GE PRO 100 BP, PRO 100 Pulse, PRO 200 BP, PRO 200 Pulse, PRO 200 Temp User manual

...
PRO Series 100 - 400 V2 Service Manual
(Models 110 - 410)
DINAMAP® PRO 100-400 V2
Patient Monitor
Service Manual
NOTE
The Model Numbers 100 through 400 are generic in nature and reflect the range of product codes
available. Your product may be labeled with a specific product code such as DINAMAP
®
PRO Model 410.
“V2” refers to the second version of the product’s design
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.
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PRO 100-400 V2 Patient Monitor Service Manual Revision A
2009829-001
DINAMAP® PRO 100-400 Patient Monitor
Service Manual
This manual is for DINAMAP PRO Monitors models 100, 200, 300, and 400, with or without printers.
• PRO 100: BP, Pulse
• PRO 200: BP, Pulse, and Temp
• PRO 300: BP, Pulse, and SpO
• PRO 400: BP, Pulse, Temp, and SpO
The model of the Monitor determines which parameters are in your monitor. Please refer to applicable sections.
Reissues and Updates
Changes occurring between issues are addressed through Change Information Sheets, Addendums, and replacement pages. If a Change Information Sheet does not accompany this manual, it is correct as printed.
Errors and Omissions
If errors or omissions are found in this manual, please notify: GE Medical Systems Information Technologies Technical Publications 4502 Woodland Corporate Boulevard Tampa, FL 33614 1-877-274-8456
2
2
Part No. 2009829-001 A
The content of this document including all figures and drawings is proprietary information of GE Medical Systems Information Technologies, provided solely for purposes of operation, maintenance or repair, and dissemination for other purposes or copying thereof is prohibited without prior written consent by GE Medical Systems Information Technologies, Tampa, Florida.
Illustrations may show design models; production units may incorporate changes.
Hierarchy of Warnings and Cautions
A general warning is a statement that alerts the user to the possibility of injury, death, or other serious adverse reactions associated with the misuse of the device. A warning relates to steps in a procedure.
A general caution is a statement that alerts the user to the possibility of a problem with the device associated with its use or misuse. Such problems include device malfunction, device failure, damage to the device or damage to other property. A caution relates to steps in a procedure.
© GE Medical Systems Information Technologies 2002, TAMPA, FL 33614
Printed in the U.S.A. All rights reserved.
Revision A PRO 100 - 400 V2 Patient Monitor Service Manual
2009829-001
United States
GE Medical Systems Information Technologies 4502 Woodland Corporate Boulevard Tampa, FL 33614
European Representative
GE Medical Systems Information Technologies GmbH Postfach 60 02 65 D-79032 Freiburg, Germany Tel. +49 761 45 43 - 0 Fax +49 761 45 43 - 233
PRO 100 - 400 V2 Patient Monitor Service Manual Revision A
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Table of Contents
Table of Contents:
Section 1 - Introduction
1.1 Introduction .......................................................................1-5
1.2 Addenda ...........................................................................1-6
1.3 Trademarks and Trade Names......................................... 1-6
1.4 Service Policy ................................................................... 1-6
1.5 Extended Warranties ........................................................ 1-6
1.6 Assistance ........................................................................1-6
1.7 Service.............................................................................. 1-7
1.7.1 Packing Instructions..........................................................1-7
1.7.2 Insurance.......................................................................... 1-7
1.7.3 Replacement Assemblies and Components..................... 1-8
1.7.4 Replacement Assemblies ................................................. 1-8
1.8 Installation and Operation...................................................1-9
1.9 Warnings and Precautions .................................................1-9
1.10 Symbol Definitions............................................................1-10
1.11 Glossary of Terms and Abbreviations .............................. 1-11
Section 2- Product Description
2.1 Introduction .......................................................................2-5
2.2 Product Configurations ..................................................... 2-5
2.3 Controls, Indicators, and Connectors ............................... 2-5
2.3.1 PRO Series Monitor Rear Panel Connections.................. 2-6
2.3.2 Front Panel Controls and Indicators ................................. 2-7
2.4 Host Port Connector (rear panel)...................................... 2-9
2.5 Compatible Parts ............................................................ 2-10
2.6 Specifications.................................................................. 2-12
2.6.1 Power Requirements ...................................................... 2-12
2.6.2 Environmental................................................................. 2-12
2.6.3 Mechanical......................................................................2-12
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Table of Contents:
2.6.4 BP................................................................................... 2-13
2.6.5 Temperature ...................................................................2-13
2.6.6 SpO2...............................................................................2-14
Section 3- Theory of Operation
3.1 Introduction .......................................................................3-5
3.2 Overall Theory Of Operation............................................. 3-5
3.2.1 Cuff Blood Pressure (BP) and Pulse ................................ 3-5
3.2.2 Temperature (Model 200 and 400) ................................... 3-6
3.2.3 SPO2 (Model 300 and 400) ..............................................3-6
3.2.4 Host Communication Port.................................................. 3-6
3.3 Functional Description ...................................................... 3-7
3.3.1 PSU PWA ......................................................................... 3-7
3.3.2 PSU Module......................................................................3-7
3.3.3 Main Board .......................................................................3-7
3.3.4 SPO2 PWA (Optional) ......................................................3-8
3.3.5 Pneumatic Control Device ................................................3-9
3.3.6 LCD Assembly.................................................................. 3-9
3.3.7 Printer PWA w/Printer....................................................... 3-9
Section 4- Calibration & Maintenance
4.1 Introduction .......................................................................4-5
4.2 Fuses ................................................................................4-5
4.3 Periodic Maintenance ....................................................... 4-5
4.3.1 Cleaning the Monitor......................................................... 4-5
4.3.2 Power Up Checks............................................................. 4-6
4.3.3 External DC Supply and Battery....................................... 4-7
4.3.4 Care Of The Storage Battery ............................................ 4-7
4.3.5 Checking NIBP Calibration ...............................................4-7
4.4 Clinician Mode ..................................................................4-8
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Table of Contents:
4.4.1 Accessing the Clinician Mode ...........................................4-8
4.4.2 Clinician Mode Main Menu ............................................... 4-9
4.4.3 Clinician More...Menu..................................................... 4-10
4.5 Service Mode.................................................................. 4-11
4.5.1 Accessing the Service Mode .......................................... 4-11
4.5.2 Service Mode Main Menu ............................................... 4-12
4.5.3 NIBP Menu .....................................................................4-13
4.5.4 System Menu.................................................................. 4-14
4.6 Pre-Service Test Procedures.......................................... 4-16
4.6.1 SpO
Checks (PRO 300 & 400)....................................... 4-16
2
4.6.2 Leak Test........................................................................ 4-17
4.6.3 NIBP Calibration Check .................................................. 4-18
4.6.4 Neonate Overpressure Check ........................................4-19
4.6.5 Adult Overpressure Check.............................................. 4-20
4.6.6 Temperature System Check (PRO 200 and 400) ........... 4-20
4.6.7 Printer Test ..................................................................... 4-21
4.7 PRO Monitor Calibration Procedures............................ 4-21
4.7.1 Calibrating the NIBP Transducer..................................... 4-21
4.7.2 Overpressure Adjustment ............................................... 4-22
4.8 Electrical System Safety Checks..................................4-25
Section 5- Schematics & Drawings
5.1 Field Replaceable Parts.................................................. 5-3
Drawing, Front Case with Temp (3 sheets) ..................5-7/8
Drawing, Rear Case (4 sheets) ................................5-13/14
Schematic, Main Board (9 sheets) ...........................5-21/22
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4 PRO 100-400 V2 Patient Monitor Service Manual Revision A
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1 Introduction
Revision A PRO 100-400 V2 Patient Monitor Service Manual 1-1
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For your notes
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Table of Contents
Introduction:
1.1. Introduction .......................................................................1-5
1.2. Addenda ...........................................................................1-6
1.3. Trademarks and Trade Names......................................... 1-6
1.4. Service Policy ...................................................................1-6
1.5. Extended Warranties ........................................................ 1-6
1.6. Assistance ........................................................................1-6
1.7. Service.............................................................................. 1-7
1.7.1. Packing Instructions.......................................................... 1-7
1.7.2 Insurance.......................................................................... 1-7
1.7.3. Replacement Assemblies and Components ..................... 1-8
1.7.4 Replacement Assemblies ................................................. 1-8
1.8. Installation and Operation...................................................1-9
1.9. Warnings and Precautions .................................................1-9
1.10. Symbol Definitions............................................................1-10
1.11. Glossary of Terms and Abbreviations .............................. 1-11
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Introduction: Section 1. INTRODUCTION
Section 1. INTRODUCTION
1.1. SCOPE OF MANUAL
This service manual provides service, parts, and repair information and functional descriptions for the DINAMAP
Models 100, 200, 300, and 400. The model number identifies the vital signs monitoring capabilities built into the unit.
PRO 100: BP, pulse
PRO 200: BP, pulse, temperature
PRO 300: BP, pulse, SpO
PRO 400: BP, pulse, temperature, SpO
This manual is intended for use by biomedical engineers and trained service technicians who are familiar with electromechanical devices and digital and analog circuit techniques.
®
PRO Series Monitors,
2
2
WARNING
To reduce the risk of electric shock, do not open the case. No user-serviceable parts are inside the case. Refer servicing to qualified service personnel.
Trained service technicians should perform all unit repairs.
Voltages dangerous to life exist in this unit. Take care when servicing power supply and display assembly.
For information about operating PRO Series Monitors in a clinical environment, refer to the separate operation manual.
This service manual is composed of the following five sections:
Section 1 describes this manual and tells you how to use it. Information
is also provided about how to get assistance if the unit fails to function properly.
Section 2 provides the physical and functional characteristics of the
PRO Series Monitor.
Section 3 explains the principles of operation for the PRO Series
Monitor, including an overall system description and principles of operation at the PWA (printed wiring board) level.
Section 4 provides information about periodic and corrective
maintenance of the PRO Series Monitor. Procedures include calibration checks, recalibration, performance tests, and fault isolation.
Section 5 provides component information about the PRO Series
Monitor, including disassembly procedures, parts lists, assembly diagrams, and electrical schematics.
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1.2. ADDENDA
When this manual was published it included the most up-to-date information and procedures available. However, the specifications, design, assembly, or software controls may change. These changes are incorporated into this manual by addenda.
1.3. TRADEMARKS AND TRADE NAMES
This document references terms that are proprietary, and may be registered and protected by copyrights and other applicable laws and agreements.
The first time trademarks and trade names are used in a section of this document, they are followed by “*” or “**”. A footnote will identify the owner of the trademark or trade name.
1.4. SERVICE POLICY
The warranty for this product is enclosed with the product in the shipper carton. All repairs on products under warranty must be performed or approved by Customer Support personnel. Unauthorized repairs will void the warranty. Products not covered by warranty should be repaired by qualified electronics service personnel.
1.5. EXTENDED WARRANTIES
Extended warranties may be purchased on most products. Contact your Sales Representative for details and pricing.
1.6. ASSISTANCE
If the product fails to function properly or if assistance, service, or spare parts are required, contact Customer Support. Before contacting Customer Support, it is helpful to attempt to duplicate the problem and to check all accessories to ensure that they are not the cause of the problem. If you are unable to resolve the problem after checking these items, contact Customer Support. When you call, please be prepared to provide:
Product name and model number
A complete description of the problem
If repair parts or service are necessary, you will also be asked to provide:
The product serial number The facility's complete name and address
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1.7. SERVICE
1.7.1. Packing Instructions
Introduction: Section 1. INTRODUCTION
A purchase order number if the product is to be sent for repairs or
you order spare parts
The facility's GE Medical Systems Information Technologies
account number, if possible
The part number for replacement assemblies or parts
If your product requires repair service, call Customer Support and a representative will assist you. Prior to returning any product for repair, you must request a Return Authorization number. Call GE Medical Systems Information Technologies at: 1-877-274-8456 Monday through Friday, 8:00 a.m. to 6:00 p.m. EST, excluding holidays.
Follow these recommended packing instructions.
Remove the battery and all hoses, cables, sensors, and power
cords from the PRO Series Monitor before packing.
Pack only the accessories you are requested to return. Place
them in a separate bag and insert the bag and the product inside the shipping carton.
Use the original shipping carton and packing materials, if
available.
If the original shipping carton is not available, place the product in
a plastic bag and tie or tape the bag to prevent loose particles or materials from entering openings such as the hose ports.
Use a sturdy corrugated container to ship the product; tape
securely to seal the container for shipping.
Pack with 4 in. to 6 in. of padding on all sides of the product.
1.7.2. Insurance
Insurance is at the customer's discretion. Claims for damage to the product must be directed to the shipper.
1.7.3. Replacement Assemblies and Components
Assemblies and components can be ordered from GE Medical Systems Information Technologies:
Via phone: 1-800-558-7044, Option #2
Via FAX: 1-800-232-2599
Information is also available on the World Wide Web at:
http://www.gemedical.com
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All orders must include the following information:
Facility's complete name, address, and phone number
FAX number Your purchase order number
Your GE Medical Systems Information Technologies account
number
Please allow one working day for confirmation of your order.
1.7.4. Replacement Accessories
Replacements such as hoses, sensors, etc. must be purchased from GE Medical Systems Information Technologies at 1-800-558-5102 (fax 1-800-232-2599). Please have the Reorder/Product Code or part number of the item you wish to order, and your purchase order and account number available.
1.8. INSTALLATION AND OPERATION
For information on the installation and operation of the PRO Series Monitor, refer to the separate operation manual. The PRO Series Monitor should be operated and serviced by authorized personnel, and only in accordance with the warnings and precautions given in both the operation manual and this service manual.
1.9. WARNINGS AND PRECAUTIONS
Refer to the operating safety warnings and precautions detailed in the separate operation manual.
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Introduction: Section 1. INTRODUCTION
1.10. SYMBOL DEFINITIONS
Attention: consult accompanying documents
Power Off/On
Silence Alarms
START/STOP BP
AUTO BP
Mean Arterial Pressure
External Communications Port Connector
Defibrillator-proof Type B.F. equipment
IPX1
SpO2
Temperature Value
Battery Power
External AC or DC power
SpO2 Motion Artifact (US)
SpO2 Motion Artifact (Europe)
Packaging label depicting the transportation and storage atmospheric pressure range of 500 to 1060 hPa
®
The DINAMAP
PRO Series Monitor is protected against vertically falling drops of water and conforms with the IEC 529 standard at level of IPX1. No harmful effects will come of vertically falling drops of water making contact with the Monitor
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1.11. GLOSSARY OF TERMS AND ABBREVIATIONS
AC Alternating Current
ADC Analog to Digital Convertor
ADU Analog to Digital Units: The Main Board has 65,536 steps which
equates to 5V full scale (76 µV/ADU) Secondary Processor ADC has 256 steps which equates to 5V full scale (19.351 mV/ADU)
AM Amplitude Modulation
ASSY Assembly
BP Blood Pressure
BPM Beats Per Minute
DC Direct Current
DMM Digital Multimeter
FET Field Effect Transistor
GAL Gate Array logic
mb Millibar
mmHg Millimeters of Mercury
HCD Host Communications Device
Hz Hertz
LCD Liquid Crystal Display
LED Light Emitting Diode
MAP Mean Arterial Pressure
NIBP Non Invasive Blood Pressure
NiMh Nickel Metal Hydride
OSC Oscillatory
PSU Power Supply Unit
PWA Printed Wiring Assembly
SPI Serial Peripheral Interface
TTL Transistor to Transistor Logic
UUT Unit Under Test
VAC Volts Alternating Current
VDC Volts Direct Current
VFC Voltage to Frequency Convertor
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Introduction: Section 1. INTRODUCTION
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2 Product Description
Revision A PRO 100-400 V2 Patient Monitor Service Manual 2-1
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For your notes
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Table of Contents
Product Description:
2.1. Introduction .......................................................................2-5
2.2. Product Configurations .....................................................2-5
2.3. Controls, Indicators, and Connectors ............................... 2-5
2.3.1. PRO Series Monitor Rear Panel Connections .................. 2-6
2.3.2. Front Panel Controls and Indicators .................................2-7
2.4. Host Port Connector (rear panel)...................................... 2-9
2.5. Compatible Parts ............................................................ 2-10
2.6. Specifications.................................................................. 2-12
2.6.1. Power Requirements ......................................................2-12
2.6.2. Environmental................................................................. 2-12
2.6.3. Mechanical...................................................................... 2-12
2.6.4. BP ...................................................................................2-13
2.6.5. Temperature ...................................................................2-13
2.6.6. SpO2............................................................................... 2-14
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Product Description:
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Product Description: SECTION 2. PRODUCT DESCRIPTION
SECTION 2. PRODUCT DESCRIPTION
2.1. INTRODUCTION
DINAMAP® PRO Series 100-400 Monitors provide non-invasive determination of systolic blood pressure, diastolic blood pressure, mean arterial pressure, pulse rate, temperature, and oxygen saturation. These portable AC and DC operated monitors are primarily intended for use in hospital acute care settings such as outpatient surgery, accident and emergency, labor and delivery, GI/ endoscopy, and medical/surgical units.
2.2. PRODUCT CONFIGURATIONS
Each PRO Series Monitor is supplied with an accessory pack. The contents of the pack vary according to model. Unpack the items carefully, and check them against the contents checklist enclosed in one of the accessory boxes. If there is a problem or shortage, contact GE Medical Systems Information Technologies.
It is recommended that all the packaging be retained, in case the PRO Series Monitor must be returned for service in the future.
2.3. CONTROLS, INDICATORS, AND CONNECTORS
Descriptions of the items shown are listed on the pages that follow. For symbol definitions, refer to Section 1 of this manual.
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Product Description: SECTION 2. PRODUCT DESCRIPTION
2.3.1. PRO Series Monitor Rear Panel Connections
1. Battery compartment cover: Retains and protects the internal battery.
2. Mains input: Used to connect to AC power supply.
3. External power socket: To be used with approved AC-DC power converter ONLY.
4. Inactive temperature cable storage: Inactive temperature probe cable attaches here (Models 200 and 400).
5. Pole clamp: Used to clamp monitor to pole or stand.
6. Data interface connector: Host communications port (15 way D­type RS-232 serial port) for use only with equipment conforming to IEC 601-1. Refer to section 2.4 for connection details.
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Product Description: SECTION 2. PRODUCT DESCRIPTION
2.3.2. Front Panel Controls and Indicators
7. Systolic pressure display: 3-digit red LED indicates measured systolic BP in mmHg.
8. Active temperature probe holster: Temperature probe that is being used stored here (Models 200 and 400).
9. Diastolic pressure display: 3-digit red LED indicates measured diastolic BP in mmHg.
10. Temperature probe cover storage: Box of probe covers stored here (Models 200 and 400).
11. Inactive temperature probe holster: Extra temperature probe stored here (Models 200 and 400).
12. Temperature display: 4-digit red LED indicates measured temperature (Models 200 and 400).
13. °C °F display: Indicates whether temperature is being displayed in degrees Celsius or Fahrenheit (Models 200 and 400).
14. External power indicator: Green LED indicates external power status and battery charging status of PRO Series Monitor.
15. Temperature probe connector: Temperature probe cable attaches here (Models 200 and 400).
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Product Description: SECTION 2. PRODUCT DESCRIPTION
16. ON/OFF switch: Controls on/off state of PRO Monitor; push for power on and push again for power off.
17. Battery power indicator: Yellow LED indicates operation and charge status of battery.
18. SpO
sensor connector: SpO2 sensor extension cable attaches
2
here (Models 300 and 400).
19. Mean arterial pressure display: 3-digit red LED indicates measured MAP in mmHg and shows instantaneous cuff pressure during BP determination.
20. SpO
pulse indicator: Yellow LED in heart symbol flashes to
2
indicate that real-time pulse rate measurements are being derived from SpO
signals (Models 300 and 400).
2
21. Rotor: Used to highlight and select items in LCD menus; if monitor is off, pressing rotor will switch monitor on.
22. Pulse BPM display: 3-digit yellow LED shows pulse rate in beats per minute.
23. SpO
display: 3-digit red LED indicates oxygen saturation in %
2
(Models 300 and 400).
24.SpO
motion/artifact indicator LED: For NELLCOR, LED
2
Illuminates when motion artifact is detected (Models 300 and 400). For Masimo, LED illuminates when low perfusion or low signal quality is detected (Models 300 and 400).
25. LCD (liquid crystal display): Displays all alarms, user interface messages, and configuration options.
26. Alarm silence switch: Alternately mutes and enables audible alarms; when pushed once after alarm sounds (silence on), the switch illuminates to indicate that audible alarms have been silenced for 2 minutes.
27. AUTO BP key: Press to start Auto BP mode.
28. Light sensor: Automatically measures ambient light to set LED display intensity.
29. START/STOP BP key: Press to start or stop a BP, Auto, Stat, or Vitals determination.
30. Cuff connector: BP cuff hose attaches here.
Not Shown: The printer access door is located on the left side of the monitor. Push the latch to open the door and access the paper supply and print head. For details, see Section 5, Component Information.
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Product Description: SECTION 2. PRODUCT DESCRIPTION
2.4. HOST PORT CONNECTOR (REAR PANEL)
WARNING! Auxiliary equipment connected to
®
the DINAMAP the formation of an electromedical system and thus, must comply with the requirements of EN 60601-1-1/ IEC 601-1. All host port signals are NON-ISOLATED and should be connected to equipment conforming to IEC-601-1, configured to comply with IEC 601-1-1 ONLY. Where isolation of data communication is required, GE Medical Systems Information Technologies part number ILC232 should be used. If external alarm control is required, GE Medical Systems Information Technologies part number 487208 (Isolated Remote Alarm Cable Assembly) should ALWAYS be used. Please refer to the Information Sheet included with the isolated remote alarm cable for details.
Note: When using remote alarm, the PRO Series Monitor should be considered the primary alarm source. The secondary alarm is used for secondary purposes only.
PRO Series Monitor will result in
Pin Assignments
Pin Function
1 Ground
2 Inverted TTL Transmit Data
3 Inverted TTL Receive Data
4 Fused +5 Volts
5 No connection
6 No connection
7 Ground
8 Remote Alarm
9 RS232 Request to Send (RTS)
10 RS232 Clear to Send (CTS)
11 RS232 Transmit Data (TxD)
12 No connection
13 RS232 Receive Data (RxD)
14 No connection
15 No connection
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Product Description: SECTION 2. PRODUCT DESCRIPTION
2.5. COMPATIBLE PARTS
Product Product Code ECAT
DINAMAP PRO Monitor Operations Manual-English 2009802-001
DINAMAP PRO Monitor Service Manual-English 2009829-001
Battery, 12V Lead Acid 633132
Printer Paper (box of 10) 089100 E9050KP
DINAMAP Rolling Stand 003215 E9050JB
NIBP:
Air Hose 12 ft Adult/Pediatric, Screw Connector 107365 E9050LH
Air Hose 24 ft Adult/Pediatric, Screw Connector 107366 E9050LJ
Air Hose 12 ft Neonatal 107368 E9050LK
CUFF Assortment Packs
CLASSIC-CUF
®
Assortment Pack
2692 E2692J
Includes: 1 each: Infant, Child Small ADult, Adult, Large Adult, Thigh Cuff
CLASSIC-CUF
®
Assortment Pack, Neonate
2693 E2695J
Includes: 2 Neo #1, 3 Neo #2, 5 Neo #3, 5 Neo #4, 5 Neo #5
SOFT-CUF
®
Assortment Packs:
2695 E2695J
Includes: 1 Infant, 1 Child, 2 Small Adult, 2 Adult, 2 Large Adult, 1 Thigh, 1 Adult Long
SOFT-CUF
®
Assortment, Neonate
2694 E2694J
Includes: 2 Neo #1, 3 Neo #2, 5 Neo #3, 5 Neo #4, 5 Neo #5
DURA-CUF
®
Assortment Packs:
2699 E2699J
Includes: 1 each: Infant, Child, Small Adult, Adult, Large ADult, Thigh Cuff
DURA-CUF
®
Assortment Pack, Adult
2698 E2698J
Includes: 1 each: Infant, Child, Small Adult, Adult, Large Adult, Thigh Cuff
NIBP Calibration Kit 320246
Additional Blood Pressure Cuff Codes are available through: http://www.gemedical.com
TEMPERATURE
®
TURBO TEMP Kit (contains 615118 & 2008774-001)
IVAC
®
IVAC
TURBO TEMP Oral Temp Probe, Long Cord
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2008774-001
Product Description: SECTION 2. PRODUCT DESCRIPTION
Product Product Code ECAT
®
TURBO TEMP Rectal Temp Probe, Long Cord
IVAC
®
Temperature Probe Covers
IVAC
2008775-001
615118 E9050KK
IVAC is a trademark of ALARIS Medical Systems
SpO
:
2
NELLCOR
®
:
Pulse Oximeter Cable DOC-10 2008773-001
DuraSensor Adult Oxygen Sensor DS100A
NELLCOR is a trademark of Mallinckrodt, Inc.
Masimo
Masimo
®
:
®
SpO2 Kit (contains 2009745-001 & 2009743-001)
2011605-001
Adult Reusable Sensor, 1/BX (NR125) 2009745-001
Cable (PC08) 2009743-001
Masimo SET
®
is a trademark of Masimo Corporation.
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Product Description: SECTION 2. PRODUCT DESCRIPTION
2.6. SPECIFICATIONS
This product conforms to the essential requirements of the Medical Device Directive. Accessories without the CE Mark are not guaranteed to meet the Essential requirements of the Medical Device Directive.
IPX1 The PRO Series Monitor is protected against vertically falling
drops of water and conforms to the IEC 529 standard at level of IPX1. Vertically falling drops of water shall have no harmful effects to the Monitor.
2.6.1. Power Requirements
Mains Protection against electrical shock - Class 1
AC Input Voltage
Alternate Sources Protection against electrical shock - Class 1
DC Input Voltage 18-24 VDC, 30 VA from supplied power convertor
External DC Input Fuse Internal, Auto-resetting
Battery 12-volt, 2.3 amp-hours. Protected by auto-resetting fuse.
115/230 VAC, 50/60 Hz (nominal), 90~253 VAC, 47~63 Hz (range)
Minimum operation time: 2 hours (5 minute auto cycle with adult cuff at 25°C (77°F) from full charge. Time for full recharge: 1hr 50 min from full discharge when the Monitor is switched off and 8 hrs when the Monitor is switched on.
2.6.2. Environmental
Operating Temperature +5° C to +40° C (+41° F to + 104° F)
Operating Atmospheric Pressure 700hPa to 1060 hPa
Storage Temperature -20° C to +50° C (-4° F to + 122° F)
Storage/Transportation Atmospheric Pressure 500 hPa to 1060 hPa
Humidity Range 0% to 95%, noncondensing
Radio Frequency Complies with IEC Publication 601-1-2 (April 1993) Medical
Electrical Equipment, Electromagnetic Compatibility Requirements and Tests and CISPR 11 (Group 1, Class A) for radiated and conducted emissions.
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Product Description: SECTION 2. PRODUCT DESCRIPTION
2.6.3. Mechanical
Dimensions Height: 9.8 in (25.0 cm)
Width: 9.8 in (25.0 cm)
Depth: 6.9 in (17.5 cm)
Weight, Including Battery 7.8 lb (3.5 kg)
Mountings Self-supporting on rubber feet or pole mountable
Classification Information Mode of operation: continuous Degree of protection against
harmful ingress of water: Drip-proof IPX1
2.6.4. BP
Cuff Pressure Range (Normal operating range)
Default Target: Cuff Inflation 160 ± 15 mmHg (adult)
Target Cuff Inflation: Adjustment Range (5 mmHg increments)
Blood Pressure Measurement
Adult Range (mmHg)
Systolic 30-245
MAP 15-215
Diastolic 10-195
Neonate
Systolic 40-140
MAP 30-115
Diastolic 20-100
Blood Pressure Accuracy
0 to 290 mmHg (adult) 0 to 140 mmHg (neonate)
110 ± 15 mmHg (neonate)
100 to 250 mmHg (adult) 100 to 140 mmHg (neonate)
Meets or exceeds ANSI/AAMI standard SP-10 (mean error mmHg, standard deviation
5
8 mmHg)
Maximum Determination Time 120 seconds (adult)
85 seconds (neonate)
Overpressure Cutoff 300 to 330 mmHg (adult)
150 to 165 mmHg (neonate)
Pulse Rate Range 30 to 200 beats/min (adult)
30 to 200 beats/min (neonate)
Pulse Rate Accuracy ±3.5%
US Patents: 4,360,029; 4,501,280; 4,546,775; 4,638,810; 5,052,397; 4,349,034; 4,543,962; 4,627,440; 4,754,761; 5,170,795
European Patents EP122123, EP205805, EP207807
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Product Description: SECTION 2. PRODUCT DESCRIPTION
2.6.5. TURBO TEMP
Scale °Farenheit (F)
°Celsius (C)
Range
Predictive Mode Max: 41.1° C; 106.0° F
Min: 33.6° C; 96.0° F
Monitor Mode Max: 41.1° C; 106.0° F
Min: 26.7° C; 80.0°
Predictive Mode Accuracy ± 1.0° F
± 0.6° C
Monitor Mode Accuracy ± 0.1° C
± 0.2° F (when tested in a calibrated liquid bath; meets ASTM E1112, Table 1, in range specified)
Determination Time less than 60 seconds
Use only IVAC probes and probe covers. The size, shape, and thermal characteristics of the probe covers can affect the performance of the instrument. Inaccurate readings or retention problems may occur unless IVAC probes and probe covers are used.
IVAC® Patents
2.6.6. SpO
NELLCOR SpO
Measurement Range
SpO
2
Pulse Rate 20 to 250 beats per minute
Perfusion Range 0.03 to 20%
Accuracy and Motion Tolerance
Saturation
Without Motion - Adults* 70 to 100% ±2 digits
Without Motion - Neonate* 70 to 100% ±3 digits
With Motion - Adults/Neo** 70 to 100% ±3 digits
Low Perfusion 70 to 100% ± 2 digits
Pulse Rate
2
2
U.S. D300,728; D300,909
1 to 100%
Without Motion 20 to 250 beats/min ±3 digits
With Motion normal physiologic range
55 to125 beats/min ±digits
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Product Description: SECTION 2. PRODUCT DESCRIPTION
Low Perfusion 20 to 250 beats/min ±3 digits
* Adult specifications are shown for OXIMAX MAX-A and MAX-N sensors. Neonate specifications are shown for OXIMAX MAX-N. Saturation accuracy may vary by sensor type.
** Applicability: OXIMAX MAX-A, MAX-AL, MAX-P, MAX-I, and MAX-N sensors.
Default Settings
SpO
(%) HIGH: 100
2
(%) LOW: 90
SpO
2
Response Mode 2 (for Mode 2: Fast Response)
Sat Seconds 0
Audible indicator Pitch changes continuously with saturation; volume from 0
(off) to 9
Waveforms Pulse plethsysmograph waveform on LCD gain compensated
Sensor Connect/Disconnect From Patient Monitor detect attachment or disconnection of sensor from
patient within 15 seconds.
Pulse Detection Monitor will detect pulse or enter no signal state within 15
seconds of being attached to patient
Loss of Pulse Monitor will detect loss of pulse from patient and enter no
signal state within 10 seconds
Sensor Light Source
Wavelength Infrared: 890 nm (nominal)
Red: 660 nm (nominal)
Power Dissipation 52.5 mW (max)
Nellcor Patents 4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,802,486; 4,869,254; 4,928,692; 4,934,372; 5,078,136; 5,351,685; 5,421,329; 5,845,847; 5,533,507; 5,577,500; 5,803,910; 5,853,364; 5,865,736; 6,083,172; Re. 35,122 and, international equivalents.
Masimo SET SpO
2
Measurement Range
SpO
2
1 to 100%
Pulse Rate 25 to 240 beats/min
Perfusion Range 0.02 to 20%
Accuracy and Motion Tolerance
Saturation
Without Motion - Adult/Ped* 70 to 100% ±2 digits
Without Motion - Neonate* 70 to 100% ±3 digits
With Motion - Adult/Ped/Neo**† 70 to 100% ±3 digits
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Low Perfusion‡ 70 to 100% ±2 digits
0 to 69% unspecified
Pulse Rate
Without Motion 25 to 240 beats/min ±3 digits
With Motion normal physiologic range
25 to 240 beats/min ±5 digits
*The Masimo SET®® SpO2 parameter with LNOP-Adt sensors has been validated for no motion accuracy in human blood studies on healthy adult volunteers in induced hypoxia studies in the range of 70-100% SpO2 against a laboratory co-oximeter and ECG monitor. This variation equals plus or minus one standard deviation. Plus or minus one standard deviation encompasses 68% of the population.
**The Masimo SET adult volunteers in induced hypoxia studies while performing rubbing and tapping motions at 2 to 4 Hz at an amplitude of 1 to 2 cm and a non repetitive motion before 1 to 5 Hz at an amplitude of 2 to 3 cm in induced hypoxia studies in the range of 70-100% SpO2 against a laboratory co-oximeter and ECG monitor. This variation equals plus or minus one standard deviation. Plus or minus one standard deviation encompasses 68% of the population.
†The Masimo SET on neonates while moving the neonate’s foot at 2 to 4 cm against a laboratory co-oximeter and ECG monitor. This validation equals plus or minus, one standard deviation. Plus or minus one standard deviation encompasses 68% of the population.
‡The Masimo SET and Masimo’s simulator with signal strengths of greater than 0.02% and a % transmission of greater than 5% for saturations ranging from 70 to 100%. This variation equals plus or minus, one standard deviation. Plus or minus one standard deviation encompasses 68% of the population.
®
SpO2 parameter with LNOP-Adt sensors has been validated for motion accuracy in human blood studies on healthy
®
SpO2 parameter with LNOP-Neo Pt sensors has been validated for neonatal motion accuracy in human blood studies
®
SpO2 parameter has been validated for low perfusion accuracy in bench top testing against a Biotek Index 2 simulator
Masimo® Sensor Accuracy
Sensor Model
SpO2 range 70%- 100%
LNOP ±2 digit
LNOP-ADT ±2 digit
LNOP-ADT Long ±2 digit
LNOP-PDT ±2 digits
LNOP-NEO ±3 digits
LNOP-NEO PT ±3 digits
LNOP-DCI (reusable) ±2 digits
LNOP-DCSC (reusable) ±2 digits
LNOP-DCIP (reusable) ±2 digits
NRI25 (reusable) ±2 digit
Resolution
Saturation (% SpO2) 1%
Pulse Rate (bpm) 1
Low Perfusion Performance
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Product Description: SECTION 2. PRODUCT DESCRIPTION
>0.02% Pulse Amplitude and % Transmission >5%
Saturation (% SpO2) ±2 digits Pulse Rate ±3 digits
Interfering Substances
Carboxyhemoglobin may erroneously increase readings. The level of increase is approximately equal to the amount of carboxyhemoglobin present. Dyes, or any substance containing dyes, that change usual arterial pigmentation may cause erroneous readings.
Sensor Light Source
Wavelength Infrared: 905 nm (nominal)
Red: 660 nm (nominal)
Power Dissipation Infrared: 22.5 mW (max)
Red: 27.5 mW (max)
Default Settings
SpO2 (%) HIGH: 100
SpO2 (%) LOW: 90
Sensitivity Mode 2 (for low perfusion-Default)
Averaging Time 12 seconds
FastSAT Mode 0 (for Off)
Masimo Patents 5,482,036; 5,490,505; 5,632,272; 5,685,299; 5,758,644; 5,769,785; 6,002,952; 6,036,642; 6,067,462; 6,206,830; 6,157,850, and international equivalents.
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3 Theory of Operation
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Theory of Operation:
Table of Contents
3.1. Introduction .......................................................................3-5
3.2. Overall Theory Of Operation............................................. 3-5
3.2.1. Cuff Blood Pressure (BP) and Pulse ................................ 3-5
3.2.2. Temperature (Model 200 and 400) ................................... 3-6
3.2.3. SPO2 (Model 300 and 400) .............................................. 3-6
3.2.4. Host Communication Port................................................. 3-6
3.3. Functional Description ...................................................... 3-7
3.3.1. PSU PWA .........................................................................3-7
3.3.2. PSU Module...................................................................... 3-7
3.3.3. Main Board ....................................................................... 3-7
3.3.4. SPO2 PWA (Optional) ......................................................3-8
3.3.5. Pneumatic Control Device ................................................3-9
3.3.6. LCD Assembly .................................................................. 3-9
3.3.7. Printer PWA w/Printer .......................................................3-9
LIST OF FIGURES
3-1 General System Diagram ...............................................3-11
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Theory of Operation: 3.1 INTRODUCTION
3.1 INTRODUCTION
This section provides overall theory of operation and functional description of the DINAMAP PRO Monitor (hereinafter referred to as PRO Monitor). The PRO Monitor comes in four different models, as follows:
PRO Monitor 100 - It has the capability of monitoring Blood Pressure
(BP) and Pulse
PRO Monitor 200 - It has the capability of monitoring BP, Pulse, and
Temperature
PRO Monitor 300 - It has the capability of monitoring Blood Pressure
(BP), Pulse, and SPO2
PRO Monitor 400 - It has the capability of monitoring BP, Pulse,
Temperature, and SPO2
3.2 OVERALL PRINCIPLES OF OPERATION
The following paragraphs provide a general system interface relationship. The general block diagram is located in Figure 3-1.
The PRO Monitor is a portable unit that receives input power from an external AC source, external DC source, or internal rechargeable battery.
When the ON/OFF button is pressed, the Main Board is brought out of a sleep mode and turns on the power regulators. The power regulators provide conditioned power from one of the input power sources: AC Mains, External DC, or the Lead Acid Battery. The regulated power is routed to the Printed Wiring Assemblies (PWAs) via the cable harnesses. Once the Pro Monitor is energized, a self­test is performed. The self-test automatically tests the main functions of the PRO Monitor. Failure of the self-test will set the PRO Monitor into a fail-safe mode with an audio alarm.
Under normal operating condition, the PRO Monitor is ready to record the patient vital signs using three external attachments: the temperature probe, SPO2 sensor, and cuff. Interface with a central station or other device is accomplished through the host communication port on the back of the Pro Monitor.
3.2.1 Cuff Blood Pressure (BP) and Pulse
When the cuff and hose are attached to the Pro Monitor and Non­Invasive Blood Pressure (NIBP) determination is initiated, the pump inflates the cuff. Pressure transducers PT1 and PT2 monitor pressure information. The pneumatic manifold has two valves, which are used to deflate the cuff. Valve control is through the Main Board. Once determinations are made for the systolic BP and diastolic BP, the
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Theory of Operation: 3.2 OVERALL PRINCIPLES OF OPERATION
Main Board calculates the pulse rate/Mean Arterial Pressure (MAP). The results are then displayed on the front panel (seven segment Light Emitting Diodes (LEDs) and sent to the printer.
The Pneumatic Valve/Manifold (PVM) device has an overpressure sensor built-in to protect against over-inflation. If an over-inflation condition occurs, the OVERPRESSURE signal is routed to the PVM to release the air pressure. The Main Board also, generates an alarm condition with the speaker sounding and a message in the Liquid Crystal Display (LCD).
3.2.2 Temperature (Model 200 and 400)
The PRO Monitor uses Alaris Turbo Temp technology to measure patient temperature. The Turbo Temp probe contains a heating element that pre-heats the probe to reduce determination time. The heating function is controlled by the Main Board. The Turbo Temp probe also contains a thermistor that indicates the temperature. When the probe is attached to the temperature connector and patient, the signal generated by the thermistor is routed to the Main Board. The Main Board converts the thermistor signal along with status information (i.e ORAL or RECTAL probe indicators) to a DIGITAL signal. The Main Board then processes the DIGITAL signal and displays the patient temperature on the UI Board and printer in Celsius or Fahrenheit.
3.2.3 SPO2 (Model 300 and 400)
The SPO2 probe has a built-in sensor. When the SPO2 sensor is attached to the SPO2 connector and patient, the probe senses the heart rate and oxygen saturation. These analog signals are routed to the SPO2 PWA. The analog signals are analyzed on the SPO2 PWA. The results are digitized and sent to the Main Board via opto couplers. The couplers provide for patient isolation as well as serial data interface. The Main Board processes the data and routes it to the appropriate displays and/or printer.
A reset signal to the SPO2 PWA is also provided so that the power up sequencing is corrected. If the SPO2 circuit quits communicating to the Main Board, the Main Board will attempt to reset the SPO2 PWA.
3.2.4 Host Communication Port
The Host Comm Port is used to interface the Monitor with other electronic devices (a central nurse’s station or remote alarm device.) Signals can be sent to the Monitor to initiate blood pressure determinations and other functions. Patient data can also be retrieved through this port. For further information, reference the DINAMAP PRO 100-400 Series Host Communication manual.
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Theory of Operation: 3.3 FUNCTIONAL DESCRIPTION
3.3 FUNCTIONAL DESCRIPTION
The following paragraphs provide the functional interface relationship. The Pro Monitor contains a number of electrical & electro-mechanical assemblies. These assemblies are:
Power Supply Unit (PSU) PWA
PSU Module
Main Board
SPO2 PWA (optional)
Pneumatic control device
Liquid Crystal Display (LCD) Assembly
Printer PWA w/printer
3.3.1 PSU PWA
The PSU PWA is a low voltage DC power supply. The PSU PWA is designed to operate from the output of the AC MAINS PSU module, EXTERNAL DC line source, or from a 12-volt rechargeable lead-acid battery. When the PSU PWA receives the EXTERNAL DC, a portion of that voltage is routed to an analog input of the Secondary Processor. The Secondary Processor uses this signal to determine the available power sources. If a valid external power source is available, LED lights to indicate that external power is available. If an external power source exists, and a battery source is detected, the Secondary Processor will send a command to turn on the Battery Charger circuitry. If there is no external power source or the external power source is below the required voltage, the PSU PWA will automatically default to use the battery. Since the Pro Monitor is now operating from the battery voltage, a sample of the battery source is applied to Analog Digital Converter (ADC) circuit of the Secondary Processor. From this, the Secondary Processor can determine the charge state of the battery.
3.3.2 PSU Module
The PSU module is an AC Mains to DC converter. The PSU module receives AC power from an external source. When AC INPUT is applied to the PSU module, the module AC/DC Converter changes the AC INPUT supply via rectifier circuit to a high voltage DC. The DC power is then routed through a high frequency switching converter and regulated to 24 vdc. This supply is connected to the PSU PWA for further regulation.
3.3.3 Main Board
The Main Board is configured with Programmable Read Only Memory (PROM), Random Access Memory (RAM), LED Display, Hard Keys,
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Theory of Operation: 3.3 FUNCTIONAL DESCRIPTION
16 Bit ADC, Primary Processor, and Secondary Processor. The Primary Processor services and controls the Patient Parameter Interface (PPI) devices and display backlighting. The Secondary Processor controls the seven segment LED display, sound generation, real time clock, and system timing verification. The processors receive DC power from the PSU PWA. When the PPI devices transmit analog data to the Main Board A/D converter, the Primary Processor perform algorithm calculations. Once all the calculated parameter values are compiled, the data is then transmitted to the LCD and printer via Secondary Processor. Concurrently, the calculated parameter values are being stored in the non-volatile RAM. Calibration and other variable settings are stored in the Electrically Erasable Programmable Read Only Memory (EEPROM).
The Main Board backup voltage, derived from either NiMH battery or an external power source, appears on the Main Board supervisory circuit. The Main Board supervisory circuit generates the RESET and HALT signal for the Primary Processor. It also, allows EXTERNAL DC voltage to the RAM and Secondary Processor when the system is ON or battery backup voltage to power the RAM and Secondary Processor when the system is OFF.
If the Primary Processor fails to reset its watchdog timer, the Primary Processor sends a low level on its watchdog output to the Pneumatic Control Gate Array Logic (PCGAL). If the Primary Processor detects system faults or overpressure, it will notify the Secondary Processor of system failure condition. The Secondary Processor in turn, sends a FAILSAFE signal to the PCGAL and Tone Generator. When the PCGAL receives the FAILSAFE signal, it sends a DEFLATE signal to the Pneumatic Valves to depressurize the system to atmosphere. Once the Tone Generator receives the FAILSAFE signal, it sends an audio frequency (ALARM signal) to the speaker. During the fail-safe mode the following will also occur:
Parameter monitoring disabled
Remote alarm control inactive
Graphic LCD displays fault error code
Pneumatic safe state (deflate the cuff, pump off)
Normal communications interface disabled
Hard keys and rotary switch inactive
When a low or high ambient room lighting occurs, the Primary Processor uses it’s supervisory circuit to increase or decrease the graphic backlighting, automatically.
3.3.4 SPO2 PWA (Optional)
The SPO2 PWA provides continuous readings of oxygen saturation and pulse rate. Additional circuitry provides power, data
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Theory of Operation: 3.3 FUNCTIONAL DESCRIPTION
communications, and isolation between SPO2 PWA and Primary Processor.
Patient data received from the finger sensor is filtered, amplified, and analyzed on the SPO2 PWA. The information is sent to the Main Board via the optically coupled electrically isolated serial connection. The Primary Processor receives the data and distributes it to the appropriate display. The data is also sent to the printer via the Secondary Processor.
3.3.5 Pneumatic Control Device
The Main Board transducers PT1 and PT2 sense cuff pressure and raw oscillatory information. The analog signals are amplified, buffered, and sent to an Analog to Digital (A/D) Converter. The converter changes the analog signals to digital signals and routes these signals to the Primary Processor. The Primary Processor receives the digital signals via the data interface.
Appropriate valve and pump control signals are sent from the Primary Processor to the PCGAL. The PCGAL then generates the appropriate drive signals to the pump and valves.
If a fail-safe mode or overpressure condition occurs, the PCGAL provides the appropriate control signals to insure a safe condition, where the cuff vents to atmosphere pressure.
3.3.6 LCD Assembly
The LCD assembly is used as a message center. It displays patient vital signs, alarm status, monitor set-up, limit violation, BP cycle and the time the data was received. The Primary Processor controls the LCD assembly. When the parameter signals are read by the Primary Processor, it decodes these signals and routes the digitized signals to the graphic LCD.
The LCD assembly is equipped with a variable lighting feature for the graphic display. The Primary Processor controls the lighting feature, automatically. When a low or medium ambient lighting condition occurs, the Primary Processor sends a BACKLIGHT signal to adjust the graphic display lighting with respect to the room lighting condition. If the lighting condition is high, the Primary Processor sends a BACKLIGHT_1 signal to switch off the graphic display lighting.
3.3.7 Printer PWA w/Printer
The Printer PWA w/printer communicates to the Primary Processor via Secondary Processor data line. The printer receives power from the Main Board via the Printer PWA. The printer sends a DATA OUT (CONTROL DATA) signal to the Secondary Processor to notify of it’s
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Theory of Operation: 3.3 FUNCTIONAL DESCRIPTION
presence. When a print command is sent to the printer from the Secondary Processor, the following will occur:
CLOCK signal - transfer the data into print head
DATA IN - serial dot to be printed
LATCH signal - latch the data stream into the head
STB1-6 - cause the head to print various sections
Together these signals (CONTROL DATA) cause the printer to print a graphic hardcopy of the patient vital sign values and trend data. It also causes the printer to print hardcopy of error logging and service record data.
The printer has a built-in sensor to monitor the printer paper level. When the printer is out of paper, it sends a PAPER OUT signal to the Secondary Processor.
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4 Calibration &
Maintenance
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Table of Contents
Calibration & Maintenance: Table of Contents
4.1. Introduction .......................................................................4-5
4.2. Fuses ................................................................................4-5
4.3. Periodic Maintenance ....................................................... 4-5
4.3.1. Cleaning the Monitor ........................................................ 4-5
4.3.2. Power Up Checks .............................................................4-6
4.3.3. External DC Supply and Battery ....................................... 4-7
4.3.4. Care Of The Storage Battery............................................4-7
4.3.5. Checking NIBP Calibration ...............................................4-7
4.4. Clinician Mode ..................................................................4-8
4.4.1. Accessing the Clinician Mode........................................... 4-8
4.4.2. Clinician Mode Main Menu ............................................... 4-9
4.4.3. Clinician More...Menu..................................................... 4-10
4.5. Service Mode.................................................................. 4-11
4.5.1. Accessing the Service Mode .......................................... 4-11
4.5.2. Service Mode Main Menu............................................... 4-12
4.5.3. NIBP Menu ..................................................................... 4-13
4.5.4. System Menu.................................................................. 4-14
4.6. Pre-Service Test Procedures.......................................... 4-16
4.6.1. SpO
Checks (PRO 300 & 400).......................................4-16
2
4.6.2. Leak Test........................................................................4-17
4.6.3. NIBP Calibration Check.................................................. 4-18
4.6.4. Neonate Overpressure Check ........................................4-19
4.6.5. Adult Overpressure Check ............................................. 4-20
4.6.6. Temperature System Check (PRO 200 and 400)........... 4-20
4.6.7. Printer Test .....................................................................4-21
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4.7. PRO Monitor Calibration Procedures .............................4-21
4.7.1. Calibrating the NIBP Transducer.................................... 4-21
4.7.2. Overpressure Adjustment ............................................... 4-22
4.8. Electrical System Safety Checks .................................... 4-25
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Calibration & Maintenance: SECTION 4. GENERAL MAINTENANCE
SECTION 4. GENERAL MAINTENANCE
4.1 INTRODUCTION
4.2. FUSES
This section contains maintenance procedures for the DINAMAP PRO Series 100-400 Monitor, including description of the software screens and menus used to adjust, configure and check the Monitor. Also included are procedures to recalibrate the Monitor.
Procedures pertaining to SpO to PRO Monitors equipped with these features.
The PRO Monitor power circuits incorporate five fuses. None of the fuses are externally accessible. Two mains fuses are mounted on the AC mains converter board, and are not serviceable by the user.
If a mains fuse blows, the Monitor will not change from battery power to mains power when it is plugged in to an AC power source. To confirm a fuse problem, remove the battery, plug the unit in, and turn it on. If the PRO Monitor does not operate, the probable cause is an open fuse. Mains fuses should be replaced by a qualified service technician.
The other three fuses are:
and temperature functions apply only
2
FS1 - Self resetting; DC input; PSU board
FS2 - Self resetting; battery; PSU board
FS3 - Self resetting; host port power; PSU board
4.3. PERIODIC MAINTENANCE
Periodic maintenance tasks include cleaning the PRO Monitor, checking pressure calibration, pneumatic leakage, pneumatic system overpressure point, temperature calibration (200 and 400), and verification of the SpO
The exterior of the PRO Monitor may be wiped clean with a cloth slightly dampened with mild detergents or standard hospital bactericides.
4.3.1 Cleaning the Monitor
Cleaning with isopropyl alcohol or similar solvents is not recommended.
Do not immerse unit.
system (300 and 400).
2
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Do not immerse hoses.
Do not immerse cuffs without prior application of cuff hose caps.
CAUTIONS
Moisture or foreign substances introduced into the pneumatic system will cause damage to the unit. Calibration equipment should always be kept dry and clean.
4.3.2. Power Up Checks
When the PRO Monitor is powered up, it conducts a series of self­tests to ensure the displays and other functions are operating normally. Some malfunctions generate fatal errors and put the Monitor in fail-safe mode. In this mode, the patient monitoring features are disabled. Other malfunctions do not interfere with normal operation, but should be repaired at the next opportunity.
As part of a periodic maintenance routine, observe the power-up self­tests, and service as required.
LED Display Check
All seven segments of the LED digits are illuminated during the power up sequence. The segments light in a sequence beginning with the upper left segment.
LCD Display and LCD Backlight Check
Observe the LCD during power up. Confirm that all of the pixels on the LCD display are lit momentarily and the backlight is powered during initialization. The backlight is only noticeable in a dimly lit room. Confirm that the display indicates the software version in inverted format (white on black).
NIBP Calibration Check
If the NIBP system is uncalibrated, the Monitor turns on directly into service mode and displays a service menu. Refer to 4.7 PRO Monitor Calibration Procedures.
Speaker Check
During power up, the audio system generates three short beeps, followed, after a brief pause, by three more beeps. If the speaker generates distorted sounds or no sound, it is faulty.
Remote Alarm Switching Check
When the PRO Monitor is off, the remote alarm switches to an alarm state. The system clears the alarm state during power up. If the remote alarm does not change states, it is faulty.
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Calibration & Maintenance: SECTION 4. GENERAL MAINTENANCE
4.3.3. External DC Supply and Battery
The power indicators on the lower left on the front of the PRO Monitor show the power source and charge status of the battery. The external power indicator LED continuously glows green to show the battery is charging.
The indicator flashes every four seconds to show an external power source is connected, but is not charging the battery. Either a battery is not installed or the external DC input voltage is too low.
Checking the Battery
1. Power on, and wait for the PRO Monitor to initialize. Confirm the external power indicator is lit and the battery LED is off.
2. Remove the battery and confirm that external DC LED on the Monitor flashes.
3. Fit the battery and disconnect the external power supply. Confirm the external power indicator is off; the battery LED glows yellow; and the battery icon appears on the LCD, toggling with the time indicator. If the battery power is low, the battery LED flashes every four seconds and the battery icon on the LCD changes.
4. Reconnect the external power supply, and verify that the battery LED is off.
4.3.4. Care of the Storage Battery
It is best to keep the battery charged as fully as practical. Never store the Monitor with the battery in a discharged condition. When the battery no longer holds a charge, remove and replace with one of the same part number.
To ensure that the battery is ready for portable operation, keep
the unit connected to AC mains whenever possible.
Repeated failure to fully charge the battery significantly reduces
battery life.
Avoid storing batteries at temperatures above 77° F (25° C). High
storage temperatures can dramatically increase the self­discharge rate of battery.
4.3.5. Checking Calibration
Perform the test procedures described in 4.6 whenever the accuracy of any of the parameters is in doubt.
The PRO Monitor provides a special mode named Clinician Mode. This mode is accessed from the More… option on the Main menu, and requires a code before a user can access it.
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4.4 Clinician Mode
4.4.1 Accessing the Clinician Mode
The Clinician Mode enables the user to:
Verify NIBP calibration dates
Change the alarms to “Permanent Silence” mode Set target inflation pressure
This section provides an overview of the Clinician menus. For more information and details of operation, see the PRO Series 100-400
Monitor Operation Manual.
To enter Clinician Mode from the Main menu, use the rotor control and LCD.
1. Select the More… button.
2. Select the Service button.
3. Clinician Mode requires a four-digit code. Turn the rotor to highlight a number, and push to make a selection. Enter access code: 1 2 3 4.
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4.4.2. Clinician Mode Main Menu
The Clinician Mode Main menu, pictured above, provides access to the options normally required for routine use of the PRO Monitor. The individual buttons on this menu are described briefly below.
Press Button
Selecting the Press button displays the target pressure dialog box, pictured above, which sets the default target inflation pressure for a BP cycle. The factory default is 160 mmHg for adults and 110 mmHg for neonates. This is indicated by the “Auto” label at either end of the adjustable range. Choosing “Retain Values” allows the user to preset the number of minutes for which displayed values are retained on the Monitor.
Selecting the Info button displays the most recent calibration dates of the BP. Choose OK to return to the Service menu.
Selecting the Silence button displays the dialog box, pictured above, which mutes all the alarms except the fail-safe alarm. The alarms are disabled until the Monitor is either powered off and on again or the
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Silence button is pressed. Choosing either Yes or No will exit the menu. If silence is confirmed, the Alarm Silence button lights.
More... Menu Button
The More... menu accesses more options that allow the user to permanently change the default settings.
Main Button
Select this button to exit the Service menu and return to the Main menu.
4.4.3. Clinician More... Menu
The Clinician More… menu accesses the options to change the default settings of several PRO Monitor functions. These options are summarized below.
Trend Button
Displays a dialog box to automatically clear trend data on power up. The default setting is Yes. In the default setting, trend data is cleared when the PRO Monitor is shut off. Select No to retain the trend data on power-down.
Print Button
Displays a dialog box to restore the print mode on power up to the user-selected print mode (auto or manual) or the default print mode. The print mode can be selected through the Print button on the Main menu. The current mode is displayed in the lower right corner on the LCD. Select No and the PRO Monitor powers up in manual print mode. Select Yes, and the monitor retains the user-selected mode.
Set BP Button
Displays a dialog box to power up in a user-selected BP mode (auto/ manual). Select Yes to preserve the user-selected BP mode. Select No to power up the PRO Monitor in manual mode.
Button
SpO
2
Selecting Yes enters the SpO
configuration menu. Selecting No
2
returns the user to the More… menu. This menu displays a dialog box that enables the user to adjust the sensitivity of the SpO
parameter
2
and to enable the FastSAT Feature (if equipped.)
Alarms Button
This button accesses a dialog box to enter the alarms configuration menu. Selecting Yes enters the menu. Selecting No returns the user to the More menu.
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Select Reset to return all the alarm limits to the default settings. The illustration above shows the default settings.
The user can adjust the alarm limits within the ranges specified in the table below. The high limit must be at least one step higher than the low limit.
4.5. SERVICE MODE
4.5.1 Accessing the Service Mode
Note: Predictive temperature has no alarm limit alarm.
Select Save to save the displayed settings and return to the More… menu. Select Cancel to abandon any changes and return to the More… menu.
The Service Mode provides the same features as the Clinician Mode and adds these functions:
Check the BP calibration
Re-calibrate BP
Adjust the pneumatic system overpressure point Configure communications with a host computer
Change the language of operation
To enter Service Mode from the Main menu, use the rotor and LCD.
1. Select the More… button.
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2. Select the Service button.
3. The service menu requires an access code. Turn the rotor to highlight a number, and push to make a selection. Enter access code 2 2 1 3.
4.5.2 Service Mode Main Menu
The options accessed through the Main Service menu, pictured above, allow the technician to check basic functions of the PRO Monitor, calibrate the NIBP system, and set the language of operation.
Note: These menus and adjustments should be used only by qualified service technicians.
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NIBP Button
The NIBP button accesses the NIBP Service menu. Use this menu to calibrate and check the NIBP transducers and the overpressure circuitry (Section 4.5.3).
Info Button
This button displays the date of the most recent NIBP calibration. Select OK to return the display to the Service menu.
System Button
This button accesses the System menu. The options on this menu set the display language, communications protocols, test the EEPROM, and print the error log (Section 4.5.4).
Silence Button
Selecting the Silence button displays a request to confirm the choice. This is a working option available only through the Clinician Mode (1234). Alarms are disabled when in Service Mode.
Yes mutes all patient alarms until the PRO Monitor is powered off and on again or the alarm Silence button is selected again to enable the alarms. A confirmation menu appears (pictured above) on the display. Selecting either Yes or No exits the menu. If silence is confirmed, the alarm Silence button on the front panel illuminates momentarily.
4.5.3. NIBP Menu
The options on the NIBP menu, pictured above, are used to calibrate and test BP functions of the PRO Monitor.
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Check Button
This button allows the NIBP calibration to be checked. In this mode, the Monitor functions as a digital manometer. The systolic LED displays the output of PT1, and the diastolic LED displays the output of PT2.
With no hose attached, the systolic and diastolic displays will indicate “000.” See Section 4.7 for a more detailed description of this mode and the calibration procedure.
Cal Button
This button initiates the calibration procedure. See Section 4.7 for a step-by-step description of this procedure.
Pop Off Button
This button functions in a similar manner to the Check button, but the overpressure point is set to the neonate value. See Section 4.7 for a more detailed description of using this function.
OK Button
This button returns the display to the Main Service menu.
4.5.4. System Menu
The System menu, pictured above, accesses the options that modify the basic configuration of the PRO Monitor, test the EEPROM, and print the error log.
Language Button
This button displays the language choices. The language dialog boxes are not pictured. The PRO Monitor software can display menus in five languages: UK, USA, German, French, and Spanish.
Selecting any language button removes all other language buttons from the screen, indicating that the remaining button is the chosen language. Selecting Clear restores all the language buttons, allowing the user to select again. OK saves the selection and a dialog box requests that the Monitor be turned off. If no language is selected when OK is pressed, the language is stored as undefined. In this
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case, the Monitor prompts the user to select a language on every power up until a selection occurs.
Comms Button
This button accesses the Communications menu. The settings on this menu configure communications with a host computer when PRO Monitors are connected to a network.
The Remote Op check box toggles remote operation. When on, a check mark () appears in the box. When on, the PRO Monitor responds to external commands and can initiate a BP determination when prompted by a host computer. Remote operation requires DINAMAP
DINAMAP
®
Host Communications Protocol, which is described in the
®
Host Communications Reference Manual.
The Standard check box sets the host comms protocol to standard format, and the baud rate at 9600 bps.
The Address box sets the Monitor address within a range of 32 to
126. Address 32 is not unique. All monitors, regardless of unit address, respond to commands to unit address 32.
Selecting the 1846 button sets the comms protocol to 1846 format, and the baud rate to 600 bps.
The baud Rate can be set to 300, 600, 1200, 2400, 4800, 9600, or
19200.
Select OK to return to the Main Service menu.
eprom Button (EEPROM Testing)
This button initiates a test of the read and write functions on the EEPROM. The test is repeated 20 times. The results are displayed on the LCD and recorded in the error log.
Err Log Button
This button generates a printout of the last 20 system errors that have occurred on the unit. The system and secondary processor software versions are also listed on the error log.
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4.6. PRE-SERVICE TEST PROCEDURES
The following procedures can be used to check the primary functions of the PRO Monitor before releasing the unit for clinical service.
The Monitor is tested by applying various stimuli to the sensor interfaces or by measuring of specific parameters. The test procedures employ features of the operational software and test modes of the service menus.
A guide to the Monitor controls, indicators, and connectors is in Section 2 of the PRO Monitor service manual.
Test Equipment
1. Digital Pressure Gauge 0-375mmHg, 0.2% accuracy, Digitron P200L or similar.
2. NELLCOR for Nellcor SpO
3. Biotek SpO
®
SpO2 Simulator Model BIO-TEK INDEX 2 MF or similar
or equivalent.
2
Simulator for Masimo
2
4. NIBP Calibration Kit P/N 320246, or similar.
5. IVAC
®
Probe Simulator TE 1811.
Test Conditions
Testing shall be conducted with an ambient temperature of 25 °C ± 5 °C (77 °F ± 9 °F).
4.6.1. SpO2 Checks (PRO 300 & 400)
For Monitors equipped with Nellcor SpO
On occasion when testing the integrity of the Nellcor oximetry system, abnormal results may occur when introducing large changes in the pulse rate and/or pulse amplitude. Extreme changes in rate sent to the Nellcor sensor by the SpO
algorithm to completely miss finding the pulse rate.
®
SpO
or equivalent.
2
2
simulator may cause the SpO2
2
This is an expected result. To work around this, incrementally step up or down the settings on your SpO
simulator and allow the Monitor to
2
detect and display the new pulse rate or saturation.
Nellcor recommends use of the SRC-MAX Portable Tester for use with PRO Monitors equipped with the Nellcor SpO
For Monitors equipped with Masimo SpO
2
system.
2
Masimo recommends BIO-TEK SpO2 simulators.
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1. Connect the appropriate SpO2 simulator and cable to the SpO2 connector.
2. Verify the unit displays:
Pulse valueSaturation value
Signal Strength bar graph
3. Disconnect the SpO
cable from the simulator.
2
4.6.2. Leak Test
This test performs a leak test of the pneumatic system.
Equipment required:
4. Verify the unit generates an “SpO
SENSOR OFF” alarm and
2
the speaker is sounding.
5. Press the Silence button.
6. Verify the sound has stopped but the error remains displayed.
7. Reconnect the SpO
sensor.
2
8. Verify the unit displays:
Pulse Value
Saturation valueSignal Strength bar Graph
CRITIKON Adult blood pressure cuff (p/n 2774)12 foot Gray, Adult/Pediatric Air Hose (p/n 107365)
1. Secure the Adult-size cuff to the 12-foot air hose. Attach to the PRO Monitor. Secure the BP cuff around a rigid, unbreakable object that measures at least 2” in diameter.
2. Ensure the index-line of the CRITIKON blood pressure cuff is
properly aligned within the range-markers on the opposite end of the cuff.
3. Power on the PRO Monitor and select More...
4. Select the Service option and input 8 3 7 8.
5. From the Super Service menu, select the NIBP option.
6. From the NIBP menu, select the LEAK option.
The leak test sequence closes both internal valves and initiates the pneumatic pump. The Monitor will self-pressurize the pneumatic setup to approximately 200 mmHg. After 5 seconds the target
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pressure value will be displayed in mmHg on the LCD. The system will maintain the pressure for 36 seconds and will continue to display the pressure in the pneumatic system on the LCD screen. Confirm that the pressure has fallen no more than 10 mmHg while the system is pressurized.
4.6.3. NIBP Calibration Check
This procedure verifies the linearity and calibration for both pressure transducers (PT1 and PT2) over the range 0-250 mmHg.
To verify calibration it is necessary to have the following test equipment:
- 2-tube NIBP hose, 12ft, p/n 107365
- DINAMAP Adult BP cuff p/n 2774 (or equivalent)
- Calibration Kit p/n 320246 with a manual inflation bulb
- NIST calibrated single-tube manometer
Figure 4-1
1. Set up the unit and calibration equipment as shown in Figure 4-1.
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2. Power on the PRO Monitor and select More...
3. Select the Service mode and input 2 2 1 3.
4. From the Service menu, select the NIBP button.
5. From the NIBP menu, select the Check button.
6. Apply the following pressures (measured by an external digital manometer) and confirm that the Monitor readings agree with the following table for both PT1 and PT2 channels.
7. If calibration is required, refer to Section 4.7.1.
4.6.4.Neonate Overpressure Check
1. Set up the unit and calibration equipment as shown in Figure 4-1.
2. Power on the PRO Monitor and select More...
3. Select the Service mode and input 2 2 1 3.
4. From the Service menu, select the NIBP button, then select the
Popoff button.
Note: If the overpressure point is out of range, adjust the
overpressure potentiometer as described in 4.7.2.
5. Increase applied pressure until overpressure occurs. Confirm that pressure at that point is between 150 mmHg to 165 mmHg and system pressure falls to less than 20 mmHg within 4 seconds.
6. Power off the PRO Monitor.
7. If calibration is required, refer to Section 4.7.1.
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4.6.5. Adult Overpressure Check
1. Set up the unit and calibration equipment as shown in Figure 4-1.
2. Power on the PRO Monitor and select More...
3. Select the Service mode and input 2 2 1 3.
4. From the Service menu, select the NIBP button.
5. Select the Check button.
6. Increase applied pressure until overpressure occurs. Confirm that pressure at the overpressure is between 300 mmHg and 330 mmHg and the system pressure falls to less than 20 mmHg within 8 seconds.
7. Switch off the PRO Monitor and disconnect the calibration kit.
8. If the Monitor fails this test, re-calibrate the unit as described in section 4.7.2.
4.6.6. Temperature System Check (PRO 200 & 400)
The PRO Monitor Series 200 & 400 temperature systems use ALARIS Model 2885 and 2886 temperature probes. This system is self-calibrating. The only maintenance required is to verify that the temperature functions are working properly. These checks require an IVAC probe simulator (P/N TE 1811), available from ALARIS Medical Systems, Inc., San Diego, CA. GE Medical Systems Information Technologies does not stock this tester.
To check the temperature system, connect the IVAC probe simulator to the temperature probe connector on the front panel, and insert a temperature probe into the active holster.
1. Power on the PRO Monitor.
2. Remove the temperature probe from the probe holster to initiate a temperature reading.
Set the probe simulator to 98.6 and verify that the LCD temperature display reads 98.6°F ±1.0°F. The numbers on the temperature LED displays should be flashing at this point, indicating the monitor is in a real-time monitor mode.
A range of temperatures can be checked, by using the other values on the probe simulator (98.0, 80.2, 102.0, and 107.8).
Broken Probe Sensing
Set up the equipment and the probe simulator as in the previous procedure. Rotate the temperature selector on the temperature simulator to B.P. verify that the Temperature display reads 106.0°F
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±0.2°F. Next. press BROKEN PROBE on the simulator, verify that the LED display on the Monitor changes to four dashes, indicating a fault condition.
If the PRO Monitor temperature system does not pass these tests, the Main PWA needs to be replaced.
4.6.7. Printer Test
This test generates a sample printout from the printer. If no paper is in the printer, the Monitor generates no alarm.
1. Power on the PRO Monitor and select More...
2. Select the Service button and input 8 3 7 8.
3. From the Super Service Menu, select the Print button,
Ensure the printed test page is clear and easy to read.
4.7. PRO MONITOR CALIBRATION PROCEDURES
Calibration procedures include calibration of the transducers and adjustment of neonatal and adult overpressure points. These tests require a manometer and a pump attached to the PRO Monitor as shown in Figure 4-1.
The following procedure describes the steps required to calibrate the pressure transducer. Disassembly is not required.
4.7.1. Calibrating the NIBP Transducer
1. Set up the Monitor and calibration equipment as shown in Fig. 4-1.
2. Power on the PRO Monitor.
3. Verify that calibration equipment reads 0 mmHg of pressure.
Note: If the PRO Monitor displays the language choice menu, select a language. Select OK and reboot the system.
4. Select the More… button from the Main menu.
5. Select the Service button.
6. Enter the Service Mode access code 2 2 1 3.
7. Select the NIBP button from the Service menu.
Important: From this point, the timing is critical. Before proceeding, review the following steps.
Setting the Calibration Points
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8. Select Cal from the NIBP menu.
9. The Monitor displays “Set Pressure to 0 mmHg.”
10. Ensure calibration test equipment is at 0 mmHg.
11. Press Accept to continue or Cancel to quit this procedure.
12. The Monitor displays “Set Pressure to 200 mmHg.”
13. Apply the pressure (200 mmHg) and HOLD the pressure. Press Accept to continue or Cancel to quit this procedure.
14. If Accept is chosen, the Monitor will vent the system to atmosphere. Immediately prior to venting, the Monitor stores the set pressure reading into system memory.
The zero reading and the 200 mmHg reading are the only points used for calibration. It is important to ensure that the correct pressures are applied at these two points.
After venting, the Monitor displays “Calibration is Complete” or “Calibration Failed.”
If the calibration fails, turn off the Monitor, check the calibration equipment and repeat the process. Refer to a GE Medical Systems Information Technologies service representative if calibration is still unsuccessful. When the calibration is successful, the following will be displayed on the LCD, “Wait...Storing values,” then after a few seconds the LCD displays, “Turn Monitor off.” The PRO Monitor is now accurately calibrated and can be switched off.
Check the calibration of the unit by repeating the BP-related procedure in 4.6.3.
4.7.2. Overpressure Adjustment
This procedure describes how to set the overpressure thresholds. See Fig 4-2 for adjustment locations.
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Figure 4-2
Adjusting the overpressure requires opening the PRO Monitor and adjusting the overpressure potentiometers on the Main board.
1. Enable Service Mode.
a. Power on the Monitor.
b. Select the More… button from the Main menu.
c. Select the Service button.
d. Enter the Service Mode access code 2 2 1 3.
e. Select NIBP.
2. Adjust potentiometer VR1 fully counter-clockwise.
3. Manually inflate the system pressure to 315mmHg (the optimal default Adult Overpressure setting.)
4. Once the manometer displays 315 mmHg, adjust VR1 clockwise until the valves release the pressurized system.
5. Perform Check again, verifying that the overpressure trips at 315 mmHg ±10 mmHg.
6. Power the Monitor off.
7. Enable Service Mode.
a. Power on the Monitor.
b. Select the More… button from the Main menu.
c. Select the Service button.
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d. Enter the Service Mode access code 2 2 1 3.
e. Select NIBP.
8. Select Pop off.
9. The unit will display three zeros in the systolic and diastolic windows.
10. Adjust VR2 (more to the middle of board) fully counter-clockwise.
11. Set the cuff pressure to 157 mmHg ±2 mmHg using your connected NIBP test setup.
12. The air pressure within the system may fluctuate initially. Verify pressure with your external manometer.
13. Adjust VR2 clockwise until the pressure is released and the Monitor displays Systolic: 000 & Diastolic: 000.
14. Verify the overpressure setting by performing the Neonate Overpressure Check 4.6.4.
15.Power the Monitor off.
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4.8. ELECTRICAL SYSTEM SAFETY CHECKS
The PRO Monitor is designed to protect the patient from electric shock. To ensure the integrity of these safeguards, use a safety analyzer to perform the following leakage current tests. These tests should be performed on every unit whenever the case is opened before it is returned to clinical service. If any reading exceeds the limit specified, do not return the unit to clinical service.
Ground Leakage
Measure ground leakage current with normal polarity, reverse polarity, and open neutral. Limit is 500 µA.
Temperature System Leakage (PRO 200 & 400)
Set your analyzer to measure leakage current with mains voltage applied to the test probes. Use a temperature plug with the leads shorted and apply the test probe of the analyzer to the leads. The leakage reading should be less than 150 µA.
System Leakage (PRO 300 & 400)
SpO
2
Set your analyzer to measure leakage current with mains voltage applied to the test probes. Use an SpO2 plug with the
leads shorted together and apply the test probe of the analyzer to the leads. The leakage reading should be less than 150 µA.
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This Page Intentionally Left Blank
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5 Schematics & Drawings
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For your notes
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Table of Contents
5.1 Field Replaceable Parts.................................................. 5-3
Drawing, Front Case with Temp (3 sheets)..................5-7/8
Drawing, Rear Case (4 sheets)................................5-13/14
Schematic, Main Board (9 sheets)...........................5-21/22
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Schematics & Drawings: Field Replaceable Parts
Field Replaceable Parts
Kits and Assemblies
Description Part Number
Assembly, Power Supply, DP 110-410 2012401-001
Includes: PWA, PSU, DINAMAP PRO
Assembly, PWA Main Board, DP 110 2012402-001
Assembly, PWA Main Board, DP 210 2012403-001
Assembly, PWA Main Board, DP 310 2012564-001
Assembly, PWA Main Board, DP 410 2012565-001
Kit, Rear Case DP 110-410 2012404-001
Includes: Rear Case Molding, DP 210/410 w/temp
Label, Patent, Side Case
Label, Battery Replacement
Connector, Snap-in, Mains Power
Kit, Front Case w/Temperature DP 210/410 2012405-001
Includes: Front Case Molding
Label, NELLCOR* or MASIMO** (state at order)
Label, IVAC*** TURBO
Kit, Front Case without Temperature DP 110/310 2012406-001
Includes: Front Case Molding DP 110/310 without temp
Label, NELLCOR* or MASIMO** (specify when ordering)
Kit, Hardware & Fasteners 2012407-001
Includes: SCREW, M2.5 X 16 CSK POZI, SST, DIN965A
Screw, Self Tap, Torx, Zinc
Screw, Pole Clamp, Molded (T1313 M01)
Screw, Self Tap Posidrive #8X0.5IN
Screw, Self Tap, Torx, Black
TEMP™
Washer, 18 ID, 25 OD, 1.5THK, Flat SST
Washer, 2.5MM X 8MM X 0.5MM Thick
* NELLCOR is a trademark of Nellcor Puritan Bennett ** Masimo is a trademark of Masimo Corporation *** IVAC is a trademark of Alaris Medical Systems
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Schematics & Drawings: Field Replaceable Parts
Kit, Hardware & Fasteners (continued) 2012407-001
Circlip, .625 Shaft, .485 GROOVE 'E'
Screw, M2.5 X 16 CSK POZI, SST, DIN965A
Locknut, M2.5 DIN 985
Fastener, Wire Saddle, Top Entry
Grommet, Isodamp, Rubber
Clip, Retaining
FT,RND,12.7 DIA X 3.5H Self-Adhesive
Spacer PCB, 7/16, Nylon Snap-In
Spacer, Push Mount
Spacer, LED
Adhesive INS. Red Glyptol
Gasket, Battery Support, Adhesive
FT, RND, 12.7 DIA X 3.5H Self-Adhesive
Tape, Foam, Single Sided Adhesive, 25X.125THK
Tape, Foam, Single Sided Adhesive, 2W X 1/16THK
Kit, Battery DP 110-410 2012408-001
Includes: Battery Door
Battery Support
FT, RND, 12.7 DIA x 3.5 H Self-Adhesive
Label, Battery Replacement
Kit, Actuator & Light Diffuser, DP 110-410 2012603-001
Includes: Light Diffuser
Actuator Switch
Kit, Knob & Pole Clamp 2012409-001
Includes: Knob, Pole Clamp
Kit, Knob & Pole Clamp (Continued) 2012409-001
Moulding, Pad, Pole Clamp
Washer, 18 ID, 25 OD, 1.5 thick, FLAT SST
Pole Clamp
CIRCLIP, .625 Shaft, .485 Groove ‘E’
TAPE, Foam, Single-Sided Adhesive
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Schematics & Drawings: Field Replaceable Parts
Screw, Pole Clamp, Molded
Kit, Printer 2012411-001
Includes: Printer Module Assy
Kit, Printer Door 2012563-001
Includes: Printer Door
Label, Printer Paper Loading
Kit, Pneumatic ASSY w/ Valves 2012412-001
Includes: Pneumatic Assembly Single Valve, 12VDC
Assembly, VALVE, 12VDC, NC
Cable ASSY, Dump Valve
Tubing, Silicone, 1/8 ID x 1/4 OD
Filter, 40 Micron
TYWRAP, Nylon, 1.38 BDL DIA. MAX
Kit, Power Supply Module 2012413-001
Includes: PSU Module, 24V
Kit, Rotor Knob 2012414-001
Includes: Rotor Knob
Rotor Shaft
Spring
Spacer, push-mount
Kit, Temperature DP 210/410 2012415-001
Includes: Sensor, Temperature (temp probe sold separately)
Cable Assembly, TEMP Probe Sensor
Bracket, Optical, Temperature Switch
Screw, Self-Tap, TORX, Zinc
Kit, LCD Module Assembly 2012416-001
Kit, Speaker Assembly 2012417-001
Includes: Speaker Assembly
Screw, Self-Tap, Torx, Black
Speaker Clamp Ring
Assembly, Host Communications Cable 2012418-001
Kit, Printer PWA, DP110-410 2012398-001
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Schematics & Drawings: Field Replaceable Parts
Includes: Printer PWA, DINAMAP PRO
Kit, NELLCOR SPO2, DP 310/410 2012399-001
Includes: Assembly, Front Case, Nellcor* SPO2 PWA w/spacers
Label, Nellcor OXIMAX
®
Assembly, Masimo SPO2 PWA DP310M/410M 2012400-001
Includes: Assembly, Front Case, Masimo** SPO2 PWA w/spacers
Label, Masimo** SET
Fascias
Description Part Number
English, US, DP410 2012419-001
French, DP410 2012419-001
German, DP410 2012421-001
Spanish, DP 410 2012423-001
English, UK, DP 410 2012424-001
English, Rest of World, DP 410 2012425-001
Help Card, ENGLISH, DP 110-410 2012426-001
English, US, DP 310 2012435-001
French, DP 310 2012436-001
German, DP 310 2012438-001
Spanish, DP 310 2012437-001
English, UK, DP 310 2012439-001
English, Rest of World, DP 310 2012440-001
English, DP 210 2012441-001
French, DP 210 2012442-001
German, DP 210 2012444-001
Spanish, DP 210 2012445-001
English, Rest of World, DP 210 2012446-001
English, US, DP 110 2012447-001
French, DP 110 2012448-001
German, DP 110 2012449-001
Spanish, DP 110 2012450-001
English, Rest of World, DP 110 2012451-001
Revision A PRO 100-400 V2 Patient Monitor Service Manual 5-7
2009829-001
Schematics & Drawings: Field Replaceable Parts
5-8 PRO 100-400 V2 Patient Monitor Service Manual Revision A
2009829-001
PRO 100-400 Assembly Drawing Front Case Drawing Shown with Temp Assembly Page 1 of 3
PRO 100-400 Assembly Drawing Front Case Drawing Shown with Temp Assembly Page 2 of 3
PRO 100-400 Assembly Drawing Front Case Drawing Shown with Masimo Board Page 3 of 3
PRO 100-400 Assembly Drawing Rear Case Drawing Page 1 of 4
PRO 100-400 Assembly Drawing Rear Case Drawing Page 2 of 4
PRO 100-400 Assembly Drawing Rear Case Drawing Pnuematic Assembly Drawing Page 3 of 4
PRO 100-400 Assembly Drawing Rear Case Drawing Pneumatic Hose Routing Page 4 of 4
FAILSAFE[L]
WDOG[L]
CHARGER_ON
UNFIL_0VP[L]
LATCHED_0VC
LATCHED_0VP
D_FROM_TEMP
DCLK_X2
HALT[L]
RESET[L]
HOST_RTS[L]
HOST_TXD
HOST_RXD
HOST_CTS[L]
SPO2_RESET
D_TO_SPO2
D_FROM_SPO2
SECP_CS
SECP_HS
PNEU_RESET
REMOTE_ALARM[L]
ADC_BUSY[L]
LCD_BACKLIGHT
TEST CONNECTOR
NOT INSTALLED
R88
180R
+5VD
D2
BAS16
PL8
R111 10K
EX_DC
1
2
3
4
SPO2_RESET
LCD_BACKLIGHT
R191 10K
D1
BAS16
1
2
C96
22pF
C97
22pF
+5VD
R164
RAMCS[L]
RAMCSB[L]
OE[L]OE[L]
D0D0
D1
D2
D3
D4
D5
D6
D7
CS2[L]
D8
D9
D10
D11
D12
D13
D14
D15D15
CS3[L]
SPRXD
SPTXD
SPCLK
5
3
+5VD
49K9
4
U2 BU4S81
LWE[L] LWE[L]
+5VD
C105 47uF
25V
R114 10K
R77
+5VP
+5VP
+5VP
R51 10M
XL2
4.915MHz
R190 10K
R155
1K0
100nF
C1
25V
+5VD
C45
2n2
R110
10K
EEPROM_CS
REMOTE[L]
C66
10nF
3
4
5
6
8
9
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
32
33
34
38
39
40
41
43
44
45
48
49
50
C2 100NF
25V
10nF
10nF
WDOG
TOUT2
TIN2/PB5
TIN1/PB3
WEH/UD5
WEL/LD5
AS
OE/R/W
IPL0/IRQ1
IPL1/IRQ6
IPL2/IRQ7
EXTAL
XTAL
CLK0
DISCPU
BUSW
GNDSYN
XFC
VCCSYN
HALT
RESET
DTACK
RTS1
RCLK1
TCLK1
TXD1
CD2
RTS2
CTS2
TCLK2/PA3
RCLK2/PA2
TXD2/PA1
RXD2/PA0
RXD1
CTS1
CD1
C65
C67
HZ0805E601R
/PB6
/PA6
/PA5
/PA4
GNDP
100
L1
22uF
16V
UWE[L]
83 62 60 36 7
VCCQ2
VCCD1
VCCS1
U43
MC68LC302
GNDS1
GNDD2
GNDQ2
GNDD1
GNDA1 VCCA1
GNDA2
88
GNDS2
+5VP
C64
C63C57
10nF
10nF
+5VP
C68
10nF
C69
10nF
C70
10nF
13
VCCQ1
GNDQ1
94
CSO
95
VCCP1
CS1
96
CS2
97
CS3
93
A1
92
A2
91
A3
90
A4
89
A5
87
A6
86
A7
85
A8
84
A9
82
A10
81
A11
80
A12
79
A13
78
A14
77
A15
75
A16
74
A17
73
A18
72
A19
37
PA7
47
PA8
46
PA9
30
PA10
35
PA12
2
PB8
1
PB9
99
PB10
98
PB11
51
D0
52
D1
53
D2
54
D3
56
D4
57
D5
58
D6
59
D7
63
D8
64
D9
65
D10
66
D11
68
D12
69
D13
70
D14
71
D15
GNDP2
1014314255616776
SPRXD
SPTXD
SPCLK
A[1:19]
A1
A2
A3
A4
A5
A6
A7
D[0:15]
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
+5VD
R113 10K
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
76100
1
75
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
U43
25
26
51
50
+5VD VRAM
U10 AM29F040B
22
31
24
12
11
10
9
8
7
6
5
27
26
23
25
4
28
29
3
2
30
1
C71
10nF
32
VCC
CE
WE
OE
13
DQ0
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
14
DQ1
15
DQ2
17
DQ3
18
DQ4
19
DQ5
20
DQ6
21
DQ7
VSS
16
D1
D2
D3
D4
D5
D6
D7
C72
U11 AM29F040B
22
31
24
12
11
10
9
8
7
6
5
27
26
23
25
4
28
29
3
2
30
1
10nF
32
VCC
CE
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
14
DQ1
15
DQ2
17
DQ3
18
DQ4
19
DQ5
20
DQ6
21
DQ7
VSS
16
13
DQ0
4
5
13
14
D8
D9
D10
D11
D12
D13
D14
130
29
U10 U11
21
20
VRAM
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
VRAM
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
U12 KM681000B
22
CS1
30
CS2
29
WE
24
OE
12
A0
11
A1
10
A2
9
A3
8
A4
7
A5
6
A6
5
A7
27
A8
26
A9
23
A10
25
A11
4
A12
28
A13
3
A14
31
A15
2
A16
U13 KM681000B
22
CS1
30
CS2
29
WE
24
OE
12
A0
11
A1
10
A2
9
A3
8
A4
7
A5
6
A6
5
A7
27
A8
26
A9
23
A10
25
A11
4
A12
28
A13
3
A14
31
A15
2
A16
C73
10nF
32
VCC
13
I/O1
14
I/O2
15
I/O3
17
I/O4
18
I/O5
19
I/O6
20
I/O7
21
I/O8
VSS
16
VRAM+5VD
C74
10nF
32
VCC
13
I/O1
14
I/O2
15
I/O3
17
I/O4
18
I/O5
19
I/O6
20
I/O7
21
I/O8
VSS
16
+5VD
U8 ST93C46A
8
VCC
3
2
1
+5VD
30K
1%
R112 10K
6
4
D
Q
C
S
ORG
VSS
5
Schematic, PRO Monitor Series 1-400 Main Board Assembly P/N: 2008238-001 C Sheet 1 of 9
FAILSAFE[L]
SECP_HS
H8_RES[L]
DC_INPUT
DC_BATTERY
PTH
PUMPC
BATTERY_C
ANALOG_V
SECP_CS
ROTOR[L]
POWER[L]
EXT_DC_INPUT[L]
ALARM_FREQ
ALARM0
ALARM1
ALARM2
ALARM3
PSTB1
PSTB2
PSTB3
PSTB4
PSTB5
PSTB6
4K7
R178
R179
HEAD_UP
PAPER_OUT
PAPER_OUT_CONTROL
5VDIGITAL_ENABLE
PRINTER_LED_ENABLE
CHARGER_ON
SPRXD
SPTXD
SPCLK
BATT_OFF
U28 MAX809R
R52 10M
R181
4K7
VRAM
3
VCC
GND
1
R156 1K0
VRAM VRAM
R126 10K
4K7
4K7
R180
RESET
LDR1 MPY54C569
R182
R177
2
4K7
R141 100K
+5VD
LDR
C106 47uF
25V
R104 18K
C95 12pF
XL3
4.0MHz
C94 12pF
R165 1M0
VRAM
R125 10K
4K7
R183
5
1
4
2
U3
3
BU4S81
4K7
4K7
R185
R186
4K7
4K7
4K7
R184
R187
PS[0:15]
S0
R33 22R
DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK
S1
Q38 DTD123EK
S2
PS14
PS15
64 41
65
U5
80
124
VRAM
VRAM
C75 C76
U5 H8/3724
76 57
VCC
AVCC
10
OSC1
11
OSC2
6
TEST
12
RES
74
PA0
75
PA1
77
P00
78
P01
79
P02
80
P03
1
P04
2
P05
3
P06
4
P07
13
IRQ0
14
IRQ1
15
IRQ2
16
IRQ3
17
IRQ4
18
IRQ5
19
EVENT
40
P17
23
P30
22
P31
21
P32
20
P33
31
P40
30
P41
29
P42
28
P43
27
P44
26
P45
25
P46
24
P47
AVSS
59
S3
S4
40
25
10nF10nF
VSS
Q45 DTD123EK
PDG[0:9]
C116
15pF
XL1
32.768kHz
C115
15pF
8
X1
7
X2
32
P50
33
P51
34
P52
35
P53
36
P54
37
P55
38
P56
39
P57
41
P60
42
P61
43
P62
44
P63
45
P64
46
P65
47
P66
48
P67
49
P70
50
P71
51
P72
52
P73
53
P74
54
P75
55
P76
56
P77
58
PMOTORA[H]
P80
59
PMOTORA[L]
P81
60
PMOTORB[H]
P82
61
PMOTORB[L]
P83
62
PLATCH[L]
P84
63
PDATAIN
P85
64
PCLOCK
P86
65
PDATAOUT
P87
66
PWM
67
SCK1
68
SI1
69
SO1
70
SCK2
71
CS
72
SO2
73
UD
PS13
PS12
PS11
PS10
PS9
PS8
PS7
PS6
PS5
PS4
PS3
PS2
PS1
PS0
PDG0
PDG1
PDG2
PDG3
PDG4
PDG5
PDG6
PDG7
PDG8
PDG9
TEMP
R124 10K
Q37 2SB1188
R98
DG0
180R
PDG0
Q19 DTC143ZKA
R115 10K
Q28 2SB1188
R89
DG1
180R
PDG1
Q10 DTC143ZKA
DO NOT STUFF FOR PRO110/210 DO NOT STUFF FOR PRO110/310
LED5
DMR14A-1
7
S8 S0
A
6
S9
B
4
S10
C
f
2
S11
D
1
S12
SYSTOLIC
DIASTOLIC
LED16
DUR09A
10
S0
A
9
S1
S2
S3
S4
S5
S6
S7
DG5
a
B
8
C
f
5
4
2
3
7
1
6
b
D
g
E
F
e
c
G
d
DP
DP
COM
COM
E
9
S13
F
e
10
S14
G
5
S15
DP
3
COM
8
COM
DG9
LED10
S0 S8 S0
S1
S2
S3
S4
S5
S6
S7
DG8
S8 S0
S9
S10
S11
S12
S13
S14
S15
DMR14A-1
7
A
6
B
4
C
f
2
D
1
E
9
F
e
10
G
5
DP
3
COM
8
COM
LED17
DUR09A
10
A
9
B
8
C
f
5
D
4
E
2
F
e
3
G
7
DP
1
COM
6
COM
DG4
R117 10K
Q30 2SB1188
R91
DG2
180R
PDG2
Q12 DTC143ZKA
7
6
a
b
g
c
d
DP
a
b
g
c
d
DP
a
g
d
S1
4
S2
2
S3
1
S4
9
S5
10
S6
5
3
8
DG9
7
6
S9
4
S10
2
S11
1
S12
9
S13
10
S14
5
3
8
DG7
S1
b
c
DP
S2
S3
S4
S5
S6
DG4
10
9
8
5
4
2
3
7
1
6
A
B
C
D
E
F
G
DP
COM
COM
A
B
C
D
E
F
G
DP
COM
COM
A
B
C
D
E
F
G
DP
COM
COM
PDG3
LED4
DMR14A-1
a
f
g
e
d
LED11
DMR14A-1
a
f
g
e
d
LED18
DUR09A
f
e
R116 10K
R90 180R
Q11 DTC143ZKA
b
c
DP
b
c
DP
a
g
d
Q29 2SB1188
DG3
S8
S9
S10
S11
S12
S13
S14
S15S7
DG8
S1
S2
S3
S4
S5
S6
S7S15
DG7
S8
S9
b
c
DP
S10
S11
S12
S13
S14
S15S7
DG3
DO NOT STUFF FOR PRO110/310
S5
R39 R41R42R43R44R45R46R47R48R37R38R40R35R36R34 R49
S5A
S6
22R22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R22R
S7
S8
S9
S10
S11
S12
S13
S14
+VLED
DG0
S7
a
g
d
a
g
d
a
g
d
PDG9
LED27 LUY53C
SPO2
b
c
DP
b
c
DP
b
c
DP
R122 10K
R96 180R
Q17 DTC143ZKA
DG9
Q35 2SB1188
MAP
BPM
SP02
R121 10K
Q34 2SB1188
R95
DG4
180R
PDG4
Q16 DTC143ZKA
R120 10K
R94 180R
PDG5
Q15 DTC143ZKA
Q33 2SB1188
DG5
R119 10K
Q32 2SB1188
R93
DG6
180R
PDG6
Q14 DTC143ZKA
R118 10K
Q31 2SB1188
R92
DG7
180R
PDG7
Q13 DTC143ZKA
R123 10K
Q36 2SB1188
R97
DG8
180R
PDG8
Q18 DTC143ZKA
DG[0:9]
LED25 LMR53W-D
b
c
DP
b
c
DP
b
c
DP
S5A
LED28 LMR53W-D
ALARM
S8
S9
S10
S11
S12
S13
S14S6
S15
S0S8
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14S14
S15
LED26 LUY53C
MAP
S6
LED15
DUR09A
10
A
9
B
8
C
f
5
D
4
E
2
F
e
3
G
7
DP
1
COM
6
COM
LED3
DMY14A-1
7
A
6
B
4
C
f
2
D
1
E
9
F
e
10
G
5
DP
3
COM
8
COM
DG2
LED6
DMR14A-1
7
A
6
B
4
C
f
2
D
1
E
9
F
e
10
G
5
DP
3
COM
8
COM
DG0 DG5
LED22 LMG53W
DC_SUPPLY
LED9
DMR14A-1
7
A
6
a
B
4
C
f
D
E
F
G
DP
COM
COM
A
B
C
D
E
F
G
DP
COM
COM
A
B
C
D
E
F
G
DP
COM
COM
g
e
d
LED12
DMR14A-1
a
f
g
e
d
LED19
DUR09A
f
e
b
c
DP
b
c
DP
a
b
g
c
d
DP
2
1
9
10
5
3
8
7
6
4
2
1
9
10
5
3
8
10
9
8
5
4
2
3
7
1
6
S0
S[0:15]
S15
LED20 LUY53C
BATTERY
S1
10
S8
9
S9
8
S10
5
S11
4
S12
2
S13
3
S14
S15 S7
7
1
6
DG6
7
S0
6
S1
4
S2
2
S3
1
S4
9
S5
10
S6
5
S7 S15
3
8
DG3
7
S8 S0
6
S9
4
S10
2
S11
1
S12
9
S13
10
5
3
8
DG1
LED23 LMR53W-D
F
S2
LED24 LMR53W-D
C
S3
DO NOT STUFF FOR PRO110/310 DO NOT STUFF FOR PRO110/210
LED13
DUR09A
A
a
B
C
f
b
D
g
E
F
e
c
G
d
DP
DP
COM
COM
LED1
DMY14A-1
A
a
B
C
f
b
D
g
E
F
e
c
G
d
DP
DP
COM
COM
LED8
DMR14A-1
A
a
B
C
f
b
D
g
E
F
e
c
G
d
DP
DP
COM
COM
Q46Q47Q48Q49Q50Q51Q52Q53Q42Q43Q44Q40Q41Q39
LED21 LUY53C
BPM
ALARM
S4
S0
S1
S2
S3
S4
S5
DG6
S9
S10
S11
S12
S13
S14
DG2
S1
S2
S3
S4
S5
S6
S7S15
DG1
S5
LED14
DUR09A
10
A
9
a
B
8
C
f
5
D
g
4
E
2
F
e
3
G
d
7
DP
1
COM
6
COM
LED2
DMY14A-1
7
A
6
a
B
4
C
f
2
D
g
1
E
9
F
e
10
G
d
5
DP
3
COM
8
COM
LED7
DMR14A-1
7
A
6
a
B
4
C
f
2
D
g
1
E
9
F
e
10
G
d
5
DP
3
COM
8
COM
DO NOT STUFF FOR PRO110/210
PS0
PS1
PS2
PS3
PS4
DTC143ZKA is a digital transistor with a 4K7 base resistor and a 47K base pull-down resistor
DTD123EK is a digital transistor with a 2K2 base resistor and a 2K2 base pull-down resistor
PS5
PS6
PS7
PS8
PS9
PS10
PS11
PS12
PS13
PS14
PS15
Schematic, PRO Monitor Series 1-400 Main Board Assembly P/N: 2008238-001 C Sheet 2 of 9
C108 47uF
25V
VALVESENSE
ANA+
C92 330nF
+12VA
5
REF-02
TRIM
26
VIN VOUT
U17
GND
C9 100NF
25V
4
C46
1nF
PUMPC
SWBUS[0:7]
LWE[L]
CS3[L]
CS2[L]
DCLK_X2
U34 LM78L12
81
VIN VOUT
G1 G2 G3 G4
2736
5.0V
+5VD
R59
47K
PT1
XFPM-050
PT2
XFPM-050
Q7
2N7002
R64
10K
0.1%
VCC
VOUT
GND
CAP
VCC
VOUT
GND
CAP
+12VA
C107
C7 100NF
47uF
25V
25V
3
2
1
R85
6
1K0
0.5V = 0mmHg
4.0V = 300mmHg
TF = Vs * ((P * 0.00233) + 0.1)
3
2
1
R86
6
1K0
R146
R50 90K9
11K
0.1%
1%
R161
VR2
1.5K
10K
1%
5
REF-02
TRIM
26
VIN VOUT
GND
5.0V
U16
4
C10
25V
100nF
R65
C102
680P0
0R0
C11
25V
100nF
R74
887R
0.1%
R108
3K3
R76
2K74
0.1%
C103
680P0
+12VA
C3
25V
100nF
3
TLC2272
8
1
U39
2
4
NEO OVP ADULT OVP
CW
U19
R12 510R
+12VA
R147 200K
2.396V
R78
49K9
ANALOG AND DIGITAL GROUNDS MUST BE MANUALLY CONNECTED IN LAYOUT
ANALOG_V
ADC_BUSY[L]
D7
D6
D5
D4
D3
D2
D1
D0
LCD_CS
34
33
D[0:7]
23
22
R73
3K3
R105
18K
C50
47NF
C49
47NF
C100
470NF
R66
0R0
NOT INSTALLED
R67
0R0
NOT INSTALLED
R68
0R0
NOT INSTALLED
100nF
C109 47uF
25V
C13
25V
100nF
MAX4617
C14
25V
3
OPA2340
8
1
U26
2
4
OPA2340
5
7
U26
6
OPA2340
5
7
U27
6
MUXADDR2
MUXADDR1
MUXADDR0
16
V+
13
S0
14
S1
15
S2
12
S3
1
S4
5
S5
2
S6
4
S7
11
A0
10
A1
9
A2
6
EN
3
D
U37
V-
8
SWBUS7
SWBUS6
SWBUS5
SWBUS4
SWBUS3
SWBUS2
SWBUS1
SWBUS0
100nF
C12
25V
3
OPA2340
8
1
U27
2
4
510R
R13
C47 1nF
+5VD
100nF 25V 100nF25V
16 38
VCC1 VCC2
U19
CY37064
V2_CHIP
GND2
17
A7
A6
A5
A2
A1
A3
3
PROBE_SW
41
ALARM_SILENCE_SW
15
START_STOP_SW
42
STAT_SW
43
POWER_SW
9
CHA_SW
37
CHB_SW
44
ROTOR_SW
7
SERIAL_DIN
36
RESETL
29
ADDR7
2
ADDR6
26
ADDR5
11
ADDR2
31
ADDR1
1
ADDR3
27
WEL
40
CS3L
13
CS2L
4
CLK_IN
R2 10R
C51
10uF
16V
C6
100nF25V
8
VCC
1
VREF
2
+
3
-
C15C16
GND4GND3GND1
39286
U35
ADS8320
GND
DCLK_OUT
CS_ADCL
ADC_BUSYL
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0
LCD_CS
PNEU_CSL
MUXADDR2
MUXADDR1
MUXADDR0
7
DCLK
6
DOUT
5
CS
4
R11 510R
R10 510R
DCLK
8
CS_ADC[L]
12
10
24
18
22
23
21
25
34
30
20
19
32
35
33
44
1
11
12
A[1:19]
U30 HC259
4
13
14
1
2
3
Q0
D
G
S0
S1
S2
5
Q1
6
Q2
7
Q3
9
Q4
10
Q5
11
Q6
12
Q7
CLR
15
ADULT[L]
12V_ON
DEFLATE
DUMP[L]
PUMP_ON
D_TO_TEMP[L]
LCD_BACKLIGHT_1
RESET[L]
UNFIL_0VP[L]
FLT_0VP[L]
Schematic, PRO Monitor Series 1-400 Main Board Assembly
R128 10K
A1
PNEU_CS[L]
A2
A3
A4
+5VD
100nF
C8
25V
+12VA
R1 10R
C4
25V
R149
30K
100nF
U32 LM393
3
8
1
2
C5 100NF
25V
4
+5VD
R53
10M
U32 LM393
5
6
+5VD
D3
BAS16
R166
330K
R84 68K 1%
R167 20K
1.14V
R127
10K
C59 1uF
16V
R87 1K0
+5VD
7
1%
R83 21K
0.1%
TLC2272
5
7
U39
6
VR1 10K
CW
P/N: 2008238-001 C Sheet 3 of 9
ALARM_FREQ
ALARM0
ALARM1
ALARM2
ALARM3
U29 HEF4066B
1
13
4
5
8
6
11
12
C52
10uF
16V
U41 LM386
C17 100NF
25V
+5VD
R72 1R0
6
1
3
8
5
2
7
4
C53 10uF
16V
R154 2R7 1%
C18 100NF
25V
C111
220uF
25V
C21 100NF
25V
PL5
1
2
SPEAKER CONNECTOR
+5VD
R168
+5VD
20K
C20
100nF25V
14
VDD
2
Y0
Z0
E0
3
Y1
Z1
E1
9
Y2
Z2
E2
10
Y3
Z3
E3
VSS
7
R4
82K
1%
R60
47K
R62
24K
R7
12K
2.5V
C60
1uF
C77
10nF
R75
3K3
U22 LM358
5
7
6
+5VD
16V
R3 10R
R129
10K
R14 510R
C24 100NF
25V
C23
100nF25V
C19
25V
100nF
U22 LM358
3
8
1
2
4
R169 20K
PDATAOUT
PLATCH[L]
PCLOCK
PSTB1
PSTB2
PSTB3
PTH
PSTB4
PSTB5
PSTB6
PDATAIN
+5VD
R99 7K5 1%
PMOTORA[H]
PMOTORA[L]
PMOTORB[H]
PMOTORB[L]
PAPER_OUT
PAPER_OUT_CONTROL
HEAD_UP
+5VD
C22 100NF
25V
PL1
1
2
3
4
5
6
7
8
9
10
11
12
PRINT HEAD CONNECTOR
PL10
1
2
3
4
5
6
7
8
9
PRINT MOTOR / SENSOR PCB CONNECTOR
Schematic, PRO Monitor Series 1-400 Main Board Assembly P/N: 2008238-001 C Sheet 4 of 9
PL3
UNFIL_0VP[L]
FLT_0VP[L]
LATCHED_0VC
LATCHED_0VP
12V_ON
DEFLATE
DUMP[L]
PUMP_ON
PNEU_RESET
FAILSAFE[L]
PUMPC
D7
BAS16
D8
BAS16
+5VD
12
34
98
11 10
100nF
U15
HC14
U15
HC14
U15
HC14
U15
C32
+5VD
+5VD
10K10K
R79 49K9
+5VD
C30 100NF
25V
100nF
R103
3K01
C31
25V
SWBUS0
SWBUS1
SWBUS2
SWBUS3
SWBUS4
SWBUS5
SWBUS6
SWBUS7
VRAM
C29
25V
100nF
16
VCC
9
OSCOUT2
10
OSCOUT1
11
OSCIN
12
RESET
8
GND
U1
Q14
Q13 Q12 Q10
Q9
Q8 Q7 Q6
Q5 Q4
SWBUS[0:7]
3
2 1 15
13 14 6
4 5 7
H8_RES[L]
Q22 DTC143ZKA
74HC4060
+5VD
25V
+5VD
R134 10K
Q20 DTC143ZKA
+5VD
R135 10K
Q21 DTC143ZKA
PL2
1
2
3
4
5
6
DO NOT POPULATE
1
2
RESET[L]
HALT[L]
WD1 KBS-20DB-4P
+5VD
+5VD
+5VD+5VD+5VD
R31R30
R132 R130 R133 R137 R136
+12VP
C112
220uF
25V
C78 10nF
1
2
3
4
5
6
7
+5VD
R173 20K
PUMP-
DEFLATE_VALVE_12
DUMP_VALVE_12
U42 PALCE16V8
+5VD
VALVESENSE
R176 15K 1%
R54 56K 1%
Q2
SI9956DY
7
2
+5VD
100nF
20
VCC
1
CLK
11
OE
17
I/O5
8
I7
12
I/O0
13
I/O1
3
I2
4
I3
5
I4
6
I5
7
I6
2
I1
GND
10
8
1
C25
25V
DEFLATE_VALVE
15
I/O3
I/O4
I8
I/O2
DUMP_VALVE
16
OVERCURRENT
9
14
PUMP_SWITCH
3
19
1
18
4
U42
148
139
+5VD
+5VD
R106
R143 100K
2.63V
18K
R171 20K
3
8
2
C62
1uF
4
C27 100NF
25V
R5 82K 1%
U23 LM392
1
C26 100NF
25V
VALVE SENSE LEVELS
0 0 = 0.00V 0 1 = 1.51V 1 0 = 2.22V 1 1 = 3.73V
VALVESENSE DEFLATE DUMP
0 = VALVE ON
OVP_OVR
U15
56
HC14
+5VD
R172 20K
1.25A = OVERCURRENT
Q1
SI9956DY
4
5
Q1
SI9956DY
2
Q2
SI9956DY
4
+12VP
D6 BAS16
+12VP
+12VP
D4
D5
BAS16
BAS16
6
3
7
8
1
+12VP
R142 100K
5
6
3
R170
20K
+12VP
Q5 DTA143XKA
R150 30K 1%
Q8
SI9410DY
4
5
6
7
8
2
3
R8 0R1
POWER
START/STOP
ALARM SILENCE
POWER[L]
ROTOR[L]
R102
3K01
ROTOR
STAT
C28 100NF
25V
R131 10K
COM
1
CHA
2
CHB
3
PROBE1
5
6
R148
200K
A
A'
A
A'
A
A'
A
A'
A
A'
U23 LM392
SW8
SW4
SW2
SW3
SW1
SW5
+5VD
R61 10K
7
2K21 2K21
B
B'
B
B'
B
B'
B
B'
B
B'
+5VD
1
2
3
Switch is closed when probe is in the holder
DO NOT STUFF FOR PRO110/310
10K
J1
10K
SEC_ALARM
RESET2[L]
10K
HC14
DTA143XKA is a digital transistor with a 4K7 base resistor and a 10K base pull-down resistor
DTC143ZKA is a digital transistor with a 4K7 base resistor and a 47K base pull-down resistor
Schematic, PRO Monitor Series 1-400 Main Board Assembly P/N: 2008238-001 C Sheet 5 of 9
VDC_OP
C33 100NF
25V
BAS16
BAS16
D10
D9
3
IN
1
GND
2
EN
U38 MIC5203-4.7
VOUT
R6
3K3
R80
3K3
4
D21 BZX84C
5V1
C61 1uF
16V
NORMAL
JP1
132
D17
BAT54C
B1 3V6
C35
25V
100nF
RAMCS[L]
DC_INPUT
+5VD
-17VLCD
LWE[L]
OE[L]
LCD_CS
A4
RESET[L]
D[0:15]
DTC143ZKA is a digital transistor with a 4K7 base resistor and a 47K base pull-down resistor
+5VD
U18 ADM691A
51
BATTON VBATT
32
VCC VOUT
13
CEIN
7
OSCIN
8
OSCSEL
11
WDI
9
PFI
LOWLINE
GND
4
C36
25V
100nF
D0
D1
D2
D3
D4
D5
D6
D7
10
11
12
13
14
15
16
17
18
19
20
PL7
VRAM
HOST_TXD
HOST_RXD
HOST_CTS[L]
HOST_RTS[L]
REMOTE_ALARM[L]
+12VP
C79 10nF
1
2
3
4
5
6
HOST COMMS
CONNECTOR
C87
10uF
20V
RESET2[L]
VRAM
+5VD
R138 10K
12
CEOUT
RESET
RESET
6
15
16
14
WDO
10
PFO
+5VD
R139 10K
1
2
4
5
U14
HC132
U14
HC132
3
6
VRAM
R109 47K
Q23 DTC143ZKA
SK3
1
2
3
4
5
6
7
8
9
100nF
C34
+5VD
25V
R174 20K
Q24 DTC143ZKA
U15
13 12
HC14
RAMCSB[L]
FAILSAFE[L]
C101
33nF
R140
U14
9
10
HC132
10K
U14
8
12
11
13
HC132
BATTERY_C
SEC_ALARM
WDOG[L]
EXT_DC_INPUT[L]
R144 100K
R63 24K
LCD
CONNECTOR
LCD_BACKLIGHT
LCD_BACKLIGHT_1
-17VLCD
+VLED
C83 10nF
+5VD
GND
ANA-
ANA+
VDC_OP
C82 10nF
C81C84
R70 2R7
1.3W
R71 2R7
1.3W
10nF 10nF
10nF 47uF
DC_INPUT
DC_BATTERY
VBC
BATT_OFF
CHARGER_ON
PRINTER_LED_ENABLE
5VDIGITAL_ENABLE
12V_ON
Q3
SI9956DY
7
Q3
SI9956DY
8
1
5
6
3
2
4
+VLED
PL9
1
2
3
4
5
6
7
8
9
10
C110C85
25V
POWER
CONNECTOR
C80 10nF
PL4
1
2
3
4
5
6
7
8
9
POWER MONITOR
CONNECTOR
PL6
1
LCD BACKLIGHT
2
CONNECTOR
C86 10nF
Schematic, PRO Monitor Series 1-400 Main Board Assembly P/N: 2008238-001 C Sheet 6 of 9
+5VIT
TEMP PROBE CONNECTOR
SK1
1
2
3
4
5
6
+5VIT
R23 10K
L5
BLM11B221SB
L2
BLM11B221SB
L3
BLM11B221SB
+5VIT
0VITA
D15 BAS16
D16 BAS16
U36 TL431
R55 30R
+5VIT
R157 1K0
1
2367
0VITA
+5VIT
30R 30R 30R
8
D11 BAS16
0VITA 0VITA0VITA
R58R57R56
D13 BAS16
R151 499K
0VITA
+5VIT
C54 10uF
16V
R163
13K7
0.1%
C117 C42 100NF
25V
Q9
SI2307DS
2
3
C38
25V
1
D_TO_T_ADCV_THERM
20
D_FROM_T_ADC
21
SCLK_TO_T_ADC
22
DRDY_FROM_T_ADC
23
19
6
18
24
7
2
8
0VITA
1415 13 12 11 10 9 8 7
100nF
0VITA
+5VIT
R21
10K
R22
10K
R188R145
100K 10K
0VITA 0VITA
R15 10K
CLK_TADC
R158 100
R17
1K0
100NF
25V
0VITA
V_JUMPER
C98
22pF
XL4
C99
1
22pF
0VITA
4.0MHz
R160 1K0
0VITA
+5VIT
17
11
12
13
14
15
9
10
3
4
5
16
16
VDD2
4
MCLR-0
19
RA0/AN0
20
RA1/AN1
1
RA2/AN2/VREF
2
RA3/AN3/CMP1
3
RA4/T0CKI/CMP2
18
OSC1
17
OSC2/OUT
R69 0R0
AVDD
AD0
AD1
AD2
AD3
AINCOM
U31
REF+
ADS1240
REF-
X_IN
X_OUT
RESET-0
AGND
C39
25V
100nF
0VITA
PIC16F628
VSS1 VSS2 56
DVDD
DOUT
SCLK
DRDY-0
CS-0
DSYNC-0
POL
BUFEN
PDWN-0
DGND1
DGND2
RB4/PGM
RB2/TX RB1/RX
RB0/INT
U33
0VITA0VITA
DIN
RB7VDD1 RB6 RB5
RB3
+5VIT
0VITA
6
5
4
3
2
1
J4
TEMP PGM CONNECTOR
NOT INSTALLED
ISOLATED SIDE
0VITA
R32 2K21
0VITA
C37
100nF25V
0VITA
ISOLATION BARRIER NON-ISOLATED SIDE
+5VIT
U25
4N35
5
AN
C
6
B
4
CTHE
R20 10K
U6 4N35
R107
1
AN
2
CTH E
5
C
6
B
4
DTA143XKA
1
2
+5VD
Q6
R159 1K0
2K0
+5VD
R16 10K
D_TO_TEMP[L]
D_FROM_TEMP
R24 10K
L4
BLM11B221SB
+5VIT
D12 BAS16
0VITA
D14 BAS16
SI2306DS
3
2
Q4
R18
10K
1
0VITA
C40 100NF
25V
MON_HTR
EN_HTR
R19
PWM_HTR
10K
R153
499K
C93 2U2
25V
0VITA
C41 100NF
25V
R152 499K
0VITA
0VITA
NOTE: COMPONENTS ON THIS PAGE NOT POPULATED FOR PRO110/310 EXCEPT R16 (D_FROM_TEMP)
Schematic, PRO Monitor Series 1-400 Main Board Assembly P/N: 2008238-001 C Sheet 7 of 9
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