GE Multilin F650 Instruction Manual
GE Consumer & Industrial
g
Multilin
F650
Digital Bay Controller
Instruction manual
GEK-106310N
Firmware version: 2.20
GE Multilin
215 Anderson Avenue
L6E 1B3 Markham, ON -CANADA
T (905) 294 6222 F (905) 294 8512
E gemultilin@ge.com
EnerVista F650 Setup version:
Copyright © 2005 GE Multilin
GE Multilin
Avda. Pinoa, 10
48170 Zamudio SPAIN
T +34 94 485 88 00 F +34 94 485 88 45
E gemultilin.euro@ge.com
2.20
Internet: www.GEMultilin.com
TABLE OF CONTENTS
1. GETTING STARTED 1.1 IMPORTANT PROCEDURES
1.1.1 CAUTIONS AND WARNINGS...........................................................................1-1
1.1.2 INSPECTION CHECKLIST................................................................................1-4
1.1.3 SAFETY INSTRUCTIONS......................................... .... ... .................................1-6
1.2 OVERVIEW
1.2.1 INTRODUCTION TO 650 FAMILY OF RELAYS ...............................................1-7
1.2.2 HARDWARE ARCHITECTURE.........................................................................1-7
1.2.3 SOFTWARE ARCHITECTURE..................................................................... .... .1-8
1.2.4 COMMUNICATIONS ARCHITECTURE ............................................................1-8
1.3 ENERVISTA 650 SETUP SOFTWARE
1.3.1 SYSTEM REQUIREMENTS ............................................................................1-10
1.3.2 INSTALLATION................................................................................................1-10
1.3.3 CONNECTING WITH THE UNIT.....................................................................1-15
1.3.4 COMMUNICATIONS........................................................................................1-16
2. PRODUCT DESCRIPTION 2.1 OVERVIEW
2.1.1 F650 OVERVIEW......................................... ................................................. ..... 2-1
2.2 SUMMARY
2.2.1 ANSI DEVICE NUMBERS AND FUNCTIONS...................................................2-2
2.3 ORDERING CODE
2.4 TECHNICAL SPECIFICATIONS
2.4.1 PROTECTION UNITS.................................................................. ... ...................2-6
2.4.2 CONTROL........................................................................................................2-16
2.4.3 MONITORING..................................................................................................2-17
2.4.4 USER –PROGRAMABLE ELEMENTS............................................................2-19
2.4.5 METERING......................................................................................................2-20
2.4.6 INPUTS............................................................................................................2-21
2.4.7 REAL TIME CLOCK.........................................................................................2-23
2.4.8 OUTPUTS........................................................................................................2-23
2.4.9 CONTROL POWER SUPPLY..........................................................................2-24
2.4.10 COMMUNICATIONS........................................................................................2-24
2.4.11 ENVIRONMENTAL CHARACTERISTICS.......................................................2-25
2.4.12 PACKAGING AND WEIGHT............................................................................2-26
2.4.13 TYPE TESTS...................................................................................................2-26
2.4.14 APPROVALS ...................................................................................................2-26
2.5 EXTERNAL CONNECTIONS
3. HARDWARE 3.1 MODULE DESCRIPTION
GE Multilin F650 Digital Bay Controller 1
3.2 MECHANICAL DESCRIPTION
3.2.1 MOUNTING........................................................................................................3-3
3.2.2 REAR DESCRIPTION........................................................................................3-5
3.3 WIRING
3.3.1 EXTERNAL CONNECTIONS.............................................................................3-9
3.3.2 DIGITAL INPUTS WITH TRIP CIRCUIT SUPERVISION ..................................3-9
3.3.3 CABLE/FIBER ETHERNET BOARD..................................................................3-9
3.4 OPTIC FEATURES
3.5 TRANSCEIVER OPTICAL POWER BUDGET VERSUS LINK LENGTH
TABLE OF CONTENTS
4. HUMAN INTERFACES,
SETTINGS & ACTUAL
VALUES
4.1 ENERVISTA 650 SETUP SOFTWARE INTERFACE
4.1.1 OVERVIEW ........................................................................................................4-1
4.1.2 MAIN SCREEN...................................................................................................4-2
4.1.3 STARTING COMMUNICATION..........................................................................4-3
4.1.4 FILE MANAGEMENT ......................................................... .... ... .........................4-7
4.1.5 ENERVISTA 650 SETUP MENUS STRUCTURE ............................................4-12
4.1.6 FILE MENU OVERVIEW............................... .... ... ............................................4-13
4.1.7 SETTINGS MENU OVERVIEW........................................................................4-17
4.1.8 ACTUAL VALUES MENU OVERVIEW.............................................................4-26
4.1.9 OPERATIONS MENU OVERVIEW..................................................................4-31
4.1.10 COMMUNICATION MENU OVERVIEW...........................................................4-31
4.1.11 SECURITY MENU OVERVIEW........................................................................4-32
4.1.12 VIEW MENU OVERVIEW.................................................................................4-32
4.1.13 HELP MENU OVERVIEW ................................................................................4-32
4.2 HUMAN MACHINE INTERFACE (HMI)
4.2.1 DISPLAY...........................................................................................................4-33
4.2.2 FRONT LED INDICATORS..............................................................................4-34
4.2.3 PUSHBUTTONS..............................................................................................4-34
4.2.4 FRONT PORT AND COVER SEALING SYSTEM............................................4-35
4.2.5 TEXT MENUS...................................................................................................4-36
4.2.6 GRAPHIC DISPLAY.........................................................................................4-55
4.3 WEB SERVER
4.3.1 HOME...............................................................................................................4-64
4.3.2 SNAPSHOT EVENTS......................................................................................4-65
4.3.3 CONTROL EVENTS........................................................................................4-66
4.3.4 ALARMS..........................................................................................................4-67
4.3.5 OSCILLOGRAPHY..........................................................................................4-68
4.3.6 FAULT REPORT .............................................................................................4-69
4.3.7 DATA LOGGER................................................................................................4-70
4.3.8 METERING.......................................................................................................4-71
5. SETTINGS 5.1 OVERVIEW
5.1.1 SETTING MAIN MENU.......................................................................................5-1
5.2 PRODUCT SETUP
5.2.1 COMMUNICATION SETTINGS..........................................................................5-3
5.2.2 MODBUS USER MAP........................................................................................5-6
5.2.3 FAULT REPORT ................................................................................................5-6
5.2.4 OSCILLOGRAPHY.............................................................................................5-9
5.2.5 DATA LOGGER................................................................................................5-12
5.2.6 DEMAND .........................................................................................................5-14
5.3 SYSTEM SETUP
5.3.1 GENERAL SETTINGS....................................... ... .... ........................................5-20
5.3.2 FLEX CURVES.................................................................................................5-20
5.3.3 BREAKER.........................................................................................................5-22
5.3.4 SWITCHGEAR .................................................................................................5-24
5.4 PROTECTION ELEMENTS
5.4.1 CHANGE OF SETTING TABLES IN F650 ELEMENTS...................................5-25
5.4.2 INVERSE TIME CURVES CHARACTERISTICS..............................................5-29
5.4.3 PHASE CURRENT...........................................................................................5-39
5.4.4 NEUTRAL CURRENT ......................................................................................5-50
5.4.5 GROUND CURRENT .......................................................................................5-56
5.4.6 SENSITIVE GROUND CURRENT....................................................................5-59
5.4.7 NEGATIVE SEQUENCE CURRENT................................................................5-64
5.4.8 VOLTAGE ELEMENTS ....................................................................................5-65
5.4.9 POWER............................................................................................................5-70
5.5 CONTROL ELEMENTS
5.5.1 SETTING GROUP............................................................................................5-77
5.5.2 UNDERFREQUENCY ELEMENT (81U)...........................................................5-78
5.5.3 OVERFREQUENCY ELEMENT (81O).............................................................5-78
5.5.4 SYNCHRONISM CHECK ELEMENT - SYNCHROCHECK (25)......................5-79
2 F650 Digital Bay Controller GE Multilin
TABLE OF CONTENTS
5.5.5 AUTORECLOSE (79).......................................................................................5-87
5.5.6 BREAKER FAILURE ELEMENT (50BF)..........................................................5-94
5.5.7 VT FUSE FAILURE ELEMENT (VTFF)...........................................................5-97
5.5.8 BROKEN CONDUCTOR..................................................................................5-98
5.5.9 LOCKED ROTOR ............................................................................................5-99
5.6 INPUTS/OUTPUTS
5.6.1 INPUT/OUTPUT PLACEMENT......................................................................5-101
5.6.2 CONTROL SETTINGS FOR INPUTS/OUTPUTS..........................................5-102
5.6.3 INPUTS..........................................................................................................5-104
5.6.4 OUTPUTS...................................................................................................... 5-106
5.6.5 CIRCUIT SUPERVISION AND CONTACT SEAL-IN CIRCUITS................... 5-108
5.6.6 ANALOG BOARDS SPECIFIC SETTINGS ...................................................5-118
5.6.7 VIRTUAL INPUTS..........................................................................................5-119
5.6.8 VIRTUAL OUTPUTS......................................................................................5-119
5.7 TESTINGS
5.7.1 FORCE IO –INPUT TESTING .......................................................................5-120
5.7.2 FORCE IO –OUTPUT TESTING ...................................................................5-120
5.8 RELAY CONFIGURATION
5.8.1 OUTPUTS...................................................................................................... 5-121
5.8.2 LEDS..............................................................................................................5-122
5.8.3 OPERATIONS................................................................................................5-123
5.8.4 PROTECTION ELEMENTS....................................................................... .... 5-127
5.8.5 OSCILLOGRAPHY ........................................................................................5-128
5.8.6 CONTROL EVENTS......................................................................................5-129
5.8.7 SWITCHGEAR .............................................................................................. 5-131
5.8.8 HMI (HUMAN-MACHINE INTERFACE).........................................................5-132
5.9 LOGIC CONFIGURATION (PLC EDITOR)
5.9.1 INTRODUCTION............................................................................................5-135
5.9.2 THEORY OF OPERATION............................................................................5-136
5.9.3 MAIN MENU...................................................................................................5-139
5.9.4 CONFIGURATION GENERATION................................................................5-140
5.9.5 GENERATION OF LIBRARIES ................................. .... ................................5-141
5.9.6 EXAMPLE OF APPLICATION .......................................................................5-143
6. ACTUAL VALUES 6.1 FRONT PANEL
6.1.1 LEDS..................................................................................................................6-1
6.2 STATUS
6.2.1 OPERATION BITS.............................................................................................6-2
6.2.2 BREAKER..........................................................................................................6-2
6.2.3 PROTECTION....................................................................................................6-2
6.2.4 CONTROL ELEMENTS.....................................................................................6-8
6.2.5 PROTECTION SUMMARY........................................................................... ...6-13
6.2.6 SNAPSHOT EVENTS SUMMARY...................................................................6-14
6.2.7 MODBUS USER MAP......................................................................................6-15
6.2.8 SWITCHGEAR STATUS..................................................................................6-16
6.2.9 CALIBRATION.................................................................................................6-17
6.2.10 FLEX CURVES ................................................................................................6-18
6.2.11 SYSTEM INFO.................................................................................................6-18
6.2.12 RECORD STATUS ..........................................................................................6-18
6.3 METERING
6.3.1 PRIMARY VALUES..........................................................................................6-22
6.3.2 SECONDARY VALUES...................................................................................6-25
6.3.3 PHASOR DIAGRAM........................................................................................6-27
6.3.4 FREQUENCY...................................................................................................6-27
6.3.5 INPUTS / OUTPUTS........................................................................................6-28
6.4 RECORDS
6.4.1 EVENT RECORDER........................................................................................6-34
6.4.2 WAVEFORM CAPTURE..................................................................................6-36
6.4.3 FAULT REPORT..............................................................................................6-37
6.4.4 DATA LOGGER...............................................................................................6-39
GE Multilin F650 Digital Bay Controller 3
TABLE OF CONTENTS
7. IEC 61850 PROTOCOL 7.1 IEC61850 GENERIC SUBSTATION STATE EVENT (GSSE)
7.1.1 REMOTE DEVICES............................................................................................7-1
7.1.2 REMOTE INPUTS..............................................................................................7-3
7.1.3 REMOTE OUTPUTS..........................................................................................7-4
7.2 IEC 61850 PROFILE FOR F650
7.2.1 INTRODUCTION ................................................................................................7-6
7.2.2 ACSI CONFORMANCE STATEMENT...............................................................7-6
7.2.3 LOGICAL NODES ............................................................................................7-11
7.2.4 COMMON DATA CLASS........................................................... .......................7-29
7.2.5 DATASETS.......................................................................................................7-44
7.2.6 MAPPINGS BETWEEN TOC CURVES IN IEC 61850 AND F650 RELAY
IMPLEMENTATION. 7-46
7.2.7 UNIDADES Y ESCALAS DE LOS DATOS ANALÓGICOS .............................7-47
8. SECURITY 8.1 ADDING USERS
8.1.1 USER RIGHTS...................................................................................................8-1
8.2 CHANGING PASSWORDS
8.3 ENABLING SECURITY
8.4 LOGING INTO ENERVISTA 650 SETUP
9. BOOTCODE AND
FIRMWARE UPGRADE
9.1 INTRODUCTION
9.1.1 COMMUNICATION PARAMETERS...................................................................9-2
9.2 BOOT CODE UPGRADE
9.3 FIRMWARE VERSION UPGRADE
9.3.1 FIRMWARE UPGRADE ......................................................... ... .........................9-9
9.4 STEP LIST SUMMARY FOR VERSIONS 1.70 AND LATER
9.4.1 BOOT CODE UPGRADE (*).............................................................................9-12
9.4.2 FIRMWARE UPGRADE (*)................................................. .... ... .......................9-12
10. COMMISSIONING 10.1 VISUAL INSPECTION
10.2 GENERAL CONSIDERATIONS ON THE POWER SUPPLY NETWORK
10.3 ISOLATION TESTS
10.4 INDICATORS
10.5 POWER SUPLY TESTING
10.6 COMMUNICATIONS
10.7 VERIFICATION OF MEASURE
10.7.1 VOLTAGES ......................................................................................................10-7
10.7.2 PHASE CURRENTS.........................................................................................10-7
10.7.3 ACTIVE, REACTIVE POWER, AND COSJ METERING..................................10-8
10.7.4 FREQUENCY...................................................................................................10-8
10.8 INPUTS AND OUTPUTS
10.8.1 DIGITAL INPUTS............................................................. .................................10-9
10.8.2 CONTACT OUTPUTS....................................................................................10-10
10.8.3 CIRCUIT CONTINUITY SUPERVISION INPUTS ..........................................10-10
10.8.4 LATCHING CIRCUITS....................................................................................10-10
4 F650 Digital Bay Controller GE Multilin
TABLE OF CONTENTS
10.9 CONNECTIONS FOR TESTING PROTECTION ELEMENTS
10.10 INSTANTANEOUS OVERCURRENT (50PH, 50PL, 50N, 50G Y 50SG)
10.11 INVERSE TIME OVERCURRENT (51PH, 51PL, 51N, 51G Y 46)
10.12 DIRECTIONAL ELEMENTS (67P, 67N, 67G, 67SG)
10.12.1 67P ELEMENT...............................................................................................10-14
10.12.2 67N ELEMENT...............................................................................................10-14
10.12.3 67G ELEMENT..............................................................................................10-15
10.12.4 67SG ELEMENT............................................................................................10-16
10.13 UNDERVOLTAGE ELEMENTS (27P, 27X)
10.13.1 27P ELEMENT...............................................................................................10-17
10.13.2 27X ELEMENT...............................................................................................10-17
10.14 OVERVOLTAGE ELEMENTS (59P, 59X, 59NH, 59NL, 47)
10.14.1 59P ELEMENT...............................................................................................10-18
10.14.2 59X ELEMENT...............................................................................................10-18
10.14.3 59NH AND 59NL ELEMENTS.......................................................................10-19
10.14.4 47 ELEMENT - NEG SEQ OV .......................................................................10-20
10.15 FREQUENCY ELEMENTS (81O/81U)
10.16 RECLOSER (79)
10.16.1 RECLOSING CYCLE.....................................................................................10-22
10.16.2 RECLOSER STATUSES ...............................................................................10-23
10.16.3 EXTERNAL RECLOSE INITIATION ..............................................................10-23
10.17 THERMAL IMAGE ELEMENT (49)
11. APPLICATION EXAMPLES 11.1 EXAMPLE1: COMMUNICATION & PROTECTION SETTINGS
PROCEDURE
11.1.1 DESCRIPTION OF THE EXERCISE...............................................................11-1
11.1.2 PROCEDURE TO COMMUNICATE WITH THE RELAY.................................11-1
11.1.3 PROCEDURE TO SET THE PROTECTION FUNCTION................................11-3
11.1.4 TEST................................................................................................................11-4
11.2 EXAMPLE 2: TOC PROTECTION + RECLOSING SETTINGS
PROCEDURE
11.2.1 DESCRIPTION OF THE EXERCISE...............................................................11-5
11.2.2 PROCEDURE TO COMMUNICATE THE RELAY...........................................11-5
11.2.3 PROCEDURE TO SET THE PROTECTION FUNCTION................................11-5
11.2.4 PROCEDURE TO SET THE RECLOSER .......................................................11-6
11.2.5 PROCEDURE TO SET THE SYNCHRO CHECK ...........................................11-6
11.3 EXAMPLE Nº 3 – PROCEDURE TO SET AN OPERATION
11.3.1 DESCRIPTION OF THE EXERCISE...............................................................11-8
11.3.2 PROCEDURE ................................................................................................. 11-8
11.3.3 TEST..............................................................................................................11-10
12. FREQUENTLY ASKED
QUESTIONS
12.1 COMMUNICATIONS
12.2 PROTECTION
12.3 CONTROL AND HMI
12.4 RELAY CONFIGURATION
13. TROUBLESHOOTING
GUIDE
GE Multilin F650 Digital Bay Controller 5
TABLE OF CONTENTS
A. LOGIC OPERANDS
B. MODBUS PROTOCOL B.1 ACCESS TO F650 DATA
B.2 MODBUS F650
B.2.1 FUNCTIONS USED...........................................................................................B-2
B.2.2 PHYSICAL LAYER............................................................................... .............B-3
B.2.3 DATA LINK LAYER ...........................................................................................B-4
B.2.4 GENERIC READING.........................................................................................B-5
B.2.5 GENERIC WRITING..........................................................................................B-6
B.2.6 FUNCTION CODES .........................................................................................B-7
B.2.7 EXCEPTIONS AND ERROR RESPONDS........................................................B-8
B.3 DATA TYPE
B.4 MODBUS APPENDIX
B.4.1 DATA MANAGEMENT ....................................................................................B-10
B.4.2 WRITING SETTINGS......................................................................................B-11
B.4.3 SNAP-SHOT EVENTS ....................................................................................B-12
B.4.4 OPERATIONS.................................................................................................B-15
B.5 OUTPUT WRITING
B.5.1 CONTROL EVENTS........................................................................................B-17
B.5.2 EVENT STRUCTURE......................................................................................B-18
B.6 EVENTS STATUS REQUEST (ALARMS)
B.6.1 CONTROL EVENTS RETRIEVAL FROM THE COMMAND LINE .................B-21
B.6.2 SERIAL COMMUNICATION............................................................................B-22
B.6.3 ETHERNET COMMUNICATION.....................................................................B-23
B.6.4 ACKNOWLEDGEMENT OF EVENTS (ALARMS)...........................................B-24
B.6.5 VIRTUAL INPUTS WRITING...........................................................................B-25
B.6.6 USER MAP......................................................................................................B-26
B.6.7 RETRIEVING OSCILOGRAPHY.....................................................................B-27
B.6.8 TIME SYNCHRONIZATION ............................................................................B-28
B.6.9 ENQUEUEING MESSAGES ..........................................................................B-29
B.6.10 TRACES AND TROUBLESHOOTING.............................................................B-30
B.6.11 MODBUS CHECK FUNCTION........................................................................B-31
B.7 MEMORY MAP
C. DNP 3.0 PROTOCOL FOR
F650
6 F650 Digital Bay Controller GE Multilin
C.1 DNP 3.0 PROTOCOL SETTINGS
C.2 DNP 3.0 DEVICE PROFILE DOCUMENT
C.3 IMPLEMENTATION TABLE
C.4 BINARY INPUT POINTS
C.5 DNP CONFIGURATION EXAMPLES
C.5.1 CONFIGURING DNP USER MAP...................................................................C-11
C.5.2 EXAMPLE OF CUSTOM BINARY INPUT POINTS MAP................................C-13
C.5.3 MULTIPLE DNP 3.0 MASTERS COMMUNICATION WITH F650...................C-15
C.6 BINARY OUTPUT AND CONTROL RELAY OUTPUT
C.7 BINARY COUNTERS
C.8 ANALOG INPUTS
TABLE OF CONTENTS
D. IEC 60870-5-104 PROTOCOL D.1 INTRODUCTION
D.2 TECHNICAL DESCRIPTION
D.3 BASIC APPLICATION FUNCTIONS
D.4 IEC 104 SETTINGS
D.5 IEC 60870-5-104 POINT LIST
E. FACTORY DEFAULT LOGIC E.1 FACTORY DEFAULT SETTINGS
E.1.1 FACTORY DEFAULT SETTINGS.....................................................................E-1
F. FACTORY DEFAULT
CONFIGURATION
F.1 FACTORY DEFAULT SETTINGS
F.2 FACTORY DEFAULT CONFIGURATION
G. MISCELLANEOUS G.1 F650 FIRMWARE REVISION HISTORY
G.2 GE MULTILIN WARRANTY
GE Multilin F650 Digital Bay Controller 7
TABLE OF CONTENTS
8 F650 Digital Bay Controller GE Multilin
1 GETTING STARTED 1.1 IMPORTANT PROCEDURES
1 GETTING STARTED 1.1IMPORTANT PROCEDURES 1.1.1 CAUTIONS AND WARNINGS
To help ensure years of trouble free operation, please read through the following chapter for information to help guide you through the initial installation procedures of your new relay.
BEFORE ATTEMPTING TO INSTALL OR USE THE RELAY, IT IS IMPERATIVE THAT ALL WARNINGS
AND CAUTIONS IN THIS MANUAL ARE REVIEWED TO HELP PREVENT PERSONAL INJURY,
EQUIPMENT DAMAGE, AND/OR DOWNTIME.
CAUTION: THE OPERATOR OF THIS INSTRUMENT IS ADVISED THAT IF THE EQUIPMENT IS USED IN
A MANNER NOT SPECIFIED IN THIS MANUAL, THE PROTECTION PROVIDED BY THE EQUIPMENT
MAY BE IMPAIRED
1
a) COMMUNICATION BOARDS WITHDRAWAL / INSERTION
WARNING: MODULE WITHDRAWAL AND INSERTION SHALL ONLY BE PERFORMED BY DULY QUALIFIED SERVICE PERSONNEL. FOR PERSONAL SECURITY PURPOSES, BEFORE ACCOMPLISHING
ANY WITHDRAWAL OR INSERTION OPERATION, THE RELAY MUST BE POWERED OFF AND ALL
THE REAR TERMINALS MUST BE POTENTIAL FREE. THE RELAY MUST BE GROUNDED USING THE
REAR GROUNDING SCREW.
The modular design of the relay allows withdrawal and insertion of the communication module.
Figure 1–2:: MODULE WITHDRAWAL/INSERTION shows the location of communication modules on the rear part of the
relay. Skilled personnel must carry out the insertion or extraction of communication boards only after interrupting the relay
auxiliary voltage and ensuring that all the rear terminals are potential free.
GE Multilin F650 Digital Bay Controller 1-1
Figure 1–1: FRONT VIEW OF F650 UNITS
1.1 IMPORTANT PROCEDURES 1 GETTING STARTED
Communication boards are installed on the rear of the unit, the upper port being reserved for the asynchronous
communications board and CAN, and the lower port for the ETHERNET board in any of its configurations.
1
Figure 1–2: MODULE WITHDRAWAL/INSERTION
Before performing any of these actions, control power must be removed from the relay and all the relay rear terminals
must be potential free. A grounded antistatic wristband must be used when manipulating the module in order to avoid
electrostatic discharges that may cause damage to the electronic components.
WITHDRAWAL: Loose the small screws that keep the faceplate in place and extract the module.
INSERTION: Insert the module and press it firmly in the case, until it is completely fixed. After this, bolt the facep late
screws and replace the control power. Check that the relay is fully operative.
GE Multilin will not be responsible for any damage in the relay, connected equipment or personnel whenever this safety
rules are not followed.
1-2 F650 Digital Bay Controller GE Multilin
1 GETTING STARTED 1.1 IMPORTANT PROCEDURES
b) MAGNETIC MODULE TERMINALS
M agnetic Module for AC
Currents and Voltage Inputs
Figure 1–3: REAR VIEW OF F650 UNIT
GE Multilin will not be responsible for any damage in the relay, connected equipment or personnel
whenever this safety rules are not followed.
1
GE Multilin F650 Digital Bay Controller 1-3
1.1 IMPORTANT PROCEDURES 1 GETTING STARTED
1.1.2 INSPECTION CHECKLIST
1
Open the relay packaging and inspect the relay for physical damage.
Refer to the label on the side of the relay verifies that the model number is the correct model ordered.
Figure 1–4: IDENTIFICATION LABEL (A4455P6)
- Please ensure that you receive the following items with your relay:
• Mounting screws for rear terminals and for fixing the relay to a cabinet
• CD containing EnerVista F650 Setup software
• Wiring diagram
• Certificate of Compliance
For product information, instruction manual updates, and the latest software updates, please visit the GE
Multilin Home Page www.geindustrial.com/multilin
1-4 F650 Digital Bay Controller GE Multilin
.
1 GETTING STARTED 1.1 IMPORTANT PROCEDURES
Note: If there is any physical damage detected on the relay, or any of the contents listed are missing, please
contact GE Multilin immediately at:
EUROPE, MIDDLE EAST AND AFRICA:
GE MULTILIN
Av. Pinoa, 10
48170 Zamudio, Vizcaya (SPAIN)
Tel.: (34) 94-485 88 54, Fax: (34) 94-485 88 38
E-mail: multilin.tech.euro@ge.com
AMERICA, ASIA AND AUSTRALIA:
GE MULTILIN
215, Anderson Avenue
L6E 1B3 Markham, ON (CANADA)
Tel.: +1 905 294 6222, Fax: +1 905 201 2098
E-mail: multilin.tech@ge.com
1
The information provided herein does not intend to cover all details of variations of the equipment nor does it take
into account the circumstances that may be present in your installation, operating or maintenance activities.
Should you wish to receive additional information, or for any particular problem that cannot be solved by referring
to the information cont ained herein, please contact GENERAL ELECTRIC MULTILIN.
GE Multilin F650 Digital Bay Controller 1-5
1.1 IMPORTANT PROCEDURES 1 GETTING STARTED
1.1.3 SAFETY INSTRUCTIONS
1
The F650 ground screw shown in Figure 1–5:: LOCATION OF GROUNDING SCREW must be correctly
grounded.
Figure 1–5: LOCATION OF GROUNDING SCREW
Before establishing the communication with a F650 unit through the front serial port, please ensure that the computer is
grounded.
In case of using a laptop, it is recommended not to have it connected to its power supply. The reason for this is that in many
cases it might not be correctly grounded either due to the power supply or to the connector cables used.
This is required not only for personal protection, but also for avoiding a voltage difference between the relay serial
port and the computer port, which could produce permanent damage either to the computer or the relay.
GE Multilin will not be responsible for any damage in the relay or connected eq uipment whenever this elemental
safety rule is not followed.
1-6 F650 Digital Bay Controller GE Multilin
1 GETTING STARTED 1.2 OVERVIEW
1.2OVERVIEW 1.2.1 INTRODUCTION TO 650 FAMILY OF RELAYS
This platform of relays has been designed to meet the goals that are appearing nowadays in the environment of new
substations.
Historically, protection, control and metering functions have been performed by electromechanical elements at the
beginning, then static devices, and finally by digital equipment able to integrate all these functions in a single device, called
IED (Intelligent Electronic Device).
These IEDs not only must be able to perform all functions related to system protection and control, but also, using high
speed communications, they must share information among them and send this information to control dispatch centers,
thus reducing the quantity of auxiliary elements and wiring up to 70%.
The F650 relay belongs to this new generation of devices, and can be easily incorporated in substation automation
schemes.
1.2.2 HARDWARE ARCHITECTURE
F650 units incorporate a series of interconnected modules to perform protection and control function s. Firstly, it includes a
group of AC transformers for retrieving current and voltage. These magnitudes, once digitized, are sent to a digital signal
processor (DSP), which performs metering functions and communicates with the main processor via a wide band bus. This
architecture liberates the main processor from performing real time mete ring, allowing a high sampling rate, of up to 64
samples per cycle, without interfering with global performance.
F650 relays are digital devices that include a CPU that can control multiple types of input and output signals.
INPUTS CPU OUTPUTS
BUS CAN
Virtual Inputs
Contact Inputs
Analog inputs
Voltage & Current
Remote CAN Bus
Inputs
Protection Elements
PLC
(logic)
LAN
Virtual Outputs
Contact Outputs
Remote CAN Bus
Outputs
BUS CAN
Figure 1–6: F650 CONCEPT BLOCK DIAGRAM
1
Contact Inputs/Outputs are signals associated to physical input/output contacts in the relay
Analog Inputs are signals coming from the inputs of cu rr ent an d voltage transformers, used for monitoring the
power system signals.
Remote CAN Bus Inputs/Outputs: are signals associated to physical input/output contacts from independent
modules connected to the 650 unit via a fiber optic CAN Bus.
PLC: Programmable Logic Controller. Control module that enables the unit configuration (assignment of
inputs/outputs) and the implementation of logic circuits.
Protection Elements: Relay protection elements, for example: Overcurrent, overvoltage, etc.
GE Multilin F650 Digital Bay Controller 1-7
1.2 OVERVIEW 1 GETTING STARTED
1.2.3 SOFTWARE ARCHITECTURE
1
The firmware (software embedded in the relay) has been designed using object oriented programming
techniques (OOP). These techn iques are based on the use o f objects and classes, and provide the software
architecture with the same characteristics as the hardware architecture, i.e., modularity, scalability and
flexibility.
1.2.4 COMMUNICATIONS ARCHITECTURE
The main processor performs protection, control, and communication functions, incorporating two internal processors, one for generic use and a second one dedicated for communications.
A dedicated serial port is used for communication between the main processor and the human-machine interface. Serial connection provides great immunity against electromagnetic disturbances, thus increasing system
safety.
All F650 units incorporate an RS232 serial port on the front of the relay. There is also a possibility to incorporate up to two additional communication modules on the rear.
One of the modules provides asynchronous serial communications, using different physical media (RS485,
plastic or glass fiber optic) depending on the selected model. The module incorporates two identical ports,
COM1 and COM2. COM2 port is multiplexed with the front port. Additionally, this module may incorporate a
glass fiber optic port for CAN BUS communications, used for the connection to the Remote CAN BUS I/O module. This feature allows increasing up to 100% the I/O capability, when the maximum number of I/Os available
inside the relay (up to 32 inputs and 16 outputs) is not enough for a specific application.
Available options are:
Table 1–1: TABLE 1-1 REAR SERIAL COMMUNICATIONS BOARD 1
Board Code Functionality
F Without additional communication ports
A
Two RS485 ports
P Two Plastic F.O. ports
G Two Glass F.O. ports
X Two RS485 ports and a CAN port for remote CAN Bus Inputs/Outputs
Y Two Plastic F.O. ports and a CAN port for remote CAN Bus Inputs/Outputs
Z Two Glass F.O. ports and a CAN port for remote CAN Bus Inputs/Outputs
The other module provides Ethernet communications (COM3 port), using 10/100BaseTX (self-negotiable speed) or
100BaseFX connectors, depending on the selected model. Most complete models include a double redundant 100BaseFX
fiber optic port. Redundancy is provided at a physical media level; the unit incorporates internally duplicated and
independent controllers for extended system reliability and accessibility.
1-8 F650 Digital Bay Controller GE Multilin
1 GETTING STARTED 1.2 OVERVIEW
Available Options are:
Table 1–2: REAR ETHERNET COMMUNICATIONS BOARD 2
1
Board
Functionality
Code
B One 10/100BaseTX port (self-negotiable speed)
C One 10/100BaseTX port and one 100BaseFX port.
D One 10/100BaseTX port and two 100BaseFX ports
For options C and D it is required to select the active physical media, by means of an internal se lector inside the module.
The factory configuration for this selection is the 10/100BaseTX port.
Finally, internal communication with input and output modules is performed via an internal CAN bus, independent from the
one used for remote CAN BUS I/Os. This fact provides increased communication speed, as well as the possibility of
acknowledgement of modules, abnormalities, etc. As this is a serial port supp orti ng a communi ca ti ons pro tocol, it provi des
extraordinary immunity against external or internal disturbances.
Figure 1–7: COMMUNICATIONS ARCHITECTURE (B6816F1)
GE Multilin F650 Digital Bay Controller 1-9
1.3 ENERVISTA F650 SETUP SOFTWARE 1 GETTING STARTED
1.3ENERVISTA F650 SETUP SOFTWARE 1.3.1 SYSTEM REQUIREMENTS
1
The EnerVista F650 Setup software interface is the preferred method to edit settings and view actual values
because the PC monitor can display more information in a simple comprehensible format.
The following minimum requirements must be met for the EnerVista F650 Setup software to properly operate
on a PC:
• Pentium® class or higher processor (Pentium® II 300 MHz or higher recommended)
• Windows® NT 4.0 (Service Pack 3 or higher), Windows® 2000, Windows® XP
• Internet Explorer® 5.0 or higher
• 64 MB of RAM (128 MB recommended)
• 40 MB of available space on system drive and 40 MB of available space on inst allation drive
• RS232C serial and Ethernet port for communications to the relay
1.3.2 INSTALLATION
After ensuring the minimum requirements for using EnerVista F650 Setup are met (see previous section), use
the following procedure to install the EnerVista F650 Setup from the GE EnerVista CD.
1. Insert the GE EnerVista CD into your CD-ROM drive.
2. Click the Install Now button and follow the installation instructions to install the no-charge EnerVista software.
3. When installation is complete, start the EnerVista Launchpad application.
4. Click the IED Setup section of the Launch Pad window.
5. In the EnerVista Launch Pad window, click the Add Product button and select the “F650 Bay Controller” relay from the
Install Software window as shown below. Select the “Web” option to ensure the most recent software release, or select
“CD” if you do not have a web connection, then click the Add Now button to list software items for the F650.
1-10 F650 Digital Bay Controller GE Multilin
Figure 1–8: LAUNCHPAD WINDOW
1 GETTING STARTED 1.3 ENERVISTA F650 SETUP SOFTWARE
Figure 1–9: ADD PRODUCT WINDOW
1
6. If “Web” option is selected, chose the F650 software program and release notes (if desired) from the list and click the
Download Now button to obtain the installation program.
Figure 1–10: WEB UPGRADE WINDOW
7. EnerVista Launchpad will obtain the installation program from the Web or CD. Once the download is complete, double-
click the installation program to install the EnerVista F650 Setup software.
8. Select the complete path, including the new directory name, where the EnerVista F650 Setup will be installed.
GE Multilin F650 Digital Bay Controller 1-11
1.3 ENERVISTA F650 SETUP SOFTWARE 1 GETTING STARTED
9. Click on Next to begin the installation. The files will be installed in the directory indicated and the in stallation program
1
will automatically create icons and add EnerVista F650 Setup to the Windows start menu.
10. Follow the on-screen instructions to install the EnerVista F650 Setup software. When the Welcome window appears,
click on Next to continue with the installation procedure.
Figure 1–11: ENERVISTA F650 SETUP INSTALLATION
11. When the Choose Destination Location window appears, and if the software is not to be located in the default
directory, click Change… and type in the comple te path name including the new directory name and click Next to
continue with the installation procedure.
Figure 1–12: ENERVISTA F650 SETUP INST ALLATION CONT.
1-12 F650 Digital Bay Controller GE Multilin
1 GETTING STARTED 1.3 ENERVISTA F650 SETUP SOFTWARE
12. The default program group where the application will be added to is shown in the Sele cted Program F older window.
Click Next to begin the installation process, and all the necessary program files will be copied into the chosen directory.
Figure 1–13: SELECT PROGRAM FOLDER
1
13. To finish with the installation process, select the desired language for startup.
Figure 1–14: LANGUAGE WINDOW
14. Click Finish to end the installation. The F650 device will be added to the list of installed IEDs in the EnerVista
Launchpad window, as shown below.
GE Multilin F650 Digital Bay Controller 1-13
1
1.3 ENERVISTA F650 SETUP SOFTWARE 1 GETTING STARTED
Figure 1–15: ENERVISTA LAUNCHPAD
1.3.3 CONNECTING WITH THE UNIT
This section is intended as a quick start guide to using th e EnerV ista F650 Setup software. Please refer to section 4.1 in this manual for more information about the EnerVista F650 Setup software interface.
a) CONFIGURING AN ETHERNET CONNECTION
Before starting, verify that the Ethernet network cable is properly connected to the Ethernet port on the ba ck of
the relay.
1. Install and start the latest version of the EnerVista F650 Setup software (available from the GE
EnerVista CD or online from http://www.GEindustrial.com/multilin (see previous section for instal-
lation instructions).
2. Go to “Communication>Computer” and enter the following data referred to communications:
3. Select Control Type as MODBUS TCP/IP from the drop-down list. This option will display a number of interface parameters that must be entered for proper Ethernet communications.
4. Enter the relay IP address (from “Setpoint>Product Setup >Communication Settings>Net-
work>IP ADDRESS”) in the IP Address field in MODBUS TCP/IP SETUP.
5. Enter the relay ModBus address (from “Setpoint>Product Setup >Communication Set-
tings>ModBus Protocol>ModBus Address COM1/COM2 setting”) in the Unit Identifier (Slave
Address) field.
6. Enter the ModBus port address (from “Setpoint>Product Setup >Communication Set-
tings>ModBus Protocol>ModBus Port Number” setting) in the ModBus Port field.
7. The Device has now been configured for Ethernet communications. Proceed to press the ON button to begin communicating.
1-14 F650 Digital Bay Controller GE Multilin
1 GETTING STARTED 1.3 ENERVISTA F650 SETUP SOFTWARE
b) CONFIGURING AN RS232 CONNECTION
Before starting, verify that the RS232 serial cable is properly connected to the RS232 port on the front panel of
the relay.
1. Install and start the latest version of the EnerVista F650 Setup software (available from the GE
EnerVista CD or online from http://www.GEindustrial.com/multilin (see previous section for instal-
lation instructions).
2. Go to “Communication>Computer” and enter the following data referred to communications:
3. Select Control Type as No Control Type from the drop-down list. This option will display a number
of interface parameters that must be entered for pr op er ser ial com m u nica tio n s.
4. Enter the relay Slave Address (“Setpoint>Product Setup >Communication Settings>ModBus
Protocol” menu) in the Slave Address field.
5. Enter the physical communications parameters (Baudrate and parity settings) from “Set-
point>Product Setup >Communication Settings>Serial Ports” menu, in their respective fields.
6. The Device has now been configured for RS232 communications. Proceed to press the ON button to begin communicating.
1.3.4 COMMUNICATIONS
To communicate with the relay via the faceplate RS232 port, a standard “straight through” serial cable is used. The DB9
male end is connected to the relay and the DB9 or DB25 female end is connected to the PC COM1 or COM2 port as
described in the figure below.
Direct connection to the Ethernet port will be carried out using a crossover cable. If this connection is performed through a
hub or switch, we will use direct Ethernet cable.
To communicate with the relay rear RS485 port from a computer R S232 port, an RS232/RS485 co nverter box is needed.
We recommend using the F485 converter, manufactured by GE. This converter box is connected to the computer using a
straight through serial cable. A shielded twisted pair (20, 22 or 24 AWG according to the American standards; 0.25, 0.34 or
2
0.5 mm
terminals. In order to minimize communication e rrors that could be ca used by external noise, it is recommended to use a
shielded twist pair. In order to avoid loops where external currents could flow, the cable shield must be grounded only at
one end.
The converter box (-, +, GND) terminals are connected to the relay (SDA, SDB, GND) terminals respectively. For long
communications cables (longer than 1 km), the RS485 circuit must be terminated in a RC network (i.e. 120 ohm, 1 nF). This
circuit is shown on Figure 1–17:: RS485 CONNECTION FOR F650 UNITS, associated to text Zt(*).
according to the European standards) cable is used to connect the converter box to the relay rear communications
1
GE Multilin F650 Digital Bay Controller 1-15
1.3 ENERVISTA F650 SETUP SOFTWARE 1 GETTING STARTED
1
Figure 1–16: RELAY- PC CONNECTION FOR RS232 FRONT PORT
To minimize errors from noise, the use of shie lded twisted pair wire is recommended. For a correct operation, polarity must
be respected, although if it is not so, there is no danger to damage the unit. For instance, the relays must be connected with
all RS485 SDA terminals connected together, and all SDB terminals connected together. This may result confusing
sometimes, as the RS485 standard refers only to terminals named “A” and “B”, although many devices use terminals
named “+” and “-“.
As a general rule, terminals “A” should be connected to terminals “-“, and terminals “B” to “+”. The GND terminal should be
connected to the common wire inside the shield, when provi ded. Otherwise, it should be connected to the shield. Each
relay should also be daisy chained to the next one in the link. A maximum of 32 relays can be connected in this manner
without exceeding driver capability. For larger systems, additional serial channels must be added. It is also possible to use
commercially available repeaters to increase the number of relays on a single channel to more than 32 . Do not use other
connection configuration different than the recommended.
Lightning strikes and ground surge currents can cause large mo mentary voltage differences between remote ends of the
communication link. For this reason, surge protection devices are internally provided. To ensure maximum reliability, all
equipment should have similar transient protection devices installed.
1-16 F650 Digital Bay Controller GE Multilin
1 GETTING STARTED 1.3 ENERVISTA F650 SETUP SOFTWARE
1
Figure 1–17: RS485 CONNECTION FOR F650 UNITS
GE Multilin F650 Digital Bay Controller 1-17
1
1.3 ENERVISTA F650 SETUP SOFTWARE 1 GETTING STARTED
1-18 F650 Digital Bay Controller GE Multilin
2 PRODUCT DESCRIPTION 2.1 OVERVIEW
2 PRODUCT DESCRIPTION 2.1OVERVIEW 2.1.1 F650 OVERVIEW
The F650 is a protection, control, monitoring, metering and registering unit, suitable for many different applications, such as
main protection for distribution feeders and transmission lines, as well as backup prote ction for transformers, busbars,
capacitor banks, etc. The main features of F650 devices include:
• Directional overcurrent protection for phases, neutral, ground and sensitive ground
• Under and overvoltage protection
• Under and overfrequency protection
• Autorecloser
• Synchronism
• Metering
• Oscillography registers, fault reports, data logger
• Bay control (open/close commands, etc.)
• Bay mimic.
• Communications (RS232/RS485/fibre optic/Ethernet)
• Fully programmable front buttons, 15 LED’s and input/output contacts
2
GE Multilin F650 Digital Bay Controller 2-1
Figure 2–1: FUNCTIONAL BLOCK DIAGRAM
2.2 SUMMARY 2 PRODUCT DESCRIPTION
2.2SUMMARY
2.2.1 ANSI DEVICE NUMBERS AND FUNCTIONS
DEVICE
NUMBER
2
25 Synchronism 51PV Phase Time Overcurrent with Voltage
27P Phase Undervoltage 51SG Ground Time Overcurrent for sensitive
27X Auxiliary Undervoltage 59N Neutral Overvoltage (two elements, High
32 Sensitive Directional Power 59P Phase Overvoltage
32FP Forward Power 59X Auxiliary Overvoltage
46 Negative Sequence Time Overcurrent 67P Phase Directional
47 Negative Sequence Overvoltage 67N Neutral directional
48 Locked Rotor 67G Ground Directional
49 Protection against Overload by thermal model 67SG Sensitive Ground Directional
50G Ground Instantaneous Overcurrent (measured
50N Neutral Instantaneous Overcurrent (calculated
50P Phase Instantaneous Overcurrent (two
50SG Ground Instantaneous Overcurrent for
50ISG Isolated Ground Instantaneous Overcurrent
51G Ground Time Overcurrent (measured from 4
51N Neutral Time Overcurrent (calculated from the
FUNCTION DEVICE
NUMBER
th
from 4
from the phase currents)
elements, High and Low)
sensitive ground systems (measured from 5
current transformer)
(measured from 5
current transformer)
phase currents)
current transformer)
th
current transformer)
79 Automatic Recloser (Four shot recloser)
810 Overfrequency
81U Underfrequency
I2/I1 Broken Conductor
th
50BF Breaker Failure
th
VTFF VT Fuse Failure
FUNCTION
Restraint (two elements, High and Low)
ground systems (measured from 5
current transformer)
and Low)
th
Table 2–1: OTHER DEVICE FUNCTIONS
INPUTS/OUTPUTS METERING COMMUNICATIONS
9 Analog Inputs: 5 current inputs (3 for
phases, 1 for ground, 1 for sensitive
ground), 4 voltage inputs (3 for phases, 1
for busbar or auxiliary voltage)
Digital Programmable Contact Inputs (up
to 32)
Digital Programmable Contact Outputs
(up to 16)
32 Latched Virtual Inputs
32 Self-Reset Virtual Inputs
Virtual Outputs (up to 512) Frequency ModBus User Map
Tripping and closing circuit supervision Sequence components of currents
2-2 F650 Digital Bay Controller GE Multilin
Metering Current for phases, ground
and sensitive ground inputs
Voltages phase to phase and phase
to ground
Real, Reactive and Apparent Power
and Power Factor
Three Phase Energy IEC 870-5-104
and voltages
Front RS232 port, Two rear
RS485/fibre optic ports, 10/100 TX
and 100 FX Mbps Ethernet port
ModBus Communications RTU
and over TCP/IP
DNP Multimaster (3.0 Level 2)
2 PRODUCT DESCRIPTION 2.2 SUMMARY
USER INTERFACE RECORDS OTHERS
Alphanumerical display (4x20) Data Logger Breaking Arcing Current (I2t)
Graphic display (16 x 40) Demand Breaker Control
User Programmable LEDs (15) Event Recorder (up to 128
configurable events)
User Programmable Keys (up to 5) Fau lt Locator and Fault report (up
to 10 records)
Easy menu management thanks to
shuttle key
Configurable One-Line Diagram (Graphic
model only)
Phasor Diagram (available in EnerVista
F650 Setup)
Oscillography (up to 20 records) Settings Groups (up to 3)
Snapshot Events (up to 479) Operations (up to 24)
IRIG-B synchronization
Logic Equations (PLC Editor)
Web Server Application
2
GE Multilin F650 Digital Bay Controller 2-3
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