GE Power Supply User Manual

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User manual
TM
Digital Energy
GT Series
Rack-mount Uninterruptible Power Supply 1000-1500-3000 VA UL-version
GE Consumer and Industrial – Power Quality
Digital Energy™
701 E. 22nd Street Suite 300 Telephone 800-637-1738 Lombard, IL 60148 USA Website www.geindustrial.com/ups
GT Series UPS
Technology for the Digital World.
ver 1.4 - US
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USER MANUAL
Digital Energy™ GT Series
Rack-mount Uninterruptible Power Supply
1000 - 1500 - 3000 VA
The
GE (General Electric) Digital Energy™ GT Series UPS
uninterruptible power supply, protects your equipment from all forms of power interference, including complete power failures.
Please keep this manual in a safe place for future reference and carefully read the important safety instructions in chapter 1 before installation and start-up of the
© 2007 by GE Consumer and Industrial
All rights reserved. Reproduction in whole or in parts without the prior written consent of GE Consumer and Industrial is prohibited. The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail. The content of this manual may be subject to change without prior notice.
UL-version
, a rack-mount
UPS.
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1 IMPORTANT SAFETY INSTRUCTIONS .............................................. 3
1.1 Save these instructions
1.2 General
1.3 Installation
1.4 Batteries
1.5 Transport/storage
1.6 FCCIS Interference statements
2 INSTALLATION ...................................................................................... 6
2.1 Package contents
2.2 Location
2.3 Rear panel
2.4 Installation
2.4.1 Mounting in a 19” enclosure
2.4.2 Vertical installation
2.4.3 Connecting an external battery pack
2.4.4 Connecting the RS232/dry contact interface
2.4.5 Connecting the load
2.4.6 Connecting to the utility supply
2.4.7 Checking the site-wiring fault LED
3 OPERATION ........................................................................................ 10
3.1 Operation Panel
3.2 Start-up
3.2.1 Start-up, utility power available
3.2.2 Start-up, utility power not available (‘cold start’ or ‘battery start’)
3.3 Use: Normal Operation
3.3.1 Normal operation conditions
3.3.2 Normal operation indications
3.3.3 UPS self-test
3.3.4 Silencing the buzzer
3.3.5 Switching off
3.4 Use: Abnormal Conditions
3.4.1 On battery
3.4.2 Battery low
3.4.3 Overload
3.4.4 Bypass operation
3.4.5 Replace battery
3.4.6 Short circuit
4 COMMUNICATION .............................................................................. 14
4.1 Description
4.2 RS232
4.3 Dry contact
4.4 SNMP plug-in card (optional)
5 OPTIONAL FEATURES....................................................................... 17
5.1 Extended Runtime
5.2 TVSS (Transient Voltage Surge Suppressor)
6 MAINTENANCE ................................................................................... 17
6.1 General maintenance
6.2 Batteries - general
6.3 Batteries - replacement
6.3.1 Battery replacement procedure 1kVA
6.3.2 Battery replacement procedure 1.5/2.2kVA
6.3.3 Battery replacement procedure 3kVA
6.4 Recycling the UPS at the end of service life
7 TROUBLESHOOTING ......................................................................... 19
8 SPECIFICATIONS ............................................................................... 20
CONTENTS
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1.1 Save these instructions
This manual contains important instructions for the UPS that should be followed during installation and maintenance of the UPS and the batteries.
Before attempting to install and start up the UPS, carefully read this manual. Keep this manual next to the UPS for future references. All servicing must be done by qualified personnel. Do not attempt to service the UPS unless you have had proper training.
WARNING: By opening or removing covers you run the risk of
exposure to dangerous voltages!
While every care has been taken to ensure the completeness and accuracy of this manual, GE accepts no responsibility or liability for any loss or damage resulting from the use of the information contained in this document. This document shall not be copied nor reproduced without the permission of GE. Due to technical improvements, some of the information contained in this manual may be changed without notice.
1.2 General
1.3 Installation
CAUTION: RISK OF ELECTRIC SHOCK.
The UPS has an internal battery supply, with a nominal voltage of (UPS rating /
voltage): 1kVA / 36Vdc, 1.5kVA / 48Vdc, 3kVA / 72Vdc.
The appliance outlets may be electrically live, even when the UPS is disconnected from the utility supply. Dangerous voltages may be present during battery operation.
The batteries must be disconnected during maintenance or service work.
The UPS contains potentially hazardous voltages.
The unit should be installed by service personnel.
To reduce the risk of electric shock, install this UPS in a temperature and humidity
controlled indoor area free of conductive contaminants.
Ambient temperature must not exceed 40°C (104°F). Optimal battery lifetime is obtained if the ambient temperature does not exceed 30°C (86°F).
It is important that the unit has adequate ventilation. Maintain air movement around and through the unit. Do not block the air vents.
Avoid placing the unit in direct sunlight or near heat sources.
The UPS should only be powered from a 2-pole 3-wire grounded wall outlet. This
outlet must be easily accessible and located near the UPS.
Do not use extension cords when connecting the UPS to the utility power supply.
The AC output of the UPS needs a disconnecting switch such as a breaker, which
has to be provided by others.
The over current protection for the output AC circuit has to be provided by others. All
of our UPS have an electronic protection of AC output short circuit.
Avoid spilling liquids on or dropping any foreign object into the UPS.
Do not plug a laser printer or household appliances such as electric heaters or
vacuum cleaners into the UPS. The UPS output is intended to be used only for electronic loads such as computers and telecommunications equipment.
Upon installation, it should be ensured that the sum of the leakage currents of the UPS and the connected loads does not exceed 3.5mA.
Properly trained personnel should operate the unit.
1 - Important Safety Instructions
Digital Energy™ GT Series-UL
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1.4 Batteries
1.5 Transport/storage
• NOTE
When replacing the batteries, use only the same number, type and size battery:
GP1272-F2 (CSB) or NP7-12(YUASA), LC-R127R2P(PANASONIC), BP7-12(BB) or
Avoid charging in a sealed container.
CAUTION: Never dispose of batteries in a fire. The batteries may explode.
CAUTION: Do not open or mutilate batteries. Released electrolyte is harmful to the
CAUTION: A battery can present a risk of electrical shock and high short circuit
Proper disposal or recycling of the batteries is required. Refer to your local codes for
No liability can be accepted for any transport damage when the equipment is
Store the UPS in a dry location with the batteries in a fully charged state. Storage
If the unit is stored for an extended period of time, the batteries must be recharged
- Storage temperature within -20 and +30°C (-4°F and 86°F): every 3 months,
- Storage temperature within -20 and +45°C (-4°F and 113°F): every month.
: Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.
HR1234W F2(CSB) or BP7-12(BB)GS7R2, HR9-12(BB).
skin and eyes. It may be toxic. If exposed to electrolyte, wash immediately with plenty of water.
current. The following precautions should be observed when working on batteries:
- Remove watches, rings or other metal objects.
- Use tools with insulated handles.
- Wear rubber gloves and boots.
- Do not lay tools or metal parts on top of batteries.
- Disconnect charging source prior to connecting or disconnecting battery
terminals.
- Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance (applicable to UPS and external battery supply not having a grounded supply circuit).
disposal requirements.
shipped in non-original packaging.
temperature must be within -20 and +45 °C (-4°F and 113°F). If the unit is stored for a period exceeding 3 months, optimal battery lifetime is obtained if the storage temperature does not exceed 25°C (77°F).
periodically. Connect the unit to a working wall outlet and recharge the batteries for 24 hours:
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1.6 FCCIS Interference Statements
1kVA MODEL
Federal Communications Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
Reorient or relocate the receiving antenna
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
FCC Caution: To assure continued compliance, use only shielded interface cables
when connecting to computer or peripheral devices. Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
1.5 and 3kVA MODELS Federal Communications Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
FCC Caution: To assure continued compliance use only shielded interface cables
when connecting to computer or peripheral devices. Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment.
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2.1 Package contents
The packing box contains a Digital Energy™ GT Series-UL UPS, an RS232 data cable, a CD ROM, two mounting brackets with screws and this manual. Carefully inspect the packing box and its contents. If any damage is visible please immediately notify the carrier and/or dealer.
2.2 Location
Please refer to section 1.3 of ‘IMPORTANT SAFETY INSTRUCTIONS’
2.3 Rear panel
1
Input
AC utility supply power to the UPS
2
Input breaker
Protects the UPS from damage caused by high input currents
3
Output receptacles
To connect the critical load to the UPS
4
Output circuit breaker
Protects the UPS from damage caused by output overload
5
DC connector
To connect external battery pack for extended runtime
6
Fan
Electronically controlled cooling fan. Make sure ventilation air can move freely around and trough the UPS.
7
Communication interface
RS232/dry contact. Allows communication between computer and UPS. See chapter 4 for more detailed information.
8 TVSS
9
- Transient Voltage Surge Suppressor (RJ-45/RJ-11): To prevent damage caused by surges, noise and spikes traveling over the telephone or network line. (Optional)
SNMP Slot
An (optional) SNMP adapter can be plugged into this port for managing the UPS via the network. See chapter 4 for more detailed information.
2 - Installation
956
71
7
9 8 6 2 1 3 5
7
8 7 6 2 8 3
Fig 2.1 Rear panels
82 3
3 51 2689
4
4 5 19
1000VA
1500VA
2200VA
3000VA
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