 3000 1-1/2 20 0.55 2.2 Yes Yes Bal
402F 7-3/4 6000 3000 1/2 4 0.62 0.8 Yes Yes Unbal
402F 7-3/4 6000 3000 3/4 10 104 1.1 Yes Yes Unbal
402F 7-3/4 6000 3000 1 12 2.3 1.5 Yes Yes Unbal
412F 7-3/4 3600 3000 1-1/2 20 0.55 2.2 Yes Yes Bal
411B 7-3/4 6000 3000 2-1/2 69 0.65 5.1 No Yes Bal
Max Inlet
(psi)
Max Out-
let (psi)
Orifice
(inches)
C
v
Outlet rise
per 100 psi
Inlet Drop
Average
Lockup (psi)
Internal Load-
ing
Option•
External Loading
Option•
Valve
Type
* All regulators also include options for External Loading or Internal Sensing. External Sensing may be requested on order for the models specified above for an additional fee.
The Internal Loading option is included at no additional charge for the models specified above.
16 | GE Oil & Gas
Page 17
Dome Loading Methods
Dome regulators use gas pressure instead of a spring force to push down on the diaphragm to establish an outlet set pressure. A pressure down stream that is lower than the dome pressure results in the diaphragm being pushed down which opens the valve. Conversely, the valve closes as the outlet increases above the dome pressure.
The dome loading methods include the use of internal load­ing needle valves or by the use of a Model 15 Handloader or other method. By using the Model 15 Handloader, compensation for variations of pressure changes caused by increased temperature is carried out by venting gas out of the dome. Any decrease in dome pressure is maintained by set point of the Model 15 by adding gas to the dome.
Dome Loaded Regulator uses include:

Propellant transfer systems (pressurization prefabs)

Fuel tank pressurization (test stands)

Test consoles and benches

Jet engine air start sets

Component pressure testing

Hydraulic hoists, power cylinders and presses

High pressure gas wells and pipelines
GE’s Mooney Regulators | 17
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Regulator Selection Considerations:

Is the flow media liquid or gas?

Is it for pressure reducing or back pressure service?

What is the minimum and maximum inlet pressure?

What is the minimum and maximum outlet pressure?

What is the specific gravity of the media?

What is the minimum and maximum flow rate?

What are the connection requirements?

Other considerations:
 Unbalanced Effect = Outlet pressure change affected by the inlet pressure.  Lockup = Normal pressure rise above set pressure required to shut off flow
through the regulator
• Larger diaphragms and smaller valves have lower lockup pressures
 Droop = As flow increases through the regulator, the outlet pressure decreases
• Large diaphragms and small orifices have lower droop
Universal Gas Sizing Equation
Q = 520
G•T
Cg =
P1 •
Natural gas@ 60° F
Q = Flow Rate (SCFH) Cg = Gas Size Coefficient P1 = Inlet Pressure (psia) ∆P = Pressure Drop Across Valve (∆P = P P2 = Outlet Pressure (psia) C1 = Value Recovery Coefficient (C Cv = Liquid Sizing Coefficient G = Specific Gravity (0.6 for Natural Gas0 (1.0 for Air) T = Gas temperature (°Rankine) (T = 460 + °F)
Cg•P1 •sin
520
G•T
Simplifies
1.29
& 0.6 Sg
•sin
3417
[
Q
[
Critical Flow
C
1
P
1 - P2
P
Simplifies
1 = Cg - Cv
1
1.00
1 - P2
∆P P
1
deg.
]
(psid)
)
]
deg.
Liquid Sizing
Q =CvF
p
∆PA or ∆P Allowable ∆PA = P1 - P ∆PA = .8 (P1 - Pv) Q = Flow gpm (Gallons per minute) Cv = Liquid Sizing coefficient (see valve selection) G = Liquid Specific Gravity P1 = Inlet Pressure (psia) P2 = Outlet Pressure (psia) Pv = Vapor Pressure (psia) Fp = Piping Swage Factor
2 or
∆PA
G
whichever is less
}
18 | GE Oil & Gas
Page 19
Whether it is the simple operation of the Handloader, the compact Mity-Mite or the configurable Powreactor, the Mooney* Specialty Regulators provide a stellar history of performance in the most demanding industrial, laboratory, aero space and defense applications.
PSI
10,000
6,000
5,000
PSI
0.06
Pressure Reducing
For pressure reducing applications, the Mooney* Specialty Regulator line are typically used for high inlet pressure applications but they work equally well for low inlet pressures. As seen below, their simple yet durable direct acting design senses down stream pressure and delivers accurate pressure control over a wide range of inlet pressures and volumes.
0.6 69
Volume (C )
v
6,000
3,000
2,000
1,000
0.04 0.12 0.17
Back Pressure
The back pressure versions of the Mooney* Specialty Regulator line provide the same reliability and proven performance and operate by sensing upstream pressure and throttling the valves to maintain inlet pressure.
0.44
Volume (C )
v
GE’s Mooney Regulators | 19
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GE Oil & Gas
2822 S. 1030 West Salt Lake City, UT 84119 T: +1 801.487.2225 F: +1 801.487.2587
Visit us online at: www.ge.com/energy
©2014, General Electric Company All Rights Reserved *Trademark of General Electric Company
GEA19588 Mooney Specialty Regulator
Rev 07.2014
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