GE Multilin D400 Instruction Manual
GE
Grid Solutions
GE Information
Multilin D400
TM
Substation Gateway
Instruction Manual
994-0089
Version 2.30 Revision 0
GE Grid Solutions
Copyright Notice
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D400 Substation Gateway
Table of contents
PRODUCT SUPPORT Access the GE Grid Solutions Web site....................................................................... 9
Search GE Grid Solutions technical support library.................................................9
Contact GE Grid Solutions technical support .........................................................10
GE Grid Solutions address ..........................................................................................10
Product returns.............................................................................................................10
Product documents......................................................................................................11
Upgrade your D400 firmware ....................................................................................11
ABOUT THIS
DOCUMENT
Purpose ..........................................................................................................................13
Intended audience ......................................................................................................13
Additional documentation .........................................................................................13
How to use this guide .................................................................................................14
Safety words and definitions......................................................................................14
BEFORE YOU START Safety precautions ......................................................................................................15
Warning symbols ......................................................................................................................................... 16
Regulatory compliance information ........................................................................17
CE Mark compliance .................................................................................................................................... 17
Restriction of Hazardous Substances (RoHS)................................................................................... 17
EAC compliance .............................................................................................................................................18
Product overview..........................................................................................................19
Functional overview.....................................................................................................19
Hardware overview...................................................................................................................................... 21
Features............................................................................................................................................................. 21
Firmware compatibility............................................................................................................................... 22
Ordering guide..............................................................................................................22
Upgrade kit....................................................................................................................................................... 23
Product identification number ................................................................................................................ 23
Product specifications ................................................................................................24
Approvals.......................................................................................................................27
Storage recommendations.........................................................................................27
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 3
TABLE OF CONTENTS
Storage conditions .......................................................................................................................................27
Battery life .........................................................................................................................................................27
INSTALLING THE
D400
SETTING UP
COMMUNICATION
CARDS
Installation steps..........................................................................................................29
Required tools ...............................................................................................................30
Unpacking and inspecting the D400.........................................................................30
First look at the D400...................................................................................................31
Front Panel........................................................................................................................................................31
Rear panel .........................................................................................................................................................31
Physical installation.....................................................................................................32
Rack mounting ................................................................................................................................................32
Panel mount .....................................................................................................................................................33
Battery installation ........................................................................................................................................33
Battery removal..............................................................................................................................................33
Communication cards .................................................................................................35
Types of communication cards...............................................................................................................36
Changing card settings ...............................................................................................36
RS-232 adapter .............................................................................................................36
Configuration options ..................................................................................................................................37
Factory default................................................................................................................................................37
Switch SW1/SW2 configuration..............................................................................................................38
Switch SW3/SW4 configuration..............................................................................................................39
RS-485 adapter .............................................................................................................40
Configuration options ..................................................................................................................................40
Factory default................................................................................................................................................40
Switch SW1/SW2 configuration..............................................................................................................40
Switch SW3/SW4 configuration..............................................................................................................42
Fiber optic serial adapter............................................................................................43
Configuration options ..................................................................................................................................43
Factory default................................................................................................................................................43
Switch SW1 configuration .........................................................................................................................43
IRIG-B input adapter ....................................................................................................44
Configuration options ..................................................................................................................................45
Factory default................................................................................................................................................45
Switch SW1 configuration .........................................................................................................................45
Switch SW2 configuration .........................................................................................................................46
IRIG-B distribution adapter ........................................................................................47
Output Voltage................................................................................................................................................47
Configuration options ..................................................................................................................................47
4-Port twisted-pair ethernet switch .........................................................................48
Configuration options ..................................................................................................................................48
10Base-FL hot standby fiber optic ethernet switch...............................................49
Configuration options ..................................................................................................................................49
100Base-FX hot standby fiber optic ethernet adapter .........................................50
Configuration options ..................................................................................................................................50
COM2 port adapter ......................................................................................................51
Configuration options ..................................................................................................................................51
Redundant twisted-pair ethernet + COM2 port adapter ......................................52
Configuration options ..................................................................................................................................53
USB KVM and audio adapter.......................................................................................54
Configuration options ..................................................................................................................................54
4 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
TABLE OF CONTENTS
CONNECTING TO
DEVICES AND
NETWORKS
Connection types..........................................................................................................55
Serial.................................................................................................................................................................... 55
Network.............................................................................................................................................................. 56
Time synchronization ..................................................................................................56
Local substation computer....................................................................................................................... 56
Local maintenance ...................................................................................................................................... 56
Cabling overview..........................................................................................................57
General cabling requirements ................................................................................................................57
High-voltage installations ......................................................................................................................... 57
RS-232 connections......................................................................................................58
RS-485 connections......................................................................................................58
Cabling requirements..................................................................................................................................59
2-Wire connections ...................................................................................................................................... 59
4-Wire connections ...................................................................................................................................... 60
Fiber optic serial connections....................................................................................62
Glass optical fiber.......................................................................................................................................... 62
Plastic optical fiber ....................................................................................................................................... 62
IRIG-B connections.......................................................................................................63
IRIG-B input adapter ....................................................................................................................................63
IRIG-B distribution adapter ....................................................................................................................... 64
Hot standby fiber optic connections ........................................................................65
Network connections...................................................................................................65
Front network port........................................................................................................................................66
Modem connections.....................................................................................................67
Local HMI connection ..................................................................................................69
Front maintenance port..............................................................................................70
Minimal required connection................................................................................................................... 70
D400 connection to DNP3 I/O modules....................................................................71
D400 system redundancy ...........................................................................................71
Failover sequence ......................................................................................................................................... 71
Required components................................................................................................................................. 72
RS232 switch panel ...................................................................................................................................... 73
Redundancy wiring diagrams ................................................................................................................. 74
POWERING UP THE
D400
Power supply options ..................................................................................................81
Redundant power supply .......................................................................................................................... 82
Power configurations .................................................................................................................................. 82
Power input ranges ......................................................................................................................................82
Power connections.......................................................................................................82
Wiring requirements .................................................................................................................................... 83
External power requirements.................................................................................................................. 83
Power supply alarms ...................................................................................................85
Power fail alarm ............................................................................................................................................ 85
System fail alarm........................................................................................................................................... 86
Powering down the D400 ...........................................................................................87
SETTING UP THE
D400
Start the D400...............................................................................................................89
Task 1: Connect to the D400.......................................................................................90
Task 2: Create user accounts ....................................................................................91
Task 3: Change the root password............................................................................91
Task 4: Set up the network interface ........................................................................92
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 5
TABLE OF CONTENTS
Task 5: Create a supervisor password......................................................................94
Task 6: Set up secure web access..............................................................................94
Installing the certificate and key ............................................................................................................95
Task 7: Access the D400 HMI ......................................................................................96
Task 8: Test the network connection ........................................................................96
SETTING UP THE
D400 FOR
REDUNDANCY
Prerequisites .................................................................................................................97
Configure Warm-Standby redundancy ....................................................................97
Task 1: Warm standby - Configure the D400s for operation ....................................................98
Task 2: Warm standby - Connect the D400s ....................................................................................98
Task 3: Warm standby - Create user accounts ...............................................................................98
Task 4: Warm standby - Configure the primary D400 for redundancy................................98
Task 5: Warm standby - Configure the secondary D400 for redundancy ..........................99
Task 6: Warm standby - Verify configuration ................................................................................ 100
Task 7: Warm standby - Verify redundant D400 operation....................................................100
Configure Hot-Standby redundancy...................................................................... 100
Task 1: Hot standby - Configure the D400s for operation .......................................................100
Task 2: Hot standby - Connect the D400s.......................................................................................101
Task 3: Hot standby - Create user accounts..................................................................................101
Task 4: Hot standby - Configure the primary D400 for redundancy ..................................101
Task 5: Hot standby - Configure the secondary D400 for redundancy............................. 102
Task 6: Hot standby - Verify configuration .....................................................................................103
Task 7: Hot standby - Verify redundant D400 operation .........................................................103
USING THE D400 Front panel LEDs........................................................................................................ 105
System status LEDs.................................................................................................................................... 106
Serial port status LEDs..............................................................................................................................106
Substation HMI........................................................................................................... 107
D400 HMI ........................................................................................................................................................107
Local HMI ........................................................................................................................................................108
System utilities........................................................................................................... 109
From the front maintenance port .......................................................................................................109
From the local substation computer ................................................................................................. 109
Over a network connection.................................................................................................................... 109
File transfer ................................................................................................................ 110
USB portable memory device ...............................................................................................................110
System status points ................................................................................................ 111
Shutting down the D400........................................................................................... 112
ABOUT THE D400
APPLICATIONS
How the D400 works ................................................................................................. 113
Types of applications................................................................................................ 114
Client application ........................................................................................................................................114
Server application....................................................................................................................................... 115
Automation application ........................................................................................................................... 115
System point database ............................................................................................................................115
D400 applications...................................................................................................... 116
Applications available with D400 redundant operation...........................................................116
About the DNP3 software ........................................................................................ 117
6 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
TABLE OF CONTENTS
INTRODUCING THE
D400
CONFIGURATION
INTRODUCING THE
D400 FEATURES
D400 online configuration tool............................................................................... 120
One-Line designer...................................................................................................................................... 120
IEC 61850 Loader (optional)..................................................................................... 121
LogicLinx (optional) ................................................................................................... 121
D400 system redundancy ........................................................................................ 122
D400 system utilities ................................................................................................ 122
Configuration steps .................................................................................................. 123
Configuration file format ......................................................................................... 123
Configuration management.................................................................................... 123
Timestamps and time zones on your D400 .......................................................... 124
Example System Configuration ........................................................................................................... 125
System security ......................................................................................................... 127
One-line designer ...................................................................................................... 128
One-line viewer.......................................................................................................... 128
Digital event management...................................................................................... 128
Viewing data............................................................................................................... 129
Executing commands ............................................................................................... 129
Operator Notes.......................................................................................................... 129
Analog reports ........................................................................................................... 130
System utilities........................................................................................................... 130
Internationalization .................................................................................................. 130
Hybrid model - redundancy .................................................................................... 130
Parallel Redundancy Protocol (PRP) ...................................................................... 131
Retrieve system logs................................................................................................. 132
Browse files and folders from a local USB ............................................................ 132
USING THE D400
LOCAL
CONFIGURATION
UTILITY
Start the D400 configuration utility....................................................................... 134
Configure authentication ........................................................................................ 136
Configure network settings..................................................................................... 136
Configure network interfaces ................................................................................. 137
Network summary ..................................................................................................................................... 139
Configure secure access .......................................................................................... 140
Configure Remote HMI Non Observer Privileges......................................................................... 141
Configure Rsyslog service ...................................................................................................................... 142
Configure firewall settings ...................................................................................... 143
Configure host names .............................................................................................. 145
Configure time and time synchronization ............................................................ 146
Reset system logs...................................................................................................... 146
Reset mSQL database tables .................................................................................. 147
Reset NVRAM.............................................................................................................. 147
Delete NVRAM Data................................................................................................................................... 147
Reset file persistence data ...................................................................................... 148
Configure local HMI................................................................................................... 148
Standby local HMI redirects to the active D400 .......................................................................... 149
Configure sync manager.......................................................................................... 151
Redundancy................................................................................................................ 154
Power supply.............................................................................................................. 156
Automatic record retrieval manager .................................................................... 156
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 7
TABLE OF CONTENTS
Suppress forced qualities to masters .................................................................... 157
Restore factory default ............................................................................................ 157
SERVICING THE D400 Removing the D400 main module .......................................................................... 159
Replacing the battery ............................................................................................... 160
Before you remove the battery… .........................................................................................................161
Supported battery types..........................................................................................................................161
To insert or replace the D400 battery ...............................................................................................161
Checking voltage.........................................................................................................................................162
Cleaning and handling Lithium batteries ........................................................................................ 162
Recycling of batteries ...............................................................................................................................162
Battery life ......................................................................................................................................................162
Dual ethernet upgrade kit with card 580-3410 ................................................... 163
Valid combinations.....................................................................................................................................163
Installing the 580-3410 dual ethernet card ................................................................................... 163
Changing the CompactFlash .................................................................................. 166
Replacing the power supply .................................................................................... 167
REMOVING THE
D400 FROM SERVICE
Service life................................................................................................................... 169
Remove configuration data and sensitive information from the D400 .......... 169
Removing configuration data on a PC................................................................... 170
Equipment disposal................................................................................................... 170
STANDARDS &
Compliance standards ............................................................................................. 171
PROTECTION
INSTALLING AND
CONNECTING DNP3
I/O MODULES
Overall procedure to install and connect DNP3 I/O modules ........................... 175
Installing DNP3 I/O modules in a rack................................................................... 176
Rack spacing.................................................................................................................................................176
Required clearances..................................................................................................................................176
Rack mounting procedure...................................................................................................................... 176
Connecting to protective ground ........................................................................... 176
Connecting DNP3 I/O modules (Low Voltage) ...................................................... 178
DNP3 I/O module (LV) interconnect cabling ...................................................................................178
DNP3 I/O module (LV) connection to the Power Source...........................................................179
Connecting DNP3 I/O modules (High Voltage) ..................................................... 180
Connecting to a D400..............................................................................................................................180
LIST OF ACRONYMS Acronym Definitions ................................................................................................. 181
MISCELLANEOUS Warranty..................................................................................................................... 185
Revision history ......................................................................................................... 185
8 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
D400 Substation Gateway
Product Support
Product Support
If you need help with any aspect of your GE Grid Solutions product, you can:
• Access the GE Grid Solutions Web site
• Search the GE Technical Support library
• Contact Technical Support
Also covered are:
• The GE Grid Solutions address
• Instructions on returning a D400 to GE Grid Solutions
• Additional product documents which support
• Firmware upgrade information
Access the GE Grid Solutions Web site
The GE Grid Solutions Web site provides fast access to technical information, such as
manuals, release notes and knowledge base topics.
Visit us on the Web at: http://www.gegridsolutions.com
Search GE Grid Solutions technical support library
This site serves as a document repository for post-sales requests. To get access to the
Technical Support Web site, go to:
http://sc.ge.com/*SASTechSupport
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 9
PRODUCT SUPPORT
NOTE
Contact GE Grid Solutions technical support
GE Grid Solutions Technical Support is open 24 hours a day, seven days a week for you to
talk directly to a GE representative.
In the U.S. and Canada, call toll-free: 1 800-547-8629
International customers, please call: + 1 905-927-7070
Or e-mail to multilin.tech@ge.com
Have the following information ready to give to Technical Support:
• Ship to address (the address that the product is to be returned to)
• Bill to address (the address that the invoice is to be sent to)
•Contact name
• Contact phone number
• Contact fax number
• Contact e-mail address
• Product number / serial number
• Description of problem
Technical Support will provide you with a case number for your reference.
GE Grid Solutions address
The GE Grid Solutions company address is:
GE Grid Solutions
650 Markland Street
Markham, Ontario
Canada L6C 0M1
Product returns
A Return Merchandise Authorization (RMA) number must accompany all equipment being
returned for repair, servicing, or for any other reason. Before you return a product, please
contact GE Grid Solutions to obtain an RMA number and instructions for return shipments.
You are sent the RMA number and RMA documents via fax or e-mail. Once you receive the
RMA documents, attach them to the outside of the shipping package and ship to GE.
Product returns are not accepted unless accompanied by the Return Merchandise
Authorization number.
10 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
PRODUCT SUPPORT
Product documents
The D400 v4.10 and prior is supported by the:
• D400 Substation Gateway Instruction manual (this manual) which describes how to
install a D400 within a system.
• The D400 online help which allows you to configure the D400 within a system.
• D400 Substation Gateway Software Configuration Guide (SWM0066).
The D400 v5.01 and later is supported by the:
• D400 Substation Gateway Instruction manual which describes how to install a D400
within a system.
• The D400 online help which allows you to configure the D400 within a system.
The content of the Software Configuration Guide has been moved to the Instruction
manual and the online help for D400 V5.01 and later.
Upgrade your D400 firmware
The firmware of your D400 can be upgraded to provide the latest functionality and
improvements. Refer to the Multilin D400* Substation Gateway Upgrade Manager Quick
Start Guide which is available with the D400 Upgrade Kits.
The D400 Upgrade Kits are available for order though GE Grid Solutions Online store at:
http://store.gedigitalenergy.com/viewprod.asp?model=D400-UGK
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 11
PRODUCT SUPPORT
12 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
D400 Substation Gateway
About this Document
About this Document
Purpose
This manual provides information about installing, setting up, using and maintaining your
TM
D400
the software of the D400.
Substation Gateway. This manual does not provide any procedures for configuring
Intended audience
This manual is intended for use by field technicians and maintenance personnel who are
responsible for the installation, wiring and maintenance of SCADA equipment. This guide
assumes that the user is experienced in:
• Electrical utility applications
• Electrical wiring and safety procedures
• Related other manufacturers’ products, such as protective relays and
communications equipment
Additional documentation
For further information about the D400, refer to the following documents.
• D400 online Help
• Module layouts, as available
For the most current version of the D400 Instruction Manual, please download a copy
from:
http://www.gegridsolutions.com/app/ViewFiles.aspx?prod=d400&type=3
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 13
How to use this guide
This guide describes how to install the D400 and get it up and running for the first time.
Procedures are provided for all component options available for the D400. The
components included in your D400 depend on what was ordered for your substation
application. Follow only the procedures that apply to your D400 model. To check what
options are included in your D400, see
The software-related procedures in this guide are based on using a computer running
Windows
version of Windows.
®
XP. Some steps and dialog boxes may vary slightly if you are using another
See “Ordering guide” on page 22.
Safety words and definitions
Before attempting to install or use the device, review all safety indicators in this document
to help prevent injury, equipment damage or downtime.
The following safety and equipment symbols are used in this document:
Indicates a hazardous situation which, if not avoided, result in death or serious injury.
ABOUT THIS DOCUMENT
Indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Indicates practices that are not related to personal injury.
14 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
D400 Substation Gateway
Chapter 1: Before You Start
Before You S tart
Before you begin installing and using the D400TM, review the information in this chapter,
including the following topics:
• Safety precautions
• Regulatory compliance information
•Product overview
• Product specifications
•Approvals
• Storage recommendations
Read and thoroughly understand this guide before installing and operating the unit. Save
these instructions for later use and reference.
Failure to observe the instructions in this manual may result in serious injury or death.
Safety precautions
Follow all safety precautions and instructions in this manual.
Only qualified personnel should work on the D400. Maintenance personnel should be
familiar with the technology and the hazards associated with electrical equipment.
• Never work alone.
• Before performing visual inspections, tests, or maintenance on this equipment, isolate
or disconnect all hazardous live circuits and sources of electric power. Assume that all
circuits are live until they have been completely de-energized, tested, and tagged. Pay
particular attention to the design of the power system. Consider all sources of power,
including the possibility of back feed.
• Turn off all power supplying the equipment in which the D400 is to be installed before
installing and wiring the D400.
• Operate only from the power source specified on the installed power supply module.
• Beware of potential hazards and wear personal protective equipment.
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 15
• The successful operation of this equipment depends upon proper handling,
!
installation, and operation. Neglecting fundamental installation requirements may
lead to personal injury as well as damage to electrical equipment or other property.
• All AC voltage terminals are protected from accidental contact by a mechanical safety
shield.
• All electronic components within the D400 are susceptible to damage from
electrostatic discharge. To prevent damage when handling this product use approved
static control procedures.
• Hazardous voltages can cause shock, burns or death. To prevent exposure to
hazardous voltages, disconnect and lock out all power sources before servicing and
removing components.
• If the D400 is used in a manner not specified in this manual, the protection provided
by the equipment may be impaired.
• Changes or modifications made to the unit not authorized by GE Grid Solutions could
void the warranty.
Warning symbols
Table 1 explains the meaning of warning symbols that may appear on the D400 or in this
manual.
Table 1: Warning symbols that appear on the D400 and in this manual
CHAPTER 1: BEFORE YOU START
The relevant circuit is direct current.
The relevant circuit is alternating current.
Caution: Refer to the documentation for important operation and
maintenance instructions. Failure to take or avoid specified actions
could result in loss of data or physical damage.
Warning: Dangerous voltage constituting risk of electric shock is
present within the unit. Failure to take or avoid specified actions
could result in physical harm to the user.
Earth/Ground Terminal
Protective Ground Terminal
Caution: Hot Surface
16 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
CHAPTER 1: BEFORE YOU START
NOTE
Regulatory compliance information
CE Mark compliance
The D400 is rated as CISPR 11 Group 1 Class “A” equipment.
To provide higher EMC immunity and maintain CE Mark compliance, the serial cables used
for permanent RS-232 and RS-485 connections must comply with the following
requirements:
• Cables must be shielded
• D type connector covers must provide EMC shielding (e.g. metallized plastic or die cast
metal covers) for permanently connected RS-232 cables
Class “A” equipment is intended for use in an industrial environment. The equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with these instructions, may cause interference to other devices in the vicinity.
If this equipment does cause interference with other devices, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference
by one or more of the following measures:
• Reorient or relocate the receiving device
• Increase the separation between the equipment
• Connect the equipment into an outlet on a circuit different from that to which the
other device(s) is connected
• Consult the manufacturer or field service technician for help
Restriction of Hazardous Substances (RoHS)
The environmental protection use period (EPUP), as defined in PRC SJ/T113632006, for the D400 hardware assemblies listed in Table 2, is in excess of 20
years.
Table 2: RoHS Material Declaration Data Content by Assembly
GE part
number
500-0340LF Chassis Assembly O O O O O O
520-0190 Power Supply Blank Assembly O O O O O O
520-0191 Adapter Blank Assembly O O O O O O
520-0204 650 MHz Celeron w Single Ethernet X O O O O O
520-0205LF 1.0 GHz Celeron w Single Ethernet O O O O O O
520-0232LF 1.6 GHz CPU (Atom) O O O O O O
520-0206LF USB KVM Assembly O O O O O O
520-0207LF RS-232 IO Assembly O O O O O O
520-0208LF RS-485 IO Assembly O O O O O O
520-0209LF Glass Fiber Optic IO Assembly O O O O O O
520-0210LF Plastic Fiber Optic IO Assembly O O O O O O
520-0211LF IRIG-B Input Assembly O O O O O O
520-0212LF IRIG-B Distribution Assembly O O O O O O
520-0213LF Ethernet 4 Port Switch Assembly O O O O O O
Description Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(Cr6)
Polybromina
ted biphenyls
(PBB)
Polybrominated
diphenyl ethers
(PBDE)
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 17
CHAPTER 1: BEFORE YOU START
GE part
number
520-0214LF Hot Standby Ethernet Glass Fiber Optic
520-0215LF 100Base-FX Hot Standby. Fiber Optic
520-0216LF DC-DC Supply 5V 12A Assembly O O O O O O
520-0217LF AC-DC Supply 5V 12A Assembly O O O O O O
520-0218LF Redundant TP Ethernet + COM2 Port
520-0219LF COM2 Port Assembly O O O O O O
580-3410 PC/104-Plus 10/1000 Base-TX Ethernet
977-0544 Cable Assy, C-GRID, 12SKT-10SKT+4SKT O O O O O O
977-0209 Cable, UTP Patch Cord Stranded, 60 Inch O O O O O O
977-0529 Cable, Null Modem DB9F-DB9F, 80°C,
Description Lead
(Pb)
O O O O O O
Assembly
O O O O O O
Ethernet Adapter.
O O O O O O
Assembly
O O O O O O
RTL8110SC
O O O O O O
150V, 72 Inch
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(Cr6)
Polybromina
ted biphenyls
(PBB)
O Indicates that this toxic or hazardous substance contained in all of the
homogeneous materials for this item is below the limit required in PRC SJ/
T11363-2006 and EU Directive 2002/95/EC (RoHS)
X: Indicates that this toxic or hazardous substance contained in at least one of the
homogeneous materials used for this item is above the limit requirement in PRC
SJ/T11363-2006 and EU Directive 2002/95/EC (RoHS)
The maximum concentration limits (MCV's) apply.
Lead (Pb) 0.1% by weight = 1000 mg/kg = 1000 ppm
Mercury (Hg) 0.1% by weight = 1000 mg/kg = 1000 ppm
Cadmium (Cd) 0.01% by weight = 100 mg/kg = 100 ppm
Chromium VI (Cr6) 0.1% by weight = 1000 mg/kg = 1000 ppm
PBB, PBDE 0.1% by weight = 1000 mg/kg = 1000 ppm
Polybrominated
diphenyl ethers
(PBDE)
EAC compliance
The EAC Technical Regulations (TR) for Machines and Equipment apply to the Customs
Union (CU) of the Russian Federation, Belarus, and Kazakhstan.
Product Description
Country of origin
Date of manufacture See label on rear of D400
Declaration of Conformity and/or Certificate of
Conformity
18 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
Assembled in Canada; see label on rear of D400
Available upon request
CHAPTER 1: BEFORE YOU START
Product overview
Functional overview
The D400 Substation Gateway is a secure, substation hardened and CE Marked
communications gateway that collects metering, status, event and fault report data from
intelligent electronic devices (IEDs). It summarizes the data from devices and makes it
available to a master station or host computer over standard SCADA protocols. TCP/IP
network connections are supported over the built-in 10/100 MB Ethernet interface and
dial-up (external modem required).
The D400 comes with a built-in human machine interface (HMI)/annunciator as part of the
base software. A Local HMI can be accessed through the Keyboard, Video, Mouse
interface. A full featured substation HMI is accessed using a standard Web browser (HTTP/
HTTPS) network connection. The D400 is configured “online” through a standard Web
browser.
The data flow managed by a D400 is shown in Figure 1. The D400 communicates data with
the:
• Control Center which can comprise an EMS (Enterprise Management System) or a DMS
(Distribution Management System) SCADA (Supervisory Control and Data Acquisition)
system.
• IEDs (Intelligent Electronic Devices) to monitor and control field inputs and outputs.
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 19
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CHAPTER 1: BEFORE YOU START
Figure 1: D400 - Data flow
20 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
CHAPTER 1: BEFORE YOU START
Hardware overview
The D400 is (see Figure 2) built on a flexible, high-performance, expandable platform
powered by a 1.6 GHz processor. It is distinguished by the noticeable lack of a hard drive
and fan, employing instead the rugged and reliable CompactFlash mass storage and
engineered heat sink and ventilation.
The D400 supports various communication media types through a choice of input/output
(I/0) adapter cards:
• Serial (up to 8 configurable 2-port adapter cards): RS-232, RS-485, Fiber Optic (Glass or
Plastic)
• Ethernet: 10/100BaseT, 100BaseFX, or 10BaseFL
Figure 2: D400 - front view
Features
• Secure Web server (128-bit encryption)
• Secure SCADA communications through Secure Sockets Layer or Transport Layer
Security (SSL/TLS)
• Secure access using SSH (Secure Shell)/SCP (Secure Copy)/HTTPS
• Secure terminal server, gateway, and/or data concentrator using SSL
• User configurable access level
• Support for remote user authentication
• Built-in alarm annunciator
• Support for time synchronization signals, including Network Time Protocol (NTP) and
IRIG-B
• Support for DNP protocol for communications to multiple masters
• High-performance real-time database engine
• Internal Mini SQL™ database for archival of SOE and alarm records
• Built-in basic math/logic functions
• Event notification (e-mail)
• Portable memory device plug-in
• Dual CompactFlash cards for main and user storage
• Dual hot swappable power supply units
• Communication adapter cards
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 21
Firmware compatibility
Table 3 lists the released D400 firmware versions and indicates the CPUs that support
those firmware versions.
Table 3: D400 firmware and CPU compatibility
D400 Firmware Version
2.75
3.00
3.20
3.20 with Service Pack 1
3.20 with Service Pack 2
4.10
5.01
Table 4 lists the released D400 firmware versions and indicates the JRE supported.
Table 4: D400 firmware and JRE version compatibility
D400 firmware version
2.75 JRE 6 JRE 6 update 22
3.00 JRE 6 JRE 6 update 22
3.20 JRE 6 JRE 6 update 27
3.20 with Service Pack 1 JRE 7 JRE 7 update 11
3.20 with Service Pack 2 JRE 7 JRE 7 update 11
4.10 JRE 7 JRE 7 update 17
5.01 JRE 7 JRE 7 update 71
CHAPTER 1: BEFORE YOU START
CPU
650 MHz 1.0 GHz 1.6 GHz
JRE supported JRE version tested with ...
Ordering guide
The latest D400 Substation Gateway ordering guide, which includes accessories, is
available on the GE Grid Solutions website:
http://store.gegridsolutions.com/viewprod.asp?Model=D400
You can select the required options from the available Product Option items. The Order
Code automatically updates as each option is selected.
The Product Options are:
• D400 CPU Options
• Main and Redundant (optional) Power Supply Options
• Up to 8 Serial Communication Slots
• IRIG-B Input Card Option (Slot 9)
• IRIG-B Distribution Card Options (Slot 10)
• Primary and Secondary (optional) Network Slots
•USB KVM, Audio
• D400 Local HMI (One Line Viewer)
• D400 IEC61850
• D400 Logiclinx Executor License
• D400 Setup Software
• D400 Image Firmware
22 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
CHAPTER 1: BEFORE YOU START
Location of ID number label
Upgrade kit
The D400 Upgrade Kits can be configured to include all the components necessary to
upgrade existing D400 units. An Upgrade Kit comprises the:
• Hardware (as selected),
• Upgrade Manager, and
• Migration Tool
The D400 Upgrade Kits are available for order though GE Grid Solutions Online store at:
http://store.gegridsolutions.com/viewprod.asp?model=D400-UGK
Upgrade manager The Upgrade Manager allows you to:
• Upgrade the D400 firmware release, and
• Automatically transfer configuration and license files
Migration tool The Migration Tool allows you to migrate existing firmware and configuration files for the
D400 Main Module from a 1.0 GHz CPU to a 1.6 GHz CPU. The Migration Tool is a orderable
option from the D400 upgrade kits though GE Grid Solutions Online store.
Product identification number
The D400 comes with an ID number that identifies the supplied options and hardware
configuration of the unit. This ID number (see
alphanumeric characters. The ID number is listed on a label located next to Slot 1 on the
rear panel of the D400.
Figure 3) is composed of * followed by 6
Figure 3: D400 identification number
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 23
Product specifications
The D400 adheres to the following product specifications:
• System
• Communications
• Electrical
• Physical
• Environmental
• Software
Additional Standards and Protection are listed in Appendix A, Standards & Protection.
CHAPTER 1: BEFORE YOU START
System
Communications
Processor 1.6 GHz Embedded CPU
1.0 GHz Embedded CPU (obsolete)
650 MHz Embedded CPU (obsolete)
Memory 512 MB of PC133 SDR RAM or 1.0 GB of PC133 DDR RAM
16 MB NVRAM standard for persistent event storage
Storage No hard drive
1 GB of Main and 1 GB of User CompactFlash card ship standard
Both expandable to 16 GB, depending on available capacity of industrial
CompactFlash cards
Operating system Linux
Embedded Mini SQL
database
LED indicators Main module
Network connections Single or optional redundant Ethernet interface
Serial
communications
Archive of SOE reports, alarm records, operator notes, HMI quality changes,
PRFs, and point tags
System status: Power, Ready, IRIG-B and Network port status
Serial port status: Transmit and Receive status per port
Power Supplies
Power on (Green)
Fiber Optic and/or Twisted Pair
10/100BaseT (Isolated RJ-45 connector)
100BaseFX (Fiber Optic: 1300 nm, 50/125 µm, 62.5/125 µm multi-mode
duplex fiber cable-ST connectors)
10BaseFL (Fiber Optic: 820 to 850 nm, 50/125 µm, 62.5/125 µm, 100/140
µm, and 200 µm HCS (hard clad silica) multimode duplex fiber cable-ST
connectors)
Data rate: 10 MBps and 100 Mbps
16 channels: RS-232/RS-485/Fiber optic
Data rate: 300 to 115.2 Kbps
RS-232
Configurable for DCE/DTE operation
Galvanic isolation
Can drive IRIG-B signal to RS-232 ports (with optional IRIG-B Input card)
RS-485
2-Wire/4-Wire support
Galvanic isolation
Fiber Optic
Glass Optical Fiber serial port: (820 to 850 nm) 50/125 µm, 62.5/125 µm,
100/140 µm and 200 µm HCS multi-mode fiber with ST connectors
Plastic Optical Fiber (POF) serial port: (660 nm), 1 mm core with Agilent
Versatile Link Simplex connectors. POF is limited to a maximum of 38.4 kbps.
Configurable ambient state (ON/OFF)
24 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
CHAPTER 1: BEFORE YOU START
Time synchronization IRIG-B Input Module
IRIG-B format pulse width coded (PWC) signal, HCMOS or TTL levels on
terminal block, IRIG-B format 1kHz AM modulated signal on BNC connector,
and IRIG-B PWC signal on Fiber Optic (820 to 850 nm) ST connector.
CPU time sync for internal database time stamping
Distribution Module
Can drive IRIG-B TTL signal from the input module for 16 IEDs
Signal Propagation
Propagated to all 16 RS-232 ports for devices
Propagated to the distribution module
USB KVM & Audio Three USB v1.1 compliant Type A ports for connecting keyboard, mouse, or
touchscreen
HD D-Sub 15 socket for connecting an industrial SVGA display (in
accordance with VESA
®
Plug & Display Standard)3.5 mm stereo audio jack
for audible alarms
User connections Front Ethernet port for local connection to HMI
Two USB v1.1 compliant Type A ports for USB device plug-in, such as
keyboard, mouse, or touchscreen
Front serial communication port (RS-232) for local maintenance
Electrical
Physical
Rated power supplies AC-DC 100 to 240 VAC (±10%) 127 VA maximum
Minimum/Maximum AC voltage: 90 VAC / 265 VAC
100 to 300 VDC (±10%) 135 W maximum
Minimum/Maximum DC voltage: 88 VDC / 330 VDC
DC-DC 20 to 55 VDC (±10%) 135 W maximum
Minimum/Maximum DC voltage: 18 VDC / 60 VDC
Peak inrush current at
25 °C on cold start
AC-DC 26.5 A
40 A
DC-DC 35 A
(< 145 VAC or 205 VDC)
peak
(< 264 VAC or 370 VDC)
peak
(< 60 VDC)
peak
Rated frequency (AC-DC) 47 to 63 Hz (50/60 Hz)
Contact closures Solid-state photo-MOS device
Output ratings at maximum ambient temperature:
– Continuous current: 0.1 A continuous at 300 VAC or 300 VDC
– Peak current: 0.28 A peak for 10 ms
– Maximum on resistance: 35 ohm
– Dielectric isolation: 2 kV
RMS
Overall height 2U (3.47”) [88.12 mm]
Width 19” rack mount [482.59 mm]
Depth 12.24” [310.95 mm] for chassis and rear connectors
13.04” [331.34 mm] with front clearance for protruding parts
Recommended cable
clearance
Recommended work area
3.75” [95.25 mm] for units with fiber optic connections
2.0” [50.8 mm] for units without fiber optic connections
36” [0.91 m] depth by 30” [0.76 m] width on front and back of device.
clearance
Unit gross weight 15.4 lb [7.0 kg]
Packing carton Size: 23.6” x 16.1” x 14.6” [600 mm x 410 mm x 372 mm]
Gross Weight: 20.0 lb [9.1 kg]
Material/Finish Galvannealed steel with black powder coat
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 25
Figure 4: D400 dimensions
1
1
.
1
8
"
[
2
8
4
.
0
5
m
m
]
1
9
"
r
a
c
k
m
o
u
n
t
[
4
8
2
.
5
9
m
m
]
2U [3.47" /88.12 mm]
CHAPTER 1: BEFORE YOU START
Environmental
Software
Operating temperature −20 °C to +65 °C
Maximum ambient temperature is +50 °C for unit to fully comply with IEC
61010-1 Section 10.1 regarding surface temperature limits for protection
against burns.
The top cover of the D400 can get hot during peak operation. Ensure
that there is at least 1U (1.75 inch [44.45 mm]) of free space above the
D400 unit for proper ventilation.
When the unit is operating above 50 °C ambient temperature, safe
handling precautions are recommended to prevent burns.
Humidity rating
Environmental rating Ingress protection: IP30 (IEC 60529)
Installation /
overvoltage category
Pollution degree 2
Use Indoor use only
Altitude Maximum altitude 6,560 ft [2000 m]
MTBF (MIL-217F) 39,400 hours at 40 °C in a fully loaded single Ethernet configuration
Noise 0 dB(A)
Firmware Supports various IED and host protocols as well as web-based user
Human machine
interface
Configuration Built-in graphical user interface (Web browser-based)
5% to 95% relative humidity, non-condensing
CAT II (2)
interface and secure access
Built-in graphical user interface (Web browser-based)
26 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
CHAPTER 1: BEFORE YOU START
Approvals
Storage recommendations
Storage conditions
Table 5: Compliance approvals
Compliance
CE Low voltage directive IEC 61010-1
EAC Machines and Equipment TR CU 0102011
Always store the D400 in an environment compatible with operating conditions.
Recommended environmental conditions for storage are:
•Temperature: −40 °C to +90 °C
• Relative humidity: 5% to 95%, non-condensing
Exposure to excessive temperature or other extreme environmental conditions might
cause damage and/or unreliable operation.
Applicable council directive ... According to ...
EMC directive EN 61326-1
Battery life
To maintain the life of the battery, the battery should be removed if the D400 is to be
powered down or stored for more than two weeks.
See “Replacing the battery” on page 160.
The battery sustains the NVRAM. If the battery is removed, the NVRAM storage is lost.
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 27
CHAPTER 1: BEFORE YOU START
28 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
D400 Substation Gateway
Chapter 2: Installing the D400
Installing the D400
This chapter covers the following topics:
• Overview of the steps and tools required to install the D400
• Tour of the product features
• Physical installation the D400 in a rack or substation panel
Before you install and operate the D400, read and follow the safety guidelines and
instructions in “Safety precautions” on page 15.
It may be necessary to install a Service Pack or Service Updates for D400 v3.20 firmware. A
Service Pack comprises a set of all of the individual Service Updates.
Visit GE Multilin Technical Support website for the latest D400 R3.20 Service Pack and
Service updates:
http://www.gegridsolutions.com/events/signup.asp?sid=208
After logging in, navigate to: Substation Automation Products > D400 > Firmware.
Installation steps
The installation procedure varies depending on the components ordered and shipped with
your D400. Follow the procedures in this manual that apply to the specific hardware
configuration of your D400.
Follow these main
steps to install and set
up the D400
D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 29
1. Mount the D400 in the rack or panel. See “Physical installation” on page 32.
2. Install the supplied battery on the D400 main board. See “Replacing the battery” on
page 160.
3. Set up the communication cards. See Chapter 3, Setting Up Communication Cards.
4. Make device and network connections. See Chapter 4, Connecting to Devices and
Networks.
5. Make power connections and verify operation. See Chapter 5, Powering Up the D400.
6. Set up the D400 network interface. See Chapter 6, Setting Up the D400.
7. Start using the D400 tools and utilities to configure and monitor the operation of the
D400. See Chapter 8, Using the D400.
Required tools
Before beginning the installation procedures, have the following tools and equipment
available:
• Appropriate device cables for serial connections
• CAT5 network cables for RJ-45 Ethernet connections
• Flathead screwdriver with 0.6 mm by 3.5 mm blade (for terminal block wiring)
• Flathead screwdriver with 0.3 mm by 2.5 mm blade (for removing and installing the
adapter cards and changing switch positions)
• #1 Phillips screwdriver (for power terminal block wiring and adapter card removal)
• #2 Phillips screwdriver (for rack mounting the unit)
• Needle-nose pliers
• Wire cutters
• Wire strippers
• Wire-crimping tool (Panduit® CT-1525 or equivalent)
• 6 fork connectors, Panduit part number PV14-6F for 16-14 AWG [1.3-2.1 mm²] wire or
PV18-6F for 22-18 AWG [0.3-0.8 mm²] wire (or equivalent) for terminal block
connections
• 1 ring connector, Panduit part number PV10-14R for 12 AWG [3.3 mm²] wire for
protective earth terminal
• Approved network settings for the device
• Windows-based PC with Tera Term® (or any Windows-based terminal emulation
software) and Web browser software installed
CHAPTER 2: INSTALLING THE D400
Unpacking and inspecting the D400
To unpack and inspect the D400:
1. Carefully remove the D400 from its packaging.
2. Open the product package and check that the following items have been delivered:
– D400 unit (Product ID D400*XXXXXX)
– Ethernet cable, 60 inch [1.5 m], (GE Item No. 977-0209/60) for local network
connection
– Serial null modem cable, 72 inch [1.8 m], (GE Item No. 977-0529/72) for local
maintenance connection
– ½ AA 3.6 V Lithium Battery (GE Item No. 980-0038)
– Substation Automation products - Documentation CD (GE Item No. 581-0002)
– Mini SQL Proof of License (GE Item No. 580-1703)
3. Visually inspect the unit to ensure it has not sustained any visible damage during
transit. If there are visible signs of damage, report it immediately to the carrier.
4. \Verify that you have received all items. GE parts include a unique number, typically in
the format XXX-XXXX, that can be used as a reference.
5. Verify the hardware configuration of the D400 using the Product ID number. For an
explanation of the Product ID. See “Ordering guide” on page 22.
30 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL
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